4 L 80 e
4 L 80 e
4 L 80 e
90
4L80E (MT1)
4 SPEED w/O.D. 4L85E (MN8)
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Chevrolet & GMC Trucks & Vans, G10, G30,
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Astro, Safari, Blazer, GMC Yukon, Suburban,
C & K Pickups, Isuzu NPR Pickup 91-99,
Jaguar XJS, XJ12
4L80E/4L85E
DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT
To order Kits with all Borg W arner frictions, use a ‘KB’ prefix instead of the traditional ‘K’ prefix.
Warner
Rebuilder Kits (1) 1 91-96 K3400E-R K3400E K3400E-LS F34900E F34900E-1
Rebuilder Kits (2) 1 97-Up K3400F-R K3400F K3400F-LS K34900F
(1) Must purchase Jaguar pan gasket, part no. 13955JR, separately.
(2) 97-Up Master Overhaul Kit and Less Steels Kit contain bonded forward/direct pistons and turbulator steels.
CLUTCH PLATES
Order Frictions with ‘B’ prefix for Borg Warner brand, ‘R’ prefix for Raybestos brand.
20B Friction - Overrun ...................................................................................................... 3 91-Up 34604 8661571
22A Friction - 4th Clutch .................................................................................................. 4 91-Up 34504 8682802
24C Friction - Forward & Direct:
- Smooth .................................................................................................................. 10 91-Up 34304 8655619
- Radial Groove ......................................................................................................... 10 91-Up 34304A 8623483
- Graphite - Hi-Energy ............................................................................................... 10 96-Up 34304H 24202646
- Forward - Heavy Duty - Waffle ................................................................................. AR 91-Up 34304W
91
4L80E (MT1)
4L85E (MN8) 4 SPEED w/O.D.
PRESSURE PLATES
35B Overrun Clutch ......................................................................................................... 1 91-Up D34715 8681449
36A 4th Clutch ................................................................................................................ 1 91-98 D34715A 8661582
36A 4th Clutch ................................................................................................................ 1 99-Up D34715D 24205818
37C Direct Clutch ............................................................................................................ 1 91-Up D34715B 8675557
38D Intermediate Clutch - w/ lip ....................................................................................... 1 91-99 D34715C 8675519
38D Intermediate Clutch - w/o lip ..................................................................................... 1 99-Up D34715F 24205827
FILTERS/FILTER KITS
Order Filter Kits with ‘FK’ prefix for Cork & Neoprene, ‘FFK’ prefix for Fibre.
N.I. Filter Kit - Oil - Exc. Jaguar ........................................................................................ 1 91-96 FK34661F N.L.
N.I. Filter Kit - Oil - Deep Pan ............................................................................................ 1 97-Up FK34661G N.L.
45F Filter - Oil .................................................................................................................. 1 91-96 34661F 8684221
45F Filter - Oil - Deep Pan ................................................................................................. 1 97-Up 34661G 24204277
46F Screen - Shift Solenoid Feed (Under Valve Body Plug) ................................................ 1 91-Up 34713A 8661709
47F Screen - Force Motor Feed ........................................................................................ 1 91-Up 34713B 8661715
N.I. Screen - Case TCC Solenoid ..................................................................................... 1 91-Up 34713C 8661834
BRAKE BANDS
Order NEW Brake Bands with ‘B’ prefix for Borg Warner brand, ‘R‘ prefix for Raybestos brand.
50D Front Band - 1" Wide (use servo pin length 2.530) ..................................................... 1 91-Up 34325 24202631
50D Front Band - 1-1/4" Wide (use servo pin length 2.730) .............................................. 1 91-Up 34325B 24210080
50D Front Band - High Performance ................................................................................. 1 91-Up 34325X 24202631
51E Rear Band - Double Wrap - Heavy Lugs ..................................................................... 1 91-Up 34510 24202229
51E Rear Band - Double Wrap - Relined ............................................................................ 1 91-Up 34510-RL 24202229
METAL CLAD SEALS
54A Front Pump - Flanged - Vamac .................................................................................. 1 91-Up 38151E 24209839
55F Extension Housing Seal - Boot Type .......................................................................... 1 91-Up 34743F 8677463
57F Extension Housing Seal - Bearing Type ...................................................................... 1 91-Up 34743E 8675731
59F Case Seal .................................................................................................................. 1 91-Up 34745 8675517
N.I. Manual Lever Shift Shaft Seal ..................................................................................... 1 91-Up 38511 8623056
N.I. Center Support (Cooler Fitting) .................................................................................. 1 97-Up 34746 24203511
BUSHINGS
N.I. Bushing Kit (34001C and 34003B Not Included) ...................................................... 1 91-96 K34903E N.L.
N.I. Bushing Kit ............................................................................................................... 1 97-Up K34903F N.L.
60A Pump Body - Front - Bronze - Narrow (.575) ............................................................. 1 91-96 34001 8682195
60A Pump Body - Front - Bronze - Wide (.715) ................................................................ 1 97-Up 34001C 24205783
61A Stator - Front ............................................................................................................ 1 91-Up 34002A 8683008
Stator - Front - Sonnax .............................................................................................. 1 91-Up 34002S 8683008
62A Stator - Rear ............................................................................................................. 1 91-Up 34002B 8661614
92
4L80E (MT1)
4 SPEED w/O.D. 4L85E (MN8)
BUSHINGS (Cont.)
63B Overdrive Direct Drum - Front .................................................................................... 1 91-Up 34007 8661604
64B Overdrive Direct Drum - Rear ..................................................................................... 1 91-Up 34002 8623944
65C Forward Drum ........................................................................................................... 1 91-Up 34009 8661284
66E Center Support ......................................................................................................... 1 91-96 34003A 8655622
66E Center Support ......................................................................................................... 1 97-Up 34003B N.L.
67A Sun Gear Shaft - w/o Groove ..................................................................................... 2 91-96 34002 8623944
67A Sun Gear Shaft - w/Groove ........................................................................................ 1 97-Up 34002C N.L.
4L80E/4L85E
68E Planetary Carrier - Reaction ........................................................................................ 1 91-Up 34008 8623192
69F Output Shaft - Narrow ............................................................................................... 1 91-Up 34004A 8624988
70F Case Bushing ........................................................................................................... 1 91-Up 34006A 8677221
70F Case Bushing - Solid Bronze - w/Lip .......................................................................... 1 91-Up 34006X 8677221
71F Extension Housing .................................................................................................... 1 91-Up 34005C 8661368
93
4L80E (MT1)
4L85E (MN8) 4 SPEED w/O.D.
HARD PARTS
Hard Parts may only require the base number for OEM/Aftermarket New. A "N" suffix may also be required.
Use a "D" prefix for Delco, or a "-R" suffix for remaufactured. Exceptions are listed individually
individually..
NOTE: A separate column is provided to indicate a primary or specific brand/type.
ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO.
115A Pump Complete .................................................................................................. R 1 91-96 34300 N.L.
115A Pump Complete .................................................................................................. R 1 97-Up 34300A N.L.
116A Pump Body - w/Gears ......................................................................................... R 1 91-96 34210 8680908
116A Pump Body - w/Gears ......................................................................................... R 1 97-Up 34210A 24211287
116A Pump Body - w/Gears ......................................................................................... 1 91-Up K34210 24211287
117A Front Pump Cover ............................................................................................... 1 91-96 34200E 24205398
117A Front Pump Cover ............................................................................................... 1 97-Up 34200F 24204303
118A 4th Clutch Housing - (Reman only has Piston & Spring) ...................................... 1 91-98 34965 24200789
118A 4th Clutch Housing - (Reman only has Piston & Spring) ...................................... 1 99-Up 34965A 24215124
120B Input Shaft - 1st Design (Partial Oil Hole) ............................................................. R 1 91-92 34931 8683900
120B Input Shaft - 2nd Design (Through Oil Hole) ........................................................ 1 93-Up 34931A 24200128
121B Overrun Clutch Housing - .310 roller design ........................................................ 1 91-02 34935 8680918
121B Overrun Clutch Housing - .195 roller design ........................................................ 1 02-Up 34935A N.L.
121B Overrun Clutch Housing Package (3) .................................................................. 1 91-Up K34935 24222160
122B Overrun Clutch Piston - Bonded Rubber .............................................................. 1 91-Up 34915 8661567
126B Roller: Overdrive Clutch - Plastic Cage - Roller O.D. .310 ..................................... 1 91-02 34925 7471001
126B Roller: Overdrive Clutch - Plastic Cage - Roller O.D. .195 ..................................... 1 02-Up 34925A 12431003
127A Pump Gear Set .................................................................................................... 1 91-Up K34201 N.L.
128B Overdrive Planet - 1st Design (2 Notches At Spline) - .310 roller design ................ R 1 91-92 34930 N.L.
Overdrive Planet - 2nd Design (4 Notches At Spline) - .310 roller design ............... 1 93-02 34930A N.L.
Overdrive Planet - 3rd Design - .195 roller design ................................................. 1 02-Up 34930B 24215530
Overdrive Planet/Shaft Package - 1st Design - .310 roller design ........................... R 1 91-02 K34930 N.L.
Overdrive Planet/Shaft Package - 2nd Design - .310 roller design .......................... 1 91-02 K34930A 24200130
Overdrive Planet/Shaft Package - 3rd Design - .195 roller design ........................... 1 02-Up K34930B N.L.
129C Forward Drum (Reman only has Piston & Spring) ................................................ 1 91-96 34945 8680917
129C Forward Drum (Bonded Piston Type) ................................................................... 1 97-Up 34945A N.L.
135C Forward Hub ....................................................................................................... 1 91-Up 34946 8661611
136C Direct Hub .......................................................................................................... 1 91-Up 34947 8661837
142D Direct Piston (Aluminum) .................................................................................... D 1 91-96 34916 8675511
142D Direct Piston (Bonded Rubber) ............................................................................ 1 97-Up 34916R 24204961
144C Forward Piston (Bonded Rubber) ....................................................................... 1 97-Up 34917R 24204957
N.I. Forward Piston - Center Sleeve (Bonded Rubber w/.086 Orifice) ........................... 1 97-Up 34918R 24207501
146D Direct Clutch Housing - w/Inner Race (Reman only has Piston & Spring) ............. 1 91-Up 34950 24209311
148D Sprag - Intermediate Clutch:
- 16 Element ...................................................................................................... 1 91-Up 34418 8623116
- 34 Element- Heavy Duty .................................................................................. 1 91-Up 34418X 8633173
- 34 Element - Heavy Duty - w/Outer Race (.790 Wide Outer Race) .................... 1 91-Up K34418X 8633173
(3) Package contains new design overdrive drum. OD planet, OD roller, piston return spring & snap ring.
Individual parts not interchangeable with earlier parts.
94
4L80E (MT1)
4 SPEED w/O.D. 4L85E (MN8)
4L80E/4L85E
160E Sun Gear Shaft .................................................................................................... 1 91-96 34970 8661708
160E Sun Gear Shaft - w/o ring gear front .040 spacer (4.410 Journal to Journal) ......... 1 97-98 34970A 24207247
160E Sun Gear Shaft - w/ ring gear front .040 spacer (4.375 Journal to Journal) .......... 1 99-Up 34970B 24207264
161E Sun Gear - Helical Cut ......................................................................................... 1 91-96 34971 8626807
161E Sun Gear - Straight Cut ....................................................................................... 1 91-96 34971A 8627130
161E Sun Gear - Helical Cut - w/ deep grooves ............................................................. 1 97-Up 34971B 24209475
162E Reaction Carrier - 4 gear - Helical Cut .................................................................. R 1 91-01 34972 24212051
162E Reaction Carrier - 4 gear - Straight Cut ................................................................. R 1 91-01 34972A 8681946
162E Reaction Carrier - 5 gear - Helical Cut .................................................................. R 1 02-Up 34972B 24215026
163E Output Carrier Silencer Ring - Plastic - .175 Thick ................................................ 1 91-Up 34999 8626112
Output Carrier Silencer Ring - Plastic - .170 Thick ................................................ 1 91-Up 34999A 8627199
164E Output Carrier Reluctor ........................................................................................ 1 91-Up 34999S
168E Output Carrier - 4 gear - Helical Cut ..................................................................... 1 91-01 34973 24212052
168E Output Carrier - 4 gear - Straight Cut .................................................................... 1 91-01 34973A 8675612
168E Output Carrier - 5 gear - Helical Cut ..................................................................... 1 02-Up 34973B 24214966
169F Internal Gear - w/Shaft - Helical Cut - w/ Hollow Shaft .......................................... R 1 91-96 34974 8661892
169F Internal Gear - w/Shaft - Straight Cut - w/ Hollow Shaft ......................................... R 1 91-96 34974A 8675532
169F Internal Gear - w/Shaft - Helical Cut - w/ Solid Shaft ............................................. R 1 97-Up 34974B N.L.
N.I. Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut ........................... R 1 91-96 K34970 N.L.
N.I. Planet Package - w/Sun, Front/Rear Planets & Ring - Straight Cut ......................... R 1 91-96 K34970A N.L.
N.I. Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut ........................... R 1 97-98 K34970B N.L.
N.I. Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut ........................... R 1 99-Up K34970C N.L.
N.I. Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut - 5 Gear .............. R 1 99-Up K34970E N.L.
170F Output Shaft - 7-3/8" - Short Spline - w/ O-Ring .................................................. 1 91-96 34980 8661595
170F Output Shaft - 7-5/8" - Long Spline - w/o O-Ring ................................................ 1 91-96 34980A 8661596
170F Output Shaft - 8-1/2" - Short Spline - w/ O-Ring .................................................. 1 91-96 34980B 8661597
170F Output Shaft - 4-3/8" - Short Spline - w/o O-Ring ................................................ 1 91-96 34980C 8661598
170F Output Shaft (LHD) ............................................................................................. 1 91-96 34980D 8661634
171F Extension Housing Slip Yoke Bearing ................................................................... 2 91-Up 34976 8670754
172F Case - Early Worm Track ..................................................................................... R 1 91 C4L80 N.L.
172F Case - Late Worm Track ...................................................................................... R 1 92-96 C4L82 N.L.
172F Case - Late Worm Track - Rear Cooler Fitting Design ............................................ R 1 97-99 C4L87 N.L.
174F Extension Housing - 2WD ................................................................................... R 1 91-Up 34989 8677464
174F Extension Housing - 4WD ................................................................................... R 1 91-Up 34989A 8680912
174F Extension Housing - Motor Home ....................................................................... R 1 91-Up 34989B 8680913
176F Valve Body - w/Plate ............................................................................................ R 1 91 34990 N.L.
176F Valve Body - w/Plate ............................................................................................ R 1 92-96 34990A N.L.
176F Valve Body - w/Plate - Rear Cooler Fitting Design .................................................. R 1 97-Up 34990C N.L.
178F Rear Servo/Accumulator Piston - 2nd Design - w/D Seals - Large Pin ................... R 1 91-Up K34956 8680929
178F Rear Servo/Accumulator Piston - 2nd Design - w/D Seals - Small Pin ................... R 1 96-Up K34956A N.L.
179F Piston - 1-2 Accumulator & Seal Package (4) ................................................... 1 91-Up K34955 24205250
180F Accumulator Housing - w/Pistons - Torque Damper Design ................................. R 1 91-93 34992 8689993
180F Accumulator Housing - w/Pistons - Non Torque Damper Design .......................... R 1 94-Up 34992A 8684220
188F Pin - Rear Servo - Selective - 3.47" Long - Large Diameter ................................... D 1 91-Up 34708 8627195
188F Pin - Rear Servo - Selective - 3.47" Long - Small Diameter .................................... D 1 96-Up 34708G 24202583
195F Piston - Front Servo w/Pin (short 2.530) ............................................................. D 1 91-Up K34986 24200418
195F Piston - Front Servo w/Pin (long 2.730) ............................................................... D 1 91-Up K34986A 24223081
195F Piston/Sleeve - Front Servo - Package .................................................................. 1 91-Up K34986S N.L.
(4) Eliminates the possibility of 1-2 shift shutter.
95
4L80E (MT1)
4L85E (MN8) 4 SPEED w/O.D.
ELECTRICAL PRODUCTS
190F Solenoid Assembly:
- 1-2 Shift - Black ..................................................................................................... 1 91-Up 5A-149 10478147
- 1-2/2-3 Shift - Teckpak ........................................................................................... 1 91-Up 5T-149 N.L.
- 1-2/2-3 Shift - Rostra ............................................................................................. 1 91-Up 5R-149 N.L.
- 2-3 Shift - Gray ...................................................................................................... 1 91-Up 5A-150 10478148
191F Solenoid:
- PWM - TCC ............................................................................................................ 1 91-Up 5D-151 24210864
- PWM - TCC ............................................................................................................ 1 91-Up 5A-151 24210864
- PWM - TCC - Teckpak ............................................................................................ 1 91-Up 5T-151 24210864
- PWM - TCC - Rostra ............................................................................................... 1 91-Up 5R-151 24210864
N.I. Solenoid - Master Kit ................................................................................................. 1 91-Up 31T-4L80 N.L.
N.I. Manifold Pressure Switch .......................................................................................... 1 91-Up 15D-135 24222077
N.I. Park/Neutral Switch - Manual Lever - Some Models - 7 Pin/4 Pin (2 Connector) ......... 1 95-03 15D-327 24229422
N.I. Park/Neutral Switch - Manual Lever - 11 Pin (1 Connector) ....................................... 1 04-Up 15D-327A 24221125
192F Temperature Sensor - Valve Body - Can Update To 35D-100 ...................................... 1 91-92 20D-100 8661818
N.I. Input/Output Speed Sensor (Output Sensor 94-Up 4WD NLA) ................................... 1 91-Up 20A-101 24203876
N.I. Input/Output Speed Sensor (Output Sensor 94-Up 4WD NLA) ................................... 1 91-Up 20D-101 24203876
193F Solenoid - Variable Force Motor:
- Bosch Design - Silver (Use w/Clip D34152) ............................................................ 1 91-93 5D-152 8677314
- Holley Design - Black (Use w/Clip D34152A) .......................................................... 1 91-03 5D-152A 24220158
- Teckpak ................................................................................................................. 1 91-03 5T-152 24220158
- Holley Design - w/ White Molded Connector ............................................................ 1 04-Up 5D-152C 24225320
- Valve Repair ............................................................................................................ 1 93-Up 5A-152K N.L.
N.I. Wiring Harness:
- w/Temperature Control - Internal/External ................................................................. 1 91-03 35D-100 24200161
- w/Temperature Control - Internal/External - Rostra .................................................... 1 91-03 35R-100 24200161
- w/Temperature Control - Internal Only - Rostra ......................................................... 1 94-03 35R-103 24222798
- w/Temperature Control - Internal Only ...................................................................... 1 04-Up 35D-103B 24224906
- External - Rostra ..................................................................................................... 1 94-Up 35R-104 N.L.
N.I. Module - Interceptor ................................................................................................. 1 94-Up 30A-344 N.L.
96
4L80E (MT1)
4 SPEED w/O.D. 4L85E (MN8)
MISCELLANEOUS PRODUCTS
N.I. Bolt - Center Support ................................................................................................ 1 91-Up 96-328 8661762
N.I. Bolt - 4th Housing .................................................................................................... 1 91-Up 96-328B 8686124
N.I. Case Fitting - Push In ................................................................................................ 2 97-Up 96-460 24205102
N.I. Cooler Line Case Fitting - Rear ................................................................................... 1 97-Up 96-480 24207013
N.I. Oil Pump Assembly Teflon Seal Installer And Resizer Kit ............................................. 1 - T-2903 N.L.
N.I. Center Support Teflon Seal Installer And Resizer Kit .................................................... 1 - T-2904 N.L.
N.I. Intermediate Clutch Pack Alignment Tool ................................................................... 1 - T-2905 N.L.
4L80E/4L85E
N.I. Direct Clutch Outer Lip Seal Protector ........................................................................ 1 - T-2924 N.L.
N.I. Fourth Clutch Piston/Housing Lip Seal Protector ........................................................ 1 - T-2926 N.L.
N.I. Forward Clutch Lip Seal Protector .............................................................................. 1 - T-2928 N.L.
N.I. Forward & Direct Inner Lip Seal Protector ................................................................... 1 - T-2930 N.L.
N.I. Pump Alignment Band .............................................................................................. 1 - T-2962 N.L.
N.I. Turbine Shaft Teflon Seal Installer And Resizer Kit ....................................................... 1 - T-2974 N.L.
N.I. Rear Bushing Case Boring Tool .................................................................................. 1 - T-2995 N.L.
N.I. Sleeve - Rear Case Replacement ................................................................................ 1 - T-2995-SL N.L.
N.I. Electrical Connector Remover ................................................................................... 1 - T-9138 N.L.
N.I. Technical Manual ...................................................................................................... 1 - 34Y02 N.L.
NOTES
97