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4 L 80 e

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The document provides information about rebuild kits and parts for 4L80E and 4L85E transmissions, including kits, individual parts, tools, and other products.

The rebuild kits include overhaul kits, frictions, pistons, seals, and other components needed to rebuild the transmission.

Several specialty tools are listed for working on the transmission, including installers and protectors for installing seals and aligning clutch packs during rebuild.

4L80E (MT1)

4L85E (MN8) 4 SPEED w/O.D.

90
4L80E (MT1)
4 SPEED w/O.D. 4L85E (MN8)

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Chevrolet & GMC Trucks & Vans, G10, G30,
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Astro, Safari, Blazer, GMC Yukon, Suburban,
C & K Pickups, Isuzu NPR Pickup 91-99,
Jaguar XJS, XJ12

17 Bolt Pan Rear Wheel Drive


REBUILDER KITS
DELUXE MASTER LESS STEELS OVERHAUL GASKET &

4L80E/4L85E
DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT
To order Kits with all Borg W arner frictions, use a ‘KB’ prefix instead of the traditional ‘K’ prefix.
Warner
Rebuilder Kits (1) 1 91-96 K3400E-R K3400E K3400E-LS F34900E F34900E-1
Rebuilder Kits (2) 1 97-Up K3400F-R K3400F K3400F-LS K34900F
(1) Must purchase Jaguar pan gasket, part no. 13955JR, separately.
(2) 97-Up Master Overhaul Kit and Less Steels Kit contain bonded forward/direct pistons and turbulator steels.

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

VALVE BODY KITS


TRANSGO®
N.I. Shift Kit ® - Prevents Line Pressure/Shift Problems .................................................... 1 91-Up K34908E SK®4L80E
N.I. Reprogramming Shift Kit ® - High Performance, Heavy Duty ..................................... 1 91-Up 4L80E-HD2 4L80E-HD2
N.I. Shift Kit ® - w/Sealing Rings & Shims ....................................................................... 1 91-Up 4L80E-HTRK 4L80E-HTRK
N.I. Shift Kit ® - Racing - Manual Shift Only .................................................................... 1 91-Up 4L80E-3 4L80E-3
N.I. Conversion Kit ® - Valve Body Electronic to Modulator .............................................. 1 91-Up 48-MOD 48-MOD
N.I. Valve Kit Actuator Limit ............................................................................................. 1 91-Up K34908AV 48-ACT-TL
177F Replacement Valve Body Separator Plate .................................................................... 1 91-UP 34961 48-PLT-01
SUPERIOR
N.I. Shift Correction Package - Includes Complete Boost Valve & P.R. Train ....................... 1 91-Up 34C03 K4L80E

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS


1F Gasket - Oil Pan:
- Reinforced Plastic/Rubber - Exc. Jaguar .................................................................. 1 91-Up 13955R 8677743
- Fibre - Exc. Jaguar .................................................................................................. 1 91-Up 13955F 8677743
- Korcork - Exc. Jaguar ............................................................................................. 1 91-Up 13955S 8677743
- Reinforced Plastic - Jaguar ..................................................................................... 1 93-Up 13955JR JML10975
- Fibre - Jaguar ......................................................................................................... 1 93-Up 13955JF JML10975
2A Gasket - Pump Cover ................................................................................................ 1 91-Up 13898 8677782
3A Seal - Pump Body To Case - Polyacrylate - Pink ......................................................... 1 91-Up 13794 24210605
N.I. O - Ring - Pump Bolt ................................................................................................ 7 91-Up 13268C 8655281
5F Seal - Lathe Cut - Extension Housing/Case ................................................................ 1 91-Up 13271A 8681168
6F Gasket - Spacer To Valve Body .................................................................................. 1 91-Up 13823A 24204268
7F Gasket - Spacer To Case ........................................................................................... 1 91-Up 13824A 24204253
8F Seal - Filter Neck - Steel Encased ............................................................................... 1 91-Up 13987 8656613
N.I. Gasket - Accumulator Body ...................................................................................... 1 91-Up 13822 8661829
10F Gasket - Rear Servo Cover ......................................................................................... 1 91-Up 3916AL 8675728
N.I. Sleeve - Oil Filler Tube ................................................................................................ 1 91-Up 13925 1259475
N.I. O-Ring - Turbine Shaft .............................................................................................. 1 91-Up 13223 8661760

CLUTCH PLATES
Order Frictions with ‘B’ prefix for Borg Warner brand, ‘R’ prefix for Raybestos brand.
20B Friction - Overrun ...................................................................................................... 3 91-Up 34604 8661571
22A Friction - 4th Clutch .................................................................................................. 4 91-Up 34504 8682802
24C Friction - Forward & Direct:
- Smooth .................................................................................................................. 10 91-Up 34304 8655619
- Radial Groove ......................................................................................................... 10 91-Up 34304A 8623483
- Graphite - Hi-Energy ............................................................................................... 10 96-Up 34304H 24202646
- Forward - Heavy Duty - Waffle ................................................................................. AR 91-Up 34304W

91
4L80E (MT1)
4L85E (MN8) 4 SPEED w/O.D.

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

CLUTCH PLATES (Cont.)


Order Frictions with ‘B’ prefix for Borg Warner brand, ‘R’ prefix for Raybestos brand.
28D Friction - Intermediate:
- Smooth - Flat - .080 ............................................................................................... 4 91-Up 34404D 8675521
- Smooth - Flat - .071 - Hi-Energy ............................................................................. 4 96-Up 34404H 24242966
- Heavy Duty - Waffle ................................................................................................ 4 91-Up 34404W N.L.
21B Steel - Overrun - Flat .................................................................................................. 3 91-Up 34605 8661569
21B Steel - Overrun - Flat - w/7 Holes - (Turbulator) .......................................................... 3 97-Up 34605B N.L.
23A Steel - 4th Clutch ...................................................................................................... 4 91-Up 34505 8661579
23A Steel - 4th Clutch - w/4 Holes - (Turbulator) .............................................................. 4 97-Up 34505B 24204283
25C Steel - Direct/Forward - Flat - .090 ............................................................................. 5 91-Up 34305C 8625197
27C/D Steel - Direct/Forward - Cushion - Dished - .054 ........................................................ 1 91-96 34305D 8680816
27C/D Steel - Direct/Forward - Cushion - Waved - 12T - 7.4L ............................................... 1 97-Up 34305E 24205559
27C/D Steel - Direct/Forward - Cushion - Waved - 6T - 5.7L/6.5L ......................................... 1 97-Up 34305F 24205560
29D Steel - Intermediate - .070 Thick ................................................................................ 4 91-Up 34405A 8675522
N.I. Cushion Plate - Waved - Intermediate ........................................................................ 1 97-Up D34420B 24204497

PRESSURE PLATES
35B Overrun Clutch ......................................................................................................... 1 91-Up D34715 8681449
36A 4th Clutch ................................................................................................................ 1 91-98 D34715A 8661582
36A 4th Clutch ................................................................................................................ 1 99-Up D34715D 24205818
37C Direct Clutch ............................................................................................................ 1 91-Up D34715B 8675557
38D Intermediate Clutch - w/ lip ....................................................................................... 1 91-99 D34715C 8675519
38D Intermediate Clutch - w/o lip ..................................................................................... 1 99-Up D34715F 24205827

FILTERS/FILTER KITS
Order Filter Kits with ‘FK’ prefix for Cork & Neoprene, ‘FFK’ prefix for Fibre.
N.I. Filter Kit - Oil - Exc. Jaguar ........................................................................................ 1 91-96 FK34661F N.L.
N.I. Filter Kit - Oil - Deep Pan ............................................................................................ 1 97-Up FK34661G N.L.
45F Filter - Oil .................................................................................................................. 1 91-96 34661F 8684221
45F Filter - Oil - Deep Pan ................................................................................................. 1 97-Up 34661G 24204277
46F Screen - Shift Solenoid Feed (Under Valve Body Plug) ................................................ 1 91-Up 34713A 8661709
47F Screen - Force Motor Feed ........................................................................................ 1 91-Up 34713B 8661715
N.I. Screen - Case TCC Solenoid ..................................................................................... 1 91-Up 34713C 8661834
BRAKE BANDS
Order NEW Brake Bands with ‘B’ prefix for Borg Warner brand, ‘R‘ prefix for Raybestos brand.
50D Front Band - 1" Wide (use servo pin length 2.530) ..................................................... 1 91-Up 34325 24202631
50D Front Band - 1-1/4" Wide (use servo pin length 2.730) .............................................. 1 91-Up 34325B 24210080
50D Front Band - High Performance ................................................................................. 1 91-Up 34325X 24202631
51E Rear Band - Double Wrap - Heavy Lugs ..................................................................... 1 91-Up 34510 24202229
51E Rear Band - Double Wrap - Relined ............................................................................ 1 91-Up 34510-RL 24202229
METAL CLAD SEALS
54A Front Pump - Flanged - Vamac .................................................................................. 1 91-Up 38151E 24209839
55F Extension Housing Seal - Boot Type .......................................................................... 1 91-Up 34743F 8677463
57F Extension Housing Seal - Bearing Type ...................................................................... 1 91-Up 34743E 8675731
59F Case Seal .................................................................................................................. 1 91-Up 34745 8675517
N.I. Manual Lever Shift Shaft Seal ..................................................................................... 1 91-Up 38511 8623056
N.I. Center Support (Cooler Fitting) .................................................................................. 1 97-Up 34746 24203511

BUSHINGS
N.I. Bushing Kit (34001C and 34003B Not Included) ...................................................... 1 91-96 K34903E N.L.
N.I. Bushing Kit ............................................................................................................... 1 97-Up K34903F N.L.
60A Pump Body - Front - Bronze - Narrow (.575) ............................................................. 1 91-96 34001 8682195
60A Pump Body - Front - Bronze - Wide (.715) ................................................................ 1 97-Up 34001C 24205783
61A Stator - Front ............................................................................................................ 1 91-Up 34002A 8683008
Stator - Front - Sonnax .............................................................................................. 1 91-Up 34002S 8683008
62A Stator - Rear ............................................................................................................. 1 91-Up 34002B 8661614

92
4L80E (MT1)
4 SPEED w/O.D. 4L85E (MN8)

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

BUSHINGS (Cont.)
63B Overdrive Direct Drum - Front .................................................................................... 1 91-Up 34007 8661604
64B Overdrive Direct Drum - Rear ..................................................................................... 1 91-Up 34002 8623944
65C Forward Drum ........................................................................................................... 1 91-Up 34009 8661284
66E Center Support ......................................................................................................... 1 91-96 34003A 8655622
66E Center Support ......................................................................................................... 1 97-Up 34003B N.L.
67A Sun Gear Shaft - w/o Groove ..................................................................................... 2 91-96 34002 8623944
67A Sun Gear Shaft - w/Groove ........................................................................................ 1 97-Up 34002C N.L.

4L80E/4L85E
68E Planetary Carrier - Reaction ........................................................................................ 1 91-Up 34008 8623192
69F Output Shaft - Narrow ............................................................................................... 1 91-Up 34004A 8624988
70F Case Bushing ........................................................................................................... 1 91-Up 34006A 8677221
70F Case Bushing - Solid Bronze - w/Lip .......................................................................... 1 91-Up 34006X 8677221
71F Extension Housing .................................................................................................... 1 91-Up 34005C 8661368

SEALING RINGS/RING KITS


Order Sealing Rings with ‘T’ suffix for T eflon.
Teflon.
N.I. Ring Kit - Complete .................................................................................................. 1 91-96 K34901E N.L.
N.I. Ring Kit - Complete (Contains Vespel) ....................................................................... 1 97-Up K34901F N.L.
76A Front Pump Cover - Teflon ........................................................................................ 2 91-Up 34406AT 8661789
76A Front Pump Cover - Vespel (PEAK) ........................................................................... 2 97-Up 34406BT 24205833
77E Center Support - Solid - Teflon .................................................................................. 4 91-Up 34407 8675729
77E Center Support - Vespel (PEAK) ................................................................................ 4 97-Up 34407BT 24205722
78F Front (Intermediate) Servo Piston ............................................................................... 1 91-Up 34310 8626423
79F Accumulator Piston - Inner - Available Teflon Only (3) ............................................. 1 91-Up 34710AT 8623430
80F Accumulator Piston - Outer - Metal (3) .................................................................... 1 91-Up 34712A 8627153
80F Accumulator Piston - Outer - Teflon (3) ................................................................... 1 91-Up 34712T 8627153
81B Turbine Shaft To Stator Housing ................................................................................ 2 91-Up 34408 8661894
82B Turbine Shaft To Forward Housing ............................................................................. 2 91-Up 34409 8661893
(3) Limited coverage, most use rubber seal.

THRUST WASHERS/NEEDLE BEARINGS


N.I. Washer Kit ................................................................................................................ 1 91-Up K34907E N.L.
N.I. Washer Kit - Selectives .............................................................................................. 1 91-Up K34907G N.L.
N.I. Washer Kit - Overdrive Planet ..................................................................................... 1 91-Up K34442 N.L.
85A Front Pump Selectives:
- .059 Blue ............................................................................................................... AR 91-Up 34208G 8677571
- .075 Red ................................................................................................................ AR 91-Up 34208H 8677572
- .091 Brown ............................................................................................................ AR 91-Up 34208J 8677573
- .107 Green ............................................................................................................. AR 91-Up 34208K 8677574
- .123 Black .............................................................................................................. AR 91-Up 34208L 8677575
86E Front Internal Gear/Reaction Carrier - 4 Tangs ............................................................. 1 91-Up 34501A 8626372
87F Output Shaft To Case: - Front - 4 Tangs ..................................................................... 1 91-Up 34501A 8626372
88F Output Shaft To Case - Rear - 3 Tangs:
- .074-.078 .............................................................................................................. AR 91-Up 34601 8625401
- .082-.086 .............................................................................................................. AR 91-Up 34601A 8625402
- .090-.094 .............................................................................................................. AR 91-Up 34601B 8625403
- .098-.102 .............................................................................................................. AR 91-Up 34601C 8625404
- .106-.110 .............................................................................................................. AR 91-Up 34601D 8625405
- .114-.118 .............................................................................................................. AR 91-Up 34601E 8625406
88F Output Shaft To Case - Rear - Bent Tangs - .090 (To Salvage Case) ............................ AR 91-Up 34601T N.L.
89E Center Support To Reaction Drum ............................................................................. 1 91-Up 34401 8624783
90C Forward Clutch Hub To Clutch Housing .................................................................... 1 91-Up 34339 8624196
91C Forward Clutch Hub To Direct Clutch Housing - .062 ................................................ 1 91-Up 34301 8624781
Forward Clutch Hub To Direct Clutch Housing - .078 ................................................ 1 91-Up 34301C N.L.
Forward Clutch Hub To Direct Clutch Housing - .094 ................................................ 1 91-Up 34301D N.L.
N.I. Sun Gear Bearing To Ring Gear .................................................................................. 1 98-Up 34403 24211821

93
4L80E (MT1)
4L85E (MN8) 4 SPEED w/O.D.

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

THRUST WASHERS/NEEDLE BEARINGS (Cont.)


BEARINGS
N.I. Bearing Kit - 32404 Bearing Not Included .................................................................. 1 91-Up K34907B N.L.
92C Carrier/Forward Clutch ............................................................................................... 1 91-Up 32404 8628202
93F Rear Internal Gear - 3 Piece ....................................................................................... 1 91-Up 34922 8623922
94E Center Support To Sun Gear - 3 Piece ....................................................................... 1 91-Up 34920 8623920
95F Sun Gear To Rear Internal Gear - 3 Piece .................................................................... 1 91-Up 34921 24208848
96B Overdrive Planet (Captured) ....................................................................................... 1 91-Up 66503 N.L.
SHIMS
N.I. Gear - Rear Ring - .010 ............................................................................................. AR 91-Up 34412 N.L.

HARD PARTS
Hard Parts may only require the base number for OEM/Aftermarket New. A "N" suffix may also be required.
Use a "D" prefix for Delco, or a "-R" suffix for remaufactured. Exceptions are listed individually
individually..
NOTE: A separate column is provided to indicate a primary or specific brand/type.
ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO.
115A Pump Complete .................................................................................................. R 1 91-96 34300 N.L.
115A Pump Complete .................................................................................................. R 1 97-Up 34300A N.L.
116A Pump Body - w/Gears ......................................................................................... R 1 91-96 34210 8680908
116A Pump Body - w/Gears ......................................................................................... R 1 97-Up 34210A 24211287
116A Pump Body - w/Gears ......................................................................................... 1 91-Up K34210 24211287
117A Front Pump Cover ............................................................................................... 1 91-96 34200E 24205398
117A Front Pump Cover ............................................................................................... 1 97-Up 34200F 24204303
118A 4th Clutch Housing - (Reman only has Piston & Spring) ...................................... 1 91-98 34965 24200789
118A 4th Clutch Housing - (Reman only has Piston & Spring) ...................................... 1 99-Up 34965A 24215124
120B Input Shaft - 1st Design (Partial Oil Hole) ............................................................. R 1 91-92 34931 8683900
120B Input Shaft - 2nd Design (Through Oil Hole) ........................................................ 1 93-Up 34931A 24200128
121B Overrun Clutch Housing - .310 roller design ........................................................ 1 91-02 34935 8680918
121B Overrun Clutch Housing - .195 roller design ........................................................ 1 02-Up 34935A N.L.
121B Overrun Clutch Housing Package (3) .................................................................. 1 91-Up K34935 24222160
122B Overrun Clutch Piston - Bonded Rubber .............................................................. 1 91-Up 34915 8661567
126B Roller: Overdrive Clutch - Plastic Cage - Roller O.D. .310 ..................................... 1 91-02 34925 7471001
126B Roller: Overdrive Clutch - Plastic Cage - Roller O.D. .195 ..................................... 1 02-Up 34925A 12431003
127A Pump Gear Set .................................................................................................... 1 91-Up K34201 N.L.
128B Overdrive Planet - 1st Design (2 Notches At Spline) - .310 roller design ................ R 1 91-92 34930 N.L.
Overdrive Planet - 2nd Design (4 Notches At Spline) - .310 roller design ............... 1 93-02 34930A N.L.
Overdrive Planet - 3rd Design - .195 roller design ................................................. 1 02-Up 34930B 24215530
Overdrive Planet/Shaft Package - 1st Design - .310 roller design ........................... R 1 91-02 K34930 N.L.
Overdrive Planet/Shaft Package - 2nd Design - .310 roller design .......................... 1 91-02 K34930A 24200130
Overdrive Planet/Shaft Package - 3rd Design - .195 roller design ........................... 1 02-Up K34930B N.L.
129C Forward Drum (Reman only has Piston & Spring) ................................................ 1 91-96 34945 8680917
129C Forward Drum (Bonded Piston Type) ................................................................... 1 97-Up 34945A N.L.
135C Forward Hub ....................................................................................................... 1 91-Up 34946 8661611
136C Direct Hub .......................................................................................................... 1 91-Up 34947 8661837
142D Direct Piston (Aluminum) .................................................................................... D 1 91-96 34916 8675511
142D Direct Piston (Bonded Rubber) ............................................................................ 1 97-Up 34916R 24204961
144C Forward Piston (Bonded Rubber) ....................................................................... 1 97-Up 34917R 24204957
N.I. Forward Piston - Center Sleeve (Bonded Rubber w/.086 Orifice) ........................... 1 97-Up 34918R 24207501
146D Direct Clutch Housing - w/Inner Race (Reman only has Piston & Spring) ............. 1 91-Up 34950 24209311
148D Sprag - Intermediate Clutch:
- 16 Element ...................................................................................................... 1 91-Up 34418 8623116
- 34 Element- Heavy Duty .................................................................................. 1 91-Up 34418X 8633173
- 34 Element - Heavy Duty - w/Outer Race (.790 Wide Outer Race) .................... 1 91-Up K34418X 8633173
(3) Package contains new design overdrive drum. OD planet, OD roller, piston return spring & snap ring.
Individual parts not interchangeable with earlier parts.

94
4L80E (MT1)
4 SPEED w/O.D. 4L85E (MN8)

ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO.

HARD PARTS (Cont.)


150D Intermediate Race - Outer (.790 Wide) ................................................................. R 1 91-Up 34951A N.L.
155E Center Support (Reman only has Piston & Spring) ............................................... 1 91-96 34846A 8680914
155E Center Support (Reman only has Piston & Spring) ............................................... 1 97-98 34846B 24208849
155E Center Support (w/ Rear Bearing Recess) (Reman only has Piston & Spring) ....... 1 99-Up 34846C 24217454
159E Roller - Low Clutch - 1st Design ........................................................................ 1 91-Up 34402A 8623842
159E Roller - Low Clutch - 2nd Design - w/Extended Tabs (Late Design Planet) .......... 1 91-Up 34402B 7471009

4L80E/4L85E
160E Sun Gear Shaft .................................................................................................... 1 91-96 34970 8661708
160E Sun Gear Shaft - w/o ring gear front .040 spacer (4.410 Journal to Journal) ......... 1 97-98 34970A 24207247
160E Sun Gear Shaft - w/ ring gear front .040 spacer (4.375 Journal to Journal) .......... 1 99-Up 34970B 24207264
161E Sun Gear - Helical Cut ......................................................................................... 1 91-96 34971 8626807
161E Sun Gear - Straight Cut ....................................................................................... 1 91-96 34971A 8627130
161E Sun Gear - Helical Cut - w/ deep grooves ............................................................. 1 97-Up 34971B 24209475
162E Reaction Carrier - 4 gear - Helical Cut .................................................................. R 1 91-01 34972 24212051
162E Reaction Carrier - 4 gear - Straight Cut ................................................................. R 1 91-01 34972A 8681946
162E Reaction Carrier - 5 gear - Helical Cut .................................................................. R 1 02-Up 34972B 24215026
163E Output Carrier Silencer Ring - Plastic - .175 Thick ................................................ 1 91-Up 34999 8626112
Output Carrier Silencer Ring - Plastic - .170 Thick ................................................ 1 91-Up 34999A 8627199
164E Output Carrier Reluctor ........................................................................................ 1 91-Up 34999S
168E Output Carrier - 4 gear - Helical Cut ..................................................................... 1 91-01 34973 24212052
168E Output Carrier - 4 gear - Straight Cut .................................................................... 1 91-01 34973A 8675612
168E Output Carrier - 5 gear - Helical Cut ..................................................................... 1 02-Up 34973B 24214966
169F Internal Gear - w/Shaft - Helical Cut - w/ Hollow Shaft .......................................... R 1 91-96 34974 8661892
169F Internal Gear - w/Shaft - Straight Cut - w/ Hollow Shaft ......................................... R 1 91-96 34974A 8675532
169F Internal Gear - w/Shaft - Helical Cut - w/ Solid Shaft ............................................. R 1 97-Up 34974B N.L.
N.I. Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut ........................... R 1 91-96 K34970 N.L.
N.I. Planet Package - w/Sun, Front/Rear Planets & Ring - Straight Cut ......................... R 1 91-96 K34970A N.L.
N.I. Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut ........................... R 1 97-98 K34970B N.L.
N.I. Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut ........................... R 1 99-Up K34970C N.L.
N.I. Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut - 5 Gear .............. R 1 99-Up K34970E N.L.
170F Output Shaft - 7-3/8" - Short Spline - w/ O-Ring .................................................. 1 91-96 34980 8661595
170F Output Shaft - 7-5/8" - Long Spline - w/o O-Ring ................................................ 1 91-96 34980A 8661596
170F Output Shaft - 8-1/2" - Short Spline - w/ O-Ring .................................................. 1 91-96 34980B 8661597
170F Output Shaft - 4-3/8" - Short Spline - w/o O-Ring ................................................ 1 91-96 34980C 8661598
170F Output Shaft (LHD) ............................................................................................. 1 91-96 34980D 8661634
171F Extension Housing Slip Yoke Bearing ................................................................... 2 91-Up 34976 8670754
172F Case - Early Worm Track ..................................................................................... R 1 91 C4L80 N.L.
172F Case - Late Worm Track ...................................................................................... R 1 92-96 C4L82 N.L.
172F Case - Late Worm Track - Rear Cooler Fitting Design ............................................ R 1 97-99 C4L87 N.L.
174F Extension Housing - 2WD ................................................................................... R 1 91-Up 34989 8677464
174F Extension Housing - 4WD ................................................................................... R 1 91-Up 34989A 8680912
174F Extension Housing - Motor Home ....................................................................... R 1 91-Up 34989B 8680913
176F Valve Body - w/Plate ............................................................................................ R 1 91 34990 N.L.
176F Valve Body - w/Plate ............................................................................................ R 1 92-96 34990A N.L.
176F Valve Body - w/Plate - Rear Cooler Fitting Design .................................................. R 1 97-Up 34990C N.L.
178F Rear Servo/Accumulator Piston - 2nd Design - w/D Seals - Large Pin ................... R 1 91-Up K34956 8680929
178F Rear Servo/Accumulator Piston - 2nd Design - w/D Seals - Small Pin ................... R 1 96-Up K34956A N.L.
179F Piston - 1-2 Accumulator & Seal Package (4) ................................................... 1 91-Up K34955 24205250
180F Accumulator Housing - w/Pistons - Torque Damper Design ................................. R 1 91-93 34992 8689993
180F Accumulator Housing - w/Pistons - Non Torque Damper Design .......................... R 1 94-Up 34992A 8684220
188F Pin - Rear Servo - Selective - 3.47" Long - Large Diameter ................................... D 1 91-Up 34708 8627195
188F Pin - Rear Servo - Selective - 3.47" Long - Small Diameter .................................... D 1 96-Up 34708G 24202583
195F Piston - Front Servo w/Pin (short 2.530) ............................................................. D 1 91-Up K34986 24200418
195F Piston - Front Servo w/Pin (long 2.730) ............................................................... D 1 91-Up K34986A 24223081
195F Piston/Sleeve - Front Servo - Package .................................................................. 1 91-Up K34986S N.L.
(4) Eliminates the possibility of 1-2 shift shutter.

95
4L80E (MT1)
4L85E (MN8) 4 SPEED w/O.D.

ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO.

HARD PARTS (Cont.)


N.I. Vent - Pump - Internal ......................................................................................... D 1 91-Up 34141 24200357
N.I. Vent Tube - Plastic .............................................................................................. D 1 91-Up 61141 N.L.
N.I. Shaft - Manual Lever w/nut ................................................................................. 1 91-Up 34911S N.L.
VALVE BODY AND PUMP COMPONENTS
177F Replacement Valve Body Separator Plate .............................................................. 1 91-Up 34961 48-PLT-01
184A Pressure Regulator Boost Valve - .855 ................................................................. 1 91-E95 D34966 8680549
184A Pressure Regulator Boost Valve - .830 ................................................................. 1 L95-Up D34966A 24202644
185A Pressure Regulator Valve Kit ................................................................................ 1 91-Up DK34967 8682998
186A Pressure Regulator Boost Valve Sleeve - .855 dia. ................................................. 1 91-E95 D34968 8682856
186A Pressure Regulator Boost Valve Sleeve - .830 dia. ................................................. 1 L95-Up D34968A 24202645
N.I. Boost Valve w/Sleeve ........................................................................................... 1 91-Up K34968 N.L.
N.I. Piston - 3rd Accumulator .................................................................................... 1 91-Up D34985 8683088
N.I. Piston - 4th Accumulator - w/Pin ........................................................................ 1 91-Up DK34987 24206749
N.I. Solenoid Clip - Variable Force Motor - Bosch Design ............................................ 1 91-93 D34152 8682035
N.I. Solenoid Clip - Variable Force Motor - Holley Design ............................................. 1 91-Up D34152A 8684217
N.I. Valve - TCC Regulator - w/Spring ........................................................................ 1 91-Up K34969 N.L.
N.I. Valve Kit - Actuator Limit (Transgo®) ................................................................. 1 91-Up K34908AV 48-ACT-TL
N.I. Valve Kit - Actuator Limit (Transgo®) - Refill ...................................................... 1 91-Up K34908V
N.I. Valve Kit - Actuator Feed Limit (Use Reamer - T-9141) ......................................... 1 91-Up K34908SV N.L.
N.L. Spring: 1-2 Shift Valve ......................................................................................... 1 91-Up 34944 N.L.

ELECTRICAL PRODUCTS
190F Solenoid Assembly:
- 1-2 Shift - Black ..................................................................................................... 1 91-Up 5A-149 10478147
- 1-2/2-3 Shift - Teckpak ........................................................................................... 1 91-Up 5T-149 N.L.
- 1-2/2-3 Shift - Rostra ............................................................................................. 1 91-Up 5R-149 N.L.
- 2-3 Shift - Gray ...................................................................................................... 1 91-Up 5A-150 10478148
191F Solenoid:
- PWM - TCC ............................................................................................................ 1 91-Up 5D-151 24210864
- PWM - TCC ............................................................................................................ 1 91-Up 5A-151 24210864
- PWM - TCC - Teckpak ............................................................................................ 1 91-Up 5T-151 24210864
- PWM - TCC - Rostra ............................................................................................... 1 91-Up 5R-151 24210864
N.I. Solenoid - Master Kit ................................................................................................. 1 91-Up 31T-4L80 N.L.
N.I. Manifold Pressure Switch .......................................................................................... 1 91-Up 15D-135 24222077
N.I. Park/Neutral Switch - Manual Lever - Some Models - 7 Pin/4 Pin (2 Connector) ......... 1 95-03 15D-327 24229422
N.I. Park/Neutral Switch - Manual Lever - 11 Pin (1 Connector) ....................................... 1 04-Up 15D-327A 24221125
192F Temperature Sensor - Valve Body - Can Update To 35D-100 ...................................... 1 91-92 20D-100 8661818
N.I. Input/Output Speed Sensor (Output Sensor 94-Up 4WD NLA) ................................... 1 91-Up 20A-101 24203876
N.I. Input/Output Speed Sensor (Output Sensor 94-Up 4WD NLA) ................................... 1 91-Up 20D-101 24203876
193F Solenoid - Variable Force Motor:
- Bosch Design - Silver (Use w/Clip D34152) ............................................................ 1 91-93 5D-152 8677314
- Holley Design - Black (Use w/Clip D34152A) .......................................................... 1 91-03 5D-152A 24220158
- Teckpak ................................................................................................................. 1 91-03 5T-152 24220158
- Holley Design - w/ White Molded Connector ............................................................ 1 04-Up 5D-152C 24225320
- Valve Repair ............................................................................................................ 1 93-Up 5A-152K N.L.
N.I. Wiring Harness:
- w/Temperature Control - Internal/External ................................................................. 1 91-03 35D-100 24200161
- w/Temperature Control - Internal/External - Rostra .................................................... 1 91-03 35R-100 24200161
- w/Temperature Control - Internal Only - Rostra ......................................................... 1 94-03 35R-103 24222798
- w/Temperature Control - Internal Only ...................................................................... 1 04-Up 35D-103B 24224906
- External - Rostra ..................................................................................................... 1 94-Up 35R-104 N.L.
N.I. Module - Interceptor ................................................................................................. 1 94-Up 30A-344 N.L.

96
4L80E (MT1)
4 SPEED w/O.D. 4L85E (MN8)

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

MISCELLANEOUS PRODUCTS
N.I. Bolt - Center Support ................................................................................................ 1 91-Up 96-328 8661762
N.I. Bolt - 4th Housing .................................................................................................... 1 91-Up 96-328B 8686124
N.I. Case Fitting - Push In ................................................................................................ 2 97-Up 96-460 24205102
N.I. Cooler Line Case Fitting - Rear ................................................................................... 1 97-Up 96-480 24207013
N.I. Oil Pump Assembly Teflon Seal Installer And Resizer Kit ............................................. 1 - T-2903 N.L.
N.I. Center Support Teflon Seal Installer And Resizer Kit .................................................... 1 - T-2904 N.L.
N.I. Intermediate Clutch Pack Alignment Tool ................................................................... 1 - T-2905 N.L.

4L80E/4L85E
N.I. Direct Clutch Outer Lip Seal Protector ........................................................................ 1 - T-2924 N.L.
N.I. Fourth Clutch Piston/Housing Lip Seal Protector ........................................................ 1 - T-2926 N.L.
N.I. Forward Clutch Lip Seal Protector .............................................................................. 1 - T-2928 N.L.
N.I. Forward & Direct Inner Lip Seal Protector ................................................................... 1 - T-2930 N.L.
N.I. Pump Alignment Band .............................................................................................. 1 - T-2962 N.L.
N.I. Turbine Shaft Teflon Seal Installer And Resizer Kit ....................................................... 1 - T-2974 N.L.
N.I. Rear Bushing Case Boring Tool .................................................................................. 1 - T-2995 N.L.
N.I. Sleeve - Rear Case Replacement ................................................................................ 1 - T-2995-SL N.L.
N.I. Electrical Connector Remover ................................................................................... 1 - T-9138 N.L.
N.I. Technical Manual ...................................................................................................... 1 - 34Y02 N.L.

NOTES

97

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