Product Information DYNA Products

Pow-R-Con TM

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DYN2-94025-001 DYN2-94026-001
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GENERAL STANDARD FUNCTIONS

The Barber-Colman Pow-R-Con represents an inte- e

f
TM

grated approach to isochronous load r osharing, R

auto-syn-
Display and Programming Panel

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chronizing, load managing and measurement/annuncia-
a l • Integral or Remote Mounting of Display and

c o is compatibleicwith Ambac,
tion. This approach allows a single
four functions. The Pow-R-Con
module to incorporate Programming Panel

Detroitr
Barber-Colman, Cummins
n (GCS),Heinzmann,
o
Diesel (DDEC), • Automatic Syncro-Scope Display Function During

(Power Tech 12.5L),U MTU (MDEC),

Governors America Corporation,
t John Deere
Scania (DEC2), and
Synchronizing

sThis versatile module • Measured True RMS Digital Display for L-L and
Woodward governor systems. i
allows the user to have oneHstandard wiring installation L-N Voltage, Phase Current, Frequency, Kilowatts,

o r display and programming panel

for all of the above systems. The user interface is accom-
plished via either an LCD
KVAR and Power Factor

F Pow-R-Con or a laptop computer. • Ifprogramming

integrated into the display and programming panel is not ordered,
and display is via laptop computer
PART NUMBERS
Isochronous Load Sharing
• DYN2-94025-001 (module with display and
programming panel) • Built-In Paralleling Relay
• Adjustable Droop
• DYN2-94026-001 (module without display and • Forward Power On, Forward Power Off, Reverse
programming panel) Power Relay and LED Indication
• Forward Power On and Off Adjustable Time Delay
• DYNK-55100 (display and programming panel) and Level Including LED Indication
• Adjustable Load Pulse Sensitivity (Potentiometer)
• DYNA 29900 (includes both DYN2-94026-001 and • Remote Adjustable Governor Speed Set
DYNK-55100) • Keypad Entered Full Load Bridge Voltage, PT and
CT Ratios

DYNA 259-2
Auto-Synchronizing

• Adjustable Breaker Closing Angle Window for 7. Reverse Power Relay Contacts - Normally
Phase, Frequency, and Voltage Match Open, 5 Amperes Resistive at 120 VAC.
• Adjustable Stability and Phase Gain 8. Voltage Increase/Decrease Relays - Normally
• LED Indicators for Sync Enable and Unmatched Open, 5 Amperes Resistive at 120 VAC.
Voltage, Frequency and Phase 9. Forward and Reverse Power Monitor Output -
Adjustable Offset and Span With Nominal 4-20
• Voltage Match Relay Output Control
mA (Meter 200 Ohm Maximum).
Load Managing
Ambient Operating Temperature:
DYN2 94025: -20° to 55° C* (-4° to 131° F)
• Individually Adjustable 5 Seconds to 5 Minutes *55° C is for Display Only
Up/Down Electronic Ramps DYN2 94026: -20° to 70° C (-4° to 158° F)
• Adjustable Low and High Power Limit
• Remote Adjustable Power Level (Keypad or Enclosure: The Pow-R-Con module is one assembly,
Potentiometer) unless the remote mount display and programming
• Individual Load Control panel is utilized. The main control unit cover is a sturdy
• Adjustable Breaker Trip Limit non-conductive plastic secured to the unit mounting
plate with four screws.
• LED Indication - High and Low Limit, Command
Mode, Blend Mode, Load Generator, Unload
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Generator, Breaker Trip
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Mounting: Attitude at any position, but consideration of
e
the display orientation should be considered.

SPECIFICATIONS u m O
Circuit Board: Environmentally protected by conformal
coating.
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* and Rated
D 1.45 kg. (3.2
Weight:
n c
lbs.)
AC Voltage Input: 3 Phase, 50 or 60 Hz, 120-480
d r e the following vibration without
VAC ±15%
l e failure or degraded
Vibration: Withstands
e18 Hz;performance:
DC Voltage Input: 18-28 VDC l plitude
e
at 5 f
to 1 G at 18 to
0.06 inch double am-
30 Hz; 0.02 inch double

Current Input: 3 Phase, 5 Amperes per phase r oat R

amplitude at 30 to 48 Hz; 2.5 Gs at 48 to 70 Hz.

maximum generator load. 1.25 VA burden t per phase l Withstands 15 Gs in each of three mutually
Shock:
on each current transformer at 5.0 A. n aperpendicular axes.

c o i c
Load Sharing (Accuracy): Adjustable to ±0.5% r
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TYPICAL APPLICATIONS

U
between sets of equal size at full load.
t which require any of the following:

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Outputs (Dependent on Load Gain Adjustment): • Isochronous load sharing between two or more
H generator sets.

r
1. Paralleling Line: 1.5 - 4.5 VDC at full load • Single or multiple unit peak shaving applications.

2. Speed Setting Signalo

(programmable). • Droop load sharing when paralleling with an infinite

Barber-Colman DYN1 F -controllers

Compatible with
with remote
bus.
• Reverse or forward power output contact signals.
speed set, Cummins, DDEC, GAC, • Analog signal for power monitoring of a system.
Heinzmann and Woodward governors. • Improvement of off-speed transient response by
3. Breaker Close Relay Contacts - Normally using the load pulse feature.
Open, 10 Amperes Resistive at 240 VAC.
• Automatic synchronization with generators oper-
4. Breaker Trip Relay Contacts - Normally Open,
10 Amperes Resistive at 240 VAC. ated isochronously.
5. Forward Power On Relay Contacts - Normally • Automatic synchronization with generators oper-
Open, 5 Amperes Resistive at 120 VAC. ated in droop.
6. Forward Power Off Relay Contacts - Normally • Automatic synchronization with an infinite bus.
Open, 5 Amperes Resistive at 120 VAC. • Automatic synchronization with another AC 50/60
Hz power source to allow bumpless transfer.
• Single unit isochronous paralleling to utility.
• Bumpless/breakless transfer of multiple generator
sets.
*approval is pending

2
INSTALLATION DIMENSIONS

Load Ramp
Left Side View Right Side View
The load ramp controls the output of the generator. Two
modes of operation for the load ramping function are the
BLEND and COMMAND mode. When neither of these
inputs are selected, the load ramping function is disabled.

In the blend mode, after the generator breaker is closed,

the generator output is held at the low limit. Upon receiv-
ing a ramp up signal, the generator is ramped up to
proportionally balance the system load. The load sharing
lines are then connected to the system load sharing lines
and proportional load sharing is continued. On the con-
trary, if the generators are in a state of normal load sharing
and a ramp down input is provided, the system paralleling
lines are disconnected and the generator load ramped

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down to the low limit. Upon reaching the breaker trip point,
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a receipt of a trip signal at the generator trip input causes
the breaker trip relay to energize and take the generator

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off line. Ramp up and down rates are adjustable indepen-

c
dently from 5 seconds to 5 minutes.

oIn the commandcmode,e the generator output is held at its

D current level
e nuntil a ramp up or down input is received.
e d Ramping
r up or down varies the load carried by the

l e
generator between the adjustable low limit and the com-
fgenerator output beyond
o l e
mand level set. A high limit can be set to limit the amount

r R of
will have no effect.
which any further ramp input

n t a l Isochronous Load Sharing

c o i c
n o r The load sharing function of this controller computes total

U s t generator power from three phase voltage and current

i sensing. The generator’s output is compared to the par-

alleling lines and fueling changes are made to maintain
OPERATION H proportional load sharing while maintaining a fixed fre-

Auto-Synchronizer
o r quency on an isolated bus.

F
The synchronization function monitors voltage, frequency Power Measurement
and phase of the generator and the bus. Speed input to
the governor is controlled to bring these parameters Measurement of real power (KW), reactive power (KVAR),
within the adjustable ranges for synchronism. The power factor, (true RMS Phase-Phase and Phase-N)
synchronizer’s capture range is ± 2.0 generator Hz. voltage and current magnitudes is accomplished via the
display panel.
In automatic mode, the engine speed and voltage adjust
relay are controlled to bring the genset into synch. The — NOTE —
Barber-Colman believes that all information provided herein is
breaker close output contact is closed when the voltage, correct and reliable and reserves the right to update at any time.
phase and frequency of the generator are within the Barber-Colman does not assume any responsibility for its use
unless otherwise expressly undertaken.
following adjustable windows:
• Frequency difference - within ± 0.1 Hz ± 0.25 Hz — CAUTION —
• Phase difference - within ± 2 to ± 20 degrees for As a safety measure, the engine should be equipped with an indepen-
dent overspeed shutdown device in the event of failure which may
50/60 Hz render the governor inoperative.
• RMS Voltage difference - within ± 1% to ±15 %

3
INSTALLATION DIMENSIONS

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Barber-Colman DYNA Products In Europe contact: Barber-Colman GmbH

1354 Clifford Avenue Telephone (815) 637-3000 Am Neuen Rheinhafen 4, D-67346 Speyer, Germany
P.O. Box 2940 Facsimile (815) 877-0150 Telephone 06232 29903, Facsimile 06232 299155
Loves Park, IL 61132-2940 www.dynaproducts.com
United States of America In Japan contact: Ranco Japan Ltd.
Shiozaki Bldg. 7-1, 2-chome, Hirakawa-Cho, Chiyoda-Ku
Tokyo 102, Japan
Telephone 3261 4293, Facsimile 3264 4691

An Invensys company DYNA 259-2