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Compressed Air Equipment Catalog: Our Wide-Ranging Lineup Meets Your Needs

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Jan.

2018 D-AG02
Compressed Air Equipment Catalog

Compressed Air Equipment Catalog

Our Wide-Ranging Lineup


Meets Your Needs
ORION has 5 categories of Clean Air Equipment
that cover a wide range of compressed air needs.
We can work at your level of air quality.
Wide-Ranging Lineup
3
Drain
Processing ORION Clean Air
Energy Saving Clean Air and Environ

2 4
Starting with refrigerated air dryers, the ORION Clean
and applications that can improve air quality to the
ORION
Air Filter Monitor needs covered, including drain processing. ORION is
Clean Air
System

1
Air Dryer
5
Other Items Refrigerated Air Dryer
Energy Saving Model RAXE Series

Heatless Air Dryer


QSQ-EDC Series

Air Dryer Refrigerated Air Dryer


Compressed Air Dehumidifying Drying
(Standard dew point, under pressure: 10 ℃)※
Energy Saving Model   RAXE P.21
RAXD P.21
General Purpose Model  RAX P.29
General Purpose Model  RAX-SE P.35
(Works with high temperature inlet air)

Air Dryer Heatless Air Dryer


Compressed Air Dehumidification Drying
(Compact and Medium Duty: Standard dew point, under pressure: –20 ℃;
Heavy Duty: Standard dew point, under pressure: –40 ℃)※
QSQ Compact Duty Series「Super Pack」 P.43

QSQ Medium Duty Series「Super Pack」 P.43

QSQ Heavy Duty Series「Super Pack」 P.43

QSQ-EDC Series「Eco Pack」 P.43

Energy Saving Control Unit P.81 Expansion Separation Dryer


AE

Air Dryer Compact Special-use Air Dryer


Compressed Air Dehumidification Drying
Membrane Type Air Dryer「MD」 P.51
Refrigerated Air Dryer
Expansion Separation Dryer「AE7」 P.53 Membrane Type Air Dryer General Purpose Model Refrigerated Air Dryer
Energy Saving Model RAXE-SE Series
※ Pressure Conditions: 0.69 MPa MD RAX Series

History of Compressed Air ORION 1982


Technology Development Clean Air System
Air Dryer using IC Controller
1961 Released to Market
Refrigeration Technology 1978 1979
Start of Production of Unit Chillers Heat Exchanger Technology Clean Air System
for Dairy Farms Twin-pipe Heat Exchanger
1985
Released to Market
1970 Changed to Single-pipe
Air Dryer High Temperature Inlet Spec. Heat Exchanger Technology
Air Dryer Release to Market Model Released to Market High Efficiency
RAD-250,500 Heat Exchanger Developed
1981 RAX Series Released
Micro-mist Filter Activated Carbon 1986
Clean Air Dryer Line Filter Filter Released
Released to Market Released to Market to Market Final Filter Released
Aftercooler Released to Market

ORION
1 Clean Air System
ORION

System
Clean Air System

mentally Conscious
Air System has a wide range of air filters and other equipment
level that meets your needs. We have all of your air-related
a top manufacturer of clean air equipment! Drain
Processing Drain Processing Equipment
Air Filter Air Filter Compressed Air drain water processing
Super Filter "DSF・LSF・MSF・KSF Series" P.55 Drain Processing System Related Equipment
Final Filter "OFF・OFH Series" P.65 "OWT・OWH・OWL・OWSK" P.72

Membrane Type Final Filter "OPF Series" P.66 Filter Type Drain Processing Equipment - Pico-Drain
Medium Pressure Spec. Filter "DFH・LFH・MFH・KFH Series" P.67 "ODF5-W1/W2" P.73

Differential Pressure Gauge "DG・DGX"・ Drain Processing Equipment - Drain Master


Element Life Indicator P.68 "OWD・OWC・OWM" P.75

Air Filter

Monitor Monitor Equipment


Dew Point Monitor "MG" P.79

Dew Point Monitor "MGR" P.80


Digital Differential Pressure Gauge "DGE70" P.82

Dew Point Monitor


"MG" "MGR"

Other
Items Other Items
Air-Cooled Aftercooler "SE" P.83

Water-Cooled Aftercooler "TH・THP" P.85


Stainless Steel Air Tank "OAT" P.87
Air Tank "MST" P.88
Drain Trap "Solenoid Type" "Timer Type"
"Float Type, Disk Type, Motor Valve Type" P.89

See our Compressed Air


Temperature Control &
Refrigeration Equipment
Catalog.
ACU・RAV・APX・KSC
Stainless Steel Air Tank D-AG04
Filter Type Drain Processing Compressed Air Temperature Control &
Drain Processing Equipment - Drain Master Equipment - Pico-Drain Refrigeration Equipment

Further Evolution!
1989 1994 2003
CFC-Free Adsorption Type AC Inverter Control 2016
Drain Master Released
Air Dryer Released Refrigerated Air Dryer Heavy Duty RAX-J Series
Released
1992
Separate Dryer Released
2005 2007
1993 1998 Digi-Eco Refrigerated DC Inverter Control
Super Filter Air Dryer Refrigerated Air Dryer
Heat Exchanger Technology
Super Drain Filter
Stainless Steel Shell Heat
Exchanger Released 2001
Fine Dryer Released Super Final Filter

ORION
Clean Air System 2
1
Product Lineup

Refrigerated Air Dryer


Guideline Based on Inlet Air Temperature and Air Compressor Output
Category Energy Saving Model
Series Model RAXE-SE RAXD       RAXE C
Refrigeration Compressor Operating Method Inverter Control (DC) Digital Control Inverter Control (DC)

Inlet Air Inlet Air Inlet Air


Air Temperature Temperature Temperature
Air Intake Air Intake Air Intake Air
Processing (Catalog Standard Value) (Catalog Standard Value) (Catalog Standard Value)
Compressor Temperature Temperature Temperature
Capacity  
50/60Hz
Output Equiv. ℃ 55 Range
55 ℃ Range
40 ℃ Range
(kW)  5∼ 80 ℃ 5∼ 80 ℃ 5∼ 60 ℃
(m3/min)
P.21 P.21 P.21
 

1.3/1.5 15
7.4 37 kW
7.4 37 m3/min

9.1/10.5 55
55 kW
10.6
m3/min 12/13
12.1/13.4 75
m3/min 75 kW

23
100 kW m3/min 100 kW
19.7/22.0 100
19.7/22.0
m3/min

83.0/98.0 450

296
m3/min 1300 kW
296 1300

[Note] 1. The above values are catalog-standard-value guideline values. When choosing a model, please refer to      
the section on "Model Choice and Determining the Maximum Air Processing Capacity" for each series.

Energy Saving Model


RAXE-SE / RAXD / RAXE
Air Compressor Equiv. Guideline
Refrigerated air dryer Energy Saving Model
From below 37 kW ~ 1300 kW
Inverter Air Dryer RAXE Series
Inlet Air Temperature Range
Energy Saving Effectiveness from Energy Saving Air Dryers
5 ℃~ 80 ℃ ※1 Factory loads are not uniform. By being able to adapt to fluctuations in load, inverter dryers
offer great energy savings when compared to constant-speed models.
DC Inverter Digi-Eco
Air Dryer Air Dryer Daily air dryer load factor Yearly Power Consumption Comparison
P.21 P.21 (graph data assuming a factory line operating 24 hours)
100% 25,000
Power consumption (kWh)

20,000
52%
Load factor

Energy
50% 15,000 Savings! RAX90J
Constant Speed
10,000 model
RAXE2300A
24,200 kWh
Load factor Inverter model
Inverter Air Dryer P.21 (Non-uniform, fluctuating load)
5,000
11,600 kWh
0%
5AM 7AM 12PM 17PM 5AM 0

Amount of Electricity cost:JPY15/kWh


Energy Savings Difference in Yearly Power Consumption:24,200 kWh - 11,600 kWh = 12,600 kWh

(calculation) Effective energy savings:12,600 kWh×15 yen = 189,000 yen/year

※1 The upper limit of the inlet air temperature range for RAXE2300A ∼ 29600A1-W models is 60 ℃. For help with selecting the right energy saving model refer to the conditions stated from page 27.

ORION
3 Clean Air System
General Purpose Standard Inlet Air Temperature Models General Purpose High Temperature Inlet
Air Temperature Model

Compact and Medium-Duty Model RAX Heavy Duty RAX Medium Duty RAX RAX-SE
Constant Speed Constant Speed Constant Speed Constant Speed

Inlet Air Inlet Air Inlet Air Inlet Air


Temperature Intake Air Temperature Temperature Intake Air Temperature Intake Air
(Catalog Standard Value) Temperature (Catalog Standard Value) Intake Air (Catalog Standard Value) Temperature (Catalog Standard Value) Temperature
Range Temperature   Range Range
35 ℃ 5∼ 50 ℃ 40 ℃ Range 55 ℃ 5∼ 80 ℃ 55 ℃ 5∼ 80 ℃
5∼ 60 ℃
P.29 ※ Inlet air temperature for P.29 P.41 P.35
models RAX55J, J-W: 40 ℃
         

15 kW
1.3/1.5
m3/min

55 kW
9.1/10.4
m3/min 12.1/13.4 12.1/13.4
m3/min 75 kW m3/min 75 kW
Air Processing Conditions (Catalog value)
Inlet Air Pressure Inlet Air Ambient
Series Outlet Air Dew Point
(Gauge pressure) Temperature Temperature
RAXE-SE
55 ℃
RAXD
Under Atmospheric
RAXE 0.69 MPa 40 ℃ Pressure: –17 ℃
(Under pressure: 10 ℃ )
RAX-J(Compact and Medium-Duty) 35 ℃ 32 ℃
450 kW RAX-J,F(Heavy Duty) 40 ℃
83.0/98.0 RAX-H(Medium Duty) 1.57 MPa Atmospheric Pressure: –17 ℃
m3/min (Under pressure: 15 ℃ )
55 ℃
Atmospheric Pressure: –17 ℃
RAX-SE 0.69 MPa (Under pressure: 10 ℃ )
※ Air processing capacity is calculated based on conversion from the air compressor
intake conditions. (Atmospheric pressure, 23 ℃ , relative humidly: 75 %)

 RAXE / RAXD Page 27, RAX Page 39, or consult with your sales representative.

General Purpose Standard Inlet Air Temperature Models


Compact and Medium Duty RAX / Heavy Duty RAX / Medium-Pressure RAX
Standard Inlet Air Temperature Models Medium Pressure Model
Dew point temperature energy saving mode switching. Air Compressor Equiv. Guideline ※3 Air Compressor Equiv. Guideline
Comes standard with energy saving drain trap.
Responds to low-pressure needs. From below 3 kW ~ 450 kW From below 3 kW ~ 15 kW
Load vs. Energy consumption Inlet Air Temperature Range ※2 Inlet Air Temperature Range
100
5 ℃ ~ 40/45/50/60 ℃ 5 ℃ ~ 80 ℃
Energy consumption(%)

Max. Energy 80
Conventional CCV Compact to Medium Duty (RAX-H) Heavy Duty (RAX-J, F) Compact to Medium
Duty (RAX-H)
P.41
Savings
Air Dryer
60 P.29 P.29

60% 40

20
Inverter Air Dryer
PDP:10 ℃ selected
Inverter Air Dryer
※ RAXE type PDP:18 ℃ selected
0
0 20 40 60 80 100
Control Panel Load Factor (%)
General Purpose High Temperature
Dew Point Control Switch Compressor Power Level Indicator Digital Display
Power Inlet Air Temperature Model
RAX-SE
Lamp
Power Air Compressor Equiv. Guideline RAX-SE Series
Switch
High Temperature Inlet Air Type
From below 3 kW ~ 75 kW
Reset Key P.35
Inlet Air Temperature Range
Air Pressure Gauge Setting Down Key Setting Up Key Function Set Key

Note: There may be minor differences in the operation panel depending on the model. 5 ℃ ~ 80 ℃
※2 Inlet air temperature upper limit differs depending on the model. Refer to the
nominal value for specifics.
※3 See page 39 for assistance in choosing the right model. ORION
Clean Air System 4
1
Product Lineup

Heatless Air Dryer


Category Digital Dew Point Monitor Built-in Heavy Duty General Purpose Model Medium Duty General Purpose Model Compact General Purpose Model
QSQ-EDC "Eco-Pack" QSQ "Super Pack"

Series Model

P.43 P.43 P.43 P.43

Dew Point (PDP)


Inlet Air Pressure: 0.69 MPa -40 ℃ -60 ℃ -40 ℃ -60 ℃ -20 ℃ -40 ℃ -20 ℃ -40 ℃

Outlet Air Flow 0.086 0.071


(m3/min) 0.68 0.56 m3/min m3/min

m3/min m3/min
0.3 0.247
m3/min m3/min

2.1 2.1
m3/min m3/min
3.6 3.6 1.9
m3/min m3/min 2.3 m3/min
m3/min

12.5 12.5
m3/min m3/min
21.5 21.5
m3/min m3/min

Dew Point Monitor Digital LED Lamp Display LED Lamp Display -
Energy Saving
Dew Point Sensor ○ ○ ○ -
[Note] 1. The above values are catalog-standard-value guideline values. See page 50 for assistance in choosing the right model.

QSQ Eco-Pack Heavy Duty Model ※1


QSQ Super Pack Heavy Duty and Medium Duty Models
Comes Standard with Digital Dew Point Monitor (dew point setting possible) and Energy Saving Sensor Comes Standard with Energy Saving Sensor (QSQ080B-E and above)
Greatly reduced energy requirements thanks ※1 Dew point setting from - 60 to 0 ℃ (PDP) Comes with energy saving dew point sensor as standard
to our energy saving dew point sensor. means more energy saving control.[Dew point equipment (Heavy Duty and Medium Duty Models)
display precision: - 60 ℃∼ + 20 ℃± 3 ℃ ] All models equipped with indicator lamps.
Built-in digital dew point monitor to help Remote monitoring of compressed air
you achieve even further energy savings. quality and dew point.
Compact・Light weight・Easy maintenance

Control Panel Detail Control Panel Detail


[Heavy Duty Model]

Energy saving Energy saving


dew point sensor dew point sensor
Switch

Energy saving dew point


controller functions
Energy saving dew point
Digital dew point monitor
controller functions

Working Principle of the Energy Saving Dew Point Sensor Energy saving can be realized by stopping the release of regeneration (purge) air,
corresponding to the outlet dew point and inlet air flow. (QSQ080B-E and above)
Example 1: Medium Flow Rate Energy Saving Operation (Purge stopped) Dew Point Under Example 2: Low Flow Rate Dew Point Under
Outlet Air Pressure Outlet Air Pressure
Approx. -40 ℃ Approx. –40 ℃
-45 ℃ -45 ℃
Energy Saving Operation 1 forced purge cycle per every 4 cycles.
Exhaust Exhaust Purge stopped Purge stopped
Valve B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder Valve B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder
Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge
Purge Purge stopped Purge stopped Purge stopped Purge Purge Purge Purge stopped stopped stopped stopped stopped stopped Purge Purge stopped stopped

Adsorption A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder
control 2 min 2 min control 2 min 2 min
Valve Valve 4 min
4 min
1 Cycle 1 Cycle 2 Cycle 3 Cycle 4 Cycle
12 min 4 min
※   indicates purge is stopped. 16 min

ORION
5 Clean Air System
2
Product Lineup

Air Filter
First Heavy-duty Model With a Stainless Steel Tank

Clean Air
Compressed Air Filter Air inlet Air Outlet

SUPER FILTER
Super Filter built with a All stainless design
Stainless Steel Shell P.55 doesn't create dust.
※1
Air Processing Capacity
0.35 m /min ~ 318.9 m /min 3 3

※1 DSF/LSF/MSF/KSF75 ∼ 250B models


do not have stainless steel vessels.

Choose Your Port Size


Mid Range Filter Drain release

A new lineup that lets you choose the piping size to match New Release!
the discharge port size of a previous model air compressor. Pipe
New Release! Size :50 A
Piping Size Pipe DSF/LSF/MSF/KSF
Thread A Size :40 A 1005
(Thread B) DSF/LSF/MSF/KSF

50 A 404
(Rc2)
40 A 1000
(Rc1 1 2) 700 DSF/LSF
DSF/LSF MSF/KSF

MSF404
MSF/KSF
New Model
25 A Example
LSF404 (Rc1)
400
DSF/LSF Processing Capacity Estimate Pipe Size: 40 A
○○○ m3/min (Additional units only)
MSF/KSF
LSF1005 4.0 7.0 10.0
Processing Air Flow (m3/min)

Improved filtration by employing a combination of filters. (Super Filter Element)


For water droplet and particulate removal DSF P.55 For particulate removal LSF P.55
EDS Element ELS Element
filter rating : 5 μm filter rating : 1 μm
Inner screen
Performance Curve Inner screen Nonwoven fabric
Water droplet separation efficiency(%)

100 Glass fiber filter


Type of element
Nonwoven fabric Glass fiber filter
90

Centrifugal
80
separation Outer screen Nonwoven fabric

Outer screen
Rated flow
70
0 20 40 60 80 100 120 140
Processed air flow (%) (based on rated processing air flow) Cross section Cross section

For oil mist removal


MSF P.55 For odor removal
KSF P.55
EMS Element EKS Element
filter rating : 0.01 μm Inner screen
Filter output oil concentration
0.003 wt ppm
Inner screen
Nonwoven fabric
Output oil concentration(wt ppm) Fibrous activated carbon
Glass fiber filter 0.01
Plastic foam Glass fiber filter
Nonwoven fabric Nonwoven fabric
Filter
Outer screen element
for MSF Outer screen
Plastic foam EMS
0.003
Filter element
for KSF
Cross section Cross section
EKS
0

※ See Filter Selection on page 64 for details.

ORION
Clean Air System 6
3
Product Lineup

Drain Processing Equipment


Model Table based on Air Pressure Output and Processing Method
Air Compressor Output Equiv.(kW) 15 ∼ 22 37 55 75 150 300 ∼ 720
ODF5 OWD10
Demulsification
Sheet
Method +
Adsorption Material
Air Transport
P.69 P.69
Relevant (From drain water) OWD10+OWL8
Model +
Activated Carbon Type
Compatibility Low Concentration +
(Example) Unit Processing
OWC75 OWC150
Electrolyzed
Coagulation
Method +
Adsorption Material
Air Transport P.69 P.69
Relevant (From drain water) (Strong Electrolyte)OWH20+OWC75 (Strong Electrolyte)OWH20+OWC150
Model Previous Stage
Compatibility Strong Electrolyte + +
(Example) Processing
Demulsifying Agent OWM30 OWM60/90/160
+
Activated Carbon
Method +
Other

Under Natural Flow P.69 P.69


[Note] ※ The above details are only estimates. Processing conditions will differ depending on the quantity and concentration of inlet drain water. Refer to
page 69 for details. ※ Regarding drain water processing, relevant equipment compatibility will differ depending on drain water properties. Refer to page
71 for details. ※ The ODF is a handy filter-type drain water processing unit and, as such, doesn't include relevant equipment compatibility information.

Meets Water Pollution Control Law effluent standard, Filter Type


greatly reduces condensate treatment costs! Drain Processing Equipment - Pico-Drain "ODF" R

Drain processing equipment that separates water and oil from compressor drain. Air Compressor Output Equiv. ∼ 22 kW and below P.69
Before  After ODF5-W1/ODF5-W2
processing. processing.
○ A New Concept in Ecological Friendliness
No Electricity Required, Lightweight
Space Saving
Energy Saving
○ Main-processing concentrations
below 5 mg/L (hexane content)

Drain Processing Equipment - Drain Master R "OWD" Drain Processing Equipment - Drain Master R "OWC/OWM"
Air Compressor Output Equiv. ∼ 37 kW and below P.69 Air Compressor Output Equiv. ∼ 150 kW and below(OWC) ∼ 720 kW and below(OWM) P.69
Medium duty OWD10 / Medium duty OWC75・150/Heavy Duty OWM30 ∼ 160
Cold-climate model OWD10-H Cold-climate model OWC75-H・150-H

○ Main unit does not need electricity. ○ Compatible with Heavy Duty
 (Excluding cold-climate models) Screw Compressors

○ Main-processing concentrations ○ Main-processing


 below 5 mg/L (hexane content) concentrations
below 5 mg/L
(hexane content)

ORION
7 Clean Air System
4
Product Lineup

Monitor Equipment
Improved peace-of-mind and safety thanks to air tracking from a tracking dew point monitor for air quality
control and a digital display gauge that shows the differential pressure conditions of the filter element.
Easy temperature and humidity monitoring
Dew Point Monitor "MG" P.79

MG40/MG40A-P
Humidity display:
 0.1 ∼ 99.9 %. 1/10 resolution (MG40)
 0.1 ∼ 50.0 %. 1/10 resolution (MG40A-P) MG40A-P
(For compressed air)
Dew point display:
 - 40.0 ∼ + 40.0 ℃ , 1/10 resolution.
Temperature display: MG40
 - 20.0 ∼ + 80.0 ℃ , 1/10 resolution. (For air at atmospheric pressure)

MG40(For air at atmospheric pressure) MG40A-P(For compressed air)


○ Simultaneous display of temperature and humidity or ○ Simultaneous display of temperature and humidity or
dew point. (Can choose either humidity or dew point.) dew point. (Can choose either humidity or dew point.)
○ Comes equipped with dewpoint and humidity warning ○ Comes equipped with dewpoint and humidity warning
signal outputs (2 sets of non-voltage contacts.) signal outputs (2 sets of non-voltage contacts.)
○ Also comes standard equipped with analogue outputs. ○ Also comes standard equipped with analogue outputs.
(DC outputs for temperature, humidity/dew point) (DC outputs for temperature, humidity/dew point)

Dedicated refrigerated air dryer dew point monitor for monitoring dew point and temperature.
Dew Point Monitor "MGR" P.80

MGR20
Dew point display: - 30.0 ∼+ 20.0 ℃ , 1/10 resolution.
Temperature display: - 20.0 ∼+ 80.0 ℃ , 1/10 resolution.

○ Measurement and digital display of dew point (at


atmospheric pressure) and temperature of your refrigerated
dryer output.
○ Comes equipped with analog outputs (one set of terminals.)
○ Low profile and compact. (Just 62 % of the size of our
MG40A-P model.)
○ Up to 8 monitors can be connected and operated via PC.
(Interface function optional)

Digital Differential Pressure Gauge --Detects When Filter Element Replacement is Needed (Digital differential pressure display gauge)
Digital Differential Pressure Gauge "DGE" P.82

DGE70
Differential pressure display range: - 1.050 ∼ 1.050 MPa
Minimum resolution: 0.001 MPa

○ Differential pressure detection for optimum air


filter management
○ Output signals for remote monitoring of
differential pressure
○ Management of differential pressure of vapor
and fluids

ORION
Clean Air System 8
5
Product Lineup

Other Items
Items Needed to Support a Strong Clean Air Supply
Choose the model from our selection that best fits your needs.
Auto Drain Trap
Solenoid Type / Motor Valve Type
ADE4B P.89
ADE4B
○ Variable drain release interval via adjustable timer
○ Drain interval automatically changes due to ambient
temperature for energy saving operation.
○ Clogging due to sludge, etc. greatly reduced thanks to the
wide mouth on the orifice of our solenoid valve.
○ Special anti-freeze function that automatically shortens the
time between drains during cold conditions.
ADE300 P.89
○ Equipped with electrostatic liquid surface sensor
○ No clogging due to grime and foreign matter thanks to the
wide mouth on the orifice of our solenoid valve.
○ Remote operation capabilities (Equipped with operation and
monitor signal lines.) ADE300

ADE-2-B/3-B P.90 ADE-2-B/3-B

○ Water level detecting automatic drain release Motor


valve operated
○ Timed drain cycle release via adjustable timer (ADE-3-B)

Float Type / Disk Type


FD2・5・6・10-A / AD-5 P.90
○ Drains without air loss
  Float operated (FD2・5・6・10-A)
○ Adjustable timed drain release
  Disc operated (AD-5) FD2 FD-5 FD6 FD-10-A AD5
Float Type Float Type Float Type Float Type Disk Type

Choose from Stainless Steel or Steel Tank Construction Choose from Air-Cooled or Water-Cooled Models
Air Tank Aftercooler
Air-Cooled SE Series P.83
OAT P.87 ○ Compatible Compressor: 5.5 (Screw) ∼ 37 kW
○ Stainless Steel
Construction (SUS304)
○ Compatible Compressor:
6 ∼ 37 kW

Water-Cooled TH/THP Series P.85


○ Compatible Compressor: 11-1500 kW

MST P.88
○ Steel Tank
○ Compatible Compressor:
6 ∼ 75 kW

ORION
9 Clean Air System
INDEX
System configuration examples / ORION Clean Air System Application Examples 11 ∼ 13
Amended standards / Refrigerated Air Dryer Core Technology 14 ∼ 16
Options / RAX・RAXE・RAXD Installation Space Requirements 17 ∼ 20

1. Air Dryer
Energy Saving Models(RAXE-SE, RAXD, RAXE) 21 ∼ 26
Model Selection and Determining Maximum Air Processing Capacity(RAXE, RAXD) 27 ∼ 28

1
General Purpose Standard Inlet Air Temperature Models
(Compact and Medium Duty RAX, Heavy Duty RAX) 29 ∼ 34
General Purpose High Inlet Air Temperature Model (RAX-SE) 35 ∼ 38
Air Dr yer Model Selection and Determining Maximum Air Processing Capacity(RAX-SE, RAX) 39 ∼ 40
General Purpose Standard Inlet Air Model(Medium Pressure RAX) 41 ∼ 42

2. Air Filter
Heatless Air Dryer(QSQ) 43 ∼ 48
Options / Model Selection(QSQ) 49 ∼ 50
Membrane Type Air Dryer(MD) 51 ∼ 52
Expansion Separation Dryer(AE) 53 ∼ 54

Super Filter(DSF, LSF, MSF, KSF) 55 ∼ 62

3. Drain Processing
2
Options / Choosing the Right Filter 63 ∼ 64
Final Filter(OFF, OFH) 65
Membrane Type Final Filter(OPF)
Air Filter
66
Medium Pressure Clean Air Filter(DFH, LFH, MFH, KFH) 67
Differential Pressure Gauge(DG)/ Element Life Indicator 68

3
Drain Master Features 69 ∼ 71
Drain Processing Systems Related Equipment(OWT, OWH, OWL, OWSK) 72

4. Monitor
Filter Type Drain Processor Pico Drain Ⓡ(ODF5) 73 ∼ 74
Drain Drain Processor Drain Master (OWD) Ⓡ 75 ∼ 76
Processing Drain Processing Equipment Drain Master Ⓡ(OWC, OWM) 77 ∼ 78

4
Dew Point Monitor(MG, MGR) 79 ∼ 80
Energy Saving Control Unit for "Heatless Air Dryer Super Pack" 81 5. Other Items
Monitor Digital Differential Pressure Gauge(DGE70) 82

Air-Cooled Aftercooler(SE) 83 ∼ 84
85 ∼ 86

5
Water-Cooled Aftercooler(TH, THP)
Stainless Steel Air Tank(OAT) 87
Air Tank(MST)
Documentation and Safety Information

88
Other Items Drain Trap(Solenoid Type, Timer Type) 89
Drain Trap(Float Type, Disc Type, Motor valve Type) 90

Saturated Moisture Content and Dew Point Conversion 91 ∼ 92


Documentation Dew Point Conversion Table 93
and Standard Concentration Levels for Cooling Water / Preventing Corrosion-Related Breakdown 94
Safety Information Important Safety Information – Please Read 95 ∼ 97

ORION
Clean Air System 10
「Clean Air System」

System Configuration Examples


■ ORION Clean Air System supplies you with useful clean air using less energy, and also provides
consistent oil/water drain separation.
Important Information Equipment and model selection should be conducted by knowledgeable and experienced personnel. When choosing equipment, in addition to referring
Regarding Model Choice to this catalogue, be sure to match its intended purpose and the way it is to be used with the machine's specifications and performance abilities.

Diagram shows examples of typical configurations ※1 Dotted line indicates usage on an as-needed basis.
※2 Install a Super Drain Filter before the air dryer when there is the possibility of heavy
scaling occurring in the piping, such as when using an oil-free compressor, etc.
※3 Install a Super Drain Filter if there is a chance of air being adulterated with liquid oil (oil mist) or drain water.
※4 Read the section (General Safety Precautions) on page 95, and use equipment appropriately as outlined therein.

Low Dew Point Very Pure Clean Air Purity class 1・2・1
Super
Compressor Heatless ACF Filter Final Filter
Air Dryer
Filtration Pressure Remaining Purity
○ Semiconductor

applications
rating dew point oil content class
  production

Typical
0.01 −40 ℃ 0.003 ISO ○ Medical supply※4
Clean Air Line μm −20 ℃ wt ppm Class3
○ Powder transport

Purity class 1・3・1


Air Tank Super Mist Filter
※2 0.01 μm
Super Drain Filter ※3

Heatless Low Dew Point Clean Air Purity class 1・2・1


Air Dryer
Filtration Pressure Remaining
○ Air measurement

applications
rating dew point oil content
  equipment

Typical
0.01 −40 ℃ 0.01
Super μm −20 ℃ wt ppm
○ Measurement devices
Mist Filter ○ Sequence control
0.01 μm

Refrigerated Air Purity class 1・3・1


Dryer
Super ※1
Clean Air
Mist Filter
0.01 μm
Super
Mist Filter
Purity class 1・6・1
Filtration Pressure Remaining
rating dew point oil content

applications
Air-Cooled ○ Medical supply※4

Typical
0.01 0.003 ○ Pharmaceutics※4
μm +10 ℃ wt ppm ○ Food industry
Aftercooler

Super
ACF Filter
Standard Compressed Air
Water-Cooled
Super
Line Filter Purity class 1・6・1
1 μm Filtration Pressure Remaining
rating dew point oil content ○ General painting/

applications
  coating applications

Typical
Super 0.01 0.01
※ When air source is Mist Filter
μm +10 ℃ wt ppm ○ Standard pneumatic
  hot, use equipment
  designed for hot
0.01 μm
  equipment
  air intake or use an
  aftercooler. Standard Compressed Air
Super
Line Filter
Purity class 2・6
Environmentally 1 μm Filtration Pressure
conscious line
applications

rating dew point


○ Standard
Typical

Super 1 pneumatic
Line Filter μm +10 ℃ equipment
Drain Master
1 μm

※ Purity Class is based on JIS B 8392-1(2000).

Compressed air drainage oil


concentration: 5 mg/L or less.

ISO 8573-1(1991)/JIS B 8392-1(2000) Contaminants and Purity Classes


Purity Solid Particle Size Water Content Remaining Oil Content
Class μm Dew point under pressure(℃) Pressure:0.69 MPa mg/m3 (wt ppm)
1 0.1 - 70 〈- 83〉 0.01 (0.01)
※W hen using a heatless air dryer, be sure to confirm the 2 1 - 40 〈- 58〉 0.1 (0.08)
piping system design standards outlined in the product 3 5 - 20 〈- 42〉 1 (0.83)
specifications before installation. 4 15 +3 〈- 23〉 5 (4.2)
※ When making model selections: 5 40 +7 〈- 19〉 25 (20.8)
- + 10 〈- 17〉 -
 A lways confirm the air compressor type, discharged air
6
※ Number in〈 〉indicates water content converted to dewpoint at atmospheric pressure.
quantity, temperature, pressure, ambient temperature, ※ Solid particle collection efficiency is at least 95 %. 

power source frequency, and required dew point. ※ The current revised standard is ISO8573(2001) /JIS B8392-1(2003)) Please refer to page 14 for further details.

Air Purity Class Comparison of ISO14644-1 and F.S.209D


Air quality class numbers show the size and number of particulate Air Purity Class Max. Concentration of particulate at designated particle diameter
contaminants in a volume of air. But the number used depends on the Standard (no. of particles/m3)※ Values based on ISO14644-1
standard being referred to. Be sure not to confuse one standard with another. ISO14644-1 Specified 0.1 μm 0.2 μm 0.3 μm 0.5 μm 1 μm
F.S.209D particle size
Standard ISO14644-1 Fed.Std.209D ISO Class 1 10 2
Permissible
Purity class Class X(X: 1 ~ 9) Class X(X: 1 ~ 100,000) ISO Class 2
particle
100 24 10 4
ISO Class 3 Class1 1,000 237 102 35 8
Allowable particle concentration 10X / m3 X / ft3 concentration
ISO Class 4 Class10 10,000 2,370 1,020 352 83
particles/m3
Particulate size ≧ 0.1 μ m ≧ 0.5 μ m ISO Class 5 Class100 100,000 23,700 10,200 3,520 832

ORION
11 Clean Air System
「Refrigerant-Free Clean Air Line」

System Configuration Examples


■ For use with small compressors
■ Terminal connection to air compressor piping
Important Information Equipment and model selection should be conducted by knowledgeable and experienced personnel. When choosing equipment, in addition to referring
Regarding Model Choice to this catalogue, be sure to match its intended purpose and the way it is to be used with the machine's specifications and performance abilities.

Diagram shows examples of typical configurations ※1 Dotted line indicates usage on an as-needed basis.
※2 In particular, install a Super Drain Filter before the air dryer if there is the possibility
of heaving scaling, etc. in the piping due to use of an oil-free compressor, or if there
is a chance of air being adulterated with liquid oil (oil mist) or drain water.
※3 Read the section (General Safety Precautions) on page 95, and use equipment
appropriately as outlined therein.

■Terminal connection to air compressor piping Refrigerated air dryer and req.
Clean Air Purity Class 1-6-3

filters installed before this point.


Main Air Line
Pressure Remaining
No refrigerated air dryers, filters, etc.
Dewpoint oil content ○ Standard pneumatic equipment

applications
have yet been installed before this point.
○ Labor saving equipment, devices

Typical
Regulator
0.5
Refrigerant-Free ※1 +10 ℃ wt ppm ○ Pneumatic tools
Clean Air Line Super Drain
Fine Dryer ○ General painting/coating applications
MD-AF (with Auto Drain)
Filter ○ Precision manufacturing

Separate Dryer Clean Air


Purity Class 1-6-3
Filtration Pressure Remaining
rating Dewpoint oil content ○ Standard pneumatic equipment

applications
Regulator ※ The following are possible when
ー dew point ー

Typical
  used with the Super Mist Filter.
drop
0.01 0.01 ○ Standard pneumatic equipment
■When used with a ※1 +3 ℃ ○ Labor saving equipment, devices
μm wt ppm
 small compressor Super Mist Filter
○ Pneumatic tools

Clean Air Purity Class 1-6-3


※1
Pressure Remaining
Super Line Filter
Dewpoint oil content
○ Standard pneumatic equipment

applications
○ Labor saving equipment, devices

Typical
0.5 ○ Pneumatic tools
compressor +10 ℃ wt ppm
Regulator ○ General painting/coating applications
※2
Super Fine Dryer
○ Precision manufacturing
Drain Filter MD-F or MD-AF (with Auto Drain)

Regulator
Ultra Clean Air Purity Class 1-6-1
Filtration Pressure Remaining ○ Ultra precision manufacturing
rating Dewpoint oil content

applications
○ Food processing

Typical
Fine Dryer
0.01 0.003 ○ Medical use※3
MD-F or MD-AF
+10 ℃ wt ppm ○ Pharmaceutical※3
Air Tank (with Auto Drain) μm ○ Instrumentation
Super ○ Measurement instrumentation
Super
ACF Filter
Mist Filter

Low Dew Point Clean Air Purity Class 1-2-1


Heatless Air Filtration Pressure Remaining ○ Ultra precision manufacturing
applications

Dryer rating Dewpoint oil content ○ Food processing


Typical

○ Medical use※3
0.01 −40 ℃ 0.01 ○ Pharmaceutical※3
μm −20 ℃ wt ppm ○ Instrumentation
※2
Super Drain
○ Measurement instrumentation
Environmentally Filter
Conscious Line Super Mist
Filter 0.01μm Purity Class 1-3-1
※2
Super
Drain Filter Low Dew Point Clean Air Purity Class 1-2-1
Drain Master Filtration Pressure Remaining
○ Ultra precision manufacturing
rating Dewpoint oil content
applications

○ Food processing
Typical

0.01 −40 ℃ 0.01 ○ Medical use※3


○ Pharmaceutical※3
μm −20 ℃ wt ppm ○ Instrumentation
Super Mist ○ Measurement instrumentation
After Cooler for Heatless Filter 0.01μm

Purity Class 1-3-1


heatless air dryer Air Dryer
Compressed air drainage
oil concentration: 5 mg/L
or less.
※ Purity Class is based on JIS B 8392-1(2000).

※W  hen using a heatless air dryer, be sure to confirm ※ In systems where the volume of air or air pressure
the piping system design standards outlined in the fluctuates constantly, a secondary air tank should be
product specifications before installation. used after the air dryer.
※ When making model selections: ※ Do not install vertical piping between the compressor
  Always confirm the air compressor type, discharged and air dryer. But in cases where it is necessary to do
air quantity, temperature, pressure, ambient so, be sure set up a drain trap.
temperature, power source frequency, and required ※ B ypass piping should be set up around the air
dew point. compressors and filters.
※ Install a Super Drain Filter before the air dryer if there
is a chance of compressed air going to the air dryer
becoming adulterated with water mist or oil mist. (when
compressed air temperature is the same as room
temperature)

ORION
Clean Air System 12
ORION Clean Air System Application Examples
□ The Orion Clean Air System is being used in a Variety of Applications

1.General Applications
Air Cylinder Automatic Cleaning Machine

Air Driver

Pneumatic Tools and Cylinder Air Various Automated


Equipment

3-D
Measuring
Clean Air Instrument

Painting / Coating
Manufacturing Equipment
Machining Center

Instrumentation Air
Measurement
Equipment

Air Micrometer

Control Board

2.Also Useful in These Industries


Also being used in the following industries as a source of dry air.
In addition to compressed air equipment, ORION has various other equipment lineups to meet our customers' needs.
〈From our Website〉
Industry Specific Product Intro

Product Proposal for Product Proposal for Product Proposal for


Scientific and Research Secondary Cell Industry Pharmaceutical and Cosmetic
Institution Applications Applications Industry Applications

URL http://www.orionkikai.co.jp/product/

3.ORION also has equipment lineups in areas of Compressed Air Temperature Control and Cooling.
± 0.01 ℃ ± 0.1 ℃ RAV
Details can be
General Purpose
Compressed Air

 Temperature Control Range: Nano-Thermo ACU  Temperature Control Range: found in catalog
 15.00 ~ 40.00 ℃  15.0 ~ 30.0 ℃
 Air Processing Capacity: D-AG04.
 Air Processing Capacity:
 100 ~ 800 L/min
 30 ~ 2100 L/min  Heat Pump Balance Control
 Peltier Temperature Control Method  (Heatless, 70 % energy savings
 ACU Series   compared with other brands)
ACU100-MD
ACU2000B  RAV Series RAV600A-HPF

− 30 ∼ 0 ℃ Cold Fresh
Maximum Temperature Drop:
Compressed Air

APX Spiral Cooler


  ※ Outlet temperature control range Inlet Air Temperature: − 45 ℃ KSC

 Outlet Air Flow  Air Consumption


Cooling

 40 ~ 1500 L/min  100 ~ 1050 L/min


 Outlet Air Temperature Accuracy  (Follows spray type precision)
 ± 1 ℃  KSC Series
 APX Series APX-8A-250

APX-15A-500

ORION
13 Clean Air System
Regarding Revision of Standards
ISO 8573-1(2010)/JIS B 8392-1(2012)  ※ ORION Purity Classes notation follows JIS B 8392-1(2000).

1.Reason for revision


Based on the creation and revision of ISO 8573-1, JIS B 8392-1 was created and revised. And the
ISO standard was revised in 2010, resulting in revision to the JIS standard in 2012.

2.Details of the revision


 (1)Particle Class (Previously: Solid Particle Class)
  Before Revision: JIS B 8392-1(2003)
   Max. number of particles allowed per 1 m3
Particle size Concentration
Class Particle diameter d μ m
μm mg/m3
≦ 0.1 0.1 < d ≦ 0.5 0.5 < d ≦ 1.0 1.0 < d ≦ 5.0
0 Requirements more stringent than Class 1 to be decided by the consumer or supplier.
1 Not defined   100 1 0
2 Not defined 100000 1000 10
Not defined Not defined
3 Not defined Not defined 10000 500
4 Not defined Not defined Not defined 1000
5 Not defined Not defined Not defined 20000
6 Not defined ≦5 ≦5
7 Not defined ≦ 40 ≦ 10

  After revision: JIS B 8392-1(2012)


   Maximum number of particles of diameter d ( μ m) allowed in 1 m³.
Class
0.1 < d ≦ 0.5 0.5 < d ≦ 1.0 1.0 < d ≦ 5.0
0 Requirements more stringent than Class 1 to be designated by the operator or supplier.
1 ≦ 20000 ≦ 400 ≦ 10
2 ≦ 400000 ≦ 6000 ≦ 100
3 Not defined ≦ 90000 ≦ 1000
4 Not defined Not defined ≦ 10000
5 Not defined Not defined ≦ 100000
Class Mass Concentration Cp (mg/m³)
6 0 < Cp ≦ 5
7 5 < Cp ≦ 10
X Cp > 10

 (2)Humidity and Moisture Class (3)Oil Purity Class


   Class Pressure dewpoint ℃ (Before revision) After Revision: Gross oil concentration
Requirements more stringent than Class 1 to be Class (liquid oil, oil mist, and oil vapor) mg/m³
designated by the operator or supplier. (Requirements (Before revision) Before Revision: Gross oil concentration
0 (liquid oil, aerosol, and vapor) mg/m³
more stringent than Class 1 to be decided by the
consumer or supplier.) Requirements more stringent than Class 1 to be designated by
1 ≦- 70 0
the operator or supplier.
(Before Revision: Requirements more stringent than Class 1 to
2 ≦- 40
be decided by the consumer or supplier.)
3 ≦- 20
1 ≦ 0.01
4 ≦+ 3
2 ≦ 0.1
5 ≦+ 7
3 ≦1
6 ≦+ 10
4 ≦5
Class
Water Cw g/m3 X
(Before revision) > 5 (Unclassified)
(Unclassified)
7 Cw ≦ 0.5
8 0.5 < Cw ≦ 5
9 5 < Cw ≦ 10
X
Cw > 10 (Unclassified)
(Unclassified)

ORION
Clean Air System 14
1- 1
A good match for the oil-free age — ORION's Original Heat Exchanger

Air Dryer Core Technology Cultivated Throughout ORION's Long History


□ ORION's Original Heat Exchanger
エアードライヤー関連

Compressed air
1. Air Dryer

out

Compressed air in

Illustration: RAXE-SE
Condensate drain

□ Heat Exchanger Construction


Compressed air out Compressed air in
Precool/Reheat
(Primary heat exchanger)
※ Heat exchanger drain release Compressed air flow
structure. (Patented)

Refrigerant
(R134a/R407C/R410A)

Cooling Condensate drain


(Secondary heat exchanger) ※ Efficient partition structure. (Patented)

Precooling Cooling Reheating

Compressed air containing humid Precooled air enters the secondary Cooled air coming from the secondary
air coming from the air compressor heat exchanger where it is cooled. heat exchanger again enters the
enters the primary heat exchanger (This stage of cooling further primary heat exchanger, and is warmed
for precooling. condenses water vapor and oil.) from the hot compressed air coming in.
The condensed water vapor and oil This regenerative heat exchange
is released through the drain outlet. results in a rise in the temperature of
Air Flow the outflowing air, providing a supply of
dry air while helping to prevent exhaust
piping condensation.

ORION
15 Clean Air System
□ Features

Low Clogging, Low Pressure Cross Wave Fins

1. Air Dryer
・Water droplets and oil mist are separated with high efficiency so we can use less refrigerant,
               making these units even more environmentally friendly.

Refrigerant

Secondary Heat Exchanger Compressor Air

Our Stainless Steel Shell is a First in the Industry!


・ For oil-free compressor air.
・ High corrosion resistance prevents dust emissions from the heat exchanger.

Increased Durability Nickel Plated Copper Piping


Improved reliability of our heat exchanger from electroless nickel plating.

Nickel Plated Copper Pipe


※1・2

※1 Actual corrosion resistance depends on nature of the corrosive substance.


※2 Models RAX8J-A1/A2 and below, and models RAX6J-SE-A1/A2 and below are built-to-order models.

Stainless steel piping ※3

※3 Available with stainless steel piping for even better corrosion resistance.

□ ORION heat exchanger features are found in heat exchangers


from our compact to heavy duty models.
General Purpose Standard General Purpose High Temperature Energy Saving Model
Inlet Air Temperature Models Inlet Air Temperature Model
Compact to Heavy Duty Inverter (DC) Inverter (AC)

RAX-J RAX-J Heavy Duty RAXE-SE RAXE Heavy Duty

ORION
Clean Air System 16
1- 1
Refrigerated Air Dryers

Options (These options let us meet the varied needs of our users.)
□ Refrigerated Air Dryer Optional Equipment Part Number Nomenclature
Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm the proper part number when making orders.
エアードライヤー関連

Product number Part Number of Optional Equipment


1. Air Dryer

RAX3J + 1st digit   2nd digit   3rd digit   4th digit   5th digit   6th digit
1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit
0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard
・Different voltage ・Remote switch included ・ Rated for Outdoor Use (Install under an ・Anchor bolt A ・English documentation
1  380 V 1 1 awning or other overhead protection.) 1 1
・Different voltage ・Includes external signal ・Does not include re- heater ・Anti-rust treated A ・Anchor bolt B ・Includes test manual
2  400 V 2 2 2 2 2
・Different voltage ・Custom lamp, switch color ・Custom cabinet color ・Export Packing ・Anchor bolt C ・Includes test
3  440 V 3 3 3 3 3  results chart
・Includes external signal ・ Rated for Outdoor Use (Install under an ・Anti-rust treated A
4 ・Includes breaker 4 ・Remote switch Included 4 awning or other overhead protection.) 4 ・Export Packing 4 ・Anchor bolt D 4 ・Photo
・Does not include reheater
・Different voltage ・Remote switch Included ・ Rated for Outdoor Use (Install under an ・English documentation
5  380 V 5 ・Custom lamp, switch color 5 awning or other overhead protection.) 5 ・Anti-rust treated B 5 ・Anchor bolt E 5 ・Includes test
・Includes breaker ・Custom cabinet color  results chart
・Different voltage ・Includes external signal ・Does not include reheater ・Includes test manual
6  400 V 6 ・Custom lamp, switch color 6 ・Custom cabinet color 6 ・Anchor bolt F 6 ・Includes test results chart
・Includes breaker
・Different voltage ・Remote switch Included ・ Rated for Outdoor Use (Install under an
・Includes external signal awning or other overhead protection.) ・Includes test results chart
7 440 V
・Includes breaker
7
・Custom lamp, switch color
7 ・Does not include reheater 7 ・Photo
・Custom cabinet color
・Includes test manual
8 ・Includes test results chart
・Photo
・English documentation
9 ・Includes test manual
・Includes test results chart
・Different voltage ・control circuit 100 V ・Rated for outdoor use (IPX4) ・Anti-rust treated B ・Auto drain trap ・Includes mill sheet
A  380 V/50 Hz A A A ・Export Packing A removed A
・Different voltage ・Remote switch Included(Momentary) ・Medium Pressure Spec. (1.57 MPa) ・Anti-rust treatment ・Includes mill sheet
B  380 V/60 Hz B B B B ・English documentation
・Includes mill sheet
・Different voltage ・Momentary power interruption ・Rated for outdoor use (IPX4) ・Air Inlet/Outlet Flange FF ・English documentation
C  400 V/50 Hz C (3 s) C ・Does not include re- heater C C ・Includes test manual
・Includes test results chart
・Different voltage ・Includes mill sheet
D  400 V/60 Hz D ・Incl. auto recovery after power D ・Rated for outdoor use
・Medium Pressure Spec. (1.57 MPa) D ・Air Inlet/Outlet Flange RF D ・Includes test manual
outage. ・Includes test results chart
・Different voltage ・Remote switch Included(Momentary) ・Rated for outdoor use (IPX4) ・Anti-rust treated A
E  440 V/50 Hz E ・Incl. Ext. Signal (RUN, ALARM) E ・Medium Pressure Spec. (1.57 MPa) E ・Air Inlet/Outlet Flange FF
・Different voltage ・Remote switch Included(Momentary) ・Rated for outdoor use ・Export Packaging(Plywood siding)
F  440 V/60 Hz F ・Custom lamp, switch color F ・Does not include re- heater F ・Air Inlet/Outlet Flange FF
・Medium Pressure Spec. (1.57 MPa)
・Different voltage ・Remote switch Included(Momentary) ・Rated for outdoor use (IPX4) ・Anti-rust treated A
G  380 V/50 Hz G ・Incl. Ext. Signal (RUN, ALARM) G ・Does not include re- heater G ・Export Packaging(Plywood siding)
・Includes breaker ・Custom lamp, switch color ・Medium Pressure Spec. (1.57 MPa) ・Air Inlet/Outlet Flange FF
・Different voltage ・Anti-rust treated B
H  380 V/60 Hz H ・Incl. Ext. Signal (RUN, STOP, ALARM) H ・Air Inlet/Outlet Flange FF
・Includes breaker
・Different voltage ・Incl. Remote Switch(Alternate Switch) ・Anti-rust treated B
J  400 V/50 Hz J ・Incl. Ext. Signal (RUN, STOP, ALARM) J ・High Pressure Spec. (2.94 MPa) J ・Export Packaging(Plywood siding)
・Includes breaker ・Air Inlet/Outlet Flange FF
・Different voltage ・Incl. Ext. Signal (RUN, STOP, ALARM) ・Anti-rust treated A
K  400 V/60 Hz K ・Custom lamp, switch color K ・High Pressure Spec. (4.8 MPa) K ・Air Inlet/Outlet Flange RF
・Includes breaker
・Different voltage ・Incl. Remote Switch(Alternate Switch) ・Rated for Outdoor Use (Install under an ・Export Packaging(Plywood siding)
L  440 V/50 Hz L ・Incl. Ext. Signal (RUN, STOP, ALARM) L awning or other overhead protection.) L ・Air Inlet/Outlet Flange RF
・Includes breaker ・Custom lamp, switch color ・High Pressure Spec. (2.94 MPa)
・Different voltage ・Remote switch Included(Momentary) ・Rated for outdoor use (IPX4) ・Anti-rust treated A
M  440 V/60 Hz M ・Incl. Ext. Signal (RUN, STOP, ALARM) M ・High Pressure Spec. (2.94 MPa) M ・Export Packaging(Plywood siding)
・Includes breaker ・Air Inlet/Outlet Flange RF
・Remote switch Included(Momentary) ・Rated for Outdoor Use (Install under an
・Different voltage ・Incl. Ext. Signal (RUN, STOP, ALARM) awning or other overhead protection.) ・Anti-rust treated B
N  420 V/50 Hz N
・Custom lamp, switch color
N ・Does not include re- heater N ・Air Inlet/Outlet Flange RF
・High Pressure Spec. (2.94 MPa)
・Different voltage ・Momentary power interruption ・Rated for outdoor use (IPX4) ・Anti-rust treated B
P  420 V/60 Hz P P ・Does not include re- heater P ・Export Packaging(Plywood siding)
(0.2 s) ・High Pressure Spec. (2.94 MPa) ・Air Inlet/Outlet Flange RF
・Different voltage ・Rated for Outdoor Use (Install under an
 380 V/50 Hz ・Momentary power interruption
Q ・Includes breaker Q (0.5 s) Q awning or other overhead protection.)
・High Pressure Spec. (4.8 MPa)
・Transformer Coil
・Different voltage
 380 V/60 Hz ・Momentary power interruption ・Rated for outdoor use (IPX4)
R ・Includes breaker R (1 s) R ・High Pressure Spec. (4.8 MPa)
・Transformer Coil
・Different voltage ・Rated for Outdoor Use (Install under an
 400 V/50 Hz awning or other overhead protection.)
S ・Includes breaker S ・Does not include re- heater
・Transformer Coil ・High Pressure Spec. (4.8 MPa)
・Different voltage ・Rated for outdoor use (IPX4)
 400 V/60 Hz ・Does not include re- heater
T ・Includes breaker T
・High Pressure Spec. (4.8 MPa)
・Transformer Coil
・Different voltage
 420 V/50 Hz
U ・Includes breaker
・Transformer Coil
・Different voltage (Notes) 1. Delivery times for refrigeration compressors of non-standard voltages may take 6. When specifying colors via Mansell numbers, a color sample is necessary.
 420 V/60 Hz at least 3 months from the time of order. 7. ORION can manufacture and supply items outside the above specifications
V ・Includes breaker      2. P lease consult with your dealer regarding special painting/coating  on a special order basis -- please consult with your dealer.
・Transformer Coil
requirements. 8. Anti-rust properties are not guaranteed in anti-rust treated items.
・Different voltage
 440 V/50 Hz      3. Installation photos are available by special request if needed. 9. Inspection test manuals and result forms are produced according to ORION's
W ・Includes breaker      4. Please advise if photos of completed equipment are required. specifications.
・Transformer Coil      5. All items for export are made to order.
・Different voltage
 440 V/60 Hz
X ・Includes breaker
・Transformer Coil

□ In addition, we have realized an even greater variety of customized options.


  Please consult your dealer for further information.

ORION
17 Clean Air System
1- 1
Refrigerated Air Dryers

Options
□ Details Regarding Refrigerated Air Dryer Optional Equipment
Optional Item Description
Different voltage ・The designated voltage is met by adding a transformer(380 V・420 V・440 V) to the existing power supply.
Electric Leakage Breaker ・Leakage breaker sensitivity is 30 mA (for outside use is 100 mA)
・Alternate (on/off) signal, includes switch

1. Air Dryer
Remote switching
External output signal ・Includes "Operation" and "Warning" signals
Lamp/Switch color options ・Can change to: "Run" red, "Stop" Green, "Warning" orange
Outdoor operation specification ・Install under an awning or other overhead protection.
Custom colors ・Please specify Munsell No., or JPMA (Japan Paint Manufacturers Association) No. (Attach color sample.)
English Specifications ・Name plate, English Operation Manual
Photograph ・Photo of finished equipment
・Condenser: Cathodic electrodeposition coating ・Exposed copper pipes: Corrosion resistant coating (paint) ・Evaporator:
Anti-rust treatment A ※ 1
Nickel plating processing ※ 2
・Condenser Cathodic Electrodeposition Coating ・Corrosion Resistant Coating of Exposed Copper Piping ・Nickel Plating Processing of
Anti-rust treatment B ※ 1
the Evaporator ・Stainless Steel Piping for the Cooling Unit ・Stainless Steel Drain Piping(RAX3 ~ 55J,RAX3J-SE ~ 37J-SE)※ 2
Anchor bolts A ・SS grade stainless steel, L-type
Anchor bolts B ・SS grade stainless steel, Hole-in anchor
Anchor bolts C ・SS grade stainless steel, chemical anchor
Anchor bolts D ・SUS grade stainless steel, L-type
Anchor bolts E ・SUS grade stainless steel, Hole-in anchor
Anchor bolts F ・SUS grade stainless steel, chemical anchor
Test manual ・Document produced by ORION
Test results chart ・Document produced by ORION
Export packing ・Packaged in plywood (plywood sided)
※1 Note that specific surface processing will differ by model. Please consult your dealer for details.
※2 Please consult your dealer regarding drain piping and air piping material options.

□ Optional Items
■ Alarm Signal Output Unit Assembly ■ Bypass Piping Assembly
Part Name Part Number Applicable Models Installed on the RAX-J, inlet and
RAX3J-A1,RAX6J-A1,RAX8J-A1 outlet piping installation can be
RAX3J-SE-A1,RAX4J-SE-A1 made more compact.
03105972010
RAX6J-SE-A1,RAX3.7J-H-A1
RAX7.5J-H-A1 ※ Compatible models listed to the right.
RAX3J-A2,RAX6J-A2,RAX8J-A2
03105972020 RAX3J-SE-A2,RAX4J-SE-A2
Alarm Signal RAX6J-SE-A2 Part Name Part Number Applicable Models
Output Unit 03105972030 RAX15J-H-A2,RAX8J-SE-A2 03105780010 RAX3J-A1/A2
Assembly 03107707010 RAX8J-SE-A1 RAX6J-A1/A2,RAX3J-SE-A1/A2
03105780020
03107707020 RAX11J-A1 RAX3.7J-H-A1
03107707030 RAX11J-A2 03105781010 RAX8J-A1/A2,RAX4J-SE-A1/A2
03107721010 RAX22J,RAX55J,RAX55J-W 03105781020 RAX6J-SE-A1/A2,RAX7.5J-H-A1
RAX15J,RAX37J,RAX11J-SE 03107698010 RAX11J-A1/A2
03107721020 RAX15J-SE,RAX22J-SE Bypass Piping
03107698020 RAX8J-SE-A1/A2
RAX37J-SE Assembly
03108349010 RAX15J-H-A2
※ This unit monitors operating load conditions and if a high operating 03104558010 RAX15J,RAX22J,RAX11J-SE,RAX15J-SE
  load is detected, it will output an abnormal-load-stop-signal. 03104558020 RAX22J-SE
※ Please consult your dealer regarding installation. 03104559010 RAX37J
03104559020 RAX37J-SE
03104560010 RAX55J,RAX55J-W
■ Exhaust Duct Assembly
Top Exhaust ■ Pack-Test (Drain Water Quality Testing)
Part Name Part Number
Pack-Test 5-Test Kit ※ 0A001482000
Intake Pack-Test Single Test (Chloride) 03092771010
Pack-Test Single Test (Nitric Acid) 03092771020
Pack-Test Single Test (pH) 03092771030
Install on an RAX-J unit to guide Pack-Test Single Test (Ammonium) 03092771040
exhaust air out the top. Effective
when restrictions to the Pack-Test Single Test (Sulfate) 03092771050
installation layout, etc., would
otherwise hinder installation. ※ Pack-Test water quality analysis kits are an easy way to measure the
※ Compatible models listed below. concentration of corrosive components contained in drain water. (Due
to the diversity of possible operating environments, these tests cannot
Part Name Part Number Applicable Models provide precise measured concentration values, but should be used to
RAX15J,RAX22J estimate and manage corrosive components in drain water. If a corrosive
03107722010 component is detected, it could be an indication that such constituents
Exhaust Duct RAX11J-SE,RAX15J-SE have formed and could be progressing. In such cases, measures to reduce
Assembly 03107723010 RAX37J,RAX22J-SE such concentrations in order to improve the lifespan of facilities should
03107724010 RAX55J,RAX37J-SE be taken. Installation of heat exchangers made with corrosion-resistant
stainless steel piping (special-order item) is recommended.)
※ Used to change the direction of cooling airflow upward.
■ Right Side Drain Piping Installation Set
■ Screw Adapter Assembly(For Auto Drain Trap FD)
Part Name Part Number Applicable Models
03109482020 RAX75J,RAX55J-SE
Part Name Part Number Applicable Models Right Side Drain
03109482010 RAX90J,RAX120J,RAX75J-SE
Piping Installation Set
Screw Adapter 03109483010 RAX150J,RAX190J
04105352010 FD2, FD6
Assembly

Rc1/4

ORION
Clean Air System 18
□ Standard Equipment Used with our Refrigerated Air Dryers (including lamps, switches, contacts)
○:indicates standard equipment. △:indicates optional configuration or special order items
エアードライヤー関連

Lamp Switch Contacts Different voltage


High temp. Standard Standard transformer
(inlet air) (Air-Cooled) (Water-Cooled) Power Operation Warning Alarm Operation Stop Remote/Local Remote Operation Warning Alarm
1. Air Dryer

Switch operation signal signal signal support


RAX3J-A1・A2 RAX3J-SE-A1・A2
RAX4J-SE-A1・A2
RAX6J-A1・A2 RAX6J-SE-A1・A2
△ △ △ △
RAX8J-A1・A2 ○ special △ ○ ○ △ △ △
special (Green) special special
order option (White) (Red) special order special order order
RAX8J-SE-A1 option
order order
RAX8J-SE-A2 Built-in but with
RAX11J-A1 change in external
RAX11J-A2 dimensions
RAX11J-SE
RAX15J RAX15J-SE
△ △
RAX22J RAX22J-SE △ special △ △
option special order option option
RAX37J RAX37J-SE order
RAX55J RAX55J-W
RAX55J-SE ○ ○ ○ ○ ○ ○
(Yellow) (Green) (Red) (Green) (Red) (Alternate)
RAX75J RAX75J-W RAX75J-SE
RAX90J RAX90J-W △ △ External
special ○ ○ special ○
RAX120J RAX120J-W (extended base)
order order
RAX150J RAX150J-W
RAX190J RAX190J-W
RAX240F RAX240F-W ○ (White)
△ △
RAX300F-E RAX300F-WE ○ ○ ○ ○ ○
△ (Green) special (Red) (Green) (Red) ○ ○ special ○
RAX380F-E RAX380F-WE (Momentary)
Note 1: order order
RAX450F-WE
RAXE740B-SE
RAXE1100B-SE

RAXD75A-SE
RAXD100A-SE Built-in, maintaining
RAXE2300A RAXE2300A-W standard
RAXE3800A RAXE3800A-W △ dimensions
○ ○ ○ ○ ○ ○ ○ ○ ○
RAXE4900A RAXE4900A-W (Green) (No.) (No.) (White) (White) (Alternate)
RAXE6000A RAXE6000A-W

RAXE7500A RAXE7500A-W Note 1:
RAXE9800A RAXE9800A-W
RAXE14800B1-W
RAXE19600A1-W

RAXE29600A1-W
Note 1: RAX □□□ F-E/F-WE and RAXE/ □□□ A/A-W Series models do not have power lamps but require power before running.

□ Anchor Bolt Options for ORION Refrigerated Dryers


Model Type L Type Hole-in Chemical
RAX3J ~ 55J,55J-W
RAX3J-SE ~ 55J-SE
M10 × L200 4 pcs. M10 × L80 4 pcs. M10 × L100 4 pcs.
RAX3.7J-H ~ 15J-H
RAXE740B-SE,1100B-SE
RAX75J(J-W)~ 450F-WE
RAX75J-SE
RAXE2300A(A-W) M16 × L200 4 pcs. M16 × L120 4 pcs. M16 × L160 4 pcs.
RAXE3800A(A-W)~ 14800B1-W
RAXD75A-SE,100A-SE
RAXE19600A1-W
M20 × L250 4 pcs. M20 × L150 4 pcs. M20 × L200 4 pcs.
RAXE29600A1-W

□ Air Tank Anchor Bolts (special order parts)


● Air tank MST (iron construction) anchor bolt compatibility chart
Model MST- 39A-100 95C-100 160C-100 230A-100 400C-100 600C-100 800C-100 1000C-90 1200C-90 1500C-90 2000C1-90 3000C-90
L-anchor bolts mm (※1) M12 × L200 M16 × L200
Quantity Pcs. ― 3 4
※1 No mounting holes

● Air tank OAT (stainless steel construction) anchor bolt compatibility chart
Model OAT- 60-S 80-S 100-S 150-S 250-S 300-S 400-S 500-S 750-S 1000-S
L-anchor bolts mm M12 × L200 M16 × L200
Quantity Pcs. 3 4

ORION
19 Clean Air System
1- 1 RAX, RAXE, RAXD Installation Space Requirements
Secure enough space around equipment to allow for adequate ventilation and space for easy inspection
and maintenance.
Model Front Right Left Rear Top Comments
3J-A1/A2 Top
6J-A1/A2

1. Air Dryer
8J-A1/A2
Rear
11J-A1/A2
RAX 15J 60 cm 60 cm 60 cm 60 cm Left
22J
37J Right
55J
55J-W Front
75J
90J *
60 cm *
60 cm * When space is lacking, the rear and either of the
right or left sides may be placed against a wall.
120J 100 cm 100 cm
(Space is needed on the exhaust port side and the
150J side where the drain trap is installed.)
RAX 60 cm 60 cm
190J
240J
When space is lacking, the right side can be placed
300F-E 60 cm 60 cm 60 cm 60 cm 200 cm
against a wall and exhaust vented out the top.
380F-E
75J-W
90J-W *
60 cm *
60 cm * When space is lacking, the rear and either of the
right or left sides may be placed against a wall.
120J-W 60 cm
(Space is needed on the side where the drain trap is
150J-W installed.)
60 cm 60 cm
RAX 190J-W
240F-W
300F-WE When space is lacking, the right side can be placed
60 cm 60 cm 60 cm 60 cm
380F-WE against a wall.
450F-WE
3J-SE-A1/A2
4J-SE-A1/A2
6J-SE-A1/A2
8J-SE-A1/A2
60 cm 60 cm 60 cm 60 cm
11J-SE
RAX 15J-SE
22J-SE
37J-SE
55J-SE * When space is lacking, the rear and either of the right or left
* *
100 cm 60 cm 60 cm 100 cm sides may be placed against a wall. (Space is needed on the
75J-SE exhaust port side and the side where the drain trap is installed.)
3.7J-H-A1
RAX 7.5J-H-A1 60 cm 60 cm 60 cm 60 cm
15J-H-A2
740B-SE When space is lacking, the rear side can be placed
RAXE 100 cm 100 cm 50 cm 50 cm 200 cm
1100B-SE against a wall and exhaust vented out the top.
75A-SE
RAXD 100 cm 100 cm 100 cm 100 cm When space is lacking, the rear and either of the
100A-SE right or left sides may be placed against a wall.
2300A (Space is needed on the exhaust port side and the
100 cm 100 cm 100 cm 100 cm side where the drain trap is installed.)
3800A
4900A
6000A When space is lacking, the right side can be placed
60 cm 60 cm 60 cm 60 cm 200 cm
7500A against a wall and exhaust vented out the top.
9800A
2300A-W When space is lacking, the rear and either of the right or left
100 cm 100 cm 100 cm 100 cm sides may be placed against a wall.
RAXE 3800A-W (Space is needed on the side where the drain trap is installed.)
4900A-W
6000A-W
7500A-W
When space is lacking, the right side can be placed
9800A-W 60 cm 60 cm 60 cm 60 cm
against a wall.
14800B1-W
19600A1-W
29600A1-W

ORION
Clean Air System 20
1- 1
Energy Saving Refrigerated Air Dryer Models(Refrigerated compressed air drying equipment)

Energy Saving Air Dryers(RAXE-SE/RAXD/RAXE)


□ Wide Ranging Configuration Lineup that Covers a Wide Range of Air Compressors from 37-1300 kW.

1.Energy Savings of lnverter Air Dryer


エアードライヤー関連

  Saves Energy by Adapting to Changes in Loads.


1. Air Dryer

Comparing a standard air dryer (RAX90F) with an


■Daily air dryer load factor
inverter air dryer (RAXE2300A).
 (graph data assuming a factory line operating 24 hours)
■Yearly Power Consumption Comparison

Power consumption (kWh)


Load factor

Energy Savings!
J

Load factor
(Non-uniform, fluctuating load)

5AM 7AM 12PM 17PM 5AM

Standard air dryers constantly operate at


a 100 % load, resulting in high energy Amount of Energy Savings (calculation)
consumption. Electricity cost:JPY  /kWh
The inverter air dryer adapts to Difference in Yearly Power Consumption:
fluctuations in the load for potentially
yen yen / year
lower power consumption. Effective energy savings:

2. Dew point temperature energy saving mode switching


Pressure dewpoint
(PDP)
Energy
saving mode 18 ℃ Summer

Pressure dew point settings of 10 ℃ or 18 ℃ . Greatly increased Normal mode 10 ℃ Winter

energy savings during high outside temperatures. Also prevention 負荷率と消費電力率の関係(RAXE2300A-W)


Load vs. Energy consumption(RAXE2300A-W)
of dew formation due to inside/outside temperature differences
means reduced installation costs for insulation etc. Newly added
Energy consumption

Previous CCV

pressure dew point setting based on outside temperature. Thanks


controlled model
Inverter Air Dryer

to this, troublesome manual pressure dewpoint adjustments do


PDP:10 ℃ selected

not have during seasonal changes.(Auto switching based on


outside temperature available on RAXE4900 models and above.) Inverter Air Dryer
PDP:18 ℃ selected

※ Dew point will fall below selected setting (10 ℃ /18 ℃ ) if load (air flow・
inlet air temperature etc.) is too low.
Increased air processing capacity. (Power output in 50 Hz
regions to equal that of 60 Hz regions and increased power at 0.54 MPa operation.)

3. Useful for low-pressure applications, and works at


従来型CCV方式
Previous CCV controlled 従来型CCV方式
Previous CCV controlled Inverter
インバータ Air
model Air Dryer@50 Hz
エアードライヤー50Hz model Air Dryer@50 Hz
エアードライヤー60Hz エアードライヤー
Dryer

any power frequency.


Suitable for low pressure applications (0.54 MPa standard) 50Hz 60Hz
Air pressure

For low pressure needs, designed standard pressure lowered


0.69 MPa to 0.54 MPa. No equipment upgrades needed in
order to deal with low pressures. (RAXE2300 ~ 4900 models)
RAXE2300A-W RAXE3800A-W
Same capacity at 50 Hz/60 Hz.
Air flow (m3/min)
Thanks to our inverter control, regions with 50 Hz and 60 Hz
power can realize the same drying performance.
(RAXE-SE、RAXE) Reduced by
5,186 kgCO2/year

4.Reduced CO₂ emission RAX90F


CO2 output:

Compared to constant-speed model air dryers, the energy RAXE2300A 9,927 kgCO2/year
CO2 output:
savings offered by inverter dryers can contribute to effective
4,741 kgCO2/year
reductions in CO₂ quantities of over 50 %.

5. See page 15 for details of Orion's original ■Reduced CO2 output


heat exchanger. ※ CO2 emission coefficient used is 0.410, the average of
8 power companies.

ORION
21 Clean Air System
DC Inverter Air Dryer Inverter Control for High Temp. Inlet Applications(DC)
RAXE-SE Series Patented

Air-Cooled RAXE740B-SE/1100B-SE Max. Energy


Air Processing Capacity 7.4/10.6 m3/min Savings
Can process high temperature compressed air 5 ∼ 80 ℃
Compatible with air compressors from 37/55 kW 65%

1. Air Dryer
Features
1.energy saving Max.Energy
Max. Energy

Level(%)of energy consumption (%)


 First in the market DC inverter controlled compressor tackles Savingsair dryer
Savings
Standard
fluctuating loads, achieving energy savings up to 65 %.
2.A safe design you can count on along with improved functionality.
65%%
65
Control Panel
・Designed for increased air compressor flow rate. DC Inverter Compressor Power Level Indicator Digital Display
・Dew point auto switching in response to ambient temperature. Air Dryer
Power
・Optimized automatic control along with monitoring of Lamp

(%)
Power

consumption
operating conditions.

energyconsumption
Standardair
Standard airdryer
dryer Switch
・Designed to keep going even in summertime load conditions. Load (%)
Setting Down Keys Function Set Key Reset Key
・Condenser exhaust heat vented out from top of dryer. Air PressurePanel
Control Gauge Setting Up Key
・Drain piping access from either the left side or rear of the dryer. Comparison of energy savings by control methodControl Panel

Levelofofenergy
DC Inverter DC Inverter CompressorPower
PowerLevel
LevelIndicator
Indicator DigitalDisplay
Display
AirDryer
Dryer Compressor Digital
・Rust resistant heat exchanger Air Power
Power
Lamp
 (Built with stainless steel shell and nickel plated copper piping) Lamp

Level
Power
Power
※ Optional stainless steel piping is also available for higher corrosion resistance. Switch
Switch
Load(%)
(%)
3.Environmentally conscious Load
SettingDown
Setting DownKeys
Keys Function ResetKey
FunctionSetSetKeyKeyReset Key
・RoHS Directive compliant AirAirPressure
PressureGauge
Gauge SettingUp
Setting UpKey Key
Comparisonofofenergy
Comparison energysavings
savingsbybycontrol
controlmethod
method
・Uses environmentally friendly R410A refrigerant Max. Energy
Drain trap test button included Drain trap can be inspected
Digi-Eco Air Dryer
Savings
(press simultaneously) from the front and side.

RAXD Series Patented


68% for High Temp. Inlet Applications
Digital Control
Air-Cooled RAXD75A-SE・100A-SE
Air Processing Capacity 13.9/15・19.7/22 m3/min Max.Energy
Max. Energy
Can process high temperature compressed air 5 ∼ 80 ℃ Savings
Savings
Power Consumption (%)

68%%
Conventional CCV
Compatible with air compressors from 75/100 kW
68
Control Air Dryer

Features Digi-Eco Air Dryer


PDP: 10 ℃
Control Panel
1.energy saving Dew Point Control Switch Compressor Power Level Indicator Digital Display
・Adapts to varying loads for energy saving operation. Digi-Eco Air Dryer
Power
(Max. 68 % energy savings)
Lamp
(%)

PDP: 18 ℃
Consumption(%)

Power
・M a n u a l o r a u t o m a t i c ( b a s e d o n o u t s i d e
ConventionalCCV
Conventional CCV
Switch
PowerConsumption

ControlAir
Control AirDryer
Dryer
temperature) dew point setting for further energy Digi-EcoAir
Load Factor (%)
AirDryer
Dryer Air Pressure Gauge Setting Down Key Function Set Key
Reset Key

savings (10 ℃~ 18 ℃)
Digi-Eco
Load vs Electrical Consumption
PDP:10
PDP: 10℃℃ Setting Up Key
2.High Temp. Air Processing Model (Air inlet temp. 5 ℃∼ 80 ℃ ) ControlPanel
Control Panel
DewPoint
PointControl
ControlSwitch
SwitchCompressor
CompressorPower
PowerLevel
LevelIndicator DigitalDisplay
IndicatorDigital Display
3.Optimized Design Dew
Power

Digi-EcoAir
AirDryer
Dryer
Power
Power
・Minimal downtime from self protection/control even Digi-Eco
PDP:18
PDP: 18℃℃
Lamp
Lamp
Power
during heavy summertime loads. Power
Switch
Switch
・Energy saving operation means less heat output. Max. Energy
LoadFactor
Load Factor(%)
(%)
Air Pressure Gauge Setting Down Key Function Set Key
ResetKey
Reset Key
※ Optional stainless steel piping is also available for higher corrosion resistance.
Savings Consumption
Air Pressure Gauge Setting Down Key Function Set Key
Loadvs
Load vsElectrical
Electrical Consumption SettingUp
Setting UpKey
Key

Inverter Air Dryer 60 %


Inverter Control(AC)
RAXE Series Patented

Air-Cooled RAXE2300A ∼ 9800A / Water-Cooled RAXE2300A-W ∼ 29600A1-W Max.Energy


Max. Energy
Air Processing Capacity 23 ∼ 296 m3/min Savings
Savings
Power Consumption (%)

Inlet air temperatu 5 ∼ 60 ℃


60%%
60
Conventional CCV

Suitable air compressors


Control Air Dryer
Inverter Air Dryer
RAXE2300A(A-W) 120 kW and below / RAXE3800A(A-W) 190 kW and below PDP setting:10 ℃
RAXE4900A(A-W) 240 kW and below / RAXE6000A(A-W) 300 kW and below Control Panel
Dew Point Control Switch Compressor Power Level Indicator Digital Display
RAXE7500A(A-W) 380 kW and below / RAXE9800A(A-W) 450 kW and below Power
RAXE14800B1-W 680 kW and below / RAXE19600A1-W 900 kW and below Inverter Air Dryer Lamp
(%)
Consumption(%)

PDP setting:18 ℃ Power


RAXE29600A1-W 1300 kW and below ConventionalCCV
Conventional CCV
Switch
PowerConsumption

Control Air
Control Air Dryer Dryer Reset Key
Load Factor (%)
Features InverterAir
Inverter AirDryer
Dryer
Load vs Electrical Consumption
PDPsetting:10
setting:10℃℃
Air Pressure Gauge Setting Down Key Function Set Key
Setting Up Key
PDP
1. Energy Savings up to 60 %. Choose between pressure dew points of 10 ℃ or 18 ControlPanel
Control Panel
DewPoint
PointControl
ControlSwitch
SwitchCompressor
CompressorPower
PowerLevel
LevelIndicator
IndicatorDigital
DigitalDisplay
Display
℃ . (Patent Pending) Dew
Power

Power
Power
By utilizing ORION's originally developed "Inverter Compressor Frequency PID InverterAir
Inverter AirDryer
PDPsetting:18
Dryer
setting:18℃℃
Lamp
Lamp
Power
Control" and "Optimized Cooling Cycle Control using Electronic Expansion Valve
PDP Power
Switch
Switch
Non-Step PID Control", wide ranging energy savings can be realized during normal LoadFactor
Load Factor(%)
(%) ResetKey
Reset Key
AirAirPressure
PressureGauge Gauge Setting
SettingDownDownKey Key Function FunctionSetSetKey
Key
operation, compared with previous models. Furthermore, with a pressure dew point Load vs Electrical Consumption
Load vs Electrical Consumption Setting Up
Setting Up Key Key
of 18 ℃ , a maximum of 60 % in energy savings is possible. (Maximum energy
savings for the RAXE4900 model is 53 %.)
2. Continuous Operation even at High Loads ※ "High load" can refer to high degrees of any of the following conditions: ambient temperature, inlet air temperature, air pressure,
air flow, etc. ※ There are cases where, depending on the operating environment, the dew point temperature may rise. Basically, operation will continue even during
unexpected periods of high load, and internal controls will act in order to avoid overload related shutdowns that would result from activation of built-in safety devices
3. Function choices that best suite your operating environment
 Orion offers dryers with a variety of user-selectable functions to match your current work environment and needs.
4. Designed for considerable ease-of-use.
 ・Dew point temperature and error code viewable on easy to read digital display. 
 ※ Dew point temperature is calculated based on temperature of air during processing within the dryer.
ORION
Clean Air System 22
Digital
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec HFC Refrigerant HFC Refrigerant HFC Refrigerant

1- 1
Energy Saving Refrigerated Air Dryer Models HFC HFC STANDARD
(Refrigerated compressed air drying equipment)
STANDARD STANDARD HIGH HIGH
Max Press. HFC
Max Press. HFC HFC HFC HFC
R-134a
R-134a R-407C

RAXE-SE/RAXD/RAXE DigitalDigital
1.57MPa
R-410A1.57MPa R-134a
R-134a
R-410A
DigitalDigital
R-410A
R-410
R-407A
R-410A
Standard Inlet
Standard
Air Inlet Air High Temperature
High Temperature Standard InlS
Inverter Control
Inverter Control Digital Control
Digital Control Flow Control
Flow Control TemperatureTemperature Inlet AirInverter Control
Inlet AirInverter Control
HFC Digital
MediumRefrigerant
Pressure
Medium Control
Digital
SpecPressure Spec Control FlowRefrigerant
HFC Refrigerant
HFC Control HFC Refrigerant
Refrigerant
Flow Control
HFC HFC Refrige
Temperat

□ Specifications HFC HFC HFC HFC


R-134a
R-134a R-407C
R-407
Max. Energy R-410A
R-410A R-410A
R-410
Savings
エアードライヤー関連

65% HFC Refrigerant


HFC Refrigerant HFC Refrigerant
HFC Refrig
1. Air Dryer

Level of energy consumption (%)


Standard air dryer
RAXE-SE
● RAXE740B-SE / ● RAXE1100B-SE
Control Panel
DC Inverter Compressor Power Level Indicator Digital Display
Model Air Dryer
Power
Item 740B-SE 1100B-SE Lamp
RAXE Power
Switch
Load (%)
Air Processing Capacity (50/60 Hz) m3/min 7.4 10.6 Setting Down Keys Function Set Key Reset Key
Air Pressure Gauge Setting Up Key

Outlet air dew point ℃ Pressure dew point 10 Comparison of energy savings by control method

Inlet air temp. range ℃ 5 ~ 80


Pressure dew point switching range ℃ 10 ~ 18 (Manual or automatic setting based on ambient temperature.)
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 43 Max. Energy
Compressed air pressure range (gauge pressure) MPa 0.25 ~ 0.98 Savings
Height mm 1063 1120 68%
Outside
Depth mm 1000 1080
Dimensions

Power Consumption (%)


Width mm 470 470 Conventional CCV
Control Air Dryer
Mass kg 105 130 Digi-Eco Air Dryer
PDP: 10 ℃
Control Panel
Rc1 1/2 Rc2 Dew Point Control Switch Compressor Power Level Indicator Digital Display
Air inlet/outlet connection Power Digi-Eco Air Dryer
union coupling union coupling Lamp
Power
PDP: 18 ℃

Three phase 200 ± 10 %・50/60 Hz、Three phase 220 ± 10 %・60


Switch
Power V Hz
Specifications

Load Factor (%) Reset Key


Air Pressure Gauge Setting Down Key Function Set Key
Load vs Electrical Consumption
Electrical

Setting Up Key
Power consumption (50/60 Hz) kW 2.2 3.1
Electric current (50/60 Hz) A 8.0 10.5
Max. Energy
Power capacity kVA 3.4 4.8Savings
Max. Energy
Breaker capacity A 20 65
30 %
Savings
Refrigerant R-410A 60 %

Level of energy consumption (%)


Chiller Compressor Output kW 0.7 1.7
Standard air dryer

※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature: 55 ℃, outlet air dew point : 10 ℃ under pressure,

Power Consumption (%)


ambient temperature: 32 ℃. ※ Please contact us for guaranteed performance specifications. ※ Processing air capacity is calculated based on compressor
Conventional CCV Control Panel
DC Inverter
Control Air Dryer Compressor Power Level Indicator Digital Display
Air Dryer
intake conditions (atmospheric pressure, 32 ℃、75 %.) ※ Outlet pressure dewpoint is calculated based on outlet air pressure Inverter Air Dryer
PDP setting:10 ℃
and depends on flow ofPower Lamp

supersaturated air going into the dryer. In the event that supersaturated vapor will be present in compressed air, it is recommended that Control a drain Panel filter bePower
Switch
Dew Point Control Switch Compressor Power Level Indicator Digital Display
installed before the dryer. ※ Remote operation terminals (no-voltage), signal terminals (alarm: no-voltage, operation: no-voltage, warning: Load (%)
no-voltage)
Inverter Air Dryer Setting Down ※ In Setthe
Keys Function Key Reset Key
Power
Lamp
event that the dryer is operated at below the specified load, the dewpoint will fall below the lowest set point of 10 ℃ . ※ This equipment
Comparison of energy savings by controlis for indoor use only. Power
PDP setting:18 ℃ Air Pressure Gauge
method
Setting Up Key
Switch
※ Please contact ORION regarding custom built models of specifications outside the ranges listed above. ● Secondary heat exchanger Load Factor (%) utilizing stainless steel
Air Pressure Gauge Setting Down Key Function Set Key
Reset Key

Load vs Electrical Consumption


piping available. Please inquire for details. Please inquire for further information. Setting Up Key

Max. Energy
Savings
68%
Power Consumption (%)

Conventional CCV
RAXD
● RAXD75A-SE / ● RAXD100A-SE
Control Air Dryer

Digi-Eco Air Dryer


PDP: 10 ℃
Control Panel
Dew Point Control Switch Compressor Power Level Indicator Digital Display
Model Digi-Eco Air Dryer
Power
Item 75A-SE 100A-SE PDP: 18 ℃
Lamp
Power
RAXD Switch
Load Factor (%) Reset Key
Air Processing Capacity (50/60 Hz) m3/min 12/13 13.9/15 17/19 Air Pressure Gauge Setting Down Key Function Set Key
Load vs Electrical Consumption 19.7/22 Setting Up Key

Outlet air dew point ℃ Pressure dew point 10 Pressure dew point 15 Pressure dew point 10 Pressure dew point 15
Inlet air temp. range ℃ 5 ~ 80
Pressure dewpoint switching range ℃ Max. Energy
10 ~ 18 (Manual or automatic setting based on ambient temperature.)
Savings
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 43 60%
Compressed air pressure range (gauge pressure) MPa 0.25 ~ 0.98
Height mm 1276 1332
Outside
Power Consumption (%)

Depth mm 1260 1290 Conventional CCV

Dimensions Control Air Dryer


Inverter Air Dryer
Width mm 672 870 PDP setting:10 ℃
Control Panel
Dew Point Control Switch Compressor Power Level Indicator Digital Display
Mass kg 260 325 Power
Inverter Air Dryer
Lamp
Power PDP setting:18 ℃
Rc2 Switch
Air inlet/outlet connection Load Factor (%) Reset Key
union coupling Load vs Electrical Consumption
Air Pressure Gauge Setting Down Key Function Set Key
Setting Up Key

Power V Three phase 200 ± 10 %・50/60 HZ、Three phase 220 士 10 %・60 Hz


Specifications
Electrical

Power consumption (50/60 Hz) kW 2.7/3.5,3.4 5.4/6.0,5.9


Electric current (50/60 Hz) A 10.6/11.9,11.4 18.1/19.1,18.8
Power capacity kVA 6.6 10.7
Breaker capacity A 30 40
Refrigerant R-407C
Chiller Compressor Output kW 2.2 3.7
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature: 55 ℃, outlet air dew point : 10 ℃ under pressure,
ambient temperature: 32 ℃. ※ Please contact us for guaranteed performance specifications. Heavy duty models have had performance specifications
confirmed with a substitute load (inspection under low pressure air). ※ Processing air capacity is calculated based on compressor intake condition.
(atmospheric pressure, 32 ℃、75 %) ※ Remote operation terminals (no-voltage), signal terminals (alarm: no-voltage, operation: no-voltage, warning: no-voltage)
※ In the event that the dryer is operated at below the specified load, the dewpoint will fall below the lowest set point of 10 ℃. ※ This equipment is for indoor
use only. ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above. ● Secondary heat exchanger utilizing
stainless steel piping available. Please inquire for details. Please inquire for further information.

ORION
23 Clean Air System
1. Air Dryer
RAXE
● RAXE2300A ∼ 3800A-W / ● RAXE4900A・-W(Built-to-order models)
Model Air-Cooled Water-Cooled Air-Cooled Water-Cooled
Item RAXE 2300A 3800A 2300A-W 3800A-W 4900A 4900A-W
Air Processing Capacity (50/60 Hz) m3/min 23 38 23 38 49
Outlet air dew point ℃ Pressure dew point 10
Inlet air temperature range ℃ 5 ~ 60
Pressure dewpoint switching range 10 ~ 18
10 ~ 18 10 ~ 18
(Power saving pressure dew point ℃ (Manual setting or automatic
(Manual setting) (Manual setting)
setting method) switching based on ambient temp.)
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 40 Compressed air / 2 ~ 45 Compressed air / 2 ~ 40 Compressed air / 2 ~ 45
Compressed air pressure range (gauge pressure) MPa 0.25 ~ 0.98
Cooling water flow (Water temp : 32 ℃) m3/h ― 2.8 3.2 ― 3.7
Height mm 1276 1332 1276 1332 1583
Outside Depth mm 1260 1290 1260 1290 905
Dimensions
Width mm 672 950 672 950 1969
Mass kg 280 395 270 365 570 560
2 1/2 B 3B 2 1/2 B 3B 4B 4B
Air inlet/outlet connection 65 A 80 A 65 A 80 A 100 A 100 A
Flange Flange Flange Flange Flange Flange
Cooling water inlet/outlet connection female ― Rp1 ― Rc1
Power V Three phase 200 ± 10 %・50/60 Hz、Three phase 220 ± 10 %・60 Hz
Specifications
Electrical

Power consumption (50/60 Hz) kW 4.2 6.1 3.9 5.2 6.1 4.7
Electric current (50/60 Hz) A 13 20.3 11.8 17.1 20.0 16.0
Power capacity kVA 6.6 10.7 6.2 10.0 10.7 10.0
Breaker capacity A 30 40 30 40
Refrigerant R-407C
Chiller Compressor Output kW 1.9 3.0 1.9 3.0
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature 40 ℃, outlet air dew point : 10 ℃ under pressure, ambient
temperature 32 ℃ (Cooling water 32 ℃). ※ Please contact us for the guaranteed performance specifications. Heavy duty models have had performance specifications
confirmed with a substitute load (inspection under low pressure air). ※ Air processing capacity is calculated based on air compressor intake condition. (Atmospheric pressure,
32 ℃ and 75 %RH) ● Secondary heat exchanger utilizing stainless steel piping available. Please inquire for details. ※ Please contact ORION regarding custom built models of
specifications outside the rages listed above. ※ RAXE4900A 4900A-W are applied with JBA 2nd class pressure vessel regulation. ※ The model which applied with JBA 2nd
class pressure vessel regulation is built to order. ※ Air pressure inlet/outlet connection companion flanges not included.

RAXE
● RAXE6000A ∼ 29600A1-W (Built-to-order models)
Model Air-Cooled Water-Cooled
Item RAXE 6000A 7500A 9800A 6000A-W 7500A-W 9800A-W 14800B1-W 19600A1-W 29600A1-W
Air Processing Capacity (50/60 Hz) m3/min 55 69 82 60 75 98 148 196 296
Outlet air dew point ℃ Pressure dew point 10
Inlet air temperature range ℃ 5 ~ 60
Pressure dewpoint switching range 10 ~ 18
(Power saving pressure dew point ℃ (Manual setting or automatic switching based on ambient temperature)
setting method)
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 40 Compressed air / 2 ~ 45 Compressed air / 2 ~ 50
Compressed air pressure range (gauge pressure) MPa 0.25 ~ 0.93
Cooling water flow (Water temp : 32 ℃) m3/h ― 4 5 7.1 10.7 14.2 21.4
Height mm 1650 1703 1650 1703 1850 1763 1910
Outside Depth mm 1100 1145 1100 1145 1151 2000 2251
Dimensions
Width mm 2020 2077 2020 2077 2090 2077 2090
Mass kg 740 860 930 720 840 1190 1330 2500 3000
5B 6B 5B 6B 8B 10 B
Air inlet/outlet connection 125 A 150 A 125 A 150 A 200 A 250 A
Flange Flange Flange Flange Flange Flange
Cooling water inlet/outlet connection female ― Rc1 1/2 Rc2
Power V Three phase 200 ± 10 %・50/60 Hz、Three phase 220 ± 10 %・60 Hz
Specifications
Electrical

Power consumption (50/60 Hz) kW 7.2 9.7 11.8 5.8 7.7 9.8 14.8 19.6 29.6
Electric current (50/60 Hz) A 24.2 32 41 19.4 26 35 49 68.6 98
Power capacity kVA 12.1 17.3 21 10.4 17.3 21 35 42
Breaker capacity A 50 75 50 75 125 150
Refrigerant R-407C
Chiller Compressor Output kW 3.0 7.5 4.5 7.5 7.5 × 2
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature 40 ℃, outlet air dew point : 10 ℃ under pressure, ambient
temperature 32 ℃ (Cooling water 32 ℃). ※ Please contact us for the guaranteed performance specifications. Heavy duty models have had performance specifications
confirmed with a substitute load (inspection under low pressure air). ※ Air processing capacity is calculated based on air compressor intake condition. (Atmospheric pressure,
32 ℃ and 75 %RH) ● Secondary heat exchanger utilizing stainless steel piping available. Please inquire for details. ※ Please contact ORION regarding custom built models
of specifications outside the rages listed above. ※ RAXE6000A ~ 29600A1-W are subject to JBA 2nd class pressure vessel regulation. ※ Models subject to JBA 2nd class
pressure vessel regulation are built to order. ※ Air pressure inlet/outlet connection companion flanges not included.

ORION
Clean Air System 24
1- 1
Energy Saving Refrigerated Air Dryer Models(Refrigerated compressed air drying equipment)

RAXE-SE/RAXD/RAXE
□ External Dimensions
(Air-Cooled)
エアードライヤー関連

● RAXE740B-SE/1100B-SE 4-12 mm holes


1. Air Dryer

G
I
Top

J C
W Air outlet Air inlet
D
E F K

Front Right side Rear


Left side side
A
H

O
M
N
L

Drain trap inspection cover Alternate drain outlet


Drainpan drain outlet※ Manual drain release outlet
Drain outlet ※Drain port is fitted for RAXE1100B-SE.

External Dimensions(Units:mm)
Model H D W A B C E F
RAXE740B-SE 1063 1000 (1155) 2-26 750 315 500
470
RAXE1100B-SE 1126 1080 (1255) 2-32 830 321 460
Model G I J K L M N O
RAXE740B-SE 82 92 ― (448)
515.4 535 120 45
RAXE1100B-SE 165 90 45 (420)

4-20 mm holes

(Air-Cooled) Air inlet Air outlet


● RAXD75A-SE/100A-SE
G
I

Top

C J
Hole for power cord
2-32 mm holes
D W
E F B

Left Right
Front side
side
side
A
H

Drain outlet
Hole for power cord
2-32 mm holes Manual drain release outlet

External Dimensions(Units:mm)
Model H D W A B C E F G I J
RAXD75A-SE 1276 1260 672 (1411) 336 ± 5 403 ± 2 712 (752) 214
935 460 ± 5
RAXDI00A-SE 1332 1290 870 (1476) 435 ± 5 426 ± 2 935 (975) 244

(Air-Cooled)
(Water-Cooled)
● RAXE2300A/3800A ● RAXE2300A-W/3800A-W
    4-20 mm holes
※ Dimensions in ( ) are for Air inlet 4-20 mm holes Air outlet Air inlet Air outlet
RAXE3800A model. Top ※ Dimensions in ( ) are for Top
RAXE3800A model.
Hole for power cord Hole for power cord

672 ( 950 ) 1260 (1290 ) 672 ( 950 ) 1260(1290 )


336 243 655 (860 ) 336 243 655 ( 860 )
( 475 ) ( 253 ) ( 475 ) ( 253)
1375 (1533 )

1375 (1533)
1276 (1332 )

1276 (1332 )

Front Front
Right side Right side Manual drain
side side
release outlet
Drain outlet
Drain outlet Cooling water outlet
Manual drain
Hole for release outlet Hole for Cooling water inlet
power cord power cord
752 (1030 ) 110 935 ( 935 ) 752(1030 ) 110 935 ( 935 ) Cooling water drain
connector
792 (1070 ) ( 110 ) 792(1070 ) ( 110 )

ORION
25 Clean Air System
(Air-Cooled)
(Water-Cooled)
● RAXE4900A ● REXE4900A-W
  4-20 mm holes (for machine anchor) 4-20 mm holes (for machine anchor)

424
424
Air outlet Air inlet Air inlet
Air inlet
1020

1020
950
905

950
905

1. Air Dryer
Top
Top
1200 386 1200 386
4-35 mm holes(for lifting/moving) 4-35 mm holes
1969 1969 (for lifting/moving)
900 272 900 272

Fron Rear side


Rear side Front side
side Cooling water

1695
1695

1583
1583
outlet
Drain outlet Hole for
power cord Cooling water
Hole for inlet
Cooling water drain Drain
power cord connector outlet

Drain pan drain port Manual drain release outlet Drain pan drain port Manual drain release outlet

(Air-Cooled)
(Water-Cooled)
● RAXE6000A/7500A/9800A ● RAXE6000A-W/7500A-W/9800A-W/14800B1-W
4-20 mm holes (for machine anchor) 4-20 mm holes (for machine anchor)

Air inlet Air outlet Air inlet Air outlet

B
B
D

D
J

J
I

I
Top Top

C G C G
4-35 mm holes(for lifting/moving) W 4-35 mm holes(for lifting/moving)
W
F E
F E

Cooling
water
Rear side Hole for Rear side outlet Front
Front power

A
A

H
Cooling side
H

side cord
Hole for water
power cord Cooling inlet
water drain
connector
Drain outlet Drain outlet
Drain pan drain port Manual drain release outlet
Drain pan drain port Manual drain release outlet

External Dimensions(Units:mm)
Model H D W A B C E F G I J
RAXE6000A / -W 1650 1100 2020 1825 503 1310 330 700 280 1145 1205
RAXE7500A / -W 1650 1100 2020 1825 503 1310 330 700 280 1145 1205
RAXE9800A / -W 1703 1145 2077 1825 525 1326 359 700 293 1190 1250
RAXE14800B1-W 1850 1151 2090 2000 523 1407 428 800 374 1196 1256

(Water-Cooled)
● RAXE19600A1-W/29600A1-W
D F E
B Air inlet
W Air outlet
(Steel)

Signal
cabling
hole Cooling
K

water
Rear side outlet Left Side Front side
Hole for
A

power cord Drain Cooling


H

outlet water
Cooling inlet
water drain
connector
4-35 mm holes (for 4-25 mm holes
lifting/moving) (for machine
Drain pan drain port
I anchor)
Manual drain outlet (x2)
J C G

External Dimensions(Units:mm)
Model H D W A B C E F G I J K
RAXE19600A1-W 1763 2000 2077 1985 925 1500 359 700 296 2056 2126 2725
RAXE29600A1-W 1910 2251 2090 2060 1053 1500 428 800 295 2307 2377 2915

ORION
Clean Air System 26
1- 1
For RAXE/RAXD Series Models

Model Selection and Determining Maximum Air Processing Capacity


※ When choosing an air dryer model, always confirm the air compressor type, inlet air temperature (water temperature when employing water cooling), pressure,
air processing capacity, required dew point, and power frequency.
※ Temperature correction, air pressure and power frequency correction coefficients, and standard air processing capacities, please refer to the next page.

Finding the right model for you Finding maximum air processing capacity
エアードライヤー関連

① Regarding coefficients for operating conditions, ① Regarding coefficients for operating conditions, see table A
1. Air Dryer

see table A regarding temperature coefficients, regarding temperature coefficients, table B regarding pressure
table B regarding pressure coefficients, and coefficients, table C regarding power frequency coefficients, and
table C regarding power frequency coefficients. table D regarding standard air processing capacity coefficients.

Temperature requirements Air pressure requirements

● Inverter Air Dryer Refer to table B for coefficients affecting all models.
For models RAXE □□□□ A (Air-Cooled)、RAXE □□□□
A-SE (Air-Cooled)、and RAXE □□□□ A-W (Water-Cooled), see table

② Compute the corrected air processing capacity ② Gather air processing capacity coefficient from table
by combining the temperature coefficient from C, air temperature coefficient from table A, air
table A, the air pressure coefficient from table B. pressure coefficient from table B in order to compute
  Adjusted air processing capacity = the corrected air processing capacity value.
air processing capacity ÷(A×B)   C×A×B
③ Choose a dryer from Table C that exceeds the adjusted air ③ The resulting value from this calculation is the maximum air
processing capacity derived in section ② above. processing capacity.

Model Selection Example Model Selection Example


Making a model selection based on the following criteria: The following shows how to compute the maximum processing capacity of the RAXE4900A.
Inlet air Ambient Desired Inlet air Ambient Power
35 ℃ 30 ℃ 27 m3/min(ANR) 35 ℃ 30 ℃ 60 Hz
temperature temperature capacity temperature temperature frequency
Pressure Power Pressure
10 ℃ Air pressure 0.49 MPa 60 Hz 10 ℃ Air pressure 0.69 MPa
dew point frequency dew point

① From these requirements, the temperature coefficient is 1.20, ① From these requirements, the temperature coefficient is 1.20,
the air pressure coefficient is 0.87. the air pressure coefficient is 1.00, and the standard air
processing capacity of the RAXE4900A is 46.1 m3/min.
② From section ① ,
  27 ÷(1.20 × 0.87)= 25.86 m3/min(ANR) ② From section ① ,
  1.20 × 1.00 × 46.1 = 55.3 m3/min(ANR)
③ For a dryer that has an air processing capacity of 25.86 m3/min(ANR)
refer to Table C. Appropriate models that exceed 25.86 are ③ Therefore, the maximum processing capacity of
RAXE3800A〔Air-Cooled〕or RAXE3800A-W〔Water-Cooled.〕 the RAXE4900A is 55.3 m3/min (ANR).
Note: If a dew point temperature of 10 ℃ is insufficient, please consult ORION or your ORION dealer.
Note: If air pressure of 0.29 MPa is insufficient, please consult ORION or your ORION dealer.
Note: M
 odel selection of heavy duty models of RAXE2300A(-W) and above models, and RAXD75A-SE and above models may differ
based on the requirements specification or method of application; please contact Orion or your Orion dealer with your
questions.

□ RAXE-SE Series Models


A Temperature correction coefficients: P
 rocessing capacity varies depending on temperature. Coefficients are shown in this table.
■ RAXE740B-SE/1100B-SE(Air-Cooled)
Ambient Inlet air temperature ℃ 45 50 55 60 65
temperature ℃ Dew point temperature ℃ 10 18 10 18 10 18 10 18 10 18
 25 1.20 1.20 1.20 1.20 1.08 1.20 0.92 1.04 0.76 0.84
 30 1.20 1.20 1.20 1.20 1.06 1.20 0.91 1.02 0.75 0.82
 32 1.20 1.20 1.20 1.20 1.00 1.15 0.86 0.97 0.72 0.78
 35 1.20 1.20 1.20 1.20 0.98 1.13 0.84 0.95 0.70 0.76
 40 1.20 1.20 1.18 1.20 0.97 1.12 0.83 0.94 0.69 0.75
 43 1.20 1.20 1.13 1.17 0.92 1.08 0.80 0.91 0.67 0.73
※ These are different from the high input temperature capable RAX-SE Series models.

ORION
27 Clean Air System
□ RAXD Series Models
A Temperature correction coefficients:Processing capacity varies depending on temperature. Coefficients are shown in this table.
■ RAXD75A-SE/100A-SE(Air-Cooled)
Ambient Inlet air temperature ℃ 45 50 55 60 65

1. Air Dryer
temperature ℃ Dew point temperature ℃ 10 18 10 18 10 18 10 18 10 18
 25 1.20 1.20 1.20 1.20 1.20 1.20 1.18 1.20 1.15 1.20
 30 1.14 1.20 1.10 1.20 1.06 1.20 1.02 1.19 0.97 1.11
 32 1.10 1.20 1.05 1.20 1.00 1.20 0.95 1.11 0.90 1.03
 35 1.02 1.20 0.96 1.17 0.89 1.09 0.85 0.99 0.80 0.91
 40 0.82 1.01 0.76 0.93 0.70 0.86 0.68 0.79 0.65 0.74
 43 0.62 0.76 0.56 0.69 0.50 0.61 0.48 0.56 0.45 0.51

B Air pressure correction coefficients: Processing capacity varies depending on air pressure as shown in this table.
■ RAXD75A-SE/100A-SE(Air-Cooled)
Air pressure in MPa 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.93 0.98
Pressure coefficient 0.73 0.80 0.87 0.93 1.00 1.07 1.13 1.16 1.20

C Standard air processing capacity:m3/min(ANR)(ANR is 20 ℃ at atmospheric pressure, relative humidity of 65 %.)


  Processing capacities listed here are for 60 Hz operation at ANR.
■ RAXD75A-SE/100A-SE(Air-Cooled)
Model RAXD 75A-SE 100A-SE
50 Hz 11.3 16.0
Air processing capacity
60 Hz 12.3 17.9

□ RAXE Series Models・RAXE-SE Series Models


A Temperature correction coefficients:Processing capacity varies depending on temperature. Coefficients are shown in this table.
■ RAXE2300A ~ 9800A(Air-Cooled)/RAXE2300A1-W ~ 29600A1-W(Water-Cooled)
Ambient Inlet air temperature ℃ 35 40 45 50 55 60
temperature ℃ Dew point temperature ℃ 10 18 10 18 10 18 10 18 10 18 10 18
 25 1.20 1.20 1.15 1.20 0.95 1.14 0.69 0.83 0.49 0.63 0.29 0.39
 30 1.20 1.20 1.03 1.20 0.85 1.03 0.62 0.74 0.41 0.51 0.21 0.28
 32 1.20 1.20 1.00 1.20 0.83 1.00 0.60 0.72 0.40 0.50 0.20 0.26
 35 1.14 1.20 0.95 1.15 0.79 0.94 0.57 0.69 0.38 0.49 0.19 0.24
 40 - - 0.85 1.03 0.71 0.84 0.51 0.61 0.33 0.41 0.16 0.21
※ For Water Cooled models, select 32 ℃ for amblent temperature Maximum cooling water temperature is 34 ℃ .

B Air pressure correction coefficients: Processing capacity varies depending on air pressure as shown in this table.
■ RAXE2300A ~ 4900A(Air-Cooled)/RAXE2300A-W ~ 4900A-W(Water-Cooled)
Air pressure in MPa 0.29 0.39 0.49 0.54 0.59 0.69 0.78 0.88 0.93 0.98
Pressure coefficient 0.73 0.80 0.87 1.00 1.00 1.00 1.07 1.13 1.16 1.20

■ RAXE740B-SE/1100B-SE(Air-Cooled)/RAXE6000A ~ 9800A(Air-Cooled)/RAXE6000A-W ~ 29600A1-W(Water-Cooled)


Air pressure in MPa 0.29 0.39 0.49 0.54 0.59 0.69 0.78 0.88 0.93
Pressure coefficient 0.73 0.80 0.87 0.90 0.93 1.00 1.07 1.13 1.16

C Standard air processing capacity:m3/min(ANR)


  Processing capacities listed here are for 50 Hz/60 Hz operation at ANR. (ANR is 20 ℃ at atmospheric pressure, relative humidity of 65 %.)
■ RAXE740B-SE/1100B-SE(Air-Cooled) ■ RAXE2300A ~ 4900A(Air-Cooled)/RAXE2300A-W ~ 4900A-W(Water-Cooled)
Model RAXE 740B-SE 1100B-SE Model RAXE 2300A 3800A 4900A 2300A-W 3800A-W 4900A-W
Air processing capacity 7.0 10.0 Air processing capacity 21.6 35.7 46.1 21.6 35.7 46.1

■ RAXE6000A ~ 9800A(Air-Cooled)/RAXE6000A-W ~ 29600A1-W(Water-Cooled)


Model RAXE 6000A 7500A 9800A 6000A-W 7500A-W 9800A-W 14800B1-W 19600A1-W 29600A1-W
Air processing capacity 51.7 64.9 77.1 56.4 70.5 92.1 139.1 184.2 278.5

※ If there is a sudden fluctuation in compressed air pressure or fluid velocity variation to the air dryer,
dehumidified drain water may temporarily flow out to the end-piping side. In order to prevent this, a clean
air system that is not prone to pressure and flow velocity fluctuations must be constructed. Please
consult with your ORION dealer for further details.

ORION
Clean Air System 28
1- 1 General Purpose Standard Inlet Air
Temperature Series( CompactRAX-J / RAX-J / RAX-F )
to Medium Duty Heavy Duty Heavy Duty

□ General Purpose Standard Inlet Air Temperature Covers Air Compressor Range of 3-450 kW
エアードライヤー関連

1.Increased Ambient Temperature Range


1. Air Dryer

  Air Dryer that's Hard to Stop Even During Summer Months


(Compared with previous compact to medium duty RAX-J, and medium to heavy duty RAX-J series models)
■ Compared to approx. 20 years ago, Japan's ■ Many production facilities require air dryers that
summertime temperatures have risen must not stop working even during high
approx. 1 ℃ . summertime temperatures. Compact to heavy duty
RAX-J series models have a wider ambient
Change in Maximum Temperature by Month
temperature range compared with previous models.
5-year Average from 1990  
5-year Average from 2011
Ambient Temperature
33
Compact Previous 2℃ 40 ℃
Models
31 to Medium
Duty RAX-J 2℃ 45 ℃
29 RAX3 ~ 55J(W)
27
25 Heavy Duty Previous 2℃ 40 ℃
Models
23 RAX-J 2℃ 48 ℃
RAX75 ~ 190J(W)
21
May Jun Jul Aug Sep Oct
〈Please Note〉
・Operation under harsh conditions beyond product
Measured Location: Tokyo
Japanese Meteorological Agency Data specifications is not guaranteed.
・Phrasing is with regard to air-cooled models only.

2.Stainless Steel Heat Exchanger


Built with a stainless steel shell heat exchanger, it's a perfect match for the age of clean, oil-free
compressed air. (See page 15 for details.)
 ※ Please contact your dealer for information on degreasing and cleaning.
 ※ Stainless steel piping for improved corrosion-resistance is available by special order.

3.Intake filter included as standard equipment


Comes standard with a filter on the condenser intake port.

Standard Refrigerated Air Dryer (Refrigerated Compressed Air Drying Equipment)


RAX-J Compact and Medium Duty Series
Air-Cooled RAX3J ∼ 55J / Water-Cooled RAX55J-W

Air Processing Capacity


 ・Air-Cooled 0.32/0.37 ∼ 8.9/10.4 m3/min
 ・Water-Cooled 9.1/10.4 m3/min
Inlet air temperature 5 ∼ 50 ℃
Suitable air compressors
 ・Air-Cooled 3 ∼ 55 kW
 ・Water-Cooled 55 kW

Features
1.Compatible with High-temperature Environments
  Operable at ambient temperature of 45 ℃ .
2.Stainless steel shell heat exchanger
(See page 15 for details.)
  Built with a stainless steel shell heat exchanger,
the RAX provides clean air and makes it the perfect
match for the age of oil-free compressed air.
   ※ Please inquire regarding degreasing. RAX3J
※ Optional stainless steel piping is also available for higher RAX6J
corrosion resistance. RAX15J
3.Air intake filter standard equipment RAX37J

ORION
29 Clean Air System
Air dryer that directly connects to your air compressor (Refrigerated compressed air drying equipment)
RAX-J Heavy Duty Series
Air-Cooled RAX75J ∼ 190J / Water-Cooled RAX75J-W ∼ 190J-W 1.Ambient Temperature Range
  2-48 ℃ (See page 29 for details.)

1. Air Dryer
Air Processing Capacity 2.Increased Air Processing Capacity
 ・Air-Cooled 12.1/13.4 ∼ 34.1/40.5 m3/min
Max.
 ・Water-Cooled 12.1/14 ∼ 35/41 m3/min
Inlet air temperature 5 ∼ 60 ℃ 10%
UP
Suitable air compressors
 ・Air-Cooled 75 ∼ 190 kW
Previous
RAX-J
 ・Water-Cooled 75 ∼ 190 kW Series
Models

※ Compared with previous 50 Hz, air cooled models.


Features
RAX75J ~ RAX190J(W) 3.Space Saving & Compact
30 % reduced overall size and setup surface
Stainless steel shell heat exchanger
RAX75J area (compared with previous models).
Built with a stainless steel shell heat RAX120J
  Front Intake・Top Exhaust Drain Trap Installation
exchanger, the RAX provides clean air Can Be Closed-in on Left OR Right Side on Right OR Left
and makes it the perfect match for the Top

age of oil-free compressed air.(See page 15 for details.)


Exhaust

※ Please inquire regarding degreasing.


※ Optional stainless steel piping is also available for higher corrosion resistance.
Front
・RAX75J ~ 190J-W  Intake

Subject to the Class 2 Pressure Vessel Safety Law ※ Right-side drain trap installation

 This equipment does not fall under the Class 2 Pressure


  requires optional parts.

Vessel Safety Law and therefore is not subject to the Can be Installed Next to
Left, Right, and Rear Walls
Rear Wall
required certification procedures etc. ※ Right-wall-only on RAX150J(W) and

 ※ Built with multiple, connected heat exchangers.(Patented)


  190J(W) models.

Side Wall

Air dryer that directly connects to your air compressor (Refrigerated compressed air drying equipment)
RAX Heavy Duty Series
Air-Cooled RAX240F ∼ 380F-E / Water-Cooled RAX240F-W ∼ 450F-WE
4.Easy maintenance and layout set up
Air Processing Capacity   (1)Exhaust duct may be installed above the
 ・Air-Cooled 38/45 ∼ 59/69 m3/min
dryer, saving precious floor space.
 ・Water-Cooled 42/49 ∼ 83/98 m3/min
Inlet air temperature 5 ∼ 60 ℃ (air-cooled models)
Suitable air compressors   (2)Design allows front access to main
 ・Air-Cooled 240 ∼ 380 kW parts for maintenance and inspection.
 ・Water-Cooled 240 ∼ 450 kW      Rear
※ If space is lacking,
  ○ RAX240F ∼ 450F-WE Air Dryer
the right side of the
(Subject to the Class 2 Pressure Vessel Safety Law) dryer can be placed
Front against a wall.
RAX240F ~ 450F-WE
1.Stainless steel shell heat exchanger
(Subject to the Class 2 Pressure Vessel Safety Law)
 Built with a stainless steel shell heat exchanger, the
RAX provides clean air and makes it the perfect match
for the age of oil-free compressed air.
※ Please inquire regarding degreasing.
※ Optional stainless steel piping is also available for higher corrosion resistance.
2.Low pressure loss: less than 0.01 MPa(RAX240F,240F-W)
   0.69 MPa 0.006 ~ 0.01 MPa ※
0.98 MPa(Max. operable pressure) 0.004 ~ 0.008 MPa ※
※ Figure is for flow rate at 50 Hz.

3.Save energy by controlling the number of refrigeration


compressors required.
Automatic single refrigerant cycle operation (50 %) or double
refrigerant cycle operation (100 %) based on processed air load.
Up to 50 % savings in electricity costs. (Energy saving type) RAX300F-E

ORION
Clean Air System 30
Digital
1.57MPa R-134a R-410A R-407C compliant
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec HFC Refrigerant HFC Refrigerant HFC Refrigerant RoHS Compliant

1- 1
Standard Refrigerated Air Dryer (Refrigerated Compressed Air DryingHFC
Equipment) STANDARD HFC HFC
HFC HIGH STANDARD
Max Press. HIGH
R-134a R-134a R-134a
R-407C
RAX Series
R-407A R-407C 1.57MPa
R-410A
Digital R-410ADigital R-410A R-410A
Standard Inlet Air High Temperature Standard Inlet Air High Tempe
Inverter Control Digital Control
HFC Refrigerant Flow Control
Inverter Control Digital Control
HFC Refrigerant Flow ControlInlet Air
HFC Refrigerant
Temperature HFC Refrigerant Medium Pressure Spec
Temperature Inlet A

□ RAX Compact and Medium Duty Series Specifications


エアードライヤー関連
1. Air Dryer

● RAX3J ∼ 11J Compact RAX-J

Model Air-Cooled
Item
RAX 3J-A1 3J-A2 6J-A1 6J-A2 8J-A1 8J-A2 11J-A1 11J-A2
Air Processing Capacity(50/60 Hz) m3min 0.32/0.37 0.68/0.77 1.0/1.2 1.75/1.93
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 50 / Pressure dew point: 10
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 45 ※1
Compressed air pressure range (gauge pressure) MPa 0.2 ~ 0.98
Height mm 480 510 580
Outside dimensions Depth mm 450 540 600 660
Width mm 180 240
Mass kg 18 26 21 33
Model FD2-NC FD2
Auto Drain Trap
Drain release port size φ4(Use nylon-based tubes of I.D. φ5.7~φ6.0 O.D. φ8.0), Rc1/4※2
Air inlet / outlet connection R1/2 R3/4
Single phase Single phase Single phase Single phase Single phase Single phase Single phase Single phase
Power (50/60 Hz) V 100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 200,220/200,220
Specifications

0.17/ 0.16,0.17/ 0.26/ 0.24,0.28/ 0.32/ 0.29,0.35/ 0.52/ 0.44,0.49/


Electrical

Power consumption (50/60 Hz) kW 0.19,0.20 0.19,0.21 0.27,0.30 0.26,0.29 0.34,0.41 0.32,0.34 0.52,0.55 0.52,0.53
1.9/ 1.4,1.6/ 3.9/ 1.7,2.1/ 6.5/ 2.6,2.9/
Electric current (50/60 Hz) A 0.8/1.0 3.2/2.8
1.9,1.8 1.3,1.3 3.4,3.7 1.6,1.6 5.2,5.0 2.6,2.4
Power capacity kVA 0.3 0.4 0.6 0.5 0.8
Breaker capacity A 5 10 5 10 5 15 10
Refrigerant R-134a R-410A
Chiller Compressor Output kW 0.2 0.25 0.3 0.4 0.55 0.6
Operating noise level(50/60 Hz) dB(A) 60/60 61/61 60/61
※ Compressed air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature for models RAX3J~37J: 35 ℃,
models RAX55J, 55J-W: 40 ℃, outlet air dew point : 10 ℃ under pressure, ambient temperature: 32 ℃. ※ Please contact us for guaranteed performance
specifications. ※ Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃、75 %.) ※ RAX55J-W cooling
water flow rate is for 60 Hz operation. ※1 In case power source fluctuation is within ±5 %. 2~40 ℃ for ±10 %. ※2 When using the included screw adjuster.
● RAX15~55J-W come standard equipped with control terminals for remote operation (no-voltage switch.) ● Secondary heat exchanger utilizing stainless
steel piping available. Please inquire for details. Please inquire for further information. ※ Please contact ORION regarding custom built models of specifications
outside the ranges listed above. ※ Operating noise levels are from a position of 1 m in front of the unit and at a height of 1 m.

Medium Duty RAX-J


● RAX15J ∼ RAX55J-W
Model Air-Cooled Water-Cooled
Item
RAX 15J 22J 37J 55J 55J-W
Air Processing Capacity(50/60 Hz) m3min 2.6/3.0 3.9/4.5 6.1/6.5 8.9/10.4 9.1/10.4
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 50 / Pressure dew point: 10
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 45
Compressed air pressure range (gauge pressure) MPa 0.2 ~ 0.98
Water temp ℃ ― 32
Cooling water
Flow rate m3/h ― 1.3
Height mm 580 900 1100
Outside Depth mm 780 870 960 990
dimensions
Width mm 240 300 330
Mass kg 39 42 68 84 85
Model FD2 FD6
Auto Drain Trap
Drain release port size φ4(Use nylon-based tubes of I.D. φ5.7~φ6.0 O.D. φ8.0), Rc1/4※1
Air inlet / outlet connection R1 R1 1/2 R2
Inlet Rc3/4
Cooling water inlet / outlet connection ― Outlet Rp3/4
Power (50/60 Hz) V Three phase 200 / 200,220
Specifications

0.61/ 0.65/ 1.16/ 1.30/ 1.12/


Power consumption (50/60 Hz) kW
Electrical

0.71,0.73 0.79,0.79 1.41,1.41 1.63,1.60 1.37,1.38


2.6/ 3.0/ 4.5/ 5.3/ 4.7/
Electric current (50/60 Hz) A 2.5,2.5 2.8,2.9 4.6,4.4 5.7,5.4 4.8,4.7
Power capacity kVA 1.3 1.5 2.5 2.9 2.4
Breaker capacity A 5 10
Refrigerant R-410A
Chiller Compressor Output kW 0.8 0.85 1.5 1.8
Operating noise level(50/60 Hz) dB(A) 59/61 58/59 63/63 60/63 52/52
※ Compressed air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature for models RAX3J~37J: 35 ℃,
models RAX55J, 55J-W: 40 ℃, outlet air dew point : 10 ℃ under pressure, ambient temperature: 32 ℃. ※ Please contact us for guaranteed performance
specifications. ※ Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃、75 %.) ※ RAX55J-W cooling
water flow rate is for 60 Hz operation. ● RAX15~55J-W come standard equipped with control terminals for remote operation (no-voltage switch.) ● Secondary
heat exchanger utilizing stainless steel piping available. Please inquire for details. Please inquire for further information. ※ Please contact ORION regarding
custom built models of specifications outside the ranges listed above. ※ Operating noise levels are from a position of 1 m in front of the unit and at a height of
1 m. ※1 When using the included screw adjuster.

ORION
31 Clean Air System
□ RAX Heavy Duty Series Specifications
Heavy Duty RAX-J
● RAX75J ∼ 190J-W
Model Air-Cooled Water-Cooled

1. Air Dryer
Item RAX
75J 90J 120J 150J 190J 75J-W 90J-W 120J-W 150J-W 190J-W
Air Processing Capacity(50/60 Hz) m3/min 12.1/13.4 17.3/20.1 22.1/25.3 27.5/32.0 34.1/40.5 12.1/14.0 17.3/20.1 22.1/25.3 27.5/32.0 35.0/41.0
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 60 / Pressure dew point: 10
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 48
Compressed air pressure range (gauge pressure) MPa 0.29 ~ 0.98
Water temp ℃ ― 32
Cooling water
Flow rate m3/h ― 1.7 2.8 2.9 3.0 3.2
Height 1140mm 1286 1332 1140 1286 1332
Outside dimensions Depth 1081mm 1244 1290 1081 1244 1290
Width mm 470 700 470 700
Mass 146kg 186 205 279 286 140 183 203 270 277
Model AD-5
Auto Drain Trap
Drain release port size Rc1/2
2 1/2 B 65 A 2 1/2 B 65 A
Air inlet / outlet connection R2 3 B 80 A flange R2 3 B 80 A flange
flange flange
Cooling water inlet / outlet connection female ― Rp3/4
Power (50/60 Hz) V Three phase 200 / 200,220
Specifications

Power consumption (50/60 Hz) kW 2.5/3.0,3.0 3.0/3.9,3.9 4.1/5.2,5.2 5.7/7.5,7.4 1.7/2.0,2.0 2.1/2.6,2.5 3.5/4.2,4.2 4.7/6.2,6.1
Electrical

9.5/ 14.0/ 20.5/ 8.0/ 11.5/ 15.5/


Electric current (50/60 Hz) A 11.5/12.0,12.0 8.6/9.4,8.9
9.5,9.4 16.5,15.5 24.5,22.5 8.0,8.0 12.0,11.0 17.0,16.0
Power capacity kVA 5.0 6.3 7.8 10.4 4.0 5.2 7.1 9.8
Breaker capacity A 20 30 40 15 20 30 40
Refrigerant R-410A
Chiller Compressor Output kW 1.9 2.2 3.0 4.2 1.9 2.2 3.0 4.2
Operating noise level(50/60 Hz) dB(A) 67/70 70/73 71/74 54/56 56/56 57/57 57/58
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature: 40 ℃ , outlet air dew point : 10 ℃ under pressure,
ambient temperature: 32 ℃ . ※ Please contact us for guaranteed performance specifications. Heavy duty models have had performance specifications confirmed
with a substitute load (inspection under low pressure air). ※ Processing air capacity is calculated based on compressor intake condition. (atmospheric pressure, 32
℃、75 %) ※ Cooling water flow rate is for 60 Hz operation. ※ Operating noise levels are from a position of 1 m in front of the unit and at a height of 1 m. ●
Standard equipped with remote control terminals (no-voltage), operation signal terminals (no-voltage), alarm signal terminals (no-voltage.) ● Air inlet/outlet
connection companion flanges not included. ● Flange: JIS10K FF. ● RAX75F(F-W) ~ 190F(F-W) models equipped with suspension eyebolts. ● Secondary heat
exchanger utilizing stainless steel piping available. Please inquire for details. Please inquire for further information. Please contact ORION regarding custom built
models of specifications outside the ranges listed above.

Heavy Duty RAX-F


● RAX240F ∼ 450F-WE(built to order)
RAX300F-E

Air-Cooled Water-Cooled
Model
Item Standard Energy saving Standard Energy saving
RAX
240F 300F-E 380F-E 240F-W 300F-WE 380F-WE 450F-WE
3
Air Processing Capacity(50/60 Hz) m /min 38/45 47/55 59/69 42/49 51/60 64/75 83/98
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 60 / Pressure dew point: 10
Working fluid / Operable ambient ℃ Compressed air / 2 ~ 40 Compressed air / 2 ~ 45
temperature range
Compressed air pressure range (gauge pressure) MPa 0.29 ~ 0.98 0.29 ~ 0.93 0.29 ~ 0.98 0.29 ~ 0.93
Water temp ℃ ― 32
Cooling water
Flow rate m3/h ― 3.8 4.0 5.0 7.1
Height mm 1583 1650 1583 1650 1703
Outside Depth mm 905 1100 905 1100 1145
dimensions
Width mm 1969 2020 1969 2020 2077
Mass kg 555 790 870 532 790 870 940
Model AD-5
Auto Drain Trap
Drain release port size Rc1/2
4B 5B 4B 5B 6B
Air inlet / outlet connection 100 A flange 125 A flange 100 A flange 125 A flange 150 A flange
Cooling water inlet / outlet connection female ― Rp1 Rc1 1/2
Power (50/60 Hz) V Three phase 200/200,220
Specifications

Power consumption (50/60 Hz) kW 4.6/5.7,5.6 5.9/6.8,6.8 8.6/10.1,10.0 3.5/4.4,4.3 5.1/5.7,5.7 6.5/7.6,7.5 8.5/9.0,8.9
Electrical

17.9/ 19.9/ 26.4/ 14.8/ 17.6/ 22.5/ 29.6/


Electric current (50/60 Hz) A 19.2,19.1 22.3,21.2 29.4,28.9 15.0,14.9 18.9,18.4 25.0,24.5 32.0,31.4
Power capacity kVA 9.7 10.4 15.6 8.3 8.7 11.4 15.6
Breaker capacity A 40 50 60 30 50 60
Refrigerant R-407C
Chiller Compressor Output kW 3.75 2.2 × 2 3.0 × 2 3.75 2.2 × 2 3.0 × 2 3.75 × 2
Operating noise level(50/60 Hz) dB(A) 60/64 62/66 64/67 52/55 57/58 55/58 55/62
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature: 40 ℃, outlet air dew point : 10 ℃ under pressure, ambient
temperature: 32 ℃ . ※ Please contact us for guaranteed performance specifications. Heavy duty models have had performance specifications confirmed with a substitute
load (inspection under low pressure air). ※ Processing air capacity is calculated based on compressor intake condition. (atmospheric pressure, 32 ℃、75 %)
※ Cooling water flow rate is for 60 Hz operation. ● Standard equipped with remote control terminals (no-voltage), operation signal terminals (no-voltage), alarm signal
terminals (no-voltage.) ● Remote operation and stop signals be controlled by momentary switches. ● RAX □ F-E・□ F-WE models have 2 power modes (50 % and 100 %.)
For power outages of 0.2 seconds and less, operation will resume automatically. The dryer will automatically switch between refrigeration compressors 1 and 2. There are
separate alarm monitors. Terminals for 2 types of alarm are provided: main alarm and preliminary caution. ● An air-cooled model, RAX450F-E is available as a built to order
item. ● Alarm equipped electric drain trap is available by special order. ● Air inlet/outlet connection companion flanges not included. ● Flange: JIS 10K FF. ● Secondary
heat exchanger utilizing stainless steel piping available. Please inquire for details. Please inquire for further information. ※ Please contact ORION regarding custom built
models of specifications outside the ranges listed above. ※ RAX240F~450F-WE are subject to JBA 2nd class pressure vessel regulation. ※ Models subject to JBA 2nd
class pressure vessel regulation are built-to-order models. ※ Operating noise levels are from a position of 1.5m in front of the unit and at a height of 1 m.

ORION
Clean Air System 32
1- 1
Standard Refrigerated Air Dryer (Refrigerated Compressed Air Drying Equipment)

RAX Series
□ RAX Compact and Medium Duty Series External Dimensions
(Air-Cooled) (Air-Cooled)
● RAX3J/6J/8J(A1/A2)
エアードライヤー関連

●RAX11J/15J/22J/37J/55J
D ● On model RAX6J
W Air outlet Air inlet
E F W
1. Air Dryer

B B(Inlet side) D
B(Outlet side) B
E F
Air outlet Air inlet Auto
Drain Trap
G K
EVAP.PRESSURE POWER

RUN

G
ALARM

ALARM
RESET
OFF ON

Auto
H
A

Drain Trap

A
H
P RE SS
T UR N

O S

J
J

I M Power cord I M C
4-12 mm
L C L
(Length:1.8 m) holes
(A1)
External Dimensions(A1/A2)
 (Units:mm)
(Air-Cooled)
●RAX55J-W D Model H D W A
B
C E
W inlet outlet
E F
Air inlet Air outlet B RAX3J 480 450 (513) 90 340 145
180
RAX6J 540 (542) 113 83 420 300
EVAP.PRESSURE POWER

RUN Auto RAX8J


510
600 (537) 140 480 335
Drain Trap
ALARM

ALARM
RESET
OFF ON

G RAX11J 660 (608) 530 330


240
RAX15J 580 780 (635) 120 650
430
Cooling RAX22J 870 (635) 740
PRES S
T URN

water outlet
A

(966)
O S

RAX37J 900 960 300 825 447


H

Cooling K 165
water intlet RAX55J/J-W 1100 990 330 (1165) 855 500
J
c d

Model F G I J K L M
RAX3J 145 260 90
e M
205 225
I C RAX6J 120 274 96
f

Drain b a (130)
connection L 4-12 mm RAX8J 138 265 280 78 285
holes RAX11J 165 (320)
101 10
Model a b c d e f RAX15J 190 (129) 265 (340) 285
RAX55J-W (290) (15) (164) (113) (360) (97) RAX22J 280 (370) 105
RAX37J 338 (145) 325 (516) 197 345
□ RAX Heavy Duty Series External Dimensions RAX55J/J-W 325 355 (701) 145 375

C 4-20 mm holes C 4-20 mm holes


M M
(Air-Cooled) (Water-Cooled)
● RAX75J/90J ● RAX75J-W/90J-W/
Cooling Air Outlet ● RAX120J/150J/190J  120J-W/150J-W/
※ Air-Cooled model includes  190J-W
L
L

※ RAX120J or higher models


I

  a condenser filter.
Cooling Air Outlet have inlet and outlet piping
※ RAX120J or higher models flanges. See items above for
  have inlet and outlet piping details.
Hole for   flanges. See items above Hole for ※ For right-side piping on
K power cord  for details. K power cord RAX150J-W and 190J-W
models, ensure there is
D sufficient service space.
D
E F
E F
W Air outlet Eyebolts W
Control Control
Air outlet Air inlet Cooling water inlet Cooling water outlet
Eyebolts B Panel Air inlet B Panel
(Can be installed on left or (Can be installed on left or right side)
right side)
A
A

G G
H
H

Cooling Air
Inlet
Q
P
R
J

N Cooling water drain connector


Auto Drain Trap (Can be installed on left or right side) Auto Drain Trap

● External Dimensions(Units:mm)
Model H D W A B C E F G I J K L M N P Q R Eyebolts
RAX75J/J-W 1140 1081 470 1204 235 868 287 460 (169) 580 (320) 287 620 67 486 665 778 505
RAX90J/J-W 1286 1244 470 1356 55 905 249 460 (169) 580 (325) 303 620 97 642 678 849 573 4-M10
RAX120J/J-W 1286 1244 470 1375 60 905 249 655 (169) 580 (325) 303 620 97 642 678 849 573
RAX150J/J-W 1332 1290 700 1432 225 1030 305 720 (169) 810 (325) 325 850 67 1000 190 563 120
4-M16
RAX190J/J-W 1332 1290 700 1432 225 1030 107 860 (169) 810 (325) 325 850 67 1000 190 563 120

ORION
33 Clean Air System
□ RAX Heavy Duty Series External Dimensions
(Air-Cooled)
● RAX240F 1969 905
1200 386
272 900 425 Air inlet Air outlet

1. Air Dryer
(1020)
Condenser

950
filter
(1695)
1583

(220)
Auto Drain
Trap
4-20 mm holes (for anchor bolts)
465
Power access hole (for electrical conduit) 4-35 mm holes
1489 (for lifting/moving)

(Water-Cooled)
● RAX240F-W
1969 905
1200 386
272 900 425 Air inlet Air outlet

Antifreeze valve

(1020)
39

950
1489
(1695)
1583

(220)
Auto Drain
236 225

Trap
4-20 mm holes (for anchor bolts)
465
142

Power access hole 4-35 mm holes (for lifting/moving)


(for electrical conduit)
Cooling Cooling water drain connector
water
gate Cooling water inlet
valve Cooling water outlet

(Air-Cooled/Energy saving model)


● RAX300F-E/380F-E
2020 1100
330 700 543 1310 280
Air inlet Air outlet

(1205)
1145
Condenser
(1825)

filter
1650

1350 (195)
Auto Drain 4-20 mm holes (for anchor bolts)
285

Trap

Power access hole 4-35 mm holes (for


(for electrical conduit) lifting/moving)
(Water-Cooled/Energy saving model)
● RAX300F-WE/380F-WE
2020 1100
330 700 543 1310 280
Air inlet Air outlet

Cooling water outlet


(1205)
1145

Cooling water inlet (195)


(1825)

Antifreeze valve (x2)


1650

49
1350
Auto Drain 4-20 mm holes (for anchor bolts)
210 170

Cooling water
285

gate valve (x2) Trap

Power access hole Cooling water drain 4-35 mm holes


(for electrical conduit) connector (for lifting/moving)
(Water-Cooled/Energy saving model)
● RAX450F-WE
2077 1145
359 700 565 1326 293
Air inlet Air outlet

Cooling water
(1250)
1190

Antifreeze valve (x2) Cooling water outlet (195)


inlet
(1825)
1703

683 707 49
237.5 232

Cooling water Auto Drain 4-20 mm holes (for anchor bolts)


374

gate valve (x2)


Trap

Power access hole Cooling water drain 4-35 mm holes


(for electrical conduit) connector (for lifting/moving)

ORION
Clean Air System 34
1- 1 General Purpose High Temperature
Inlet Air Temperature Model Series(RAX-SE)
□ Models Built to Handle High Temperature Inlet Air. Covers Air Compressor
Output in the 3-75 kW Range.
エアードライヤー関連

1.A dryer that can handle high intake temperatures and will keep going even in
1. Air Dryer

hot summer months!


(Compared with previous compact to medium duty RAX-G, and heavy duty RAX-J series models)
〈Keeps Going in Summer Months〉
■ The Difference in Inlet Air Temperature ■ Many production facilities require air dryers that
Range from General Purpose Standard must not stop working even during high
Models summertime temperatures. Compact to heavy duty
RAX-J series models have a wider ambient
temperature range compared with previous models.

Difference in Inlet Air Temperature Range Ambient Temperature


(Compared with standard inlet air models) Compact to Previous 2℃ 40 ℃
Model
Medium Duty
RAX-J 2℃ 45 ℃
RAX Standard Model 5℃ 50(60 ℃) RAX3 ~ 37J-SE
(60 ℃ is model RAX75J only.)
Heavy Duty Previous 2℃ 40 ℃
Model
RAX-SE Standard Model 5℃ 80 ℃ RAX-J 2℃ 48 ℃
※ Make a suitable model choice following the Model Selection RAX55J-SE、75J-SE
Table on page 39 based on each of your environmental 〈Please Note〉
conditions ・ Operation will follow product specifications, therefore operation
under harsh conditions is not warranted.
・ Phrasing is with regard to air cooled models only.

2.Stainless Steel Heat Exchanger


Built with a stainless steel shell heat exchanger, it's a perfect match for the age of clean, oil-free
compressed air. (See page 15 for details.)
 ※ Please contact your dealer for information on degreasing and cleaning.
 ※ Stainless steel piping for improved corrosion-resistance is available by special order.

3.Intake filter included as standard equipment.


Comes standard with filter on the condenser intake port for easy maintenance.

■ Optional Equipment Introduction - Ventilation Air Outlet Duct Assembly


Using the Ventilation Air Outlet Duct Assembly,
exhaust air can be guided upward. This can
Ventilation Air Out
prevent short-cycling and make layout, such as
(Directed up)
the placement the air compressor intake and
outlet, more convenient. The duct can be added
after the dryer is installed. (Applicable models
are listed below.)

Ventilation Air In
Part Name Part Number Applicable Models
RAX15J,RAX22J
Ventilation Air 03107722010 RAX11J-SE,RAX15J-SE
Outlet Duct
03107723010 RAX37J,RAX22J-SE
Assembly
03107724010 RAX55J,RAX37J-SE
※ Used to change the direction of cooling airflow upward.

ORION
35 Clean Air System
Air dryer that directly connects to your air compressor AND can process high temperature compressed air (Refrigerated compressed air drying equipment)
Compact and Medium Duty RAX-SE Series "High Temp. Inlet Air Models" Patented

Air-Cooled RAX3J-SE ∼ 37J-SE


Air Processing Capacity 0.32/0.37 ∼ 6.1/6.5 m3/min

1. Air Dryer
Can process high temperature compressed air 5 ∼ 80 ℃
Suitable air compressors 3 ∼ 37 kW

Features RAX22J-SE

1.Compatible with High-temperature Environments(RAX3J-SE ~ 37J-SE)


  Operable at ambient temperature of 45 ℃ . RAX11J-SE

2.Stainless steel shell heat exchanger


  Built with a stainless steel shell heat exchanger, the RAX
provides clean air and makes it the perfect match for the age of
oil-free compressed air.
  ※ Please inquire regarding degreasing.
  ※ Optional stainless steel piping is also available for higher corrosion resistance. RAX11J-SE
RAX22J-SE
3.Air intake filter standard equipment(RAX3J-SE ~ 37J-SE)
Comes with condenser intake filter as standard equipment for easy maintenance.

Air dryer that directly connects to your air compressor AND can process high temperature compressed air (Refrigerated compressed air drying equipment)
Heavy Duty RAX-SE Series "High Temp. Inlet Air Models" Patented

Air-Cooled RAX55J-SE ∼ 75J-SE


Air Processing Capacity 9.1/10.5 ∼ 12.1/13.4 m3/min
Can process high temperature compressed air 5 ∼ 80 ℃
Suitable air compressors  55 ∼ 75 kW

Features
1.Compatible with High-temperature Environments
  Operable at ambient temperature of 48 ℃ .
2.Stainless steel shell heat exchanger
  Built with a stainless steel shell heat exchanger, the RAX provides clean air and makes
it the perfect match for the age of oil-free compressed air.(See page 15 for details.)
  ※ Please inquire regarding degreasing.
  ※ Optional stainless steel piping is also available for higher corrosion resistance.

3.Low pressure loss: less than 0.015 MPa(RAX75J-SE)


  Little clogging even after long periods of use, and a heat exchanger that has
little pressure loss (pressure drop.)
   0.69 MPa 0.008 ~ 0.015 MPa ※ RAX75J-SE
0.98 MPa
0.006 ~ 0.013 MPa ※
(Max. operable pressure)
※ Figure is for flow rate at 50 Hz.

4.Does not fall under the Class 2 Pressure Vessel Safety Law
  This equipment does not fall under the Class 2 Pressure Vessel Safety Law and therefore is not
subject to the required certification procedures etc.
5.Air intake filter standard equipment
  Comes with condenser intake filter as standard equipment for easy maintenance.
6.Space Saving & Compact
   Front Intake・Top Exhaus Drain Trap Installation Can be Installed Next to
Can be Closed-in on the Left OR Right Side on Right OR Left Left, Right, and Rear Walls
※ Right-wall-only on RAX150J(W)
and 190J(W) models.
Top Exhaust
Rear Wall

Side
Wall
Front Intake
※ Right-side drain trap installation
requires optional parts.(P18)

ORION
Clean Air System 36
Digital
1.57MPa R-134a R-410A
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec HFC Refrigerant HFC Refrigerant

1- 1
Air dryer that directly connects to your air compressor AND can process high temperature compressed air HFC Max Press. HFC HFC
(Refrigerated compressed air drying equipment)
STANDARD HIGH
R-134a R-407C
RAX-SE Series "High Temp. Inlet Air Models"
1.57MPa R-134
Digital R-410A R-410A
Patented
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec
HFC Refrigerant HFC Refrig
HFC Refrigerant

□ Specifications: HFC
R-134
R-410
エアードライヤー関連

HFC Refrig
1. Air Dryer

Compact RAX-SE
● SE タイプ
Model Air-Cooled
Item
RAX 3J-SE-A1 3J-SE-A2 4J-SE-A1 4J-SE-A2 6J-SE-A1 6J-SE-A2 8J-SE-A1 8J-SE-A2
Air Processing Capacity(50/60 Hz) m3/min 0.32/0.37 0.47/0.53 0.68/0.77 1.30/1.40
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 80/ Pressure dew point: 10
Working fluid / Operable ambient temperature range ℃ Compressed air /2 ~ 45 ※1
Compressed air pressure range (gauge pressure) MPa 0.2 ~ 0.98
Height mm 510 600 580
Outside dimensions Depth mm 540 600 660 780
Width mm 180 240
Mass kg 21 26 31 37
Model FD2-NC FD2
Auto drain trap
Drain release port size φ4(Use nylon-based tubes of I.D. φ5.7~φ6.0 O.D. φ8.0)or Rc1/4※2
Air inlet/outlet connection R1/2 R3/4
Single phase Single phase Single phase Single phase Single phase Single phase Single phase Single phase
Voltage (50/60 Hz) V
100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 200,220/200,220
Specifications

0.26/ 0.24,0.28/ 0.32/ 0.29,0.35/ 0.34/ 0.32,0.36/ 0.52/ 0.42,0.47/


Electrical

Power consumption (50/60 Hz) kW


0.27,030 0.26,0.29 0.34,0.41 0.32,0.34 0.37,0.40 0.36,0.40 0.50,0.53 0.48,0.49
3.2/ 1.4,1.6/ 3.9/ 1.7,2.1/ 4.3/ 1.8,2.0/ 6.5/ 2.6,2.9/
Electric current (50/60 Hz) A
2.8,2.8 1.3,1.3 3.4,3.7 1.6,1.6 3.8,3.8 1.8,1.8 5.1,4.9 2.5,2.3
Power capacity kVA 0.4 0.6 0.5 0.7 0.6 0.8
Breaker capacity A 10 5 10 5 10 5 15 10
Refrigerant R-134a R-410A
Chiller Compressor Output kW 0.25 0.3 0.4 0.4 0.55 0.6
Operating noise level (50/60 Hz) dB(A) 60/60 61/61 62/62 60/61
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature: 55 ℃ , outlet air dew point : 10 ℃ under pressure,
ambient temperature: 32 ℃ . ※ Please contact us for guaranteed performance specifications. ※ Processing air capacity is calculated based on compressor intake
conditions (atmospheric pressure, 32 ℃、75 %.) ● RAX11J-SE ~ 37J-SE comes standard equipped with remote control terminals (no-voltage.) ● RAX55J-SE ~
75J-SE: Comes standard equipped with remote control terminals (no-voltage), operation signal terminals (no-voltage), alarm signal terminals (no-voltage.) ● RAX75F-
SE is equipped with suspension eyebolts. ● Secondary heat exchanger utilizing stainless steel piping available. Please inquire for details. Please inquire for further
information. ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above. ※ Operating noise levels are from a position of
1 m in front of the unit and at a height of 1 m. 
※1 In case power source fluctuation is within ±5 %. 2~40 ℃ for ±10 %. ※2 When using the included screw adjuster.

Medium to Heavy Duty RAX-SE


(Photo: RAX75J-SE)

Model Air-Cooled RAX75J-SE


Item
RAX 11J-SE 15J-SE 22J-SE 37J-SE 55J-SE 75J-SE
Air Processing Capacity(50/60 Hz) m3/min 1.75/1.93 2.2/2.6 3.9/4.5 6.1/6.5 9.1/10.5 12.1/13.4
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 80/ Pressure dew point: 10
Working fluid / Operable ambient temperature range ℃ Compressed air /2 ~ 45 Compressed air /2 ~ 48
Compressed air pressure range (gauge pressure) MPa 0.2 ~ 0.98 MPa 0.29 ~ 0.98
Height mm 580 900 1100 1140 1286
Outside dimensions Depth mm 780 870 960 990 1081 1244
Width mm 240 300 330 470 470
Mass kg 39 42 68 84 139 190
Model FD2 FD2 FD6 FD6 AD-5
Auto drain trap
Drain release port size φ4(Use nylon-based tubes of I.D. φ5.7~φ6.0 O.D. φ8.0)or Rc1/4※1 Rc1/2
Air inlet/outlet connection R1 R1 1/2 R2
Voltage (50/60 Hz) V Three phase 200/200,220
Specifications

0.63/ 0.69/ 1.21/ 1.31/ 2.5/ 3.0/


Power consumption (50/60 Hz) kW
Electrical

0.75,0.78 0.78,0.87 1.48,1.48 1.62,1.64 3.0,3.0 3.9,3.9


2.5/ 3.0/ 4.7/ 5.4/ 9.5/ 10.7/
Electric current (50/60 Hz) A
2.5,2.5 2.8,3.0 4.8,4.6 5.7,5.5 9.5,9.4 11.7,11.5
Power capacity kVA 1.3 1.5 2.5 2.9 5.0 6.1
Breaker capacity A 5 10 10 20 30
Refrigerant R-410A
Chiller Compressor Output kW 0.8 0.85 1.5 1.8 1.9 2.2
Operating noise level (50/60 Hz) dB(A) 59/61 58/59 63/63 60/63 67/70 70/73
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature: 55 ℃ , outlet air dew point : 10 ℃ under pressure,
ambient temperature: 32 ℃ . ※ Please contact us for guaranteed performance specifications. ※ Processing air capacity is calculated based on compressor intake
conditions (atmospheric pressure, 32 ℃、75 %.) ● RAX11J-SE ~ 37J-SE comes standard equipped with remote control terminals (no-voltage.) ● RAX55J-SE ~
75J-SE: Comes standard equipped with remote control terminals (no-voltage), operation signal terminals (no-voltage), alarm signal terminals (no-voltage.) ● RAX75F-
SE is equipped with suspension eyebolts. ● Secondary heat exchanger utilizing stainless steel piping available. Please inquire for details. Please inquire for further
information. ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above. ※ Operating noise levels are from a position of
1 m in front of the unit and at a height of 1 m. 
※1 When using the included screw adjuster.

ORION
37 Clean Air System
□ External Dimensions
(Air-Cooled)   
(Air-Cooled)
● RAX3J-SE/4J-SE/6J-SE/8J-SE(A1/A2) ● RAX55J-SE/75J-SE

1. Air Dryer
W Air outlet Air inlet
D ● On model RAX3J-SE C
M
B E F B (Inlet side)
B (Outlet side)
Cooling Air Outlet
EVAP.PRESSURE

Auto Drain

L
RUN

I
Trap K
OFF ON

G
EVAP.PRESSURE
RUN

OFF ON

4-20mm
A

holes Hole for power cord


H

K
PRESS
TURN
J

O S

Air inlet(55J-SE) 
Air outlet
(75J-SE) 
D
I M C 4-12 mm F E Air outlet(55J-SE)  W
L Power cord(Length:1.8 m) holes Air inlet(75J-SE)  Eyebolts
(A1) (4-M10) B

(Air-Cooled) Control Panel


● RAX11J-SE/15J-SE/22J-SE/37J-SE
Air outlet Air inlet
W D

H
A
G Cooling Air
B E F Inlet

J
Auto Drain
EVAP.PRESSURE POWER

RUN

ALARM

G
ALARM

Trap
RESET
OFF ON

Auto Drain Trap


※ Illustration: AD-5
A
H

P RE SS
T UR N

O S
J

I M C
4-12 mm
holes L

External Dimensions(A1/A2)(Units:mm)
B
Model H D W A C E F G I J K L M
inlet outlet
RAX3J-SE 540 180 (542) 113 83 420 300 120 205 274 96 225
510
RAX4J-SE 600 (537) 480 335 138 280 78
140 (130) 285
RAX6J-SE 600 660 (627) 542 416 84 370 105
RAX8J-SE 240 (608) 265 (320)
780 650 190 101 10
RAX11J-SE 580 120 430 (340) 285
(635) (129)
RAX15J-SE 870 740 280 (370) 105
RAX22J-SE 900 960 300 (966) 825 444 341 325 (516) 197 345
165 (145)
RAX37J-SE 1100 990 330 (1165) 855 500 325 355 (701) 145 375
RAX55J-SE 1140 1080 1204 235 868 88 (135) (320) 549 67
470 460 580 620
RAX75J-SE 1286 1244 1356 50 905 249 (169) (325) 303 97

ORION
Clean Air System 38
1- 1
For RAX-SE and RAX Series

Model Choice and Determining the Maximum Air Processing Capacity


Finding the Right Model Find the Maximum Air Processing Capacity
①L
 ook up the coefficients for your operating ①L
 ook up the coefficients for your operating conditions
conditions from Temperature Coefficient Tables A to from Temperature Coefficient Tables A to C for
エアードライヤー関連

C for temperature conditions, and the Air Pressure temperature conditions, and the Air Pressure
1. Air Dryer

Coefficient Table D for air pressure conditions. Coefficient Table D for the air pressure conditions, and
Standard Air Processing Capacity Table E for the air
processing capacity of the model in question.

Temperature Conditions Temperature Conditions Temperature Conditions

● Dryers that can Process High ● Heavy Duty Air Dryer ●Compact Air Dryer
Inlet Air Temperature RAX75J∼380F-E (Air cooled) or RAX3J∼37J (Air cooled)
RAX3J-SE∼75J-SE (Air cooled) RAX75J-W∼450F-WE (Water is in the Coefficient Table
is in the Coefficient Table cooled) are in the Coefficient Table RAX55J (Air cooled) and
RAX55J-W (Water cooled)
are in the Coefficient Table

Air Pressure Conditions Air Pressure Conditions Air Pressure Conditions

Refer to table D for coefficients Refer to table D for coefficients Refer to table D for coefficients
for all models. for all models. for all models.

② Determine the corrected air flow by applying ② Calculate with the coefficients from Standard
the coefficient from the Temperature Coefficient Air Processing Capacity Table E, Temperature
Tables A to C and the coefficient from the Air Correction Coefficient Tables A to C, and Air
Pressure Correction Coefficient Table D. Pressure Correction Coefficient Table D.
  Corrected Air Flow   🄰  ~  🄲  × 🄳   ×🄴
= Operating Air Flow ÷ ( 🄰 ∼ 🄲 × 🄳 )
③ U sing the Standard Air Processing Capacity ③ The calculated value is the maximum air processing
Table E, select a model that exceeds the capacity.
corrected airflow from ② .

Model Selection Example Model Selection Example


(In case of RAX75J〔Air cooled〕 ∼ 190J-W〔Water cooled〕 ) For the following conditions, the maximum air processing
Making a model selection based on the following criteria: capacity offered by the RAX90J is indicated.
Inlet air temperature 45 ℃ Ambient Temperature 35 ℃ Operating Air Flow 10 m3/min(ANR) Inlet air temperature 35 ℃ Ambient Temperature 30 ℃ Power Frequency 60 Hz
Pressure Dew Point 10 ℃ Air Pressure 0.49 MPa Power Frequency 60 Hz Pressure Dew Point 10 ℃ Air Pressure 0.69 MPa

① Based on these conditions: ① Based on these conditions:


Temperature Correction Coefficient ⇒ 0.79; Air Temperature Correction Coefficient ⇒ 1.2; Air
Pressure Correction Coefficient ⇒ 0.92. Pressure Correction Coefficient ⇒ 1.00. The
② According to the correction calculation in ① , standard air processing capacity of the RAX90J
10 ÷ (0.79 × 0.92) = 13.76 m³/min (ANR) ⇒ 18.9 m³/min is indicated.
③ Looking at Standard Processing Air Flow Table ② From the correction coefficient in ① :
E, the models that can process at least 13.76 1.20 × 1.00 × 18.9 = 22.68 m³/min (ANR)
m³/min (ANR) are, RAX90J (air cooled) and ③ The maximum air processing capacity of the
RAX90J-W (water cooled). RAX90J of 22.68 m³/min (ANR) is indicated.

Note: For dew point temperatures below 10 ℃ , please Note: When choosing heavy duty models of the RAX240F
consult ORION or your ORION dealer. class and higher, choose a model with a safety
Note: For air pressures below 0.29 MPa, please consult factor of approx. 20 % over the demanded
ORION or your ORION dealer. specifications and operating conditions. If you have
any questions, please consult your Orion sales
representative.

ORION
39 Clean Air System
A Temperature Correction Coefficients: Processing capacity varies depending on specific temperature conditions. Coefficients are shown in this table. ※ Please contact ORION for inlet temperatures beyond 65 ℃ or for values outside those listed below.
■ High Inlet Air Temperature Processing Models RAX3J-SE ∼ 6J-SE (Air cooled) ■ High Inlet Air Temperature Models RAX8J-SE ∼ 37J-SE ■ High Inlet Air Temperature Models RAX55J-SE / 75J-SE (Air cooled)
Ambient Inlet air temperature ℃ 45 55 60 65 Ambient Inlet air temperature ℃ 45 55 60 65 Ambient Inlet air temperature ℃ 45 55 60 65
Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 Temperature ℃ Dew Point Temperature ℃ 10 10 10 10
 25 1.20 1.20 1.18 1.15  25 1.30 1.08 0.91 0.78  25 1.20 1.01 0.86
 30  30  30

1. Air Dryer
1.14 1.06 1.02 0.97 1.22 1.02 0.86 0.73 1.20 1.06 0.89 0.76
 32 1.00 0.84 0.72
 32 1.10 1.00 0.95 0.90  32 1.20 1.00 0.84 0.72  35 1.08 0.90 0.76 0.65
 35 1.02 0.89 0.85 0.80  35 1.08 0.90 0.76 0.65  40 0.86 0.72 0.60 0.52
 40 0.82 0.70 0.68 0.65  40 0.86 0.72 0.60 0.52  45 0.76 0.63 0.53 0.45
 45 0.51 0.47 0.44 0.42  45 0.56 0.47 0.39 0.34  48 0.65 0.54 0.45 0.39

B Temperature Correction Coefficients: Processing capacity varies depending on specific temperature conditions. Coefficients are shown in this table. ※ Please contact ORION if the dew point will be outside the above specifications.
■ Standard Inlet Air Models RAX75J ~ 120J (Air ■ Standard Inlet Air Models RAX150J (Air ■ Standard Inlet Air Models RAX190J (Air
cooled) / RAX75J-W ∼ 120J-W (Water cooled) cooled) / RAX150J-W (Water cooled) cooled) / RAX190J-W (Water cooled)
Inlet air Inlet air Inlet air
30 35 40 45 50 55 60 Ambient temperature ℃ 30 35 40 45 50 55 60 Ambient temperature ℃ 30 35 40 45 50 55 60
Ambient temperature ℃
Temperature ℃ Dew Point Temperature ℃ Dew Point Temperature ℃ Dew Point
Temperature ℃ 10 10 10 10 10 10 10 Temperature ℃ 10 10 10 10 10 10 10 Temperature ℃ 10 10 10 10 10 10 10
 25 1.06 0.88 0.71 0.61 0.51  25 1.06 0.88 0.71 0.61 0.51  25 1.06 0.88 0.71 0.61 0.51
1.20 1.20 1.20
 30 1.20 1.02 0.85 0.68 0.59 0.49  30 1.20 1.02 0.85 0.68 0.59 0.49  30 1.20 1.02 0.85 0.68 0.59 0.49
 32 1.18 1.00 0.83 0.67 0.58 0.48  32 1.18 1.00 0.83 0.67 0.58 0.48  32 1.18 1.00 0.83 0.67 0.58 0.48
 35 1.14 1.12 0.95 0.79 0.64 0.55 0.46  35 1.14 1.12 0.95 0.79 0.64 0.55 0.46  35 1.14 1.12 0.95 0.79 0.64 0.55 0.46
 40 1.00 0.98 0.83 0.69 0.56 0.48 0.40  40 1.00 0.98 0.83 0.69 0.56 0.48 0.40  40 1.00 0.98 0.83 0.69 0.56 0.48 0.40
 45 0.84 0.83 0.70 0.58 0.47 0.41 0.34  45 0.80 0.79 0.58 0.50 0.45 0.38 0.33  45 0.84 0.83 0.70 0.58 0.47 0.41 0.34
 48 0.74 0.73 0.62 0.51 0.42 0.36 0.30  48 0.66 0.65 0.48 0.40 0.35 0.31 0.27  48 0.66 0.65 0.48 0.40 0.35 0.31 0.27
※ In water cooled models, an ambient air temperature of 32 ℃ is indicated, regardless ※ In water cooled models, an ambient air temperature of 32 ℃ is indicated, regardless ※ In water cooled models, an ambient air temperature of 32 ℃ is indicated, regardless
of the cooling water temperature. The cooling water temperature upper limit is 34 ℃ . of the cooling water temperature. The cooling water temperature upper limit is 34 ℃ . of the cooling water temperature. The cooling water temperature upper limit is 34 ℃ .

■ Heavy Duty Air Dryer Models RAX240F ∼ 380F-E (Air cooled) / RAX240F-W ∼ 450F-WE (Water cooled) ■ RAX55J (Air cooled) and 55J-W (Water cooled)
Ambient Inlet air temperature ℃ 30 35 40 45 50 55 60 Ambient Inlet air temperature ℃ 30 35 40 45 50
Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 10 10 10 Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 10
 25 1.29 1.15 0.95 0.69 0.49 0.29  25 1.30 1.21 1.08 0.86 0.70
 30 1.29 1.24 1.03 0.85 0.62 0.41 0.21  30 1.25 1.14 1.02 0.82 0.66
 32 1.20 1.00 0.83 0.60 0.40 0.20  32 1.23 1.12 1.00 0.80 0.65
 35 - 1.14 0.95 0.79 0.57 0.38 0.19  35 1.11 1.01 0.90 0.72 0.59
 40 - - 0.85 0.71 0.51 0.33 0.16  40 0.89 0.81 0.72 0.58 0.47
※ In water cooled models, an ambient air temperature of 32 ℃ is indicated, regardless of  45 0.56 0.53 0.47 0.38 0.30
the cooling water temperature. The cooling water temperature upper limit is 34 ℃ .
※ Maximum inlet temperature of RAX55J and 55J-W: 50 ℃ . (Others: 60 ℃ )

C Temperature Correction Coefficients: Processing capacity varies depending on specific temperature conditions. Coefficients are shown in this table. ※ Please contact ORION if the dew point will be outside the above specifications.
■ Compact Air Dryer RAX3J ∼ 8J (Air cooled) ■ Standard Inlet Air RAX11J ∼ 37J (Air cooled)
Ambient Inlet air temperature ℃ 30 35 40 45 50 Ambient Inlet air temperature ℃ 30 35 40 45 50
Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 10 Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 10
 25 1.17 0.90 0.78 0.50  25 1.22 1.08 0.86 0.70 0.58
 30 1.30 1.04 0.84 0.73 0.47  30 1.15 1.02 0.82 0.66 0.55
 32 1.00 0.82 0.70 0.45  32 1.13 1.00 0.80 0.65 0.54
 35 1.28 0.96 0.78 0.65 0.43  35 1.02 0.90 0.72 0.59 0.49
 40 1.20 0.90 0.70 0.55 0.37  40 0.81 0.72 0.58 0.47 0.39
 45 0.61 0.47 0.38 0.33 0.21  45 0.53 0.47 0.38 0.30 0.25
※ The temperature correction coefficient upper limit of the RAX6J is 1.10.
※ The temperature correction coefficient upper limit of the RAX8J is 1.15.

D Air Pressure Correction Coefficients: The air processing capacity will change depending on the air pressure. This is the coefficient listed here.
Air Pressure MPa 0.20 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.93 0.98
J Models (Other than below) 0.67 0.73 0.80 0.87 0.93 1.00 1.07 1.13 1.16 1.20
11J ~ 55J
Pressure 0.65 0.75 0.83 0.89 0.94 1.00 1.01 1.02 1.02 1.03
8J-SE ~ 37J-SE
Coefficient
75J~190J/75JW~190J-W 0.75 0.8 0.86 0.92 0.96 1.00 1.04 1.08 1.1 1.12
F Models 0.67 0.73 0.80 0.87 0.93 1.00 1.07 1.13 1.16 1.20

E Standard Air Processing Capacity m³/min (ANR) ※ ANR values below are air processing specifications
under conditions of 20 ℃ at atmospheric pressure; relative humidity of 65 % (60 Hz operation).
■ Compact Air Dryer 3J ∼ 8J (Air cooled) ■ Compact Air Dryer RAX11J ~ 55J(Air-Cooled)
/55J-W(Water-Cooled)
Model RAX 3J 6J 8J Model RAX 11J 15J 22J 37J 55J 55J-W
Air Processing 50 Hz 0.30 0.64 0.94 Air Processing 50 Hz 1.65 2.4 3.7 5.7 8.4 8.6
Capacity 60 Hz 0.35 0.72 1.13 Capacity 60 Hz 1.82 2.8 4.2 6.1 9.8 9.8

■H
 igh Inlet Air Temperature Processing Models ■ High Inlet Air Temperature Processing Models RAX8J-SE ~ 75J-SE(Air-Cooled)
RAX8J-SE ∼ 75J-SE (Air cooled) Model RAX 8J-SE 11J-SE 15J-SE 22J-SE 37J-SE 55J-SE 75J-SE
Model RAX 3J-SE 4J-SE 6J-SE Air Processing 50 Hz 1.22 1.65 2.1 3.7 5.7 8.6 11.4
Air Processing 50 Hz 0.30 0.44 0.64 Capacity 60 Hz 1.32 1.82 2.4 4.2 6.1 9.9 12.6
Capacity 60 Hz 0.35 0.50 0.72

■ Heavy Duty Air Dryer Models RAX75J ∼ 190J (Air cooled) / ■ Heavy Duty Air Dryer Models RAX240F ~ 380F-E(Air
  RAX75J-W ∼ 190J-W (Water cooled) Cooled)/RAX240F-W ~ 450F-WE(Water Cooled)
Model RAX 75J 90J 120J 150J 190J 75J-W 90J-W 120J-W 150J-W 190J-W Model RAX 240F 300F-E 380F-E 240F-W 300F-WE 380F-WE 450F-WE
Air 50 Hz 11.4 16.3 20.8 25.9 32.1 11.4 16.3 20.8 25.9 32.9 Air 50 Hz 35.8 44.2 55.5 39.5 48.0 60.2 78.1
Processing Processing
Capacity 60 Hz 12.6 18.9 23.8 30.1 38.1 13.2 18.9 23.8 30.1 38.6 Capacity 60 Hz 42.3 51.8 64.9 46.1 56.5 70.6 92.2

※ If there is a sudden fluctuation in compressed air pressure or a fluctuation in flow rate to the air dryer, dehumidified drain water may
temporarily flow out of the end-piping side. In order to prevent this, a clean air system that is not prone to pressure and flow velocity
fluctuations must be constructed. Please consult ORION for further details.
ORION
Clean Air System 40
Digital
1.57MPa R-134a R-410A
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec HFC Refrigerant HFC Refrigerant

1- 1
Medium Pressure 1.57 MPa Air Dryer (Refrigerated compressed air dryer) HFC HFC
STANDARD HIGH
Max Press. HFC HFC
R-134a R-407C
RAX-H Series "Medium Pressure Spec."
1.57MPa R-134a R-410
Digital R-410A R-410A
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec HFC Refrigerant
HFC Refrigerant HFC Refrig
HFC Refrigerant

Air-Cooled RAX3.7J-H-A1 ∼ 15J-H-A2


HFC HFC
Working Air pressure 1.57 MPa R-134a R-40
Air Processing Capacity R-410A R-410
エアードライヤー関連

0.36/0.42 ∼ 1.3/1.5 m3/min HFC Refrigerant HFC Refrig

Can process high temperature compressed air


1. Air Dryer

 5 ∼ 80 ℃
Suitable air compressors 3.7 ∼ 15 kW

Features
Stainless steel shell heat exchanger
Built with a stainless steel shell heat
exchanger, the RAX provides clean
air and makes it the perfect match
for the age of oil-free compressed air.
(See page 15 for details.)
※ Optional stainless steel piping is also available
for higher corrosion resistance. RAX3.7J-H-A1
RAX15J-H-A2

□ Specifications
Model Air-Cooled
Item
RAX 3.7J-H-A1 7.5J-H-A1 15J-H-A2
Air Processing Capacity(50/60 Hz) m3/min 0.36/0.42 0.82/0.97 1.3/1.5
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 80 / Pressure dew point: 15
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 45 ※1
Compressed air pressure range (gauge pressure) MPa 0.2 ~ 1.57
Height mm 510 600
Outside dimensions Depth mm 540 660 780
Width mm 180 240
Mass kg 22 32 37
Model NH-503SR-15A
Auto drain trap
Drain release port size G1/4(Female)
Air inlet/outlet connection R1/2 R3/4 R1
Voltage (50/60 Hz) V Single phase 100/100,110 Single phase 200,220/200,220
Specifications

Power consumption
Electrical

kW 0.26/0.27,0.30 0.34/0.37,0.40 0.44,0.52/0.47,0.50


(50/60 Hz)
Electric current (50/60 Hz) A 3.2/2.8,2.8 4.3/3.8,3.8 2.7,3.2/2.4,2.4
Power capacity kVA 0.4 0.7
Breaker capacity A 10 5
Refrigerant R-134a R-410A
Chiller Compressor Output kW 0.25 0.4 0.6
Operating noise level(50/60 Hz) dB(A) 60/60 62/62 60/61
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 1.57 MPa, inlet air temperature: 55 ℃, outlet air dew point (under pressure) 15 ℃,
ambient temperature: 32 ℃. ※ Please contact us for guaranteed performance specifications. ※ Processing air capacity is calculated based on compressor intake
conditions (Atmospheric pressure, 32 ℃, 75 %.) ※1 In case power source fluctuation is within ±5 %. 2~40 ℃ for ±5 %. ※ Please contact ORION regarding
custom built models of specifications outside the ranges listed above. ※ Operating noise levels are from a position of 1 m in front of the unit and at a height of 1 m.

ORION
41 Clean Air System
□ External Dimensions
(Air-Cooled)
●RAX3.7J-H-A1/7.5J-H-A1/15J-H-A2

1. Air Dryer
On model RAX3.7J-H-A1

(Air inlet)M B(Air outlet)

D
W
F E
B

Air inlet Air outlet J


G
Hole for power cord
(I.D. φ15)
※ RAX15J-H-A2
H
A

10 K Auto Drain Trap


N C Power cord
L (Length: 1.8 m)
4-12 mm holes
※ RAX3.7J-H-A1、RAX7.5J-H-A1 only

External Dimensions(Units:mm)
Model H D W A B C E F G I J K L M N
RAX3.7J-H-A1 510 540 180 (542) 83 420 300 120 274 96 205 225 30
60
RAX7.5J-H-A1 660 (627) 140 542 416 84 (170) 370 105
600 240 265 285 ―
RAX15J-H-A2 780 (679) 100 632 330 220 340 156 69.5

A Temperature Correction Coefficients: Processing capacity varies depending on specific temperature conditions. Coefficients are shown in this table.
  ※ Please contact ORION for inlet temperatures beyond 65 ℃ or for values outside those listed below.

■ High Inlet Air Temperature Processing Models ■ High Inlet Air Temperature Models RAX15J-H-A2
RAX3.7J-H ~ 7.5J-H-A1 Ambient Inlet air temperature ℃ 45 55 60 65
Ambient Inlet air temperature ℃ 45 55 60 65 Temperature ℃ Dew Point Temperature ℃ 10 10 10 10
Temperature ℃ Dew Point Temperature ℃ 10 10 10 10  25 1.30 1.08 0.91 0.78
 25 1.20 1.20 1.18 1.15  30 1.22 1.02 0.86 0.73
 30 1.14 1.06 1.02 0.97  32 1.20 1.00 0.84 0.72
 32 1.10 1.00 0.95 0.90  35 1.08 0.90 0.76 0.65
 35 1.02 0.89 0.85 0.80  40 0.86 0.72 0.60 0.52
 40 0.82 0.70 0.68 0.65  45 0.56 0.47 0.39 0.34
 45 0.51 0.47 0.44 0.42

B Air Pressure Correction Coefficients:The air processing capacity will change depending on the air pressure. This is the coefficient
listed here.
Air Pressure MPa 1.08 1.18 1.27 1.37 1.47 1.57
Pressure Coefficient 0.79 0.83 0.87 0.91 0.96 1.00

C Standard Air Processing Capacity m3/min(ANR)


 NR values below are air processing specifications under conditions of 20 ℃ at atmospheric pressure; relative humidity of 65 % (60
A
Hz operation).
Model RAX 3.7J-H-A1 7.5J-H-A1 15J-H-A2
Air Processing Capacity 0.39 0.91 1.41

ORION
Clean Air System 42
1- 2
Adsorption technology compressed air drying equipment

Heatless Air Dryer(QSQ)


□ CFC-free, Low Purge, Low Dew Point Air Supply
1.CFC-free Air Dryer
The QSQ Series of Heatless Air Dryers use desiccant to adsorb and remove water vapor contained in compressed air.
エアードライヤー関連

They differ from refrigerated air dryers because they don't rely on CFCs for operation, and can provide
a low dew point air supply. Desiccant regeneration works by passing some of the dried air (purge air)
1. Air Dryer

through the desiccant to be regenerated. Medium to heavy duty models have an energy saving dew
point sensor built in. When the set dew point is reached, the purge cycle is lengthened, thus reducing
the amount of air loss.

■ Function Diagram ■ Working Principles


● Operation on QSQ080B-E ∼ QSQ270B-E Models 1.Adsorption Column (A): Pressure Path; Adsorption Column (B): Adsorption Path
・Humid compressed air travels through the air inlet, through the control valve,
Main Air into adsorption column (B), and the compressed air is dried through adsorption.
・The dried compressed air travels through check valve (B), and exits through
Pilot Air the air outlet port.
・Some of the dry air that has passed through adsorption column (B) passes
through the orifice, flows into adsorption column (A), and since the exhaust
Control Valve valve is closed, adsorption column (A) is pressurized to operating pressure.
Pressure Gauge Check Valve (A) 2.A dsorption Column (A): Adsorption Path; Adsorption Column (B):
Regeneration Path
Orifice ・The controller switches the control valve and the exhaust valve is opened.
Adsorption ・Wet compressed air travels through the control valve, into adsorption
Column(A) column (A), and the compressed air is dried through adsorption.
Air Inlet Air Outlet
・The dried compressed air travels through check valve, and exits through
the air outlet port.
・Some of the dry air that has passed through adsorption column (A) passes
Adsorption through the orifice, and flows into adsorption column (B), thus regenerating
Column(B) the desiccant column.
・The desiccant in adsorption column (B) is regenerated, and the air
containing water vapor passes through the control valve, exhaust valve,
Check Valve (B) and the silencer, and is then released into the atmosphere.
Pressure 3.Adsorption Column (A): Adsorption Path; Adsorption Column (B): Pressure Path
・Adsorption Column (A) will continuously work in the Adsorption Path.
Gauge ・The controller will close the exhaust valve and adsorption column (B) will
pressurize until it reaches the operating pressure. (During this time, the
control valve will not switch over.)
Air Filter 4.A dsorption Column (A): Regeneration Path; Adsorption Column (B):
Exhaust Valve Humidity Sensor Adsorption Path
・The controller switches the control valve and the exhaust valve is opened.
・Wet compressed air travels through the control valve, into adsorption
column (B), on which regeneration had just completed, and the compressed
air is dried through adsorption.
Silencer ・The dried compressed air travels through check valve (B), and exits through
the air outlet port.
・Some of the dry air that has passed through adsorption column (B) passes
    ※ Installation of the included inlet and outlet filters is required. through the orifice, and flows into adsorption column (A), thus regenerating
the desiccant column.
・The desiccant in adsorption column (A) is regenerated, and the air
containing water vapor passes through the control valve, exhaust valve,
and the silencer, and is then released into the atmosphere.
5.Repeat the 4 steps above.

2.The energy saving dew point sensor reduces air losses by ensuring suitable purge cycles.
Energy saving can be realized by stopping the release of regeneration (purge) air, corresponding to
the outlet dew point and inlet air flow.
Example 1: Medium Flow Rate Example 2: Low Flow Rate
Energy Saving Energy Saving Operation (Purge stopped)
Dew Point Under
Dew Point Sensor
※   areas indicates purge is stopped.
Outlet Air Pressure
Dew Point Under Outlet Air Pressure
Approx. ‒40 °
C Approx. ‒40 °
C

-45 ℃ -45 ℃
Energy Saving Operation 1 Forced Purge Cycle per Every 4 Cycles
Exhaust Exhaust
Valve Valve
Purge Stop Purge Stop
B Column A Column B Column A Column B Column A Column B Column A Column B Column B Column A Column B Column A Column B Column A Column B Column A Column B Column A Column B Column A Column
Purge Purge Purge Stop Purge Purge Stop Purge Purge Stop Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge
Stop Stop Stop Stop Stop Stop Stop Stop
Comes Standard Built
B Column B Column
Into QSQ Medium and A Column Adsorption A Column B Column A Column B Column A Column B Column A Column
Adsorption
A Column Adsorption A Column B Column A Column B Column A Column B Column A Column B Column A Column B Column
Adsorption
Heavy Duty Models control 2 min 2 min
control
2 min 2 min
Valve 4 min Valve 4 min
1 Cycle 1 Cycles 2 Cycles 3 Cycles 4 Cycles
12 min 4 min
16 min

Visualize your dew point EDC60A(QSQ080B-E ~ 2500C-E)


and set your dew point Energy Saving Control Unit for "Super Pack"
(under pressure) with
this post-installation Features Energy Saving Control Unit
add-on. □ Install after existing Super Pack units to achieve
"Eco Pack" functionality. EDC60A
□ Energy saving control at desired PDP of –60 ℃ to 0 ℃ .
See page 81 for details. □ R emote tracking of compressed air dew point
possible on standard equipment equipped with
dew point warning or analog outputs.

ORION
43 Clean Air System
CFC-FREE, Low Purge Heatless Air Dryer (Adsorption technology compressed air dehumidifying equipment)
QSQ Compact Duty / Medium Duty Series "Super Pack" Patented

QSQ010A ~ 270B-E(Compact and Medium Duty Series)


Inlet air flow capacity(Dew Point - 20 ℃) Medium Duty Series

1. Air Dryer
Energy saving
   0.1 ~ 2.7 m3/min Control Panel Detail dew point sensor
Outlet air flow capacity ●Compact Duty Model ●Medium Duty models
included
QSQ120B-E
   0.086 ~ 2.3 m3/min
Regeneration air purge
   0.014 ~ 0.4 m3/min Compact Duty Series
QSQ020A

Features Energy saving dew point sensor

1.Comes with energy saving dew point Controller functions


sensor as standard equipment (Medium Energy saving dew point
Duty Series models) controller functions

2.All models equipped with indicator lamps. ※C


 ompact Model: Please inquire if a column
switch-over alarm is required. (The Compact Series QSQ010A~035A models
3.Compact・Light weight・Easy maintenance are not equipped with the energy saving dew point sensor.)

CFC-FREE, Low Purge Heatless Air Dryer (Adsorption technology compressed air dehumidifying equipment)
QSQ Heavy Duty Series "Super Pack" Patented

QSQ420C-E ~ 2500C-E(heavy Duty Series) (Dew Point -40 ℃)


Inlet air flow capacity  4.2 ~ 25.0 m3/min
Outlet air flow capacity 3.6 ~ 21.5 m3/min Energy saving
Regeneration air purge  0.6 ~ 3.5 m3/min dew point sensor
Heavy Duty Series
Energy saving
dew point sensor
Features included
QSQ1000C-E
1.C omes with energy saving dew point sensor as standard
equipment(Medium and Heavy Duty Series models)
2.All models equipped with indicator lamps.
3.Compact・Light weight・Easy maintenance
Control Panel Detail Running cost comparison
●Heavy Duty Models Regenerative air flow (purge) was 20 % of the inlet flow rate on previous models.
The QSQ series has reduced this to just 14 %. Even assuming max. load conditions,
converting compressor electricity costs yields the following:
Item Purge rate Purge air cost Energy savings
Previous models (No energy
20 % ¥311,000 ―(0 %)
savings) QAX-370A
QSQ420C-E Under max.load 14 % ¥218,000 ¥93,000 (30 % reduction)
with EDC With energy saving control 3.5 % ※ Minimum ¥54,000 ¥257,000 (Max. 80 % reduction)
Conditions: 1. Processing air flow: 3.7 m3/min (22 kW compressor equiv.) ※ Per-hour-average (maximum).
2. Req. dew point temp.: PDP - 20 ℃ (ADP - 40 ℃ )
3. Operating pressure: 0.69 MPa          4. Purge air flow: fixed
Energy saving dew point 5. Compressed air cost (electricity cost): ¥2/m3  6. Running time: 3,500 h/year
controller functions

Heatless Air Dryer with Built-in Digital Dew Point Monitor (Adsorption technology compressed air drying equipment)
QSQ-EDC Series "Eco Pack Ⓡ " Patented

QSQ420C-EDC ~ 2500C-EDC
Inlet air flow capacity  4.2 ~ 25.0 m3/min
Outlet air flow capacity 3.6 ~ 21.5 m3/min
Regeneration air purge  0.6 ~ 3.5 m3/min

Heavy Duty Series


Features Built-in digital
dew point monitor
1.Greatly reduced energy requirements thanks to our energy saving dew point sensor. QSQ420C-EDC
2.Built-in digital dew point monitor to help you achieve even further energy savings.
3.Dew point setting from -60 to 0 ℃ (PDP) means more energy saving control.
[Dew point display precision: -60 ℃~ +20 ℃±3 ℃]
4.Includes digital dew point monitor.
5.Dew point warning output [includes
Control Panel Detail
2 sets of nonvoltage contacts,
standby sequence], and analog
output [DC 1 ~ 5 V ( - 80 ~ +
Digital dew point monitor
20 ℃ )] as standard equipped.
Dew point display -80 ~ 20 ℃
6.Remote monitoring of compressed
No-voltage, normally-open contact
air quality and dew point. Alarm output (switch rating: 250 V 2 A)
Switch Analog output DC1 ~ 5 V (Dew point -80 ~ 20 ℃ )
Energy saving dew point Dew point measurement
controller functions accuracy (Fluid/air ±3 ℃ (Dew point -60 ~ 20 ℃ )
Digital dew point monitor temperature 20 ℃ )

ORION
Clean Air System 44
1- 2
CFC-FREE, Low Purge Heatless Air Dryer (Adsorption technology compressed air dehumidifying equipment)

QSQ Series "Super Pack" and "Eco Pack Ⓡ " Patented

□ Specifications
●「Super Pack」
エアードライヤー関連

Model Compact Duty Series Medium Duty Series


Item
QSQ 010A 020A 035A 080B-E 120B-E 180B-E 270B-E
1. Air Dryer

Pressure dew point ℃ -20 -40 -20 -40 -20 -40 -20 -40 -20 -40 -20 -40 -20 -40
Capacity

3
Inlet air capacity m /min 0.1 0.085 0.2 0.17 0.35 0.297 0.8 0.68 1.2 1.02 1.8 1.53 2.7 2.3
3
Outlet air capacity m /min 0.086 0.071 0.172 0.142 0.3 0.247 0.68 0.56 1.03 0.85 1.54 1.27 2.3 1.9
Purge air flow m3/min 0.014 0.028 0.05 0.12 0.17 0.26 0.4
Allowable Medium Compressed air
Range

Max. air pressure (G) MPa 0.39 ~ 0.98


Ambient Temp. ℃ 2 ~ 40
Inlet air condition ℃ /% 5 ~ 50/Less than saturated humidity (no water droplets)
Height mm 470 560 810 680 930 1130 1480
Dimensions Depth mm 260 430
Width mm 113 163
Mass kg 7.5 8.5 11 26.5 34 43 53
Air pipe Air inlet/outlet Rc3/8 Rc3/4 Rc1
connection Purge air outlet ― Rc1/2
Power Source (50/60 Hz) V Single phase 100/200/220/230
Included filter Inlet element EMS 02083564010 02083564020 02083564030 02083564070
(Part number) Outlet element ELS 02083563010 02083563020 02083563030 02083563070
※ Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 %.) ※ Processing conditions: Inlet air
temperature and humidity 35 ℃ less than saturated humidity (no water droplets), Inlet air pressure (gauge pressure) 0.69 MPa. Ambient temperature: 32 ℃.
※ For 24h continuous operation, a refrigerated dryer should be used just before this equipment or at an earlier stage. ※ For 24h continuous operation, a
backup dryer should be made available. ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above.

Model Heavy Duty Series


Item
QSQ 420C-E 700C-E 1000C-E 1400C-E 2000C-E 2500C-E
Pressure dew point ℃ -40 -60 -40 -60 -40 -60 -40 -60 -40 -60 -40 -60
Capacity

Inlet air capacity m3/min 4.20 2.94 7.00 4.90 10.00 7.00 14.00 9.80 20.00 14.00 25.00 17.50
3
Outlet air capacity m /min 3.60 2.10 6.00 3.50 8.60 5.00 12.00 7.00 17.20 10.00 21.50 12.50
Purge air flow m3/min 0.60 0.84 1.00 1.40 1.40 2.00 2.00 2.80 2.80 4.00 3.50 5.00
Allowable Medium Compressed air
Range

Max. air pressure (G) MPa 0.39 ~ 0.98


Ambient Temp. ℃ 2 ~ 40
Inlet air condition ℃ /% 5 ~ 50/Less than saturated humidity (no water droplets)
Height mm 1475
Dimensions Depth mm 589 763 937 1111 1296 1470
Width mm 335
Mass kg 110 156 202 246 307 340
Air pipe Air inlet/outlet Rc1 1/2 Rc2 Rc2 1/2
connection Purge air outlet Rc1
Power Source (50/60 Hz) V Single phase 100/200/220/230
Included filter Inlet element EMS EMS700 EMS1000 02083005050 EMS1300×2
(Part number) Outlet element ELS ELS700 ELS1000 03083004050 ELS1300×2
※ Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 %.) ※ Processing conditions: Inlet air
temperature and humidity 35 ℃ less than saturated humidity (no water droplets), Inlet air pressure (gauge pressure) 0.69 MPa. Ambient temperature: 32 ℃.
※ For 24h continuous operation, a refrigerated dryer should be used just before this equipment or at an earlier stage. ※ For 24h continuous operation, a
backup dryer should be made available. ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above. ※ A dew
point of –60 °
C requires a special orifice and is therefore a special-order item.

●「Eco Pack」
Model Heavy Duty Series
Item
QSQ 420C-EDC 700C-EDC 1000C-EDC 1400C-EDC 2000C-EDC 2500C-EDC
Pressure dew point ℃ -40 -60 -40 -60 -40 -60 -40 -60 -40 -60 -40 -60
Capacity

Inlet air capacity m3/min 4.20 2.94 7.00 4.90 10.00 7.00 14.00 9.80 20.00 14.00 25.00 17.50
Outlet air capacity m3/min 3.60 2.10 6.00 3.50 8.60 5.00 12.00 7.00 17.20 10.00 21.50 12.50
Purge air flow m3/min 0.60 0.84 1.00 1.40 1.40 2.00 2.00 2.80 2.80 4.00 3.50 5.00
Allowable Medium Compressed air
0.39 ~ 0.98
Range

Max. air pressure (G) MPa


Ambient Temp. ℃ 2 ~ 40
Inlet air condition ℃ /% 5 ~ 50/Less than saturated humidity (no water droplets)
Dew point display range ℃ -80 ~+20
Dew point control range ℃ -60 ~ 0
Dew point accuracy ℃ -60 ~+20±3
Height mm 1475
Dimensions Depth mm 589 763 937 1111 1296 1470
Width mm 335
Mass kg 110 156 202 246 307 340
Air pipe Air inlet/outlet Rc1 1/2 Rc2 Rc2 1/2
connection Purge air outlet Rc1
Power Source (50/60 Hz) V Single phase 100/200/220/230
Included filter Inlet element EMS EMS700 EMS1000 02083005050 EMS1300×2
(Part number) Outlet element ELS ELS700 ELS1000 03083004050 ELS1300×2
※ Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 %.) ※ Processing conditions: Inlet air
temperature and humidity 35 ℃ less than saturated humidity (no water droplets), Inlet air pressure (gauge pressure) 0.69 MPa. Ambient temperature: 32 ℃.
※ For 24h continuous operation, a refrigerated dryer should be used just before this equipment or at an earlier stage. ※ For 24h continuous operation, a
backup dryer should be made available. ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above. ※ A dew
point of –60 °
C requires a special orifice and is therefore a special-order item.

When the dryer is connected directly to the air compressor


※ Before installation, be sure to confirm the piping system design standards outlined in the product specifications. ※ If the inlet air pressure is more than 5 ℃
higher than the ambient temperature, be sure to install an after cooler (sold separately) or a refrigerated air dryer. ※ In case the compressor emits water mist,
always install a Super Filter (for water droplet removal) (sold separately.) ※ Always use an air tank and install it before the dryer. ※ When installing a Super Filter
(for water droplet removal) make piping as short as possible to help avoid further condensation. ※ Refer to pages 11 ~ 12 regarding system configuration.
Please consult your ORION dealer for further details.

ORION
45 Clean Air System
□ External Dimensions
When installing dryer, ensure there is enough space to allow for filter removal and replacement.

● QSQ010A/020A/035A ● QSQ080B-E/120B-E/180B-E-/270B-E

1. Air Dryer
 (Super Pack Compact duty model)  (Super Pack Medium duty model)
F F
D Humidity indicator D

Line filter B E 113 B E Humidity indicator


Differential Dryer air outlet 163
pressure gauge
Air outlet
Purge air
Air outlet
outlet
Dryer air outlet Purge air
QSQ010A
Line filter outlet
QSQ020A
QSQ080B-E
Mist filter

A
Dryer air inlet
Purge air
Air inlet outlet Air inlet
C

Purge air
QSQ035A outlet
Space req. for element exchange

Space req. for element exchange


QSQ120B-E

A
QSQ180B-E

C
QSQ270B-E
G

30
98

G
H
Mist filter 198 130

189
222 150

50
Dryer air inlet
4-7.2 mm holes 260
(for anchor)
284
H 335 190
365 220
4-12 mm holes
※ Piping indicated by dotted lines is not included and must (for anchor)
430

be provided by end user. 463

※ Ensure there is a maintenance space of 600 mm to the front and


600 mm to both sides of the dryer.
※ Install on a level surface.

External Dimensions(Units:mm)
Model Compact Duty Series Medium Duty Series
QSQ 010A 020A 035A 080B-E 120B-E 180B-E 270B-E
A 470 560 810 680 930 1130 1480
B (277) (102) (108) (148) (147)
C 440 530 780 645 895 1095 1445
D (450) (590) (630) (625)
E (298) (482) (482) (478)
F (575) (400) (645) (650) (690) (710)
G 250 min. 300 min. 370 min. 400 min.
H 9 30

□ External Dimensions 335 Dryer air outlet

● QSQ420C-E/700C-E/1000C-E
  QSQ1400C-E/2000C-E/2500C-E
  (Super Pack Heavy Duty model)

● QSQ420C-EDC/700C-EDC/1000C-EDC
  QSQ1400C-EDC/2000C-EDC/2500C-EDC
1475
1440

  (Eco Pack) Purge air


Air inlet
outlet
F
※ Diagram shows Super Pack model G
※ Please install the included filter.
※ Dryer bases for QSQ420C-E, 700C-E and 1000C-E ~ 2500C-E models
240

are different.
Power cord
※ Ensure there is a maintenance space of 600 mm to the front and 600 through
mm to both sides of the dryer. D hole 20 mm B C
4-18 mm holes
※ Install on a level surface. E A (for anchor)

External Dimensions(Units:mm)
Model Heavy Duty Series
QSQ 420C-E/EDC 700C-E/EDC 1000C-E/EDC 1400C-E/EDC 2000C-E/EDC 2500C-E/EDC
A 589 763 937 1111 1296 1470
B 130 127 260 265
C 300 480 388 562 736 910
D 366 385
E 406 424
F 121 126
G 106 111
※ Please refer to Page 47 and 48 for installation dimension.

ORION
Clean Air System 46
1- 2
Heatless Air Dryer (Adsorption technology compressed air dehumidifying equipment)

QSQ Series "Super Pack" and "Eco Pack Ⓡ " Patented

□ External Dimensions
When installing dryer, ensure there is enough space to allow for filter removal and replacement.
エアードライヤー関連

● QSQ420C-E/700C-E/1000C-E (400 min.) (400 min.)


1. Air Dryer

  QSQ1400C-E/2000C-E
  (Super Pack Heavy Duty model)
● QSQ420C-EDC/700C-EDC/1000C-EDC
  QSQ1400C-EDC/2000C-EDC
  (Eco Pack®)

※ Piping indicated by dotted lines is not included and must be provided by


end user.
※ Diagram shows Eco-Pack model
※ Please install the included filter.
※ Install on a level surface.
※ When running dryers in parallel, arrange piping so that the back pressure from
piping in each feed is the same.
※ Set up dryer such that set up and maintenance space is like the hatched area
in the diagram below.

1630
A

External Dimensions(Units:mm)
Model Super Pack Heavy Duty model
QSQ 420C-E 700C-E 1000C-E 1400C-E 2000C-E
Model Eco Pack Ⓡ
QSQ 420C-EDC 700C-EDC 1000C-EDC 1400C-EDC 2000C-EDC
A 710 920 920 1400 1400
B (1749 min.) (1923 min.) (2097 min.) (2271 min.) (2456 min.)

● QSQ2500C-E
 (Super Pack Heavy Duty model)
● QSQ2500C-EDC
 (Eco Pack Ⓡ)

1330 min. 1330 min.


(1512)
1300

ORION
47 Clean Air System
□ Installation and Maintenance Space
● QSQ010A/020A/035A ● QSQ080B-E/120B-E/180B-E-/270B-E
 (Super Pack Compact duty model)  (Super Pack Medium duty model)

1. Air Dryer
   
(600 min.) (600 min.) (600 min.) (600 min.)

(600 min.)

(600 min.)
(1630 min.)
(1460 min.)

(600 min.)

(600 min.)
Minimum overhead space: 200 mm Minimum overhead space: 200 mm

(1313 min.) (1363 min.)

Installation and Maintenance Space Installation and Maintenance Space

● QSQ420C-E/700C-E/1000C-E ● QSQ2500C-E
  QSQ1400C-E/2000C-E  (Super Pack Heavy Duty model)
  (Super Pack Heavy Duty model) ● QSQ2500C-EDC
● QSQ420C-EDC/700C-EDC/1000C-EDC  (Eco Pack Ⓡ)
  QSQ1400C-EDC/2000C-EDC
 (Eco Pack Ⓡ)  ※  Piping indicated by dotted lines is not included and
must be provided by end user.
  ※ Diagram shows Eco-Pack model
※ Please install the included filter.
(1535 min.)
※ Install on a level surface.
(600 min.) (600 min.) ※ When running dryers in parallel, arrange piping so that the
back pressure from piping in each feed is the same.
※ Set up dryer such that set up and maintenance space is like
(580 min.)

the hatched area in the diagram below.


Minimum overhead space: 600 mm

(4185 min.)
(1000 min.)(900 min.) (900 min.)(1000 min.)
(600 min.)
(3070 min.)
B

Minimum overhead space : 600 mm


(600 min.)
(580 min.)

(600 min.) (600 min.)


(1535 min.)

Installation and Maintenance Space Installation and Maintenance Space

ORION
Clean Air System 48
1- 2
Heatless Air Dryer

Options
□ Heatless Air Dryer Optional Equipment Part Number Nomenclature
Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm the
エアードライヤー関連

proper part number when making orders.


Product number Part Number of Optional Equipment
1. Air Dryer

QSQ420C-E + 1st digit   2nd digit   3rd digit   4th digit   5th digit   6th digit

1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit
・Standard ・Standard ・Standard
0 ・Standard 0 ・Standard 0 0 0 0 ・Standard
 (none included)  (none included)  (none included)
・Includes test
1 ・Remote switch included 1 ・Finished equipment 1 1 ・Anchor bolts A 1 ・110 V
 results chart
2 ・English documentation 2 ・Includes test manual 2 ・Anchor bolts B 2 ・120 V
・Export Packing
3 3 ・Mil sheet 3 ・Anchor bolts C 3 ・210 V
・English documentation
・Includes test results chart
4 ・Export Packing 4 4 ・Anchor bolts D
・Includes test manual
・Includes test results chart
・Finished equipment
5 5 ・Includes test manual 5 ・Anchor bolts E 5 ・380 V
・English documentation
・Mil sheet
6 ・Anchor bolts F 6 ・400 V
7 ・440 V
A ・Differential Pressure Gauge for Inlet Filter Included. A ・ON/OFF Switch Replacement (Alternating)
B ・Custom Color (Front cabinet panel only) B ・Operating Signal Output Contacts Included (100 V)
C ・Flow Rate Control Spout Included (Standard size) C ・Operating Signal Output Contacts Included (200 V)
D ・Muffler Box D ・Operating Signal Output Contacts Included (220 V)
E ・Protective Cabinet (IPX4 equiv.) E ・Start/Stop Signal Output Contacts Included (100 V)
F ・Start/Stop Signal Output Contacts Included (200 V)
G ・Start/Stop Signal Output Contacts Included (220 V)
・Remote switch Included
H
・Operating Signal Output Contacts Included (100 V)
・Remote switch Included
J
・Operating Signal Output Contacts Included (200 V)
・Remote switch Included
K
・Operating Signal Output Contacts Included (220 V)
・Remote switch Included
L
・Start/Stop Signal Output Contacts Included (100 V)
・Remote switch Included
M
・Start/Stop Signal Output Contacts Included (200 V)
・Remote switch Included
N
・Start/Stop Signal Output Contacts Included (220 V)
・ON/OFF Switch Replacement (Alternating)
P
・Operating Signal Output Contacts Included (100 V)
・ON/OFF Switch Replacement (Alternating)
Q
・Operating Signal Output Contacts Included (200 V)
・ON/OFF Switch Replacement (Alternating)
R
・Operating Signal Output Contacts Included (220 V)
・ON/OFF Switch Replacement (Alternating)
S
・Start/Stop Signal Output Contacts Included (100 V)
・ON/OFF Switch Replacement (Alternating)
T
・Start/Stop Signal Output Contacts Included (200 V)
・ON/OFF Switch Replacement (Alternating)
U
・Start/Stop Signal Output Contacts Included (220 V)

□ Details Regarding Heatless Air Dryer Optional Equipment


Optional Item Description
Remote, External Signal Outputs ・External output signals are "Running indicator out" and "Warning out"
・For models QSQ120B-E and below, the size of the control panel.
Mil sheet ・Cartridge cylinder inspection results
Anchor bolts A ・SS grade stainless steel L-type
Anchor bolts B ・SS grade stainless steel Hole-in anchor
Anchor bolts C ・SS grade stainless steel, chemical anchor
Anchor bolts D ・SUS grade stainless steel L-type
Anchor bolts E ・SUS grade stainless steel, Hole-in anchor
Anchor bolts F ・SUS grade stainless steel, chemical anchor
Test manual ・Document produced by ORION
Test results chart ・Document produced by ORION
Photography ・Documentation outlining the sort of photos required is necessary.・Max. 3 photos of the manufacturing process.
Transformer ・All models are internal
Export Packing ・Packaged in plywood (plywood sided)

□ List of Anchor Bolt Options for Heatless Air Dryers


Model Type L Type Hole-in Chemical
QSQ010A ~ 035A ― M6 × L60 4 pcs. ―
QSQ080 B-E ~ 270 B-E M10 × L160 4 pcs. M10 × L80 4 pcs. M10 × L120 4 pcs.
QSQ420C-E ~ 2500C-E(EDC) M16 × L200 4 pcs. M16 × L120 4 pcs. M16 × L160 4 pcs.

ORION
49 Clean Air System
1- 2
Heatless Air Dryer

Model Selection
※ When choosing an air dryer model, always confirm the air compressor type, inlet air temperature (water temperature when employing water
cooling), pressure, air processing capacity, required dew point, and power frequency.

A Maximum Air Processing Capacity〔Inlet temperature: 35 ℃ , Flow rate converted to ANR〕Units:m /min 3

Model Inlet Pressure (MPa)

1. Air Dryer
0.39 0.49 0.59 0.69 0.78 0.88 0.98
QSQ Inlet outlet Inlet outlet Inlet outlet Inlet outlet Inlet outlet Inlet outlet Inlet outlet
Medium duty Compact Duty

010A 0.06 0.04 0.07 0.06 0.08 0.07 0.09 0.08 0.11 0.10 0.12 0.11 0.13 0.12
020A 0.12 0.09 0.14 0.12 0.17 0.14 0.19 0.16 0.21 0.18 0.24 0.21 0.26 0.23
035A 0.21 0.16 0.25 0.20 0.29 0.24 0.33 0.28 0.37 0.32 0.41 0.36 0.46 0.41
080B-E 0.47 0.36 0.56 0.45 0.66 0.55 0.75 0.64 0.85 0.74 0.94 0.83 1.04 0.93
120B-E 0.70 0.54 0.85 0.69 0.99 0.83 1.13 0.97 1.28 1.12 1.41 1.25 1.56 1.40
180B-E 1.05 0.80 1.27 1.02 1.49 1.24 1.69 1.44 1.91 1.66 2.11 1.86 2.33 2.08
270B-E 1.59 1.21 1.91 1.53 2.22 1.85 2.54 2.16 2.86 2.48 3.17 2.80 3.49 3.11
420C-E(EDC) 2.45 1.88 2.96 2.39 3.48 2.91 3.95 3.38 4.46 3.89 4.94 4.37 5.45 4.88
Heavy duty

700C-E(EDC) 4.09 3.15 4.94 4.00 5.80 4.86 6.59 5.65 7.45 6.51 8.24 7.30 9.09 8.15
1000C-E(EDC) 5.80 4.50 7.10 5.80 8.30 7.00 9.40 8.10 10.60 9.30 11.80 10.50 13.00 11.70
1400C-E(EDC) 8.20 6.30 9.90 8.00 11.60 9.70 13.20 11.30 14.90 13.00 16.50 14.60 18.20 16.30
2000C-E(EDC) 11.70 9.10 14.10 11.50 16.50 13.90 18.80 16.20 21.20 18.60 23.50 20.90 25.90 23.30
2500C-E(EDC) 14.60 11.30 17.60 14.30 20.70 17.40 23.50 20.20 26.60 23.30 29.40 26.10 32.40 29.10
※ Start with the desired inlet air temperature and required dew point, and look up the corresponding coefficients in tables B and C. Use the coefficients to
compute the maximum air processing capacity. ※ Choose a model such that your actual required air inlet processing capacity will not go beyond the processing
capacity of the dryer. ※ Actual outlet air flow rate must take into consideration that regenerative air purge will be subtracted from inlet air flow. ※ In the event
that the operating pressure is lower than 0.69 MPa, the purge orifice should be changed. Please consult with your dealer.

■ Model choice when the inlet air temperature Model Selection Example
and/or outlet dewpoint vary. Making a model selection based on the following
① C o n s i d e r t h e r e q u i r e d o p e r a t i n g i n l e t a i r criteria:
temperature and look up the inlet air temperature Inlet air
40 ℃
Ambient
40 ℃ Air pressure 0.49 MPa
correction coefficient from table B, and then, based temperature temperature
on the required outlet dew point, find the outlet Air flow 3
3 m /min
Pressure
-40 ℃ Type Heavy Duty
Dew Point
dew point correction coefficient from table C.
① Under these conditions, the inlet air correction
② Compute the corrected maximum processing
coefficient is 0.88 and the outlet air dew point
capacity of the dryer by first finding the air inlet
coefficient is 1.
temperature correction coefficient B and the
outlet dew point correction coefficient C.
② Using the coefficients gotten in ① above:
  Maximum processing capacity ≧ inlet air flow 1
  3 × = 3.41 m3min
1 (0.88 × 1)
  ×
(B × C)
③ A ccording to the Maximum Air Processing
  or Capacity chart above, the dryer that can handle
  Maximum air processing capacity × inlet air an air flow of 3.41 m 3/min at a pressure of
correction coefficient × outlet dew point 0.49 MPa is model QSQ700C-E.
correction coefficient ≧ inlet air flow rate   ● O utlet air flow is inlet air flow minus the
regenerative air purge, therefore: 3 m3/min
③ Choose a dryer from Table A that exceeds the - 0.941 m3/min = 2.059 m3/min
adjusted maximum air processing capacity
derived in section ② above.

B Inlet air temperature correction coefficient C Outlet air dewpoint correction coefficient
35 ℃ and 40 ℃ and 45 ℃ and 50 ℃ and Dewpoint
Inlet air temperature below below below below (PDP) -20 ℃ -30 ℃ -40 ℃ -50 ℃ -60 ℃
Compact/Medium Duty 1.0(1.0) 0.77(1.0) 0.61(0.93) 0.48(0.85) Correction
coefficient
Heavy Duty 1.0(1.0) 0.88(1.0) 0.78(1.0) 0.64(1.0)
Compact/Medium Duty 1.0 0.9 0.85 - -
※T
 here is no correction for ambient temperature, however ambient temperature
Heavy Duty 1.0 1.0 1.0 0.85 0.7
should be considered to be the same as the inlet temperature (max. 40 ℃ .)
※A
 pressure dew point of - 40 ℃ would be converted to - 58 ℃ under atmospheric ※ These sections are different in the ratio of quantity of regenerative air
pressure. (Case where operating pressure is 0.69 MPa.) purge. Please consult with your dealer for details.
※N
 umbers in (  ) indicate coefficient to be used when used along with
refrigerated air dryers.

■ Regeneration air purge chart (flow rates converted to ANR)Units:m /min(14 %) 3

 ※ Regenerative air purge is not based on pressure and is consistent.


420C-E 700C-E 1000C-E 1400C-E 2000C-E 2500C-E
Model QSQ 010A 020A 035A 080B-E 120B-E 180B-E 270B-E
(EDC) (EDC) (EDC) (EDC) (EDC) (EDC)
Regeneration
0.014 0.027 0.048 0.113 0.16 0.245 0.377 0.565 0.941 1.318 1.882 2.635 3.29
air flow
※ In case 24 hour operation is required, a backup dryer should be made available to ensure continued operation.

ORION
Clean Air System 50
1- 3
CFC-Free・Hollow Fiber Membrane Fine Dryer (Membrane type compressed air drying equipment)

Membrane Type Air Dryer


MD15 ~ 75/MD15-F ~ 75-F/MD15-AF ~ 75-AF Includes Auto drain trap
and Micro-mist filter
MD75-AF
Outlet air flow capacity : 21 ~ 573 L/min
エアードライヤー関連

Purge air flow : 14 ~ 80 L/min


Outlet air dew point : -26 ~-12 ℃
1. Air Dryer

Features
1.No power source required
2.C onfirm drying conditions with the
dewpoint indicator.
3.N o vibration, No heat output, Easy
maintenance
4.No drain output
  Removed water moisture is vented off as water
vapor so there's no drain.
5.Small, lightweight, space saving design
  (Compared with our refrigerated dryers) Includes Micro-mist filter
  Required set up space is about 1/5 and dryer weight and manual drain Separate Fine Dryer
is less than 1/10 that of conventional dryers. MD25-F MD15

□ Specifications
15 15-F 15-AF 25 25-F 25-AF
Model
Item Separate Including Separate Including Including Including
MD
Fine Dryer manual drain Fine Dryer auto drain trap manual drain auto drain trap
Processed fluid Compressed air
Processing

0.2 ~ 0.85
Capacity

Operable pressure range MPa


Inlet air temperature ℃ -20 ~ 55 -20 ~ 55
5 ~ 55 5 ~ 55
Ambient temperature ℃ (Not frozen) (Not frozen)
Ambient temperature ℃ 30
Inlet air temperature ℃ 28
specifications

Inlet air water vapor content 28 ℃, saturated


Standard

Inlet air pressure MPa 0.69


Purge air flow L/min 14 27
Outlet air flow L/min 106
Outlet air dew point (at atmospheric pressure) ℃ -10 and below -17 and below
Piping/Purge-air connection sizes Rc1/4/Rc1/8
Micro-mist Filter ― Standard equipment ― Standard equipment
Degree of filtration / Collection efficiency µm/% ― 0.01/99 ― 0.01/99
Mass kg 0.4 0.9 1.0 0.4 0.9 1.0

Model 75 75-F 75-AF


Item MD Separate Fine Dryer Including manual drain Including auto drain trap
Processed fluid Compressed air
Processing

0.2 ~ 0.85
Capacity

Operable pressure range MPa


Inlet air temperature ℃ -20 ~ 55
5 ~ 55
Ambient temperature ℃ (Not frozen)
Ambient temperature ℃ 30
Inlet air temperature ℃ 28
specifications

Inlet air water vapor content 28 ℃, saturated


Standard

Inlet air pressure MPa 0.69


Purge air flow L/min 80
Outlet air flow L/min 318
Outlet air dew point (at atmospheric pressure) ℃ -17 and below
Piping/Purge-air connection sizes Rc1/2/Rc1/4
Micro-mist Filter ― Standard equipment
Degree of filtration / Collection efficiency µm/% ― 0.01/99
Mass kg 0.9 1.5 2.0
※ Purged air can be piped out. ※ For processing fluids other than compressed air, please consult with your dealer. ※ When using the separate Fine Dryer, be
sure that water droplets and oil is removed from air entering the dryer. ※ Air processing capacity calculated based on conditions of air entering air
compressor. (Atmospheric pressure, 32 ℃, 75 %) ※ This equipment should not be used with air that is adulterated with chemicals such as corrosive gases,
organic solvents, etc., nor in an environment that contains such compounds. ※ When used with an oiled compressor, the output of the compressor should be
equipped with an oil mist separator. ※ Please contact us for further details.

ORION
51 Clean Air System
□ External Dimensions(Units:mm) External Dimensions
W (for MD-F and AF models) D (separate Fine Dryer only) Model W D H A B C
MD15/25 82 54 ― ―
W (separate Fine Dryer only) B
2-6 mm×10 mm oblong holes Indicator MD15-F/25-F 175 40 140
E G 155 63 62

1. Air Dryer
MD15-AF/25AF 170
Air inlet MD75 124 69 ― ―
F

MD75-F 220 50 168


216 82 79
MD75-AF 240
Air outlet
C(MD-F only)

Model E F G I J K
C (MD-AF only)

MD15/25

H
J
I
MD15-F/25-F 46 13 12 150 161 72
MD15-AF/25AF
MD75
MD75-F 66 15 17 190 200 100
MD75-AF
K A
D (for MD-F and AF models)
9

ȭ6.5
※ ※ Module adapter and Micro-mist filter are not included
  when Separate Fine Dryer is purchased separately

Operating conditions and outlet air dewpoint comparisons

■ Inlet air: 0.2 MPa (28 ℃ saturated) ■ Inlet air: 0.5 MPa (28 ℃ saturated)
0
MD15 (Orifice 4) MD25 (Orifice 4) MD75 (Orifice 2) MD15 (Orifice 4) MD25 (Orifice 4) MD75 (Orifice 2)
Attainable dewpoint

Attainable dewpoint

10 −5
5 −10
0 −15
MD25 (Orifice 3) MD75 (Orifice 1) MD25 (Orifice 3) MD75 (Orifice 1)
−20
(℃ ) 100 200 300 400 500 600 (℃ ) 100 200 300 400 500 600
Output air flow L/min(ANR) Output air flow L/min(ANR)
0.08 0.08
Pressure loss

Pressure loss

MD15
0.06 0.06
MD25 MD75 MD15 MD25 MD75
0.04 0.04
0.02 0.02

0 100 200 300 400 500 600 0 100 200 300 400 500 600
(MPa) (MPa)
Inlet air flow L/min(ANR) Inlet air flow L/min(ANR)

■ Inlet air: 0.3 MPa (28 ℃ saturated) ■ Inlet air: 0.69 MPa (28 ℃ saturated)
MD15 (Orifice 4) MD25 (Orifice 4) MD75 (Orifice 2)
10 MD15 (Orifice 4) MD25 (Orifice 4) −10
Attainable dewpoint

MD75 (Orifice 2)
Attainable dewpoint

5 −15
0 −20
−5 −25
MD25 (Orifice 3) MD75 (Orifice 1) MD25 (Orifice 3) MD75 (Orifice 1)
−10 (℃ ) −30
(℃ ) 100 200 300 400 500 600 100 200 300 400 500 600
Output air flow L/min(ANR) Output air flow L/min(ANR)
0.08 0.08
Pressure loss
Pressure loss

0.06 0.06
MD15 MD25 MD75 MD15 MD25 MD75
0.04 0.04
0.02 0.02

0 100 200 300 400 500 600 (MPa) 0 100 200 300 400 500 600
(MPa)
Inlet air flow L/min(ANR) Inlet air flow L/min(ANR)

Inlet air pressure and refrigeration air flow

If the purge air flow rate is high, the installed orifice 80 Orifice 1
Purge air flow (L/min)(ANR)

may be changed, and the purge air flow can be cut to


60
about half. In this case the dewpoint will increase
slightly. 40 Orifice 2
■ Orifice Orifice 3
20
Model Standard included Orifice 4
MD15 Orifice 4 ―
MD25 Orifice 3 Orifice 4 0 0.2 0.3 0.4 0.5 0.6 0.7
Orifice 1 Orifice 2
MD75
Inlet air pressure (MPa)

ORION
Clean Air System 52
1- 3
The Optimum Separate Dryer for Final Air Processing (Expansion separation compressed air drying equipment)

Expansion Separation Dryer "AE7"


AE7
Air processing capacity: 740 L/min / Air inlet temperature: 5 ~ 60 ℃ /
Compatible air compressors: 5 kW
エアードライヤー関連

Features
1. Air Dryer

1.Get dry air simply by adding the Separate Dryer to your existing air line.
Using our original expansion method, we've achieved a lightweight and
compact design. Furthermore, no power is required, which adds up to a
dry air source that's simple to install.
2.Our original design responds well to fluctuating loads.
Works at drying air reliably even under varying air flows and pressures
for optimum end-of-line air processing.
3.Maintenance free!
No filter medium means no clogging. Automated drainage via auto drain
trap.
Auto drain trap included
AE7

Drying Process

1.Supersaturated water separation


A highly efficient centrifugal force is created by our unique rotating louvers,
which forces heavier water to the outside edge and the resulting condensation
is then collected in the center.
2.Water fog turns to water droplets
When moisture from the fog collected in the center comes into contact with
wall surfaces, it cools, condenses, and is thrown out to the outer wall of the
dryer.
3.Impact separation of microscopic water droplets occurs
In other words, ultra fine fog mist droplets collide on the baffles and become
larger water droplets.
4.Water droplets are separated out by gravity.
Within the dryer, moisture is reliably separated from air and the separated
moisture collects at the bottom of the vessel.
5.Our original mechanism for wall surface cooling
Through this distinctive mechanism, adiabatic expansion occurs and internal
wall surfaces are cooled.
6.Inlet air and heat exchange
Through adiabatic expansion, drying occurs during the heat exchange between the cooled air in the
dryer and the new air entering the system.
7.Water collected in the bowl is released via a float.

ORION
53 Clean Air System
Notes regarding usage

1.Avoid installation near the air compressor. The Separation Dryer should be installed as near the end of
the line as possible to ensure that air flowing into it is lower than the outside air temperature.

1. Air Dryer
2.According to the principles of air drying, the output dew point drop will be about 3 ℃ below that of the
inlet air. If a greater range in dew point drop is required, use of a refrigerated air dryer is recommended.

Useful air flow capacity

Use at or below the indicated processing air flow.


■ Pressure correction coefficient (inlet pressure)
Pressure (MPa) 0.2 0.29 0.39 0.49 0.59 ~ 0.98
Pressure correction coefficient 0.49 0.67 0.83 1.0 1.0

Desired capacity
Air processing capacity ≧
Pressure correction coefficient

□ Specifications
Item Model AE7
740(at 0.49 MPa)
conditions conditions specifications
Operating Processing Performance

Air processing capacity L/min


Dew point drop ℃ 3(under pressure)※
Inlet air pressure MPa 0.49
Inlet air temperature ℃ 30
Ambient temperature ℃ 30
Processed fluid Compressed air
Operable temperature range ℃ 5 ~ 60
Operable pressure range MPa 0.1 ~ 0.98
Outside Height mm 226
dimensions Width mm 80
Air inlet/outlet connection Rc1/2
Drain port connection size Rc1/4
Mass kg 1.1
※ Dew point at an air pressure of 0.69 MPa is 2.5 ℃. ※ Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure,
32 ℃, 75 %.) ※ Please contact us for further details.

□ External Dimensions(Units: mm)


84
10×6 mm holes
55
Bracket
(Sold separately)
28
16 18

Air inlet mark

Air inlet Air outlet


(84.5)
φ79
45
226
198

80
Guard button

Bowl guard

Auto drain unit


12

Drain outlet (Rc 1/4)

ORION
Clean Air System 54
2 Super Filter "DSF/LSF/MSF/KSF"
1.Stainless Steel Vessels Adopted on Medium
and Heavy Duty Class Models
※ Stainless steel shell design is available on DSF/LSF/MSF/KSF 400 Series
models and above.

2.Choose Your Connection Port Size


LSF700-1
Our lineup allows you to select the port size to match each
manufacturer's air compressor discharge port diameter. LSF2700
Previous Models   Added Models (2
models)
DSF/LSF/MSF/KSF400 Port Size: 25 A ⇒ 404 (Port size) 40 A
フィルター関連
2. Air Filter

DSF/LSF/MSF/KSF1000 Port Size: 40 A ⇒ 1005 (Port size) 50 A

3.Clamp Joint Design is Standard, for Easy Element Replacement (400-1 ∼ 2000-1)
The lower body can be removed by simply loosening the wingnut inside the band cover. Filter element
replacement is easy!

Filter
Element
Wingnut

4.The MSF Series has a "Life Indicator" LED that shows approximately when the
filament element should be replaced. (Models 400-1 and above)
※ (The LED guide indicates 8000 h. Exact filter element replacement time will differ
depending on the type of contaminants at the inlet and specific operating conditions.)

LED Lamp

Element Life Indicator

□[Super Filter Element]


   color P.6

Improved filtration by employing a combination of filters.


For water droplet and particulate removal For particulate removal For oil mist removal For odor removal
DSF Element LSF Element EMS Element EKS Element
filter rating : 5 μm filter rating : 1 μm filter rating : 0.01 μm Filter output oil concentration
0.003 wt ppm

Inner screen Inner screen


Inner screen Nonwoven fabric Inner screen
Nonwoven fabric
Fibrous activated
Nonwoven fabric Glass fiber filter Glass fiber filter carbon
Nonwoven fabric Nonwoven fabric
Outer screen Nonwoven fabric Outer screen
Outer screen
Plastic foam
Outer screen

Cross section Cross section Cross section Cross section

ORION
55 Clean Air System
Water Droplet and Solid Particulate Removal Super Filter (Compressed air purification equipment)
Super Filter "DSF Series"
DSF75B ~ 31800B Brackets sold separately.
Removes particulate 5 μ m and greater.
Air processing capacity: 0.35 ~ 318.9 m3/min ■ Performance Curve

Water droplet separation efficiency


Inlet air temperature: 5 ~ 60 ℃ 100
(%) Cartridge type
Features 90
1.Stainless steel vessel (models 400-1 and above) Tie rod set sold separately.
2.High efficiency means consistent ※ See page 63. Centrifugal
filtration efficiency. 80 separation
No drop in filtration performance due to flow rate fluctuations
Rated flow
thanks to our element filtration design. 70
3.Low pressure loss (0.005 MPa or less.) 0 20 40 60 80100120140 (%)
4.Increased pressure range (75B ~ 250B) Processed air flow (based on rated processing air flow)
5.Tie-rod filter stacking system (This option available for use with models 75B to 250B.)

2. Air Filter
DSF1300-1
Solid Particulate Removal Super Filter (Compressed air purification equipment)
Super Filter "LSF Series"
LSF75B ~ 31800B Brackets sold separately.
Removes particulate 1 μ m and greater.
Air processing capacity: 0.35 ~ 318.9 m3/min
Inlet air temperature: 5 ~ 60 ℃
Features
1.First in its class to come standard equipped with a Tie rod set sold separately.
stainless steel vessel (models 400-1 and above.) ※ See page 63.
2.Standard equipped with clamp joint (models 400-1 ~ 2000-1)
Now equipped with band clamps for easier housing removal (compared with earlier
flange-type models.)
3.Improved water resistance thanks to our newly developed filter element. LSF
  (Improvement of 200 % compared to our earlier models.) 700-1 LSF
4.Increased pressure range (75B ~ 250B) 1300-1
LSF10300B
5.Tie-rod filter stacking system (This option available for use with models 75B to 250B.)

Oil Mist Removal Super Filter (Compressed air purification equipment)


Super Filter "MSF Series"
MSF75B ~ 31800B Brackets sold separately.
Removes oil mist of 0.01 μ m and up (Output concentration: 0.01 wt ppm)
Air processing capacity: 0.35 ~ 318.9 m3/min
Inlet air temperature: 5 ~ 60 ℃
Features
1.F irst in its class to come standard equipped with a Tie rod set sold separately.
stainless steel vessel (models 400-1 and above.) ※ See page 63.
2.Standard equipped with clamp joint (models 400-1 ~ 2000-1)
Now equipped with band clamps for easier housing removal (compared with earlier flange-type models.)
3.With our newly developed element, pressure loss under standard pressures has been
reduced to 0.02 MPa (A 33 % improvement over our previous models.)
4.Filter element replacement lamp (models 400-1 and above.) MSF
Lets you know when the filter element needs replacing. 700-1 MSF
1300-1
5.Increased pressure range (75B ~ 250B)
6.Tie-rod filter stacking system (This option available for use with models 75B to 250B.) MSF10300B

Odor Removal Super Filter (Compressed air purification equipment)


Super Filter "KSF Series"
KSF150B ~ 31800B Brackets sold separately.
Removes odor due to oil vapors
Air processing capacity: 1.2 ~ 318.9 m3/min
Inlet air temperature: 5 ~ 60 ℃
Features
1.First in its class to come standard equipped with a Tie rod set sold separately.
stainless steel vessel (models 400 and above.) ※ See page 63.
2.Uses our newly developed "fiberous activated carbon"
Compared with previous granular activated carbon filters, KSF
the amount of carbon that flows into secondary filter stages has been greatly reduced. 700 KSF
3.Outlet oil concentration reduced to 0.003 wt ppm. 1300
Using our newly developed filter element which combines line and mist filters, outlet
oil concentration has been greatly reduced. Gives you a cleaner air supply.
4.Increased pressure range (150B ~ 250B) KSF10300B
5.Tie-rod filter stacking system (This option available for use with models 150B to 250B.)
ORION
Clean Air System 56
2
Water Droplet and Solid Particulate Removal Super Filter (Compressed air purification equipment)

Super Filter "DSF Series"


□ Specifications
Item Model DSF 75B 150B 200B 250B 400-1 404 500 700-1
Air processing capacity ※1 m3/min 0.35 1.2 1.8 2.7 3.9 5.2 6.6
Processed fluid
Processing

Compressed air
Capacity

Compressed air pressure range (gauge pressure) MPa 0.05 ~ 1.57 ※ 3 0.1 ~ 0.98

Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration μm 5
specifications
Performance

Processed Inlet air pressure MPa 0.69


air conditions Inlet air temperature ℃ 32
Water droplet filtration efficiency / Initial pressure loss %/MPa 99/0.005
When to replace Pressure loss MPa 0.02
element ※2 Period of use 1 year
Differential pressure gauge Rc 1/4 High pressure side: Rp1/4, Low pressure side: M5
dimensions

connection size
Main

Piping connection size B・A Rc 3/8・10 Rc 3/4・20 Rc1・25 Rc1 1/2・40


Drain port size Rc1/4, Outside diameter φ16 Hose nipple(for hose with inside diameter φ5.7- φ6)※4
Mass kg 1.0 2.0 2.1 3.0 3.1 3.2 3.3
フィルター関連
2. Air Filter

Auto Drain Traps NH-503MR(built-in) FD2


Model EDS 75 150 200 250 400 500 700
Element
No. of filter elements used qty. 1
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) ※2 To be replaced either the
accumulated running time or pressure drop of filter elements as indicated above, whichever comes first to set figure. ※ Optional differential pressure gauge
sold separately. ※3 When models 75B or 150B are used without an auto drain, the maximum operable pressure is 2.94 MPa. (Special order configuration.)
※4 Can be adapted for use with Rc1/4 using the included adapter. ※ Auto Drain Trap: Float type (Built-in or individual)/Disc type
Note: The loading weight to flanges to be less than 120 Kg. Please ensure adequate support for the piping that leads to the filter. (2700C~31800B series)
※ DSF5000B~31800B are subject to JBA 2nd class pressure vessel regulation. ※ DSF2700C ~ 31800B are built to order. ※ Legs on the DSF2700C,
3200C and 4000C are optional.

Item Model DSF 850 1000-1 1005 1200 1300-1 2700C 3200C 4000C
Air processing capacity ※1 m3/min 8.6 10.6 12.8 13.8 27.6 32.0 40.0
Processed fluid
Processing

Compressed air
Capacity

Compressed air pressure range (gauge pressure) MPa 0.1 ~ 0.98 0.20 ~ 0.98

Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration μm 5
specifications
Performance

Processed Inlet air pressure MPa 0.69


air conditions Inlet air temperature ℃ 32
Water droplet filtration efficiency / Initial pressure loss %/MPa 99/0.005
When to replace Pressure loss MPa 0.02
element ※2 Period of use 1 year
Differential pressure gauge High pressure side: Rp1/4, Low pressure side: M5 Rc 1/4
dimensions

connection size
Main

Piping connection size B・A Rc1 1/2・40 Rc 2・50 2 1/2・65 3・80


Drain port size Hose nipple(for hose with inside diameter φ5.7- φ6)※4 Rc 3/8
Mass kg 3.5 3.7 4.2 4.3 26 28
Auto Drain Traps FD2 FD-10-A
Model EDS 850 1000 1200 1300 1300 2000
Element
No. of filter elements used qty. 1 2
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) ※2 To be replaced either the
accumulated running time or pressure drop of filter elements as indicated above, whichever comes first to set figure. ※ Optional differential pressure gauge
sold separately. ※3 When models 75B or 150B are used without an auto drain, the maximum operable pressure is 2.94 MPa. (Special order configuration.)
※4 Can be adapted for use with Rc1/4 using the included adapter. ※ Auto Drain Trap: Float type (Built-in or individual)/Disc type
Note: The loading weight to flanges to be less than 120 Kg. Please ensure adequate support for the piping that leads to the filter. (2700C ~ 31800B series)
※ DSF5000B ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ DSF2700C ~ 31800B are built to order. ※ Legs on the DSF2700C,
3200C and 4000C are optional.

Item Model DSF 5000B 6000B 7700B 10300B 12900B 15500B 20700B 31800B
Air processing capacity ※1 m3/min 50.0 60.0 77.8 103.7 129.7 155.6 207.5 318.9
Processed fluid
Processing

Compressed air
Capacity

Compressed air pressure range (gauge pressure) MPa 0.20 ~ 0.98 0.29 ~ 0.98

Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration μm 5
specifications
Performance

Processed Inlet air pressure MPa 0.69


air conditions Inlet air temperature ℃ 32
Water droplet filtration efficiency / Initial pressure loss %/MPa 99/0.005
When to replace Pressure loss MPa 0.02
element ※2 Period of use 1 year
Differential pressure gauge Rc 1/4
dimensions

connection size
Main

Piping connection size B・A 4・100 5・125 6・150 8・200 10・250


Drain port size Rc 3/8 Rc 1/2
Mass kg 73 95 155 190 250 310 380
Auto Drain Traps FD-10-A AD-5
Model EDS 2000
Element
No. of filter elements used qty. 3 4 6 7 9 12 18
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) ※2 To be replaced either the
accumulated running time or pressure drop of filter elements as indicated above, whichever comes first to set figure. ※ Optional differential pressure gauge
sold separately. ※3 When models 75B or 150B are used without an auto drain, the maximum operable pressure is 2.94 MPa. (Special order configuration.)
※4 Can be adapted for use with Rc1/4 using the included adapter. ※ Auto Drain Trap: Float type (Built-in or individual)/Disc type
Note: The loading weight to flanges to be less than 120 Kg. Please ensure adequate support for the piping that leads to the filter. (2700C ~ 31800B series)
※ DSF5000B ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ DSF2700C ~ 31800B are built to order. ※ Legs on the DSF2700C,
3200C and 4000C are optional.

ORION
57 Clean Air System
2
Solid Particulate Removal Super Filter (Compressed air purification equipment)

Super Filter "LSF Series"


□ Specifications
Item Model LSF 75B 150B 200B 250B 400-1 404 500 700-1
Air processing capacity ※1 m3/min 0.35 1.2 1.8 2.7 3.9 5.2 6.6
Processed fluid
Performance Processing

Compressed air
specifications Capacity

MPa
Compressed air pressure range (gauge pressure) 0.05 ~ 1.57 ※ 3 0.1 ~ 0.98

Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Efficiency μm/% 1/99.999
Pressure loss MPa Initial 0.005
When to replace Pressureloss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge Rc 1/4 High pressure side: Rp1/4, Low pressure side: M5
dimensions

connection size
Main

Piping connection size B・A Rc 3/8・10 Rc 3/4・20 Rc1・25 Rc1 1/2・40


Drain port size Rc1/4, Outside diameter φ16 Hose nipple(for hose with inside diameter φ5.7- φ6)※4
Mass kg 1.0 2.0 2.1 3.0 3.1 3.2 3.3
Auto Drain Traps NH-503MR(built-in) FD2
Element Model ELS 75 150 200 250 400 500 700

2. Air Filter
elements used No. of filter qty. 1
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, intel dew point at atmospheric pressure: -17 ℃ (PDP10 ℃) inlet oil concentration: 3 wt ppm. ※2 Replace filter
when there is pressure loss or after the recommended period use, whichever comes first. ※3 When models 75B or 150B are used without an auto drain, the
maximum operable pressure is 2.94 MPa. (Special order configuration.) ※4 Can be adapted for use with Rc1/4 using the included adapter. ※ Auto Drain Trap:
Float type (Built-in or individual)
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter.
(LSF2700C1 ~ 31800B) ※ Models LSF5000B1 ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ LSF2700C1 ~ 31800B are built to
order. ※ Legs on the LSF2700C1, 3200C1 and 4000C1 are optional. ※ Optional differential pressure gauge sold separately.

Item Model LSF 850 1000-1 1005 1200 1300-1 1700 2000-1 2700C1
Air processing capacity ※1 m3/min 8.6 10.6 12.8 13.8 17.3 20 27.6
Processed fluid
Performance Processing

Compressed air
specifications Capacity

MPa
Compressed air pressure range (gauge pressure) 0.1 ~ 0.98

Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Efficiency μm/% 1/99.999
Pressure loss MPa Initial 0.005
When to replace Pressureloss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge High pressure side: Rp1/4, Low pressure side: M5 Rc 1/4
dimensions

connection size
Main

Piping connection size B・A Rc1 1/2・40 Rc 2・50 2 1/2・65


Drain port size Hose nipple(for hose with inside diameter φ5.7- φ6)※4
Mass kg 3.5 3.7 4.2 4.3 4.9 6.0 26
Auto Drain Traps FD2
Element Model ELS 850 1000 1200 1300 1700 2000 1300
elements used No. of filter qty. 1 2
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, intel dew point at atmospheric pressure: -17 ℃ (PDP10 ℃) inlet oil concentration: 3 wt ppm. ※2 Replace filter
when there is pressure loss or after the recommended period use, whichever comes first. ※3 When models 75B or 150B are used without an auto drain, the
maximum operable pressure is 2.94 MPa. (Special order configuration.) ※4 Can be adapted for use with Rc1/4 using the included adapter. ※ Auto Drain Trap:
Float type (Built-in or individual)
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter.
(LSF2700C1 ~ 31800B) ※ Models LSF5000B1 ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ LSF2700C1 ~ 31800B are built to
order. ※ Legs on the LSF2700C1, 3200C1 and 4000C1 are optional. ※ Optional differential pressure gauge sold separately.

Item Model LSF 3200C1 4000C1 5000B1 6000B1 7700B1 10300B 12900B 15500B 20700B 31800B
Air processing capacity ※1 m3/min 32 40 50 60 77.8 103.7 129.7 155.6 207.5 318.9
Processed fluid
Performance Processing

Compressed air
specifications Capacity

MPa
Compressed air pressure range (gauge pressure) 0.1 ~ 0.98 0.20 ~ 0.98

Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Efficiency μm/% 1/99.999
Pressure loss MPa Initial 0.005
When to replace Pressureloss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge Rc 1/4
dimensions

connection size
Main

Piping connection size B・A 3・80 4・100 5・125 6・150 8・200 10・250
Drain port size Hose nipple(for hose with inside diameter φ5.7- φ6)※4 Rc 3/8
Mass kg 28 73 95 155 190 250 310 380
Auto Drain Traps FD2 FD-10-A
Element Model ELS 2000
elements used No. of filter qty. 2 3 4 6 7 9 12 18
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, intel dew point at atmospheric pressure: -17 ℃ (PDP10 ℃) inlet oil concentration: 3 wt ppm. ※2 Replace filter
when there is pressure loss or after the recommended period use, whichever comes first. ※3 When models 75B or 150B are used without an auto drain, the
maximum operable pressure is 2.94 MPa. (Special order configuration.) ※4 Can be adapted for use with Rc1/4 using the included adapter. ※ Auto Drain Trap:
Float type (Built-in or individual)
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter.
(LSF2700C1 ~ 31800B) ※ Models LSF5000B1 ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ LSF2700C1 ~ 31800B are built to
order. ※ Legs on the LSF2700C1, 3200C1 and 4000C1 are optional. ※ Optional differential pressure gauge sold separately.

ORION
Clean Air System 58
2
Oil Mist Removal Super Filter (Compressed air purification equipment)

Super Filter "MSF Series"


□ Specifications
Item Model MSF 75B 150B 200B 250B 400-1 404 500 700-1
Air processing capacity ※1 m3/min 0.35 1.2 1.8 2.7 3.9 5.2 6.6
Processed fluid
Performance Processing

Compressed air
specifications Capacity

MPa
Compressed air pressure range (gauge pressure) 0.05 ~ 1.57 ※ 3 0.1 ~ 0.98

Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Output oil concentration μm 0.01/0.01wt ppm(Remaining oil content 0.01mg/m3)
Collection efficiency / Pressure loss %/MPa 99.999 / Initial: 0.01・Typical: 0.02
When to replace Pressure loss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge Rc 1/4 High pressure side: Rp1/4, Low pressure side: M5
dimensions

connection size
Main

Piping connection size B・A Rc 3/8・10 Rc 3/4・20 Rc1・25 Rc1 1/2・40


Drain port size Rc1/4, Outside diameter φ16 Hose nipple(for hose with inside diameter φ5.7- φ6)※4
Mass kg 1.0 2.5 2.6 3.0 3.1 3.2 3.3
Auto Drain Traps NH-503MR(built-in) FD2
Model EMS 75 150 200 250 400 500 700
フィルター関連

Element
No. of filter elements used
2. Air Filter

qty. 1
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃,75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃ (PDP: 10 ℃ ), inlet oil concentration: 3 wt ppm (3.6 mg/m3). ※2
Replace filter when there is pressure loss or after the recommended period use, whichever comes first. ※3 When models 75B or 150B are used without an
auto drain, the maximum operable pressure is 2.94 MPa. (Special order configuration.) ※4 Can be adapted for use with Rc1/4 using the included adapter. ※
Optional differential pressure gauge sold separately. (Comes standard equipped on models 200B/250B) ※ Always install an air dryer before the MSF series
filters. ※ Auto drain trap: float operated type. (internal or separate)
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter.
(MSF2700C1 ~ 31800B) ※ Models MSF5000B1 ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ MSF2700C1 ~ 31800B are built to
order. ※ Legs on the MSF2700C1, 3200C1 and 4000C1 are optional. ※ As the construction of the Final Filter is different, it is not compliant with ISO14644-1
(F.S.209D) air purity class standard.

Item Model MSF 850 1000-1 1005 1200 1300-1 1700 2000-1 2700C1
Air processing capacity ※1 m3/min 8.6 10.6 12.8 13.8 17.3 20.0 27.6
Processed fluid
Performance Processing

Compressed air
specifications Capacity

MPa
Compressed air pressure range (gauge pressure) 0.1 ~ 0.98

Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Output oil concentration μm 0.01/0.01wt ppm(Remaining oil content 0.01mg/m3)
Collection efficiency / Pressure loss %/MPa 99.999 / Initial: 0.01・Typical: 0.02
When to replace Pressure loss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge High pressure side: Rp1/4, Low pressure side: M5 Rc 1/4
dimensions

connection size
Main

Piping connection size B・A Rc1 1/2・40 Rc 2・50 2 1/2・65


Drain port size Hose nipple(for hose with inside diameter φ5.7- φ6)※4
Mass kg 3.5 3.7 4.2 4.3 4.9 6.0 26
Auto Drain Traps FD2
Model EMS 850 1000 1200 1300 1700 2000 1300
Element
No. of filter elements used qty. 1 2
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃,75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃ (PDP: 10 ℃ ), inlet oil concentration: 3 wt ppm (3.6 mg/m3). ※2
Replace filter when there is pressure loss or after the recommended period use, whichever comes first. ※3 When models 75B or 150B are used without an
auto drain, the maximum operable pressure is 2.94 MPa. (Special order configuration.) ※4 Can be adapted for use with Rc1/4 using the included adapter. ※
Optional differential pressure gauge sold separately. (Comes standard equipped on models 200B/250B) ※ Always install an air dryer before the MSF series
filters. ※ Auto drain trap: float operated type. (internal or separate)
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter.
(MSF2700C1 ~ 31800B) ※ Models MSF5000B1 ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ MSF2700C1 ~ 31800B are built to
order. ※ Legs on the MSF2700C1, 3200C1 and 4000C1 are optional. ※ As the construction of the Final Filter is different, it is not compliant with ISO14644-1
(F.S.209D) air purity class standard.

Item Model MSF 3200C1 4000C1 5000B1 6000B1 7700B1 10300B 12900B 15500B 20700B 31800B
Air processing capacity ※1 m3/min 32.0 40.0 50.0 60.0 77.8 103.7 129.7 155.6 207.5 318.9
Processed fluid
Performance Processing

Compressed air
specifications Capacity

MPa
Compressed air pressure range (gauge pressure) 0.1 ~ 0.98 0.20 ~ 0.98

Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Output oil concentration μm 0.01/0.01wt ppm(Remaining oil content 0.01mg/m3)
Collection efficiency / Pressure loss %/MPa 99.999 / Initial: 0.01・Typical: 0.02
When to replace Pressure loss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge Rc 1/4
dimensions

connection size
Main

Piping connection size B・A 3・80 4・100 5・125 6・150 8・200 10・250
Drain port size Hose nipple(for hose with inside diameter φ5.7- φ6)※4 Rc 3/8
Mass kg 28 73 95 155 190 250 310 380
Auto Drain Traps FD2 FD-10-A
Model EMS 2000
Element
No. of filter elements used qty. 2 3 4 6 7 9 12 18
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃,75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃ (PDP: 10 ℃ ), inlet oil concentration: 3 wt ppm (3.6 mg/m3). ※2
Replace filter when there is pressure loss or after the recommended period use, whichever comes first. ※3 When models 75B or 150B are used without an
auto drain, the maximum operable pressure is 2.94 MPa. (Special order configuration.) ※4 Can be adapted for use with Rc1/4 using the included adapter. ※
Optional differential pressure gauge sold separately. (Comes standard equipped on models 200B/250B) ※ Always install an air dryer before the MSF series
filters. ※ Auto drain trap: float operated type. (internal or separate)
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter.
(MSF2700C1 ~ 31800B) ※ Models MSF5000B1 ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ MSF2700C1 ~ 31800B are built to
order. ※ Legs on the MSF2700C1, 3200C1 and 4000C1 are optional. ※ As the construction of the Final Filter is different, it is not compliant with ISO14644-1
(F.S.209D) air purity class standard.

ORION
59 Clean Air System
2
Odor Removal Super Filter (Compressed air purification equipment)

Super Filter "KSF Series"


□ Specifications
Item Model KSF 150B 200B 250B 400 404 500 700 850
Air processing capacity  ※1 m3/min 1.2 1.8 2.7 3.9 5.2 6.6 8.6
Processed fluid Compressed air
Processing

0.05 ~ 1.57 ※ 2 0.05 ~ 0.98


Capacity

Compressed air pressure range(gauge pressure) MPa


Inlet air temperature range ℃ 5 ~ 60
Ambient temperature range ℃ 2 ~ 60
Adsorption by activated carbon fiber
dimensions specifications
Performance

Filtration method
Output oil concentration / Pressure loss MPa 0.003wt ppm(Remaining oil content 0.004mg/m3)/ 0.009
When to Period
1 year
replace element of use
Differential pressure Rc 1/4 High pressure side: Rp1/4, Low pressure side: M5
gauge connection size
Main

Piping connection size B・A Rc 3/4・20 Rc1・25 Rc1 1/2・40


Mass kg 1.0 2.0 2.1 3.0 3.1 3.2 3.3 3.5
Model EKS 150 200 250 400 500 700 850
Element

2. Air Filter
No. of filter elements used qty. 1
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃ (PDP: 10 ℃ ), inlet oil concentration: 0.01 wt ppm (0.01
mg/m3). ※2 Model 150B can be configured to handle pressures of 2.94 MPa. (This is a special order item.) ※ Optional differential pressure gauge sold
separately. ※ Always install an air dryer, super line filter, and super mist filter before the KSF series filters.
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter. (KSF2700C
~ 31800B) ※ Models KSF12900B ~ 31800B are built-to-order models. ※ Models KSF5000B ~ 31800B are subject to JBA 2nd class pressure vessel
regulation. ※ KSF2700C ~ 31800B are built to order. ※ Replacement period is not guaranteed. In addition, some parts may require replacement sooner
depending on the specific operating environment or operating conditions of the unit. ※ Legs on the KSF2700C, 3200C and 4000C are optional. ※ As the
construction of the Final Filter is different, it is not compliant with ISO14644-1 (F.S.209D) air purity class standard.

Item Model KSF 1000 1005 1200 1300 1700 2000 2700C 3200C
Air processing capacity  ※1 m3/min 10.6 12.8 13.8 17.3 20.0 27.6 32.0
Processed fluid Compressed air
Processing

0.05 ~ 0.98
Capacity

Compressed air pressure range(gauge pressure) MPa


Inlet air temperature range ℃ 5 ~ 60
Ambient temperature range ℃ 2 ~ 60
Adsorption by activated carbon fiber
dimensions specifications
Performance

Filtration method
Output oil concentration / Pressure loss MPa 0.003wt ppm(Remaining oil content 0.004mg/m3)/ 0.009
When to Period
1 year
replace element of use
Differential pressure High pressure side: Rp1/4, Low pressure side: M5 Rc 1/4
gauge connection size
Main

Piping connection size B・A Rc1 1/2・40 Rc 2・50 2 1/2・65 3・80


Mass kg 3.7 4.2 4.3 4.9 6.0 26 28
Model EKS 1000 1200 1300 1700 2000 1300
Element
No. of filter elements used qty. 1 2
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃ (PDP: 10 ℃ ), inlet oil concentration: 0.01 wt ppm (0.01
mg/m3). ※2 Model 150B can be configured to handle pressures of 2.94 MPa. (This is a special order item.) ※ Optional differential pressure gauge sold
separately. ※ Always install an air dryer, super line filter, and super mist filter before the KSF series filters.
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter. (KSF2700C
~ 31800B) ※ Models KSF12900B ~ 31800B are built-to-order models. ※ Models KSF5000B ~ 31800B are subject to JBA 2nd class pressure vessel
regulation. ※ KSF2700C ~ 31800B are built to order. ※ Replacement period is not guaranteed. In addition, some parts may require replacement sooner
depending on the specific operating environment or operating conditions of the unit. ※ Legs on the KSF2700C, 3200C and 4000C are optional. ※ As the
construction of the Final Filter is different, it is not compliant with ISO14644-1 (F.S.209D) air purity class standard.

Item Model KSF 4000C 5000B 6000B 7700B 10300B 12900B 15500B 20700B 31800B
Air processing capacity  ※1 m3/min 40.0 50.0 60.0 77.8 103.7 129.7 155.6 207.5 318.9
Processed fluid Compressed air
Processing

0.05 ~ 0.98
Capacity

Compressed air pressure range(gauge pressure) MPa


Inlet air temperature range ℃ 5 ~ 60
Ambient temperature range ℃ 2 ~ 60
Adsorption by activated carbon fiber
dimensions specifications
Performance

Filtration method
Output oil concentration / Pressure loss MPa 0.003wt ppm(Remaining oil content 0.004mg/m3)/ 0.009
When to Period
1 year
replace element of use
Differential pressure Rc 1/4
gauge connection size
Main

Piping connection size B・A 3・80 4・100 5・125 6・150 8・200 10・250
Mass kg 28 74 96 155 190 250 311 380
Model EKS 2000
Element
No. of filter elements used qty. 2 3 4 6 7 9 12 18
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃ (PDP: 10 ℃ ), inlet oil concentration: 0.01 wt ppm (0.01
mg/m3). ※2 Model 150B can be configured to handle pressures of 2.94 MPa. (This is a special order item.) ※ Optional differential pressure gauge sold
separately. ※ Always install an air dryer, super line filter, and super mist filter before the KSF series filters.
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter. (KSF2700C
~ 31800B) ※ Models KSF12900B ~ 31800B are built-to-order models. ※ Models KSF5000B ~ 31800B are subject to JBA 2nd class pressure vessel
regulation. ※ KSF2700C ~ 31800B are built to order. ※ Replacement period is not guaranteed. In addition, some parts may require replacement sooner
depending on the specific operating environment or operating conditions of the unit. ※ Legs on the KSF2700C, 3200C and 4000C are optional. ※ As the
construction of the Final Filter is different, it is not compliant with ISO14644-1 (F.S.209D) air purity class standard.

ORION
Clean Air System 60
2 Super Filter "DSF/LSF/MSF/KSF"
□ External Dimensions External Dimensions (Units:mm)
DSF A B C L
● DSF75B ● DSF200B ● DSF400-1/404/500/700-1/850
75B
● DSF150B ● DSF250B ● DSF1000-1/1005/1200/1300-1 237 92 205 300 min.
150B
B 200B 370 min.
290.5 130 253
125
90

250B 400 min.


400-1 536 160 452
550 min.
404 557 466

110
B B 500 588 495 680 min.
700-1 618 170 526.5 710 min.
850 673 580 770 min.

A
C
1000-1 726 634.5

L
920 min.
A

1005 747 649


C

A
L


C


1200 799 173 700 1060 min.

178
PRESS
TURN

1300-1 819 721 1080 min.


Floor O S

2700C
Floor
3200C (1511)
フィルター関連

Floor 590 575 1300


2. Air Filter

4000C
5000B
B (1735) 640 630
● DSF2700C/3200C/4000C 6000B 1500
※ When mounted on optional legs. 7700B (1757) 680 682
  (Part Number 02101762010) 10300B (1992) 790 810 1700
● DSF5000B/6000B/7700B
12900B (2102) 970 987
● DSF10300B/12900B 1800
● DSF15500B/20700B/31800B 15500B (2142) 1010 1038
20700B (2252) 1060 1089 1900
31800B (2391) 1100 1140 2000
A
L

FD2−NC−G*

P R E S S
T U R N

O S

Floor
PCD. C

□ External Dimensions External Dimensions (Units:mm)


LSF A B C L
● LSF75B ● LSF200B ● LSF400-1/404/500/700-1/850/1000-1/1005
● LSF150B ● LSF250B ● LSF1200/1300-1/1700/2000-1 75B
237 92 205 300 min.
150B
B 200B 370 min.
125

290.5 130 253


90

250B 400 min.


400-1 536 160 452
550 min.
110

404 557 466


B B
500 588 495 680 min.
700-1 618 170 526.5 710 min.
A

850 673 580 770 min.


C

1000-1 726 634.5


A

920 min.
C

1005 747 649


L


C


178

PRESS
TURN
1200 799 700 1060 min.
1300-1 819 173 721 1080 min.
Floor
1700 913 814 1180 min.
O S

Floor
Floor
2000-1 976 878 1400 min.
2700C1
B 3200C1 (1511) 590 575 1300
● LSF2700C1/3200C1/4000C1 4000C1
※ When mounted on optional legs.
5000B1
  (Part Number 02101762010) (1735) 640 630
6000B1 1500
● LSF5000B1/6000B1/7700B1
● LSF10300B/12900B 7700B1 (1757) 680 682
● LSF15500B/20700B/31800B 10300B (1992) 790 810 1700
12900B (2102) 970 987
1800
15500B (2142) 1010 1038
20700B (2252) 1060 1089 1900
A

31800B (2391) 1100 1140 2000


L

FD2−NC−G*

P R E S S
T U R N

O S

Floor
PCD. C

ORION
61 Clean Air System
□ External Dimensionss External Dimensions (Units:mm)
MSF A B C L
● MSF75B ● MSF200B ● MSF400-1/404/500/700-1/850/1000-1/1005
75B
● MSF150B ● MSF250B ● MSF1200/1300-1/1700/2000-1 237 92 205 300 min.
150B
B
B 200B
364 130 253
370 min.
250B 400 min.
90

125 400-1 536 160 452


550 min.
404 557 466

110
B 500 588 495 680 min.
700-1 618 170 526.5 710 min.
850 673 580 770 min.

A
1000-1 726 634.5
920 min.

C
1005 747 649

L
A

1200 799 700 1060 min.


C



1300-1 819 173 721 1080 min.

178
A
C

1700 913 814 1180 min.


L

PRESS
TURN

Floor O S
2000-1 976 878 1400 min.
Floor 2700C1
3200C1 (1511) 590 575 1300
Floor

2. Air Filter
4000C1
5000B1
(1735) 640 630
B 6000B1 1500
● MSF2700C1/3200C1/4000C1 7700B1 (1757) 680 682
※ When mounted on optional legs. 10300B (1992) 790 810 1700
  (Part Number 02101762010) 12900B (2102) 970 987
● MSF5000B1/6000B1/7700B1 15500B (2142) 1010 1038
1800
● MSF10300B/12900B 20700B (2252) 1060 1089 1900
● MSF15500B/20700B/31800B 31800B (2391) 1100 1140 2000
A
L

FD2−NC−G*

P R E S S
T U R N

O S

Floor
PCD. C

□ External Dimensions External Dimensions (Units:mm)


● KSF150B ● KSF200B ● KSF400/404/500/700/850/1000/1005 KSF A B C L
● KSF250B ● KSF1200/1300/1700/2000 150B 232 92 199 300 min.
200B 370 min.
281.5 130 244
B 250B 400 min.
125
90

400 307.5 160 224


550 min.
404 327 235
B
110

B 500 362 269 680 min.


700 389.5 170 298.5 710 min.
A

850 447 354 770 min.


C

1000 497.5 406.5


920 min.
1005 515 417
A
C

L
L

Floor 1200 573 474 1060 min.


C

1300 590.5 173 493 1080 min.


1700 687 588 1180 min.
Floor
2000 747.5 650 1400 min.
Floor
2700C
3200C (1511) 590 575 1300
● KSF2700C/3200C/4000C B
4000C
※ When mounted on optional legs.
  (Part Number 02101762010) 5000B
(1735) 640 630
● KSF5000B/6000B/7700B 6000B 1500
● KSF10300B/12900B 7700B (1757) 680 682
● KSF15500B/20700B/31800B 10300B (1992) 790 810 1700
12900B (2102) 970 987
1800
15500B (2142) 1010 1038
20700B (2252) 1060 1089 1900
A

31800B (2391) 1100 1140 2000


L

Floor
PCD. C

ORION
Clean Air System 62
2
Super Filter

Options
□ Super Filter, Clean Air Filter Optional Equipment Part Number Nomenclature
Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm the
proper part number when making orders.
Product number Part Number of Optional Equipment

MSF400-1 + 1st digit   2nd digit   3rd digit   4th digit   5th digit   6th digit

1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit
0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard
1 ・Includes differential 1 ・Rated for outdoor use 1 ・Export packaging 1 ・Anchor bolt A 1 ・Test manual included
pressure gauge
2 ・Includes 2 ・Test
Inspection results chart
2 ・Includes indicator 2 ・Custom color 2 ・Anchor bolt B
Certificate included
・Includes differential
3 ・High-Concentration 3 ・Anti-rust treated 3 ・Anchor bolt C 3 ・Photo
Oil Removal Element 3 ・Includes
pressure gauge
indicator
for outdoor use 4 ・Export packaging ・Test manual included
4 ・Rated
フィルター関連

・Includes Inspection 4 ・Anchor bolt D 4 ・Test results chart


・Custom color
2. Air Filter

Certificate included
for outdoor use 5 ・Export packaging
5 ・Rated 5 ・Test manual included
・Meets Chinese Pressure 5 ・Anchor bolt E
・Anti-rust treated ・Photo
Vessel Code
・English documentation ・Test results chart
6 ・Custom color 6 ・Includes Inspection 6 ・Anchor bolt F 6 included
・Anti-rust treated Certificate ・Photo
・Test manual included
・Rated for outdoor use
7 ・English 7 ・Test
documentation results chart
7 ・Custom color ・Export packaging included
・Anti-rust treated ・Photo
8 ・English documentation
Notes: ・Part numbers for optional equipment are 6 digits.   ・Please consult with your dealer regarding options not listed in the above chart.
・When specifying colors via Mansell numbers, a color sample is necessary.

□ Model Numbers and Details for Super Filter and Clean Air Filter Optional Parts
Optional Item Description Compatible Models
LSF・KSF・DSF (all models)
Includes differential pressure ・Differential pressure gauge is included. (Customer installation All MSF models except for MSF200B, 250B. All models of medium-
gauge required.) pressure filters (Includes MFH)
・Life-Indicator removed. Includes differential pressure gauge. MSF400-1 ~ 2000-1
Outdoor Operation Spec All 2700C1 ~ 31800B models
・Special Leg Coating, SUS Bolts Life Indicator changed to Differential Pressure Gauge on MSF models only.
Custom Colors ・Please specify Munsell No., or JPMA (Japan Paint All 2700C1 ~ 31800B models
(We don't coat to custom
user-specified thicknesses.)  Manufacturers Association) No. (Attach color sample.) (Legs only)
・Alcohol wipe-down of body and inside-housing
Degreasing Processing (All models)
・Flange Gasket: Teflon
Packaging for Export ・Packaged in plywood (Plywood sided) (All models)
Inspection Certificate Included ・Body and Housing Inspection All models excluding 75B ~ 250B and medium pressure filters.
Meets Chinese Pressure ・Required paperwork and English documents, etc. 2700B ~ 31800B, 5000B1 ~ 7700B1 (C1 is compatible with B.)
Vessel Code
English Specifications ・Machine Plates, English Operation Manual (All models)
Anchor Bolts A ・SS grade stainless steel L-type
Anchor Bolts B ・SS grade stainless steel Hole-In Anchor
Anchor Bolts C ・SS grade stainless steel, Chemical Anchor
All 2700C1 ~ 31800B models.
Anchor Bolts D ・SS grade stainless steel L-Type
Anchor Bolts E ・SUS grade stainless steel Hole-In Anchor
Anchor Bolts F ・SUS grade stainless steel, Chemical Anchor
Inspection Manual ・Document Produced by ORION.
Test Results Chart ・Document Produced by ORION. All Models (Process photographs not included.)
Photograph ・Photos of finished equipment (of designated views of the equipment)
Models 400-1 ~ 31800B excluding MSF models. (DSF2000 not
Element Life Indicator ・Element Life Indicator Factory Installed equipped.), excluding medium pressure filters.

□ Compact Filter Tie Rod Connection Tie rods (2 pcs)

and Bracket(75B ~ 250B)


Hex nuts (4 pcs)
Tie rod set contents Flat washers (4 pcs)
Bracket set contents Spring washers (4 pcs)
O-ring (1 pc per filter unit)
Brackets (2 pcs), assembly guide
A
※ The bracket set includes the tie rod set.
G C G D
Bracket ● External Dimension (Units:mm)
H

※T
 he following part numbers are for the Blanket Set. (The Blanket Set contains the
Tie-Rod Set.)
E

2-φF
Model Filter units Part number A B C D E F G H
1 03101363010 120 97 27
75B
Tie rod 2 03101363020 210 189 119 60.5 51.5 7.2 25 10
150B
3 03101363030 305 281 211
B 1 03101373010 160 135 39
200B
O-ring 2 03101373020 290 265 169 80 59 9.2 36 12
250B
3 03101373030 420 395 299

□ Super Filter Anchor Bolt Compatibility Chart


Model Type L Type Hole-in Chemical
DSF・LSF・MSF・KSF
M16 × L200 3 pcs. M16 × L120 3 pcs. M16 × L160 3 pcs.
2700C1 ~ 31800B
ORION
63 Clean Air System
2 Choosing the Right Filter
□ Air quality will differ depending on the type of contaminants present at the filter inlet. System
construction of a clear air line may be required depending on the suitable combination of components.
(If the type of contaminant present at the inlet changes, the change on the outlet side will be proportional.)
Please make your system line filter choice based on the table below.
Performance Specification Chart
Particulate size
0.01 μ m 1μm 5μm
Remaining oil content
0.01 mg/m3(0.01 wt ppm) Super Mist Filter
MSF Series
0.1 mg/m3(0.08 wt ppm)

1 mg/m3(0.83 wt ppm)

5 mg/m3(4.2 wt ppm)

2. Air Filter
25 mg/m3(20.8 wt ppm)
Super Line Filter Super Drain Filter
― LSF Series DSF Series
※ Regarding remaining oil content, please confirm the inlet conditions of the filter in question.

Making the right model choice


Choose a model that allows plenty of leeway in capacity.

(Common with DSF, LSF, MSF, and KSF models)


Desired capacity ■ Pressure correction coefficient (inlet pressure)
Air processing
capacity ≧ Pressure correction Pressure (MPa) 0.2 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.98 1.08 1.18 1.27 1.37 1.47 1.57
coefficient Pressure correction coefficient 0.38 0.49 0.62 0.75 0.87 1.0 1.06 1.12 1.17 1.23 1.28 1.32 1.37 1.41 1.46

Super Filter Operating Ranges


Item DSF LSF MSF KSF
75B~250B 0.05~1.57
400~2000 0.1~0.98 0.05~0.98
Pressure
Operating Range

2700C~7700B 0.20~0.98 0.1~0.98 0.05~0.98


[MPa]
10300B 0.20~0.98 0.05~0.98
12900B~31800B 0.29~0.98 0.20~0.98 0.05~0.98
Pressure Fluctuation [MPa/min] 0.34 or lower
Inlet Air Temperature [℃] 5~60
Inlet Air Pressure Dew Point [℃] - 10 or lower
Inlet Air Oil Concentration [wt ppm] - 3 or lower 0.01 or lower
Filter Element Differential Pressure [MPa] 0.02 0.07 -
Replacement
Period※ Maximum Operating Period 1 year
※ The filter element replacement period will depend on operating conditions and is not a warranted value. ※ Can not be operated under reverse pressure.
  There will not be a large pressure loss. The filter element can be deteriorated even if there is no differential pressure, and should be replaced after one year at the latest.

Air Compressor Classification and Discharged Contaminant Type Table (General guideline)
Contaminant Size (Reference guideline)
Air Compressor ①Lubricated Reciprocal Pump ②Lubricated Screw Pump ③Oil Free
(Screw and turbo types, etc.)
0.01 μm 0.1 μm 1 μm 10 μm
Flow on
piping wall
surfaces

Typical
Compression
Generic name of models
Method
Air compression from Compression from that don't use lubrica-
reciprocating move- the movement of 2 tion. Includes models
Water
Vapor 液状水
Water
Droplets
ment of a piston rotating rotors where the compression
method uses water, etc.,
instead of lubricating oil.

Dust Tar Little Minerals, Carbon


Type of Liquid Oil Liquid Oil Little
液状油
Oil Mist Oil
Oil Oil Mist Oil Mist (Substances contained Oil Vapor Mist
Contaminant Oil Vapor Oil Vapor in the intake air)
Water Liquid Water (Water droplets) and Moisture
High discharge There are a variety Since these don't
temperature and a of contaminants, operating with lubri-
Air Characteristics variety of contami-
nant types due to
however there is
some collection of
cating oil, most of
the contaminants
the use of high lubrication, so there are dust. Dust (Mineral/Carbon/Tar)
viscosity lubrication is little dust.

ORION
Clean Air System 64
2
Final Filter That Meets Air Purity Class 3・5 Specs. (Compressed air ultra purification equipment)

Final Filter "OFF/OFH Series"


OFF-025 ~ 100-04-A(ISO14644-1 class 5)
OFH-025 ~ 100-04-A(ISO14644-1 class 3)
Gives you highly clean air
Air processing capacity: 0.26 ~ 1.06 m3/min Element
Housing
OFF-100-04-A FF/FH-100-A
OFF-050-04-A FF/FH-050-A
Features OFF-025-04-A FF/FH-025-A
1.Ultra filtration to 0.5 μm
2.Casing constructed of polished stainless steel, filter
elements are made of PTFE membrane or fiberglass.
3.Comes standard with outlet particle flow measurement port.

□ Specifications
フィルター関連
2. Air Filter

OFF-(class 100) OFH-(class 1)


Item Model
025-04-A 050-04-A 100-04-A 025-04-A 050-04-A 100-04-A
Air processing capacity ※1 m3/min 0.26 0.53 1.06 0.26 0.53 1.06
Processed fluid Compressed air
Processing

0.05 ~ 0.93
Capacity

Compressed air pressure range (gauge pressure) MPa

Inlet air temperature range ℃ 5 ~ 80


Ambient temperature range ℃ 2 ~ 60
Output air purity class ※2
specifications
Performance

ISO14644-1・class 5(F.S.209D class 100) ISO14644-1・class 3(F.S.209D class 1)


Initial pressure loss MPa 0.005 or less
When to replace element 3000 hours or 1 year, whichever comes first
Main Piping connection size Rc1/2
dimensions
Mass kg 1.8 2.2 3.0 1.8 2.2 3.0
Model FF-025-A FF-050-A FF-100-A FH-025-A FH-050-A FH-100-A
Element
No. of filter elements used 1
Composition

Filter media Fiberglass, Polypropylene PTFE membrane, Polypropylene


Housing Stainless steel (SUS304, polished)
O-ring Silicon rubber
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) ※2 Purity class in ( )
indicates the amount of particulate contained in 1ft3(cubicfeet) of air. Please see page 11 regarding F.S.209D. ※ Conditions of air to be processed should be
as follows: Inlet air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃, inlet oil concentration: 0.05 wt ppm or less. ※
Comes standard equipped with measurement joint. ※ Swagelock fittings are also available and sold separately.

                
Clean Air System □ External Dimensions
(147) ● External Dimensions (Units:mm)
50 OFF・OFH L1 L2 L
2-M6×1.0 Clamp 025-04-A 134 200 min. 117
050-04-A 196 300 min. 179
A B C D E C G
(Face-to-face

100-04-A 317 550 min. 300


Dimension)
(125)
95

39 mm
or less

D F C E G
Measurement
A: Line filter Port
B: Refrigerated air dryer 2-Rc1/2
(20)

C: Line filter
D: Mist Filter
E: ACF Filter
F: Heatless air dryer
L1

G: Final Filter
L

※ For blower air use, be careful when installing valves and


L2

other piping after the final filter.

Making the right model choice φ89.1


Floor
Choose a model that allows plenty of leeway in capacity.

Desired capacity ■ Pressure Correction Coefficient (inlet pressure)


Air processing
capacity ≧ Pressure correction Pressure (MPa) 0.2 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.93
coefficient Pressure correction coefficient 0.38 0.49 0.62 0.75 0.87 1.0 1.06 1.12 1.15

ORION
65 Clean Air System
2
Membrane Type Final Air Filter that meets Class 3 Purity Standards and below (Membrane type compressed air purification equipment)

Membrane Type Final Filter "OPF Series" Patented

OPF200/500(ISO014644-1 Class 3)
Air purity class ISO14644-1 Class 3 (F.S.209D Class 1) fine particulate removal

Features
1.Very fine particle filtration
2.Compact and lightweight
3.Easy maintenance
  Easy to replace filter cartridge

OPF200
□ Specifications OPF500

Item Model OPF 200 500


Air processing capacity ※1 L/min 200 500

2. Air Filter
Processed fluid
Performance Processing

Compressed air
specifications Capacity

MPa
Compressed air pressure range (gauge pressure) 0.05 ~ 0.98
Operable temperature range ℃ 5 ~ 50
Purity Class ※2 ISO14644-1 Class 3 (F.S.209D Class 1)
Initial pressure loss MPa 0.02
Head Die cast zinc Die cast aluminum
Materials

Body Polycarbonate resin


Hollow fiber membrane Polypropylene resin
Potting material Polyurethane resin
Inlet/outlet connection Rc1/4 Rc1/2
Mass kg 0.4 0.5
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) ※2 Please see page 11
regarding F.S.209D. ※ Conditions of air to be processed should be as follows: Inlet air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric
pressure: -17 ℃, inlet oil concentration: 0.05 wt ppm or less. ※ When using the final filter, make sure the supplied air is dry, and is free of water droplets and
oil mist. ※ This equipment should not be used with air that is adulterated with corrosive gases, organic solvents, etc., nor in an environment that contains such
compounds. ※ Regarding bacteria removal performance of (LRV ≧ 7), please consult with your Orion dealer.
            
 □ External Dimensions(Units:mm)
Clean air system flow ● OPF200 2-6.4 mm×11.4 mm ● OPF500 2-6 mm × 10 mm
oblong holes oblong holes
66.8 44 40 84
80 φ79
18

63
12

φ62 55 45
40
28
20

A B C D
12

16
168

Bracket Bracket
140

E B

A: Line filter
B: Mist filter
C: Fine dryer
D: Final filter Drain
E: Heatless air dryer
※ Brackets sold separately. Drain
Use at pressures of 0.98MPa and below.
Operation at higher pressures may damage
the filter and lead to the risk of injury.

Making the right model choice


Choose a model that allows plenty of leeway in capacity.

Desired capacity ■ Pressure Correction Coefficient (inlet pressure)


Air processing
capacity ≧ Pressure correction Pressure (MPa) 0.2 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.98
coefficient Pressure correction coefficient 0.38 0.49 0.62 0.75 0.87 1.0 1.06 1.12 1.17

ORION
Clean Air System 66
2
1.57 MPa Medium Pressure Clean Air Filter (Medium pressure compressed air purification equipment.)

Medium Pressure Spec. Filter "DFH/LFH/MFH/KFH Series"


DFH/LFH/MFH/KFH600 ~ 2900
1.57MPa
Working Air pressure: 1.57 MPa High
Air processing capacity: 5.7 ~ 29.0 m3/min pressure
compatible
Inlet air temperature: 5 ~ 60 ℃

Features
1.A lineup that includes 4 series of filters and a total of 20
different models which provide water droplet and solid MFH600 MFH2900
particulate removal, solid particulate removal, oil mist
removal, or odor elimination.
2.Our tie-rod filter stacking system saves piping space.
(Tie-rods sold separately.)
フィルター関連
2. Air Filter

□ Specifications
Water droplet / particulate removal: DFH, Particulate removal: LFH, Oil mist removal: MFH, Odor removal: KFH
Item Model
600 900 1400 1900 2900
Air processing capacity ※1 ※2 m3/min 5.7 9.6 14.6 19.0 29.0
Processed fluid Compressed air
Processing
Capacity

Compressed air pressure range (gauge pressure) MPa 0.05 ~ 1.57


Inlet air temperature range ℃ 5 ~ 60
Ambient temperature range ℃ 2 ~ 60
Substance filtered ・ Collection DFH: ≧ 5 μ m particulate, water droplet・99 % (water droplet separation efficiency)・- LFH: ≧ 1 μ m particulate・99.999 %・-
dimensions specifications
Performance

efficiency・Output oil concentration MFH: ≧ 0.01 μ m fine particulate・99.999 %・0.01 wt ppm KFH: oil vapor・-・0.003 wt ppm (Remaining oil content 0.004 mg/m3)
Initial pressure loss MPa DFH: 0.005 MPa, LFH: 0.005 MPa, MFH: 0.01 MPa, KFH: 0.009 MPa
When to replace element MPa 1 year or when differential pressure reaches 0.07 MPa (0.02 for DFH model), whichever comes first
Piping connection size Rc1 Rc11/2 Rc11/2 Rc2 Rc2
Differential pressure gauge connection size Rc1/4
Main

Drain port size Rc1/4 G1/4


Mass kg 2.1 5.0 6.0 6.5 9.0
Element ※3 EDS,ELS,EMS,EKS 400 700 1000 1300 2000
Auto drain trap ※4 DFH, LFH, MFH: Built-in, KFH: no auto drain trap DFH, LFH, MFH: external (included). KFH: no auto drain trap
Differential pressure gauge ※5 MFH: included, DFH, LFH, KFH: optional equipment
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) ※2 Processing air conditions:
pressure: 1.57 MPa, temperature: 32 ℃, oil concentration: 3 wt ppm (for L and M models), 0.01 wt ppm (for K models). ※3 Used in our Super Filter line of
filters. ※4 Internal type is model NH-503MR, external type is model NH-503SR-15A. ※5 Model DGX-50B. ※ All models are configured for use with our tie-rod
filter stacking system. Bracketing hardware is available by special order. ※ Replacement period is not guaranteed. In addition, some parts may require
replacement sooner depending on the specific operating environment or operating conditions of the unit.

□ External Dimensions ● External Dimensions (Units:mm)


● LFH,DFH,KFH ● MFH600∼1400 ● LFH,DFH,KFH
B A(Including
● 600∼1400 ● MFH1900,2900 ● 1900,2900 Model A B C L
plug)
B B 600 279.5 130 252.5 400 min. 290.5
LFH 900 360.5 320.5 710 min. 371.5
MFH 1400 468.5 428.5 920 min. 479.5
178
A
C

DFH 1900 718.5 678.5 1080 min. 729.5


L

2900 875.5 835.5 1400 min. 886.5


Floor 600 270.5 130 243.5 400 min. 281.5
KFH600∼1400
900 351.5 311.5 710 min. 362.5
A
C

A
L

KFH 1400 459.5 419.5 920 min. 470.5


178
1900 580.5 540.5 1080 min. 591.5
2900 737.5 697.5 1400 min. 748.5

Floor
Floor

MFH600∼1400

Making the right model choice


KFH1900,2900

Choose a model that allows plenty of leeway in capacity.

Desired capacity ■ Pressure Correction Coefficient (inlet pressure)


Air processing
capacity ≧ Pressure correction Pressure (MPa) 0.98 1.08 1.18 1.27 1.37 1.47 1.57
coefficient Pressure correction coefficient 0.80 0.84 0.87 0.91 0.94 0.97 1.0

ORION
67 Clean Air System
2
Optimum filter element pressure management (differential pressure gauge)

Differential Pressure Gauge "DG" Element Life Indicator


DG-50(A)/DG-50(B) /DG-50(D)
Differential pressure display range: 0 ~ 0.15 MPa
DG-50
Features
Measures the difference in pressure between a filter's
inlet and outlet in a single gauge.

□ Specifications
Item Model DG-50(A) DG-50(B) DG-50(D)
Maximum operating pressure

2. Air Filter
MPa 1.0 1.6 1.0
(gauge pressure)
Differential pressure display range
MPa 0 ~ 0.15
(gauge pressure)
Connection R1/4
Outside dimensions
mm φ70×43
(outside diameter x depth)
Mass kg 0.5
Nylon tubing O.D.: φ4 mm × L1000 mm
Included
Straight coupler R1/4×φ4 mm (for tubing)
parts
Elbow coupler R1/4×φ4 (for tubing) M5×φ4 (for tubing)
LSF- 2700C1,3200C1,4000C1, 75B
400-1,500,700-1,850,1000-1,1200
MSF- 5000B1,6000B1,7700B1, 150B  
※ 75B not on KSF models. 1300-1,1700,2000-1
KSF- 10300B,12900B,15500B, 200B
Applicable DSF- 20700B,31800B 250B ※ 1200,1700 not on DSF models.
model LFH
MFH
― 600,900,1400,1900,2900 ―
KFH
DFH
Part Number 03A30984010 03A30985010 0A000338010
※ When ordering, please specify the model name. ※ Please contact us for guaranteed performance specifications.

Element Life Indicator


Indicator Lamp That Tells When Filter Element Needs Replacing
Super Filter
Comes standard on models MSF400-1 and above
(Does not work with models 250B and below.)
Available as optional equipment on models
LSF/KSF/DSF400-1 models and above.
(Does not work with models 250B and below.)

Judging when to change filters has become more difficult due


to the evolution in air compressors and the fact that oil from
Element Life Indicator
them is in the form of mist. ORION has started a new era in
element management with a suggested replacement time of
around 8,000 hours.

ORION
Clean Air System 68
3
Drain Processing Equipment

Drain Master Ⓡ(ODF,OWD,OWC,OWM)


Why Drain Processing Equipment is Necessary Maximum Drainage Volume(L/h)
(1)The Law P l e a s e  c a l c u l a t e  y o u r  m a x i m u m  d r a i n a g e
According to the Water Pollution Control Law, it is illegal requirementsusingtheformulabelow:
to discharge untreated drainage from air compressors. CompressorDischargeVolume × 60 ×
(2)Regulation Standard (m3/min)
1
The Japanese national standard for compressed {(WaterContentofAiratInlet)―(WaterContentofDriedAir)} ×
1000
air drain water that can be discharged is that     (g/m )         (g/m )
3 3

which has an oil concentration of 5 mg/L or lower.


(3)Concentration Conditions
On average, drainage from screw type compressors ●C ompressor Discharge Air Quantity: Atmospheric
has an oil concentration of 30-50 mg/L. PressureConversion
●A irMoistureContentatInlet:InstallationinPlacewithSummer
Merits of adopting the Drain Master (Calculation Based on the Medium Duty OWC Model) SeasonConditions(Airtemperatureis30℃ ,relativehumidity
LargeReductionsinDrainProcessingExpenses is70%,thereforethemoisturecontentis21.2g/m³.)
Comparison of costs to treat100 L/day of drainage ●M oistureContentofDriedAir:Atapressureof0.69MPa,
usingtheDrainMasterorhavingthedrainagemanaged
ODF5-W1 dewpointof10 ℃ ,thereforethemoisturesaturationis
ODF5-W1
1.37g/m³.
bya3rdpartyindustrialwastetreatmentcompany:
●S pringandautumndrainagerequirementsareapproximately
1/2ofwinterrequirementsand1/3ofsummerrequirements.
60,000

50,000

Drain Water
Cost (¥)

40,000

30,000

20,000
¥600,000 88%
Savings
10,000
Drain Processing

¥72,000
3.ドレン処理装置関連

0
3rd Party Drain Master
Waste Treatmen Running Costs
※ Calculation based on 3rd party industrial waste treatment costs of Before Before
After After
¥25/L, and the running operational cost (for parts and consumables) of Processing Processing
Processing Processing
the Drain Master of ¥30/L (OWC model, oil concentration of 150 mg/L.)

2. Model Suggestion Based on Air Compressor


前処理 Output and後処理
前処理 Drain Processing
後処理 Method
For other drain water properties, see
Compressor(KW) 15 ~ 22 37 55 75 150 300 ~ 720 Peripheral Equipment on page 71.
ODF5 OWD10
ODF5-W1

Demulsification Sheet
Method +
Desiccant Air ransport 前処理 後処理

OWD10 + OWL8 ・Gravity Type Oil/Water


Separation Tank
 OWT350
・Low Concentration Unit
(From drain water) with Cohesion Treatment
Relevant
Model
+ +  OWH20-GB(H)
Activated Carbon Type ・Activated Carbon Type
Compatibility Low Concentration Unit
Low Concentration Unit
 OWL8-K(H)
・Treated Effluent Inspection
Tank
 OWSK7 P.72
OWC75 OWC150
Electrocoagulation
+
Method
Desiccant Air
Transport
OWC75 OWM30 OWC75 OWM30

(Strong Electrolysis) (Strong Electrolysis) ・Gravity Type Oil/Water


Medium duty Heavy Duty Medium duty Heavy Duty

OWH20 + OWC75 OWH20+OWC150 Separation Tank


 OWT350
・Low Concentration Unit
Relevant with Cohesion Treatment
Model
(From drain water)  OWH20-GB(H)
Strong Electrolysis + + ・Activated Carbon Type
Compatibility Low-Concentration Unit
 OWL8-K(H)
・Treated Effluent Inspection
OWC75 OWM30 OWC75 OWM30
Medium duty Heavy Duty Medium duty Heavy Duty

Tank
 OWSK7 P.72
Demulsifying Agent OWM30 OWM60,90,160
+
Activated Carbon
Method + Same as Above
Other
Under Natural Flow
OWC75 OWM30 OWC75 OWM30
Medium duty Heavy Duty Medium duty Heavy Duty

・Fordrainwaterprocessing,notethatperipheralswhichcanbecombinedwilldifferdependingondrain
waterproperties.See,"SystemRecommendationsAccordingtoDrainProperties"onpage71fordetails.
・TheODFisahandyfilter-typedrainwaterprocessingunitand,assuch,doesn'tincluderelevantequipment
compatibilityinformation.

ORION
69 Clean Air System
Processing Drain Water
Method Resistance Ease of
Ease of Compatibility
(Drain Installation (Related to
Replacing Corresponding Model
Consumables
transport) nearby units)
Pico-Drain Ⓡ Oil and Water Separation from Compressed Air Condensate (Filter Type Condensate Processing Equipment)
Filter Type Drain Processing Equipment - Pico-Drain Ⓡ "ODF" Patented
Demulsification Sheet + Desiccant

ODF5-W1/ODF5-W2 Simple is Best

A New Concept in Ecological Friendliness


Lightest in the Industry
Most space-saving in the
industry

(No Electricity Required, Lightweight, Space Saving, Energy Saving)


No power source required・
Energy saving

Concentration After Processing: 5 mg or less (of hexane extracts)


Applicable compressors: Screw type or Reciprocal type, 22 kW and below.
Uses fully adsorbent
elements
(Air transport)

Filter cartridges can be


changed by anyone in just 3 Highly versatile

Features ODF5-W1 min. per cartridge. Many possible applications


Functional in an unlimited

○ ― ◎
number of drain processing

1.No Electricity Required! And therefore Light Weight,


systems

Space Saving, Energy Saving.


  Thanks to our non-electric design, the main unit
weighs in at only 10 kg. (ODF5-W1 model)
  Can be wall mounted, thus requiring zero floor space.
  Running cost is just ¥6.3/L.
2.Replaceable filter element design
  Anyone can replace the elements easily and reliably.
  Filter element replacement in only 6 minutes.
  Can easily be done during a lunch break. Pre-processor Main-processor

3.Suitable for many applications


  Meets requirements of installations that have infrequent operating rates.
  Can be added to existing installations for preprocessing.
Oil and Water Separation from Compressed Air Condensate -- Drain Master Ⓡ (Compressed air condensate processing equipment)
Drain Processing Equipment - Drain Master Ⓡ "OWD"

3. Drain Processing
Patented

Medium duty model OWD10 / Cold climate model OWD10-H


Meets Water Pollution Control Law effluent standard. Potential
for greatly reduced condensate treatment costs.
Main-processing concentrations below 5 mg/L (hexane content)
Applicable compressors: Screw type or Reciprocal type, 37 kW and below.
〃 ○ ○ ○ Features
1.No electric power source required, light weight, space saving (50
% smaller compared with previous models)
P.72   Main unit does not need electricity.
  Running cost: ¥5.3/L
2.Easy filter replacement
  Filters in each tank can be replaced and sent back to the factory.
  Lower amount of material to be disposed of by the user. OWD10 OWD10-H
3.Cold climate lineup available. (OWD10-H)
  Can process air in temperatures as low as - 10 ℃ without drainage freeze
Oil and Water Separation from Compressed Air Condensate -- Drain Master Ⓡ (Compressed air condensate processing equipment)
Electrocoagulation + Desiccant

Drain Processing Equipment - Drain Master Ⓡ "OWC" Patented

Medium duty models OWC75・150/Cold climate models OWC75-H・150-H


(Air transport)

Meets Water Pollution Control Law effluent standard, greatly


reduces condensate treatment costs.
△ ○ ○ Post-processing concentrations below 5 mg/L (hexane content)
Applicable compressors: Screw type or Reciprocal type, 75 kW・150 kW and below.

P.72 Features
High efficiency filter material. Compatible with screw and reciprocal OWC75
Medium duty
compressors. Separates out mineral oils, synthetic oil emulsions,
yielding clean water. (Hexane concentration less than 5 mg/L)
Oil and Water Separation from Compressed Air Condensate -- Drain Master Ⓡ (Compressed air condensate processing equipment)
Demulsifying Agent + Activated Carbon + Other

Drain Processing Equipment - Drain Master Ⓡ "OWM" Patented

Heavy duty models OWM30 ∼ 160


Meets Water Pollution Control Law effluent standard, greatly reduces
condensate treatment costs.
(Under natural flow)

Post-processing concentrations below 5 mg/L (hexane content)


Applicable compressors: Screw type, 720 kW and below.
△ ○ △ Features
1.Energy saving models that require no power source
No electric moving parts -- perfect for outdoor use.
P.72 (Excluding cold-climate models)
2.High capacity separation and adsorption tanks in one compact design
 Separation and adsorption tanks are built into one unit for easy
installation. OWM30 Heavy duty
3.Filter can be changed on-site.
4.Cold-climate models are built-to-order items.

ORION
Clean Air System 70
3
Drain Processing Equipment

Drain Master Ⓡ (OWD/OWC/OWM)


DRAIN MASTER Ⓡ Peripheral Equipment
Chart of System Considerations According to Drain Properties Amount of Drainage Per Month
350.0

Theoretical Oil Concentration (mg/L)


Gravity Separation Suitability

Drainage Flow Rate(L/hr)


300.0
Good Average Poor
250.0
Low ① ① ③ 200.0
Average oil
concentration 150.0
throughout
Average ①② ①②③ ③④
the year 100.0
High ② ②④ ④ 50.0

※ How to Use this Chart 0.0


Month: Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Model selection example:
Average yearly oil concentration: High. Gravity
separation suitability: Good. In this case, model ②
would be indicated as the most economical and
best performing choice. A more precise calculation
based on your specific needs is possible. Please
consult your dealer for further information.
Drain Processing
3.ドレン処理装置関連

System Diagram Untreated drain water Treated water out


OOWC/OWM model Drain Master
Micro-mist Filter
Air tank Line Filter
Air dryer Oil concentration: 5mg/L or less Activated Carbon Type,
Gravity type oil/water separation tank Low Concentration
Output Unit

OWT
Air compressor
Check OWL
valve
Cohesion treatment, low concentration output unit
(Electrolyzed coagulation separation)

Treated Effluent
Air compressor Check valve Inspection Tank
OWH
Coagulation of highly emulsified drainage for
easy adsorption for further cost savings.

OWSK7
OWT OWH
Drainage pit

DPA4 Pump-up unit


(For use with a drainage pit)
※ The Pico Drain is not part of this system example.

ORION
71 Clean Air System
3
DRAIN MASTER Ⓡ Peripheral Equipment

Drain Processing System Related Equipment "OWT/OWH/OWL/OWSK"


Equipment and model selection should be conducted by knowledgeable and experienced personnel.
When choosing equipment, in addition to referring to this catalogue, be sure to match its intended purpose
and the way it is to be used with the machine's specifications and performance abilities.
Oil concentrations will differ according to the season. Please refer to the graph below for typical oil
concentrations throughout the year.
Calculation of drainage concentration may vary depending on the collection day or district. We can offer
suggestions regarding existing and newly established solutions. Please contact us for details.

DRAIN MASTER Ⓡ Peripheral Equipment

Gravity Type Oil/Water Separation Tank Activated Carbon Type, Low Concentration
Output Unit OWL8-K Series
・All stainless steel construction
・OWL8-K(No electric power required)
・No electric power source require
・OWL8-KH(Cold climate model, single phase 200V)
Easily separated surface oils
Even lower concentration
and emulsified drainage are
levels of drainage previously
treated by gravity separation.
processed by the Drain
By employing this pre-stage
Master can be achieved
separator, oil load to the
through our high efficiency
main drainage processor is
activated carbon filtration.
decreased and running costs
can be greatly reduced.

3. Drain Processing
※P
 lease consult with your
dealer for details regarding
※B
 est used with high-
treatment levels that
concentration, easy
surpass water pollution
to separate drainage.
control standards.

● External Dimensions(H × D × W) :810 × 396 × 530
● Mass : 43 kg(H type: dry)
● External Dimensions(H × D × W) :1489 × 525 × 625 ● Inlet condition: Oil concentration 5 mg/L and below
● Mass : 64 kg(Dry) ● Processing capacity: 8 L/hr and below
● Storage Capacity : 350 L
 Treated Effluent Inspection Tank OWSK7
Cohesion Treatment Filtration for Very Low Concentration ・All stainless steel construction
Output OWH20-GB Series.
・OWH20-GB(Single phase 200V) Allows for visual inspection
・OWH20-GBH(Cold climate model, single phase 200V) of drainage previously
processed with the Drain
Ionized oil particulate within
Master.
emulsified drainage is
removed and the oil
coagulates, making it much
easier to process.

※B
 est used with high-
● External Dimensions(H × D × W) :240 × 240 × 250
concentration, easy
● Mass : 5 kg(Dry)
to separate drainage.
● Storage Capacity : 7 L

 Pump-up Unit
For pumping drainage up
● External Dimensions(H × D × W) :1201 × 580 × 642 from a drain pit or sump.
● Mass : 81 kg(H type: dry) ● Power requirement:
● Inlet condition : Oil concentration 600 mg/L and below   200 V
● Processing capacity: 20 L/hr and below ● Pumping capacity:
2 ~ 36 L/hr DPA4
(variable speed)

ORION
Clean Air System 72
3
Pico-Drain Ⓡ Oil and Water Separation from Compressed Air Condensate (Filter Type Condensate Processing Equipment)

Filter Type Drain Processing Equipment - Pico-Drain Ⓡ "ODF" Patented

ODF5-W1/ODF5-W2
Simple is Best
A New Concept in Ecological Friendliness (No Electricity Required, Lightweight, Lightest in the Industry
Space Saving, Energy Saving) Most space-saving in the
industry
Concentration After Processing: 5 mg or less (of hexane extracts) No power source required・
Energy saving
Applicable compressors: Screw type or Reciprocal type, 22 kW and below.

Features Uses fully adsorbent


elements
ODF5-W1
1.No Electricity Required! And therefore Light Filter cartridges can be
changed by anyone in just 3 Highly versatile
Weight, Space Saving, Energy Saving. min. per cartridge. Many possible applications

  Thanks to our non-electric design, the main Functional in an unlimited


number of drain processing
unit weighs in at only 10 kg. (ODF5-W1 model) systems

  Can be wall mounted, thus requiring zero


floor space.
  Running cost is just ¥6.3/L.
2.Replaceable Filter Element Design
  Anyone can replace the elements easily
and reliably.
  Filter element replacement in only 6 minutes.
  Can easily be done during a lunch break. Before After
3.Suitable for Many Applications processing processing
  M eets requirements of installations Pre-processor Main-processor

that have infrequent operating rates.


  Can be added to existing installations for preprocessing.
Drain Processing

□ Specifications
3.ドレン処理装置関連

Item Model ODF5-W1 ODF5-W2


Application Collected Drain Processing Individual Drain Processing
Compatible compressor (estimate) kW 22 kW or under (screw or reciprocal type compressors)
Compatible oil type Compressor lube oil (mineral and synthetic oils)
Operable ambient temperature range ※1 ℃ 2 ~ 40
Compressed air pressure range (gauge pressure) MPa 0.98 or less 0.29 ~ 0.98
Average yearly
L/hr 5
Performance processing capacity
specifications Oil concentration of treated drain mg/L 5 or less (of hexane extracts)
Drain processing capacity ※2 L 5000
Untreated drain water MPa Compressed air drain at a pressure of 0.98 MPa or less
Maximum oil oncentration
Inlet mg/L 500 or less
of untreated drain
Conditions
Temperature range of
℃ 2 ~ 40
untreated drain
Outside dimensions (W x D x H) mm 600 × 191 × 505 700 × 191 × 515
Unit mass (dry weight) kg 10 12
Connection (Inlet and outlet) φ12 one-touch fitting
Optional equipment ※3 Self standing assembly / Anti-freeze unit assembly
Required power source No electric power source required
Comments
Additional required equipment Solenoid, disc, or motor valve type trap Not needed
※1 When used with the optional Anti-freeze Unit Assembly (two 50 W specialized heaters), the allowable ambient operating temperature range is: -5 ~ 40 ℃
. ※2 Based on an average drain oil concentration of 125 mg/L (ideal figure.) The capacity when used with a reciprocal compressor will be approximately half of
this amount. ※3 A bracket and restraining bands are included with the unit

Installation Notes
Information that applies to both models
 1.Filter life depends on type of compressor oil used as well as specifics of drain being processed.
Do not use Pico-Drain to process drainage from oil-mist filters. Such drainage should be processed separately.
 2.Outlet piping should be φ12 tubing, have a maximum length of 5 m, and should not have vertically
rising segments.
ODF5-W1
 1.Inlet piping should be φ12 tubing, have a maximum length of 10 m, and have less than 2 m in
vertical rise.
 2.When implementing common drain piping, make sure pipes for each drain trap are fitted with their
own check valve.
 3.When using a solenoid type, motor valve type, or disk type, do not use 2 or more.
 4.When using a drain trap for discharge use, install it as far upstream on the drain line as is possible.
ODF5-W2
 1.Inlet piping should be φ12 tubing, have a maximum length of 10 m, and have less than 0.5 m in vertical rise.
 2.Do not install a drain trap on the secondary side.

ORION
73 Clean Air System
Construction and Working Principles
○ Element Construction
 There are 2 special identical filter canisters, each containing a different kind of

Pre-processing element

Main-processing element
filter cartridge. Each canister is stamped for clear identification. The canister is
semi-transparent so it is possible to gauge the filter condition by simply looking
at it. (Pre-processing filter material: adsorbent sheet. Postprocessing filter
material: adsorbent material similar to cotton fiber.)
○ Drain Flow
After the drain has been mostly processed by the pre-processing element, it flows to the main-processing element
and is further filtered down to a concentration of 5 mg/L or less. Drain water enters each element from the
bottom, flows through the filter material, and out the top. In this way, the oil part is adsorbed by the filter material.
○ Working Principles (ODF5-W1)
Drain water is discharged via pressure from the drain trap (solenoid type / disc type / motor-valve type)
which is installed before this filter.
Working Principles (ODF5-W2)
Drain water is discharged via the pressure from attached drain trap (AD5) when the drain trap is activated.

Estimated Drain Water Volumes by Compressors


※ The arrows in the following diagram are estimates based on calculations using the conditions noted below.
The volume of drainage to be processed per year (that is, the amount of drain generated per year) can change depending
on the operating conditions of the compressor, load rates, and operating environment (temperature and humidity.)

3. Drain Processing
Range of Drainage Volume Based on Compressor Output
○ Compressor operating conditions:
7.5 kW 22 kW  1 0 hours/day, 20 days/month (left side of arrow) ~
11 kW 37 kW 20 hours/day, 30 days/month (right side of arrow)
○ Relative compressor load: 60 %
15 kW
○ Intake conditions: 30 ℃ 60 %RH
2500 5000 10000 15000 20000 25000 ○C onditions after having passed through a dryer:
Yearly Volume of Treated Drain Water (L) [which equals the volume of drainage generated]   Air pressure: 0.69 MPa, dew point: 10 ℃ .

Filter Element Replacement Estimates


24
Replacement Cycle (months)

① ① Oil concentration: 30 mg/L


② ② Oil concentration: 60 mg/L
18
③ Oil concentration: 125 mg/L
④ Oil concentration: 200 mg/L
12 ③ Standard curve ⑤ Oil concentration: 300 mg/L
⑥ Oil concentration: 400 mg/L
6 ④


0
0 2500 5000 10000 15000 20000 25000 30000
Yearly Volume of Treated Drain Water (L) [= Volume of Drainage Generated]

Sample Applications Optional Equipment


OODF5-W1 (shown within dashed lines, not including hoses) ODF5-W2 (within dashed lines, not including hoses)
Air dryer
500 mm

Remove AD-5

Air compressor

Total Length: max. 10 m

Air tank
φ 12 Air tubing
AD-5 Air filter
Air dryer
Anti-Freeze Unit Assembly Self Standing
Air compressor (Power source: Single Assembly
(including dryer) phase, 100 V, 50 W x 2)
Cord length: 3 m
Shortest
Total Length: max. 10 m

※ One drain trap should be replaced for discharge use.

ORION
Clean Air System 74
3
Oil and Water Separation from Compressed Air Condensate -- Drain Master Ⓡ (Compressed air condensate processing equipment)

Drain Processing Equipment - Drain Master Ⓡ "OWD" Patented

Medium duty OWD10 / Cold climate model OWD10-H


Meets Water Pollution Control Law effluent standard. Potential
for greatly reduced condensate treatment costs.
Main-processing concentrations below 5 mg/L (hexane content)
Applicable compressors: Screw type・Reciprocal type, 37 kW and below.

Features
1.No electric power source required, light weight, space
saving (50 % smaller compared with previous models)
Main unit does not need electricity.
Running cost: ¥5.3/L
2.Easy filter replacement
Filters in each tank can be replaced and sent back to
the factory.
Lower amount of material to be disposed of by the user.
3.Cold climate lineup available.(OWD10-H)
Can process air in temperatures as low as -10 ℃
without drainage freeze OWD10 OWD10-H
Drain Processing

□ Specifications
3.ドレン処理装置関連

Item Model OWD10 OWD10-H


Processing method ― Collected drain processing
Compatible compressor (guideline) ― 37kW or below (screw or reciprocal)
Compatible oil ― Compressor lubrication oil (mineral oil or synthetic oil)
Ambient temp. range ℃ 2 ~ 40 -10 ~ 40
Operable pressure range MPa 0.29 ~ 0.98
Average yearly processing capacity L/hr 10
Performance
Oil concentration of treated drain mg/L 5 or less (of hexane extracts)
specifications
Gross processing quantity ※1 L 18000
Untreated drain water Compressor air drain of 0.98 MPa or less
Inlet Maximum oil concentration of
mg/L 500 or less
conditions untreated drain
Temperature range of untreated drain ℃ 2 ~ 40
Power (50/60 Hz) V ― Single phase 200
Power
Power consumption W ― 146
specifications
Current rating A ― 0.73
Outside dimensions (W × D × H) mm 413 × 334 × 1175
Unit mass (dry weight) kg 36 37
Drain inlet B Rc1 / 2
Treated water outlet B Rc1 / 4
Compatible discharge drain trap ※2 Solenoid or disc type
※1 When processing an average oil concentration throughout the year of 125 mg/L. (Theoretical) ※2 These are recommended models. Please consult your
dealer for further information.

Installation Notes
1.Filter life depends on type of compressor oil used as well as specifics of drain being processed. Do not
use Drain Master to process drainage from oil-mist filters. Such drainage should be processed separately.
2.Do not use 2 or more discharge drain traps (solenoid or disk type).
3.Have drainage flow into the drain trap from drainage collection piping from a point as upstream as possible.
4.Make inlet piping length 10 m or shorter, and if using a tubing, use Φ12 nylon tubing.
5.Output piping should be 1/4B or larger and 5 m in length or shorter.
6.When implementing common drain piping, make sure pipes for each drain trap are fitted with their own
check valve.

ORION
75 Clean Air System
Construction and Working Principles
○ Drain flow Safety valve Drain filter
 Drain water that enters the drain inlet is separated Check
by differences in specific gravity in the pre- valve Treated
processing tank and undergoes mild processing water outlet
from pre-processing element. Then it is processed
Drain inlet
in the main-processing tank where it is processed
down to an oil concentration of 5 mg/L or below.
○ Working principles Drain release valve

 Drain water is discharged via pressure


from the drain trap (solenoid type or disc
type) which is installed before this filter. Separation based on Pre-processor Main-processor
specific gravity

Estimated Drain Water Volumes by Compressors


※ The arrows in the following diagram are estimates based on calculations using the conditions noted below.
The yearly quantity of treated drain water (= yearly drain output) will differ depending on the working
conditions of the compressor, load factor, and the surrounding environment (temperature and humidity).

Range of Drainage Volume Based on Compressor Output


○ Compressor operating conditions:
7.5 kW 22 kW 10 hours/day, 20 days/month (left side of arrow) ~
11 kW 37 kW 20 hours/day, 30 days/month (right side of arrow)
○ Relative compressor load: 60 %

3. Drain Processing
15 kW 55 kW
○ Intake conditions: 30 ℃ 60 %RH
2500 5000 10000 15000 20000 25000 40000
○C onditions after having passed through a dryer:
Yearly Volume of Treated Drain Water (L) [= Volume of Drainage Generated]
Air pressure: 0.69 MPa, dew point: 10 ℃ .
Adsorption Tank Replacement Estimate
24
Replacement Cycle (in months)

① ① Oil concentration: 60 mg/L


18
② Oil concentration: 125 mg/L
③ Oil concentration: 200 mg/L
② Standard curve ④ Oil concentration: 300 mg/L
12
⑤ Oil concentration: 400 mg/L


0

10000 20000 30000 40000
Yearly Volume of Treated Drain Water (L) [= Volume of Drainage Generated]

Air dryer 400


394

Power cord (Length: 2 m)


334
300

(only OWD10-H)
Air compressor
without Air Dryer ADE4B
Heater lamp
Total Length: max. 10 m (only OWD10-H)

Ball valve
Rc1/2(Attached)
Air tank
Air Drain inlet 100 97
filter Rc1/2
1175

AD-5
Hole for power cord

Air compressor Treated water outlet


with Air Dryer Rc1/4
360

Shortest Water Level Gauge


(at operation)
Total Length: max. 10 m
4-φ10 314
3544 Fixing Hole
※ One drain trap should be replaced for discharge use. (Anchoring
(ベー ス固 定ピpitch)
ッチ
(ベース固定ピッチ
(Anchoring pitch)

ORION
Clean Air System 76
3
Oil and Water Separation from Compressed Air Condensate -- Drain Master Ⓡ (Compressed air condensate processing equipment)

Drain Processing Equipment - Drain Master Ⓡ "OWC・OWM" Patented

Med. duty models: OWC75・150 / Heavy duty models: OWM30 ~ 160 / Cold climate models: OWC75-H・150-H
Meets Water Pollution Control Law effluent standard, greatly
reduces condensate treatment costs.
Post-processing concentrations below 5 mg/L (hexane content)
Applicable compressors:
 OWC:Screw type or Reciprocal type, 150 kW and below
 OWM:Screw type, 720 kW and below
OWC75 OWM30

Medium duty models  OWC75・150 Before


processing.
 After
processing.
Medium duty Heavy Duty

Heavy duty models  OWM30・60・90・160


Cold climate models OWC75-H・150-H

Features 2.Energy saving models that require no power source(OWM)


1.High efficiency filter material(OWC) No electric moving parts -- perfect for outdoor use.
Compatible with screw and reciprocal compressors. (Excluding cold-climate models)
Separates out mineral oils, synthetic oil emulsions, yielding 3.High capacity separation and adsorption tanks in one
clean water. (Hexane concentration less than 5 mg/L) compact design(OWM)
Separation and adsorption tanks are built into one unit
for easy installation.

□ Specifications
● OWC75・150(Medium duty models)
、OWC75-H・150-H(Cold climate models)
Item Model OWC 75 75-H 150 150-H
Average processing capacity L/hr 8 16
Total throughput ※1 L 29,000 58,000
Concentration after processing mg/L 5 or less (of hexane extracts)
Applicable compressor kW Screw or Reciprocal, max: 75 Screw or Reciprocal, max: 150
Drain Processing
3.ドレン処理装置関連

Compatible oil type mineral oil, synthetic oil


Operable ambient temperature range ℃ 2 ~ 40 -10 ~ 40 2 ~ 40 -10 ~ 40
Installation Indoors or outside (in a place that won't expose it to rain water etc.)
Processed fluid Compressed air drain at pressure of 1.57 MPa or less
Inlet Concentration of fluid to
mg/L 300 or less (concentration of hexane extracts)
conditions be processed
Temperature range ℃ 2 ~ 40
Voltage (50/60Hz) V Single phase 200 Three phase 200 Single phase 200 Three phase 200
Power
Power consumption W 16 616 16 616
specifications
Current rating A 0.08 1.70 0.08 1.70
Adsorption Preprocessing tank Adsorption by high efficiency filtrate
tank Post processing tank Adsorption by high efficiency filtrate
Equipment
Discharge Method Compressed air discharge (includes accumulated throughput meter)
specifications
unit Capacity L/min 0.5 1.0
Drain supply system Pump, auto drain trap, gravity flow
Heater unit ― Warm air circulation ― Warm air circulation
Outside dimensions (W x D x H) mm 900 × 600 × 1200 1200 × 600 × 1200
Mass kg 100 120 150 170
Drain inlet B Rc1/2
Treated water outlet B Rc1/2
Compressed air inlet B Rc1/4
Note) Filter life depends on type of compressor oil as well as drain configuration. ※1 Total processing capacity is simulated based on yearly average
concentration 150 mg/L also max. 300 mg/L. ※ Please contact ORION the detail of applicable compressor oil to match. ※ Please contact ORION the
guaranteed performance specifications. ※ For installation in cold environments of less than 2 ℃, please use our H models which are specially designed for
cold climate use. ※ Compressed air is required for operation. Please use a clean air supply of compressed air that has processed with an air dryer, filters, etc.
※ Please contact ORION regarding custom built models of specification outside the ranges listed above. ※ Compatible compressor is given as a guideline.

● OWM30・60・90・160(Heavy duty models)


Item Model OWM 30 60 90 160
Average processing capacity L/hr 24 48 72 110
Total throughput ※1 m3 150 225 375 675
Concentration after processing mg/L 5 or less (of hexane extracts)
Compatible compressor (screw compressor) ※2 kW 150 or less 300 or less 360 or less 720 or less
Compatible oil type Compressor lube oil (mineral oil) ※ Please consult your dealer regarding use with synthetic oils.
Operable ambient temperature range ℃ 2 ~ 40
Processed fluid Compressed air drain
Inlet
Water quality at adsorption tank inlet mg/L 150 or less (concentration of hexane extracts)
conditions
Temp. of water to be treated ℃ 5 ~ 40
Separation tank Gravity separation (includes level gauge and inspection cover)
Equipment Filtration tank Filter type
specifications Adsorption tank Adsorption type
Drain supply system Pump, auto drain trap, gravity flow
Outside dimensions (W x D x H) mm 1359 × 559 × 2065 1909 × 709 × 2065 2209 × 809 × 2165 2049 × 1009 × 2215
Mass kg 610(during operation: 1230) 880(during operation: 2150) 1270(during operation: 3060) 1770(during operation: 4250)
Drain inlet
B Rc3/4 Rc1 Rp1
Treated water outlet
Note) Filter life depends on type of compressor oil as well as drain configuration. ※1 Total processing capacity is simulated based on yearly average concentration
150 mg/L also max. 300 mg/L. ※2 Please contact your dealer regarding use with reciprocal type compressors. Operating conditions with suitable compressor are
an ambient temperature 23 ℃ and 70 %RH. ※ Please contact us for guaranteed performance specifications. ※ For installation in cold environments of less than 2
℃, please use our cold climate models (available by special order.) ※ When choosing model, please consider your average annual drain throughput requirements as
well as the type of compressor to be used. ※ Please contact ORION regarding custom built models of specifications outside the range listed above.

ORION
77 Clean Air System
Design schematic and drain processing flow chart (Illustration: Model OWC75)
This equipment is comprised of the following components: pre-processing tank, electrolysis cell, coagulation tank, and
main-processing tank. Drainage is first sent to the pre-processing filter for rough oil filtration, after which, charged oil
particles are removed within the electrolysis cell. In the coagulation tank, there is coagulation via bubbling and in the
main processing tank, final filtering takes place. Through this process, drainage can be processed continuously to
meet required nominal concentration levels (less than 5 mg/L concentration of hexane extracts.)
Note: Filter life depends on type of compressor oil used as well as drain configuration.

Air control Safety
Check
Solenoid valve 2 valve Regulator Power OWC75 : Single phase 200 V 50/60 Hz
valve Source OWC75-H : Three phase 200 V 50/60 Hz
Orifice
Compressed air: 0.3 ∼ 1.57 MPa
Orifice
Solenoid
valve1 Pressure
gauge

Air
Drain inlet

Float switch
(for warning
alarm)

Overflow
Check Discharge unit
valve
Filter Check
material valve
Filter
material

Treated water
outlet Drain valve
Pre-processing tank
Main processing tank Coagulation cell Electrolysis cell

3. Drain Processing
 Attention: Regarding drain piping
1. O il emission from a micro-mist filter must be collected in a separate tank; do not feed this oil into the Drain Master
separator. (It should be processed along with surface oil in a separation tank.)
2. If released drainage is not under pressure, the feed tank must be positioned higher than the separator.
 Confirm quality of treated water
Treated drain water should be checked at regular intervals to ensure concentration levels fall within standard levels. If
concentration levels of treated water go above limits for effluent standards, regulations under the Water Pollution Control
Law may be applied. Effluent standards differ according to region. Please consult with your local department for details.
 Proper handling of used filter material
Used filter material is considered industrial waste and should be disposed of according to the advice of a qualified
waste disposal professional.
System configuration and piping examples (Examples show the medium duty OWC model.)
● Drain processing flow employing an auto drain trap.
Air tank Line Filter Mist filter
Compressed air piping

※ The OWM model does not require


this section of air piping.
Drain Master

Air inlet
▲▲

Valve Valve Valve


Treated water
Valve Drain inlet outlet
Final drainage
Drain trap release
Screw compressor Air dryer
Overflow collection tank
Drain trap Drain trap Drain trap
(Disc operated/Float operated) (Float operated)

Check Check Check In order to ensure consistent


valve valve valve normal running conditions, carefully
consider drainage collection piping
Oil collection tank
sizes and lengths.

Drainage collection piping

● Configuration for feeding drainage collected in a drainage pit via the compressed air operated Pump-up Unit. (Excluding OWD10)
Air tank Line Filter Mist filter
Compressed
Screw air piping
compressor

Valve Valve Valve Valve Pump-up unit


power box
Air dryer

Drain trap Drain trap


Drain Master Valve
Drain trap

Air inlet Drain trap


Treated Oil collection tank
water outlet Drain
Final inlet
drainage Pump-up unit ※ The OWM model does not require this
release section of air piping.

Overflow collection tank


Drainage
pit

ORION
Clean Air System 78
4
Easy temperature and humidity monitoring

Dew Point Monitor "MG"


MG40/MG40A-P
Humidity display:
 0.1 ~ 99.9 %. 1/10 resolution (MG40)
 0.1 ~ 50.0 %. 1/10 resolution (MG40A-P)
Dew point display:
 - 40.0 ~ + 40.0 ℃ , 1/10 resolution.
 (–40 ℃ to –60 ℃ range is for reference only.)
Temperature display: MG40A-P
 - 20.0 ~ + 80.0 ℃ 1/10 resolution.
MG40

Features
MG40 (For air at atmospheric pressure) MG40A-P (For compressed air)
1.S imultaneous display of temperature and 1.S imultaneous display of temperature and
humidity or dew point. (Can choose either humidity or humidity or dew point. (Can choose either humidity or
dew point.) dew point.)
2.Comes equipped with dewpoint and humidity 2.C omes equipped with dewpoint and humidity
warning signal outputs (2 sets of non-voltage warning signal outputs (2 sets of non-voltage
contacts.) contacts.)
3.Also comes standard equipped with analogue 3.Also comes standard equipped with analogue
outputs. (DC outputs for temperature, humidity/dew point) outputs. (DC outputs for temperature, humidity/dew point)

□ Sample Applications
□ Typical Applications
MG40
Measuring indoor temperature, humidity, and
monitoring and managing dew point.

MG40A-P
Measurement of compressed air temperature
and humidity, and monitoring and managing
dew point.

MG40 MG40A-P
□ Specifications
モニター機器関連

Item Model MG40 ※4 MG40A-P ※5


0.1 ~ 99.9 %. 1/10 resolution ※1 0.1 ~ 50.0 %. 1/10 resolution ※1
4. Monitor

Humidity display:
3 digit LED display Displays " - - - - " on out-of-range, or sensor disconnected/short circuit.
dew point display: -40.0 ~ +40.0 ℃, 1/10 resolution. ※1, 2 (Displays "L" below -60 ℃ and "H" over +40 ℃.)
4 digit LED display (1 digit for sign) Value of –40 °C and below is for reference only.
Temperature display: -20.0 ~ +80.0 ℃, 1/10 resolution.
4 digit LED display (1 digit for sign) (Displays "L" below -20 ℃ and "H" over +80 ℃, or "- - - -" when sensor is disconnected or shorted.)
Operable ambient temperature range ℃ 5 ~ 40
Main unit specifications

Operable ambient humidity range %RH 0 ~ 85 (no exposure to condensation)


Storage temperature range ℃ -5 ~+55
Power Source V AC100 ±10 %
Power consumption W 20
Height mm 80
Outside
Depth mm 220
dimensions
Width mm 260
Piping connection size mm ― φ4 (one-touch fitting)
Mass kg 2.7 2.9
Dew point: 0 ~ 5V DC(-60 ~+40 ℃)
Analog output Humidity: 0 ~ 5 V DC (0 ~ 100 %) Humidity: 0 ~ 2.5 V DC (0 ~ 50 %)
External signal
Temperature: 0 ~ 5 V DC ( -20 ~+80 ℃ )
connections
Dew point (upper/lower limits) / humidity (upper/lower limits) temperature (upper/lower limits) non-voltage,
Alarm output
normally-open contacts 2 sets (AL1, AL2)
Pure air (at atmospheric pressure) / Purity Class 8, free of Compressed air (must be free of water droplets, oil, dirt,
Sensor specifications

Fluids that can be measured


water droplets, oil, suspended organic solvents, etc. ※6 or air that has been processed through a filter.) ※6
Operating pressure range MPa Atmospheric pressure 0.1 ~ 0.8
Temperature gauge accuracy ℃ ±1
Humidity gauge accuracy %RH ± 2 (20 ~ 80 %) at 25 ℃ ±2 (20 ~ 40 %) at 25 ℃
± 3 -30 ~ +40 ℃ D.P / ± 5 -30 ~ -40 ℃ D.P ※3
Calculated dew point precision ℃
Values below -40 ℃ are for reference only. (when air temperature is 25 ℃ )
Sampling flow rate L/min ― 3 ~ 5 By set orifice purge
※1 Display shows Humidity or Dew Point by Switch. C ※2 Dew Point is calculated from temperature and humidity. ※3 Dew Point accuracy is based on factory
inspection, not guaranteed. ※4 MG40 is a monitor to measure at atmospheric condition. To measure, please place the sensor in the measuring environment
direct ※5 MG40A-P is a monitor to measure under pressure condition. To measure, please take a compressed air by the equipped air sampling tube to
compressed air piping ※6 Using or storing in the following atmospheres will lead to deterioration of the sensor and necessitate recalibration in a short period
of time; acetic acid, hydrogen chloride, ammonia, ethyl acetate, xylene, butanol, dichloroethane.

ORION
79 Clean Air System
4
Dedicated refrigerated air dryer dew point monitor for monitoring dew point and temperature.

Dew point monitor "MGR"


MGR20
Dew point display: - 30.0 ~+ 20.0 ℃ 1/10 resolution.
Temperature display: - 20.0 ~+ 80.0 ℃ 1/10 resolution.

Features
1.Measurement and digital display of dew point (at
atmospheric pressure) and temperature of your
refrigerated dryer output.
  (Digitally displays previous refrigerant pressures and compressed
air cooling temperatures.) MGR20
2.Comes equipped with analog outputs (one set of terminals.)
3.Low profile and compact. (Just 62 % of the size of our MG40A-P model.)
4.Up to 8 monitors can be connected and operated via PC. (Interface function optional)

■PC Interface Model □Multiple monitor configuration Customer supplied equipment

□Single monitor configuration MGR20 RS-232C Cable


Converter Converter
RS-232C Cable PC
Customer supplied equipment (D-sub9pin) RS-232C Shielded cable RS-232C (D-sub9pin)
RS-422 RS-422
MGR20 RS-232C Cable PC
(D-sub, 9 pin) DC Power DC Power

MGR20 Shielded cable


RS-232C Cable Converter
Connecting (D-sub9pin) RS-232C
■Software screenshot * Software included in optional interface kit. to 8 units
RS-422
(Max.)
DC Power

MGR20 RS-232C Cable Converter


Shielded cable
(D-sub9pin) RS-232C
RS-422

DC Power

Note 1: For use with a PC, please request the optional Interface Kit.
Interface Kit includes PC software and serial interface.
Customer supplies required wiring between the MGR20 monitor and PC.

□ Specifications
Item Model MGR20
Dew point display: -30.0 ~ +20.0 ℃, 1/10 resolution. ※1
4 digit LED display (1 digit for sign) (The following will be displayed for out-of-range conditions: Below -30 ℃ : "L", above +20 ℃ : "H", sensor disconnect or short: "----")

4. Monitor
Temperature display: -20.0 ~ +80.0 ℃, 1/10 resolution. ※1, 2
4 digit LED display (1 digit for sign) (The following will be displayed for out-of-range conditions: Below -20 ℃ : "L", above +80 ℃ : "H", sensor disconnect or short: "----")
Operable ambient temperature range ℃ 2 ~ 40
Main unit specifications

Operable ambient humidity range %RH 0 ~ 85 (no exposure to condensation)


Storage temperature range ℃ 2 ~ 55 ℃ /45 ~ 85 %
Power Source V AC200 ±10 %
Power consumption W 20
Height mm 57
Outside
Depth mm 205
dimensions
Width mm 242
Piping connection size mm φ4 (one-touch fitting) ※3
Mass kg 2.9
External signal
Analog output Dew point: 0~5 V DC ( -30~+20 ℃) ※4, Temperature: 0~5 V DC ( -20~+80 ℃)
connections
Compressed air (free of water droplets, oil, and dirt, or air that has been processed through a filter.)
Sensor specifications

Fluids that can be measured


Operable pressure range MPa 0.2 ~ 0.98
Temperature gauge range ℃ 2 ~ 50
Temperature gauge accuracy ℃ ±1
Calculated dew point range ℃ -30~+20 ※5,6
Calculated dew point precision ℃ ±5 ※7
Sampling flow rate L/min 3~5 By set orifice purge ※8
※1 Pressing the display switch alternates display between dew point and humidity. ※ Dew point temperature display is set for atmospheric pressure (ADP.)
※2 Dew points to be measured should be below atmospheric pressure. If the sensor tip becomes wet due to condensation from being cooler than ambient
temperature it may affect the sensor connection and output. ※3 Please use piping that has low water absorption properties. Fluoropolymer tubing: PTFE, PFA,
etc., metallic piping: copper, stainless steel, etc, and nylon tubing etc., have high water absorption properties and so are not recommended for use with this
equipment. ※4 When shipped, the analog output changes according to the the dew point/temperature select switch. (Changeable via user setting.) ※5 In sub-
freezing temperatures (as measured by the temperature gauge) dew point measurements will not indicated the actual dew point. Numbers are for reference use
only. ※6 Displayed dew point value is computed internally and assumes the following conditions: a temperature range of 0 ~ 50 ℃ and a humidity range of 0.1
~ 40.0 %RH. A display of "----" indicates conditions outside these ranges or that the sensor is not properly connected or is shorted. ※7 Number listed is the
highest precision capable by the device. Dew point precision can be affected by the age of the sensor. Regular calibration is required. (Yearly calibration is
recommended.) ※8 Sampled air will be discharged from the main unit. ※ Dew point temperature display is set for atmospheric pressure (ADP.)

ORION
Clean Air System 80
4
Heatless Air Dryer for "Super Pack"

Energy Saving Control Unit


EDC60A(QSQ080B-E ~ 2500C-E)
Energy Saving Control Unit
See page 43 for our Heatless Air Dryer QSQ Series.

EDC60A
Features
1.Install after existing Super Pack units to achieve "Eco Pack"
functionality.
2.Energy saving control at desired PDP of –60 ℃ to 0 ℃ .
3.Remote tracking of compressed air dew point possible on standard
equipment equipped with dew point warning or analog outputs.

□ Specifications
Item Model EDC60A Item Model EDC60A
※1 ℃ - 5 ~ 55

Environment
Operating Fluid Compressed Air Temperature Range

Storage
Compressed Air Pressure Range Humidity Range %RH 45 ~ 85 (No condensation)
MPa 0.39 ~ 0.98
(Gauge pressure) 0 ~ 0.5
Operating Range

Vibration Conditions G
Ambient Temperature ℃ 2 ~ 40 Dew Point Display Range ※4 ℃ -80 ~ 20 (Resolution: 1/10)
Ambient Humidity Range %RH 45 ~ 85 (No condensation) Energy Saving Signal Output No-voltage contacts output: 1a
Fluid Temperature Range ℃ 5 ~ 50 (Signal compatible with QSP Contact rating: 250 V, 2 A
0 ~ 100 (No condensation)
Functions・Specifications
Fluid Humidity Range %RH and QSQ Controllers.) Minimum applied load: 5 Vdc, 10 mA
Dew Point Measurement Range ℃ -80 ~ 20 No-voltage contacts output: 1a
Dew Point Control Range ℃ -60 ~ 0 Alarm contact output ※5 Contact rating: 250 V, 2 A
Minimum applied load: 5 Vdc, 10 mA
Sampling Flow Rate ※2, 3 L/min 3 ~ 5 (Using fixed purge orifice)
DC1~5 (Dew point: –80 ~ 20 ℃)
Single Phase AC 100 ~ 230
Dimensions Specifications

Power Source 50/60 Hz V Analog Output V


Minimum applied load: 10 K Ω or higher
Electrical

Input Power W 10
Sampling Frequency sec 0.5
Current (at 100 Vac) mA 100
Dew Point Sensor Accuracy ±3: Dew point: -60 ~ 20
Main External Dimensions
mm 89.5 × 202.5 × 226.5 (Fluid temperature: 20 ℃) ℃ Outside warranted accuracy:
(H × D × W)
※6, 7, 8 Dew point: -80 ~ -60
Main

Unit Piping Connection Port Size mm ø4 (One-touch fitting)


Responsiveness [90 %]
Dew point 10 → -40 ℃: 4 min
Unit Mass kg 3.0 (Fluid temperature: 20 ℃)
※1 S ampled air adulterated with oil or water mist or dust can damage the ※4 Displayed dew point is at operating pressure.
unit. (Sampling Air Filtration Quality : Particulate filter degree : 0.3 μ m or ※5 Alarm output supports two sets of output contacts. (Standby sequence
finer, Oil concentration: 0.8 wt ppm or lower.) action.)
※2 Due to the fixed orifice, the flow rate of the sampling air does not have to ※6 The noted dew point of -80∼-60 ℃ is out of warranted accuracy and
be adjusted by the user. for reference only.
※3 Always use low-absorption rate fluoride tubing (PTFE, PFA) for sampling ※7 It is recommended that the dew point sensor be calibrated approx. every
air tubing. [Unit includes 3 m of fluoride tubing.] two years in order to assure accuracy.
※8 Automatic Dew Point Sensor Cleaning Function: Note that measurements
モニター機器関連

will be cut of when sensor cleaning occurs and during that time, the last
measured value will be displayed. (Function will automatically return to
4. Monitor

normal after the cleaning function has completed.)

□ External Dimensions (Units:mm)

Wiring Diagram (Underside of panel)


Warning Plate (Electric Shock)

Warning Plate (High Pressure Discharge)

34.5 152.5 202.5 226.5


Membrane Grommet 189
(Hole diameter: ø11 mm) One Touch Fitting [ø4] Control Panel EDC Controller
Cover
For analog and alarm signaling. Sampling Air Inlet
ON/OFF Switch
37 27.6

67.5

89.5
51.7

56.3

Specifications and
Connections Plate
4-φ7.2
Trunk Cable Connector 150 (Mounting hole pitch)
186 (Mounting hole pitch)
Unit Mounting Bracket
For energy-saving signal and power.
178 216

ORION
81 Clean Air System
4
Digital Differential Pressure Gauge --Detects When Filter Element Replacement is Needed (Digital differential pressure display gauge)

Digital Differential Pressure Gauge "DGE70"


Differential pressure display range: -1.050 ~ 1.050 MPa
Minimum resolution: 0.001 MPa

Features
1.Differential pressure detection for optimum air filter management
2.Output signals for remote monitoring of differential pressure
3.Management of differential pressure of vapor and fluids

□ Specifications
Item Model DGE70
Pressure range MPa 0~1
Greatest permissible pressure MPa 2
Measured differential pressure range ( Δ P) - 1 ~ 1 MPa(Δ P = P1 - P2)
Power Source 12 ~ 24 VDC ± 10 % 60 mADC
Fluids that can be measured Gases or fluids (Fluids must be non-corrosive.)
Output ※1 PhotoMOS relay output (2 outputs)
Operable temperature range - 10 ~ 50 ℃ (non-freezing conditions)
Operable humidity range 35 ~ 85 %RH (no dewing)
Case construction Die cast aluminum
Mass 490 g (main unit)
※1 Optional:Analog 1~5 V(DC)/4~20 mA

□ Sample Applications □ Digital Differential Pressure Gauge Set


Instrument panel with multiple differential pressure gauges installed Contents of digital differential pressure gauge set

4. Monitor
〈Part Number 03100908010〉

Item Part Detail Qty


Digital differential pressure gauge DGE70 1
AC adaptor AC100 V → DC24 V (included) 1
Nylon tubing Nylon, L2000 2
KQ2V04-01S
4
(Universal elbow) φ4-1/8B
One-touch fitting
KQ2V04-M5
1
(Universal elbow) φ4-M5
Nominal Size: 1/4 × 1/8
Bushing 2
SUS304
Nylon cable ties Heat resistant type 1
Wiring Installation Guide A4 Sheet 1
※H
 as a set of 4 one-touch fittings. 2 for the DGE70 and 2 for 2 measurement
points.

ORION
Clean Air System 82
5
The Optimum Aftercooler for Supplementary Cooling of Compressed Air (Compressed air cooling equipment)

Other Items Air-Cooled Aftercooler "SE"


Air-Cooled model SE-250A-G1/750/1500/3000
Air processing capacity: 1.7 ~ 30 m3/min
Maximum inlet temperature: 80 ℃
Suitable compressor: 11 ~ 150 kW

Features
1.Wide pitch condenser for easy maintenance
2.Corrugated fins
Efficient heat transfer and a low profile heat exchanger along with a high
cooling surface area that demonstrates unsurpassed cooling power
3.Special fin design for consistent ventilation SE-250A

□ Specifications
Item Model SE-250A-G1 SE-750 SE-1500 SE-3000
Air processing capacity m3/min 1.7 6.9 15 30
Maximum inlet air temperature ℃ 80
conditions
Air inlet

Pressure MPa 0.69 0.83


(gauge pressure)
Ambient temperature ℃ 32
Outlet air temperature ℃ 40 42
Maximum operating MPa 0.98
pressure (gauge pressure)
Height mm 685 766 1305 1619
Outside Depth mm 298 353 770
dimensions
Width mm 730 1170 1314 2496
Mass kg 28 60 approx. 160 approx. 410
specifications

Voltage (50/60 Hz) V Single phase 100 Single phase 200


Power

Power consumption (50/60 Hz) W 63/76 230/280 460/560 920/1120


Electric current (50/60 Hz) A 0.7/0.8 1.24/1.30 2.48/2.60 4.96/5.20
Cooling output W 25 85 × 2 85 × 4 85 × 8
Air inlet/outlet connection 1 B・25 A union fitting 2 B・50 A union fitting 2 B union fitting 3 B union fitting
Drain port size Rc1/2 R1/2 R1/2 × 2
※ Please contact us for guaranteed performance specifications. ※ Processing air capacity is calculated based on compressor intake conditions (atmospheric
pressure, 32 ℃, 75 %.) ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above.

□ External Dimensions (Units:mm)

● SE-250A-G1 ● SE-750
1054 353
298 654 911 248.2
145 57 540 57 Air inlet Air outlet Temperature
gauge
Air outlet Air inlet 91.2

(115)
650
(766)

(77)
685

88
Temperature
600

gauge
4-φ10
130

121

Ball valve
Items

170 690 1110 170


290 Ball valve 730 1170
周辺機器

4-φ10
5. Other

● SE-1500 135.5 911 ● SE-3000


726.5 911
820

870

124 522

826
896
417

587 1190
25

4-φ20
35

202 780 4-φ16

Air inlet(2B) Air outlet


(2B) Air inlet
(3B) (2496) Air outlet(3B)
(1314) Eyebolts(M20) Breaker Box
(132) 770
1182 (132) 2364
770 Breaker Box

Exhaust intake
(1619)

Outlet Air
(1305)

1475
1190

Exhaust intake Temperature Gauge


Outlet Air
Temperature Gauge Exhaust intake

Auto Drain Trap


Auto Drain Trap

ORION
83 Clean Air System
5
Aftercooler for heatless dryers (Compressed air cooling equipment)

Other Items Air-Cooled Aftercooler "SE" Built to order

Air-Cooled model SE90/150/320/600


Air processing capacity: 1.0 ~ 6.9 m3/min
Maximum inlet temperature: 70 ℃
Suitable screw compressor: 5.5 ~ 37 kW

Features
Wide pitched condenser, easy to maintain

SE90 SE150
SE320

□ Specifications
Item Model 90 150 320 600
Air processing capacity m3/min 1.0 1.7 3.7 6.9
Maximum inlet air
℃ 70
conditions

temperature
Air inlet

Pressure
MPa 0.7
(gauge pressure)
Ambient temperature ℃ 32
Outlet air temperature ℃ 50 ℃ or Lower
Maximum operating
MPa 0.98
pressure (gauge pressure)
Height mm 648 685 666 766
Outside
Depth mm 300 298 333 353
dimensions
Width mm 440 730 770 1170
Mass kg 19 28 34 60
Voltage (50/60 Hz) V Single phase 200 Single phase 100 Single phase 200 Single phase 200
specifications

Power consumption
Power

W 35/40 65/64 150/180 230/280


(50/60 Hz)
Electric current
A 0.15/0.20 0.8/0.7 0.90/0.95 1.24/1.30
(50/60 Hz)
Cooling output W 25 25 85 85 × 2
Air inlet/outlet connection 1/2 B union fitting 1 B union fitting 11/2 B union fitting 2 B union fitting
Drain port size R1/2 Rc1/2 R1/2
When deciding the processing capacity of your heatless air dryer, make your choice based on the correction coefficient
Suitable heatless air drier
for operation at 50 ℃ . (See page 50)
■ Aftercooler pressure correction coefficient chart (be sure to add some leeway to your final choice.)
Useful air flow capacity
≧ Pressure correction Pressure (MPa)
Air processing 0.39 0.49 0.59 0.69 0.78 0.88 0.98
capacity
coefficient Pressure correction
coefficient
0.63 0.75 0.88 1.0 1.07 1.13 1.2
※ Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 %.) ※ Please contact us for guaranteed
performance specifications. ※ When using as an aftercooler for the QSQ dryer, always install a Super Drain Filter to the outlet of the cooler. ※ A separate drain
trap should be installed when used with dryers other than the QSQ series. ※ Please use in ambient temperatures of 40 ℃ or below. ※ The highest design inlet
temperature is 80 ℃.

□ External Dimensions(Units:mm) ※ The union fittings for the air inlet/outlet piping are included. 5. Other Items
D F 353
1054
● SE90 ● SE600
A Air outlet Air inlet 911 248.2
● SE150 G
● SE320 Air outlet Air inlet
91.2
J
(776)

(77)
B Ball
650
H

valve 88
E

121

Ball valve
K

I 1110
C 4-φ10 4-φ10 1170 170
W

External Dimensions
Model H D W A B C E F G I J K
SE90 (648) 300 440 206 194 545 396 290 420 (90) 150
SE150 (685) 298 730 145 145 170 600 654 540 690 (115) 130
SE320 (666) 333 770 142 142 270 568 694 430 730 (140) 130

ORION
Clean Air System 84
5
The ideal aftercooler for initial cooling of compressed air when ambient temperatures are high. (Compressed air cooling equipment)

Other Items Water-Cooled Aftercooler "TH" Built to order

Water-Cooled TH-1010WG-B2V ~ 7020WG-B2V


Air processing capacity: 1.7 ~ 393 m3/min
Typical cooling water flow rate: 0.9 ~ 184.8 m3/h
Suitable compressor: 11 ~ 1500 kW

Features
1.Achieves 2 ~ 3 times the heat transfer of typical aftercoolers
thanks to Orion's special spiral tube design.
2.Self cleaning system

TH-2010WG-B2V TH-3012WG-B2V

□ Specifications
Item Model TH- 1010WG-B2V 1012WG-B2V 1510WG-B2V 2010WG-B2V 3010WG-B2V 3012WG-B2V
Air processing capacity m3/min 1.7 3.7 6.7 13 23 35
Applicable law for this class
Not defined Class 2 Pressure Vessel Safety Law
of equipment
Typical cooling water flow
m3/h 0.9 1.8 3.3 6.6 10.9 16.8
rate
Pressure Water m/Aq 0.1 0.2 0.4
loss Air m/Aq 0.1 0.3 0.2 0.2 0.2 0.25
Air inlet/outlet connection 25 A socket 40 A socket 10 K-50 A flange 10 K-80 A flange 10 K-100 A flange
Cooling water inlet/outlet
15 A socket 20 A socket 32 A socket 50 A socket
connection
Outside Column diameter mm φ 114 φ 165 φ 216 φ 318
dimensions Height mm 1376 1576 1401 1544 1716 1916
Mass kg approx. 45 approx. 50 approx. 90 approx. 130 approx. 230 approx. 250
※ Maximum working pressure: 0.93 MPa. Conditions of compressed air at inlet: pressure: 0.68 MPa, temperature: 80 ℃. ※ Corrosion resistant coating (paint).
※ Indicated typical cooling water flow rate is at a water temperature of 30 ℃. ※ Includes: flange, air trap, temperature gauge (for compressed air output),
anchor bolts. ※ Optional equipment: safety valve, pressure gauge. ※ Please contact us for guaranteed performance specifications. ※ Processing air capacity
is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 %.) ※ Output air temperature: 35 ℃ under the above conditions.

Item Model TH- 4014WG-B2V(A)4014WG-B2V(B) 4016WG-B2V 5016WG-B2V 5018WG-B2V 7020WG-B2V


Air processing capacity m3/min 50 73 97 138 191 393
Applicable law for this class
Class 2 Pressure Vessel Safety Law
of equipment
Typical cooling water flow 3
m /h 23.7 34.5 45.9 65.4 90 184.8
rate
Pressure Water m/Aq 0.5 0.6 1.0 2.0 2.5
loss Air m/Aq 0.25 0.4 0.7 1.2
Air inlet/outlet connection 10 K-125 A flange 10 K-150 A flange 10 K-200 A flange 10 K-250 A flange 10 K-300 A flange
Items

Cooling water inlet/outlet


65 A socket 5 K-80 A flange 5 K-100 A flange 5 K-125 A flange 5 K-200 A flange
周辺機器

connection
Outside Column diameter mm φ 406 φ 508 φ 712
5. Other

dimensions Height mm 2292 2492 2642 2942 3286


Mass kg approx. 540 approx. 600 approx. 820 approx. 860 approx. 1700
※ Maximum working pressure: 0.93 MPa. Conditions of compressed air at inlet: pressure: 0.68 MPa, temperature: 80 ℃. ※ Corrosion resistant coating (paint).
※ Indicated typical cooling water flow rate is at a water temperature of 30 ℃. ※ Includes: flange, air trap, temperature gauge (for compressed air output),
anchor bolts. ※ Optional equipment: safety valve, pressure gauge. ※ Please contact us for guaranteed performance specifications. ※ Processing air capacity
is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 %.) ※ Output air temperature: 35 ℃ under the above conditions.

ORION
85 Clean Air System
5
The Optimum Aftercooler for Supplementary Cooling of Compressed Air (Compressed air cooling equipment)

Other Items Water-Cooled Aftercooler "THP" Built to order

Water-Cooled THP2300A,3800A,4900A
Air processing capacity: 23 ~ 49 m3/min
Maximum inlet temperature: 80 ℃
Suitable compressor: 120 ~ 240 kW

Features
1.This series built as the perfect match for our Inverter Dryers.
2.Space saving package design
3.Comes standard with built-in temperature gauge.

System Innovations
Innovative 20 m3 /mincapable air system
1.Dryer requirements without a water-cooled aftercooler:
  For compressor discharge air temperatures of 55 ℃ (40 ℃ ambient temperature) RAXE6000A
or 4900A-W models would be indicated.
2.Dryer requirements WITH a water-cooled aftercooler:
  Cool air to 40 ℃ with an aftercooler and get by with models RAXE2300A or 2300A-W.
3.Innovative Merits
●A  llows dryer choices of 3 classes down for air-cooled models and 2 classes down for
THP2300A
water-cooled dryers.
  (Lower startup costs by employing the THP2300A and RAXE2300A)
● Savings in running costs of 3.0 kWh for air-cooled models and 0.8 kWh for water-cooled models.

□ Specifications
Item Model THP 2300A 3800A 4900A
Air processing capacity m3/min 23 38 49
Inlet air pressure MPa 0.69
Inlet air temperature ℃ 60
Cooling water flow rate ℃・m3/h 32・4.8 32・7.8 32・10.2
Outlet air temperature ℃ 40 or below
Maximum inlet air temperature ℃ 80
Compressed air pressure
MPa 0.25 ~ 0.98
range (gauge pressure)
Max. operable cooling water
MPa 0.49
pressure
Height mm 1500 1700 1800
Outside
Depth mm 410
dimensions
Width mm 400
Mass kg 200 220 320
JIS 10K
Air inlet/outlet connection
20 A flange 80 A flange 100 A flange
Cooling water inlet/outlet Rc1 1/2 Rc2
connection
※ Air processing capacity calculated based on conditions of air entering air compressor. (atmospheric pressure, 32 ℃ , 75 %) ※ Includes Auto Drain Trap (FD-10A)

5. Other Items

□ System Example
Water-cooled Aftercooler

Compressor Air Tank Drain or


Line Filter Inverter Air Dryer Mist Filter

ORION
Clean Air System 86
5
Stainless Steel Air Tank, Offers Better Response to Pressure Fluctuations (Compressed air tank) (Subject to JBA 2nd class pressure vessel regulation)

Other Items Stainless Steel Air Tank "OAT" Built to order

OAT60-S ~ 1000-S
Volume: 65 ~ 1090 L
Suitable compressor: 6 ~ 37 kW

Features
1.Tank built with ※
SUS304 grade stainless steel
※ Coated tank (metallic silver)
※ Cleaning access hole and inspection port plugs made from gray cast iron.
Please inquire if stainless steel is required.
2.Perfect for industries that shun rust in their environment,
such as food, medical, semiconductor industries, etc.

OAT100-S OAT400-S

□ Specifications
Item Model OAT 60-S 80-S 100-S 150-S 250-S 300-S 400-S 500-S 750-S 1000-S
Volume L 65 85 104 160 258 365 449 562 772 1090
Maximum working pressure MPa 0.98 0.88
Maximum inlet air temperature ℃ 1.08 0.98
Safety valve release pressure MPa 80
Connections Inlet and outlet 1/2 B 1B 1 1/2 B 2 1/2 B
Pressure gauge 1/4 B ×φ60×1.6 MPa 3/8 B ×φ75×1.6 MPa
Drain valve 1/2 B
Safety valve 1/2 B 1B 11/2 B 2B
Air valve 1/2 B 1B ―
Cleaning access hole ― 100 A
Mass kg 45 50 60 100 140 200 250 280 360 550
※ Optional auto drain trap. ※ Please contact us for guaranteed performance specifications. ※ Pressures listed are gauge pressures. ※ 2000L model also
available by special order. ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above. ※ The material of the tank
leg is the steel sheet of SS400.

□ External Dimensions
● OAT60-S∼250-S ● OAT300-S∼750-S ● OAT1000-S
Inspection
port Suspension E
E fittings
Eye bolt
12
12

E Eye bolt Safety


0゜

Safety Safety
0゜

valve
12

valve valve Air


Air outlet
0゜

outlet Inspection
Air outlet Inspection
port
port G Hole for
Air inlet Cleaning anchor bolts
A

G Hole for
A

G Hole for Pressure Air inlet access Pressure Air inlet Cleaning
A

anchor bolts anchor bolts


C
C

gauge hole
Items

gauge access hole Pressure gauge


C
B

B
B
周辺機器

D
D

F
5. Other

F F
Drain valve Drain valve Drain valve
H H H

External Dimensions(Units:mm)
Model A B C D E F G H
OAT60-S 1000 698
448
OAT80-S 1210 908 φ350 φ400
OAT100-S 1410 498 1058 3- φ15
OAT150-S 1612 510 1250 φ400
φ520 320
OAT250-S 1661 529 1279 φ500
150
OAT300-S 1663 1250
OAT400-S 1963 550 1550 φ600 φ600
OAT500-S 2377 1950 3- φ20
OAT750-S 2157 580 1700 φ750 φ800
510
OAT1000-S 1940 657 1457 φ950 φ920

ORION
87 Clean Air System
5
Offers Better Response to Pressure Fluctuations (Compressed air tank) (Subject to JBA 2nd class pressure vessel regulation)

Other Items Air Tank "MST" Built to order

MST39A-100 ~ 3000C-90
Volume: 39 ~ 3000 L
Suitable compressor: 6 ~ 75 kW

The optimum solution for the following air systems:


1.When air consumption periodically surpasses compressor
discharge capacity.
2.In load balancing for system designs employing 2 or more
compressors.
3.For use before heatless air dryers

□ Specifications MST230A-100 MST600D-100

Item Model MST 39A-100 95C-100 160C-100 230A-100 400D-100 600D-100 800D-90 1000D-90 1200D-90 1500D-90 2000D-90 3000C-90
Volume L 39 97 162 227 395 595 799 987 1200 1498 1980 3000
Maximum working pressure MPa 0.98 0.88
Maximum inlet air temperature ℃ 1.08 0.98
Safety valve release pressure MPa 75
Connections Inlet and outlet 1/2 B 1B 1 1/2 B 2 1/2 B 3B
Pressure gauge 1/4 B × 50 1/4 B × 60 3/8 B × 75
Drain valve 1/4 B 1/2 B
Safety valve 1/4 B 3/8 B 1/2 B 1B
Air valve 1/2 B 1B ―
Mass kg 24 50 75 116 235 310 370 450 485 575 730 1155
※ Optional auto drain trap. ※ Please contact us for guaranteed performance specifications. ※ Models MST-1500D-90 and above require special shipping
requirements (and additional shipping fees.) ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above.

□ External Dimensions
● MST39A-100 ● MST95C-100/160C-100/230A-100 ● MST400D-100/600D-100/800D-90/1000D-90
● MST1200D-90/1500D-90/2000D-90/3000C-90
Safety valve G: Hole for
Air valve Inspection port eyebolts Inspection anchor bolts
Air valve port
G: Hole for
eyebolts anchor bolts
Pressure gauge Air outlet
H

Drain release
H

Air outlet
H

Air inlet
Air outlet Air inlet Air inlet Pressure Safety
A

gauge valve
E
A

E ※ The inspection hole on the


A

E
C

MST2000D-90 is a flange
B

Pressure
B

Safety (JIS10K, 2-100A). 5. Other Items


C

gauge valve
Flange
D

F Drain valve Drain valve F


D

● MST3000C-90

External Dimensions(Units:mm)
Model A B C D E F G H
MST39A-100 770 382 382 149 φ304 φ267.4 ― 207
MST95C-100 1190 700 900 183 φ350 φ460 240
MST160C-100 1450 800 1100 187 φ406 φ550 3- φ 15 268
MST230A-100 1531 1200 195 φ470 φ610 300
800
MST400D-100 1380 1000
120 φ718 φ630
MST600D-100 1900 1400
900 370
MST800D-90 1783 1300
125 φ868 φ775
MST1000D-90 2106 1600
4- φ 20
MST1200D-90 2070 1500
120 φ968
MST1500D-90 2490 1000 1800 φ900 470
MST2000D-90 2951 125 φ1018
2000
MST3000C-90 2766 160 φ1324 φ1200 630

ORION
Clean Air System 88
5
Automatic water and oil purge energy saving auto drain trap (Automatic drain release equipment)

Other Items Drain Trap "Solenoid Type" "Timer Type" Patented

ADE4B ADE300
Features Features
1.V a r i a b l e d r a i n r e l e a s e 1.Equipped with electrostatic
interval via adjustable timer liquid surface sensor
2.Drain interval automatically 2.No clogging due to grime
changes due to ambient
temperature for energy and foreign matter thanks
saving operation. to the wide mouth on the
3.Clogging due to sludge, orifice of our solenoid valve.
e t c. g r e a tl y r e duc e d 3.R e m o t e o p e r a t i o n
thanks to the wide mouth capabilities (Equipped with
on the orifice o f our
solenoid valve. oper ation and monitor
4.S p e c i a l a n t i - f r e e z e signal lines.)
f u n c t i o n t h a t
automatically shortens the time between drains
during cold conditions.

□ Specifications
Model Timer operated Solenoid valve operated
Item ADE 4B 300
Maximum drain flow capacity L/h 0.32 L/cycle (at 0.69 MPa) 440 (at 0.69 MPa)
Drain holding capacity L ― 0.3
Operable pressure range MPa 0.25 ~ 0.98
Operable temperature range ℃ 2 ~ 40 (Should not be operated in freezing conditions)
Processed fluid Compressed air drain
Drain release method Solenoid valve, timer・temperature control Solenoid valve, water level detection
Power Power Source Single phase 200 V 50/60 Hz
specifications
Power consumption W 19/16 6/5
Drain inlet Rc1/2
Connections Drain outlet Rc1/2
Sludge drain port ― G1/2
Outside dimensions (H x D x W) mm 150 × 117 × 100 208 ×(171)× 191
Mass kg 1.2 (5)
※ Indoor specifications (Operable in environment where it would not be exposed to water splash.) ※ Comes with manual drain (test button.) ※ ADE300 is
equipped with external signal terminals: Normally-open contacts (closed during operation.) Warning signal will be activated when the drain does not open over a
period over 2 minutes. Normally-open contacts (closed during operation) rated for loads of AC300V, 3 A. ※ The ADE300 is equipped with an auto-cleaning
function (drain is automatically released once every 6 hours.) ※ The ADE300 can be used as a substitute for the AD-5 (max. output: 450 L/h.) ※ To prevent
drain from freezing in very cold climates, an antifreeze heater may be necessary. ※ When setting up drain piping, to prevent back pressure from other traps, be
sure to install a check valve. Also install drain traps at each drain port. ※ Piping (inlet and outlet) for the ADE4B should have an inside diameter of at least
12mm. ※ Please consult your Orion dealer for further details.

□ External Dimensions and Piping Connection Diagram(Units: mm)


● ADE4B ● ADE300 ※ Install valve here
Air vent piping
Power cord: 100 ※ Install valve here
2 m ±10 cm ※ Installation of air vent
Drain source vessel AIR piping is necessary
34.5

( )
Drain piping to prevent stoppage
Items

dryer heat exchange


117

(Use 1/2" or 12 mm [minimum] due to air bubbles.


tank, after cooler Drain inside diameter tubing.)
周辺機器

Piping should slope downward.


5. Other

Pilot air piping Drain inlet


Operation panel
Air vent plug
※ During operation as well ※ Install valve here
as inoperation, ensure
that drain does not flow
Drain Drain 4-φ6.2
191
147
100

here.
inlet port outlet port Solenoid valve
150

Rc1/2 Rc1/2 pilot port (Rc 3/8)


※ If there is a chance
that drain will flow Air vent port
here, please use (Rc 3/8) 66 131 191
Check
clean air instead.
109 110 valve
30

27

35
(included) ±10 171
122.5
208

Sludge drain port Control


Mounting holes: (187) Filter (included)
Panel
43

φ7.2
Power cord hole (Power
source: Single phase 200 V) 182 Test button
Drain outlet (vinyl hose, etc.)

ORION
89 Clean Air System
5
Auto Drain Traps for Automatic Drain Release of Water and Oil Drain (Automatic drain release equipment)

Other Items Drain Trap "Float Type, Disk Type, Motor Valve Type"
ADE-2-B/3-B ADE--3-B FD-2 FD-5
FD2/2-NC/5/6-G3/10-A Motor valve operated Float operated Float operated

AD-5-G1

Features
1.Water level detecting automatic drain release
  Motor valve operated(ADE-2-B・3-B)
2.Timed drain cycle release via adjustable timer
  (ADE-3-B)
3.Drains without air loss Float operated(FD2・5・6・10-A)
4.Adjustable timed drain release Disc operated(AD-5)
FD-6 FD-10-A AD-5
Float operated Float operated Disc operated

□ Specifications
Motor valve operated Float operated Disc operated
Item Model FD2-G3/
ADE-2-B ADE-3-B FD-5-G3 FD6-G3 FD-10-A AD-5-G1
FD2-NC-G3 ※ 2
Drain (water only) cm3/cycle 390 10 10 30 80 450 L/h
specifications

Maximum drain
Performance

flow capacity ※ 1 Air only L/cycle 16 ― approx. 0.3


2, 5, 10, 20, 30
Drain release cycle time min. 60 (fixed) ―
(adjustable)
Minimum drain release time sec. 3.6/3.0 ―
Compressed air pressure range 0.1 ~ 1.0/
MPa 0.05 ~ 1.47 0.05 ~ 0.98 0.05 ~ 0.98 0.1 ~ 1.0 0.20 ~ 0.98 0.29 ~ 0.98
(gauge pressure) 0.15 ~ 1.0
Operable temperature range ℃ 2 ~ 40 2 ~ 60
Processed fluid Compressed air
Motor valve timer,
Drain release method Float operated Disc operated
Water level detection control
Power Power Source Single phase 200 V 50/60 V ―
specifications Power consumption W 5 or lower ―
Includes 1/2, 3/8,
Inlet Rc1/2
Connections 1/4 fittings
Drain outlet φ10 hose nipple Hose nipple Rc1/4 Hose nipple Rc3/8 Rc1/2
Mass kg 1.0 0.3 0.5 0.45 1.0 1.7
Outside dimensions (H x D x W) mm 105×126×170 105×126×175 178×63×63 173.5×φ80 201×80×80 193×φ96 198×79×86
※1 Drain conditions: Air pressure (gauge pressure): 0.69 MPa. ※ Adjustable timer is preset to 20 minutes. (Motor valve type) ※2 NC (normally closed): Drain
release valve is closed when the unit is not under pressure. ※ Drain inlet (G3 piping connection) ports are available on the top and side of the unit. Screw the
included cap onto the unused connection port. ※ Please consult your Orion dealer for further details. ※ If connecting tubing to models FD2-G3 / FD2-NC-G3, or
FD6-G3, use a nylon tubing with an I.D. of φ5.7- φ6.0 (O.D. φ8).

□ External Dimensions(Units: mm)


● ADE-2-B/3-B ーParts included with ADE-2-Bー ーParts included with ADE-3-Bー ● FD2/NC ● FD-5 ● FD6
⑤ ⑦

80
63


③ ⑦ ① ⑧
80

63
① ② ④ 80
A A

Hose nipple (φ10) Power cord (Length: 2 m) 5. Other Items


173.5
157.5
148
178
H
E

171
201

B F
C Grounding cable D Nut size: 1/4
(Length: 2 m) Drain outlet φ16
W 2-φ3 elongated holes
φ66.8
O S

(opposite corners)
Drain outlet

■ Parts Included with the ADE ■ ADE Dimensions ● F D-10-A ● AD-5 OD (opposing flat sides): 68 (12 sided)

Parts name ADE-2-B ADE-3-B ADE-2-B ADE-3-B 86


24

88

① Drain hose set 1/4 B 1/2 1300 L H 105


96

79

② Ball valve ―
198

1/4 400 L D 126


48

51

③ Elbow
110

1/4 B 1/2 B W 170 175 133


④ Socket 1/4 B ― A 400 1300 φ21.7
26

⑤ Bushing 1/2 B × 1/4 B ― B 64


φ8
⑥ Barrel nipple 1/4 B ― C 104
φ60
193

⑦ Bushing 3/8 B × 1/4 B φ 6 ×φ 3 E 28


167

75
⑧ Connection nipple ― R1/2 × G1/2 F 119

ORION
Clean Air System 90
Saturated Moisture Content and Dew Point Conversion
Saturated Water Vapor Content and Dewpoint
Conversion
If air at the air compressor inlet is 30 ℃ (100 %)
and is compressed to 0.69 MPa, how much
water will be removed when the temperature is
dropped to 10 ℃ by an air dryer?

1. From the Saturated Moisture Content Chart


(at atmospheric pressure):
The moisture content at 30 ℃ is 30.3 g/ m3.
2. From the Dewpoint Conversion Chart:
Air conditions are 0.69 MPa at 10 ℃, so converting
to atmospheric pressure yields -17 ℃.
3. From the Saturated Moisture Content Chart:
Moisture content at -17 ℃ is 1.37+ 3 so 28.93 g
of water will be removed from each 1 m3 of air.

Saturated Moisture Content Chart (at atmospheric pressure):

Temperature Moisture Content Temperature Moisture Content Temperature Moisture Content Temperature Moisture Content
(℃) (g/m3) (℃) (g/m3) (℃) (g/m3) (℃) (g/m3)
-87 0.0004 -52 0.0494 -17 1.37 18 15.4
-86 0.0004 -51 0.0553 -16 1.48 19 16.3
-85 0.0005 -50 0.0617 -15 1.61 20 17.3
-84 0.0006 -49 0.0689 -14 1.74 21 18.3
-83 0.0007 -48 0.0767 -13 1.88 22 19.4
-82 0.0009 -47 0.0853 -12 2.03 23 20.6
-81 0.0010 -46 0.0950 -11 2.19 24 21.8
-80 0.0012 -45 0.106 -10 2.36 25 23.0
-79 0.0014 -44 0.117 -9 2.54 26 24.4
-78 0.0016 -43 0.130 -8 2.74 27 25.8
-77 0.0019 -42 0.144 -7 2.95 28 27.2
-76 0.0022 -41 0.159 -6 3.17 29 28.7
-75 0.0026 -40 0.176 -5 3.41 30 30.3
-74 0.0030 -39 0.194 -4 3.66 31 32.0
-73 0.0034 -38 0.214 -3 3.93 32 33.8
-72 0.0040 -37 0.236 -2 4.22 33 35.6
-71 0.0046 -36 0.260 -1 4.52 34 37.5
-70 0.0053 -35 0.286 0 4.85 35 39.6
-69 0.0060 -34 0.314 1 5.19 36 41.7
-68 0.0069 -33 0.345 2 5.56 37 43.9
-67 0.0079 -32 0.378 3 5.95 38 46.2
-66 0.0090 -31 0.414 4 6.36 39 48.6
-65 0.0103 -30 0.453 5 6.79 40 51.5
-64 0.0117 -29 0.496 6 7.26 41 53.7
-63 0.0133 -28 0.542 7 7.75 42 56.4
-62 0.0151 -27 0.592 8 8.27 43 59.3
-61 0.0171 -26 0.646 9 8.82 44 62.2
-60 0.0193 -25 0.705 10 9.40 45 65.3
-59 0.0218 -24 0.768 11 10.0 46 68.5
-58 0.0246 -23 0.863 12 10.7 47 71.9
Documentation and
資料・安全のために
Safety Information

-57 0.0277 -22 0.909 13 11.3 48 75.4


-56 0.0312 -21 0.989 14 12.1 49 79.0
-55 0.0351 -20 1.07 15 12.8 50 82.8
-54 0.0442 -19 1.17 16 13.6
-53 0.0442 -18 1.26 17 14.5

ORION
91 Clean Air System
Dew Point Conversion Chart

a)

1 6
4

9
0 9
0 9

9
0 9
7
6

8
P

.0
.9

.7

.3
.5
.4

.2
.2
.6

.1
.3
.7

.0
(M

2
2

0
0
0

0
1

1
60

50

40

re
su
ure

es
Pr
ss
30
Pre

ic
er
ph
os
m
At
20

Refrigerated Air Dryers

Pressure dewpoint
RAXE,RAXD,RAX,RAL standard dew point
10

PDP
Fine Dryer
MD standard dew point
0

(℃)

−10

Heatless Air Dryer


QSQ (Low and Medium Duty) standard dew point
−20

−30

Heatless Air Dryer


QSQ (Heavy-Duty) standard dew point
−40

−50

−60
Documentation and
Safety Information

−70
−90 −80 −70 −60 −50 −40 −30 −20 −10 0 10 20 30 40 50 60
Dew Point at Atmoshpheric Pressure (℃)

ORION
Clean Air System 92
Dew Point Conversion Chart
Pressure Pressure(MPa)
dew point 0.2 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.98
(℃) Dew point at atmospheric pressure(℃)〈ADP〉
-70.0 -77.2 -79.0 -80.3 -81.4 -82.4 -83.1 -83.8 -84.4 -85.0
-68.0 -75.3 -77.2 -78.6 -79.7 -80.7 -81.5 -82.2 -82.8 -83.4
-66.0 -73.5 -75.4 -76.8 -78.0 -79.0 -79.8 -80.5 -81.1 -81.7
-64.0 -71.7 -73.6 -75.1 -76.3 -77.2 -78.1 -78.8 -79.5 -80.1
-62.0 -69.9 -71.8 -73.3 -74.5 -75.5 -76.4 -77.2 -77.8 -78.5
-60.0 -68.0 -70.1 -71.6 -72.8 -73.9 -74.7 -75.5 -76.2 -76.9
-58.0 -66.2 -68.3 -69.8 -71.1 -72.2 -73.1 -73.8 -74.5 -75.2
-56.0 -64.4 -66.5 -68.1 -69.4 -70.5 -71.4 -72.2 -72.9 -73.6
-54.0 -62.6 -64.7 -66.3 -67.7 -68.8 -69.7 -70.5 -71.2 -71.9
-52.0 -60.7 -62.9 -64.6 -65.9 -67.1 -68.0 -68.9 -69.6 -70.3
-50.0 -58.9 -61.2 -62.9 -64.2 -65.4 -66.4 -67.2 -68.0 -68.8
-48.0 -57.1 -59.4 -61.1 -62.5 -63.7 -64.7 -65.6 -66.3 -67.1
-46.0 -55.3 -57.6 -59.4 -60.8 -62.0 -63.0 -63.9 -64.7 -65.5
-44.0 -53.5 -55.8 -57.7 -59.1 -60.3 -61.3 -62.2 -63.0 -63.8
-42.0 -51.7 -54.1 -55.9 -57.4 -58.6 -59.7 -60.6 -61.4 -62.2
-40.0 -49.9 -52.3 -54.2 -55.7 -56.9 -58.0 -59.0 -59.8 -60.6
-38.0 -48.0 -50.5 -52.5 -54.0 -55.3 -56.4 -57.3 -58.2 -59.1
-36.0 -46.2 -48.8 -50.7 -52.3 -53.6 -54.7 -55.7 -56.5 -57.4
-34.0 -44.4 -47.0 -49.0 -50.6 -51.9 -53.0 -54.0 -54.9 -55.8
-32.0 -42.6 -45.3 -47.3 -48.9 -50.2 -51.4 -52.4 -53.3 -54.2
-30.0 -40.8 -43.5 -45.6 -47.2 -48.6 -49.7 -50.8 -51.7 -52.6
-28.0 -39.0 -41.7 -43.8 -45.5 -46.9 -48.1 -49.1 -50.0 -50.9
-26.0 -37.2 -40.0 -42.1 -43.8 -45.2 -46.4 -47.5 -48.4 -49.3
-24.0 -35.4 -38.2 -40.4 -42.1 -43.6 -44.8 -45.9 -46.8 -47.7
-22.0 -33.6 -36.5 -38.7 -40.4 -41.9 -43.2 -44.2 -45.2 -46.2
-20.0 -31.8 -34.7 -37.0 -38.8 -40.2 -41.5 -42.6 -43.6 -44.6
-18.0 -30.0 -33.0 -35.3 -37.1 -38.6 -39.9 -41.0 -42.0 -43.0
-16.0 -28.2 -31.3 -33.6 -35.4 -36.9 -38.3 -39.4 -40.4 -41.4
-14.0 -26.4 -29.5 -31.9 -33.7 -35.3 -36.6 -37.8 -38.8 -39.8
-12.0 -24.6 -27.8 -30.2 -32.1 -33.6 -35.0 -36.2 -37.2 -38.2
-10.0 -22.9 -26.0 -28.5 -30.4 -32.0 -33.4 -34.6 -35.6 -36.6
-8.0 -21.1 -24.3 -26.8 -28.7 -30.4 -31.8 -33.0 -34.1 -35.2
-6.0 -19.3 -22.6 -25.1 -27.1 -28.7 -30.1 -31.4 -32.5 -33.6
-4.0 -17.5 -20.8 -23.4 -25.4 -27.1 -28.5 -29.8 -30.9 -32.0
-2.0 -15.7 -19.1 -21.7 -23.7 -25.5 -26.9 -28.2 -29.3 -30.4
0 -14.0 -17.4 -20.0 -22.1 -23.8 -25.3 -26.6 -27.7 -28.8
2.0 -12.2 -15.7 -18.3 -20.4 -22.2 -23.7 -25.0 -26.2 -27.3
3.0 -11.5 -14.7 -17.4 -19.6 -21.4 -22.9 -24.2 -25.2 -26.6
4.0 -10.4 -14.0 -16.6 -18.8 -20.5 -22.1 -23.4 -24.6 -25.8
6.0 -8.6 -12.2 -15.0 -17.1 -19.0 -20.5 -21.8 -23.0 -24.2
7.0 -7.9 -11.3 -14.1 -16.3 -18.2 -19.8 -21.0 -22.2 -23.5
8.0 -6.9 -10.5 -13.3 -15.5 -17.3 -18.9 -20.3 -21.5 -22.7
10.0 -5.1 -8.8 -11.6 -13.9 -15.7 -17.3 -18.7 -19.9 -21.1
12.0 -3.3 -7.1 -9.9 -12.2 -14.1 -15.7 -17.1 -18.4 -19.6
14.0 -1.6 -5.4 -8.3 -10.6 -12.5 -14.1 -15.6 -16.8 -18.1
16.0 0.2 -3.7 -6.6 -8.9 -10.9 -12.6 -14.0 -15.3 -16.6
18.0 2.0 -2.0 -4.9 -7.3 -9.3 -11.0 -12.4 -13.7 -15.0
20.0 3.7 -0.3 -3.3 -5.7 -7.7 -9.4 -10.9 -12.2 -13.5
The vertical axis indicates Pressure Dew Point, and the horizontal axis lists pressures to be converted to Dew Point Under Atmospheric Pressure.

Example 1 For a pressure dew point of 10 ℃ at 0.69 MPa, the atmospheric pressure dew point would be –17.3 ℃ .
Example 2 For a pressure dew point of 0 ℃ at 0.69 MPa, the atmospheric pressure dew point would be –25.3 ℃ .
Example 3 For a pressure dew point of –20 ℃ at 0.69 MPa, the atmospheric pressure dew point would be –41.5 ℃ .
Example 4 For a pressure dew point of –40 ℃ at 0.69 MPa, the atmospheric pressure dew point would be –58.0 ℃ .
Documentation and
資料・安全のために
Safety Information

ORION
93 Clean Air System
Using Underground Water
Standard Concentration Levels for Cooling Water /
Preventing Corrosion Related Breakdown
Using Underground Water
When using underground water for cooling, the concentration levels of the water should be checked.
Inspection should be made through any industrial testing center, health care center, or science oriented
university. Water that meets the specifications in the chart below can be used without further treatment.

□ Standard Concentration Levels for Cooling Water used in Water-Cooled Condensers


Cooling Water Type Has Tendency Towards
Item
Circulation Water Make-up Water Corrosion Scaling
pH (25 ℃) 6.5 ~ 8.2 6.0 ~ 8.0 ○ ○
(mS/m)(25℃)
Standard Components

80 or less 30 or less
Electrical conductivity ○ ○
{μS/cm} {800 or less} {300 or less}
Chloride ion (mgCl-/L) 200 or less 50 or less ○
Sulphate ion (mgS042-/L) 200 or less 50 or less ○
Acid consumption (pH4.8)(mgCaCO3/L) 100 or less 50 or less ○
Total hardness (mgCaCO3/L) 200 or less 70 or less ○
Calcium hardness (mgCaCO3/L) 150 or less 50 or less ○
Silica ion (mgSiO2/L) 50 or less 30 or less ○
(mgFe/L) ○ ○
Reference components

Iron 1.0 or less 0.3 or less


Copper (mgCu/L) 0.3 or less 0.1 or less ○
Sulfide ion (mgS2-/L) Not detected Not detected ○
Ammonium ion (mgNH4+/L) 1.0 or less 0.1 or less ○
Residual chlorine (mgCI/L) 0.3 or less 0.3 or less ○
Free carbon (mgCO2/L) 4.0 or less 4.0 or less ○
Ryznar Stability Index 6.0 ~ 7.0 ― ○ ○
Excerpt from JRA-GL-02-1994 of The Japan Refrigeration and Air Conditioning Industry Association
● Within the "Tendency toward" column, items marked with a ○ indicate this component can lead to corrosion or scaling as indicated.
● The 15 items listed above are the primary components that can lead to corrosion or scaling.

□ Preventing Corrosion Related Breakdown! (For refrigerated air dryers)

■ Breakdown due to Equipment Corrosion


Breakdown due to corrosion is not covered by the warranty.
Refrigerated air dryers use copper piping (phosphorous-deoxidized copper piping) for refrigerant piping
and piping within the heat exchanger. In particular, if holes form due to corrosion, refrigerant may leak,
the equipment to stop working, water may come out of the compressed air outlet of the dryer, and the
dryer may eventually break down. Furthermore, copper is also used as a conductor in the machine wiring,
and corrosion in the wiring could lead to shorting and possibly compromise the safety of the equipment.
Accordingly, in order to prevent breakdowns due to copper corrosion, it becomes necessary to avoid
environments that tend to encourage such corrosion. In particular, if there is repeated condensation and
drying, and the presence of corrosive substances within the heat exchanger, there will be the tendency
for such substances to concentrate on the walls of the pipes, leading to a condition where corrosion
tends to occur easily. Careful attention is not only required regarding the environment of the air dryer,
but also concerning the air flowing into the air compressor.

■ Precautions Regarding the Area Surrounding the Equipment


If NOx (nitrogen oxide), SOx (sulfur oxide), CO2 (carbon dioxide), or other corrosion promoting compounds
are present within the workplace, the air dryer and compressor should be installed in a place such that
they are not affected by such substances. In particular, when these corrosive substances are present in
the working environment, enough care must be taken to ensure that the air dryer and air compressor are
not exposed or affected. Also, in the rare event that chlorine-based organic solvents (trichloroethylene
etc.), aldehydes (from degassing of building materials such as formaldehyde) or alcohols (medicinal
methanol etc.) enter the air intake of the air dryer and hydrolysis occurs, it can lead to corrosion of
copper piping (formicary corrosion, also known as ants-nest corrosion) and so care must be taken to
ensure that this does not happen.
Documentation and
Safety Information

■ Analysis of Drain Water


If there are corrosive substances in the environment where the air dryer is used, copper piping can
become corroded and refrigerant leaks might eventually occur as a result. Conducting a survey of
possibly corrosive substances beforehand can offer some assurance that the machine can be operated
without the aforementioned corrosion related problems. An easy to perform on-site drain water test kit
is available. Please consult your dealer for details. Drain water analysis sets are included with heavy-
duty models. ORION also offers special machine anti-rust treatment as an option to allow corrosion
resistant operation in more diversified environments. Please contact your dealer for further details.

ORION
Clean Air System 94
Always Follow These Safety Guidelines
Important Information Regarding Operation And Installation Of This Equipment

The safety precautions listed herein are to ensure safe and proper use of this equipment for the protection
and prevention of loss to you, the surrounding area, and people nearby.
Important safety precautions are classified into two categories, WARNINGS and CAUTIONS.

  WARNINGS Failure to follow instructions contained in a WARNING may result in death or serious injury.
  CAUTIONS Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Safety Symbols
      symbols inform you of WARNING or CAUTIONS to       symbols indicates actions which must be taken. The
observe.The illustration within the triangle shows the illustration within the black circle indicates the
nature of the precaution. (For example, the symbol at the necessary action. (The example to the left indicates
left indicates possible danger from escaping steam or air.) that the equipment must be properly grounded to earth.)
     symbols inform you of prohibited actions. The Please note that times noted in CAUTIONS can
illustration within the circle shows the nature of result in very serious consequences depending on the
the action which is prohibited. (The example to the particular situation. Both CAUTIONS and WARNINGS
left indicates that user disassembly is prohibited.) must be heeded to ensure adequate safety.

■ General Safety Precautions


WARNINGS
Failure to follow instructions contained in these WARNINGS may result in death or serious injury.
  Service must be carried out by persons with   O nly operate equipment within specified
enough knowledge and experience such as your operating ranges.
dealer or other qualified service personnel.   Operating equipment outside specified operating
  I mproper treatment in transport, installation, ranges can result in damage to the equipment,
operation, maintenance, repair, etc. may lead to which may result in injury, leakage, etc.
injury, leakage, electric shock, or fire.   E nsure safety precautions are conformed to while
  Product Use Limitations operating this equipment as well as when performing
  ⑴ If the unit is to be used as part of critical installations, maintenance (including cleaning, servicing, inspection, etc.)
safety devices and backup systems which can be   ○ A  lways remove power from equipment before
switched to should be put into place to insure that performing maintenance or repair operations. Failure
serious accidents or losses do not occur in the event to do so may result in electric shock, injury, or burns.
that the unit should break down or malfunction.   ○ In particular, be sure to completely release all compressed
  ⑵ T  his product is designed and produced as a commodity air before working on machine related piping or on the
for general manufacturing. Accordingly, the warranty does machine itself. Failure to do so can result in dangerous
not apply to nor cover the following applications. However, bursts of compressed air and may result in injury.
in cases where the customer/user takes full responsibility   A lways carry out proper inspections and
and confirms the performance of the equipment in cleaning as indicated in the operating manual.
advance, and takes necessary safety precautions, please   Be sure to strictly adhere to air compressor oil
consult with ORION and we will consider if use of the unit management.
in the desired application is appropriate.   P lease maintain proper lubrication of the air
   ① A  tomic energy, aviation, aerospace, railway works, compressor according to the directions outlined in
shipping, vehicles (cars and trucks), medical applications, the compressor operation manual. If air compressor
transportation applications, and/or any applications where oil is allowed to deteriorate, it may result in buildup
it might have a great effect on human life or property. of carbon in the air dryer, explosion, fire, or corrosion.
   ② E  lectricity, gas, or water supply systems, etc. where
high levels of reliability and safety are demanded.
  W hen cleaning, do not use detergents or   Before Using This Equipment Confirm it is
organic solvents.   B e f o r e s t a r t i n g t h e in the LOCK
position.
  Please clean with water, then wipe with a clean flow of compressed air,
cloth. Never clean this equipment using ensure that the guard Bowl guard
detergents, thinner, or other organic solvents. button is in the "LOCK" Guard button
Doing so may cause deterioration of plastic position. Failure to lock
parts and may lead to injury. may result in the bowl
Documentation and
資料・安全のために

coming off or injury.


Safety Information

  During operation, do not touch the outlet head   W ater droplets should be properly removed
or cartridge directly with your hand. from compressed air.
  Doing so can lead to burns.   Failure to adequately remove water droplets can lead to the
deterioration of the filter material, reduced filter
performance, and breakdown of the filter. Always install and
operate an aftercooler, Super Drain Filter, refrigerated air
dryer, or similar water removal equipment before this device.

ORION
95 Clean Air System
■ General Safety Precautions
WARNINGS
Failure to follow instructions contained in these WARNINGS may result in death or serious injury.
  Do not operate with the cabinet open.   If the earth leakage breaker is tripping, please seek
  T ouching components inside this equipment the advice of your dealer or a qualified repair person.
may lead to injury or electric shock.   Forcing power during a leakage condition can
lead to electric shock or fire.
  B efore starting the flow of compressed air,   Never use parts where the threads have been
always check to make sure the equipment worn due to repeated disassembly or cleaning etc.
housing and auto drain unit are in order.   Continuing to use parts with threads worn from
  If the housing or auto drain unit are not properly repeated cleaning, disassembly, and reassembly
secured, the housing or auto drain unit can come off, can lead to caps and other components being
resulting in sudden bursts of compressed air and injury. blown off under pressure and may lead to injury.

CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
  Perform periodic checks of treated water. the equipment and may lead to injury.(When
  Treated drain water should be checked at regular connecting to the compressor directly, use of
intervals to ensure concentration levels fall within an aftercooler is recommended.)
standard levels. If concentration levels of treated   Wear gloves when replacing consumables.
water go above limits for effluent standards,   When replacing consumables, wear cotton or
regulations under the Water Pollution Control other thick gloves. Working with bare hands can
Law may be applied. Effluent standards differ lead to injuries from touching sharp metal edges.
according to region. Please consult with your   Dispose of treated water properly.
local department for details.   This equipment is for compressed air drain processing only
  Keep under the specified operating temperature and cannot be used for other purposes such as water
limit. sterilization. Always properly dispose of processed drain
  O perating this equipment over the specified water, and never use it for drinking or other purposes.
operating temperature can cause damage to

■ General Safety Precautions Regarding Installation


WARNINGS
Failure to follow instructions contained in these WARNINGS may result in death or serious injury.
  Service must be carried out by persons with   When wiring, use only the prescribed cables.
enough knowledge and experience such as   Also, when attaching cables to the equipment, fix
your dealer or other qualified service personnel. cables so there will be no external forces exerted on
  Improper treatment in transport, installation, the contacts. Improper cable connections may lead
operation, maintenance, repair, etc. may lead to to electric shock, overheating of the contacts, or fire.
injury, leakage, electric shock, or fire.   Be certain that all electrical wiring is done in
accordance with relevant electrical construction
  Do not modify this equipment. and internal wiring regulations.
  Modifying this equipment will void the product   Also, this equipment should be installed on its own electrical
warranty. circuit. Installation with an insufficient power supply or
  Do not modify settings of safety features and improper installation can result in electric shock or fire.
components of this equipment.   Use eyebolts properly.
  Modifying such settings can lead to an explosion   W hen lifting this equipment, always use all 4
or fire. suspension eyebolts and ensure the angle of the
suspension cable at the eyebolts is at least 60 ℃.
  D o not install this equipment in places where Improper suspension may lead to the equipment
flammable gases may be present or could leak out. tipping over or falling, which may lead to injury.
  If by some chance gas were to leak out and   When installing this equipment, be sure to follow
gather near this equipment, a fire could break out. the guidelines written in the installation section
  Do not install this equipment where it will be of the operating manual.
exposed to wind and rain.   Improper installation can lead to water leakage,
Documentation and
Safety Information

  Rain falling on this equipment can lead to electric electric shock, fire, or freezing of the machine.
shock or fire.   F or proper installation, ask your dealer or a
qualified specialist.
  Do not install in environments that have corrosive   Improper installation by the end user may lead
gases. to water leakage, electric shock, and fire.
  Do not install this equipment in an environment   Always properly ground this equipment.
where the surrounding air or air being processed   Do not attach the grounding wire to gas pipes, water pipes,
might contain corrosive gases. Doing so may lightning rods, etc. Improper grounding of this equipment
cause damage to the equipment. can lead to electric shock. (Installation of a proper ground
hookup must be performed by a qualified electrician.)

ORION
Clean Air System 96
■ Precautions Regarding Installation
WARNINGS

Failure to follow instructions contained in these WARNINGS may result in death or serious injury.
  Verification of Installation Environment
  Do not install this equipment in an environment where the surrounding air or air being processed might
contain the substances listed below. Installation in such places raises the risk of injury due to malfunction.
  ○ Ester based hydraulic fluids
  ○ Organic solvents (aromatics, chlorine compounds, hydrocarbon compounds)
   ―Benzene, toluene, phenol, trichlene, gasoline, thinner, alcohol, etc.
  ○ Sulfurous acid gas, chlorine gas, CFC gases
  ○ Acids (chlorine based acids, sulphuric acid, acetic acid, benzoic acid, etc.)

CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
  Do not install in places where equipment would be exposed to direct sunlight or would be exposed to
external sources of heat.
  Exposure to direct sunlight can lead to reduced performance as well as air and water leakage.
  Be sure to confirm piping system design standards.
  When using a heatless air dryer, be sure to confirm the piping system design standards outlined in the
product specifications before installation.
  Operate this equipment within the specified ambient temperature range.
  Please operate this equipment within the ambient temperature range as listed here:
  ● F  or OWC/OWC-H/ODF and OWM models, the proper working ambient temperature range is 2 ~ 40 ℃
. Operating outside this range can cause the vessel and hoses to become deformed and water to
leak.
  Precautions regarding Remote Operation
  If remote operation is not continuous and involves starting and stopping, ensure there is always some
air pressure maintained within the unit's circuit (at least 0.4 MPa.) Failure to maintain this pressure
can result not only in the machine to discontinue functioning, but can also cause damage to it.

CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
  Do not sit on or put things on this equipment.   R eliably dealing water leaks in pipes and
  Doing so can cause the machine to tip or fall condensation.
and may lead to injury.   Poor pipe installation can lead to water leaks,
which in turn can lead to the area and items
  I nstallation of an earth-leakage-breaker is nearby getting wet. Furthermore, in high humidity
required. environments, condensation can form on piping
  Failure to install an earth-leakage-breaker can at air outlets, drain pipes, auto drain traps, etc.,
lead to electric shock. and floors and the surroundings may become
wet. To counter this, please install insulation or a
  Perform periodic checks of treated water. condensation collection system as required.
  T reated drain water should be checked at regular
intervals to ensure concentration levels fall within   Use parallel machine installation for 24 hour
standard levels. If concentration levels of treated water continuous operation or bypass piping for
go above limits for effluent standards, regulations intermittent operation.
under the Water Pollution Control Law may be applied.   For 24 hour continuous operation, heatless air
Effluent standards differ according to region. Please dryers should be installed in parallel as a
consult with your local department for details. contingency against breakdown. For intermittent
operation, bypass piping should be installed to
allow for times when maintenance is required.
Documentation and

  Be sure to install this equipment in a place that


資料・安全のために
Safety Information

can fully withstand the load of its weight.


  Install on a level surface and provide adequate   D o not install vertical piping between the
safety measures to ensure that the machine will compressor and air dryer.
not tip over. Failure to do so may lead to   Vertical drain piping can result in collected drain
improper drain trap discharge, water leakage, or to suddenly start flowing and be blown out.
tipping or falling over of the machine, which Furthermore, adsorption dryers are particularly
could in turn could also lead to injury. susceptible to damage from water droplets. In
cases where vertical piping is absolutely
necessary, ensure that drainage does not collect
by installing equipment such as drain traps, etc.

ORION
97 Clean Air System
To avoid sudden and unexpected machine trouble,
we recommend regular use of the“ORION AIR
DRYER DIAGNOSIS INSPECTION”system!
7KLVV\VWHPLVRQO\DYDLODEOHLQ-DSDQ

Computer diagnosis of
operating specifications
for reliable troubleshooting!

《Image of Data Communication》

Merits of performing If regular inspections


regular inspections: are NOT performed:
○ Lower running costs! ● Drop in cooling capacity.
○ PC diagnosis helps maintain ● Increased power consumption, etc.
stable air dryer specs!
Overall increased risk, including
○ Service contact information
at your fingertips! possible production line down time!

ORION Air Dryer Diagnosis Inspection Procedure


Cleaning Drain water analysis Individual Inspections Operating Data Diagnosis Report
and Simple drain water ①Insulation resistance Measurements Submit report of
Maintenace analysis can help avoid
measurement
②Gas leakage check Dew point monitor based diagnostic findings.
①Installation confirmation corrosion causing gas ③Electrical current measurement measurements, drain trap
④Refrigerant piping operation confirmation, and
②Drain trap disassembly leaks. operating performance
temperature measurement
and cleaning ⑤Refrigerant pressure evaluation with PC
③Condenser Cleaning measurement cnnectivity all add up to
⑥Check for noises not improved reliability.
(air cooled models only) coming from the motor

‫ݱ‬Mantenance Record
‫ݱ‬Preventive Maintenance ‫ݱ‬Stable Operating Parameters Management
Orion Products -- Service and Safety

● Safety Notes
・Before operating this equipment, please read the operating manual carefully, and only use as indicated.
・For installation of this equipment and required wiring, employ a qualified person or consult with your dealer.
・Be sure to select equipment which suits your needs. Do not use this equipment for purposes other than
those for which it is intended. Doing so can lead to accidents or equipment breakdown.

● Air-Cooled Models
If the condenser becomes clogged with dust or dirt, heat exchange will be greatly reduced and electricity
consumption will increase. This will lead not only to decreased performance, but can also lead to the
activation of built-in safety devices, and eventual damage to the equipment. For these reasons, the
condenser should be cleaned on a regular basis.

● Water-Cooled Models
In general, water used to cool condensers will be well-water, tap water, or water from a cooling tower.
However water of insufficient quality can lead to scaling in cooling pipes resulting in lower levels of heat
exchange, increased electricity consumption and lower performance. Therefore water quality should be
confirmed on a regular basis.

Regarding After-Service Recommended Maintenance Inspections


● For information regarding repair of equipment that has ● Depending on the particular item, extended use can
been in operation, please consult with your dealer. lead to the product become dirty or worn, which can
● The customer will be responsible for charges incurred lead to decreased performance.
for repairs conducted after the warranty period has
In order to realize continued best performance of this
expired. In cases where equipment function can be
improved by certain service procedures, such proce- equipment, in addition to prescribed customer mainte-
dures will be taken at the specific request of the cus- nance, it is also recommended that regular inspections
tomer. be conducted. (Service and inspection fees apply.)
● Regarding spare parts... "Spare parts" are those which For further information please consult with your dealer
are necessary in order to maintain the function of the or contact ORION directly.
product. It is the policy of ORION to maintain a stock
of replacement parts for 7 years after production of
the product ceases.

ORION is continuing to develop a complete and


trustworthy nationwide network of expedient sales
and service -- everywhere, anytime. ORION Machinery Co., ltd is an ISO
Certified, Quality Management and
Environmental Management company.
What is the ISO certification system?
ISO (International Organization for Standardization) is
an established body that stipulates and certifies
ORION MACHINERY CO., LTD. ISO9001 and ISO14001 directives. ISO9001 stipulates a
system of Quality Management that ensures customer
satisfaction and trust in a company's products and
services it provides. ISO14001 stipulates a system of
Environmental Management whereby production and
ISO 9001
ISO 14001 (Main Factory)
business activities are carried out in an environmentally
*ORION has wide reaching regional service bases in conscious manner.
various countries throughout the world.
Please consult your ORION dealer for details.

Please feel free to contact the following representative:

International No. 246, Kotaka, Suzaka-shi, Nagano-ken, 382-8502 Japan


Division TEL(026)246-5664 FAX(026)246-6753
e-Mail: kokusai@orionkikai.co.jp
Head Office No. 246, Kotaka, Suzaka-shi, Nagano-ken, 382-8502 Japan
& Factory  TEL(026)245-1230 FAX(026)245-5424
URL: http://www.orionkikai.co.jp

This catalogue contains product specifications as of January 2018.


●Actual product colors may vary slightly from the pictures.
●The structure or specifications of products contained in this catalogue are subject to change without prior notice. No.2901‘18.2.9 pdf PO ☆100

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