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GE Energy Energy Management: MT96 Series Instruction Manual

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GE Energy

Energy Management

MT96 Series
Instruction manual

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MT96 Power Analyzer

Checks on receipt.

This manual assists in the installation and use of the MT96 Power Analyzer. On receipt of
the equipment check the following:

The equipment corresponds to the specifications in your order.


Check that the equipment has not been damaged during delivery.
Check that it has the correct instruction manual.

For safety reasons it is essential that anyone installing or


handling the MT96 follow the usual safety procedures as well as
the specific warnings in this instruction manual.
Installing and maintenance for this analyzer must be carried out
by a qualified person.

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MT96 Power Analyzer Table of contents

TABLE OF CONTENTS
Checks on receipt. ....................................................................................................................................................2
1.- General features ...........................................................................................................................................4
2.- Installation and start-up............................................................................................................................6
Note: Internally terminals 13, 15 and 17 are joined to terminal 6, Neutral (in no COM
models). 8
3.- Connection diagrams .................................................................................................................................9
4.- Operation ...................................................................................................................................................... 12
5.- Configuration Menu.................................................................................................................................. 13
6.- Setting MEASUREMENT SETUP............................................................................................................. 14
6.1.- Simples or Compound Voltages ...................................................................................................... 15
6.2.- Transformation Ratios.......................................................................................................................... 15
6.3.- Setting the Power Demand Meter................................................................................................... 17
6.4.- Setting the main page and preferred energy ............................................................................ 18
6.5.- Backlight (Backlit display).................................................................................................................... 19
6.6.- Deletion of Energy meters. ................................................................................................................. 20
6.7.- Setting THd or d....................................................................................................................................... 20
6.8.- Digital output for the transistor. ...................................................................................................... 21
7.- Setting COMMUNICATION SETUP *(Only for models with communication) .................... 25
7.1.- Setting the communication parameters ..................................................................................... 26
7.2.- Protection of measurement SETUP ................................................................................................ 29
8.- MODBUS© Protocol .................................................................................................................................. 30
9.- MODBUS© memory map ....................................................................................................................... 31
10.- Connection for the RS-485 BUS .................................................................................................... 34
11.- FAQ’s ......................................................................................................................................................... 34
12.- Technical assistance.......................................................................................................................... 37

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MT96 Power Analyzer General features

1.- General features


The MT96 power analyzer is a programmable measuring instrument; it offers a series of
options for using it, which may be selected from configuration menus on the instrument
itself. Before starting the analyzer carefully read sections: power supply, connection and
setting. Select the most suitable form of operation in order to obtain the required data.
The MT96 measures, calculates and displays the main electrical
parameters in three phase, balanced or unbalanced industrial systems.
Measurements are taken in true effective value using the three
alternating voltage inputs and three current inputs to measure 5 A
secondaries from external measurement toroids.

With its processor, the measurement station allows simultaneous analysis of:

MAGNITUDE UNIT L1 L2 L3 III


Simple Voltage V • • •
Compound voltage V • • •
Current A • • • ••
Frequency Hz •
Active power kW • • • •
Reactive Power L kvarL • • • •
Reactive Power C kvarC • • • •
Apparent Power kVA •
Power Factor PF • • •
Cos Cos •
Maximum Demand Pd •
Neutral Current IN •
Voltage THD % THD – V • • •
Current THD % THD – A • • •
kWh (consumption and generation) W·h •
kvarh.L (consumption and generation) W·h •
kvarh.C (consumption and generation) W·h •
kVAh (consumption and generation) W·h •
Harmonic decomposition (V and A) * % • • • 15th
 (•) Available through display and communications.
 ( •• ) Only available through communications.
 (*) Harmonic decomposition in model HAR.

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MT96 Power Analyzer Table of contents

The MT96 allows the display of all electrical parameters shown above, using the back-lit
LCD display, showing 4 instant electrical parameters, maximum or minimum on each
page jump.

Other features:

 Small sized instrument (96x96x50).


 Measurement in true effective value.
 Instant, maximum, minimum values for each parameter.
 Energy measurer function.
- 1 GW·h in consumed energy.
- 100 MW·h in generated energy.
 Backlit LCD display.
 RS485 communications (Modbus RTU®) included.

Available models:

Catalog / Description CODE


MT961 / Universal voltage 665190
MT962 / 220 Vac 665191
MT961HARCOM / Universal voltage, Modbus and hamonics 665193
MT962COM / 220 Vac with Modbus 665192

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MT96 Power Analyzer Installation and start-up

2.- Installation and start-up

This manual contains information and warnings that must be followed by the user to
ensure the safe operation of the equipment and to maintain it in a safe condition. The
analyzer must not be switched ON until it is connected to the electrical board.

IF THE EQUIPMENT IS HANDLED IN A WAY NOT SPECIFIED BY THE MANUFACTURER, THE


EQUIPMENT'S PROTECTION MAY BE COMPROMISED

When it is likely that the equipment has lost its protection (with visible damage), it must be
disconnected from the auxiliary supply. In this event, contact a qualified technical service
representative.

Installing the equipment

Check the following points before switching the equipment on:

a) Power supply voltage.


b) Maximum voltage in the measurement circuit.
c) Maximum admissible current.
d) Features of the transistor (digital output).
e) Operating conditions.
f) Safety.

A. Power supply voltage

 230 Vac Version:


- Power supply : 230 Vac
- Frequency : 50-60 Hz
- Power supply tolerance : -15% / +10%
- Connection board : Terminals 1-2 (Power Supply)
- Consumption of the equipment : 5 V·A

 Universal Version
- Power supply : 85…265 Vac / 95…300 Vdc
- Frequency : 50-60 Hz
- Connection board : Terminals 1-2 (Power Supply)
- Consumption of the equipment : 2 V·A

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MT96 Power Analyzer Installation and start-up

B. Maximum voltage in the measurement circuit:


- Voltage : 300 Vac. phase-neutral
520 Vac. phase-phase
- Frequency : 45…65 Hz

C. Maximum admissible current:


- Current : External transformers In / 5 A

D. Transistor features(output):
- NPN Type : Opto-isolated Transistor /Open Collector
- Maximum operating voltage: 24 Vdc
- Maximum operating current: 50 mA
- Maximum frequency : 5 imp / s
- Pulse length : 100 ms

E. Operating conditions:
- Operating temperature : -10 … +50 ºC
- Relative humidity : 5 to 95 % HR (without condensation)
- Altitude : up to 2,000 m

F. Safety:
- Designed for category III installations 300 Vac. (EN 61010).
- Protection against electric shock by class II double isolation.

Installation

Installation for the equipment is by panel(panel drill 92+0.8 x 92+0.8 m.m., according to DIN
43 700). All connections must remain inside the electrical board.

Bear in mind that when the equipment is connected, the terminals may be
dangerous if touched. Opening covers or removing parts may access parts
which are dangerous if touched. The equipment must not be used until it is fully
installed.

The equipment must be connected to a power supply circuit protected with gl (IEC 269) or
type M fuses between 0.5 and 2 A. It must have an overload/short circuit switch or
equivalent device in order to disconnect the equipment from the power supply. The power
supply circuit and the voltage measurement circuit is connected with a cable with a
minimum cross section of 1 mm2.
The secondary line for the current transformer shall have a minimum cross section of 2.5
mm2.

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MT96 Power Analyzer Installation and start-up

Terminal list

No. Terminal description


1 Power supply voltage input
2 Power supply voltage input
3 Transistor output RL1
4 Transistor output RL2
5 RS-485 ( + )
6 RS-485 ( - )
7 RS-485 ( GND )
8 Measurement VL1
9 Measurement VL2
10 Measurement VL3
11 Neutral measurement
12 Current input AL1 – S2
13 Current input AL1 – S1
14 Current input AL2 – S2
15 Current input AL2 – S1
16 Current input AL3 – S2
17 Current input AL3 – S1

Note: Internally terminals 13, 15 and 17 are joined to terminal 6, Neutral (in no COM
models).
The current inputs... / 5 A are isolated in COM models.

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MT96 Power Analyzer Connection diagrams

3.- Connection diagrams

A. Three phase system measurement with 4 wire connection (Low Voltage) and three
external current transformers.

Power supply

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MT96 Power Analyzer Connection diagrams

B. Three phase system measurement with 3 wire connection using 2 transformers


and three external current transformers.

Power supply

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MT96 Power Analyzer Connection diagrams

C. Three phase system measurement with 3 wire connection using 2 voltage


transformers and two external current transformers.

Power supply

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MT96 Power Analyzer Operation

4.- Operation

Generic functions of the front keypad:

Key Reset: reset


o
 Starting the equipment.
 Deletion of Maximum and Minimum values.
 This is equivalent to starting the equipment in the absence of voltage.

Key Display:

 Displaying all variables by repeated presses.


 Function key in set-up menu: pressing the Display key moves forward
through different screens, both on the configuration menu and the
communications menu.
 In runtime mode, a long press (keeping the key pressed for 2 seconds),
displays the energy meters:

 Active Energy Consumed


 Reactive Inductive Energy Consumed
 Reactive Capacitive Energy Consumed
 Apparent energy Consumed
 Active energy Generated
 Inductive Reactive Energy Generated
 Reactive Capacitive Energy Generated
 Apparent Energy Generated
max min
Key Max and Min:

 Display of maximums or minimums for each variable displayed; this


function is only valid while the key is being pressed. Once it is stopped
being pressed the instant values appears again after five seconds.
 Function keys in set-up menu: the MIN key selects the code or
parameter to be changed and the MAX key assigns the corresponding
code and/or variable.

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MT96 Power Analyzer Configuration Menu

5.- Configuration Menu

The MT96 analyzer has two configuration menus:

MEASUREMENT SETUP:

from this menu, the user can set the measurement parameters and the
analyzer's different display options.

- Measurement Setup Status (locked or unlocked)


- Simple or compound voltages
- Transformation ratios
- Power Demand Meter Setting
- Main page and preferred energy setting
- Backlight (Backlit display)
- Deletion of Energy meters
- THD or D programming
- Digital output for the transistor

COMMUNICATIONS SETUP:

Configures the communication parameters: speed, parity, stop bits, etc; it


also accesses the locking menu using a password in the measurement SET
UP.

- Communication parameters setting


- Protection of measurement SETUP.

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MT96 Power Analyzer Setting MEASUREMENT SETUP

6.- Setting MEASUREMENT SETUP

The parameters for the MT96 and all its functions are displayed and changed from this
menu (according to type); it may start the eight energy meters and return maximum
demand to zero (Pd), maximums and minimums recorded.
The analyzer does not store the changes to the settings until the whole setting program
has been completed. If it is RESET before the end of the setting process, the configuration
entered is not stored in the memory.

To access MEASUREMENT SETUP the MAX and MIN keys have to be pressed at
the same time until setting mode is entered.

On entering setting mode the message "SETUP unlo", or as a default "SETUP loc" is
displayed for a few seconds indicating that we are in setting and informing of their status
(locked or unlocked).

 SETUP unlo
On entering setting mode it is possible to see and change the setting.

 SETUP loc
On entering setting mode it is possible to see the setting but not possible to
change it.

Once in MEASUREMENT SETUP using the keypad, it is possible to select the different
options and enter the variables:

The keypad functions to carry out the setting are as follows:

 The key enters the data and moves on to the following menu.
 The MAX key allows the selection of the different options in the menu or
increases a digit in the event that a variable has been entered.
 The MIN key is used to move the cursor among the digits.

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MT96 Power Analyzer Setting MEASUREMENT SETUP

6.1.- Simples or Compound Voltages

 Simple Voltages U1 U2 U3
 Compound Voltages U12 U23 U31

U1 U1 2
U2 U2 3
U3 U3 1

To select one of the two display options, just press the MAX key and the two
options will alternate.
Once the required option is selected, press the key to enter the data and
access the next setting step moving on to the next setting step.

6.2.- Transformation Ratios

 Transformer voltage primary

The display shows “set Uolt Prl” followed by three digits; these allow the setting
of the transformer voltage primary.

Se t
Uo l t
Pr I
000001

To write or change the value of the transformer primary value repeatedly press
the MAX key increasing the value of the digit which is flashing at the time.
When the required value is on the screen, move on to the following digit by
pressing MIN, to allow the remaining values to be changed.
When the last digit has been changed, press MIN to move back to the first digit,
allowing the previously set values to be changed again.
To enter the data and access the next setting step, press .

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MT96 Power Analyzer Setting MEASUREMENT SETUP

Transformer Voltage Secondary

The display shows “set Uolt Sec” followed by three digits; these allow the setting of the
transformer voltage secondary.

Se t
Uo l t
Se c
001

To write or change the value of the transformer secondary value repeatedly press the
MAX key increasing the value of the digit which is flashing at the time.
When the required value is on the screen, move on to the following digit by pressing
MIN, to allow the remaining values to be changed.
When the last digit has been changed, press MIN to move back to the first digit,
allowing the previously set values to be changed again.
To enter the data and access the following setting step, press .

Transformer current primary

The display shows ”set Curr PrI” followed by five digits; these allow the setting of the
transformer current primary.

Se t
Cu r r
Pr I
00001

To write or change the value of the transformer primary value repeatedly press the
MAX key increasing the value of the digit which is flashing at the time.
When the required value is on the screen, move on to the following digit by pressing
MIN, to allow the remaining values to be changed.
When the last digit has been changed, press MIN to move back to the first digit,
allowing the previously set values to be changed again.
To enter the data press .

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MT96 Power Analyzer Setting MEASUREMENT SETUP

6.3.- Setting the Power Demand Meter

 Magnitude to Integrate

The display shows “set pd Code” followed by two digits which identify the code
or variable to be integrated as Maximum Demand.

None 00
Three phase active power kW III 16
Three phase apparent power kV·A III 34
Three phase current AIII 36
Current per phase A1 - A2 - A3 A-Ph

The MAX key allows the selection of the Maximum Demand variable to be
integrated.
Once selected to access the next setting step, press .

 Integration Period

The display shows “set pd Per” followed by two digits which will identify the
period of integration for the selected magnitude.

Se t
PD
PEr
15

To write or change the value of the integration period repeatedly press the MAX
key increasing the value of the digit which is flashing at the time.
When the required value is on the screen, move on to the following digit by
pressing MIN, to allow the remaining values to be changed.
When the last digit has been changed, press MIN to move back to the first digit,
allowing the previously set values to be changed again.
The integration period may vary between 1 to 60 minutes.
To enter the data and access the following setting step, press .

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MT96 Power Analyzer Setting MEASUREMENT SETUP

 Deletion of maximum Demand

The display shows “Clr pd no”.

Cl r Cl r
pd Pd
no Ye s

To select one of the two display options, just press the MAX key and the two
options will alternate.
Once the required option is selected, press the key to enter the data and
access the following setting step.

6.4.- Setting the main page and preferred energy

 Preferred page and fixed or rotating mode

The display shows ”set def pa9e Uars”.

SEt
d EF
PA9 E
UARS

Fixed page: Default value display when switched on or the MT96 started.

The MIN key has to be repeatedly pressed until the required default page is
displayed; to enter the page and access the following step the key has to
be pressed.

Rotating page: Display of all electrical parameters using the automatic rotation
of the 12 screens in intervals of 5 seconds.

The MIN key has to be repeatedly pressed until all of the electrical magnitudes
flash; to enter the rotating function and access the following step, the key
has to be pressed.

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MT96 Power Analyzer Setting MEASUREMENT SETUP

 Preferred Magnitude of Energy

The display shows ”set def pa9e Ener” and the Active Energy symbol (kWh)
flashes.

SEt
d EF
PA9 E
En e r

By repeatedly pressing the MAX key the required energy magnitude is


selected. This may be:

Magnitude of Energy Direction Symbol


Active Energy Consumption kW·h
Inductive Reactive Energy Consumption kvarL·h
Capacitive Reactive Energy Consumption kvarC·h
Apparent Energy Consumption kVA·h
Active Energy Generation (-) - kW·h
Inductive Reactive Energy Generation (-) - kvarL·h
Capacitive Reactive Energy Generation (-) - kvarC·h
Apparent Energy Generation (-) - kVA·h

Once the energy has been selected press the key to enter the data and
access the next setting step

6.5.- Backlight (Backlit display).

 Backlight timer

The display shows ”set disp off”.

SEt
dI s p
of f
00

Indicates the screen protector time (in seconds), disconnecting the Backlight.

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MT96 Power Analyzer Setting MEASUREMENT SETUP

00 Backlight permanently on
01 … 60 Backlight on from 1 to 60 seconds.

These values(t), refer to the time from the last time the equipment was used via
the keypad.

6.6.- Deletion of Energy meters.

 Deletion of the eight Energy meters

The display shows ”Clr ener no”.

Cl r Cl r
En e r En e r
no y es

To select one of the two display options, just press the MAX key and the two
options will alternate.
Once the required option is selected, press the key to enter the data and
access the following setting step.

6.7.- Setting THd or d

 Selecting Harmonic Distortion Analysis

The display shows ”set har thd”.

s et s et
Ha r Ha r
t Hd d

Thd %: Total value of harmonic distortion referred to the true effective value (RMS).
d %: Total value of harmonic distortion referred to the fundamental value(RMS).

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MT96 Power Analyzer Setting MEASUREMENT SETUP

To select one of the two display options, just press the MAX key and the two
options will alternate.
Once the required option is selected, press the key to enter the data and
access the following setting step.

6.8.- Digital output for the transistor.

The MT96's digital output may be set:

a. Pulse per n kW.h or kvar.h (Energy): the value for the energy consumed
or generated may be set to generate a pulse.

b. Alarm condition: associates a magnitude to a digital output, setting a


maximum, minimum and delay (delay) for the trip condition.

In the event that no variable needs to be set, put 00 and enter using the
key.

The display shows ”Out Uar Code”.

Ou t
Ua r
Co d e
00

 Setting pulse per n kW·h or kvar·h

Energy code table:

Magnitude Symbol Code


Active Energy III kW·h III 31
Inductive Reactive Energy III KvarL·h III 32
Capacitive Reactive Energy III KvarC·h III 33
Apparent Energy III kVA·h III 44
Active energy Generated III kW·h III (-) 45
Inductive Reactive Energy Generated III KvarL·h III (-) 46
Capacitive Reactive Energy Generated III KvarC·h III (-) 47
Apparent Energy Generated III kVA·h III (-) 48

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MT96 Power Analyzer Setting MEASUREMENT SETUP

Once the energy code has been selected and entered using the key the
watts per pulse must be entered or as a default kilowatts per pulse.

Ou t
Pu l s
r at e
0 0 .0 0 0

Example: 000.500 500 watts·h/impulse


001.500 1.5 kilowatts·h/impulse

To write or change the watts. hour/pulse, the MAX key has to be repeatedly
pressed, increasing the value of the digit flashing at the time.
When the required value is on the screen, move on to the following digit by
pressing MIN, to allow the remaining values to be changed.
When the last digit has been changed, press MIN to move back to the first digit,
allowing the previously set values to be changed again.
Once the required option is selected, press the key to enter the data and so
finish the equipment configuration.

 Setting alarm condition

Alarm code table per condition:

Magnitude Phase Symbol L1 Code


Simple Voltage L1 V1 01
Current L1 A1 02
Active Power L1 kW 1 03
Reactive Power L/C L1 KvarL/C 1 04
Power Factor L1 PF 1 05
% THD V L1 THD V1 25
% THD A L1 THD A1 28
Simple Voltage L2 V2 06
Current L2 A2 07
Active Power L2 kW 2 08
Reactive Power L/C L2 KvarL/C 2 09
Power Factor L2 PF 2 10
% THD V L2 THD V2 26
% THD A L2 THD A2 29

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MT96 Power Analyzer Setting MEASUREMENT SETUP

Magnitude Phase Symbol L1 Code


Simple Voltage L3 V3 11
Current L3 A3 12
Active Power L3 kW 3 13
Reactive Power L/C L3 KvarL/C 3 14
Power Factor L3 PF 3 15
% THD V L3 THD V3 27
% THD A L3 THD A3 30

Magnitude Symbol Code Magnitude Symbol Code


Active Power III kW III 16 cos three phase cos 19
Inductive Power III kvarL III 17 Power Factor III PF III 20
Capacitive Power III kvarC III 18 Frequency Hz 21
Active Energy kW·h 31 L1- L2 Voltage V 12 22
React. Energy Inductive Kvarh·L 32 L2-L3 Voltage V 23 23
React. Energy Capacit. Kvarh·C 33 L3-L1 Voltage V 31 24
Apparent Power III kV·A III 34
Maximum Demand Md (Pd) 35 Maximum Demand L1 Md (Pd) 35*
Current III AIII 36 Maximum Demand L2 Md (Pd) 42*
Neutral Current IN 37 Maximum Demand L3 Md (Pd) 43*
* Variables only valid if the Maximum Demand for current has been set per phase.

There are also some variables which refer to the three phases at the same time
(Function OR). If one of these variables has been selected, the alarm will go off
when any of the three phases meet the preset conditions.

Magnitude Symbol Code


Simple Voltages V1 / V2 / V3 90
Currents A1 / A2 / A3 91
Active Powers kW1 / kW2 / kW3 92
Reactive Powers kvar1 / kvar2 / kvar3 93
Power Factors PF1 / PF2 / PF3 94
Compound Voltages V12 / V23 / V31 95
% THD V Thd1 / Thd2 / Thd3 V 96
% THD A Thd1 / Thd2 / Thd3 A 97

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MT96 Power Analyzer Setting MEASUREMENT SETUP

Once the Alarm Condition code has been selected and the data entered using
the key, the maximum value, minimum value and the delay (hysteresis) for
the alarm condition must be entered.

Ou t Ou t Ou t
Hi Lo del a
0 0 0 .0 0 0 0 .0 0000

- Hi: Maximum value; transistor closed above this value.


- Lo: Minimum value; transistor closed below this value.
- Delay: Delay in seconds from the connection and disconnection of
the transistor.

To write or change the maximum and minimum values, the MAX key has to be
pressed, increasing the value of the digit flashing at the time.
When the required value is on the screen, move on to the following digit by
pressing MIN, to allow the remaining values to be changed.
When the last digit has been changed, press MIN to move back to the first digit,
allowing the previously set values to be changed again.
In order to enter one of the data, press the key moving on to the next setting
step. Once the delay has been set, the key must be pressed entering the
data and ending the configuration.

ON OFF ON
MAX +
MIN + ======
max > min
0 Min Max
OFF ON OFF
MAX +
MIN + ==== ==== ======
max < min
0 Max Min
ON OFF ON
MIN -- MAX + ==== ===
Min 0 Max
OFF ON OFF
MIN + MAX -- ======= ======
Max 0 Min
ON OFF ON
MAX --
MIN -- =====
max > min
Min Max 0
OFF ON OFF
MAX --
MIN -- ===== ===== ======
max < min
Max Min 0
* The alarms depend on the preset values: MAXIMUM and MINIMUM

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MT96 Power Analyzer Setting COMMUNICATION SETUP

7.- Setting COMMUNICATION SETUP *(Only for models with communication)

One or more MT96 instruments may be connected to a computer or PLC in order to


automate a production process or an energy control system. As well as the usual
operation of each instrument, this system may centralize data at one single point; for this
reason the MT96 has a RS-485 communication output.
If more than one instrument is connected to one single series line (RS-485), it is necessary
to assign to each a number or address (from 01 to 255) so that the central computer or
PLC sends the appropriate requests to these addresses for each peripheral.

From communication SETUP, the MT96's communication parameters may be displayed


and/or changed, this may match these parameters to the requirements of the system
topologies and/or applications.
The analyzer does not store the setting changes until all of the setting has been finished. If
it is RESET before the end of the setting, the configuration entered is not stored in the
memory.

To access COMMUNICATIONS SETUP the RESET key has to be pressed (until the
equipment starts) and then the MAX, MIN and keys have to be pressed until setting
mode is entered.

On entering setting mode the message "SETUP inic" appears for a few seconds, informing
the user that the equipment has entered communications display or setting mode.

Below the display shows “set prot bus"

Se t
Pr o t
bus

Using this information screen, the equipment is informing the user that the
Communication Protocol via the RS-485 series port is standard MODBUS©.
To enter setting mode the key must be pressed.

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MT96 Power Analyzer Setting COMMUNICATION SETUP

7.1.- Setting the communication parameters

 Default settings (factory settings)

The display shows ”set Cdef no”

s et Se t
Cd e f Cd e f
no y es

To select one of the two display options, just press the MAX key and the two
options will alternate.

set Cdef no Personalized communication parameters.


set Cdef Yes Peripheral: 001
Transmission speed: 9,600 bps
Data bits: 8
Parity No
Stop bits 1

Once the required option is selected, press the key to enter the data and
access the following setting step.

If the selected option is “set Cdef Yes” the configuration screens refer to:
peripheral number, speed, data bits, parity and stop bits, are omitted moving on
to the last screen in the communication menu.

If the selected option is “set Cdef no”:

 Peripheral number

The display shows ”set nper 001”.

SEt
nper

001

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MT96 Power Analyzer Setting COMMUNICATION SETUP

To write or change the number of the peripheral repeatedly press the MAX key
increasing the value of the digit which is flashing at the time.
When the required value is on the screen, move on to the following digit by
pressing MIN, to allow the remaining values to be changed.
When the last digit has been changed, press MIN to move back to the first digit,
allowing the previously set values to be changed again.
The peripheral number varies between 0 and 255 (0 and FF in hexadecimal)
To enter the data and access the following setting step, press .

 Transmission speed

The display shows ”set baud rate 9600”

SEt
baud
r at e
9600

To vary the peripheral transmission speed repeatedly press MAX changing the
value of the different communications options.
Available speeds are: 1,200, 2,400, 4,800, 9,600 or 19,200 bps.
Once the required selection has been made, the next setting step is accessed by
pressing the key.

 Parity

The display shows ”set parity no”

s et Se t
Pa r i Pa r i
t y t y
no y es

To select one of the two display options, just press the MAX key and the two
options will alternate.

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MT96 Power Analyzer Setting COMMUNICATION SETUP

Once the required option is selected, press the key to enter the data and
access the following setting step.

 Data Bits

The display shows ”set data bits 8”

SEt
dat a
bi t s
8

This menu option is solely for information, because data bits cannot be changed.
Then press the key to enter the data and access the following setting step.

 Stop Bits

The display shows “set stop bits 1”

s et Se t
s t op s t op
bi t s bi t s
1 2

To select one of the two display options, just press the MAX key and the two
options will alternate.
Once the required option is selected, press the key to enter the data and
access the following setting step.

28 of 38
MT96 Power Analyzer Setting COMMUNICATION SETUP

7.2.- Protection of measurement SETUP


The display shows “set UP unlo”

s et Se t
Up UP
unl o Loc

This menu option aims to protect the data set in the Measurement Setup.
As a default the equipment does NOT protect data with the “unlo”, option and by
pressing the key enters the data and ends the configuration of the
equipment.
If on the other hand the parmeters in Measurement Setup are to be protected,
the option “Loc” has to be selected using the MAX key and then the key must
be pressed. The protection password as a default will always be 1234; any
password code entered will be incorrect.
The display shows on the screen

s et Se t
Up UP
PA SS PA SS
0000 1234

To write the protection password 1234, the MAX key has to be repeatedly
pressed, increasing the value of the digit flashing at the time.
When the required value is on the screen, move on to the following digit by
pressing MIN, to allow the remaining values to be changed.
When the last digit has been changed, press MIN to move back to the first digit,
allowing the previously set values to be changed again.
Once the password protection has been set, the key must be pressed,
entering the data and ending the configuration of the equipment.

In the event that the measurement SETUP parameters are to be changed again,
the equipment has to be first unlocked by the same procedure (position “loc”).

29 of 38
MT96 Power Analyzer Setting COMMUNICATION SETUP

8.- MODBUS© Protocol

The MT96 Power Analyzers communicate by using MODBUS© protocol, described below:

In the MODBUS protocol the RTU (Remote terminal Unit) mode is used; each 8-bit byte in a
message contains two 4-bits hexadecimal characters.

The format for each byte in RTU mode

Code 8 bit binary, hexadecimal 0-9, A-F


2 hexadecimal characters contained in each 8-bit field in the
message.
Bits per byte 8 data bits
Field Check-Error CRC Type (Cyclical Redundancy Check)

Modbus functions used

Function 01 Reading the status of the relays

Function 03 and 04 Reading n Words (16 bits-2 bytes). Function used for reading
the electrical parameters that the MT96 is measuring. All
electrical parameters are long with 32 bits, because of this
two Words are required to request each parameter.
(4 bytes - XX XX XX XX)

Function 05 Writing a relay.

30 of 38
MT96 Power Analyzer MODBUS memory map

9.- MODBUS© memory map

MODBUS VARIABLES
Magnitude Symbol Instant Maximum Minimum Unit
Voltage Phase V L1 00-01 60-61 C0-C1 V x10
Current A L1 02-03 62-63 C2-C3 mA
Active Power kW L1 04-05 64-65 C4-C5 W
Reactive Power Kvar L1 06-07 66-67 C6-C7 var
Power Factor PF L1 08-09 68-69 C8-C9 x 100
Voltage Phase V L2 0A-0B 6A-6B CA-CB V x10
Current A L2 0C-0D 6C-6D CC-CD mA
Active Power kW L2 0E-0F 6E-6F CE-CF W
Reactive Power Kvar L2 10-11 70-71 D0-D1 var
Power Factor PF L2 12-13 72-73 D2-D3 x 100
Voltage Phase V L3 14-15 74-75 D4-D5 V x10
Current A L3 16-17 76-77 D6-D7 mA
Active Power kW L3 18-19 78-79 D8-D9 W
Reactive Power Kvar L3 1A-1B 7A-7B DA-DB var
Power Factor PF L3 1C-1D 7C-7D DC-DD x 100

Active Power III kW III 1E-1F 7E-7F DE-DF W


Inductive Power III KvarL III 20-21 80-81 E0-E1 varL
Capacitive Power III KvarC III 22-23 82-83 E2-E3 varC
Cos φ III Cos φ III 24-25 84-85 E4-E5 x 100
Power Factor III PF III 26-27 86-87 E6-E7 x 100

Frequency Hz 28-29 88-89 E8-E9 Hz x 10


Voltage Line L1-L2 V12 2A-2B 8A-8B EA-EB V x10
Voltage Line L2-L3 V23 2C-2D 8C-8D EC-ED V x10
Voltage Line L3-L1 V31 2E-2F 8E-8F EE-EF V x10
% THD V L1 %THD VL1 30-31 90-91 F0-F1 % x 10
% THD V L2 %THD VL2 32-33 92-93 F2-F3 % x 10
% THD V L3 %THD VL3 34-35 94-95 F4-F5 % x 10
% THD A L1 %THD AL1 36-37 96-97 F6-F7 % x 10
% THD A L2 %THD AL2 38-39 98-98 F8-F9 % x 10
% THD A L3 %THD AL3 3A-3B 9A-9B FA-FB % x 10

Apparent Power III KvaIII 42-43 A2-A3 102-103 VA


Maximum Demand Md (Pd) 44-45 A4-A5 104-105 W/VA/mA
Three Phase Current (average) A_AVG 46-47 A6-A7 106-107 mA
Neutral Current In 48-49 A8-A9 108-109 mA
Maximum Demand A2 Md (Pd) 52-53 B2-B3 112-113 mA
Maximum Demand A3 Md (Pd) 54-55 B4-B5 114-115 mA

31 of 38
MT96 Power Analyzer MODBUS memory map

MODBUS VARIABLES
Maximu Minimu
Magnitude Symbol Instant Unit
m m
Active Energy kW·h III 3C-3D 9C-CD FC-FD W·h
Inductive Reactive Energy kvarL·h III 3E-3F 9E-9F FE-FF varL·h
React. Energy Capacitive kvarC·h III 40-41 A0-A1 100-101 varC·h
Apparent Energy kVA·h III 56-57 B6-B7 116-117 VA·h
Active energy Generated kW·h III (-) 58-59 B8-B9 118-119 W·h
Inductive energy generated kvarL·h III (-) 5A-5B BA-BB 11A-11B varL·h
Capacit. Energy Generated kvarC·h III (-) 5C-5D BC-BD 11C-11D varC·h
Apparent Energy Generated kVA·h III (-) 5E-5F BE-BF 11E-11F VA·h

*Recordings available in HAR model MODBUS VARIABLES


Magnitude Symbol L1 L2 L3 Unit

Harmonic decomposition in VOLTAGE Instant


RMS Current V 2AE-2AF 2CC-2CD 2EA-2EB Vx10
Harmonic 2 2B0-2B1 2CE-2CF 2EC-2ED %
Harmonic 3 2B2-2B3 2D0-2D1 2EE-2EF %
Harmonic 4 2B4-2B5 2D2-2D3 2F0-2F1 %
Harmonic 5 2B6-2B7 2D4-2D5 2F2-2F3 %
Harmonic 6 2B8-2B9 2D6-2D7 2F4-2F5 %
Harmonic 7 2BA-2BB 2D8-2D9 2F6-2F7 %
Harmonic 8 2BC-2BD 2DA-2DB 2F8-2F9 %
Harmonic 9 2BE-2BF 2DC-2DD 2FA-2FB %
Harmonic 10 2C0-2C1 2DE-2DF 2FC-2FD %
Harmonic 11 2C2-2C3 2E0-2E1 2FE-2FF %
Harmonic 12 2C4-2C5 2E2-2E3 300-301 %
Harmonic 13 2C6-2C7 2E4-2E5 302-303 %
Harmonic 14 2C8-2C9 2E6-2E7 304-305 %
Harmonic 15 CA-CB 2E8-2E9 306-307 %
Harmonic decomposition in CURRENT Instant
RMS current A 1F4-1F5 212-213 230-231 mA
Harmonic 2 1F6-1F7 214-215 232-233 %
Harmonic 3 1F8-1F9 216-217 234-235 %
Harmonic 4 1FA-1FB 218-219 236-237 %
Harmonic 5 1FC-1FD 21A-21B 238-239 %
Harmonic 6 1FE-1FF 21C-21D 23A-23B %
Harmonic 7 200-201 21E-21F 23C-23D %
Harmonic 8 202-203 220-221 23E-23F %
Harmonic 9 204-205 222-223 240-241 %
Harmonic 10 206-207 224-225 242-243 %
Harmonic 11 208-209 226-227 244-245 %
Harmonic 12 20A-20B 228-229 246-247 %
Harmonic 13 20C-20D 22A-22B 248-249 %
Harmonic 14 20E-20F 22C-22D 24A-24B %
Harmonic 15 210-211 22E-22F 24C-24D %

32 of 38
MT96 Power Analyzer MODBUS memory map

Example of a MODBUS© question


QUESTION
0A 04 00 00 00 0A 71 76

0A Peripheral number, 10 in decimal


04 Reading function
00 00 Record at which the reading is to start
00 0A Number of recording to be read: 10 in decimal
71 76 CRC Character

RESPONSE
0A 04 14 00 00 08 4D 00 00 23 28 00 00 0F A0 00 00 00 90 00 00 00 60 CB 2E

0A Number of the peripheral that is responding, 10 in decimal

04 Reading function- the one used in the question


14 Number of bytes received (20).
00 00 08 4D V1x 10 (record 00 Hex) with value in decimal 212.5 V
00 00 23 28 mA 1, in decimal 9000 mA
00 00 0F A0 W 1, in decimal 4000 W
00 00 00 90 varL 1, in decimal 144 varL
00 00 00 60 PF1 x 100, in decimal 96
CB 2E CRC Character

*Each Modbus frame has a maximum limit of 20 variables (40 recordings).

33 of 38
MT96 Power Analyzer Connection for the RS-485 bus

10.- Connection for the RS-485 BUS

The composition of the RS-485 cabling must be carried out with a meshed screen cable
(minimum 3 wire) with a maximum distance of 1,200 metres between the MT96 and the
master unit. This Bus may connect a maximum of 32 MT96 analyzers.

RS-232 / RS-485
CONVERTER

For communication with the master unit, the RS-232 to RS-485 System Protocol
Intelligent Converter has to be used. This converter does not require the 7 Pin
connection in the RS-232 part.

11.- FAQ’s

11.1.- The CVM-NRG96 analyzer, once cabled and connected is seen to give a
correct voltage and current reading, but shows negative values for
active power (generation).

This is an error with the cabling for the current transformer secondaries; the direction of
the transformer current has to be respected as shown in the connection diagram. The

34 of 38
MT96 Power Analyzer FAQ’s

current transformers have a two face primary; the current must pass from P1 to P2 giving
the result in secondary (S1 and S2) of 5 amps.

The error stems from:

a) The current transformers have been incorrectly installed. As a result it gives


the direction of the current as passing from P2 to P1; to resolve this
problem, the current transformer does not have to be dismantled and
installed again, but the transformer secondary (S1 and S2) just has to be
inverted.
b) The connection of the current secondaries in the current transformers have
been incorrectly connected; to resolve this problem just connect the S1
transformer secondary to the S1 on the analyzer and the S2 on the current
transformer to the S2 on the analyzer.

1. The CVM-NRG96 analyzer, once cabled and connected, is seen to give an


incoherent Power factor and Cos φ III reading (-0.01 or similar).

This is again a current transformer and voltage phase connection error phase L1 (R),
must correspond to the current transformer installed in phase L1 (R); phase L2 (S), must
correspond to the current transformer installed in phase L2 (S); and phase L3 (T), must
correspond to the current transformer installed in phase L3 (T).
This connection is clearly shown on the back of the analyzer.

35 of 38
MT96 Power Analyzer FAQ’S

11.2.- The CVM-NRG96 analyzer does not correctly display the current
reading. It shows values varying between 0 to 5 amps of current.

Ensure that the Transformer Primary ratio has been correctly set; once correctly set the
current measurement shall be shown correctly extrapolated to primary (see section on
transformer ratios).

11.3.- The CVM-NRG96 analyzer is measuring in average voltage and is


displaying the secondary voltage (for example 110 volts).

Ensure that the Primary and Secondary voltage ratio has been correctly set (see section
on transformer ratios).

11.4.- The CVM-NRG96 analyzer does not respond to communications


requests; it does not communicate.

Ensure that the equipment's communication parameters have been correctly set as well
as the peripheral number (0 to FF).

11.5.- The CVM-NRG96 analyzer is connected to the Power Studio System and
it does not communicate with the PC.

Ensure that the analyzer has been set with a Bus speed of 19,200 bauds.

36 of 38
MT96 Power Analyzer Technical assistance

12.- Technical assistance

Consult GE’s customer service department or your local distributor.

37 of 38
GE Energy
Industrial Solutions

Industrial solutions is leading the future of electrification by recognizing


today's challenges and helping to solve them. We are expanding our
efforts to forge strong relationships with customers around the globe,
invest in iinovative ideas, and commit to technologies that will help
create a cleaner, smarter and more efficient electrical infrastructure.

www.gepowercontrols.com
www.geindustrial.com

GE imagination at work
MT961001E
19/10/11

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