Compressed Air Equipment Catalog: Our Wide-Ranging Lineup Meets Your Needs
Compressed Air Equipment Catalog: Our Wide-Ranging Lineup Meets Your Needs
Compressed Air Equipment Catalog: Our Wide-Ranging Lineup Meets Your Needs
2018 D-AG02
Compressed Air Equipment Catalog
2 4
Starting with refrigerated air dryers, the ORION Clean
and applications that can improve air quality to the
ORION
Air Filter Monitor needs covered, including drain processing. ORION is
Clean Air
System
1
Air Dryer
5
Other Items Refrigerated Air Dryer
Energy Saving Model RAXE Series
ORION
1 Clean Air System
ORION
System
Clean Air System
mentally Conscious
Air System has a wide range of air filters and other equipment
level that meets your needs. We have all of your air-related
a top manufacturer of clean air equipment! Drain
Processing Drain Processing Equipment
Air Filter Air Filter Compressed Air drain water processing
Super Filter "DSF・LSF・MSF・KSF Series" P.55 Drain Processing System Related Equipment
Final Filter "OFF・OFH Series" P.65 "OWT・OWH・OWL・OWSK" P.72
Membrane Type Final Filter "OPF Series" P.66 Filter Type Drain Processing Equipment - Pico-Drain
Medium Pressure Spec. Filter "DFH・LFH・MFH・KFH Series" P.67 "ODF5-W1/W2" P.73
Air Filter
Other
Items Other Items
Air-Cooled Aftercooler "SE" P.83
Further Evolution!
1989 1994 2003
CFC-Free Adsorption Type AC Inverter Control 2016
Drain Master Released
Air Dryer Released Refrigerated Air Dryer Heavy Duty RAX-J Series
Released
1992
Separate Dryer Released
2005 2007
1993 1998 Digi-Eco Refrigerated DC Inverter Control
Super Filter Air Dryer Refrigerated Air Dryer
Heat Exchanger Technology
Super Drain Filter
Stainless Steel Shell Heat
Exchanger Released 2001
Fine Dryer Released Super Final Filter
ORION
Clean Air System 2
1
Product Lineup
1.3/1.5 15
7.4 37 kW
7.4 37 m3/min
9.1/10.5 55
55 kW
10.6
m3/min 12/13
12.1/13.4 75
m3/min 75 kW
23
100 kW m3/min 100 kW
19.7/22.0 100
19.7/22.0
m3/min
83.0/98.0 450
296
m3/min 1300 kW
296 1300
[Note] 1. The above values are catalog-standard-value guideline values. When choosing a model, please refer to
the section on "Model Choice and Determining the Maximum Air Processing Capacity" for each series.
20,000
52%
Load factor
Energy
50% 15,000 Savings! RAX90J
Constant Speed
10,000 model
RAXE2300A
24,200 kWh
Load factor Inverter model
Inverter Air Dryer P.21 (Non-uniform, fluctuating load)
5,000
11,600 kWh
0%
5AM 7AM 12PM 17PM 5AM 0
※1 The upper limit of the inlet air temperature range for RAXE2300A ∼ 29600A1-W models is 60 ℃. For help with selecting the right energy saving model refer to the conditions stated from page 27.
ORION
3 Clean Air System
General Purpose Standard Inlet Air Temperature Models General Purpose High Temperature Inlet
Air Temperature Model
Compact and Medium-Duty Model RAX Heavy Duty RAX Medium Duty RAX RAX-SE
Constant Speed Constant Speed Constant Speed Constant Speed
15 kW
1.3/1.5
m3/min
55 kW
9.1/10.4
m3/min 12.1/13.4 12.1/13.4
m3/min 75 kW m3/min 75 kW
Air Processing Conditions (Catalog value)
Inlet Air Pressure Inlet Air Ambient
Series Outlet Air Dew Point
(Gauge pressure) Temperature Temperature
RAXE-SE
55 ℃
RAXD
Under Atmospheric
RAXE 0.69 MPa 40 ℃ Pressure: –17 ℃
(Under pressure: 10 ℃ )
RAX-J(Compact and Medium-Duty) 35 ℃ 32 ℃
450 kW RAX-J,F(Heavy Duty) 40 ℃
83.0/98.0 RAX-H(Medium Duty) 1.57 MPa Atmospheric Pressure: –17 ℃
m3/min (Under pressure: 15 ℃ )
55 ℃
Atmospheric Pressure: –17 ℃
RAX-SE 0.69 MPa (Under pressure: 10 ℃ )
※ Air processing capacity is calculated based on conversion from the air compressor
intake conditions. (Atmospheric pressure, 23 ℃ , relative humidly: 75 %)
RAXE / RAXD Page 27, RAX Page 39, or consult with your sales representative.
Max. Energy 80
Conventional CCV Compact to Medium Duty (RAX-H) Heavy Duty (RAX-J, F) Compact to Medium
Duty (RAX-H)
P.41
Savings
Air Dryer
60 P.29 P.29
60% 40
20
Inverter Air Dryer
PDP:10 ℃ selected
Inverter Air Dryer
※ RAXE type PDP:18 ℃ selected
0
0 20 40 60 80 100
Control Panel Load Factor (%)
General Purpose High Temperature
Dew Point Control Switch Compressor Power Level Indicator Digital Display
Power Inlet Air Temperature Model
RAX-SE
Lamp
Power Air Compressor Equiv. Guideline RAX-SE Series
Switch
High Temperature Inlet Air Type
From below 3 kW ~ 75 kW
Reset Key P.35
Inlet Air Temperature Range
Air Pressure Gauge Setting Down Key Setting Up Key Function Set Key
Note: There may be minor differences in the operation panel depending on the model. 5 ℃ ~ 80 ℃
※2 Inlet air temperature upper limit differs depending on the model. Refer to the
nominal value for specifics.
※3 See page 39 for assistance in choosing the right model. ORION
Clean Air System 4
1
Product Lineup
Series Model
m3/min m3/min
0.3 0.247
m3/min m3/min
2.1 2.1
m3/min m3/min
3.6 3.6 1.9
m3/min m3/min 2.3 m3/min
m3/min
12.5 12.5
m3/min m3/min
21.5 21.5
m3/min m3/min
Dew Point Monitor Digital LED Lamp Display LED Lamp Display -
Energy Saving
Dew Point Sensor ○ ○ ○ -
[Note] 1. The above values are catalog-standard-value guideline values. See page 50 for assistance in choosing the right model.
Working Principle of the Energy Saving Dew Point Sensor Energy saving can be realized by stopping the release of regeneration (purge) air,
corresponding to the outlet dew point and inlet air flow. (QSQ080B-E and above)
Example 1: Medium Flow Rate Energy Saving Operation (Purge stopped) Dew Point Under Example 2: Low Flow Rate Dew Point Under
Outlet Air Pressure Outlet Air Pressure
Approx. -40 ℃ Approx. –40 ℃
-45 ℃ -45 ℃
Energy Saving Operation 1 forced purge cycle per every 4 cycles.
Exhaust Exhaust Purge stopped Purge stopped
Valve B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder Valve B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder
Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge
Purge Purge stopped Purge stopped Purge stopped Purge Purge Purge Purge stopped stopped stopped stopped stopped stopped Purge Purge stopped stopped
Adsorption A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder A Cylinder B Cylinder
control 2 min 2 min control 2 min 2 min
Valve Valve 4 min
4 min
1 Cycle 1 Cycle 2 Cycle 3 Cycle 4 Cycle
12 min 4 min
※ indicates purge is stopped. 16 min
ORION
5 Clean Air System
2
Product Lineup
Air Filter
First Heavy-duty Model With a Stainless Steel Tank
Clean Air
Compressed Air Filter Air inlet Air Outlet
SUPER FILTER
Super Filter built with a All stainless design
Stainless Steel Shell P.55 doesn't create dust.
※1
Air Processing Capacity
0.35 m /min ~ 318.9 m /min 3 3
A new lineup that lets you choose the piping size to match New Release!
the discharge port size of a previous model air compressor. Pipe
New Release! Size :50 A
Piping Size Pipe DSF/LSF/MSF/KSF
Thread A Size :40 A 1005
(Thread B) DSF/LSF/MSF/KSF
50 A 404
(Rc2)
40 A 1000
(Rc1 1 2) 700 DSF/LSF
DSF/LSF MSF/KSF
MSF404
MSF/KSF
New Model
25 A Example
LSF404 (Rc1)
400
DSF/LSF Processing Capacity Estimate Pipe Size: 40 A
○○○ m3/min (Additional units only)
MSF/KSF
LSF1005 4.0 7.0 10.0
Processing Air Flow (m3/min)
Centrifugal
80
separation Outer screen Nonwoven fabric
Outer screen
Rated flow
70
0 20 40 60 80 100 120 140
Processed air flow (%) (based on rated processing air flow) Cross section Cross section
ORION
Clean Air System 6
3
Product Lineup
Drain processing equipment that separates water and oil from compressor drain. Air Compressor Output Equiv. ∼ 22 kW and below P.69
Before After ODF5-W1/ODF5-W2
processing. processing.
○ A New Concept in Ecological Friendliness
No Electricity Required, Lightweight
Space Saving
Energy Saving
○ Main-processing concentrations
below 5 mg/L (hexane content)
Drain Processing Equipment - Drain Master R "OWD" Drain Processing Equipment - Drain Master R "OWC/OWM"
Air Compressor Output Equiv. ∼ 37 kW and below P.69 Air Compressor Output Equiv. ∼ 150 kW and below(OWC) ∼ 720 kW and below(OWM) P.69
Medium duty OWD10 / Medium duty OWC75・150/Heavy Duty OWM30 ∼ 160
Cold-climate model OWD10-H Cold-climate model OWC75-H・150-H
○ Main unit does not need electricity. ○ Compatible with Heavy Duty
(Excluding cold-climate models) Screw Compressors
ORION
7 Clean Air System
4
Product Lineup
Monitor Equipment
Improved peace-of-mind and safety thanks to air tracking from a tracking dew point monitor for air quality
control and a digital display gauge that shows the differential pressure conditions of the filter element.
Easy temperature and humidity monitoring
Dew Point Monitor "MG" P.79
MG40/MG40A-P
Humidity display:
0.1 ∼ 99.9 %. 1/10 resolution (MG40)
0.1 ∼ 50.0 %. 1/10 resolution (MG40A-P) MG40A-P
(For compressed air)
Dew point display:
- 40.0 ∼ + 40.0 ℃ , 1/10 resolution.
Temperature display: MG40
- 20.0 ∼ + 80.0 ℃ , 1/10 resolution. (For air at atmospheric pressure)
Dedicated refrigerated air dryer dew point monitor for monitoring dew point and temperature.
Dew Point Monitor "MGR" P.80
MGR20
Dew point display: - 30.0 ∼+ 20.0 ℃ , 1/10 resolution.
Temperature display: - 20.0 ∼+ 80.0 ℃ , 1/10 resolution.
Digital Differential Pressure Gauge --Detects When Filter Element Replacement is Needed (Digital differential pressure display gauge)
Digital Differential Pressure Gauge "DGE" P.82
DGE70
Differential pressure display range: - 1.050 ∼ 1.050 MPa
Minimum resolution: 0.001 MPa
ORION
Clean Air System 8
5
Product Lineup
Other Items
Items Needed to Support a Strong Clean Air Supply
Choose the model from our selection that best fits your needs.
Auto Drain Trap
Solenoid Type / Motor Valve Type
ADE4B P.89
ADE4B
○ Variable drain release interval via adjustable timer
○ Drain interval automatically changes due to ambient
temperature for energy saving operation.
○ Clogging due to sludge, etc. greatly reduced thanks to the
wide mouth on the orifice of our solenoid valve.
○ Special anti-freeze function that automatically shortens the
time between drains during cold conditions.
ADE300 P.89
○ Equipped with electrostatic liquid surface sensor
○ No clogging due to grime and foreign matter thanks to the
wide mouth on the orifice of our solenoid valve.
○ Remote operation capabilities (Equipped with operation and
monitor signal lines.) ADE300
Choose from Stainless Steel or Steel Tank Construction Choose from Air-Cooled or Water-Cooled Models
Air Tank Aftercooler
Air-Cooled SE Series P.83
OAT P.87 ○ Compatible Compressor: 5.5 (Screw) ∼ 37 kW
○ Stainless Steel
Construction (SUS304)
○ Compatible Compressor:
6 ∼ 37 kW
MST P.88
○ Steel Tank
○ Compatible Compressor:
6 ∼ 75 kW
ORION
9 Clean Air System
INDEX
System configuration examples / ORION Clean Air System Application Examples 11 ∼ 13
Amended standards / Refrigerated Air Dryer Core Technology 14 ∼ 16
Options / RAX・RAXE・RAXD Installation Space Requirements 17 ∼ 20
1. Air Dryer
Energy Saving Models(RAXE-SE, RAXD, RAXE) 21 ∼ 26
Model Selection and Determining Maximum Air Processing Capacity(RAXE, RAXD) 27 ∼ 28
1
General Purpose Standard Inlet Air Temperature Models
(Compact and Medium Duty RAX, Heavy Duty RAX) 29 ∼ 34
General Purpose High Inlet Air Temperature Model (RAX-SE) 35 ∼ 38
Air Dr yer Model Selection and Determining Maximum Air Processing Capacity(RAX-SE, RAX) 39 ∼ 40
General Purpose Standard Inlet Air Model(Medium Pressure RAX) 41 ∼ 42
2. Air Filter
Heatless Air Dryer(QSQ) 43 ∼ 48
Options / Model Selection(QSQ) 49 ∼ 50
Membrane Type Air Dryer(MD) 51 ∼ 52
Expansion Separation Dryer(AE) 53 ∼ 54
3. Drain Processing
2
Options / Choosing the Right Filter 63 ∼ 64
Final Filter(OFF, OFH) 65
Membrane Type Final Filter(OPF)
Air Filter
66
Medium Pressure Clean Air Filter(DFH, LFH, MFH, KFH) 67
Differential Pressure Gauge(DG)/ Element Life Indicator 68
3
Drain Master Features 69 ∼ 71
Drain Processing Systems Related Equipment(OWT, OWH, OWL, OWSK) 72
4. Monitor
Filter Type Drain Processor Pico Drain Ⓡ(ODF5) 73 ∼ 74
Drain Drain Processor Drain Master (OWD) Ⓡ 75 ∼ 76
Processing Drain Processing Equipment Drain Master Ⓡ(OWC, OWM) 77 ∼ 78
4
Dew Point Monitor(MG, MGR) 79 ∼ 80
Energy Saving Control Unit for "Heatless Air Dryer Super Pack" 81 5. Other Items
Monitor Digital Differential Pressure Gauge(DGE70) 82
Air-Cooled Aftercooler(SE) 83 ∼ 84
85 ∼ 86
5
Water-Cooled Aftercooler(TH, THP)
Stainless Steel Air Tank(OAT) 87
Air Tank(MST)
Documentation and Safety Information
88
Other Items Drain Trap(Solenoid Type, Timer Type) 89
Drain Trap(Float Type, Disc Type, Motor valve Type) 90
ORION
Clean Air System 10
「Clean Air System」
Diagram shows examples of typical configurations ※1 Dotted line indicates usage on an as-needed basis.
※2 Install a Super Drain Filter before the air dryer when there is the possibility of heavy
scaling occurring in the piping, such as when using an oil-free compressor, etc.
※3 Install a Super Drain Filter if there is a chance of air being adulterated with liquid oil (oil mist) or drain water.
※4 Read the section (General Safety Precautions) on page 95, and use equipment appropriately as outlined therein.
Low Dew Point Very Pure Clean Air Purity class 1・2・1
Super
Compressor Heatless ACF Filter Final Filter
Air Dryer
Filtration Pressure Remaining Purity
○ Semiconductor
applications
rating dew point oil content class
production
Typical
0.01 −40 ℃ 0.003 ISO ○ Medical supply※4
Clean Air Line μm −20 ℃ wt ppm Class3
○ Powder transport
applications
rating dew point oil content
equipment
Typical
0.01 −40 ℃ 0.01
Super μm −20 ℃ wt ppm
○ Measurement devices
Mist Filter ○ Sequence control
0.01 μm
applications
Air-Cooled ○ Medical supply※4
Typical
0.01 0.003 ○ Pharmaceutics※4
μm +10 ℃ wt ppm ○ Food industry
Aftercooler
Super
ACF Filter
Standard Compressed Air
Water-Cooled
Super
Line Filter Purity class 1・6・1
1 μm Filtration Pressure Remaining
rating dew point oil content ○ General painting/
applications
coating applications
Typical
Super 0.01 0.01
※ When air source is Mist Filter
μm +10 ℃ wt ppm ○ Standard pneumatic
hot, use equipment
designed for hot
0.01 μm
equipment
air intake or use an
aftercooler. Standard Compressed Air
Super
Line Filter
Purity class 2・6
Environmentally 1 μm Filtration Pressure
conscious line
applications
Super 1 pneumatic
Line Filter μm +10 ℃ equipment
Drain Master
1 μm
power source frequency, and required dew point. ※ The current revised standard is ISO8573(2001) /JIS B8392-1(2003)) Please refer to page 14 for further details.
ORION
11 Clean Air System
「Refrigerant-Free Clean Air Line」
Diagram shows examples of typical configurations ※1 Dotted line indicates usage on an as-needed basis.
※2 In particular, install a Super Drain Filter before the air dryer if there is the possibility
of heaving scaling, etc. in the piping due to use of an oil-free compressor, or if there
is a chance of air being adulterated with liquid oil (oil mist) or drain water.
※3 Read the section (General Safety Precautions) on page 95, and use equipment
appropriately as outlined therein.
■Terminal connection to air compressor piping Refrigerated air dryer and req.
Clean Air Purity Class 1-6-3
▲
applications
have yet been installed before this point.
○ Labor saving equipment, devices
Typical
Regulator
0.5
Refrigerant-Free ※1 +10 ℃ wt ppm ○ Pneumatic tools
Clean Air Line Super Drain
Fine Dryer ○ General painting/coating applications
MD-AF (with Auto Drain)
Filter ○ Precision manufacturing
applications
Regulator ※ The following are possible when
ー dew point ー
Typical
used with the Super Mist Filter.
drop
0.01 0.01 ○ Standard pneumatic equipment
■When used with a ※1 +3 ℃ ○ Labor saving equipment, devices
μm wt ppm
small compressor Super Mist Filter
○ Pneumatic tools
applications
○ Labor saving equipment, devices
Typical
0.5 ○ Pneumatic tools
compressor +10 ℃ wt ppm
Regulator ○ General painting/coating applications
※2
Super Fine Dryer
○ Precision manufacturing
Drain Filter MD-F or MD-AF (with Auto Drain)
Regulator
Ultra Clean Air Purity Class 1-6-1
Filtration Pressure Remaining ○ Ultra precision manufacturing
rating Dewpoint oil content
applications
○ Food processing
Typical
Fine Dryer
0.01 0.003 ○ Medical use※3
MD-F or MD-AF
+10 ℃ wt ppm ○ Pharmaceutical※3
Air Tank (with Auto Drain) μm ○ Instrumentation
Super ○ Measurement instrumentation
Super
ACF Filter
Mist Filter
○ Medical use※3
0.01 −40 ℃ 0.01 ○ Pharmaceutical※3
μm −20 ℃ wt ppm ○ Instrumentation
※2
Super Drain
○ Measurement instrumentation
Environmentally Filter
Conscious Line Super Mist
Filter 0.01μm Purity Class 1-3-1
※2
Super
Drain Filter Low Dew Point Clean Air Purity Class 1-2-1
Drain Master Filtration Pressure Remaining
○ Ultra precision manufacturing
rating Dewpoint oil content
applications
○ Food processing
Typical
※W hen using a heatless air dryer, be sure to confirm ※ In systems where the volume of air or air pressure
the piping system design standards outlined in the fluctuates constantly, a secondary air tank should be
product specifications before installation. used after the air dryer.
※ When making model selections: ※ Do not install vertical piping between the compressor
Always confirm the air compressor type, discharged and air dryer. But in cases where it is necessary to do
air quantity, temperature, pressure, ambient so, be sure set up a drain trap.
temperature, power source frequency, and required ※ B ypass piping should be set up around the air
dew point. compressors and filters.
※ Install a Super Drain Filter before the air dryer if there
is a chance of compressed air going to the air dryer
becoming adulterated with water mist or oil mist. (when
compressed air temperature is the same as room
temperature)
ORION
Clean Air System 12
ORION Clean Air System Application Examples
□ The Orion Clean Air System is being used in a Variety of Applications
1.General Applications
Air Cylinder Automatic Cleaning Machine
Air Driver
3-D
Measuring
Clean Air Instrument
Painting / Coating
Manufacturing Equipment
Machining Center
Instrumentation Air
Measurement
Equipment
Air Micrometer
Control Board
URL http://www.orionkikai.co.jp/product/
3.ORION also has equipment lineups in areas of Compressed Air Temperature Control and Cooling.
± 0.01 ℃ ± 0.1 ℃ RAV
Details can be
General Purpose
Compressed Air
Temperature Control Range: Nano-Thermo ACU Temperature Control Range: found in catalog
15.00 ~ 40.00 ℃ 15.0 ~ 30.0 ℃
Air Processing Capacity: D-AG04.
Air Processing Capacity:
100 ~ 800 L/min
30 ~ 2100 L/min Heat Pump Balance Control
Peltier Temperature Control Method (Heatless, 70 % energy savings
ACU Series compared with other brands)
ACU100-MD
ACU2000B RAV Series RAV600A-HPF
− 30 ∼ 0 ℃ Cold Fresh
Maximum Temperature Drop:
Compressed Air
APX-15A-500
ORION
13 Clean Air System
Regarding Revision of Standards
ISO 8573-1(2010)/JIS B 8392-1(2012) ※ ORION Purity Classes notation follows JIS B 8392-1(2000).
ORION
Clean Air System 14
1- 1
A good match for the oil-free age — ORION's Original Heat Exchanger
Compressed air
1. Air Dryer
out
Compressed air in
Illustration: RAXE-SE
Condensate drain
Refrigerant
(R134a/R407C/R410A)
Compressed air containing humid Precooled air enters the secondary Cooled air coming from the secondary
air coming from the air compressor heat exchanger where it is cooled. heat exchanger again enters the
enters the primary heat exchanger (This stage of cooling further primary heat exchanger, and is warmed
for precooling. condenses water vapor and oil.) from the hot compressed air coming in.
The condensed water vapor and oil This regenerative heat exchange
is released through the drain outlet. results in a rise in the temperature of
Air Flow the outflowing air, providing a supply of
dry air while helping to prevent exhaust
piping condensation.
ORION
15 Clean Air System
□ Features
1. Air Dryer
・Water droplets and oil mist are separated with high efficiency so we can use less refrigerant,
making these units even more environmentally friendly.
Refrigerant
※3 Available with stainless steel piping for even better corrosion resistance.
ORION
Clean Air System 16
1- 1
Refrigerated Air Dryers
Options (These options let us meet the varied needs of our users.)
□ Refrigerated Air Dryer Optional Equipment Part Number Nomenclature
Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm the proper part number when making orders.
エアードライヤー関連
RAX3J + 1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit
1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit
0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard
・Different voltage ・Remote switch included ・ Rated for Outdoor Use (Install under an ・Anchor bolt A ・English documentation
1 380 V 1 1 awning or other overhead protection.) 1 1
・Different voltage ・Includes external signal ・Does not include re- heater ・Anti-rust treated A ・Anchor bolt B ・Includes test manual
2 400 V 2 2 2 2 2
・Different voltage ・Custom lamp, switch color ・Custom cabinet color ・Export Packing ・Anchor bolt C ・Includes test
3 440 V 3 3 3 3 3 results chart
・Includes external signal ・ Rated for Outdoor Use (Install under an ・Anti-rust treated A
4 ・Includes breaker 4 ・Remote switch Included 4 awning or other overhead protection.) 4 ・Export Packing 4 ・Anchor bolt D 4 ・Photo
・Does not include reheater
・Different voltage ・Remote switch Included ・ Rated for Outdoor Use (Install under an ・English documentation
5 380 V 5 ・Custom lamp, switch color 5 awning or other overhead protection.) 5 ・Anti-rust treated B 5 ・Anchor bolt E 5 ・Includes test
・Includes breaker ・Custom cabinet color results chart
・Different voltage ・Includes external signal ・Does not include reheater ・Includes test manual
6 400 V 6 ・Custom lamp, switch color 6 ・Custom cabinet color 6 ・Anchor bolt F 6 ・Includes test results chart
・Includes breaker
・Different voltage ・Remote switch Included ・ Rated for Outdoor Use (Install under an
・Includes external signal awning or other overhead protection.) ・Includes test results chart
7 440 V
・Includes breaker
7
・Custom lamp, switch color
7 ・Does not include reheater 7 ・Photo
・Custom cabinet color
・Includes test manual
8 ・Includes test results chart
・Photo
・English documentation
9 ・Includes test manual
・Includes test results chart
・Different voltage ・control circuit 100 V ・Rated for outdoor use (IPX4) ・Anti-rust treated B ・Auto drain trap ・Includes mill sheet
A 380 V/50 Hz A A A ・Export Packing A removed A
・Different voltage ・Remote switch Included(Momentary) ・Medium Pressure Spec. (1.57 MPa) ・Anti-rust treatment ・Includes mill sheet
B 380 V/60 Hz B B B B ・English documentation
・Includes mill sheet
・Different voltage ・Momentary power interruption ・Rated for outdoor use (IPX4) ・Air Inlet/Outlet Flange FF ・English documentation
C 400 V/50 Hz C (3 s) C ・Does not include re- heater C C ・Includes test manual
・Includes test results chart
・Different voltage ・Includes mill sheet
D 400 V/60 Hz D ・Incl. auto recovery after power D ・Rated for outdoor use
・Medium Pressure Spec. (1.57 MPa) D ・Air Inlet/Outlet Flange RF D ・Includes test manual
outage. ・Includes test results chart
・Different voltage ・Remote switch Included(Momentary) ・Rated for outdoor use (IPX4) ・Anti-rust treated A
E 440 V/50 Hz E ・Incl. Ext. Signal (RUN, ALARM) E ・Medium Pressure Spec. (1.57 MPa) E ・Air Inlet/Outlet Flange FF
・Different voltage ・Remote switch Included(Momentary) ・Rated for outdoor use ・Export Packaging(Plywood siding)
F 440 V/60 Hz F ・Custom lamp, switch color F ・Does not include re- heater F ・Air Inlet/Outlet Flange FF
・Medium Pressure Spec. (1.57 MPa)
・Different voltage ・Remote switch Included(Momentary) ・Rated for outdoor use (IPX4) ・Anti-rust treated A
G 380 V/50 Hz G ・Incl. Ext. Signal (RUN, ALARM) G ・Does not include re- heater G ・Export Packaging(Plywood siding)
・Includes breaker ・Custom lamp, switch color ・Medium Pressure Spec. (1.57 MPa) ・Air Inlet/Outlet Flange FF
・Different voltage ・Anti-rust treated B
H 380 V/60 Hz H ・Incl. Ext. Signal (RUN, STOP, ALARM) H ・Air Inlet/Outlet Flange FF
・Includes breaker
・Different voltage ・Incl. Remote Switch(Alternate Switch) ・Anti-rust treated B
J 400 V/50 Hz J ・Incl. Ext. Signal (RUN, STOP, ALARM) J ・High Pressure Spec. (2.94 MPa) J ・Export Packaging(Plywood siding)
・Includes breaker ・Air Inlet/Outlet Flange FF
・Different voltage ・Incl. Ext. Signal (RUN, STOP, ALARM) ・Anti-rust treated A
K 400 V/60 Hz K ・Custom lamp, switch color K ・High Pressure Spec. (4.8 MPa) K ・Air Inlet/Outlet Flange RF
・Includes breaker
・Different voltage ・Incl. Remote Switch(Alternate Switch) ・Rated for Outdoor Use (Install under an ・Export Packaging(Plywood siding)
L 440 V/50 Hz L ・Incl. Ext. Signal (RUN, STOP, ALARM) L awning or other overhead protection.) L ・Air Inlet/Outlet Flange RF
・Includes breaker ・Custom lamp, switch color ・High Pressure Spec. (2.94 MPa)
・Different voltage ・Remote switch Included(Momentary) ・Rated for outdoor use (IPX4) ・Anti-rust treated A
M 440 V/60 Hz M ・Incl. Ext. Signal (RUN, STOP, ALARM) M ・High Pressure Spec. (2.94 MPa) M ・Export Packaging(Plywood siding)
・Includes breaker ・Air Inlet/Outlet Flange RF
・Remote switch Included(Momentary) ・Rated for Outdoor Use (Install under an
・Different voltage ・Incl. Ext. Signal (RUN, STOP, ALARM) awning or other overhead protection.) ・Anti-rust treated B
N 420 V/50 Hz N
・Custom lamp, switch color
N ・Does not include re- heater N ・Air Inlet/Outlet Flange RF
・High Pressure Spec. (2.94 MPa)
・Different voltage ・Momentary power interruption ・Rated for outdoor use (IPX4) ・Anti-rust treated B
P 420 V/60 Hz P P ・Does not include re- heater P ・Export Packaging(Plywood siding)
(0.2 s) ・High Pressure Spec. (2.94 MPa) ・Air Inlet/Outlet Flange RF
・Different voltage ・Rated for Outdoor Use (Install under an
380 V/50 Hz ・Momentary power interruption
Q ・Includes breaker Q (0.5 s) Q awning or other overhead protection.)
・High Pressure Spec. (4.8 MPa)
・Transformer Coil
・Different voltage
380 V/60 Hz ・Momentary power interruption ・Rated for outdoor use (IPX4)
R ・Includes breaker R (1 s) R ・High Pressure Spec. (4.8 MPa)
・Transformer Coil
・Different voltage ・Rated for Outdoor Use (Install under an
400 V/50 Hz awning or other overhead protection.)
S ・Includes breaker S ・Does not include re- heater
・Transformer Coil ・High Pressure Spec. (4.8 MPa)
・Different voltage ・Rated for outdoor use (IPX4)
400 V/60 Hz ・Does not include re- heater
T ・Includes breaker T
・High Pressure Spec. (4.8 MPa)
・Transformer Coil
・Different voltage
420 V/50 Hz
U ・Includes breaker
・Transformer Coil
・Different voltage (Notes) 1. Delivery times for refrigeration compressors of non-standard voltages may take 6. When specifying colors via Mansell numbers, a color sample is necessary.
420 V/60 Hz at least 3 months from the time of order. 7. ORION can manufacture and supply items outside the above specifications
V ・Includes breaker 2. P lease consult with your dealer regarding special painting/coating on a special order basis -- please consult with your dealer.
・Transformer Coil
requirements. 8. Anti-rust properties are not guaranteed in anti-rust treated items.
・Different voltage
440 V/50 Hz 3. Installation photos are available by special request if needed. 9. Inspection test manuals and result forms are produced according to ORION's
W ・Includes breaker 4. Please advise if photos of completed equipment are required. specifications.
・Transformer Coil 5. All items for export are made to order.
・Different voltage
440 V/60 Hz
X ・Includes breaker
・Transformer Coil
ORION
17 Clean Air System
1- 1
Refrigerated Air Dryers
Options
□ Details Regarding Refrigerated Air Dryer Optional Equipment
Optional Item Description
Different voltage ・The designated voltage is met by adding a transformer(380 V・420 V・440 V) to the existing power supply.
Electric Leakage Breaker ・Leakage breaker sensitivity is 30 mA (for outside use is 100 mA)
・Alternate (on/off) signal, includes switch
1. Air Dryer
Remote switching
External output signal ・Includes "Operation" and "Warning" signals
Lamp/Switch color options ・Can change to: "Run" red, "Stop" Green, "Warning" orange
Outdoor operation specification ・Install under an awning or other overhead protection.
Custom colors ・Please specify Munsell No., or JPMA (Japan Paint Manufacturers Association) No. (Attach color sample.)
English Specifications ・Name plate, English Operation Manual
Photograph ・Photo of finished equipment
・Condenser: Cathodic electrodeposition coating ・Exposed copper pipes: Corrosion resistant coating (paint) ・Evaporator:
Anti-rust treatment A ※ 1
Nickel plating processing ※ 2
・Condenser Cathodic Electrodeposition Coating ・Corrosion Resistant Coating of Exposed Copper Piping ・Nickel Plating Processing of
Anti-rust treatment B ※ 1
the Evaporator ・Stainless Steel Piping for the Cooling Unit ・Stainless Steel Drain Piping(RAX3 ~ 55J,RAX3J-SE ~ 37J-SE)※ 2
Anchor bolts A ・SS grade stainless steel, L-type
Anchor bolts B ・SS grade stainless steel, Hole-in anchor
Anchor bolts C ・SS grade stainless steel, chemical anchor
Anchor bolts D ・SUS grade stainless steel, L-type
Anchor bolts E ・SUS grade stainless steel, Hole-in anchor
Anchor bolts F ・SUS grade stainless steel, chemical anchor
Test manual ・Document produced by ORION
Test results chart ・Document produced by ORION
Export packing ・Packaged in plywood (plywood sided)
※1 Note that specific surface processing will differ by model. Please consult your dealer for details.
※2 Please consult your dealer regarding drain piping and air piping material options.
□ Optional Items
■ Alarm Signal Output Unit Assembly ■ Bypass Piping Assembly
Part Name Part Number Applicable Models Installed on the RAX-J, inlet and
RAX3J-A1,RAX6J-A1,RAX8J-A1 outlet piping installation can be
RAX3J-SE-A1,RAX4J-SE-A1 made more compact.
03105972010
RAX6J-SE-A1,RAX3.7J-H-A1
RAX7.5J-H-A1 ※ Compatible models listed to the right.
RAX3J-A2,RAX6J-A2,RAX8J-A2
03105972020 RAX3J-SE-A2,RAX4J-SE-A2
Alarm Signal RAX6J-SE-A2 Part Name Part Number Applicable Models
Output Unit 03105972030 RAX15J-H-A2,RAX8J-SE-A2 03105780010 RAX3J-A1/A2
Assembly 03107707010 RAX8J-SE-A1 RAX6J-A1/A2,RAX3J-SE-A1/A2
03105780020
03107707020 RAX11J-A1 RAX3.7J-H-A1
03107707030 RAX11J-A2 03105781010 RAX8J-A1/A2,RAX4J-SE-A1/A2
03107721010 RAX22J,RAX55J,RAX55J-W 03105781020 RAX6J-SE-A1/A2,RAX7.5J-H-A1
RAX15J,RAX37J,RAX11J-SE 03107698010 RAX11J-A1/A2
03107721020 RAX15J-SE,RAX22J-SE Bypass Piping
03107698020 RAX8J-SE-A1/A2
RAX37J-SE Assembly
03108349010 RAX15J-H-A2
※ This unit monitors operating load conditions and if a high operating 03104558010 RAX15J,RAX22J,RAX11J-SE,RAX15J-SE
load is detected, it will output an abnormal-load-stop-signal. 03104558020 RAX22J-SE
※ Please consult your dealer regarding installation. 03104559010 RAX37J
03104559020 RAX37J-SE
03104560010 RAX55J,RAX55J-W
■ Exhaust Duct Assembly
Top Exhaust ■ Pack-Test (Drain Water Quality Testing)
Part Name Part Number
Pack-Test 5-Test Kit ※ 0A001482000
Intake Pack-Test Single Test (Chloride) 03092771010
Pack-Test Single Test (Nitric Acid) 03092771020
Pack-Test Single Test (pH) 03092771030
Install on an RAX-J unit to guide Pack-Test Single Test (Ammonium) 03092771040
exhaust air out the top. Effective
when restrictions to the Pack-Test Single Test (Sulfate) 03092771050
installation layout, etc., would
otherwise hinder installation. ※ Pack-Test water quality analysis kits are an easy way to measure the
※ Compatible models listed below. concentration of corrosive components contained in drain water. (Due
to the diversity of possible operating environments, these tests cannot
Part Name Part Number Applicable Models provide precise measured concentration values, but should be used to
RAX15J,RAX22J estimate and manage corrosive components in drain water. If a corrosive
03107722010 component is detected, it could be an indication that such constituents
Exhaust Duct RAX11J-SE,RAX15J-SE have formed and could be progressing. In such cases, measures to reduce
Assembly 03107723010 RAX37J,RAX22J-SE such concentrations in order to improve the lifespan of facilities should
03107724010 RAX55J,RAX37J-SE be taken. Installation of heat exchangers made with corrosion-resistant
stainless steel piping (special-order item) is recommended.)
※ Used to change the direction of cooling airflow upward.
■ Right Side Drain Piping Installation Set
■ Screw Adapter Assembly(For Auto Drain Trap FD)
Part Name Part Number Applicable Models
03109482020 RAX75J,RAX55J-SE
Part Name Part Number Applicable Models Right Side Drain
03109482010 RAX90J,RAX120J,RAX75J-SE
Piping Installation Set
Screw Adapter 03109483010 RAX150J,RAX190J
04105352010 FD2, FD6
Assembly
Rc1/4
ORION
Clean Air System 18
□ Standard Equipment Used with our Refrigerated Air Dryers (including lamps, switches, contacts)
○:indicates standard equipment. △:indicates optional configuration or special order items
エアードライヤー関連
● Air tank OAT (stainless steel construction) anchor bolt compatibility chart
Model OAT- 60-S 80-S 100-S 150-S 250-S 300-S 400-S 500-S 750-S 1000-S
L-anchor bolts mm M12 × L200 M16 × L200
Quantity Pcs. 3 4
ORION
19 Clean Air System
1- 1 RAX, RAXE, RAXD Installation Space Requirements
Secure enough space around equipment to allow for adequate ventilation and space for easy inspection
and maintenance.
Model Front Right Left Rear Top Comments
3J-A1/A2 Top
6J-A1/A2
1. Air Dryer
8J-A1/A2
Rear
11J-A1/A2
RAX 15J 60 cm 60 cm 60 cm 60 cm Left
22J
37J Right
55J
55J-W Front
75J
90J *
60 cm *
60 cm * When space is lacking, the rear and either of the
right or left sides may be placed against a wall.
120J 100 cm 100 cm
(Space is needed on the exhaust port side and the
150J side where the drain trap is installed.)
RAX 60 cm 60 cm
190J
240J
When space is lacking, the right side can be placed
300F-E 60 cm 60 cm 60 cm 60 cm 200 cm
against a wall and exhaust vented out the top.
380F-E
75J-W
90J-W *
60 cm *
60 cm * When space is lacking, the rear and either of the
right or left sides may be placed against a wall.
120J-W 60 cm
(Space is needed on the side where the drain trap is
150J-W installed.)
60 cm 60 cm
RAX 190J-W
240F-W
300F-WE When space is lacking, the right side can be placed
60 cm 60 cm 60 cm 60 cm
380F-WE against a wall.
450F-WE
3J-SE-A1/A2
4J-SE-A1/A2
6J-SE-A1/A2
8J-SE-A1/A2
60 cm 60 cm 60 cm 60 cm
11J-SE
RAX 15J-SE
22J-SE
37J-SE
55J-SE * When space is lacking, the rear and either of the right or left
* *
100 cm 60 cm 60 cm 100 cm sides may be placed against a wall. (Space is needed on the
75J-SE exhaust port side and the side where the drain trap is installed.)
3.7J-H-A1
RAX 7.5J-H-A1 60 cm 60 cm 60 cm 60 cm
15J-H-A2
740B-SE When space is lacking, the rear side can be placed
RAXE 100 cm 100 cm 50 cm 50 cm 200 cm
1100B-SE against a wall and exhaust vented out the top.
75A-SE
RAXD 100 cm 100 cm 100 cm 100 cm When space is lacking, the rear and either of the
100A-SE right or left sides may be placed against a wall.
2300A (Space is needed on the exhaust port side and the
100 cm 100 cm 100 cm 100 cm side where the drain trap is installed.)
3800A
4900A
6000A When space is lacking, the right side can be placed
60 cm 60 cm 60 cm 60 cm 200 cm
7500A against a wall and exhaust vented out the top.
9800A
2300A-W When space is lacking, the rear and either of the right or left
100 cm 100 cm 100 cm 100 cm sides may be placed against a wall.
RAXE 3800A-W (Space is needed on the side where the drain trap is installed.)
4900A-W
6000A-W
7500A-W
When space is lacking, the right side can be placed
9800A-W 60 cm 60 cm 60 cm 60 cm
against a wall.
14800B1-W
19600A1-W
29600A1-W
ORION
Clean Air System 20
1- 1
Energy Saving Refrigerated Air Dryer Models(Refrigerated compressed air drying equipment)
Energy Savings!
J
Load factor
(Non-uniform, fluctuating load)
Previous CCV
※ Dew point will fall below selected setting (10 ℃ /18 ℃ ) if load (air flow・
inlet air temperature etc.) is too low.
Increased air processing capacity. (Power output in 50 Hz
regions to equal that of 60 Hz regions and increased power at 0.54 MPa operation.)
Compared to constant-speed model air dryers, the energy RAXE2300A 9,927 kgCO2/year
CO2 output:
savings offered by inverter dryers can contribute to effective
4,741 kgCO2/year
reductions in CO₂ quantities of over 50 %.
ORION
21 Clean Air System
DC Inverter Air Dryer Inverter Control for High Temp. Inlet Applications(DC)
RAXE-SE Series Patented
1. Air Dryer
Features
1.energy saving Max.Energy
Max. Energy
(%)
Power
consumption
operating conditions.
energyconsumption
Standardair
Standard airdryer
dryer Switch
・Designed to keep going even in summertime load conditions. Load (%)
Setting Down Keys Function Set Key Reset Key
・Condenser exhaust heat vented out from top of dryer. Air PressurePanel
Control Gauge Setting Up Key
・Drain piping access from either the left side or rear of the dryer. Comparison of energy savings by control methodControl Panel
Levelofofenergy
DC Inverter DC Inverter CompressorPower
PowerLevel
LevelIndicator
Indicator DigitalDisplay
Display
AirDryer
Dryer Compressor Digital
・Rust resistant heat exchanger Air Power
Power
Lamp
(Built with stainless steel shell and nickel plated copper piping) Lamp
Level
Power
Power
※ Optional stainless steel piping is also available for higher corrosion resistance. Switch
Switch
Load(%)
(%)
3.Environmentally conscious Load
SettingDown
Setting DownKeys
Keys Function ResetKey
FunctionSetSetKeyKeyReset Key
・RoHS Directive compliant AirAirPressure
PressureGauge
Gauge SettingUp
Setting UpKey Key
Comparisonofofenergy
Comparison energysavings
savingsbybycontrol
controlmethod
method
・Uses environmentally friendly R410A refrigerant Max. Energy
Drain trap test button included Drain trap can be inspected
Digi-Eco Air Dryer
Savings
(press simultaneously) from the front and side.
68%%
Conventional CCV
Compatible with air compressors from 75/100 kW
68
Control Air Dryer
PDP: 18 ℃
Consumption(%)
Power
・M a n u a l o r a u t o m a t i c ( b a s e d o n o u t s i d e
ConventionalCCV
Conventional CCV
Switch
PowerConsumption
ControlAir
Control AirDryer
Dryer
temperature) dew point setting for further energy Digi-EcoAir
Load Factor (%)
AirDryer
Dryer Air Pressure Gauge Setting Down Key Function Set Key
Reset Key
savings (10 ℃~ 18 ℃)
Digi-Eco
Load vs Electrical Consumption
PDP:10
PDP: 10℃℃ Setting Up Key
2.High Temp. Air Processing Model (Air inlet temp. 5 ℃∼ 80 ℃ ) ControlPanel
Control Panel
DewPoint
PointControl
ControlSwitch
SwitchCompressor
CompressorPower
PowerLevel
LevelIndicator DigitalDisplay
IndicatorDigital Display
3.Optimized Design Dew
Power
Digi-EcoAir
AirDryer
Dryer
Power
Power
・Minimal downtime from self protection/control even Digi-Eco
PDP:18
PDP: 18℃℃
Lamp
Lamp
Power
during heavy summertime loads. Power
Switch
Switch
・Energy saving operation means less heat output. Max. Energy
LoadFactor
Load Factor(%)
(%)
Air Pressure Gauge Setting Down Key Function Set Key
ResetKey
Reset Key
※ Optional stainless steel piping is also available for higher corrosion resistance.
Savings Consumption
Air Pressure Gauge Setting Down Key Function Set Key
Loadvs
Load vsElectrical
Electrical Consumption SettingUp
Setting UpKey
Key
Control Air
Control Air Dryer Dryer Reset Key
Load Factor (%)
Features InverterAir
Inverter AirDryer
Dryer
Load vs Electrical Consumption
PDPsetting:10
setting:10℃℃
Air Pressure Gauge Setting Down Key Function Set Key
Setting Up Key
PDP
1. Energy Savings up to 60 %. Choose between pressure dew points of 10 ℃ or 18 ControlPanel
Control Panel
DewPoint
PointControl
ControlSwitch
SwitchCompressor
CompressorPower
PowerLevel
LevelIndicator
IndicatorDigital
DigitalDisplay
Display
℃ . (Patent Pending) Dew
Power
Power
Power
By utilizing ORION's originally developed "Inverter Compressor Frequency PID InverterAir
Inverter AirDryer
PDPsetting:18
Dryer
setting:18℃℃
Lamp
Lamp
Power
Control" and "Optimized Cooling Cycle Control using Electronic Expansion Valve
PDP Power
Switch
Switch
Non-Step PID Control", wide ranging energy savings can be realized during normal LoadFactor
Load Factor(%)
(%) ResetKey
Reset Key
AirAirPressure
PressureGauge Gauge Setting
SettingDownDownKey Key Function FunctionSetSetKey
Key
operation, compared with previous models. Furthermore, with a pressure dew point Load vs Electrical Consumption
Load vs Electrical Consumption Setting Up
Setting Up Key Key
of 18 ℃ , a maximum of 60 % in energy savings is possible. (Maximum energy
savings for the RAXE4900 model is 53 %.)
2. Continuous Operation even at High Loads ※ "High load" can refer to high degrees of any of the following conditions: ambient temperature, inlet air temperature, air pressure,
air flow, etc. ※ There are cases where, depending on the operating environment, the dew point temperature may rise. Basically, operation will continue even during
unexpected periods of high load, and internal controls will act in order to avoid overload related shutdowns that would result from activation of built-in safety devices
3. Function choices that best suite your operating environment
Orion offers dryers with a variety of user-selectable functions to match your current work environment and needs.
4. Designed for considerable ease-of-use.
・Dew point temperature and error code viewable on easy to read digital display.
※ Dew point temperature is calculated based on temperature of air during processing within the dryer.
ORION
Clean Air System 22
Digital
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec HFC Refrigerant HFC Refrigerant HFC Refrigerant
1- 1
Energy Saving Refrigerated Air Dryer Models HFC HFC STANDARD
(Refrigerated compressed air drying equipment)
STANDARD STANDARD HIGH HIGH
Max Press. HFC
Max Press. HFC HFC HFC HFC
R-134a
R-134a R-407C
RAXE-SE/RAXD/RAXE DigitalDigital
1.57MPa
R-410A1.57MPa R-134a
R-134a
R-410A
DigitalDigital
R-410A
R-410
R-407A
R-410A
Standard Inlet
Standard
Air Inlet Air High Temperature
High Temperature Standard InlS
Inverter Control
Inverter Control Digital Control
Digital Control Flow Control
Flow Control TemperatureTemperature Inlet AirInverter Control
Inlet AirInverter Control
HFC Digital
MediumRefrigerant
Pressure
Medium Control
Digital
SpecPressure Spec Control FlowRefrigerant
HFC Refrigerant
HFC Control HFC Refrigerant
Refrigerant
Flow Control
HFC HFC Refrige
Temperat
Outlet air dew point ℃ Pressure dew point 10 Comparison of energy savings by control method
Setting Up Key
Power consumption (50/60 Hz) kW 2.2 3.1
Electric current (50/60 Hz) A 8.0 10.5
Max. Energy
Power capacity kVA 3.4 4.8Savings
Max. Energy
Breaker capacity A 20 65
30 %
Savings
Refrigerant R-410A 60 %
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature: 55 ℃, outlet air dew point : 10 ℃ under pressure,
supersaturated air going into the dryer. In the event that supersaturated vapor will be present in compressed air, it is recommended that Control a drain Panel filter bePower
Switch
Dew Point Control Switch Compressor Power Level Indicator Digital Display
installed before the dryer. ※ Remote operation terminals (no-voltage), signal terminals (alarm: no-voltage, operation: no-voltage, warning: Load (%)
no-voltage)
Inverter Air Dryer Setting Down ※ In Setthe
Keys Function Key Reset Key
Power
Lamp
event that the dryer is operated at below the specified load, the dewpoint will fall below the lowest set point of 10 ℃ . ※ This equipment
Comparison of energy savings by controlis for indoor use only. Power
PDP setting:18 ℃ Air Pressure Gauge
method
Setting Up Key
Switch
※ Please contact ORION regarding custom built models of specifications outside the ranges listed above. ● Secondary heat exchanger Load Factor (%) utilizing stainless steel
Air Pressure Gauge Setting Down Key Function Set Key
Reset Key
Max. Energy
Savings
68%
Power Consumption (%)
Conventional CCV
RAXD
● RAXD75A-SE / ● RAXD100A-SE
Control Air Dryer
Outlet air dew point ℃ Pressure dew point 10 Pressure dew point 15 Pressure dew point 10 Pressure dew point 15
Inlet air temp. range ℃ 5 ~ 80
Pressure dewpoint switching range ℃ Max. Energy
10 ~ 18 (Manual or automatic setting based on ambient temperature.)
Savings
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 43 60%
Compressed air pressure range (gauge pressure) MPa 0.25 ~ 0.98
Height mm 1276 1332
Outside
Power Consumption (%)
ORION
23 Clean Air System
1. Air Dryer
RAXE
● RAXE2300A ∼ 3800A-W / ● RAXE4900A・-W(Built-to-order models)
Model Air-Cooled Water-Cooled Air-Cooled Water-Cooled
Item RAXE 2300A 3800A 2300A-W 3800A-W 4900A 4900A-W
Air Processing Capacity (50/60 Hz) m3/min 23 38 23 38 49
Outlet air dew point ℃ Pressure dew point 10
Inlet air temperature range ℃ 5 ~ 60
Pressure dewpoint switching range 10 ~ 18
10 ~ 18 10 ~ 18
(Power saving pressure dew point ℃ (Manual setting or automatic
(Manual setting) (Manual setting)
setting method) switching based on ambient temp.)
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 40 Compressed air / 2 ~ 45 Compressed air / 2 ~ 40 Compressed air / 2 ~ 45
Compressed air pressure range (gauge pressure) MPa 0.25 ~ 0.98
Cooling water flow (Water temp : 32 ℃) m3/h ― 2.8 3.2 ― 3.7
Height mm 1276 1332 1276 1332 1583
Outside Depth mm 1260 1290 1260 1290 905
Dimensions
Width mm 672 950 672 950 1969
Mass kg 280 395 270 365 570 560
2 1/2 B 3B 2 1/2 B 3B 4B 4B
Air inlet/outlet connection 65 A 80 A 65 A 80 A 100 A 100 A
Flange Flange Flange Flange Flange Flange
Cooling water inlet/outlet connection female ― Rp1 ― Rc1
Power V Three phase 200 ± 10 %・50/60 Hz、Three phase 220 ± 10 %・60 Hz
Specifications
Electrical
Power consumption (50/60 Hz) kW 4.2 6.1 3.9 5.2 6.1 4.7
Electric current (50/60 Hz) A 13 20.3 11.8 17.1 20.0 16.0
Power capacity kVA 6.6 10.7 6.2 10.0 10.7 10.0
Breaker capacity A 30 40 30 40
Refrigerant R-407C
Chiller Compressor Output kW 1.9 3.0 1.9 3.0
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature 40 ℃, outlet air dew point : 10 ℃ under pressure, ambient
temperature 32 ℃ (Cooling water 32 ℃). ※ Please contact us for the guaranteed performance specifications. Heavy duty models have had performance specifications
confirmed with a substitute load (inspection under low pressure air). ※ Air processing capacity is calculated based on air compressor intake condition. (Atmospheric pressure,
32 ℃ and 75 %RH) ● Secondary heat exchanger utilizing stainless steel piping available. Please inquire for details. ※ Please contact ORION regarding custom built models of
specifications outside the rages listed above. ※ RAXE4900A 4900A-W are applied with JBA 2nd class pressure vessel regulation. ※ The model which applied with JBA 2nd
class pressure vessel regulation is built to order. ※ Air pressure inlet/outlet connection companion flanges not included.
RAXE
● RAXE6000A ∼ 29600A1-W (Built-to-order models)
Model Air-Cooled Water-Cooled
Item RAXE 6000A 7500A 9800A 6000A-W 7500A-W 9800A-W 14800B1-W 19600A1-W 29600A1-W
Air Processing Capacity (50/60 Hz) m3/min 55 69 82 60 75 98 148 196 296
Outlet air dew point ℃ Pressure dew point 10
Inlet air temperature range ℃ 5 ~ 60
Pressure dewpoint switching range 10 ~ 18
(Power saving pressure dew point ℃ (Manual setting or automatic switching based on ambient temperature)
setting method)
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 40 Compressed air / 2 ~ 45 Compressed air / 2 ~ 50
Compressed air pressure range (gauge pressure) MPa 0.25 ~ 0.93
Cooling water flow (Water temp : 32 ℃) m3/h ― 4 5 7.1 10.7 14.2 21.4
Height mm 1650 1703 1650 1703 1850 1763 1910
Outside Depth mm 1100 1145 1100 1145 1151 2000 2251
Dimensions
Width mm 2020 2077 2020 2077 2090 2077 2090
Mass kg 740 860 930 720 840 1190 1330 2500 3000
5B 6B 5B 6B 8B 10 B
Air inlet/outlet connection 125 A 150 A 125 A 150 A 200 A 250 A
Flange Flange Flange Flange Flange Flange
Cooling water inlet/outlet connection female ― Rc1 1/2 Rc2
Power V Three phase 200 ± 10 %・50/60 Hz、Three phase 220 ± 10 %・60 Hz
Specifications
Electrical
Power consumption (50/60 Hz) kW 7.2 9.7 11.8 5.8 7.7 9.8 14.8 19.6 29.6
Electric current (50/60 Hz) A 24.2 32 41 19.4 26 35 49 68.6 98
Power capacity kVA 12.1 17.3 21 10.4 17.3 21 35 42
Breaker capacity A 50 75 50 75 125 150
Refrigerant R-407C
Chiller Compressor Output kW 3.0 7.5 4.5 7.5 7.5 × 2
※ Air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature 40 ℃, outlet air dew point : 10 ℃ under pressure, ambient
temperature 32 ℃ (Cooling water 32 ℃). ※ Please contact us for the guaranteed performance specifications. Heavy duty models have had performance specifications
confirmed with a substitute load (inspection under low pressure air). ※ Air processing capacity is calculated based on air compressor intake condition. (Atmospheric pressure,
32 ℃ and 75 %RH) ● Secondary heat exchanger utilizing stainless steel piping available. Please inquire for details. ※ Please contact ORION regarding custom built models
of specifications outside the rages listed above. ※ RAXE6000A ~ 29600A1-W are subject to JBA 2nd class pressure vessel regulation. ※ Models subject to JBA 2nd class
pressure vessel regulation are built to order. ※ Air pressure inlet/outlet connection companion flanges not included.
ORION
Clean Air System 24
1- 1
Energy Saving Refrigerated Air Dryer Models(Refrigerated compressed air drying equipment)
RAXE-SE/RAXD/RAXE
□ External Dimensions
(Air-Cooled)
エアードライヤー関連
G
I
Top
J C
W Air outlet Air inlet
D
E F K
O
M
N
L
External Dimensions(Units:mm)
Model H D W A B C E F
RAXE740B-SE 1063 1000 (1155) 2-26 750 315 500
470
RAXE1100B-SE 1126 1080 (1255) 2-32 830 321 460
Model G I J K L M N O
RAXE740B-SE 82 92 ― (448)
515.4 535 120 45
RAXE1100B-SE 165 90 45 (420)
4-20 mm holes
Top
C J
Hole for power cord
2-32 mm holes
D W
E F B
Left Right
Front side
side
side
A
H
Drain outlet
Hole for power cord
2-32 mm holes Manual drain release outlet
External Dimensions(Units:mm)
Model H D W A B C E F G I J
RAXD75A-SE 1276 1260 672 (1411) 336 ± 5 403 ± 2 712 (752) 214
935 460 ± 5
RAXDI00A-SE 1332 1290 870 (1476) 435 ± 5 426 ± 2 935 (975) 244
(Air-Cooled)
(Water-Cooled)
● RAXE2300A/3800A ● RAXE2300A-W/3800A-W
4-20 mm holes
※ Dimensions in ( ) are for Air inlet 4-20 mm holes Air outlet Air inlet Air outlet
RAXE3800A model. Top ※ Dimensions in ( ) are for Top
RAXE3800A model.
Hole for power cord Hole for power cord
1375 (1533)
1276 (1332 )
1276 (1332 )
Front Front
Right side Right side Manual drain
side side
release outlet
Drain outlet
Drain outlet Cooling water outlet
Manual drain
Hole for release outlet Hole for Cooling water inlet
power cord power cord
752 (1030 ) 110 935 ( 935 ) 752(1030 ) 110 935 ( 935 ) Cooling water drain
connector
792 (1070 ) ( 110 ) 792(1070 ) ( 110 )
ORION
25 Clean Air System
(Air-Cooled)
(Water-Cooled)
● RAXE4900A ● REXE4900A-W
4-20 mm holes (for machine anchor) 4-20 mm holes (for machine anchor)
424
424
Air outlet Air inlet Air inlet
Air inlet
1020
1020
950
905
950
905
1. Air Dryer
Top
Top
1200 386 1200 386
4-35 mm holes(for lifting/moving) 4-35 mm holes
1969 1969 (for lifting/moving)
900 272 900 272
1695
1695
1583
1583
outlet
Drain outlet Hole for
power cord Cooling water
Hole for inlet
Cooling water drain Drain
power cord connector outlet
Drain pan drain port Manual drain release outlet Drain pan drain port Manual drain release outlet
(Air-Cooled)
(Water-Cooled)
● RAXE6000A/7500A/9800A ● RAXE6000A-W/7500A-W/9800A-W/14800B1-W
4-20 mm holes (for machine anchor) 4-20 mm holes (for machine anchor)
B
B
D
D
J
J
I
I
Top Top
C G C G
4-35 mm holes(for lifting/moving) W 4-35 mm holes(for lifting/moving)
W
F E
F E
Cooling
water
Rear side Hole for Rear side outlet Front
Front power
A
A
H
Cooling side
H
side cord
Hole for water
power cord Cooling inlet
water drain
connector
Drain outlet Drain outlet
Drain pan drain port Manual drain release outlet
Drain pan drain port Manual drain release outlet
External Dimensions(Units:mm)
Model H D W A B C E F G I J
RAXE6000A / -W 1650 1100 2020 1825 503 1310 330 700 280 1145 1205
RAXE7500A / -W 1650 1100 2020 1825 503 1310 330 700 280 1145 1205
RAXE9800A / -W 1703 1145 2077 1825 525 1326 359 700 293 1190 1250
RAXE14800B1-W 1850 1151 2090 2000 523 1407 428 800 374 1196 1256
(Water-Cooled)
● RAXE19600A1-W/29600A1-W
D F E
B Air inlet
W Air outlet
(Steel)
Signal
cabling
hole Cooling
K
water
Rear side outlet Left Side Front side
Hole for
A
outlet water
Cooling inlet
water drain
connector
4-35 mm holes (for 4-25 mm holes
lifting/moving) (for machine
Drain pan drain port
I anchor)
Manual drain outlet (x2)
J C G
External Dimensions(Units:mm)
Model H D W A B C E F G I J K
RAXE19600A1-W 1763 2000 2077 1985 925 1500 359 700 296 2056 2126 2725
RAXE29600A1-W 1910 2251 2090 2060 1053 1500 428 800 295 2307 2377 2915
ORION
Clean Air System 26
1- 1
For RAXE/RAXD Series Models
Finding the right model for you Finding maximum air processing capacity
エアードライヤー関連
① Regarding coefficients for operating conditions, ① Regarding coefficients for operating conditions, see table A
1. Air Dryer
see table A regarding temperature coefficients, regarding temperature coefficients, table B regarding pressure
table B regarding pressure coefficients, and coefficients, table C regarding power frequency coefficients, and
table C regarding power frequency coefficients. table D regarding standard air processing capacity coefficients.
● Inverter Air Dryer Refer to table B for coefficients affecting all models.
For models RAXE □□□□ A (Air-Cooled)、RAXE □□□□
A-SE (Air-Cooled)、and RAXE □□□□ A-W (Water-Cooled), see table
② Compute the corrected air processing capacity ② Gather air processing capacity coefficient from table
by combining the temperature coefficient from C, air temperature coefficient from table A, air
table A, the air pressure coefficient from table B. pressure coefficient from table B in order to compute
Adjusted air processing capacity = the corrected air processing capacity value.
air processing capacity ÷(A×B) C×A×B
③ Choose a dryer from Table C that exceeds the adjusted air ③ The resulting value from this calculation is the maximum air
processing capacity derived in section ② above. processing capacity.
① From these requirements, the temperature coefficient is 1.20, ① From these requirements, the temperature coefficient is 1.20,
the air pressure coefficient is 0.87. the air pressure coefficient is 1.00, and the standard air
processing capacity of the RAXE4900A is 46.1 m3/min.
② From section ① ,
27 ÷(1.20 × 0.87)= 25.86 m3/min(ANR) ② From section ① ,
1.20 × 1.00 × 46.1 = 55.3 m3/min(ANR)
③ For a dryer that has an air processing capacity of 25.86 m3/min(ANR)
refer to Table C. Appropriate models that exceed 25.86 are ③ Therefore, the maximum processing capacity of
RAXE3800A〔Air-Cooled〕or RAXE3800A-W〔Water-Cooled.〕 the RAXE4900A is 55.3 m3/min (ANR).
Note: If a dew point temperature of 10 ℃ is insufficient, please consult ORION or your ORION dealer.
Note: If air pressure of 0.29 MPa is insufficient, please consult ORION or your ORION dealer.
Note: M
odel selection of heavy duty models of RAXE2300A(-W) and above models, and RAXD75A-SE and above models may differ
based on the requirements specification or method of application; please contact Orion or your Orion dealer with your
questions.
ORION
27 Clean Air System
□ RAXD Series Models
A Temperature correction coefficients:Processing capacity varies depending on temperature. Coefficients are shown in this table.
■ RAXD75A-SE/100A-SE(Air-Cooled)
Ambient Inlet air temperature ℃ 45 50 55 60 65
1. Air Dryer
temperature ℃ Dew point temperature ℃ 10 18 10 18 10 18 10 18 10 18
25 1.20 1.20 1.20 1.20 1.20 1.20 1.18 1.20 1.15 1.20
30 1.14 1.20 1.10 1.20 1.06 1.20 1.02 1.19 0.97 1.11
32 1.10 1.20 1.05 1.20 1.00 1.20 0.95 1.11 0.90 1.03
35 1.02 1.20 0.96 1.17 0.89 1.09 0.85 0.99 0.80 0.91
40 0.82 1.01 0.76 0.93 0.70 0.86 0.68 0.79 0.65 0.74
43 0.62 0.76 0.56 0.69 0.50 0.61 0.48 0.56 0.45 0.51
B Air pressure correction coefficients: Processing capacity varies depending on air pressure as shown in this table.
■ RAXD75A-SE/100A-SE(Air-Cooled)
Air pressure in MPa 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.93 0.98
Pressure coefficient 0.73 0.80 0.87 0.93 1.00 1.07 1.13 1.16 1.20
B Air pressure correction coefficients: Processing capacity varies depending on air pressure as shown in this table.
■ RAXE2300A ~ 4900A(Air-Cooled)/RAXE2300A-W ~ 4900A-W(Water-Cooled)
Air pressure in MPa 0.29 0.39 0.49 0.54 0.59 0.69 0.78 0.88 0.93 0.98
Pressure coefficient 0.73 0.80 0.87 1.00 1.00 1.00 1.07 1.13 1.16 1.20
※ If there is a sudden fluctuation in compressed air pressure or fluid velocity variation to the air dryer,
dehumidified drain water may temporarily flow out to the end-piping side. In order to prevent this, a clean
air system that is not prone to pressure and flow velocity fluctuations must be constructed. Please
consult with your ORION dealer for further details.
ORION
Clean Air System 28
1- 1 General Purpose Standard Inlet Air
Temperature Series( CompactRAX-J / RAX-J / RAX-F )
to Medium Duty Heavy Duty Heavy Duty
□ General Purpose Standard Inlet Air Temperature Covers Air Compressor Range of 3-450 kW
エアードライヤー関連
Features
1.Compatible with High-temperature Environments
Operable at ambient temperature of 45 ℃ .
2.Stainless steel shell heat exchanger
(See page 15 for details.)
Built with a stainless steel shell heat exchanger,
the RAX provides clean air and makes it the perfect
match for the age of oil-free compressed air.
※ Please inquire regarding degreasing. RAX3J
※ Optional stainless steel piping is also available for higher RAX6J
corrosion resistance. RAX15J
3.Air intake filter standard equipment RAX37J
ORION
29 Clean Air System
Air dryer that directly connects to your air compressor (Refrigerated compressed air drying equipment)
RAX-J Heavy Duty Series
Air-Cooled RAX75J ∼ 190J / Water-Cooled RAX75J-W ∼ 190J-W 1.Ambient Temperature Range
2-48 ℃ (See page 29 for details.)
1. Air Dryer
Air Processing Capacity 2.Increased Air Processing Capacity
・Air-Cooled 12.1/13.4 ∼ 34.1/40.5 m3/min
Max.
・Water-Cooled 12.1/14 ∼ 35/41 m3/min
Inlet air temperature 5 ∼ 60 ℃ 10%
UP
Suitable air compressors
・Air-Cooled 75 ∼ 190 kW
Previous
RAX-J
・Water-Cooled 75 ∼ 190 kW Series
Models
Subject to the Class 2 Pressure Vessel Safety Law ※ Right-side drain trap installation
Vessel Safety Law and therefore is not subject to the Can be Installed Next to
Left, Right, and Rear Walls
Rear Wall
required certification procedures etc. ※ Right-wall-only on RAX150J(W) and
Side Wall
Air dryer that directly connects to your air compressor (Refrigerated compressed air drying equipment)
RAX Heavy Duty Series
Air-Cooled RAX240F ∼ 380F-E / Water-Cooled RAX240F-W ∼ 450F-WE
4.Easy maintenance and layout set up
Air Processing Capacity (1)Exhaust duct may be installed above the
・Air-Cooled 38/45 ∼ 59/69 m3/min
dryer, saving precious floor space.
・Water-Cooled 42/49 ∼ 83/98 m3/min
Inlet air temperature 5 ∼ 60 ℃ (air-cooled models)
Suitable air compressors (2)Design allows front access to main
・Air-Cooled 240 ∼ 380 kW parts for maintenance and inspection.
・Water-Cooled 240 ∼ 450 kW Rear
※ If space is lacking,
○ RAX240F ∼ 450F-WE Air Dryer
the right side of the
(Subject to the Class 2 Pressure Vessel Safety Law) dryer can be placed
Front against a wall.
RAX240F ~ 450F-WE
1.Stainless steel shell heat exchanger
(Subject to the Class 2 Pressure Vessel Safety Law)
Built with a stainless steel shell heat exchanger, the
RAX provides clean air and makes it the perfect match
for the age of oil-free compressed air.
※ Please inquire regarding degreasing.
※ Optional stainless steel piping is also available for higher corrosion resistance.
2.Low pressure loss: less than 0.01 MPa(RAX240F,240F-W)
0.69 MPa 0.006 ~ 0.01 MPa ※
0.98 MPa(Max. operable pressure) 0.004 ~ 0.008 MPa ※
※ Figure is for flow rate at 50 Hz.
ORION
Clean Air System 30
Digital
1.57MPa R-134a R-410A R-407C compliant
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec HFC Refrigerant HFC Refrigerant HFC Refrigerant RoHS Compliant
1- 1
Standard Refrigerated Air Dryer (Refrigerated Compressed Air DryingHFC
Equipment) STANDARD HFC HFC
HFC HIGH STANDARD
Max Press. HIGH
R-134a R-134a R-134a
R-407C
RAX Series
R-407A R-407C 1.57MPa
R-410A
Digital R-410ADigital R-410A R-410A
Standard Inlet Air High Temperature Standard Inlet Air High Tempe
Inverter Control Digital Control
HFC Refrigerant Flow Control
Inverter Control Digital Control
HFC Refrigerant Flow ControlInlet Air
HFC Refrigerant
Temperature HFC Refrigerant Medium Pressure Spec
Temperature Inlet A
Model Air-Cooled
Item
RAX 3J-A1 3J-A2 6J-A1 6J-A2 8J-A1 8J-A2 11J-A1 11J-A2
Air Processing Capacity(50/60 Hz) m3min 0.32/0.37 0.68/0.77 1.0/1.2 1.75/1.93
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 50 / Pressure dew point: 10
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 45 ※1
Compressed air pressure range (gauge pressure) MPa 0.2 ~ 0.98
Height mm 480 510 580
Outside dimensions Depth mm 450 540 600 660
Width mm 180 240
Mass kg 18 26 21 33
Model FD2-NC FD2
Auto Drain Trap
Drain release port size φ4(Use nylon-based tubes of I.D. φ5.7~φ6.0 O.D. φ8.0), Rc1/4※2
Air inlet / outlet connection R1/2 R3/4
Single phase Single phase Single phase Single phase Single phase Single phase Single phase Single phase
Power (50/60 Hz) V 100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 200,220/200,220
Specifications
Power consumption (50/60 Hz) kW 0.19,0.20 0.19,0.21 0.27,0.30 0.26,0.29 0.34,0.41 0.32,0.34 0.52,0.55 0.52,0.53
1.9/ 1.4,1.6/ 3.9/ 1.7,2.1/ 6.5/ 2.6,2.9/
Electric current (50/60 Hz) A 0.8/1.0 3.2/2.8
1.9,1.8 1.3,1.3 3.4,3.7 1.6,1.6 5.2,5.0 2.6,2.4
Power capacity kVA 0.3 0.4 0.6 0.5 0.8
Breaker capacity A 5 10 5 10 5 15 10
Refrigerant R-134a R-410A
Chiller Compressor Output kW 0.2 0.25 0.3 0.4 0.55 0.6
Operating noise level(50/60 Hz) dB(A) 60/60 61/61 60/61
※ Compressed air processing conditions: compressed air inlet pressure (gauge pressure): 0.69 MPa, inlet air temperature for models RAX3J~37J: 35 ℃,
models RAX55J, 55J-W: 40 ℃, outlet air dew point : 10 ℃ under pressure, ambient temperature: 32 ℃. ※ Please contact us for guaranteed performance
specifications. ※ Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃、75 %.) ※ RAX55J-W cooling
water flow rate is for 60 Hz operation. ※1 In case power source fluctuation is within ±5 %. 2~40 ℃ for ±10 %. ※2 When using the included screw adjuster.
● RAX15~55J-W come standard equipped with control terminals for remote operation (no-voltage switch.) ● Secondary heat exchanger utilizing stainless
steel piping available. Please inquire for details. Please inquire for further information. ※ Please contact ORION regarding custom built models of specifications
outside the ranges listed above. ※ Operating noise levels are from a position of 1 m in front of the unit and at a height of 1 m.
ORION
31 Clean Air System
□ RAX Heavy Duty Series Specifications
Heavy Duty RAX-J
● RAX75J ∼ 190J-W
Model Air-Cooled Water-Cooled
1. Air Dryer
Item RAX
75J 90J 120J 150J 190J 75J-W 90J-W 120J-W 150J-W 190J-W
Air Processing Capacity(50/60 Hz) m3/min 12.1/13.4 17.3/20.1 22.1/25.3 27.5/32.0 34.1/40.5 12.1/14.0 17.3/20.1 22.1/25.3 27.5/32.0 35.0/41.0
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 60 / Pressure dew point: 10
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 48
Compressed air pressure range (gauge pressure) MPa 0.29 ~ 0.98
Water temp ℃ ― 32
Cooling water
Flow rate m3/h ― 1.7 2.8 2.9 3.0 3.2
Height 1140mm 1286 1332 1140 1286 1332
Outside dimensions Depth 1081mm 1244 1290 1081 1244 1290
Width mm 470 700 470 700
Mass 146kg 186 205 279 286 140 183 203 270 277
Model AD-5
Auto Drain Trap
Drain release port size Rc1/2
2 1/2 B 65 A 2 1/2 B 65 A
Air inlet / outlet connection R2 3 B 80 A flange R2 3 B 80 A flange
flange flange
Cooling water inlet / outlet connection female ― Rp3/4
Power (50/60 Hz) V Three phase 200 / 200,220
Specifications
Power consumption (50/60 Hz) kW 2.5/3.0,3.0 3.0/3.9,3.9 4.1/5.2,5.2 5.7/7.5,7.4 1.7/2.0,2.0 2.1/2.6,2.5 3.5/4.2,4.2 4.7/6.2,6.1
Electrical
Air-Cooled Water-Cooled
Model
Item Standard Energy saving Standard Energy saving
RAX
240F 300F-E 380F-E 240F-W 300F-WE 380F-WE 450F-WE
3
Air Processing Capacity(50/60 Hz) m /min 38/45 47/55 59/69 42/49 51/60 64/75 83/98
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 60 / Pressure dew point: 10
Working fluid / Operable ambient ℃ Compressed air / 2 ~ 40 Compressed air / 2 ~ 45
temperature range
Compressed air pressure range (gauge pressure) MPa 0.29 ~ 0.98 0.29 ~ 0.93 0.29 ~ 0.98 0.29 ~ 0.93
Water temp ℃ ― 32
Cooling water
Flow rate m3/h ― 3.8 4.0 5.0 7.1
Height mm 1583 1650 1583 1650 1703
Outside Depth mm 905 1100 905 1100 1145
dimensions
Width mm 1969 2020 1969 2020 2077
Mass kg 555 790 870 532 790 870 940
Model AD-5
Auto Drain Trap
Drain release port size Rc1/2
4B 5B 4B 5B 6B
Air inlet / outlet connection 100 A flange 125 A flange 100 A flange 125 A flange 150 A flange
Cooling water inlet / outlet connection female ― Rp1 Rc1 1/2
Power (50/60 Hz) V Three phase 200/200,220
Specifications
Power consumption (50/60 Hz) kW 4.6/5.7,5.6 5.9/6.8,6.8 8.6/10.1,10.0 3.5/4.4,4.3 5.1/5.7,5.7 6.5/7.6,7.5 8.5/9.0,8.9
Electrical
ORION
Clean Air System 32
1- 1
Standard Refrigerated Air Dryer (Refrigerated Compressed Air Drying Equipment)
RAX Series
□ RAX Compact and Medium Duty Series External Dimensions
(Air-Cooled) (Air-Cooled)
● RAX3J/6J/8J(A1/A2)
エアードライヤー関連
●RAX11J/15J/22J/37J/55J
D ● On model RAX6J
W Air outlet Air inlet
E F W
1. Air Dryer
B B(Inlet side) D
B(Outlet side) B
E F
Air outlet Air inlet Auto
Drain Trap
G K
EVAP.PRESSURE POWER
RUN
G
ALARM
ALARM
RESET
OFF ON
Auto
H
A
Drain Trap
A
H
P RE SS
T UR N
O S
J
J
I M Power cord I M C
4-12 mm
L C L
(Length:1.8 m) holes
(A1)
External Dimensions(A1/A2)
(Units:mm)
(Air-Cooled)
●RAX55J-W D Model H D W A
B
C E
W inlet outlet
E F
Air inlet Air outlet B RAX3J 480 450 (513) 90 340 145
180
RAX6J 540 (542) 113 83 420 300
EVAP.PRESSURE POWER
ALARM
RESET
OFF ON
water outlet
A
(966)
O S
Cooling K 165
water intlet RAX55J/J-W 1100 990 330 (1165) 855 500
J
c d
Model F G I J K L M
RAX3J 145 260 90
e M
205 225
I C RAX6J 120 274 96
f
Drain b a (130)
connection L 4-12 mm RAX8J 138 265 280 78 285
holes RAX11J 165 (320)
101 10
Model a b c d e f RAX15J 190 (129) 265 (340) 285
RAX55J-W (290) (15) (164) (113) (360) (97) RAX22J 280 (370) 105
RAX37J 338 (145) 325 (516) 197 345
□ RAX Heavy Duty Series External Dimensions RAX55J/J-W 325 355 (701) 145 375
a condenser filter.
Cooling Air Outlet have inlet and outlet piping
※ RAX120J or higher models flanges. See items above for
have inlet and outlet piping details.
Hole for flanges. See items above Hole for ※ For right-side piping on
K power cord for details. K power cord RAX150J-W and 190J-W
models, ensure there is
D sufficient service space.
D
E F
E F
W Air outlet Eyebolts W
Control Control
Air outlet Air inlet Cooling water inlet Cooling water outlet
Eyebolts B Panel Air inlet B Panel
(Can be installed on left or (Can be installed on left or right side)
right side)
A
A
G G
H
H
Cooling Air
Inlet
Q
P
R
J
● External Dimensions(Units:mm)
Model H D W A B C E F G I J K L M N P Q R Eyebolts
RAX75J/J-W 1140 1081 470 1204 235 868 287 460 (169) 580 (320) 287 620 67 486 665 778 505
RAX90J/J-W 1286 1244 470 1356 55 905 249 460 (169) 580 (325) 303 620 97 642 678 849 573 4-M10
RAX120J/J-W 1286 1244 470 1375 60 905 249 655 (169) 580 (325) 303 620 97 642 678 849 573
RAX150J/J-W 1332 1290 700 1432 225 1030 305 720 (169) 810 (325) 325 850 67 1000 190 563 120
4-M16
RAX190J/J-W 1332 1290 700 1432 225 1030 107 860 (169) 810 (325) 325 850 67 1000 190 563 120
ORION
33 Clean Air System
□ RAX Heavy Duty Series External Dimensions
(Air-Cooled)
● RAX240F 1969 905
1200 386
272 900 425 Air inlet Air outlet
1. Air Dryer
(1020)
Condenser
950
filter
(1695)
1583
(220)
Auto Drain
Trap
4-20 mm holes (for anchor bolts)
465
Power access hole (for electrical conduit) 4-35 mm holes
1489 (for lifting/moving)
(Water-Cooled)
● RAX240F-W
1969 905
1200 386
272 900 425 Air inlet Air outlet
Antifreeze valve
(1020)
39
950
1489
(1695)
1583
(220)
Auto Drain
236 225
Trap
4-20 mm holes (for anchor bolts)
465
142
(1205)
1145
Condenser
(1825)
filter
1650
1350 (195)
Auto Drain 4-20 mm holes (for anchor bolts)
285
Trap
49
1350
Auto Drain 4-20 mm holes (for anchor bolts)
210 170
Cooling water
285
Cooling water
(1250)
1190
683 707 49
237.5 232
ORION
Clean Air System 34
1- 1 General Purpose High Temperature
Inlet Air Temperature Model Series(RAX-SE)
□ Models Built to Handle High Temperature Inlet Air. Covers Air Compressor
Output in the 3-75 kW Range.
エアードライヤー関連
1.A dryer that can handle high intake temperatures and will keep going even in
1. Air Dryer
Ventilation Air In
Part Name Part Number Applicable Models
RAX15J,RAX22J
Ventilation Air 03107722010 RAX11J-SE,RAX15J-SE
Outlet Duct
03107723010 RAX37J,RAX22J-SE
Assembly
03107724010 RAX55J,RAX37J-SE
※ Used to change the direction of cooling airflow upward.
ORION
35 Clean Air System
Air dryer that directly connects to your air compressor AND can process high temperature compressed air (Refrigerated compressed air drying equipment)
Compact and Medium Duty RAX-SE Series "High Temp. Inlet Air Models" Patented
1. Air Dryer
Can process high temperature compressed air 5 ∼ 80 ℃
Suitable air compressors 3 ∼ 37 kW
Features RAX22J-SE
Air dryer that directly connects to your air compressor AND can process high temperature compressed air (Refrigerated compressed air drying equipment)
Heavy Duty RAX-SE Series "High Temp. Inlet Air Models" Patented
Features
1.Compatible with High-temperature Environments
Operable at ambient temperature of 48 ℃ .
2.Stainless steel shell heat exchanger
Built with a stainless steel shell heat exchanger, the RAX provides clean air and makes
it the perfect match for the age of oil-free compressed air.(See page 15 for details.)
※ Please inquire regarding degreasing.
※ Optional stainless steel piping is also available for higher corrosion resistance.
4.Does not fall under the Class 2 Pressure Vessel Safety Law
This equipment does not fall under the Class 2 Pressure Vessel Safety Law and therefore is not
subject to the required certification procedures etc.
5.Air intake filter standard equipment
Comes with condenser intake filter as standard equipment for easy maintenance.
6.Space Saving & Compact
Front Intake・Top Exhaus Drain Trap Installation Can be Installed Next to
Can be Closed-in on the Left OR Right Side on Right OR Left Left, Right, and Rear Walls
※ Right-wall-only on RAX150J(W)
and 190J(W) models.
Top Exhaust
Rear Wall
Side
Wall
Front Intake
※ Right-side drain trap installation
requires optional parts.(P18)
ORION
Clean Air System 36
Digital
1.57MPa R-134a R-410A
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec HFC Refrigerant HFC Refrigerant
1- 1
Air dryer that directly connects to your air compressor AND can process high temperature compressed air HFC Max Press. HFC HFC
(Refrigerated compressed air drying equipment)
STANDARD HIGH
R-134a R-407C
RAX-SE Series "High Temp. Inlet Air Models"
1.57MPa R-134
Digital R-410A R-410A
Patented
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec
HFC Refrigerant HFC Refrig
HFC Refrigerant
□ Specifications: HFC
R-134
R-410
エアードライヤー関連
HFC Refrig
1. Air Dryer
Compact RAX-SE
● SE タイプ
Model Air-Cooled
Item
RAX 3J-SE-A1 3J-SE-A2 4J-SE-A1 4J-SE-A2 6J-SE-A1 6J-SE-A2 8J-SE-A1 8J-SE-A2
Air Processing Capacity(50/60 Hz) m3/min 0.32/0.37 0.47/0.53 0.68/0.77 1.30/1.40
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 80/ Pressure dew point: 10
Working fluid / Operable ambient temperature range ℃ Compressed air /2 ~ 45 ※1
Compressed air pressure range (gauge pressure) MPa 0.2 ~ 0.98
Height mm 510 600 580
Outside dimensions Depth mm 540 600 660 780
Width mm 180 240
Mass kg 21 26 31 37
Model FD2-NC FD2
Auto drain trap
Drain release port size φ4(Use nylon-based tubes of I.D. φ5.7~φ6.0 O.D. φ8.0)or Rc1/4※2
Air inlet/outlet connection R1/2 R3/4
Single phase Single phase Single phase Single phase Single phase Single phase Single phase Single phase
Voltage (50/60 Hz) V
100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 200,220/200,220 100/100,110 200,220/200,220
Specifications
ORION
37 Clean Air System
□ External Dimensions
(Air-Cooled)
(Air-Cooled)
● RAX3J-SE/4J-SE/6J-SE/8J-SE(A1/A2) ● RAX55J-SE/75J-SE
1. Air Dryer
W Air outlet Air inlet
D ● On model RAX3J-SE C
M
B E F B (Inlet side)
B (Outlet side)
Cooling Air Outlet
EVAP.PRESSURE
Auto Drain
L
RUN
I
Trap K
OFF ON
G
EVAP.PRESSURE
RUN
OFF ON
4-20mm
A
K
PRESS
TURN
J
O S
Air inlet(55J-SE)
Air outlet
(75J-SE)
D
I M C 4-12 mm F E Air outlet(55J-SE) W
L Power cord(Length:1.8 m) holes Air inlet(75J-SE) Eyebolts
(A1) (4-M10) B
H
A
G Cooling Air
B E F Inlet
J
Auto Drain
EVAP.PRESSURE POWER
RUN
ALARM
G
ALARM
Trap
RESET
OFF ON
P RE SS
T UR N
O S
J
I M C
4-12 mm
holes L
External Dimensions(A1/A2)(Units:mm)
B
Model H D W A C E F G I J K L M
inlet outlet
RAX3J-SE 540 180 (542) 113 83 420 300 120 205 274 96 225
510
RAX4J-SE 600 (537) 480 335 138 280 78
140 (130) 285
RAX6J-SE 600 660 (627) 542 416 84 370 105
RAX8J-SE 240 (608) 265 (320)
780 650 190 101 10
RAX11J-SE 580 120 430 (340) 285
(635) (129)
RAX15J-SE 870 740 280 (370) 105
RAX22J-SE 900 960 300 (966) 825 444 341 325 (516) 197 345
165 (145)
RAX37J-SE 1100 990 330 (1165) 855 500 325 355 (701) 145 375
RAX55J-SE 1140 1080 1204 235 868 88 (135) (320) 549 67
470 460 580 620
RAX75J-SE 1286 1244 1356 50 905 249 (169) (325) 303 97
ORION
Clean Air System 38
1- 1
For RAX-SE and RAX Series
C for temperature conditions, and the Air Pressure temperature conditions, and the Air Pressure
1. Air Dryer
Coefficient Table D for air pressure conditions. Coefficient Table D for the air pressure conditions, and
Standard Air Processing Capacity Table E for the air
processing capacity of the model in question.
● Dryers that can Process High ● Heavy Duty Air Dryer ●Compact Air Dryer
Inlet Air Temperature RAX75J∼380F-E (Air cooled) or RAX3J∼37J (Air cooled)
RAX3J-SE∼75J-SE (Air cooled) RAX75J-W∼450F-WE (Water is in the Coefficient Table
is in the Coefficient Table cooled) are in the Coefficient Table RAX55J (Air cooled) and
RAX55J-W (Water cooled)
are in the Coefficient Table
Refer to table D for coefficients Refer to table D for coefficients Refer to table D for coefficients
for all models. for all models. for all models.
② Determine the corrected air flow by applying ② Calculate with the coefficients from Standard
the coefficient from the Temperature Coefficient Air Processing Capacity Table E, Temperature
Tables A to C and the coefficient from the Air Correction Coefficient Tables A to C, and Air
Pressure Correction Coefficient Table D. Pressure Correction Coefficient Table D.
Corrected Air Flow 🄰 ~ 🄲 × 🄳 ×🄴
= Operating Air Flow ÷ ( 🄰 ∼ 🄲 × 🄳 )
③ U sing the Standard Air Processing Capacity ③ The calculated value is the maximum air processing
Table E, select a model that exceeds the capacity.
corrected airflow from ② .
Note: For dew point temperatures below 10 ℃ , please Note: When choosing heavy duty models of the RAX240F
consult ORION or your ORION dealer. class and higher, choose a model with a safety
Note: For air pressures below 0.29 MPa, please consult factor of approx. 20 % over the demanded
ORION or your ORION dealer. specifications and operating conditions. If you have
any questions, please consult your Orion sales
representative.
ORION
39 Clean Air System
A Temperature Correction Coefficients: Processing capacity varies depending on specific temperature conditions. Coefficients are shown in this table. ※ Please contact ORION for inlet temperatures beyond 65 ℃ or for values outside those listed below.
■ High Inlet Air Temperature Processing Models RAX3J-SE ∼ 6J-SE (Air cooled) ■ High Inlet Air Temperature Models RAX8J-SE ∼ 37J-SE ■ High Inlet Air Temperature Models RAX55J-SE / 75J-SE (Air cooled)
Ambient Inlet air temperature ℃ 45 55 60 65 Ambient Inlet air temperature ℃ 45 55 60 65 Ambient Inlet air temperature ℃ 45 55 60 65
Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 Temperature ℃ Dew Point Temperature ℃ 10 10 10 10
25 1.20 1.20 1.18 1.15 25 1.30 1.08 0.91 0.78 25 1.20 1.01 0.86
30 30 30
1. Air Dryer
1.14 1.06 1.02 0.97 1.22 1.02 0.86 0.73 1.20 1.06 0.89 0.76
32 1.00 0.84 0.72
32 1.10 1.00 0.95 0.90 32 1.20 1.00 0.84 0.72 35 1.08 0.90 0.76 0.65
35 1.02 0.89 0.85 0.80 35 1.08 0.90 0.76 0.65 40 0.86 0.72 0.60 0.52
40 0.82 0.70 0.68 0.65 40 0.86 0.72 0.60 0.52 45 0.76 0.63 0.53 0.45
45 0.51 0.47 0.44 0.42 45 0.56 0.47 0.39 0.34 48 0.65 0.54 0.45 0.39
B Temperature Correction Coefficients: Processing capacity varies depending on specific temperature conditions. Coefficients are shown in this table. ※ Please contact ORION if the dew point will be outside the above specifications.
■ Standard Inlet Air Models RAX75J ~ 120J (Air ■ Standard Inlet Air Models RAX150J (Air ■ Standard Inlet Air Models RAX190J (Air
cooled) / RAX75J-W ∼ 120J-W (Water cooled) cooled) / RAX150J-W (Water cooled) cooled) / RAX190J-W (Water cooled)
Inlet air Inlet air Inlet air
30 35 40 45 50 55 60 Ambient temperature ℃ 30 35 40 45 50 55 60 Ambient temperature ℃ 30 35 40 45 50 55 60
Ambient temperature ℃
Temperature ℃ Dew Point Temperature ℃ Dew Point Temperature ℃ Dew Point
Temperature ℃ 10 10 10 10 10 10 10 Temperature ℃ 10 10 10 10 10 10 10 Temperature ℃ 10 10 10 10 10 10 10
25 1.06 0.88 0.71 0.61 0.51 25 1.06 0.88 0.71 0.61 0.51 25 1.06 0.88 0.71 0.61 0.51
1.20 1.20 1.20
30 1.20 1.02 0.85 0.68 0.59 0.49 30 1.20 1.02 0.85 0.68 0.59 0.49 30 1.20 1.02 0.85 0.68 0.59 0.49
32 1.18 1.00 0.83 0.67 0.58 0.48 32 1.18 1.00 0.83 0.67 0.58 0.48 32 1.18 1.00 0.83 0.67 0.58 0.48
35 1.14 1.12 0.95 0.79 0.64 0.55 0.46 35 1.14 1.12 0.95 0.79 0.64 0.55 0.46 35 1.14 1.12 0.95 0.79 0.64 0.55 0.46
40 1.00 0.98 0.83 0.69 0.56 0.48 0.40 40 1.00 0.98 0.83 0.69 0.56 0.48 0.40 40 1.00 0.98 0.83 0.69 0.56 0.48 0.40
45 0.84 0.83 0.70 0.58 0.47 0.41 0.34 45 0.80 0.79 0.58 0.50 0.45 0.38 0.33 45 0.84 0.83 0.70 0.58 0.47 0.41 0.34
48 0.74 0.73 0.62 0.51 0.42 0.36 0.30 48 0.66 0.65 0.48 0.40 0.35 0.31 0.27 48 0.66 0.65 0.48 0.40 0.35 0.31 0.27
※ In water cooled models, an ambient air temperature of 32 ℃ is indicated, regardless ※ In water cooled models, an ambient air temperature of 32 ℃ is indicated, regardless ※ In water cooled models, an ambient air temperature of 32 ℃ is indicated, regardless
of the cooling water temperature. The cooling water temperature upper limit is 34 ℃ . of the cooling water temperature. The cooling water temperature upper limit is 34 ℃ . of the cooling water temperature. The cooling water temperature upper limit is 34 ℃ .
■ Heavy Duty Air Dryer Models RAX240F ∼ 380F-E (Air cooled) / RAX240F-W ∼ 450F-WE (Water cooled) ■ RAX55J (Air cooled) and 55J-W (Water cooled)
Ambient Inlet air temperature ℃ 30 35 40 45 50 55 60 Ambient Inlet air temperature ℃ 30 35 40 45 50
Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 10 10 10 Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 10
25 1.29 1.15 0.95 0.69 0.49 0.29 25 1.30 1.21 1.08 0.86 0.70
30 1.29 1.24 1.03 0.85 0.62 0.41 0.21 30 1.25 1.14 1.02 0.82 0.66
32 1.20 1.00 0.83 0.60 0.40 0.20 32 1.23 1.12 1.00 0.80 0.65
35 - 1.14 0.95 0.79 0.57 0.38 0.19 35 1.11 1.01 0.90 0.72 0.59
40 - - 0.85 0.71 0.51 0.33 0.16 40 0.89 0.81 0.72 0.58 0.47
※ In water cooled models, an ambient air temperature of 32 ℃ is indicated, regardless of 45 0.56 0.53 0.47 0.38 0.30
the cooling water temperature. The cooling water temperature upper limit is 34 ℃ .
※ Maximum inlet temperature of RAX55J and 55J-W: 50 ℃ . (Others: 60 ℃ )
C Temperature Correction Coefficients: Processing capacity varies depending on specific temperature conditions. Coefficients are shown in this table. ※ Please contact ORION if the dew point will be outside the above specifications.
■ Compact Air Dryer RAX3J ∼ 8J (Air cooled) ■ Standard Inlet Air RAX11J ∼ 37J (Air cooled)
Ambient Inlet air temperature ℃ 30 35 40 45 50 Ambient Inlet air temperature ℃ 30 35 40 45 50
Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 10 Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 10
25 1.17 0.90 0.78 0.50 25 1.22 1.08 0.86 0.70 0.58
30 1.30 1.04 0.84 0.73 0.47 30 1.15 1.02 0.82 0.66 0.55
32 1.00 0.82 0.70 0.45 32 1.13 1.00 0.80 0.65 0.54
35 1.28 0.96 0.78 0.65 0.43 35 1.02 0.90 0.72 0.59 0.49
40 1.20 0.90 0.70 0.55 0.37 40 0.81 0.72 0.58 0.47 0.39
45 0.61 0.47 0.38 0.33 0.21 45 0.53 0.47 0.38 0.30 0.25
※ The temperature correction coefficient upper limit of the RAX6J is 1.10.
※ The temperature correction coefficient upper limit of the RAX8J is 1.15.
D Air Pressure Correction Coefficients: The air processing capacity will change depending on the air pressure. This is the coefficient listed here.
Air Pressure MPa 0.20 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.93 0.98
J Models (Other than below) 0.67 0.73 0.80 0.87 0.93 1.00 1.07 1.13 1.16 1.20
11J ~ 55J
Pressure 0.65 0.75 0.83 0.89 0.94 1.00 1.01 1.02 1.02 1.03
8J-SE ~ 37J-SE
Coefficient
75J~190J/75JW~190J-W 0.75 0.8 0.86 0.92 0.96 1.00 1.04 1.08 1.1 1.12
F Models 0.67 0.73 0.80 0.87 0.93 1.00 1.07 1.13 1.16 1.20
E Standard Air Processing Capacity m³/min (ANR) ※ ANR values below are air processing specifications
under conditions of 20 ℃ at atmospheric pressure; relative humidity of 65 % (60 Hz operation).
■ Compact Air Dryer 3J ∼ 8J (Air cooled) ■ Compact Air Dryer RAX11J ~ 55J(Air-Cooled)
/55J-W(Water-Cooled)
Model RAX 3J 6J 8J Model RAX 11J 15J 22J 37J 55J 55J-W
Air Processing 50 Hz 0.30 0.64 0.94 Air Processing 50 Hz 1.65 2.4 3.7 5.7 8.4 8.6
Capacity 60 Hz 0.35 0.72 1.13 Capacity 60 Hz 1.82 2.8 4.2 6.1 9.8 9.8
■H
igh Inlet Air Temperature Processing Models ■ High Inlet Air Temperature Processing Models RAX8J-SE ~ 75J-SE(Air-Cooled)
RAX8J-SE ∼ 75J-SE (Air cooled) Model RAX 8J-SE 11J-SE 15J-SE 22J-SE 37J-SE 55J-SE 75J-SE
Model RAX 3J-SE 4J-SE 6J-SE Air Processing 50 Hz 1.22 1.65 2.1 3.7 5.7 8.6 11.4
Air Processing 50 Hz 0.30 0.44 0.64 Capacity 60 Hz 1.32 1.82 2.4 4.2 6.1 9.9 12.6
Capacity 60 Hz 0.35 0.50 0.72
■ Heavy Duty Air Dryer Models RAX75J ∼ 190J (Air cooled) / ■ Heavy Duty Air Dryer Models RAX240F ~ 380F-E(Air
RAX75J-W ∼ 190J-W (Water cooled) Cooled)/RAX240F-W ~ 450F-WE(Water Cooled)
Model RAX 75J 90J 120J 150J 190J 75J-W 90J-W 120J-W 150J-W 190J-W Model RAX 240F 300F-E 380F-E 240F-W 300F-WE 380F-WE 450F-WE
Air 50 Hz 11.4 16.3 20.8 25.9 32.1 11.4 16.3 20.8 25.9 32.9 Air 50 Hz 35.8 44.2 55.5 39.5 48.0 60.2 78.1
Processing Processing
Capacity 60 Hz 12.6 18.9 23.8 30.1 38.1 13.2 18.9 23.8 30.1 38.6 Capacity 60 Hz 42.3 51.8 64.9 46.1 56.5 70.6 92.2
※ If there is a sudden fluctuation in compressed air pressure or a fluctuation in flow rate to the air dryer, dehumidified drain water may
temporarily flow out of the end-piping side. In order to prevent this, a clean air system that is not prone to pressure and flow velocity
fluctuations must be constructed. Please consult ORION for further details.
ORION
Clean Air System 40
Digital
1.57MPa R-134a R-410A
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec HFC Refrigerant HFC Refrigerant
1- 1
Medium Pressure 1.57 MPa Air Dryer (Refrigerated compressed air dryer) HFC HFC
STANDARD HIGH
Max Press. HFC HFC
R-134a R-407C
RAX-H Series "Medium Pressure Spec."
1.57MPa R-134a R-410
Digital R-410A R-410A
Standard Inlet Air High Temperature
Inverter Control Digital Control Flow Control Temperature Inlet Air Medium Pressure Spec HFC Refrigerant
HFC Refrigerant HFC Refrig
HFC Refrigerant
5 ∼ 80 ℃
Suitable air compressors 3.7 ∼ 15 kW
Features
Stainless steel shell heat exchanger
Built with a stainless steel shell heat
exchanger, the RAX provides clean
air and makes it the perfect match
for the age of oil-free compressed air.
(See page 15 for details.)
※ Optional stainless steel piping is also available
for higher corrosion resistance. RAX3.7J-H-A1
RAX15J-H-A2
□ Specifications
Model Air-Cooled
Item
RAX 3.7J-H-A1 7.5J-H-A1 15J-H-A2
Air Processing Capacity(50/60 Hz) m3/min 0.36/0.42 0.82/0.97 1.3/1.5
Inlet air temp. range / Outlet air dew point ℃ 5 ~ 80 / Pressure dew point: 15
Working fluid / Operable ambient temperature range ℃ Compressed air / 2 ~ 45 ※1
Compressed air pressure range (gauge pressure) MPa 0.2 ~ 1.57
Height mm 510 600
Outside dimensions Depth mm 540 660 780
Width mm 180 240
Mass kg 22 32 37
Model NH-503SR-15A
Auto drain trap
Drain release port size G1/4(Female)
Air inlet/outlet connection R1/2 R3/4 R1
Voltage (50/60 Hz) V Single phase 100/100,110 Single phase 200,220/200,220
Specifications
Power consumption
Electrical
ORION
41 Clean Air System
□ External Dimensions
(Air-Cooled)
●RAX3.7J-H-A1/7.5J-H-A1/15J-H-A2
1. Air Dryer
On model RAX3.7J-H-A1
D
W
F E
B
External Dimensions(Units:mm)
Model H D W A B C E F G I J K L M N
RAX3.7J-H-A1 510 540 180 (542) 83 420 300 120 274 96 205 225 30
60
RAX7.5J-H-A1 660 (627) 140 542 416 84 (170) 370 105
600 240 265 285 ―
RAX15J-H-A2 780 (679) 100 632 330 220 340 156 69.5
A Temperature Correction Coefficients: Processing capacity varies depending on specific temperature conditions. Coefficients are shown in this table.
※ Please contact ORION for inlet temperatures beyond 65 ℃ or for values outside those listed below.
■ High Inlet Air Temperature Processing Models ■ High Inlet Air Temperature Models RAX15J-H-A2
RAX3.7J-H ~ 7.5J-H-A1 Ambient Inlet air temperature ℃ 45 55 60 65
Ambient Inlet air temperature ℃ 45 55 60 65 Temperature ℃ Dew Point Temperature ℃ 10 10 10 10
Temperature ℃ Dew Point Temperature ℃ 10 10 10 10 25 1.30 1.08 0.91 0.78
25 1.20 1.20 1.18 1.15 30 1.22 1.02 0.86 0.73
30 1.14 1.06 1.02 0.97 32 1.20 1.00 0.84 0.72
32 1.10 1.00 0.95 0.90 35 1.08 0.90 0.76 0.65
35 1.02 0.89 0.85 0.80 40 0.86 0.72 0.60 0.52
40 0.82 0.70 0.68 0.65 45 0.56 0.47 0.39 0.34
45 0.51 0.47 0.44 0.42
B Air Pressure Correction Coefficients:The air processing capacity will change depending on the air pressure. This is the coefficient
listed here.
Air Pressure MPa 1.08 1.18 1.27 1.37 1.47 1.57
Pressure Coefficient 0.79 0.83 0.87 0.91 0.96 1.00
ORION
Clean Air System 42
1- 2
Adsorption technology compressed air drying equipment
They differ from refrigerated air dryers because they don't rely on CFCs for operation, and can provide
a low dew point air supply. Desiccant regeneration works by passing some of the dried air (purge air)
1. Air Dryer
through the desiccant to be regenerated. Medium to heavy duty models have an energy saving dew
point sensor built in. When the set dew point is reached, the purge cycle is lengthened, thus reducing
the amount of air loss.
2.The energy saving dew point sensor reduces air losses by ensuring suitable purge cycles.
Energy saving can be realized by stopping the release of regeneration (purge) air, corresponding to
the outlet dew point and inlet air flow.
Example 1: Medium Flow Rate Example 2: Low Flow Rate
Energy Saving Energy Saving Operation (Purge stopped)
Dew Point Under
Dew Point Sensor
※ areas indicates purge is stopped.
Outlet Air Pressure
Dew Point Under Outlet Air Pressure
Approx. ‒40 °
C Approx. ‒40 °
C
-45 ℃ -45 ℃
Energy Saving Operation 1 Forced Purge Cycle per Every 4 Cycles
Exhaust Exhaust
Valve Valve
Purge Stop Purge Stop
B Column A Column B Column A Column B Column A Column B Column A Column B Column B Column A Column B Column A Column B Column A Column B Column A Column B Column A Column B Column A Column
Purge Purge Purge Stop Purge Purge Stop Purge Purge Stop Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge Purge
Stop Stop Stop Stop Stop Stop Stop Stop
Comes Standard Built
B Column B Column
Into QSQ Medium and A Column Adsorption A Column B Column A Column B Column A Column B Column A Column
Adsorption
A Column Adsorption A Column B Column A Column B Column A Column B Column A Column B Column A Column B Column
Adsorption
Heavy Duty Models control 2 min 2 min
control
2 min 2 min
Valve 4 min Valve 4 min
1 Cycle 1 Cycles 2 Cycles 3 Cycles 4 Cycles
12 min 4 min
16 min
ORION
43 Clean Air System
CFC-FREE, Low Purge Heatless Air Dryer (Adsorption technology compressed air dehumidifying equipment)
QSQ Compact Duty / Medium Duty Series "Super Pack" Patented
1. Air Dryer
Energy saving
0.1 ~ 2.7 m3/min Control Panel Detail dew point sensor
Outlet air flow capacity ●Compact Duty Model ●Medium Duty models
included
QSQ120B-E
0.086 ~ 2.3 m3/min
Regeneration air purge
0.014 ~ 0.4 m3/min Compact Duty Series
QSQ020A
CFC-FREE, Low Purge Heatless Air Dryer (Adsorption technology compressed air dehumidifying equipment)
QSQ Heavy Duty Series "Super Pack" Patented
Heatless Air Dryer with Built-in Digital Dew Point Monitor (Adsorption technology compressed air drying equipment)
QSQ-EDC Series "Eco Pack Ⓡ " Patented
QSQ420C-EDC ~ 2500C-EDC
Inlet air flow capacity 4.2 ~ 25.0 m3/min
Outlet air flow capacity 3.6 ~ 21.5 m3/min
Regeneration air purge 0.6 ~ 3.5 m3/min
ORION
Clean Air System 44
1- 2
CFC-FREE, Low Purge Heatless Air Dryer (Adsorption technology compressed air dehumidifying equipment)
□ Specifications
●「Super Pack」
エアードライヤー関連
Pressure dew point ℃ -20 -40 -20 -40 -20 -40 -20 -40 -20 -40 -20 -40 -20 -40
Capacity
3
Inlet air capacity m /min 0.1 0.085 0.2 0.17 0.35 0.297 0.8 0.68 1.2 1.02 1.8 1.53 2.7 2.3
3
Outlet air capacity m /min 0.086 0.071 0.172 0.142 0.3 0.247 0.68 0.56 1.03 0.85 1.54 1.27 2.3 1.9
Purge air flow m3/min 0.014 0.028 0.05 0.12 0.17 0.26 0.4
Allowable Medium Compressed air
Range
Inlet air capacity m3/min 4.20 2.94 7.00 4.90 10.00 7.00 14.00 9.80 20.00 14.00 25.00 17.50
3
Outlet air capacity m /min 3.60 2.10 6.00 3.50 8.60 5.00 12.00 7.00 17.20 10.00 21.50 12.50
Purge air flow m3/min 0.60 0.84 1.00 1.40 1.40 2.00 2.00 2.80 2.80 4.00 3.50 5.00
Allowable Medium Compressed air
Range
●「Eco Pack」
Model Heavy Duty Series
Item
QSQ 420C-EDC 700C-EDC 1000C-EDC 1400C-EDC 2000C-EDC 2500C-EDC
Pressure dew point ℃ -40 -60 -40 -60 -40 -60 -40 -60 -40 -60 -40 -60
Capacity
Inlet air capacity m3/min 4.20 2.94 7.00 4.90 10.00 7.00 14.00 9.80 20.00 14.00 25.00 17.50
Outlet air capacity m3/min 3.60 2.10 6.00 3.50 8.60 5.00 12.00 7.00 17.20 10.00 21.50 12.50
Purge air flow m3/min 0.60 0.84 1.00 1.40 1.40 2.00 2.00 2.80 2.80 4.00 3.50 5.00
Allowable Medium Compressed air
0.39 ~ 0.98
Range
ORION
45 Clean Air System
□ External Dimensions
When installing dryer, ensure there is enough space to allow for filter removal and replacement.
● QSQ010A/020A/035A ● QSQ080B-E/120B-E/180B-E-/270B-E
1. Air Dryer
(Super Pack Compact duty model) (Super Pack Medium duty model)
F F
D Humidity indicator D
A
Dryer air inlet
Purge air
Air inlet outlet Air inlet
C
Purge air
QSQ035A outlet
Space req. for element exchange
A
QSQ180B-E
C
QSQ270B-E
G
30
98
G
H
Mist filter 198 130
189
222 150
50
Dryer air inlet
4-7.2 mm holes 260
(for anchor)
284
H 335 190
365 220
4-12 mm holes
※ Piping indicated by dotted lines is not included and must (for anchor)
430
External Dimensions(Units:mm)
Model Compact Duty Series Medium Duty Series
QSQ 010A 020A 035A 080B-E 120B-E 180B-E 270B-E
A 470 560 810 680 930 1130 1480
B (277) (102) (108) (148) (147)
C 440 530 780 645 895 1095 1445
D (450) (590) (630) (625)
E (298) (482) (482) (478)
F (575) (400) (645) (650) (690) (710)
G 250 min. 300 min. 370 min. 400 min.
H 9 30
● QSQ420C-E/700C-E/1000C-E
QSQ1400C-E/2000C-E/2500C-E
(Super Pack Heavy Duty model)
● QSQ420C-EDC/700C-EDC/1000C-EDC
QSQ1400C-EDC/2000C-EDC/2500C-EDC
1475
1440
are different.
Power cord
※ Ensure there is a maintenance space of 600 mm to the front and 600 through
mm to both sides of the dryer. D hole 20 mm B C
4-18 mm holes
※ Install on a level surface. E A (for anchor)
External Dimensions(Units:mm)
Model Heavy Duty Series
QSQ 420C-E/EDC 700C-E/EDC 1000C-E/EDC 1400C-E/EDC 2000C-E/EDC 2500C-E/EDC
A 589 763 937 1111 1296 1470
B 130 127 260 265
C 300 480 388 562 736 910
D 366 385
E 406 424
F 121 126
G 106 111
※ Please refer to Page 47 and 48 for installation dimension.
ORION
Clean Air System 46
1- 2
Heatless Air Dryer (Adsorption technology compressed air dehumidifying equipment)
□ External Dimensions
When installing dryer, ensure there is enough space to allow for filter removal and replacement.
エアードライヤー関連
QSQ1400C-E/2000C-E
(Super Pack Heavy Duty model)
● QSQ420C-EDC/700C-EDC/1000C-EDC
QSQ1400C-EDC/2000C-EDC
(Eco Pack®)
1630
A
External Dimensions(Units:mm)
Model Super Pack Heavy Duty model
QSQ 420C-E 700C-E 1000C-E 1400C-E 2000C-E
Model Eco Pack Ⓡ
QSQ 420C-EDC 700C-EDC 1000C-EDC 1400C-EDC 2000C-EDC
A 710 920 920 1400 1400
B (1749 min.) (1923 min.) (2097 min.) (2271 min.) (2456 min.)
● QSQ2500C-E
(Super Pack Heavy Duty model)
● QSQ2500C-EDC
(Eco Pack Ⓡ)
ORION
47 Clean Air System
□ Installation and Maintenance Space
● QSQ010A/020A/035A ● QSQ080B-E/120B-E/180B-E-/270B-E
(Super Pack Compact duty model) (Super Pack Medium duty model)
1. Air Dryer
(600 min.) (600 min.) (600 min.) (600 min.)
(600 min.)
(600 min.)
(1630 min.)
(1460 min.)
(600 min.)
(600 min.)
Minimum overhead space: 200 mm Minimum overhead space: 200 mm
● QSQ420C-E/700C-E/1000C-E ● QSQ2500C-E
QSQ1400C-E/2000C-E (Super Pack Heavy Duty model)
(Super Pack Heavy Duty model) ● QSQ2500C-EDC
● QSQ420C-EDC/700C-EDC/1000C-EDC (Eco Pack Ⓡ)
QSQ1400C-EDC/2000C-EDC
(Eco Pack Ⓡ) ※ Piping indicated by dotted lines is not included and
must be provided by end user.
※ Diagram shows Eco-Pack model
※ Please install the included filter.
(1535 min.)
※ Install on a level surface.
(600 min.) (600 min.) ※ When running dryers in parallel, arrange piping so that the
back pressure from piping in each feed is the same.
※ Set up dryer such that set up and maintenance space is like
(580 min.)
(4185 min.)
(1000 min.)(900 min.) (900 min.)(1000 min.)
(600 min.)
(3070 min.)
B
ORION
Clean Air System 48
1- 2
Heatless Air Dryer
Options
□ Heatless Air Dryer Optional Equipment Part Number Nomenclature
Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm the
エアードライヤー関連
QSQ420C-E + 1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit
1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit
・Standard ・Standard ・Standard
0 ・Standard 0 ・Standard 0 0 0 0 ・Standard
(none included) (none included) (none included)
・Includes test
1 ・Remote switch included 1 ・Finished equipment 1 1 ・Anchor bolts A 1 ・110 V
results chart
2 ・English documentation 2 ・Includes test manual 2 ・Anchor bolts B 2 ・120 V
・Export Packing
3 3 ・Mil sheet 3 ・Anchor bolts C 3 ・210 V
・English documentation
・Includes test results chart
4 ・Export Packing 4 4 ・Anchor bolts D
・Includes test manual
・Includes test results chart
・Finished equipment
5 5 ・Includes test manual 5 ・Anchor bolts E 5 ・380 V
・English documentation
・Mil sheet
6 ・Anchor bolts F 6 ・400 V
7 ・440 V
A ・Differential Pressure Gauge for Inlet Filter Included. A ・ON/OFF Switch Replacement (Alternating)
B ・Custom Color (Front cabinet panel only) B ・Operating Signal Output Contacts Included (100 V)
C ・Flow Rate Control Spout Included (Standard size) C ・Operating Signal Output Contacts Included (200 V)
D ・Muffler Box D ・Operating Signal Output Contacts Included (220 V)
E ・Protective Cabinet (IPX4 equiv.) E ・Start/Stop Signal Output Contacts Included (100 V)
F ・Start/Stop Signal Output Contacts Included (200 V)
G ・Start/Stop Signal Output Contacts Included (220 V)
・Remote switch Included
H
・Operating Signal Output Contacts Included (100 V)
・Remote switch Included
J
・Operating Signal Output Contacts Included (200 V)
・Remote switch Included
K
・Operating Signal Output Contacts Included (220 V)
・Remote switch Included
L
・Start/Stop Signal Output Contacts Included (100 V)
・Remote switch Included
M
・Start/Stop Signal Output Contacts Included (200 V)
・Remote switch Included
N
・Start/Stop Signal Output Contacts Included (220 V)
・ON/OFF Switch Replacement (Alternating)
P
・Operating Signal Output Contacts Included (100 V)
・ON/OFF Switch Replacement (Alternating)
Q
・Operating Signal Output Contacts Included (200 V)
・ON/OFF Switch Replacement (Alternating)
R
・Operating Signal Output Contacts Included (220 V)
・ON/OFF Switch Replacement (Alternating)
S
・Start/Stop Signal Output Contacts Included (100 V)
・ON/OFF Switch Replacement (Alternating)
T
・Start/Stop Signal Output Contacts Included (200 V)
・ON/OFF Switch Replacement (Alternating)
U
・Start/Stop Signal Output Contacts Included (220 V)
ORION
49 Clean Air System
1- 2
Heatless Air Dryer
Model Selection
※ When choosing an air dryer model, always confirm the air compressor type, inlet air temperature (water temperature when employing water
cooling), pressure, air processing capacity, required dew point, and power frequency.
A Maximum Air Processing Capacity〔Inlet temperature: 35 ℃ , Flow rate converted to ANR〕Units:m /min 3
1. Air Dryer
0.39 0.49 0.59 0.69 0.78 0.88 0.98
QSQ Inlet outlet Inlet outlet Inlet outlet Inlet outlet Inlet outlet Inlet outlet Inlet outlet
Medium duty Compact Duty
010A 0.06 0.04 0.07 0.06 0.08 0.07 0.09 0.08 0.11 0.10 0.12 0.11 0.13 0.12
020A 0.12 0.09 0.14 0.12 0.17 0.14 0.19 0.16 0.21 0.18 0.24 0.21 0.26 0.23
035A 0.21 0.16 0.25 0.20 0.29 0.24 0.33 0.28 0.37 0.32 0.41 0.36 0.46 0.41
080B-E 0.47 0.36 0.56 0.45 0.66 0.55 0.75 0.64 0.85 0.74 0.94 0.83 1.04 0.93
120B-E 0.70 0.54 0.85 0.69 0.99 0.83 1.13 0.97 1.28 1.12 1.41 1.25 1.56 1.40
180B-E 1.05 0.80 1.27 1.02 1.49 1.24 1.69 1.44 1.91 1.66 2.11 1.86 2.33 2.08
270B-E 1.59 1.21 1.91 1.53 2.22 1.85 2.54 2.16 2.86 2.48 3.17 2.80 3.49 3.11
420C-E(EDC) 2.45 1.88 2.96 2.39 3.48 2.91 3.95 3.38 4.46 3.89 4.94 4.37 5.45 4.88
Heavy duty
700C-E(EDC) 4.09 3.15 4.94 4.00 5.80 4.86 6.59 5.65 7.45 6.51 8.24 7.30 9.09 8.15
1000C-E(EDC) 5.80 4.50 7.10 5.80 8.30 7.00 9.40 8.10 10.60 9.30 11.80 10.50 13.00 11.70
1400C-E(EDC) 8.20 6.30 9.90 8.00 11.60 9.70 13.20 11.30 14.90 13.00 16.50 14.60 18.20 16.30
2000C-E(EDC) 11.70 9.10 14.10 11.50 16.50 13.90 18.80 16.20 21.20 18.60 23.50 20.90 25.90 23.30
2500C-E(EDC) 14.60 11.30 17.60 14.30 20.70 17.40 23.50 20.20 26.60 23.30 29.40 26.10 32.40 29.10
※ Start with the desired inlet air temperature and required dew point, and look up the corresponding coefficients in tables B and C. Use the coefficients to
compute the maximum air processing capacity. ※ Choose a model such that your actual required air inlet processing capacity will not go beyond the processing
capacity of the dryer. ※ Actual outlet air flow rate must take into consideration that regenerative air purge will be subtracted from inlet air flow. ※ In the event
that the operating pressure is lower than 0.69 MPa, the purge orifice should be changed. Please consult with your dealer.
■ Model choice when the inlet air temperature Model Selection Example
and/or outlet dewpoint vary. Making a model selection based on the following
① C o n s i d e r t h e r e q u i r e d o p e r a t i n g i n l e t a i r criteria:
temperature and look up the inlet air temperature Inlet air
40 ℃
Ambient
40 ℃ Air pressure 0.49 MPa
correction coefficient from table B, and then, based temperature temperature
on the required outlet dew point, find the outlet Air flow 3
3 m /min
Pressure
-40 ℃ Type Heavy Duty
Dew Point
dew point correction coefficient from table C.
① Under these conditions, the inlet air correction
② Compute the corrected maximum processing
coefficient is 0.88 and the outlet air dew point
capacity of the dryer by first finding the air inlet
coefficient is 1.
temperature correction coefficient B and the
outlet dew point correction coefficient C.
② Using the coefficients gotten in ① above:
Maximum processing capacity ≧ inlet air flow 1
3 × = 3.41 m3min
1 (0.88 × 1)
×
(B × C)
③ A ccording to the Maximum Air Processing
or Capacity chart above, the dryer that can handle
Maximum air processing capacity × inlet air an air flow of 3.41 m 3/min at a pressure of
correction coefficient × outlet dew point 0.49 MPa is model QSQ700C-E.
correction coefficient ≧ inlet air flow rate ● O utlet air flow is inlet air flow minus the
regenerative air purge, therefore: 3 m3/min
③ Choose a dryer from Table A that exceeds the - 0.941 m3/min = 2.059 m3/min
adjusted maximum air processing capacity
derived in section ② above.
B Inlet air temperature correction coefficient C Outlet air dewpoint correction coefficient
35 ℃ and 40 ℃ and 45 ℃ and 50 ℃ and Dewpoint
Inlet air temperature below below below below (PDP) -20 ℃ -30 ℃ -40 ℃ -50 ℃ -60 ℃
Compact/Medium Duty 1.0(1.0) 0.77(1.0) 0.61(0.93) 0.48(0.85) Correction
coefficient
Heavy Duty 1.0(1.0) 0.88(1.0) 0.78(1.0) 0.64(1.0)
Compact/Medium Duty 1.0 0.9 0.85 - -
※T
here is no correction for ambient temperature, however ambient temperature
Heavy Duty 1.0 1.0 1.0 0.85 0.7
should be considered to be the same as the inlet temperature (max. 40 ℃ .)
※A
pressure dew point of - 40 ℃ would be converted to - 58 ℃ under atmospheric ※ These sections are different in the ratio of quantity of regenerative air
pressure. (Case where operating pressure is 0.69 MPa.) purge. Please consult with your dealer for details.
※N
umbers in ( ) indicate coefficient to be used when used along with
refrigerated air dryers.
ORION
Clean Air System 50
1- 3
CFC-Free・Hollow Fiber Membrane Fine Dryer (Membrane type compressed air drying equipment)
Features
1.No power source required
2.C onfirm drying conditions with the
dewpoint indicator.
3.N o vibration, No heat output, Easy
maintenance
4.No drain output
Removed water moisture is vented off as water
vapor so there's no drain.
5.Small, lightweight, space saving design
(Compared with our refrigerated dryers) Includes Micro-mist filter
Required set up space is about 1/5 and dryer weight and manual drain Separate Fine Dryer
is less than 1/10 that of conventional dryers. MD25-F MD15
□ Specifications
15 15-F 15-AF 25 25-F 25-AF
Model
Item Separate Including Separate Including Including Including
MD
Fine Dryer manual drain Fine Dryer auto drain trap manual drain auto drain trap
Processed fluid Compressed air
Processing
0.2 ~ 0.85
Capacity
0.2 ~ 0.85
Capacity
ORION
51 Clean Air System
□ External Dimensions(Units:mm) External Dimensions
W (for MD-F and AF models) D (separate Fine Dryer only) Model W D H A B C
MD15/25 82 54 ― ―
W (separate Fine Dryer only) B
2-6 mm×10 mm oblong holes Indicator MD15-F/25-F 175 40 140
E G 155 63 62
1. Air Dryer
MD15-AF/25AF 170
Air inlet MD75 124 69 ― ―
F
Model E F G I J K
C (MD-AF only)
MD15/25
H
J
I
MD15-F/25-F 46 13 12 150 161 72
MD15-AF/25AF
MD75
MD75-F 66 15 17 190 200 100
MD75-AF
K A
D (for MD-F and AF models)
9
ȭ6.5
※ ※ Module adapter and Micro-mist filter are not included
when Separate Fine Dryer is purchased separately
■ Inlet air: 0.2 MPa (28 ℃ saturated) ■ Inlet air: 0.5 MPa (28 ℃ saturated)
0
MD15 (Orifice 4) MD25 (Orifice 4) MD75 (Orifice 2) MD15 (Orifice 4) MD25 (Orifice 4) MD75 (Orifice 2)
Attainable dewpoint
Attainable dewpoint
10 −5
5 −10
0 −15
MD25 (Orifice 3) MD75 (Orifice 1) MD25 (Orifice 3) MD75 (Orifice 1)
−20
(℃ ) 100 200 300 400 500 600 (℃ ) 100 200 300 400 500 600
Output air flow L/min(ANR) Output air flow L/min(ANR)
0.08 0.08
Pressure loss
Pressure loss
MD15
0.06 0.06
MD25 MD75 MD15 MD25 MD75
0.04 0.04
0.02 0.02
0 100 200 300 400 500 600 0 100 200 300 400 500 600
(MPa) (MPa)
Inlet air flow L/min(ANR) Inlet air flow L/min(ANR)
■ Inlet air: 0.3 MPa (28 ℃ saturated) ■ Inlet air: 0.69 MPa (28 ℃ saturated)
MD15 (Orifice 4) MD25 (Orifice 4) MD75 (Orifice 2)
10 MD15 (Orifice 4) MD25 (Orifice 4) −10
Attainable dewpoint
MD75 (Orifice 2)
Attainable dewpoint
5 −15
0 −20
−5 −25
MD25 (Orifice 3) MD75 (Orifice 1) MD25 (Orifice 3) MD75 (Orifice 1)
−10 (℃ ) −30
(℃ ) 100 200 300 400 500 600 100 200 300 400 500 600
Output air flow L/min(ANR) Output air flow L/min(ANR)
0.08 0.08
Pressure loss
Pressure loss
0.06 0.06
MD15 MD25 MD75 MD15 MD25 MD75
0.04 0.04
0.02 0.02
0 100 200 300 400 500 600 (MPa) 0 100 200 300 400 500 600
(MPa)
Inlet air flow L/min(ANR) Inlet air flow L/min(ANR)
If the purge air flow rate is high, the installed orifice 80 Orifice 1
Purge air flow (L/min)(ANR)
ORION
Clean Air System 52
1- 3
The Optimum Separate Dryer for Final Air Processing (Expansion separation compressed air drying equipment)
Features
1. Air Dryer
1.Get dry air simply by adding the Separate Dryer to your existing air line.
Using our original expansion method, we've achieved a lightweight and
compact design. Furthermore, no power is required, which adds up to a
dry air source that's simple to install.
2.Our original design responds well to fluctuating loads.
Works at drying air reliably even under varying air flows and pressures
for optimum end-of-line air processing.
3.Maintenance free!
No filter medium means no clogging. Automated drainage via auto drain
trap.
Auto drain trap included
AE7
Drying Process
ORION
53 Clean Air System
Notes regarding usage
1.Avoid installation near the air compressor. The Separation Dryer should be installed as near the end of
the line as possible to ensure that air flowing into it is lower than the outside air temperature.
1. Air Dryer
2.According to the principles of air drying, the output dew point drop will be about 3 ℃ below that of the
inlet air. If a greater range in dew point drop is required, use of a refrigerated air dryer is recommended.
Desired capacity
Air processing capacity ≧
Pressure correction coefficient
□ Specifications
Item Model AE7
740(at 0.49 MPa)
conditions conditions specifications
Operating Processing Performance
80
Guard button
Bowl guard
ORION
Clean Air System 54
2 Super Filter "DSF/LSF/MSF/KSF"
1.Stainless Steel Vessels Adopted on Medium
and Heavy Duty Class Models
※ Stainless steel shell design is available on DSF/LSF/MSF/KSF 400 Series
models and above.
3.Clamp Joint Design is Standard, for Easy Element Replacement (400-1 ∼ 2000-1)
The lower body can be removed by simply loosening the wingnut inside the band cover. Filter element
replacement is easy!
Filter
Element
Wingnut
4.The MSF Series has a "Life Indicator" LED that shows approximately when the
filament element should be replaced. (Models 400-1 and above)
※ (The LED guide indicates 8000 h. Exact filter element replacement time will differ
depending on the type of contaminants at the inlet and specific operating conditions.)
LED Lamp
ORION
55 Clean Air System
Water Droplet and Solid Particulate Removal Super Filter (Compressed air purification equipment)
Super Filter "DSF Series"
DSF75B ~ 31800B Brackets sold separately.
Removes particulate 5 μ m and greater.
Air processing capacity: 0.35 ~ 318.9 m3/min ■ Performance Curve
2. Air Filter
DSF1300-1
Solid Particulate Removal Super Filter (Compressed air purification equipment)
Super Filter "LSF Series"
LSF75B ~ 31800B Brackets sold separately.
Removes particulate 1 μ m and greater.
Air processing capacity: 0.35 ~ 318.9 m3/min
Inlet air temperature: 5 ~ 60 ℃
Features
1.First in its class to come standard equipped with a Tie rod set sold separately.
stainless steel vessel (models 400-1 and above.) ※ See page 63.
2.Standard equipped with clamp joint (models 400-1 ~ 2000-1)
Now equipped with band clamps for easier housing removal (compared with earlier
flange-type models.)
3.Improved water resistance thanks to our newly developed filter element. LSF
(Improvement of 200 % compared to our earlier models.) 700-1 LSF
4.Increased pressure range (75B ~ 250B) 1300-1
LSF10300B
5.Tie-rod filter stacking system (This option available for use with models 75B to 250B.)
Compressed air
Capacity
Compressed air pressure range (gauge pressure) MPa 0.05 ~ 1.57 ※ 3 0.1 ~ 0.98
℃
Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration μm 5
specifications
Performance
connection size
Main
Item Model DSF 850 1000-1 1005 1200 1300-1 2700C 3200C 4000C
Air processing capacity ※1 m3/min 8.6 10.6 12.8 13.8 27.6 32.0 40.0
Processed fluid
Processing
Compressed air
Capacity
Compressed air pressure range (gauge pressure) MPa 0.1 ~ 0.98 0.20 ~ 0.98
℃
Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration μm 5
specifications
Performance
connection size
Main
Item Model DSF 5000B 6000B 7700B 10300B 12900B 15500B 20700B 31800B
Air processing capacity ※1 m3/min 50.0 60.0 77.8 103.7 129.7 155.6 207.5 318.9
Processed fluid
Processing
Compressed air
Capacity
Compressed air pressure range (gauge pressure) MPa 0.20 ~ 0.98 0.29 ~ 0.98
℃
Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration μm 5
specifications
Performance
connection size
Main
ORION
57 Clean Air System
2
Solid Particulate Removal Super Filter (Compressed air purification equipment)
Compressed air
specifications Capacity
MPa
Compressed air pressure range (gauge pressure) 0.05 ~ 1.57 ※ 3 0.1 ~ 0.98
℃
Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Efficiency μm/% 1/99.999
Pressure loss MPa Initial 0.005
When to replace Pressureloss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge Rc 1/4 High pressure side: Rp1/4, Low pressure side: M5
dimensions
connection size
Main
2. Air Filter
elements used No. of filter qty. 1
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, intel dew point at atmospheric pressure: -17 ℃ (PDP10 ℃) inlet oil concentration: 3 wt ppm. ※2 Replace filter
when there is pressure loss or after the recommended period use, whichever comes first. ※3 When models 75B or 150B are used without an auto drain, the
maximum operable pressure is 2.94 MPa. (Special order configuration.) ※4 Can be adapted for use with Rc1/4 using the included adapter. ※ Auto Drain Trap:
Float type (Built-in or individual)
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter.
(LSF2700C1 ~ 31800B) ※ Models LSF5000B1 ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ LSF2700C1 ~ 31800B are built to
order. ※ Legs on the LSF2700C1, 3200C1 and 4000C1 are optional. ※ Optional differential pressure gauge sold separately.
Item Model LSF 850 1000-1 1005 1200 1300-1 1700 2000-1 2700C1
Air processing capacity ※1 m3/min 8.6 10.6 12.8 13.8 17.3 20 27.6
Processed fluid
Performance Processing
Compressed air
specifications Capacity
MPa
Compressed air pressure range (gauge pressure) 0.1 ~ 0.98
℃
Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Efficiency μm/% 1/99.999
Pressure loss MPa Initial 0.005
When to replace Pressureloss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge High pressure side: Rp1/4, Low pressure side: M5 Rc 1/4
dimensions
connection size
Main
Item Model LSF 3200C1 4000C1 5000B1 6000B1 7700B1 10300B 12900B 15500B 20700B 31800B
Air processing capacity ※1 m3/min 32 40 50 60 77.8 103.7 129.7 155.6 207.5 318.9
Processed fluid
Performance Processing
Compressed air
specifications Capacity
MPa
Compressed air pressure range (gauge pressure) 0.1 ~ 0.98 0.20 ~ 0.98
℃
Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Efficiency μm/% 1/99.999
Pressure loss MPa Initial 0.005
When to replace Pressureloss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge Rc 1/4
dimensions
connection size
Main
Piping connection size B・A 3・80 4・100 5・125 6・150 8・200 10・250
Drain port size Hose nipple(for hose with inside diameter φ5.7- φ6)※4 Rc 3/8
Mass kg 28 73 95 155 190 250 310 380
Auto Drain Traps FD2 FD-10-A
Element Model ELS 2000
elements used No. of filter qty. 2 3 4 6 7 9 12 18
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, intel dew point at atmospheric pressure: -17 ℃ (PDP10 ℃) inlet oil concentration: 3 wt ppm. ※2 Replace filter
when there is pressure loss or after the recommended period use, whichever comes first. ※3 When models 75B or 150B are used without an auto drain, the
maximum operable pressure is 2.94 MPa. (Special order configuration.) ※4 Can be adapted for use with Rc1/4 using the included adapter. ※ Auto Drain Trap:
Float type (Built-in or individual)
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter.
(LSF2700C1 ~ 31800B) ※ Models LSF5000B1 ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ LSF2700C1 ~ 31800B are built to
order. ※ Legs on the LSF2700C1, 3200C1 and 4000C1 are optional. ※ Optional differential pressure gauge sold separately.
ORION
Clean Air System 58
2
Oil Mist Removal Super Filter (Compressed air purification equipment)
Compressed air
specifications Capacity
MPa
Compressed air pressure range (gauge pressure) 0.05 ~ 1.57 ※ 3 0.1 ~ 0.98
℃
Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Output oil concentration μm 0.01/0.01wt ppm(Remaining oil content 0.01mg/m3)
Collection efficiency / Pressure loss %/MPa 99.999 / Initial: 0.01・Typical: 0.02
When to replace Pressure loss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge Rc 1/4 High pressure side: Rp1/4, Low pressure side: M5
dimensions
connection size
Main
Element
No. of filter elements used
2. Air Filter
qty. 1
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃,75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃ (PDP: 10 ℃ ), inlet oil concentration: 3 wt ppm (3.6 mg/m3). ※2
Replace filter when there is pressure loss or after the recommended period use, whichever comes first. ※3 When models 75B or 150B are used without an
auto drain, the maximum operable pressure is 2.94 MPa. (Special order configuration.) ※4 Can be adapted for use with Rc1/4 using the included adapter. ※
Optional differential pressure gauge sold separately. (Comes standard equipped on models 200B/250B) ※ Always install an air dryer before the MSF series
filters. ※ Auto drain trap: float operated type. (internal or separate)
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter.
(MSF2700C1 ~ 31800B) ※ Models MSF5000B1 ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ MSF2700C1 ~ 31800B are built to
order. ※ Legs on the MSF2700C1, 3200C1 and 4000C1 are optional. ※ As the construction of the Final Filter is different, it is not compliant with ISO14644-1
(F.S.209D) air purity class standard.
Item Model MSF 850 1000-1 1005 1200 1300-1 1700 2000-1 2700C1
Air processing capacity ※1 m3/min 8.6 10.6 12.8 13.8 17.3 20.0 27.6
Processed fluid
Performance Processing
Compressed air
specifications Capacity
MPa
Compressed air pressure range (gauge pressure) 0.1 ~ 0.98
℃
Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Output oil concentration μm 0.01/0.01wt ppm(Remaining oil content 0.01mg/m3)
Collection efficiency / Pressure loss %/MPa 99.999 / Initial: 0.01・Typical: 0.02
When to replace Pressure loss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge High pressure side: Rp1/4, Low pressure side: M5 Rc 1/4
dimensions
connection size
Main
Item Model MSF 3200C1 4000C1 5000B1 6000B1 7700B1 10300B 12900B 15500B 20700B 31800B
Air processing capacity ※1 m3/min 32.0 40.0 50.0 60.0 77.8 103.7 129.7 155.6 207.5 318.9
Processed fluid
Performance Processing
Compressed air
specifications Capacity
MPa
Compressed air pressure range (gauge pressure) 0.1 ~ 0.98 0.20 ~ 0.98
℃
Inlet air temperature / Ambient temperature range 5 ~ 60/2 ~ 60
Degree of filtration / Output oil concentration μm 0.01/0.01wt ppm(Remaining oil content 0.01mg/m3)
Collection efficiency / Pressure loss %/MPa 99.999 / Initial: 0.01・Typical: 0.02
When to replace Pressure loss MPa 0.07
element ※2 Period of use 1 year
Differential pressure gauge Rc 1/4
dimensions
connection size
Main
Piping connection size B・A 3・80 4・100 5・125 6・150 8・200 10・250
Drain port size Hose nipple(for hose with inside diameter φ5.7- φ6)※4 Rc 3/8
Mass kg 28 73 95 155 190 250 310 380
Auto Drain Traps FD2 FD-10-A
Model EMS 2000
Element
No. of filter elements used qty. 2 3 4 6 7 9 12 18
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃,75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃ (PDP: 10 ℃ ), inlet oil concentration: 3 wt ppm (3.6 mg/m3). ※2
Replace filter when there is pressure loss or after the recommended period use, whichever comes first. ※3 When models 75B or 150B are used without an
auto drain, the maximum operable pressure is 2.94 MPa. (Special order configuration.) ※4 Can be adapted for use with Rc1/4 using the included adapter. ※
Optional differential pressure gauge sold separately. (Comes standard equipped on models 200B/250B) ※ Always install an air dryer before the MSF series
filters. ※ Auto drain trap: float operated type. (internal or separate)
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter.
(MSF2700C1 ~ 31800B) ※ Models MSF5000B1 ~ 31800B are subject to JBA 2nd class pressure vessel regulation. ※ MSF2700C1 ~ 31800B are built to
order. ※ Legs on the MSF2700C1, 3200C1 and 4000C1 are optional. ※ As the construction of the Final Filter is different, it is not compliant with ISO14644-1
(F.S.209D) air purity class standard.
ORION
59 Clean Air System
2
Odor Removal Super Filter (Compressed air purification equipment)
Filtration method
Output oil concentration / Pressure loss MPa 0.003wt ppm(Remaining oil content 0.004mg/m3)/ 0.009
When to Period
1 year
replace element of use
Differential pressure Rc 1/4 High pressure side: Rp1/4, Low pressure side: M5
gauge connection size
Main
2. Air Filter
No. of filter elements used qty. 1
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃ (PDP: 10 ℃ ), inlet oil concentration: 0.01 wt ppm (0.01
mg/m3). ※2 Model 150B can be configured to handle pressures of 2.94 MPa. (This is a special order item.) ※ Optional differential pressure gauge sold
separately. ※ Always install an air dryer, super line filter, and super mist filter before the KSF series filters.
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter. (KSF2700C
~ 31800B) ※ Models KSF12900B ~ 31800B are built-to-order models. ※ Models KSF5000B ~ 31800B are subject to JBA 2nd class pressure vessel
regulation. ※ KSF2700C ~ 31800B are built to order. ※ Replacement period is not guaranteed. In addition, some parts may require replacement sooner
depending on the specific operating environment or operating conditions of the unit. ※ Legs on the KSF2700C, 3200C and 4000C are optional. ※ As the
construction of the Final Filter is different, it is not compliant with ISO14644-1 (F.S.209D) air purity class standard.
Item Model KSF 1000 1005 1200 1300 1700 2000 2700C 3200C
Air processing capacity ※1 m3/min 10.6 12.8 13.8 17.3 20.0 27.6 32.0
Processed fluid Compressed air
Processing
0.05 ~ 0.98
Capacity
Filtration method
Output oil concentration / Pressure loss MPa 0.003wt ppm(Remaining oil content 0.004mg/m3)/ 0.009
When to Period
1 year
replace element of use
Differential pressure High pressure side: Rp1/4, Low pressure side: M5 Rc 1/4
gauge connection size
Main
Item Model KSF 4000C 5000B 6000B 7700B 10300B 12900B 15500B 20700B 31800B
Air processing capacity ※1 m3/min 40.0 50.0 60.0 77.8 103.7 129.7 155.6 207.5 318.9
Processed fluid Compressed air
Processing
0.05 ~ 0.98
Capacity
Filtration method
Output oil concentration / Pressure loss MPa 0.003wt ppm(Remaining oil content 0.004mg/m3)/ 0.009
When to Period
1 year
replace element of use
Differential pressure Rc 1/4
gauge connection size
Main
Piping connection size B・A 3・80 4・100 5・125 6・150 8・200 10・250
Mass kg 28 74 96 155 190 250 311 380
Model EKS 2000
Element
No. of filter elements used qty. 2 3 4 6 7 9 12 18
※1 Processing air capacity is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 % humidity.) Processed air conditions: Inlet
air pressure: 0.69 MPa, inlet air temp: 32 ℃, inlet dew point at atmospheric pressure: -17 ℃ (PDP: 10 ℃ ), inlet oil concentration: 0.01 wt ppm (0.01
mg/m3). ※2 Model 150B can be configured to handle pressures of 2.94 MPa. (This is a special order item.) ※ Optional differential pressure gauge sold
separately. ※ Always install an air dryer, super line filter, and super mist filter before the KSF series filters.
Note: Load placed on air inlet/outlet flanges should be no more than 120 kg. Please ensure adequate support for the piping that leads to the filter. (KSF2700C
~ 31800B) ※ Models KSF12900B ~ 31800B are built-to-order models. ※ Models KSF5000B ~ 31800B are subject to JBA 2nd class pressure vessel
regulation. ※ KSF2700C ~ 31800B are built to order. ※ Replacement period is not guaranteed. In addition, some parts may require replacement sooner
depending on the specific operating environment or operating conditions of the unit. ※ Legs on the KSF2700C, 3200C and 4000C are optional. ※ As the
construction of the Final Filter is different, it is not compliant with ISO14644-1 (F.S.209D) air purity class standard.
ORION
Clean Air System 60
2 Super Filter "DSF/LSF/MSF/KSF"
□ External Dimensions External Dimensions (Units:mm)
DSF A B C L
● DSF75B ● DSF200B ● DSF400-1/404/500/700-1/850
75B
● DSF150B ● DSF250B ● DSF1000-1/1005/1200/1300-1 237 92 205 300 min.
150B
B 200B 370 min.
290.5 130 253
125
90
110
B B 500 588 495 680 min.
700-1 618 170 526.5 710 min.
850 673 580 770 min.
A
C
1000-1 726 634.5
L
920 min.
A
A
L
O
C
S
1200 799 173 700 1060 min.
178
PRESS
TURN
2700C
Floor
3200C (1511)
フィルター関連
4000C
5000B
B (1735) 640 630
● DSF2700C/3200C/4000C 6000B 1500
※ When mounted on optional legs. 7700B (1757) 680 682
(Part Number 02101762010) 10300B (1992) 790 810 1700
● DSF5000B/6000B/7700B
12900B (2102) 970 987
● DSF10300B/12900B 1800
● DSF15500B/20700B/31800B 15500B (2142) 1010 1038
20700B (2252) 1060 1089 1900
31800B (2391) 1100 1140 2000
A
L
FD2−NC−G*
P R E S S
T U R N
O S
Floor
PCD. C
920 min.
C
O
C
S
178
PRESS
TURN
1200 799 700 1060 min.
1300-1 819 173 721 1080 min.
Floor
1700 913 814 1180 min.
O S
Floor
Floor
2000-1 976 878 1400 min.
2700C1
B 3200C1 (1511) 590 575 1300
● LSF2700C1/3200C1/4000C1 4000C1
※ When mounted on optional legs.
5000B1
(Part Number 02101762010) (1735) 640 630
6000B1 1500
● LSF5000B1/6000B1/7700B1
● LSF10300B/12900B 7700B1 (1757) 680 682
● LSF15500B/20700B/31800B 10300B (1992) 790 810 1700
12900B (2102) 970 987
1800
15500B (2142) 1010 1038
20700B (2252) 1060 1089 1900
A
FD2−NC−G*
P R E S S
T U R N
O S
Floor
PCD. C
ORION
61 Clean Air System
□ External Dimensionss External Dimensions (Units:mm)
MSF A B C L
● MSF75B ● MSF200B ● MSF400-1/404/500/700-1/850/1000-1/1005
75B
● MSF150B ● MSF250B ● MSF1200/1300-1/1700/2000-1 237 92 205 300 min.
150B
B
B 200B
364 130 253
370 min.
250B 400 min.
90
110
B 500 588 495 680 min.
700-1 618 170 526.5 710 min.
850 673 580 770 min.
A
1000-1 726 634.5
920 min.
C
1005 747 649
L
A
O
S
1300-1 819 173 721 1080 min.
178
A
C
PRESS
TURN
Floor O S
2000-1 976 878 1400 min.
Floor 2700C1
3200C1 (1511) 590 575 1300
Floor
2. Air Filter
4000C1
5000B1
(1735) 640 630
B 6000B1 1500
● MSF2700C1/3200C1/4000C1 7700B1 (1757) 680 682
※ When mounted on optional legs. 10300B (1992) 790 810 1700
(Part Number 02101762010) 12900B (2102) 970 987
● MSF5000B1/6000B1/7700B1 15500B (2142) 1010 1038
1800
● MSF10300B/12900B 20700B (2252) 1060 1089 1900
● MSF15500B/20700B/31800B 31800B (2391) 1100 1140 2000
A
L
FD2−NC−G*
P R E S S
T U R N
O S
Floor
PCD. C
L
L
Floor
PCD. C
ORION
Clean Air System 62
2
Super Filter
Options
□ Super Filter, Clean Air Filter Optional Equipment Part Number Nomenclature
Part numbers for optional equipment have 6 digits. Please refer to the following chart to confirm the
proper part number when making orders.
Product number Part Number of Optional Equipment
MSF400-1 + 1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit
1st digit 2nd digit 3rd digit 4th digit 5th digit 6th digit
0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard 0 ・Standard
1 ・Includes differential 1 ・Rated for outdoor use 1 ・Export packaging 1 ・Anchor bolt A 1 ・Test manual included
pressure gauge
2 ・Includes 2 ・Test
Inspection results chart
2 ・Includes indicator 2 ・Custom color 2 ・Anchor bolt B
Certificate included
・Includes differential
3 ・High-Concentration 3 ・Anti-rust treated 3 ・Anchor bolt C 3 ・Photo
Oil Removal Element 3 ・Includes
pressure gauge
indicator
for outdoor use 4 ・Export packaging ・Test manual included
4 ・Rated
フィルター関連
Certificate included
for outdoor use 5 ・Export packaging
5 ・Rated 5 ・Test manual included
・Meets Chinese Pressure 5 ・Anchor bolt E
・Anti-rust treated ・Photo
Vessel Code
・English documentation ・Test results chart
6 ・Custom color 6 ・Includes Inspection 6 ・Anchor bolt F 6 included
・Anti-rust treated Certificate ・Photo
・Test manual included
・Rated for outdoor use
7 ・English 7 ・Test
documentation results chart
7 ・Custom color ・Export packaging included
・Anti-rust treated ・Photo
8 ・English documentation
Notes: ・Part numbers for optional equipment are 6 digits. ・Please consult with your dealer regarding options not listed in the above chart.
・When specifying colors via Mansell numbers, a color sample is necessary.
□ Model Numbers and Details for Super Filter and Clean Air Filter Optional Parts
Optional Item Description Compatible Models
LSF・KSF・DSF (all models)
Includes differential pressure ・Differential pressure gauge is included. (Customer installation All MSF models except for MSF200B, 250B. All models of medium-
gauge required.) pressure filters (Includes MFH)
・Life-Indicator removed. Includes differential pressure gauge. MSF400-1 ~ 2000-1
Outdoor Operation Spec All 2700C1 ~ 31800B models
・Special Leg Coating, SUS Bolts Life Indicator changed to Differential Pressure Gauge on MSF models only.
Custom Colors ・Please specify Munsell No., or JPMA (Japan Paint All 2700C1 ~ 31800B models
(We don't coat to custom
user-specified thicknesses.) Manufacturers Association) No. (Attach color sample.) (Legs only)
・Alcohol wipe-down of body and inside-housing
Degreasing Processing (All models)
・Flange Gasket: Teflon
Packaging for Export ・Packaged in plywood (Plywood sided) (All models)
Inspection Certificate Included ・Body and Housing Inspection All models excluding 75B ~ 250B and medium pressure filters.
Meets Chinese Pressure ・Required paperwork and English documents, etc. 2700B ~ 31800B, 5000B1 ~ 7700B1 (C1 is compatible with B.)
Vessel Code
English Specifications ・Machine Plates, English Operation Manual (All models)
Anchor Bolts A ・SS grade stainless steel L-type
Anchor Bolts B ・SS grade stainless steel Hole-In Anchor
Anchor Bolts C ・SS grade stainless steel, Chemical Anchor
All 2700C1 ~ 31800B models.
Anchor Bolts D ・SS grade stainless steel L-Type
Anchor Bolts E ・SUS grade stainless steel Hole-In Anchor
Anchor Bolts F ・SUS grade stainless steel, Chemical Anchor
Inspection Manual ・Document Produced by ORION.
Test Results Chart ・Document Produced by ORION. All Models (Process photographs not included.)
Photograph ・Photos of finished equipment (of designated views of the equipment)
Models 400-1 ~ 31800B excluding MSF models. (DSF2000 not
Element Life Indicator ・Element Life Indicator Factory Installed equipped.), excluding medium pressure filters.
※T
he following part numbers are for the Blanket Set. (The Blanket Set contains the
Tie-Rod Set.)
E
2-φF
Model Filter units Part number A B C D E F G H
1 03101363010 120 97 27
75B
Tie rod 2 03101363020 210 189 119 60.5 51.5 7.2 25 10
150B
3 03101363030 305 281 211
B 1 03101373010 160 135 39
200B
O-ring 2 03101373020 290 265 169 80 59 9.2 36 12
250B
3 03101373030 420 395 299
1 mg/m3(0.83 wt ppm)
5 mg/m3(4.2 wt ppm)
2. Air Filter
25 mg/m3(20.8 wt ppm)
Super Line Filter Super Drain Filter
― LSF Series DSF Series
※ Regarding remaining oil content, please confirm the inlet conditions of the filter in question.
Air Compressor Classification and Discharged Contaminant Type Table (General guideline)
Contaminant Size (Reference guideline)
Air Compressor ①Lubricated Reciprocal Pump ②Lubricated Screw Pump ③Oil Free
(Screw and turbo types, etc.)
0.01 μm 0.1 μm 1 μm 10 μm
Flow on
piping wall
surfaces
Typical
Compression
Generic name of models
Method
Air compression from Compression from that don't use lubrica-
reciprocating move- the movement of 2 tion. Includes models
Water
Vapor 液状水
Water
Droplets
ment of a piston rotating rotors where the compression
method uses water, etc.,
instead of lubricating oil.
ORION
Clean Air System 64
2
Final Filter That Meets Air Purity Class 3・5 Specs. (Compressed air ultra purification equipment)
□ Specifications
フィルター関連
2. Air Filter
0.05 ~ 0.93
Capacity
Clean Air System □ External Dimensions
(147) ● External Dimensions (Units:mm)
50 OFF・OFH L1 L2 L
2-M6×1.0 Clamp 025-04-A 134 200 min. 117
050-04-A 196 300 min. 179
A B C D E C G
(Face-to-face
39 mm
or less
D F C E G
Measurement
A: Line filter Port
B: Refrigerated air dryer 2-Rc1/2
(20)
C: Line filter
D: Mist Filter
E: ACF Filter
F: Heatless air dryer
L1
G: Final Filter
L
ORION
65 Clean Air System
2
Membrane Type Final Air Filter that meets Class 3 Purity Standards and below (Membrane type compressed air purification equipment)
OPF200/500(ISO014644-1 Class 3)
Air purity class ISO14644-1 Class 3 (F.S.209D Class 1) fine particulate removal
Features
1.Very fine particle filtration
2.Compact and lightweight
3.Easy maintenance
Easy to replace filter cartridge
OPF200
□ Specifications OPF500
2. Air Filter
Processed fluid
Performance Processing
Compressed air
specifications Capacity
MPa
Compressed air pressure range (gauge pressure) 0.05 ~ 0.98
Operable temperature range ℃ 5 ~ 50
Purity Class ※2 ISO14644-1 Class 3 (F.S.209D Class 1)
Initial pressure loss MPa 0.02
Head Die cast zinc Die cast aluminum
Materials
63
12
φ62 55 45
40
28
20
A B C D
12
16
168
Bracket Bracket
140
E B
A: Line filter
B: Mist filter
C: Fine dryer
D: Final filter Drain
E: Heatless air dryer
※ Brackets sold separately. Drain
Use at pressures of 0.98MPa and below.
Operation at higher pressures may damage
the filter and lead to the risk of injury.
ORION
Clean Air System 66
2
1.57 MPa Medium Pressure Clean Air Filter (Medium pressure compressed air purification equipment.)
Features
1.A lineup that includes 4 series of filters and a total of 20
different models which provide water droplet and solid MFH600 MFH2900
particulate removal, solid particulate removal, oil mist
removal, or odor elimination.
2.Our tie-rod filter stacking system saves piping space.
(Tie-rods sold separately.)
フィルター関連
2. Air Filter
□ Specifications
Water droplet / particulate removal: DFH, Particulate removal: LFH, Oil mist removal: MFH, Odor removal: KFH
Item Model
600 900 1400 1900 2900
Air processing capacity ※1 ※2 m3/min 5.7 9.6 14.6 19.0 29.0
Processed fluid Compressed air
Processing
Capacity
efficiency・Output oil concentration MFH: ≧ 0.01 μ m fine particulate・99.999 %・0.01 wt ppm KFH: oil vapor・-・0.003 wt ppm (Remaining oil content 0.004 mg/m3)
Initial pressure loss MPa DFH: 0.005 MPa, LFH: 0.005 MPa, MFH: 0.01 MPa, KFH: 0.009 MPa
When to replace element MPa 1 year or when differential pressure reaches 0.07 MPa (0.02 for DFH model), whichever comes first
Piping connection size Rc1 Rc11/2 Rc11/2 Rc2 Rc2
Differential pressure gauge connection size Rc1/4
Main
A
L
Floor
Floor
MFH600∼1400
ORION
67 Clean Air System
2
Optimum filter element pressure management (differential pressure gauge)
□ Specifications
Item Model DG-50(A) DG-50(B) DG-50(D)
Maximum operating pressure
2. Air Filter
MPa 1.0 1.6 1.0
(gauge pressure)
Differential pressure display range
MPa 0 ~ 0.15
(gauge pressure)
Connection R1/4
Outside dimensions
mm φ70×43
(outside diameter x depth)
Mass kg 0.5
Nylon tubing O.D.: φ4 mm × L1000 mm
Included
Straight coupler R1/4×φ4 mm (for tubing)
parts
Elbow coupler R1/4×φ4 (for tubing) M5×φ4 (for tubing)
LSF- 2700C1,3200C1,4000C1, 75B
400-1,500,700-1,850,1000-1,1200
MSF- 5000B1,6000B1,7700B1, 150B
※ 75B not on KSF models. 1300-1,1700,2000-1
KSF- 10300B,12900B,15500B, 200B
Applicable DSF- 20700B,31800B 250B ※ 1200,1700 not on DSF models.
model LFH
MFH
― 600,900,1400,1900,2900 ―
KFH
DFH
Part Number 03A30984010 03A30985010 0A000338010
※ When ordering, please specify the model name. ※ Please contact us for guaranteed performance specifications.
ORION
Clean Air System 68
3
Drain Processing Equipment
50,000
Drain Water
Cost (¥)
40,000
30,000
20,000
¥600,000 88%
Savings
10,000
Drain Processing
¥72,000
3.ドレン処理装置関連
0
3rd Party Drain Master
Waste Treatmen Running Costs
※ Calculation based on 3rd party industrial waste treatment costs of Before Before
After After
¥25/L, and the running operational cost (for parts and consumables) of Processing Processing
Processing Processing
the Drain Master of ¥30/L (OWC model, oil concentration of 150 mg/L.)
Demulsification Sheet
Method +
Desiccant Air ransport 前処理 後処理
Tank
OWSK7 P.72
Demulsifying Agent OWM30 OWM60,90,160
+
Activated Carbon
Method + Same as Above
Other
Under Natural Flow
OWC75 OWM30 OWC75 OWM30
Medium duty Heavy Duty Medium duty Heavy Duty
・Fordrainwaterprocessing,notethatperipheralswhichcanbecombinedwilldifferdependingondrain
waterproperties.See,"SystemRecommendationsAccordingtoDrainProperties"onpage71fordetails.
・TheODFisahandyfilter-typedrainwaterprocessingunitand,assuch,doesn'tincluderelevantequipment
compatibilityinformation.
ORION
69 Clean Air System
Processing Drain Water
Method Resistance Ease of
Ease of Compatibility
(Drain Installation (Related to
Replacing Corresponding Model
Consumables
transport) nearby units)
Pico-Drain Ⓡ Oil and Water Separation from Compressed Air Condensate (Filter Type Condensate Processing Equipment)
Filter Type Drain Processing Equipment - Pico-Drain Ⓡ "ODF" Patented
Demulsification Sheet + Desiccant
○ ― ◎
number of drain processing
3. Drain Processing
Patented
P.72 Features
High efficiency filter material. Compatible with screw and reciprocal OWC75
Medium duty
compressors. Separates out mineral oils, synthetic oil emulsions,
yielding clean water. (Hexane concentration less than 5 mg/L)
Oil and Water Separation from Compressed Air Condensate -- Drain Master Ⓡ (Compressed air condensate processing equipment)
Demulsifying Agent + Activated Carbon + Other
ORION
Clean Air System 70
3
Drain Processing Equipment
OWT
Air compressor
Check OWL
valve
Cohesion treatment, low concentration output unit
(Electrolyzed coagulation separation)
Treated Effluent
Air compressor Check valve Inspection Tank
OWH
Coagulation of highly emulsified drainage for
easy adsorption for further cost savings.
OWSK7
OWT OWH
Drainage pit
ORION
71 Clean Air System
3
DRAIN MASTER Ⓡ Peripheral Equipment
Gravity Type Oil/Water Separation Tank Activated Carbon Type, Low Concentration
Output Unit OWL8-K Series
・All stainless steel construction
・OWL8-K(No electric power required)
・No electric power source require
・OWL8-KH(Cold climate model, single phase 200V)
Easily separated surface oils
Even lower concentration
and emulsified drainage are
levels of drainage previously
treated by gravity separation.
processed by the Drain
By employing this pre-stage
Master can be achieved
separator, oil load to the
through our high efficiency
main drainage processor is
activated carbon filtration.
decreased and running costs
can be greatly reduced.
3. Drain Processing
※P
lease consult with your
dealer for details regarding
※B
est used with high-
treatment levels that
concentration, easy
surpass water pollution
to separate drainage.
control standards.
● External Dimensions(H × D × W) :810 × 396 × 530
● Mass : 43 kg(H type: dry)
● External Dimensions(H × D × W) :1489 × 525 × 625 ● Inlet condition: Oil concentration 5 mg/L and below
● Mass : 64 kg(Dry) ● Processing capacity: 8 L/hr and below
● Storage Capacity : 350 L
Treated Effluent Inspection Tank OWSK7
Cohesion Treatment Filtration for Very Low Concentration ・All stainless steel construction
Output OWH20-GB Series.
・OWH20-GB(Single phase 200V) Allows for visual inspection
・OWH20-GBH(Cold climate model, single phase 200V) of drainage previously
processed with the Drain
Ionized oil particulate within
Master.
emulsified drainage is
removed and the oil
coagulates, making it much
easier to process.
※B
est used with high-
● External Dimensions(H × D × W) :240 × 240 × 250
concentration, easy
● Mass : 5 kg(Dry)
to separate drainage.
● Storage Capacity : 7 L
Pump-up Unit
For pumping drainage up
● External Dimensions(H × D × W) :1201 × 580 × 642 from a drain pit or sump.
● Mass : 81 kg(H type: dry) ● Power requirement:
● Inlet condition : Oil concentration 600 mg/L and below 200 V
● Processing capacity: 20 L/hr and below ● Pumping capacity:
2 ~ 36 L/hr DPA4
(variable speed)
ORION
Clean Air System 72
3
Pico-Drain Ⓡ Oil and Water Separation from Compressed Air Condensate (Filter Type Condensate Processing Equipment)
ODF5-W1/ODF5-W2
Simple is Best
A New Concept in Ecological Friendliness (No Electricity Required, Lightweight, Lightest in the Industry
Space Saving, Energy Saving) Most space-saving in the
industry
Concentration After Processing: 5 mg or less (of hexane extracts) No power source required・
Energy saving
Applicable compressors: Screw type or Reciprocal type, 22 kW and below.
□ Specifications
3.ドレン処理装置関連
Installation Notes
Information that applies to both models
1.Filter life depends on type of compressor oil used as well as specifics of drain being processed.
Do not use Pico-Drain to process drainage from oil-mist filters. Such drainage should be processed separately.
2.Outlet piping should be φ12 tubing, have a maximum length of 5 m, and should not have vertically
rising segments.
ODF5-W1
1.Inlet piping should be φ12 tubing, have a maximum length of 10 m, and have less than 2 m in
vertical rise.
2.When implementing common drain piping, make sure pipes for each drain trap are fitted with their
own check valve.
3.When using a solenoid type, motor valve type, or disk type, do not use 2 or more.
4.When using a drain trap for discharge use, install it as far upstream on the drain line as is possible.
ODF5-W2
1.Inlet piping should be φ12 tubing, have a maximum length of 10 m, and have less than 0.5 m in vertical rise.
2.Do not install a drain trap on the secondary side.
ORION
73 Clean Air System
Construction and Working Principles
○ Element Construction
There are 2 special identical filter canisters, each containing a different kind of
Pre-processing element
Main-processing element
filter cartridge. Each canister is stamped for clear identification. The canister is
semi-transparent so it is possible to gauge the filter condition by simply looking
at it. (Pre-processing filter material: adsorbent sheet. Postprocessing filter
material: adsorbent material similar to cotton fiber.)
○ Drain Flow
After the drain has been mostly processed by the pre-processing element, it flows to the main-processing element
and is further filtered down to a concentration of 5 mg/L or less. Drain water enters each element from the
bottom, flows through the filter material, and out the top. In this way, the oil part is adsorbed by the filter material.
○ Working Principles (ODF5-W1)
Drain water is discharged via pressure from the drain trap (solenoid type / disc type / motor-valve type)
which is installed before this filter.
Working Principles (ODF5-W2)
Drain water is discharged via the pressure from attached drain trap (AD5) when the drain trap is activated.
3. Drain Processing
Range of Drainage Volume Based on Compressor Output
○ Compressor operating conditions:
7.5 kW 22 kW 1 0 hours/day, 20 days/month (left side of arrow) ~
11 kW 37 kW 20 hours/day, 30 days/month (right side of arrow)
○ Relative compressor load: 60 %
15 kW
○ Intake conditions: 30 ℃ 60 %RH
2500 5000 10000 15000 20000 25000 ○C onditions after having passed through a dryer:
Yearly Volume of Treated Drain Water (L) [which equals the volume of drainage generated] Air pressure: 0.69 MPa, dew point: 10 ℃ .
Remove AD-5
Air compressor
Air tank
φ 12 Air tubing
AD-5 Air filter
Air dryer
Anti-Freeze Unit Assembly Self Standing
Air compressor (Power source: Single Assembly
(including dryer) phase, 100 V, 50 W x 2)
Cord length: 3 m
Shortest
Total Length: max. 10 m
ORION
Clean Air System 74
3
Oil and Water Separation from Compressed Air Condensate -- Drain Master Ⓡ (Compressed air condensate processing equipment)
Features
1.No electric power source required, light weight, space
saving (50 % smaller compared with previous models)
Main unit does not need electricity.
Running cost: ¥5.3/L
2.Easy filter replacement
Filters in each tank can be replaced and sent back to
the factory.
Lower amount of material to be disposed of by the user.
3.Cold climate lineup available.(OWD10-H)
Can process air in temperatures as low as -10 ℃
without drainage freeze OWD10 OWD10-H
Drain Processing
□ Specifications
3.ドレン処理装置関連
Installation Notes
1.Filter life depends on type of compressor oil used as well as specifics of drain being processed. Do not
use Drain Master to process drainage from oil-mist filters. Such drainage should be processed separately.
2.Do not use 2 or more discharge drain traps (solenoid or disk type).
3.Have drainage flow into the drain trap from drainage collection piping from a point as upstream as possible.
4.Make inlet piping length 10 m or shorter, and if using a tubing, use Φ12 nylon tubing.
5.Output piping should be 1/4B or larger and 5 m in length or shorter.
6.When implementing common drain piping, make sure pipes for each drain trap are fitted with their own
check valve.
ORION
75 Clean Air System
Construction and Working Principles
○ Drain flow Safety valve Drain filter
Drain water that enters the drain inlet is separated Check
by differences in specific gravity in the pre- valve Treated
processing tank and undergoes mild processing water outlet
from pre-processing element. Then it is processed
Drain inlet
in the main-processing tank where it is processed
down to an oil concentration of 5 mg/L or below.
○ Working principles Drain release valve
3. Drain Processing
15 kW 55 kW
○ Intake conditions: 30 ℃ 60 %RH
2500 5000 10000 15000 20000 25000 40000
○C onditions after having passed through a dryer:
Yearly Volume of Treated Drain Water (L) [= Volume of Drainage Generated]
Air pressure: 0.69 MPa, dew point: 10 ℃ .
Adsorption Tank Replacement Estimate
24
Replacement Cycle (in months)
④
0
⑤
10000 20000 30000 40000
Yearly Volume of Treated Drain Water (L) [= Volume of Drainage Generated]
(only OWD10-H)
Air compressor
without Air Dryer ADE4B
Heater lamp
Total Length: max. 10 m (only OWD10-H)
Ball valve
Rc1/2(Attached)
Air tank
Air Drain inlet 100 97
filter Rc1/2
1175
AD-5
Hole for power cord
ORION
Clean Air System 76
3
Oil and Water Separation from Compressed Air Condensate -- Drain Master Ⓡ (Compressed air condensate processing equipment)
Med. duty models: OWC75・150 / Heavy duty models: OWM30 ~ 160 / Cold climate models: OWC75-H・150-H
Meets Water Pollution Control Law effluent standard, greatly
reduces condensate treatment costs.
Post-processing concentrations below 5 mg/L (hexane content)
Applicable compressors:
OWC:Screw type or Reciprocal type, 150 kW and below
OWM:Screw type, 720 kW and below
OWC75 OWM30
□ Specifications
● OWC75・150(Medium duty models)
、OWC75-H・150-H(Cold climate models)
Item Model OWC 75 75-H 150 150-H
Average processing capacity L/hr 8 16
Total throughput ※1 L 29,000 58,000
Concentration after processing mg/L 5 or less (of hexane extracts)
Applicable compressor kW Screw or Reciprocal, max: 75 Screw or Reciprocal, max: 150
Drain Processing
3.ドレン処理装置関連
ORION
77 Clean Air System
Design schematic and drain processing flow chart (Illustration: Model OWC75)
This equipment is comprised of the following components: pre-processing tank, electrolysis cell, coagulation tank, and
main-processing tank. Drainage is first sent to the pre-processing filter for rough oil filtration, after which, charged oil
particles are removed within the electrolysis cell. In the coagulation tank, there is coagulation via bubbling and in the
main processing tank, final filtering takes place. Through this process, drainage can be processed continuously to
meet required nominal concentration levels (less than 5 mg/L concentration of hexane extracts.)
Note: Filter life depends on type of compressor oil used as well as drain configuration.
{
Air control Safety
Check
Solenoid valve 2 valve Regulator Power OWC75 : Single phase 200 V 50/60 Hz
valve Source OWC75-H : Three phase 200 V 50/60 Hz
Orifice
Compressed air: 0.3 ∼ 1.57 MPa
Orifice
Solenoid
valve1 Pressure
gauge
Air
Drain inlet
Float switch
(for warning
alarm)
Overflow
Check Discharge unit
valve
Filter Check
material valve
Filter
material
Treated water
outlet Drain valve
Pre-processing tank
Main processing tank Coagulation cell Electrolysis cell
3. Drain Processing
Attention: Regarding drain piping
1. O il emission from a micro-mist filter must be collected in a separate tank; do not feed this oil into the Drain Master
separator. (It should be processed along with surface oil in a separation tank.)
2. If released drainage is not under pressure, the feed tank must be positioned higher than the separator.
Confirm quality of treated water
Treated drain water should be checked at regular intervals to ensure concentration levels fall within standard levels. If
concentration levels of treated water go above limits for effluent standards, regulations under the Water Pollution Control
Law may be applied. Effluent standards differ according to region. Please consult with your local department for details.
Proper handling of used filter material
Used filter material is considered industrial waste and should be disposed of according to the advice of a qualified
waste disposal professional.
System configuration and piping examples (Examples show the medium duty OWC model.)
● Drain processing flow employing an auto drain trap.
Air tank Line Filter Mist filter
Compressed air piping
Air inlet
▲▲
● Configuration for feeding drainage collected in a drainage pit via the compressed air operated Pump-up Unit. (Excluding OWD10)
Air tank Line Filter Mist filter
Compressed
Screw air piping
compressor
ORION
Clean Air System 78
4
Easy temperature and humidity monitoring
Features
MG40 (For air at atmospheric pressure) MG40A-P (For compressed air)
1.S imultaneous display of temperature and 1.S imultaneous display of temperature and
humidity or dew point. (Can choose either humidity or humidity or dew point. (Can choose either humidity or
dew point.) dew point.)
2.Comes equipped with dewpoint and humidity 2.C omes equipped with dewpoint and humidity
warning signal outputs (2 sets of non-voltage warning signal outputs (2 sets of non-voltage
contacts.) contacts.)
3.Also comes standard equipped with analogue 3.Also comes standard equipped with analogue
outputs. (DC outputs for temperature, humidity/dew point) outputs. (DC outputs for temperature, humidity/dew point)
□ Sample Applications
□ Typical Applications
MG40
Measuring indoor temperature, humidity, and
monitoring and managing dew point.
MG40A-P
Measurement of compressed air temperature
and humidity, and monitoring and managing
dew point.
MG40 MG40A-P
□ Specifications
モニター機器関連
Humidity display:
3 digit LED display Displays " - - - - " on out-of-range, or sensor disconnected/short circuit.
dew point display: -40.0 ~ +40.0 ℃, 1/10 resolution. ※1, 2 (Displays "L" below -60 ℃ and "H" over +40 ℃.)
4 digit LED display (1 digit for sign) Value of –40 °C and below is for reference only.
Temperature display: -20.0 ~ +80.0 ℃, 1/10 resolution.
4 digit LED display (1 digit for sign) (Displays "L" below -20 ℃ and "H" over +80 ℃, or "- - - -" when sensor is disconnected or shorted.)
Operable ambient temperature range ℃ 5 ~ 40
Main unit specifications
ORION
79 Clean Air System
4
Dedicated refrigerated air dryer dew point monitor for monitoring dew point and temperature.
Features
1.Measurement and digital display of dew point (at
atmospheric pressure) and temperature of your
refrigerated dryer output.
(Digitally displays previous refrigerant pressures and compressed
air cooling temperatures.) MGR20
2.Comes equipped with analog outputs (one set of terminals.)
3.Low profile and compact. (Just 62 % of the size of our MG40A-P model.)
4.Up to 8 monitors can be connected and operated via PC. (Interface function optional)
DC Power
Note 1: For use with a PC, please request the optional Interface Kit.
Interface Kit includes PC software and serial interface.
Customer supplies required wiring between the MGR20 monitor and PC.
□ Specifications
Item Model MGR20
Dew point display: -30.0 ~ +20.0 ℃, 1/10 resolution. ※1
4 digit LED display (1 digit for sign) (The following will be displayed for out-of-range conditions: Below -30 ℃ : "L", above +20 ℃ : "H", sensor disconnect or short: "----")
4. Monitor
Temperature display: -20.0 ~ +80.0 ℃, 1/10 resolution. ※1, 2
4 digit LED display (1 digit for sign) (The following will be displayed for out-of-range conditions: Below -20 ℃ : "L", above +80 ℃ : "H", sensor disconnect or short: "----")
Operable ambient temperature range ℃ 2 ~ 40
Main unit specifications
ORION
Clean Air System 80
4
Heatless Air Dryer for "Super Pack"
EDC60A
Features
1.Install after existing Super Pack units to achieve "Eco Pack"
functionality.
2.Energy saving control at desired PDP of –60 ℃ to 0 ℃ .
3.Remote tracking of compressed air dew point possible on standard
equipment equipped with dew point warning or analog outputs.
□ Specifications
Item Model EDC60A Item Model EDC60A
※1 ℃ - 5 ~ 55
Environment
Operating Fluid Compressed Air Temperature Range
Storage
Compressed Air Pressure Range Humidity Range %RH 45 ~ 85 (No condensation)
MPa 0.39 ~ 0.98
(Gauge pressure) 0 ~ 0.5
Operating Range
Vibration Conditions G
Ambient Temperature ℃ 2 ~ 40 Dew Point Display Range ※4 ℃ -80 ~ 20 (Resolution: 1/10)
Ambient Humidity Range %RH 45 ~ 85 (No condensation) Energy Saving Signal Output No-voltage contacts output: 1a
Fluid Temperature Range ℃ 5 ~ 50 (Signal compatible with QSP Contact rating: 250 V, 2 A
0 ~ 100 (No condensation)
Functions・Specifications
Fluid Humidity Range %RH and QSQ Controllers.) Minimum applied load: 5 Vdc, 10 mA
Dew Point Measurement Range ℃ -80 ~ 20 No-voltage contacts output: 1a
Dew Point Control Range ℃ -60 ~ 0 Alarm contact output ※5 Contact rating: 250 V, 2 A
Minimum applied load: 5 Vdc, 10 mA
Sampling Flow Rate ※2, 3 L/min 3 ~ 5 (Using fixed purge orifice)
DC1~5 (Dew point: –80 ~ 20 ℃)
Single Phase AC 100 ~ 230
Dimensions Specifications
Input Power W 10
Sampling Frequency sec 0.5
Current (at 100 Vac) mA 100
Dew Point Sensor Accuracy ±3: Dew point: -60 ~ 20
Main External Dimensions
mm 89.5 × 202.5 × 226.5 (Fluid temperature: 20 ℃) ℃ Outside warranted accuracy:
(H × D × W)
※6, 7, 8 Dew point: -80 ~ -60
Main
will be cut of when sensor cleaning occurs and during that time, the last
measured value will be displayed. (Function will automatically return to
4. Monitor
67.5
89.5
51.7
56.3
Specifications and
Connections Plate
4-φ7.2
Trunk Cable Connector 150 (Mounting hole pitch)
186 (Mounting hole pitch)
Unit Mounting Bracket
For energy-saving signal and power.
178 216
ORION
81 Clean Air System
4
Digital Differential Pressure Gauge --Detects When Filter Element Replacement is Needed (Digital differential pressure display gauge)
Features
1.Differential pressure detection for optimum air filter management
2.Output signals for remote monitoring of differential pressure
3.Management of differential pressure of vapor and fluids
□ Specifications
Item Model DGE70
Pressure range MPa 0~1
Greatest permissible pressure MPa 2
Measured differential pressure range ( Δ P) - 1 ~ 1 MPa(Δ P = P1 - P2)
Power Source 12 ~ 24 VDC ± 10 % 60 mADC
Fluids that can be measured Gases or fluids (Fluids must be non-corrosive.)
Output ※1 PhotoMOS relay output (2 outputs)
Operable temperature range - 10 ~ 50 ℃ (non-freezing conditions)
Operable humidity range 35 ~ 85 %RH (no dewing)
Case construction Die cast aluminum
Mass 490 g (main unit)
※1 Optional:Analog 1~5 V(DC)/4~20 mA
4. Monitor
〈Part Number 03100908010〉
ORION
Clean Air System 82
5
The Optimum Aftercooler for Supplementary Cooling of Compressed Air (Compressed air cooling equipment)
Features
1.Wide pitch condenser for easy maintenance
2.Corrugated fins
Efficient heat transfer and a low profile heat exchanger along with a high
cooling surface area that demonstrates unsurpassed cooling power
3.Special fin design for consistent ventilation SE-250A
□ Specifications
Item Model SE-250A-G1 SE-750 SE-1500 SE-3000
Air processing capacity m3/min 1.7 6.9 15 30
Maximum inlet air temperature ℃ 80
conditions
Air inlet
● SE-250A-G1 ● SE-750
1054 353
298 654 911 248.2
145 57 540 57 Air inlet Air outlet Temperature
gauge
Air outlet Air inlet 91.2
(115)
650
(766)
(77)
685
88
Temperature
600
gauge
4-φ10
130
121
Ball valve
Items
4-φ10
5. Other
870
124 522
826
896
417
587 1190
25
4-φ20
35
Exhaust intake
(1619)
Outlet Air
(1305)
1475
1190
ORION
83 Clean Air System
5
Aftercooler for heatless dryers (Compressed air cooling equipment)
Features
Wide pitched condenser, easy to maintain
SE90 SE150
SE320
□ Specifications
Item Model 90 150 320 600
Air processing capacity m3/min 1.0 1.7 3.7 6.9
Maximum inlet air
℃ 70
conditions
temperature
Air inlet
Pressure
MPa 0.7
(gauge pressure)
Ambient temperature ℃ 32
Outlet air temperature ℃ 50 ℃ or Lower
Maximum operating
MPa 0.98
pressure (gauge pressure)
Height mm 648 685 666 766
Outside
Depth mm 300 298 333 353
dimensions
Width mm 440 730 770 1170
Mass kg 19 28 34 60
Voltage (50/60 Hz) V Single phase 200 Single phase 100 Single phase 200 Single phase 200
specifications
Power consumption
Power
□ External Dimensions(Units:mm) ※ The union fittings for the air inlet/outlet piping are included. 5. Other Items
D F 353
1054
● SE90 ● SE600
A Air outlet Air inlet 911 248.2
● SE150 G
● SE320 Air outlet Air inlet
91.2
J
(776)
(77)
B Ball
650
H
valve 88
E
121
Ball valve
K
I 1110
C 4-φ10 4-φ10 1170 170
W
External Dimensions
Model H D W A B C E F G I J K
SE90 (648) 300 440 206 194 545 396 290 420 (90) 150
SE150 (685) 298 730 145 145 170 600 654 540 690 (115) 130
SE320 (666) 333 770 142 142 270 568 694 430 730 (140) 130
ORION
Clean Air System 84
5
The ideal aftercooler for initial cooling of compressed air when ambient temperatures are high. (Compressed air cooling equipment)
Features
1.Achieves 2 ~ 3 times the heat transfer of typical aftercoolers
thanks to Orion's special spiral tube design.
2.Self cleaning system
TH-2010WG-B2V TH-3012WG-B2V
□ Specifications
Item Model TH- 1010WG-B2V 1012WG-B2V 1510WG-B2V 2010WG-B2V 3010WG-B2V 3012WG-B2V
Air processing capacity m3/min 1.7 3.7 6.7 13 23 35
Applicable law for this class
Not defined Class 2 Pressure Vessel Safety Law
of equipment
Typical cooling water flow
m3/h 0.9 1.8 3.3 6.6 10.9 16.8
rate
Pressure Water m/Aq 0.1 0.2 0.4
loss Air m/Aq 0.1 0.3 0.2 0.2 0.2 0.25
Air inlet/outlet connection 25 A socket 40 A socket 10 K-50 A flange 10 K-80 A flange 10 K-100 A flange
Cooling water inlet/outlet
15 A socket 20 A socket 32 A socket 50 A socket
connection
Outside Column diameter mm φ 114 φ 165 φ 216 φ 318
dimensions Height mm 1376 1576 1401 1544 1716 1916
Mass kg approx. 45 approx. 50 approx. 90 approx. 130 approx. 230 approx. 250
※ Maximum working pressure: 0.93 MPa. Conditions of compressed air at inlet: pressure: 0.68 MPa, temperature: 80 ℃. ※ Corrosion resistant coating (paint).
※ Indicated typical cooling water flow rate is at a water temperature of 30 ℃. ※ Includes: flange, air trap, temperature gauge (for compressed air output),
anchor bolts. ※ Optional equipment: safety valve, pressure gauge. ※ Please contact us for guaranteed performance specifications. ※ Processing air capacity
is calculated based on compressor intake conditions (atmospheric pressure, 32 ℃, 75 %.) ※ Output air temperature: 35 ℃ under the above conditions.
connection
Outside Column diameter mm φ 406 φ 508 φ 712
5. Other
ORION
85 Clean Air System
5
The Optimum Aftercooler for Supplementary Cooling of Compressed Air (Compressed air cooling equipment)
Water-Cooled THP2300A,3800A,4900A
Air processing capacity: 23 ~ 49 m3/min
Maximum inlet temperature: 80 ℃
Suitable compressor: 120 ~ 240 kW
Features
1.This series built as the perfect match for our Inverter Dryers.
2.Space saving package design
3.Comes standard with built-in temperature gauge.
System Innovations
Innovative 20 m3 /mincapable air system
1.Dryer requirements without a water-cooled aftercooler:
For compressor discharge air temperatures of 55 ℃ (40 ℃ ambient temperature) RAXE6000A
or 4900A-W models would be indicated.
2.Dryer requirements WITH a water-cooled aftercooler:
Cool air to 40 ℃ with an aftercooler and get by with models RAXE2300A or 2300A-W.
3.Innovative Merits
●A llows dryer choices of 3 classes down for air-cooled models and 2 classes down for
THP2300A
water-cooled dryers.
(Lower startup costs by employing the THP2300A and RAXE2300A)
● Savings in running costs of 3.0 kWh for air-cooled models and 0.8 kWh for water-cooled models.
□ Specifications
Item Model THP 2300A 3800A 4900A
Air processing capacity m3/min 23 38 49
Inlet air pressure MPa 0.69
Inlet air temperature ℃ 60
Cooling water flow rate ℃・m3/h 32・4.8 32・7.8 32・10.2
Outlet air temperature ℃ 40 or below
Maximum inlet air temperature ℃ 80
Compressed air pressure
MPa 0.25 ~ 0.98
range (gauge pressure)
Max. operable cooling water
MPa 0.49
pressure
Height mm 1500 1700 1800
Outside
Depth mm 410
dimensions
Width mm 400
Mass kg 200 220 320
JIS 10K
Air inlet/outlet connection
20 A flange 80 A flange 100 A flange
Cooling water inlet/outlet Rc1 1/2 Rc2
connection
※ Air processing capacity calculated based on conditions of air entering air compressor. (atmospheric pressure, 32 ℃ , 75 %) ※ Includes Auto Drain Trap (FD-10A)
5. Other Items
□ System Example
Water-cooled Aftercooler
ORION
Clean Air System 86
5
Stainless Steel Air Tank, Offers Better Response to Pressure Fluctuations (Compressed air tank) (Subject to JBA 2nd class pressure vessel regulation)
OAT60-S ~ 1000-S
Volume: 65 ~ 1090 L
Suitable compressor: 6 ~ 37 kW
Features
1.Tank built with ※
SUS304 grade stainless steel
※ Coated tank (metallic silver)
※ Cleaning access hole and inspection port plugs made from gray cast iron.
Please inquire if stainless steel is required.
2.Perfect for industries that shun rust in their environment,
such as food, medical, semiconductor industries, etc.
OAT100-S OAT400-S
□ Specifications
Item Model OAT 60-S 80-S 100-S 150-S 250-S 300-S 400-S 500-S 750-S 1000-S
Volume L 65 85 104 160 258 365 449 562 772 1090
Maximum working pressure MPa 0.98 0.88
Maximum inlet air temperature ℃ 1.08 0.98
Safety valve release pressure MPa 80
Connections Inlet and outlet 1/2 B 1B 1 1/2 B 2 1/2 B
Pressure gauge 1/4 B ×φ60×1.6 MPa 3/8 B ×φ75×1.6 MPa
Drain valve 1/2 B
Safety valve 1/2 B 1B 11/2 B 2B
Air valve 1/2 B 1B ―
Cleaning access hole ― 100 A
Mass kg 45 50 60 100 140 200 250 280 360 550
※ Optional auto drain trap. ※ Please contact us for guaranteed performance specifications. ※ Pressures listed are gauge pressures. ※ 2000L model also
available by special order. ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above. ※ The material of the tank
leg is the steel sheet of SS400.
□ External Dimensions
● OAT60-S∼250-S ● OAT300-S∼750-S ● OAT1000-S
Inspection
port Suspension E
E fittings
Eye bolt
12
12
Safety Safety
0゜
valve
12
outlet Inspection
Air outlet Inspection
port
port G Hole for
Air inlet Cleaning anchor bolts
A
G Hole for
A
G Hole for Pressure Air inlet access Pressure Air inlet Cleaning
A
gauge hole
Items
B
B
周辺機器
D
D
F
5. Other
F F
Drain valve Drain valve Drain valve
H H H
External Dimensions(Units:mm)
Model A B C D E F G H
OAT60-S 1000 698
448
OAT80-S 1210 908 φ350 φ400
OAT100-S 1410 498 1058 3- φ15
OAT150-S 1612 510 1250 φ400
φ520 320
OAT250-S 1661 529 1279 φ500
150
OAT300-S 1663 1250
OAT400-S 1963 550 1550 φ600 φ600
OAT500-S 2377 1950 3- φ20
OAT750-S 2157 580 1700 φ750 φ800
510
OAT1000-S 1940 657 1457 φ950 φ920
ORION
87 Clean Air System
5
Offers Better Response to Pressure Fluctuations (Compressed air tank) (Subject to JBA 2nd class pressure vessel regulation)
MST39A-100 ~ 3000C-90
Volume: 39 ~ 3000 L
Suitable compressor: 6 ~ 75 kW
Item Model MST 39A-100 95C-100 160C-100 230A-100 400D-100 600D-100 800D-90 1000D-90 1200D-90 1500D-90 2000D-90 3000C-90
Volume L 39 97 162 227 395 595 799 987 1200 1498 1980 3000
Maximum working pressure MPa 0.98 0.88
Maximum inlet air temperature ℃ 1.08 0.98
Safety valve release pressure MPa 75
Connections Inlet and outlet 1/2 B 1B 1 1/2 B 2 1/2 B 3B
Pressure gauge 1/4 B × 50 1/4 B × 60 3/8 B × 75
Drain valve 1/4 B 1/2 B
Safety valve 1/4 B 3/8 B 1/2 B 1B
Air valve 1/2 B 1B ―
Mass kg 24 50 75 116 235 310 370 450 485 575 730 1155
※ Optional auto drain trap. ※ Please contact us for guaranteed performance specifications. ※ Models MST-1500D-90 and above require special shipping
requirements (and additional shipping fees.) ※ Please contact ORION regarding custom built models of specifications outside the ranges listed above.
□ External Dimensions
● MST39A-100 ● MST95C-100/160C-100/230A-100 ● MST400D-100/600D-100/800D-90/1000D-90
● MST1200D-90/1500D-90/2000D-90/3000C-90
Safety valve G: Hole for
Air valve Inspection port eyebolts Inspection anchor bolts
Air valve port
G: Hole for
eyebolts anchor bolts
Pressure gauge Air outlet
H
Drain release
H
Air outlet
H
Air inlet
Air outlet Air inlet Air inlet Pressure Safety
A
gauge valve
E
A
E
C
MST2000D-90 is a flange
B
Pressure
B
gauge valve
Flange
D
● MST3000C-90
External Dimensions(Units:mm)
Model A B C D E F G H
MST39A-100 770 382 382 149 φ304 φ267.4 ― 207
MST95C-100 1190 700 900 183 φ350 φ460 240
MST160C-100 1450 800 1100 187 φ406 φ550 3- φ 15 268
MST230A-100 1531 1200 195 φ470 φ610 300
800
MST400D-100 1380 1000
120 φ718 φ630
MST600D-100 1900 1400
900 370
MST800D-90 1783 1300
125 φ868 φ775
MST1000D-90 2106 1600
4- φ 20
MST1200D-90 2070 1500
120 φ968
MST1500D-90 2490 1000 1800 φ900 470
MST2000D-90 2951 125 φ1018
2000
MST3000C-90 2766 160 φ1324 φ1200 630
ORION
Clean Air System 88
5
Automatic water and oil purge energy saving auto drain trap (Automatic drain release equipment)
ADE4B ADE300
Features Features
1.V a r i a b l e d r a i n r e l e a s e 1.Equipped with electrostatic
interval via adjustable timer liquid surface sensor
2.Drain interval automatically 2.No clogging due to grime
changes due to ambient
temperature for energy and foreign matter thanks
saving operation. to the wide mouth on the
3.Clogging due to sludge, orifice of our solenoid valve.
e t c. g r e a tl y r e duc e d 3.R e m o t e o p e r a t i o n
thanks to the wide mouth capabilities (Equipped with
on the orifice o f our
solenoid valve. oper ation and monitor
4.S p e c i a l a n t i - f r e e z e signal lines.)
f u n c t i o n t h a t
automatically shortens the time between drains
during cold conditions.
□ Specifications
Model Timer operated Solenoid valve operated
Item ADE 4B 300
Maximum drain flow capacity L/h 0.32 L/cycle (at 0.69 MPa) 440 (at 0.69 MPa)
Drain holding capacity L ― 0.3
Operable pressure range MPa 0.25 ~ 0.98
Operable temperature range ℃ 2 ~ 40 (Should not be operated in freezing conditions)
Processed fluid Compressed air drain
Drain release method Solenoid valve, timer・temperature control Solenoid valve, water level detection
Power Power Source Single phase 200 V 50/60 Hz
specifications
Power consumption W 19/16 6/5
Drain inlet Rc1/2
Connections Drain outlet Rc1/2
Sludge drain port ― G1/2
Outside dimensions (H x D x W) mm 150 × 117 × 100 208 ×(171)× 191
Mass kg 1.2 (5)
※ Indoor specifications (Operable in environment where it would not be exposed to water splash.) ※ Comes with manual drain (test button.) ※ ADE300 is
equipped with external signal terminals: Normally-open contacts (closed during operation.) Warning signal will be activated when the drain does not open over a
period over 2 minutes. Normally-open contacts (closed during operation) rated for loads of AC300V, 3 A. ※ The ADE300 is equipped with an auto-cleaning
function (drain is automatically released once every 6 hours.) ※ The ADE300 can be used as a substitute for the AD-5 (max. output: 450 L/h.) ※ To prevent
drain from freezing in very cold climates, an antifreeze heater may be necessary. ※ When setting up drain piping, to prevent back pressure from other traps, be
sure to install a check valve. Also install drain traps at each drain port. ※ Piping (inlet and outlet) for the ADE4B should have an inside diameter of at least
12mm. ※ Please consult your Orion dealer for further details.
( )
Drain piping to prevent stoppage
Items
here.
inlet port outlet port Solenoid valve
150
27
35
(included) ±10 171
122.5
208
φ7.2
Power cord hole (Power
source: Single phase 200 V) 182 Test button
Drain outlet (vinyl hose, etc.)
ORION
89 Clean Air System
5
Auto Drain Traps for Automatic Drain Release of Water and Oil Drain (Automatic drain release equipment)
Other Items Drain Trap "Float Type, Disk Type, Motor Valve Type"
ADE-2-B/3-B ADE--3-B FD-2 FD-5
FD2/2-NC/5/6-G3/10-A Motor valve operated Float operated Float operated
AD-5-G1
Features
1.Water level detecting automatic drain release
Motor valve operated(ADE-2-B・3-B)
2.Timed drain cycle release via adjustable timer
(ADE-3-B)
3.Drains without air loss Float operated(FD2・5・6・10-A)
4.Adjustable timed drain release Disc operated(AD-5)
FD-6 FD-10-A AD-5
Float operated Float operated Disc operated
□ Specifications
Motor valve operated Float operated Disc operated
Item Model FD2-G3/
ADE-2-B ADE-3-B FD-5-G3 FD6-G3 FD-10-A AD-5-G1
FD2-NC-G3 ※ 2
Drain (water only) cm3/cycle 390 10 10 30 80 450 L/h
specifications
Maximum drain
Performance
③
③ ⑦ ① ⑧
80
63
① ② ④ 80
A A
171
201
B F
C Grounding cable D Nut size: 1/4
(Length: 2 m) Drain outlet φ16
W 2-φ3 elongated holes
φ66.8
O S
(opposite corners)
Drain outlet
■ Parts Included with the ADE ■ ADE Dimensions ● F D-10-A ● AD-5 OD (opposing flat sides): 68 (12 sided)
88
79
② Ball valve ―
198
51
③ Elbow
110
75
⑧ Connection nipple ― R1/2 × G1/2 F 119
ORION
Clean Air System 90
Saturated Moisture Content and Dew Point Conversion
Saturated Water Vapor Content and Dewpoint
Conversion
If air at the air compressor inlet is 30 ℃ (100 %)
and is compressed to 0.69 MPa, how much
water will be removed when the temperature is
dropped to 10 ℃ by an air dryer?
Temperature Moisture Content Temperature Moisture Content Temperature Moisture Content Temperature Moisture Content
(℃) (g/m3) (℃) (g/m3) (℃) (g/m3) (℃) (g/m3)
-87 0.0004 -52 0.0494 -17 1.37 18 15.4
-86 0.0004 -51 0.0553 -16 1.48 19 16.3
-85 0.0005 -50 0.0617 -15 1.61 20 17.3
-84 0.0006 -49 0.0689 -14 1.74 21 18.3
-83 0.0007 -48 0.0767 -13 1.88 22 19.4
-82 0.0009 -47 0.0853 -12 2.03 23 20.6
-81 0.0010 -46 0.0950 -11 2.19 24 21.8
-80 0.0012 -45 0.106 -10 2.36 25 23.0
-79 0.0014 -44 0.117 -9 2.54 26 24.4
-78 0.0016 -43 0.130 -8 2.74 27 25.8
-77 0.0019 -42 0.144 -7 2.95 28 27.2
-76 0.0022 -41 0.159 -6 3.17 29 28.7
-75 0.0026 -40 0.176 -5 3.41 30 30.3
-74 0.0030 -39 0.194 -4 3.66 31 32.0
-73 0.0034 -38 0.214 -3 3.93 32 33.8
-72 0.0040 -37 0.236 -2 4.22 33 35.6
-71 0.0046 -36 0.260 -1 4.52 34 37.5
-70 0.0053 -35 0.286 0 4.85 35 39.6
-69 0.0060 -34 0.314 1 5.19 36 41.7
-68 0.0069 -33 0.345 2 5.56 37 43.9
-67 0.0079 -32 0.378 3 5.95 38 46.2
-66 0.0090 -31 0.414 4 6.36 39 48.6
-65 0.0103 -30 0.453 5 6.79 40 51.5
-64 0.0117 -29 0.496 6 7.26 41 53.7
-63 0.0133 -28 0.542 7 7.75 42 56.4
-62 0.0151 -27 0.592 8 8.27 43 59.3
-61 0.0171 -26 0.646 9 8.82 44 62.2
-60 0.0193 -25 0.705 10 9.40 45 65.3
-59 0.0218 -24 0.768 11 10.0 46 68.5
-58 0.0246 -23 0.863 12 10.7 47 71.9
Documentation and
資料・安全のために
Safety Information
ORION
91 Clean Air System
Dew Point Conversion Chart
a)
1 6
4
9
0 9
0 9
9
0 9
7
6
8
P
.0
.9
.7
.3
.5
.4
.2
.2
.6
.1
.3
.7
.0
(M
2
2
0
0
0
0
1
1
60
50
40
re
su
ure
es
Pr
ss
30
Pre
ic
er
ph
os
m
At
20
Pressure dewpoint
RAXE,RAXD,RAX,RAL standard dew point
10
PDP
Fine Dryer
MD standard dew point
0
(℃)
−10
−30
−50
−60
Documentation and
Safety Information
−70
−90 −80 −70 −60 −50 −40 −30 −20 −10 0 10 20 30 40 50 60
Dew Point at Atmoshpheric Pressure (℃)
ORION
Clean Air System 92
Dew Point Conversion Chart
Pressure Pressure(MPa)
dew point 0.2 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.98
(℃) Dew point at atmospheric pressure(℃)〈ADP〉
-70.0 -77.2 -79.0 -80.3 -81.4 -82.4 -83.1 -83.8 -84.4 -85.0
-68.0 -75.3 -77.2 -78.6 -79.7 -80.7 -81.5 -82.2 -82.8 -83.4
-66.0 -73.5 -75.4 -76.8 -78.0 -79.0 -79.8 -80.5 -81.1 -81.7
-64.0 -71.7 -73.6 -75.1 -76.3 -77.2 -78.1 -78.8 -79.5 -80.1
-62.0 -69.9 -71.8 -73.3 -74.5 -75.5 -76.4 -77.2 -77.8 -78.5
-60.0 -68.0 -70.1 -71.6 -72.8 -73.9 -74.7 -75.5 -76.2 -76.9
-58.0 -66.2 -68.3 -69.8 -71.1 -72.2 -73.1 -73.8 -74.5 -75.2
-56.0 -64.4 -66.5 -68.1 -69.4 -70.5 -71.4 -72.2 -72.9 -73.6
-54.0 -62.6 -64.7 -66.3 -67.7 -68.8 -69.7 -70.5 -71.2 -71.9
-52.0 -60.7 -62.9 -64.6 -65.9 -67.1 -68.0 -68.9 -69.6 -70.3
-50.0 -58.9 -61.2 -62.9 -64.2 -65.4 -66.4 -67.2 -68.0 -68.8
-48.0 -57.1 -59.4 -61.1 -62.5 -63.7 -64.7 -65.6 -66.3 -67.1
-46.0 -55.3 -57.6 -59.4 -60.8 -62.0 -63.0 -63.9 -64.7 -65.5
-44.0 -53.5 -55.8 -57.7 -59.1 -60.3 -61.3 -62.2 -63.0 -63.8
-42.0 -51.7 -54.1 -55.9 -57.4 -58.6 -59.7 -60.6 -61.4 -62.2
-40.0 -49.9 -52.3 -54.2 -55.7 -56.9 -58.0 -59.0 -59.8 -60.6
-38.0 -48.0 -50.5 -52.5 -54.0 -55.3 -56.4 -57.3 -58.2 -59.1
-36.0 -46.2 -48.8 -50.7 -52.3 -53.6 -54.7 -55.7 -56.5 -57.4
-34.0 -44.4 -47.0 -49.0 -50.6 -51.9 -53.0 -54.0 -54.9 -55.8
-32.0 -42.6 -45.3 -47.3 -48.9 -50.2 -51.4 -52.4 -53.3 -54.2
-30.0 -40.8 -43.5 -45.6 -47.2 -48.6 -49.7 -50.8 -51.7 -52.6
-28.0 -39.0 -41.7 -43.8 -45.5 -46.9 -48.1 -49.1 -50.0 -50.9
-26.0 -37.2 -40.0 -42.1 -43.8 -45.2 -46.4 -47.5 -48.4 -49.3
-24.0 -35.4 -38.2 -40.4 -42.1 -43.6 -44.8 -45.9 -46.8 -47.7
-22.0 -33.6 -36.5 -38.7 -40.4 -41.9 -43.2 -44.2 -45.2 -46.2
-20.0 -31.8 -34.7 -37.0 -38.8 -40.2 -41.5 -42.6 -43.6 -44.6
-18.0 -30.0 -33.0 -35.3 -37.1 -38.6 -39.9 -41.0 -42.0 -43.0
-16.0 -28.2 -31.3 -33.6 -35.4 -36.9 -38.3 -39.4 -40.4 -41.4
-14.0 -26.4 -29.5 -31.9 -33.7 -35.3 -36.6 -37.8 -38.8 -39.8
-12.0 -24.6 -27.8 -30.2 -32.1 -33.6 -35.0 -36.2 -37.2 -38.2
-10.0 -22.9 -26.0 -28.5 -30.4 -32.0 -33.4 -34.6 -35.6 -36.6
-8.0 -21.1 -24.3 -26.8 -28.7 -30.4 -31.8 -33.0 -34.1 -35.2
-6.0 -19.3 -22.6 -25.1 -27.1 -28.7 -30.1 -31.4 -32.5 -33.6
-4.0 -17.5 -20.8 -23.4 -25.4 -27.1 -28.5 -29.8 -30.9 -32.0
-2.0 -15.7 -19.1 -21.7 -23.7 -25.5 -26.9 -28.2 -29.3 -30.4
0 -14.0 -17.4 -20.0 -22.1 -23.8 -25.3 -26.6 -27.7 -28.8
2.0 -12.2 -15.7 -18.3 -20.4 -22.2 -23.7 -25.0 -26.2 -27.3
3.0 -11.5 -14.7 -17.4 -19.6 -21.4 -22.9 -24.2 -25.2 -26.6
4.0 -10.4 -14.0 -16.6 -18.8 -20.5 -22.1 -23.4 -24.6 -25.8
6.0 -8.6 -12.2 -15.0 -17.1 -19.0 -20.5 -21.8 -23.0 -24.2
7.0 -7.9 -11.3 -14.1 -16.3 -18.2 -19.8 -21.0 -22.2 -23.5
8.0 -6.9 -10.5 -13.3 -15.5 -17.3 -18.9 -20.3 -21.5 -22.7
10.0 -5.1 -8.8 -11.6 -13.9 -15.7 -17.3 -18.7 -19.9 -21.1
12.0 -3.3 -7.1 -9.9 -12.2 -14.1 -15.7 -17.1 -18.4 -19.6
14.0 -1.6 -5.4 -8.3 -10.6 -12.5 -14.1 -15.6 -16.8 -18.1
16.0 0.2 -3.7 -6.6 -8.9 -10.9 -12.6 -14.0 -15.3 -16.6
18.0 2.0 -2.0 -4.9 -7.3 -9.3 -11.0 -12.4 -13.7 -15.0
20.0 3.7 -0.3 -3.3 -5.7 -7.7 -9.4 -10.9 -12.2 -13.5
The vertical axis indicates Pressure Dew Point, and the horizontal axis lists pressures to be converted to Dew Point Under Atmospheric Pressure.
Example 1 For a pressure dew point of 10 ℃ at 0.69 MPa, the atmospheric pressure dew point would be –17.3 ℃ .
Example 2 For a pressure dew point of 0 ℃ at 0.69 MPa, the atmospheric pressure dew point would be –25.3 ℃ .
Example 3 For a pressure dew point of –20 ℃ at 0.69 MPa, the atmospheric pressure dew point would be –41.5 ℃ .
Example 4 For a pressure dew point of –40 ℃ at 0.69 MPa, the atmospheric pressure dew point would be –58.0 ℃ .
Documentation and
資料・安全のために
Safety Information
ORION
93 Clean Air System
Using Underground Water
Standard Concentration Levels for Cooling Water /
Preventing Corrosion Related Breakdown
Using Underground Water
When using underground water for cooling, the concentration levels of the water should be checked.
Inspection should be made through any industrial testing center, health care center, or science oriented
university. Water that meets the specifications in the chart below can be used without further treatment.
80 or less 30 or less
Electrical conductivity ○ ○
{μS/cm} {800 or less} {300 or less}
Chloride ion (mgCl-/L) 200 or less 50 or less ○
Sulphate ion (mgS042-/L) 200 or less 50 or less ○
Acid consumption (pH4.8)(mgCaCO3/L) 100 or less 50 or less ○
Total hardness (mgCaCO3/L) 200 or less 70 or less ○
Calcium hardness (mgCaCO3/L) 150 or less 50 or less ○
Silica ion (mgSiO2/L) 50 or less 30 or less ○
(mgFe/L) ○ ○
Reference components
ORION
Clean Air System 94
Always Follow These Safety Guidelines
Important Information Regarding Operation And Installation Of This Equipment
The safety precautions listed herein are to ensure safe and proper use of this equipment for the protection
and prevention of loss to you, the surrounding area, and people nearby.
Important safety precautions are classified into two categories, WARNINGS and CAUTIONS.
WARNINGS Failure to follow instructions contained in a WARNING may result in death or serious injury.
CAUTIONS Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Safety Symbols
symbols inform you of WARNING or CAUTIONS to symbols indicates actions which must be taken. The
observe.The illustration within the triangle shows the illustration within the black circle indicates the
nature of the precaution. (For example, the symbol at the necessary action. (The example to the left indicates
left indicates possible danger from escaping steam or air.) that the equipment must be properly grounded to earth.)
symbols inform you of prohibited actions. The Please note that times noted in CAUTIONS can
illustration within the circle shows the nature of result in very serious consequences depending on the
the action which is prohibited. (The example to the particular situation. Both CAUTIONS and WARNINGS
left indicates that user disassembly is prohibited.) must be heeded to ensure adequate safety.
During operation, do not touch the outlet head W ater droplets should be properly removed
or cartridge directly with your hand. from compressed air.
Doing so can lead to burns. Failure to adequately remove water droplets can lead to the
deterioration of the filter material, reduced filter
performance, and breakdown of the filter. Always install and
operate an aftercooler, Super Drain Filter, refrigerated air
dryer, or similar water removal equipment before this device.
ORION
95 Clean Air System
■ General Safety Precautions
WARNINGS
Failure to follow instructions contained in these WARNINGS may result in death or serious injury.
Do not operate with the cabinet open. If the earth leakage breaker is tripping, please seek
T ouching components inside this equipment the advice of your dealer or a qualified repair person.
may lead to injury or electric shock. Forcing power during a leakage condition can
lead to electric shock or fire.
B efore starting the flow of compressed air, Never use parts where the threads have been
always check to make sure the equipment worn due to repeated disassembly or cleaning etc.
housing and auto drain unit are in order. Continuing to use parts with threads worn from
If the housing or auto drain unit are not properly repeated cleaning, disassembly, and reassembly
secured, the housing or auto drain unit can come off, can lead to caps and other components being
resulting in sudden bursts of compressed air and injury. blown off under pressure and may lead to injury.
CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Perform periodic checks of treated water. the equipment and may lead to injury.(When
Treated drain water should be checked at regular connecting to the compressor directly, use of
intervals to ensure concentration levels fall within an aftercooler is recommended.)
standard levels. If concentration levels of treated Wear gloves when replacing consumables.
water go above limits for effluent standards, When replacing consumables, wear cotton or
regulations under the Water Pollution Control other thick gloves. Working with bare hands can
Law may be applied. Effluent standards differ lead to injuries from touching sharp metal edges.
according to region. Please consult with your Dispose of treated water properly.
local department for details. This equipment is for compressed air drain processing only
Keep under the specified operating temperature and cannot be used for other purposes such as water
limit. sterilization. Always properly dispose of processed drain
O perating this equipment over the specified water, and never use it for drinking or other purposes.
operating temperature can cause damage to
Rain falling on this equipment can lead to electric electric shock, fire, or freezing of the machine.
shock or fire. F or proper installation, ask your dealer or a
qualified specialist.
Do not install in environments that have corrosive Improper installation by the end user may lead
gases. to water leakage, electric shock, and fire.
Do not install this equipment in an environment Always properly ground this equipment.
where the surrounding air or air being processed Do not attach the grounding wire to gas pipes, water pipes,
might contain corrosive gases. Doing so may lightning rods, etc. Improper grounding of this equipment
cause damage to the equipment. can lead to electric shock. (Installation of a proper ground
hookup must be performed by a qualified electrician.)
ORION
Clean Air System 96
■ Precautions Regarding Installation
WARNINGS
Failure to follow instructions contained in these WARNINGS may result in death or serious injury.
Verification of Installation Environment
Do not install this equipment in an environment where the surrounding air or air being processed might
contain the substances listed below. Installation in such places raises the risk of injury due to malfunction.
○ Ester based hydraulic fluids
○ Organic solvents (aromatics, chlorine compounds, hydrocarbon compounds)
―Benzene, toluene, phenol, trichlene, gasoline, thinner, alcohol, etc.
○ Sulfurous acid gas, chlorine gas, CFC gases
○ Acids (chlorine based acids, sulphuric acid, acetic acid, benzoic acid, etc.)
CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Do not install in places where equipment would be exposed to direct sunlight or would be exposed to
external sources of heat.
Exposure to direct sunlight can lead to reduced performance as well as air and water leakage.
Be sure to confirm piping system design standards.
When using a heatless air dryer, be sure to confirm the piping system design standards outlined in the
product specifications before installation.
Operate this equipment within the specified ambient temperature range.
Please operate this equipment within the ambient temperature range as listed here:
● F or OWC/OWC-H/ODF and OWM models, the proper working ambient temperature range is 2 ~ 40 ℃
. Operating outside this range can cause the vessel and hoses to become deformed and water to
leak.
Precautions regarding Remote Operation
If remote operation is not continuous and involves starting and stopping, ensure there is always some
air pressure maintained within the unit's circuit (at least 0.4 MPa.) Failure to maintain this pressure
can result not only in the machine to discontinue functioning, but can also cause damage to it.
CAUTIONS
Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
Do not sit on or put things on this equipment. R eliably dealing water leaks in pipes and
Doing so can cause the machine to tip or fall condensation.
and may lead to injury. Poor pipe installation can lead to water leaks,
which in turn can lead to the area and items
I nstallation of an earth-leakage-breaker is nearby getting wet. Furthermore, in high humidity
required. environments, condensation can form on piping
Failure to install an earth-leakage-breaker can at air outlets, drain pipes, auto drain traps, etc.,
lead to electric shock. and floors and the surroundings may become
wet. To counter this, please install insulation or a
Perform periodic checks of treated water. condensation collection system as required.
T reated drain water should be checked at regular
intervals to ensure concentration levels fall within Use parallel machine installation for 24 hour
standard levels. If concentration levels of treated water continuous operation or bypass piping for
go above limits for effluent standards, regulations intermittent operation.
under the Water Pollution Control Law may be applied. For 24 hour continuous operation, heatless air
Effluent standards differ according to region. Please dryers should be installed in parallel as a
consult with your local department for details. contingency against breakdown. For intermittent
operation, bypass piping should be installed to
allow for times when maintenance is required.
Documentation and
ORION
97 Clean Air System
To avoid sudden and unexpected machine trouble,
we recommend regular use of the“ORION AIR
DRYER DIAGNOSIS INSPECTION”system!
7KLVV\VWHPLVRQO\DYDLODEOHLQ-DSDQ
Computer diagnosis of
operating specifications
for reliable troubleshooting!
ݱMantenance Record
ݱPreventive Maintenance ݱStable Operating Parameters Management
Orion Products -- Service and Safety
● Safety Notes
・Before operating this equipment, please read the operating manual carefully, and only use as indicated.
・For installation of this equipment and required wiring, employ a qualified person or consult with your dealer.
・Be sure to select equipment which suits your needs. Do not use this equipment for purposes other than
those for which it is intended. Doing so can lead to accidents or equipment breakdown.
● Air-Cooled Models
If the condenser becomes clogged with dust or dirt, heat exchange will be greatly reduced and electricity
consumption will increase. This will lead not only to decreased performance, but can also lead to the
activation of built-in safety devices, and eventual damage to the equipment. For these reasons, the
condenser should be cleaned on a regular basis.
● Water-Cooled Models
In general, water used to cool condensers will be well-water, tap water, or water from a cooling tower.
However water of insufficient quality can lead to scaling in cooling pipes resulting in lower levels of heat
exchange, increased electricity consumption and lower performance. Therefore water quality should be
confirmed on a regular basis.