ANSYS Mechanical APDL Fluids Analysis Guide
ANSYS Mechanical APDL Fluids Analysis Guide
ANSYS Mechanical APDL Fluids Analysis Guide
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List of Figures
3.1. Moving Plate above a Fixed Wall .............................................................................................................. 5
3.2. Perforated Plate Structure ....................................................................................................................... 5
3.3. Pressure Distribution on a Plate at a Low Driving Frequency .................................................................... 6
3.4. Damping and Squeeze Stiffness Coefficients vs. Frequency ...................................................................... 7
3.5. Coupling of Nodes at the Hole Periphery with the Center Node of a FLUID138 Element ............................ 8
3.6. Pressure Distribution (Real Component) ................................................................................................ 11
3.7. Pressure Distribution (Imaginary Component) ....................................................................................... 11
3.8. Applied Voltage .................................................................................................................................... 16
3.9. Displacement Time History ................................................................................................................... 16
3.10. Pressure Time History .......................................................................................................................... 17
4.1. Modal Projection Technique for Damping Characterization .................................................................... 21
4.2. Damping and Squeeze Stiffness Parameters for a Rectangular Plate ....................................................... 22
4.3. Fluidic Cross-Talk between Transverse and Rotational Motion ................................................................ 24
4.4. Time-Transient Response from Voltage Pulse ......................................................................................... 28
5.1. Slide Film Damping at Low and High Frequencies .................................................................................. 31
5.2. Viscous Slide Film Element FLUID139 ..................................................................................................... 33
5.3. Comb Drive Resonator .......................................................................................................................... 33
5.4. Displacement of Central Mass ............................................................................................................... 34
5.5. Real and Imaginary Current ................................................................................................................... 34
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List of Tables
2.1. Thin Film Fluid Elements ......................................................................................................................... 3
3.1. Load Options for Thin Film Fluid Elements ............................................................................................... 9
3.2. Beam Model Results Considering Perforated Holes ................................................................................ 11
4.1. Modal Damping Parameters for First Two Eigenfrequencies ................................................................... 25
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Chapter 1: Introduction
A thin film is a small gap of fluid between moving surfaces. This thin layer of fluid can alter the struc-
tural response of the structure by adding stiffness and/or damping to the system. Movement normal
to the gap produces a squeeze film effect. Movement tangential to the gap produces a slide film effect.
Thin film effects are important in macrostructures, in hydrodynamic bearings, for example, as well as
in microstructures where the damping and stiffening effects of thin layers of air can significantly affect
the behavior of devices used in micro-electromechanical systems (MEMS). Squeeze film effects are im-
portant in devices such as accelerometers and micromirrors. Slide film effects are important in devices
such as comb drives.
Hydrodynamic bearing simulation methods are described in the Rotordynamic Analysis Guide. The in-
formation presented in this guide only concerns microstructures.
One method for assessing the effect of thin films for microstructures is to use thin film fluid elements
based on the Reynolds number (which is known from lubrication technology and rarified gas physics)
to calculate the stiffening and damping effects. These effects can then be added to the overall system
model. Separate element types are used to assess squeeze and slide film effects.
If the following conditions are not satisfied, the effects of the thin film cannot be assessed using thin
film elements:
• The governing Reynolds equation limits the application of thin film analyses to structures with lateral dimen-
sions much greater than the gap separation.
• The pressure change across the gap must be much smaller than the ambient (surrounding) pressure.
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Chapter 2: Elements for Modeling Thin Films
The ANSYS program has four elements for modeling thin film effects. FLUID136 and FLUID138 are used
to model squeeze film effects. FLUID139 is used to model slide film effects. FLUID218 is used to model
both effects for hydrodynamic bearing applications. For more information, see Rotordynamic Analysis
Guide.
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Chapter 3: Squeeze Film Analysis
Squeeze film analysis simulates the effects of fluid in small gaps between fixed surfaces and structures
moving perpendicular to the surfaces. Depending on the operating frequencies, the fluid can add stiff-
ening and/or damping to the system. At low frequencies, the fluid can escape before it compresses.
Therefore, the fluid only adds damping to the system. At high frequencies, the fluid compresses before
it can escape. Therefore, the fluid adds both stiffening and damping to the system.
A static analysis is used to determine the damping effects at low frequencies. A harmonic analysis is
used to determine the stiffening and damping effects at high frequencies.
The FLUID136 element is used to model the fluid domain between a fixed surface and a structure
moving normally to that surface. The fluid domain is modeled by overlaying FLUID136 elements on the
moving surface of the structure (i.e., lower surface of the structure adjacent to the fixed wall).
The FLUID138 element is used to model the pressure drop through holes in a moving structure. Micro-
structures are commonly perforated to reduce the damping effects of the fluid layer. FLUID138 elements
are used in conjunction with FLUID136 elements to obtain a consistent pressure distribution, including
the effects of holes.
A squeeze film analysis can be performed on structures with known velocities or unknown velocities.
If the velocity profile is known, you can apply it directly to the fluid elements. If the velocity profile is
not known (or is too complicated), it can be determined from the mode-frequency response of the
structure (model projection method). This section deals with directly applying the velocities. Modal
Projection Method for Squeeze Film Analysis (p. 21) covers the modal projection method.
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Squeeze Film Analysis
F is the total pressure force at the fluid structure interface and vz is the normal velocity component of
the moving structure. A typical pressure distribution on a rectangular plate is shown in Figure 3.3: Pressure
Distribution on a Plate at a Low Driving Frequency (p. 6).
FRe is the real component of the pressure force. FIm is the imaginary component of the pressure force.
Omega (ω) is the frequency (rad/sec). The damping and stiffness coefficients are frequency-dependent.
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Flow Regime Considerations
Figure 3.4: Damping and Squeeze Stiffness Coefficients vs. Frequency (p. 7) illustrates the frequency
dependency for a typical microsystem application.
The DMPEXT command is used to extract frequency-dependent damping parameters (p. 22) for use
with the MDAMP, DMPRAT, ALPHAD, and BETAD command inputs.
For transient analysis example problems, see Simplified Transient Analysis (p. 13) and Complex Transient
Analysis (p. 15).
Lm (po) is the mean free path of the fluid at the operating pressure P0, and L0 is the mean path at reference
pressure P0. If the fluid is air at atmospheric pressure (1.01325*105), then by definition L0 is approximately
64*10-9 meters (64 nm). So, for continuum theory to be directly applicable (without modification) to air
at atmospheric pressure, the gap should be greater than 6.4 μm (64*10-9 meters * 100).
The applicability of the continuum theory is generally assessed using the Knudsen number, which is
equal to the mean free fluid path divided by the gap. For continuum theory to be valid, the Knudsen
number should be less than 0.01.
For high Knudsen numbers, the continuum theory is not valid. However, the dynamic viscosity can be
adjusted to simulate the high Knudsen number flow regime. The default flow regime for FLUID136 and
FLUID138 is continuum theory (KEYOPT(1) = 0). Set KEYOPT (1) = 1 to specify the high Knudsen number
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Squeeze Film Analysis
flow regime. For FLUID136, set KEYOPT(1) = 2 to specify the high Knudsen number flow regime with
surface accommodation factors.
The type of reflection of the gas molecules at the wall interface is specified using accommodation
factors. Squeeze film models assume diffuse reflection of the gas molecules at the wall interface (accom-
modation factor = 1). This assumption is valid for most metals, but is less accurate for micromachined
surfaces, particularly those fabricated from silicon. Materials such as silicon cause specular reflection.
Typical accommodation factors for silicon are between 0.80 and 0.90. For more information on accom-
modation factors, see Flow Between Flat Surfaces in the Mechanical APDL Theory Reference.
In the modal projection method, the FLUID136 elements must lie on the surface of the structural mesh.
Use the ESURF command to overlay FLUID136 elements on the surface of an existing structural mesh.
FLUID136 supports 4-node and 8-node options, along with degenerative triangles.
The FLUID138 element is used to model the pressure drop in the channels (holes) in a structure as
shown in Figure 3.2: Perforated Plate Structure (p. 5). The element supports a circular hole configuration
and a rectangular hole configuration (KEYOPT(3)). The element works in conjunction with FLUID136 to
correctly compute the pressure distribution on the structure's surface and through the channels. To
correctly model the FLUID138 element:
2. Align the FLUID138 element at the center of the hole. The element should extend through the depth of
the hole and have a length equal to the depth of the hole.
3. Assume the pressure at the center of the hole (flush with the plate surface in the thin film region) is at
the same pressure as the nodes modeled at the periphery of the hole. Couple the nodes of the FLUID136
element at the whole periphery with the node of the FLUID138 element as shown in Figure 3.5: Coupling
of Nodes at the Hole Periphery with the Center Node of a FLUID138 Element (p. 8).
Figure 3.5: Coupling of Nodes at the Hole Periphery with the Center Node of a FLUID138 Element
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Review Results
Harmonic analysis is a linear analysis. For a harmonic analysis, you must use the full method.
Note:
Velocity body loads (FLUE) are the velocities of the moving wall in a direction normal to the
wall. They are not in-plane velocities of the fluid.
The recommended equation solvers for the fluid elements are the Sparse Direct Solver (SPARSE), the
Jacobi Conjugate Gradient Solver (JCG) and the Incomplete Cholesky Conjugate Gradient Solver (ICCG).
Each fluid element computes and stores results for the mid-plane fluid velocity (PG) and effective vis-
cosity. Use the element table to retrieve and view these results.
To compute the damping and squeeze stiffness coefficients from the resulting pressure distribution on
the surface of a structure, use the element table tools to compute the force on a per-element basis,
then sum over all elements to compute the coefficients. The following command sequence demonstrates
how to do this task. This example assumes parameters “omega” and “velo” exist (frequency and normal
velocity (FLUE loading), respectively).
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Squeeze Film Analysis
Problem Description
A rectangular beam with perforated holes under transverse motion is modeled to compute the effective
damping and squeeze stiffness coefficients. The thin film surface of the structure is modeled with FLU-
ID136 elements. FLUID138 elements are used to model the hole regions. By altering the boundary
condition of the free FLUID138 node, we can simulate different pressure boundary conditions of the
hole region. The purpose of the analysis is to compute the equivalent squeeze stiffness and damping
coefficient for an assumed uniform plate velocity. A harmonic analysis is performed at 150 kHz. A pre-
vious modal analysis indicated that the pertinent eigenfrequency was 150 kHz. Since the analysis is
linear, the magnitude of the velocity can be arbitrary for computing the coefficients.
2. Holes modeled with finite resistance (FLUID138 elements modeled, pressure set to zero on fluid node at
top of plate).
3. Holes modeled with infinite resistance (no pressure specification at hole location, no FLUID138 elements).
Case 1 is typical for large diameter holes compared to the hole depth. Case 3 is typical for very high
flow resistance, which happens in the case of narrow and long holes. Case 2 is the most accurate case
where the fluid pressure drop is taken into account by the FLUID138 elements.
Results
Table 3.2: Beam Model Results Considering Perforated Holes (p. 11) lists the damping and squeeze
coefficient results. Figure 3.6: Pressure Distribution (Real Component) (p. 11) and Figure 3.7: Pressure
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Sample Harmonic Analysis
Distribution (Imaginary Component) (p. 11) illustrate the real and imaginary pressure distribution. The
input file for case 2 is listed.
Command Listing
The input file for this example is shown below for the finite-resistance Case 2
/batch,list
/PREP7
/title, Damping and Squeeze film stiffness calculations for a rigid
/com, plate with holes
/com uMKS units
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Squeeze Film Analysis
TYPE, 1
MAT, 1
smrtsize,4
AMESH, all ! Mesh plate domain
nsel,s,loc,x,-s_l
nsel,a,loc,x,s_l
nsel,a,loc,y,-s_w
nsel,a,loc,y,s_w
nsel,r,loc,z,-1e-9,1e-9
d,all,pres ! Fix pressure at outer plate boundary
nsel,all
esel,s,type,,2
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Simplified Transient Analysis
nsle,s,1
nsel,r,loc,z,s_t
d,all,pres,0 ! P=0 at top of plate
dlist,all
allsel
finish
/solu
antyp,harm ! Full Harmonic analysis
harfrq,freq
solve
finish
/post1
esel,s,type,,1
set,1,1
etable,presR,pres ! extract "Real" pressure
etable,earea,volu
smult,forR,presR,earea ! compute "Real" force
ssum
*get,Fre,ssum,,item,forR
set,1,1,,1
etable,presI,pres ! extract "Imaginary" pressure
smult,forI,presI,earea ! compute "Imaginary" pressure
ssum
*get,Fim,ssum,,item,forI
Problem Description
A simplified transient analysis is performed for a rectangular plate fixed at two ends with a hole in the
center. A stepped pressure load is applied to the top surface of the plate. SOLID185 elements model
the structure. FLUID136 elements model the thin film surface and a FLUID138 element models the hole
region. Displacement and pressure time history results are determined at the bottom of the plate on
the circumference of the hole.
Command Listing
The input file for this example is shown below.
/PREP7
/title, Simplified Transient Analysis
/com uMKS units
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Squeeze Film Analysis
block,-s_l,s_l,-s_w,s_w,0,s_t
cyl4,0,0,c_r,,c_r,,s_t
vsbv,1,2
numcmp,all
type,3
mat,3
real,3
mshape,1,3d
esize,,3
vmesh,1 ! SOLID185 mesh
nsel,s,loc,z,0
esln,s
TYPE, 1
MAT, 1
real,1
esurf ! FLUID136 mesh
allsel
nsel,s,loc,x,-s_l
nsel,a,loc,x,s_l
nsel,a,loc,y,-s_w
nsel,a,loc,y,s_w
nsel,r,loc,z,-1e-9,1e-9
nsel,a,node,,numb+2
d,all,pres ! Fix pressure at outer plate boundary
nsel,all
dlist
!esel,s,type,,1
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Complex Transient Analysis
!nsle,s,1
!nsel,u,cp,,1
!cm,FLUN,node
!allsel
fini
/solu
antype,trans
kbc,1 ! Specify a stepped loading
nropt,full
time,180e-6
!time,6e-6
deltim,2e-6 ! Specify time step size
outres,all,none
outres,nsol,all
outres,esol,all
cnvtol,pres,,1.e-6 ! Specify convergence values
cnvtol,u ,,1.e-6
save
solve
fini
/post26
nl=node(c_r,0,0)
nsol,2,nl,uz
nsol,3,nl,pres ! Print time history results
prvar,2,3
fini
/post1
set,last ! Retrieve results at last substep
esel,s,type,,1 ! FLUID136
etable,_gap,nmisc,2
pretab,_gap ! Print GAP value
fini
Problem Description
A complex transient analysis is performed for a rectangular top plate fixed at two ends with a hole in
the center. A voltage is applied to the bottom surface of the top plate for a specified time and the
voltage is then set to a release value. The top plate does not make contact with the bottom plate.
SOLID185 elements model the top plate. TRANS126 transducer elements are created between the plates.
FLUID136 elements model the thin film surface and a FLUID138 element models the hole region. The
applied voltage is shown in Figure 3.8: Applied Voltage (p. 16). Displacement and pressure results at
the bottom of the top plate on the circumference of the hole are shown in Figure 3.9: Displacement
Time History (p. 16) and Figure 3.10: Pressure Time History (p. 17).
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Squeeze Film Analysis
Results
Figure 3.8: Applied Voltage
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Complex Transient Analysis
Command Listing
The input file for this example is shown below.
/batch,list
/title, Complex Transient Analysis
!/nerr,,,-1
/PREP7
/title, Complex Transient Analysis
/com uMKS units
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Squeeze Film Analysis
!top plate
block,-s_l,s_l,-s_w,s_w,0,s_t !INSTALL TOP PLATE
lsel,s,line,,4,5,1 !Set element depth
lsel,a,line,,2,7,5
lesize,all,,,19,-.1
lsel,s,line,,1,8,7
lsel,a,line,,3,6,3
lesize,all,,,11,-.1
lsel,s,line,,9,12,1
lesize,all,,,2
type,3 !Mesh top plate with Gold material
mat,3
real,3
!mshape,1,3d
mshape,1,3d
cyl4,0,0,s_w/50,,,,s_t+1 !Create a hole in top plate
vsbv,1,2
numcmp,volu
vmesh,1
!hole
n,10000,0,0,0 !Specify nodes for hole element (138)
n,10001,0,0,s_t
et,6,138,1,,0 !Define hole shape
r,10,s_w/200,,,pamb, !Define hole diameter and pressures
rmore,pref,mfp
type,6
real,10
mat,1
e,10000,10001
lsel,s,line,,13,16
nsll,s,1 !Tie top plate hole edge to hole element.
nsel,a,node,,10000
cp,next,pres,all
d,10001,pres,0
allsel
nsel,s,loc,x,-s_l
nsel,a,loc,x,s_l
nsel,a,loc,y,-s_w
nsel,a,loc,y,s_w
nsel,r,loc,z,-1e-9,1e-9
d,all,pres !Fix pressure at outer plate boundary
nsel,all
nsel,s,loc,x,-s_l
nsel,a,loc,x,s_l
d,all,ux
d,all,uy
d,all,uz
allsel
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Complex Transient Analysis
fini
/solu
antype,trans !Pulldown stage
kbc,1
time,11.e-5
!autots,on !enforce regular timesteps
deltim,1.e-5,
nsubst,10,1000,2
outres,all,none
outres,nsol,2
outres,rsol,2
outres,esol,2
cnvtol,pres,,5.e-6
cnvtol,u ,,5.e-6
nropt,full
neqit,500
save
solve
time,20e-5
nropt,full !Reduce number of equilibrium iterations to save time.
neqit,100
outres,all,none
outres,nsol,2
outres,rsol,2
outres,esol,2
cnvtol,pres,,5.e-6
cnvtol,u ,,5.e-6
solve
cmsel,s,trun !Setup release time
d,all,volt,1.5 !Set release voltage across
allsel
time,20.4e-5 !only limited time here
outres,all,none
outres,nsol,20 !Long grinding period here, reduce result steps so we don't go
outres,rsol,20 !over 1000 results.
outres,esol,20
cnvtol,pres,,5.e-6
cnvtol,u ,,5.e-6
cnvtol,pres,,1.e-4
cnvtol,u ,,1.e-4
autots,on !Let Autotimestep run here
deltim,.005e-5,0.001e-5,1e-5 !to better capture the overshoot movement on release
solve
time,30e-5 !After initial snapback,
autots,on !increase timestep as overshoot decays.
deltim,.5e-5,0.02e-5,1e-5
solve
fini
/POST1
allsel
GG=node(0,-0.4,0)
SET,LIST,999
SET,,, ,,, ,30
!*
!*
PLESOL, NMISC,13, 0,1.0
presol,nmisc,13
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Squeeze Film Analysis
/out,
fini
!*list,closes,lis1
!*list,closes,lis2
/post26
NUMVAR,200
SOLU,191,NCMIT
STORE,MERGE
FILLDATA,191,,,,1,1
REALVAR,191,191
NSOL,2,GG,U,Z,UZ_2
NSOL,3,GG,PRES,,PRES_3
NSOL,4,GG,VOLT,,VOLT_4
plvar,2
plvar,3
plvar,4
fini
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Chapter 4: Modal Projection Method for Squeeze Film Analysis
Modal projection techniques provide an efficient method for computing damping parameters for flexible
bodies. The Modal Projection Technique is the process of calculating the squeeze stiffness and damping
coefficients of the fluid using the eigenvectors of the structure. In the modal projection method, the
velocity profiles are determined from the mode-frequency response of the structure.
From the modal squeeze and stiffness coefficients for the main diagonal terms (source mode = target
mode), other useful damping parameters can be calculated. For example, the modal damping ratio, ξ
, and the modal squeeze to stiffness ratio, kri, can be computed by:
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Modal Projection Method for Squeeze Film Analysis
Where mi is the modal mass and ωi the eigenfrequency. The damping ratio can be used to compute
ALPHAD and BETAD parameters for Rayleigh damping (see ABEXTRACT command), or to specify constant
and modal damping by means of the DMPRAT or MDAMP commands.
The squeeze to stiffness ratio represents the relative stiffening of the mechanical system due to fluid
compression and resonance shift. If the squeeze-to-stiffness ratio is small (e.g., <.02), then the squeeze
stiffness affects the structural stiffness by less than 2%, which may be negligible. At higher frequencies,
the ratio can be much larger, indicating a significant stiffening of the structure.
The stiffness and damping coefficients may be strongly frequency-dependent. Figure 4.2: Damping and
Squeeze Stiffness Parameters for a Rectangular Plate (p. 22) shows a typical frequency dependency of
the squeeze and damping forces on a flat plate, and the resulting stiffness and damping constant. The
frequency where the forces intersect is known as the cut-off frequency. Below this frequency, structures
may be accurately characterized by a constant damping coefficient, and stiffness effects can be ignored.
Structures which operate far above the cut-off can be described by a constant stiffness coefficient, and
damping effects can be ignored.
Figure 4.2: Damping and Squeeze Stiffness Parameters for a Rectangular Plate
4.2. Steps in Computing the Damping Parameter Using the Modal Projec-
tion Technique
The basic steps in performing the analysis are as follows:
Steps 4-7 have been automated using the DMPEXT command macro. Step 8 is available through the
MDPLOT command macro.
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Steps in Computing the Damping Parameter Using the Modal Projection Technique
1. Use the Block Lanczos, Supernode, Subspace, or PCG Lanczos (if applicable) method (MODOPT command).
The expanded eigenmodes will compute the necessary eigenvectors required for the modal projection
technique. Note: The thin-film fluid elements may be left active in the model when performing the
modal analysis. These elements will not contribute to the modal solution.
DMPEXT requires a "source" mode number and a "target" mode number. The source mode is the
mode for which the eigenvectors are used to impart a velocity field on the fluid elements. The target
mode is the mode which is acted on by the pressure solution (fluid forces). For transverse oscillations
and a uniform gap, there is little mode interaction and hence only diagonal terms are required (source
mode (i) = target mode (j)). For transverse motion with nonuniform gaps, or asymmetric plate motion,
mode interaction effects (cross-talk) can be significant and should be computed (source mode .ne.
target mode). Typical cross-talk scenarios are shown in Figure 4.3: Fluidic Cross-Talk between Transverse
and Rotational Motion (p. 24).
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Modal Projection Method for Squeeze Film Analysis
Damping parameter extraction can be selected over a desired frequency range or at the eigenfrequen-
cies of the structure. Damping results are computed and stored in an array parameter.
Computed damping ratios may be used in subsequent dynamic structural analyses. A damping ratio
can be applied using DMPRAT for a subsequent harmonic or mode-superposition transient analysis.
Mode damping ratios may be applied using the MDAMP command for use in mode-superposition
harmonic and transient analyses. Note: Subsequent structural analysis using these damping parameters
do not require the thin-film fluid elements in the model.
The command macro ABEXTRACT (like DMPEXT) extracts alpha and beta damping parameters for
use in the ALPHAD and BETAD commands. These commands define Rayleigh damping and can be
used in time-transient structural analysis to model damping effects. The damping parameters are
computed from two modes defined by the user.
The command macro MDPLOT may be used to display the frequency-dependent damping parameters.
The problem is defined as an extension to the earlier squeeze film example (p. 10). After modeling the
fluid domain, the structure of the beam is modeled and meshed with SOLID185 elements. A modal
analysis is performed on the structure and the first two eigenvalues and eigenvectors are computed.
RMFLVEC is used to extract the eigenvectors for use in the modal projection method to compute the
thin-film damping parameters. The command macro ABEXTRACT is used to compute the Rayleigh
parameters from the lowest two eigenmodes. Modal damping ratios are also provided by the ABEXTRACT
macro for the two eigenmodes.
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Example Problem Using the Modal Projection Method
Table 4.1: Modal Damping Parameters for First Two Eigenfrequencies (p. 25) lists the results from the
damping parameter extraction. Computed Rayleigh parameters are: ALPHAD=65212, BETAD=1.829e-8.
The input file for this example is shown below.
TYPE, 1
MAT, 1
smrtsize,4
AMESH, all ! Mesh plate domain
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of ANSYS, Inc. and its subsidiaries and affiliates. 25
Modal Projection Method for Squeeze Film Analysis
MAT, 2
REAL,2
NSEL, all
E, numb+1, numb+2 ! Define 2-D link element
ESEL, s, type,,1
NSLE,s,1
local,11,1,-s_l1+i*s_l1/3
csys,11
NSEL,r, loc, x, c_r ! Select all nodes on the hole circumference
NSEL,a, node, ,numb+1
*GET, next, node, , num, min
CP, i, pres, numb+1, next
nsel,u,node, ,numb+1
nsel,u,node, ,next
CP, i, pres,all !Coupled DOF set for constant pressure
csys,0
*enddo
! End hole generation
esize,,2
type,3
mat,3
real,3
vext,all,,,,,s_t ! Extrude structural domain
nsel,s,loc,x,-s_l
nsel,a,loc,x,s_l
nsel,a,loc,y,-s_w
nsel,a,loc,y,s_w
nsel,r,loc,z,-1e-9,1e-9
d,all,pres ! Fix pressure at outer plate boundary
nsel,all
esel,s,type,,2
nsle,s,1
nsel,r,loc,z,s_t
d,all,pres,0 ! P=0 at top of plate
dlist,all
esel,s,type,,1
nsle,s,1
nsel,u,cp,,1,5
cm,FLUN,node
allsel
nsel,s,loc,x,-s_l
nsel,a,loc,x,s_l
d,all,ux
d,all,uy
d,all,uz
allsel
fini
/solu
antype,modal ! Modal analysis
modopt,lanb,2 ! Extract lowest two eigenmodes
eqslv,sparse
mxpand,2 ! Expand lowest two eigenmodes
solve
fini
/post1
RMFLVEC ! Extract eigenvectors
fini
/solu
abextract,1,2 ! Extract damping ratios and Rayleigh constants
finish
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26 of ANSYS, Inc. and its subsidiaries and affiliates.
Example Problem Using the Modal Projection Method
A transient dynamic analysis on the switch can be performed using the extracted damping parameters.
The following input illustrates a coupled electrostatic-structural time-transient solution. The electrostatic
field is assumed to be normal to the plate in the gap, and fringing effects are ignored. TRANS126 elements
are used to model the coupled electrostatic-structural interaction with the switch. The EMTGEN command
is used to generate the transducer elements. A step voltage pulse is applied over a short duration (65
micro-seconds) then released. Rayleigh damping parameters, when used, are applied to the global mass
(ALPHAD parameter) and stiffness (BETAD parameter) matrices. We want to apply these only to the
mass and stiffness matrix of the SOLID185 elements, and not the TRANS126 elements, because doing
so may overdamp the system. The TRANS126 elements produce a damping matrix and a stiffness matrix
only. Hence, we can use the ALPHAD parameter for the global mass matrix since there is no contribution
from the TRANS126 elements. To isolate the SOLID185 elements for beta damping, we can apply the
beta damping via a material damping option (MP,BETD). Figure 4.4: Time-Transient Response from
Voltage Pulse (p. 28) illustrates the displacement of a node near the center of the plate over time. The
maximum amplitude of displacement (0.11 microns) is small enough to ignore large deflection damping
effects.
/batch,list
/PREP7
/title, Damped Transient Dynamic Response of an RF MEMS switch
/com uMKS units
/com, Small deflection assumption
et,1,200,6
ET,3,185,,3 ! Structural element
mp,ex,3,79e3 ! Gold
mp,dens,3,19300e-18
mp,nuxy,3,.1
mp,betd,1,1.829e-8 ! Material damping (from squeeze film results)
! Build the model
TYPE, 1
MAT, 1
smrtsize,4
AMESH, all ! Mesh plate domain
esize,,2
type,3
mat,3
real,3
vext,all,,,,,s_t ! Extrude structural domain
nsel,s,loc,x,-s_l
nsel,a,loc,x,s_l
d,all,ux
d,all,uy
d,all,uz
allsel
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of ANSYS, Inc. and its subsidiaries and affiliates. 27
Modal Projection Method for Squeeze Film Analysis
aclear,all
save
nsel,s,loc,z
cm,base,nodes
emtgen,'base',,,'uz',-d_el ! generate Transducer elements
allsel,all
nsel,s,loc,z,-d_el
d,all,uz,0
d,all,volt,0
cmsel,s,base
d,all,volt,10
allsel,all
fini
/solu
antyp,trans
alphad,65211 ! alpha damping computed from Squeeze-film theory
kbc,1
time,.000065
deltime,2.0e-6
outres,all,none
outres,nsol,all
solve
time,.0002
cmsel,s,base
d,all,volt,0
allsel,all
solve
fini
n1=node(0,2,0)
/post26
nsol,2,n1,uz
prvar,2
plvar,2
finish
• Create real constant table entries for every selected FLUID136 element (large signal case).
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Damping Extraction for Large Signal Cases
• Update an existing real constant table according to structural displacements for every FLUID136 element
(large signal case).
This option allows you to check the dependence of the damping parameters over the deflection range
of the structure.
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Chapter 5: Slide Film Damping
Slide film damping occurs if two surfaces separated by a thin fluid film move tangentially with respect
to each other, because energy is dissipated due to viscous flow. Typical applications are damping
between the fingers of comb drives and horizontally-moving seismic masses.
FLUID139 is used to model slide film damping. FLUID139 can model Couette and Stokes flow (Fig-
ure 5.1: Slide Film Damping at Low and High Frequencies (p. 31)). Couette flow assumes a constant
velocity gradient across the fluid gap. Tangentially moving surfaces at low frequencies produce a nearly
constant velocity gradient in the fluid, so Couette flow is applicable to low frequencies.
Stokes flow assumes that the velocity gradient is not constant across the fluid gap. Tangentially moving
surfaces at high frequencies do not produce a constant velocity gradient, so the Stokes flow is applicable
to high frequencies. The transition from Couette to Stokes flow occurs near the cut-off frequency.
where ρ is the fluid density, η the dynamic viscosity and d the gap separation.
Couette flow does not occur at high frequencies, because inertial effects are important and viscous
friction is only able to accelerate a thin fluid layer near the moving surface. The penetration depth is
given by
FLUID139 models the effect of viscous flow in the thin film with a series of mass-damper elements, as
shown in Figure 5.2: Viscous Slide Film Element FLUID139 (p. 33). Couette flow is modeled using a two-
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of ANSYS, Inc. and its subsidiaries and affiliates. 31
Slide Film Damping
node option. Stokes flow is modeled using a 32-node option. In the 32-node option, the end nodes
(node 1 and 32) are connected to the structural portion of the model with structural degrees of freedom,
and the series of mass-damper elements are contained within "auxiliary" nodes (nodes 2-31).
The gap separation distance (GAP) and the overlap area of the surfaces (AREA) are specified as real
constants for FLUID139. If the overlap area changes during the analysis, the area change rate (DADU)
must also be specified as a real constant. A changing overlap area is typical in lateral comb drives.
AREA is the initial overlap area, DADU is the change in the overlap area with respect to the surface
displacement, and un and ui are the location of the interface nodes (1 and 32). Note: For a constant
surface area, DADU is the width of the overlap surface.
FLUID139 may be used for a prestress static analysis in conjunction with a prestress harmonic analysis,
as well as a full transient analysis. Prestress analysis is required if the plate area changes due to the
structural displacement. A typical command sequence for a prestress harmonic analysis would include
the following:
/solu
antyp,static
pstress,on
.
.
solve
fini
/solu
antyp,harmonic
pstress,on
.
.
solve
finish
KEYOPT(3) specifies the continuous flow options. For a no-slip assumption at the wall, use the continuum
theory (KEYOPT(3) = 0). For slip flow where the Knudsen number is much less or much greater than
1.0, use the first order slip flow condition (KEYOPT(3) = 1). For slip flow with a Knudsen number of ap-
proximately 1.0, use the extended slip flow option (KEYOPT(3) = 2).
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Slide Film Damping Example
Details on the comb drive geometry are given in the input file listed below. The electrostatic behavior
of the moving comb drives are represented by two TRANS126 transducer elements with prescribed
Stroke vs. Capacitance data obtained from finite element runs. The structural behavior of the crab legs
is modeled by a spring element. The inertial effects of the central mass are modeled with a mass element.
Damping occurs between the comb teeth (lateral dimension), and between the comb teeth and the
substrate (vertical dimension). Four FLUID139 elements are used to model the lateral and vertical
damping (two per comb drive). The cut-off frequency is well below the frequency range for the analysis;
therefore, Couette flow is assumed. Since the comb drive effective surface area changes with displace-
ment, the DADU real constant is used (equal to the width of the plate area).
A static prestress analysis is run using a DC bias voltage on the input and output fixed comb drives. A
harmonic analysis sweep is then performed using a small AC voltage. The displacement (magnitude
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Slide Film Damping
and phase angle) of the central mass is shown in Figure 5.4: Displacement of Central Mass (p. 34). Fig-
ure 5.5: Real and Imaginary Current (p. 34) shows the current.
/prep7
/title Comb drive resonator with FLUID139 Couette damping
! DRIVE COMB
! |
! |
! CRAB LEG SPRING --- CENTRAL MASS --- CRAB LEG SPRING
! |
! |
! PICK-UP COMB
! Reference:
! "Microelectromechanical Filters for Signal Processing",
! Lin, L., Howe, R.T., J. Microelectromechanical Systems,
! VOL 7, No. 3, Sept 1998
! comb parameter
n= 9 ! number of finger
np=n*2 ! number of finger pairs
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Slide Film Damping Example
x1 = 14
cx1 = 0.97857e-2
x2 = 15
cx2 = 0.96669e-2
x3 = 16
cx3 = 0.95445e-2
x4 = 17
cx4 = 0.94185e-2
x5 = 18
cx5 = 0.93384e-2
! Voltage conditions
Vi = 40 ! input dc bias
Vo = 60 ! output dc bias
Vac = 10 ! input ac bias
! Damping parmeters
! Model
n,1,0
n,2,0
n,3,0
n,4,0
e,1,2
e,2,3
! Lateral dampers
et,4,139 ! Slide-film damper, Couette flow, Continuum theory
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Slide Film Damping
mp,visc,4,nu
mp,dens,4,dens
r,4,g,areal,-dadul,po
type,4
mat,4
real,4
e,1,2
e,2,3
! Vertical dampers
r,5,g,areav,-daduv,po
real,5
e,1,2
e,2,3
d,1,ux,0
d,3,ux,0
d,4,ux,0
d,2,uy,0
d,2,volt,0
/solu
d,1,volt,Vi
d,3,volt,Vo
pstres,on
solve
fini
fr0=60000
fr1=120000
/solu
antyp,harm
d,1,volt,Vac ! AC voltage component on capacitor
d,3,volt,0
pstres,on ! prestress
harfrq,fr0,fr1
nsubs,60
outres,all,all
kbc,1
solve
/post26
nsol,2,2,u,x,ux2
esol,3,2,,nmisc,24,ir
esol,4,2,,nmisc,25,ii
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