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Elenco XK 150 Rev D 2

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XK-150_REV-D_021516.qxp_XK-150_REV-D_021516.

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DIGITAL / ANALOG TRAINER

MODEL XK-150
A COMPLETE MINI-LAB FOR BUILDING, TESTING
AND PROTOTYPING ANALOG AND DIGITAL CIRCUITS

Instruction Manual

ELENCO ®

Copyright © 2016, 1998 by ELENCO® Electronics, Inc. All rights reserved. Revised 2016 REV-D 753273
No part of this book shall be reproduced by any means; electronic, photocopying, or otherwise without written permission from the publisher.
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PARTS LIST

RESISTORS
Qty Symbol Description Color Code Part #
r 11 R15, 23, 26, 29, 32, 35, 38, 43, 46, VR6-7 150W 5% 1/4W brown-green-brown-gold 131500
r1 R9 200W 5% 1/4W red-black-brown-gold 132000
r1 R22 470W 5% 1/4W yellow-violet-brown-gold 134700
r2 R4, R2 470W 5% 1W yellow-violet-brown-gold 134702
r8 R8, 12, 13, 14, 16, 18, 19, 17 1kW 5% 1/4W brown-black-red-gold 141000
r1 R1 2.2kW 5% 1/4W red-red-red-gold 142200
r1 R3 2.7kW 5% 1/4W red-violet-red-gold 142700
r1 R11 4.7kW 5% 1/4W yellow-violet-red-gold 144700
r1 R20 15kW 5% 1/4W brown-green-orange-gold 151500
r 17 R7, 24, 25, 27, 28, 30, 31, 33, 34, 18kW 5% 1/4W brown-gray-orange-gold 151800
36, 37, 39-42, 44, 45
r1 R10 43kW 5% 1/4W yellow-orange-orange-gold 154300
r1 R21 62kW 5% 1/4W blue-red-orange-gold 156200
r1 VR4 1kW Potentiometer 192439
r2 VR1, VR2 2kW Potentiometer 192458
r1 VR5 100kW Potentiometer 192638
r1 VR3 100kW Potentiometer (reverse audio) 192641

CAPACITORS
Qty Symbol Description Part #
r1 C17 10pF (10) Discap 211011
r1 C16 30pF (30) Discap 213010
r1 C12 68pF (68) Discap 216816
r1 C7 4700pF (472) Mylar 234717
r1 C8 0.047mF (473) Mylar 244717
r1 C13 0.01mF (103) Mylar 241017
r2 C9, 15 0.1mF (104) Discap 251010
r5 C4, 5, 6, 10, 11 10mF 25V Electrolytic radial 271045
r4 C1, 2, 3, 14 1,000mF 25V Electrolytic radial 291045

SEMICONDUCTORS
Qty Symbol Description Part # Qty Symbol Description Part #
r9 D1 - 9 1N4001 Diode 314001 r1 IC7 555 IC 330555
r2 ZD1 - 2 Zener diode 1N5231 315231 r1 IC4 XR2206 332206
r9 Q1 - 9 2N3904 Transistor 323904 r1 IC1 LM7805 IC 337805
r1 IC2 LM317 IC 330317 r9 LD1 - 9 LED red 350002
r1 IC3 LM337 IC 330337 r2 IC5, IC6 74LS03 IC 37LS03

MISCELLANEOUS
Qty Description Part # Qty Description Part #
r1 Transformer 440111 r2 Binding post black 625031
r1 PC board digital 514000 r6 Nut binding post 625031HN
r1 PC board analog 514001 r6 Lockwasher binding post 625031LW
r2 PC board 1k, 100k pot 514002 r2 Binding post red 625032
r1 Fuse 0.25A 531005 r2 Binding post yellow 625034
r9 Switch slide 2P2T (SW5 - 13) 541023 r6 Screw M3 x 10mm 642358
r1 Switch slide 2P3T (SW4) 541208 r 13 Screw #4 x 5/16” AB phillips 642442
r1 Switch rocker (SW1) 541209 r5 Nut pot 7mm 644101
r7 Connector 4-pin 591104 r5 Nut 3mm x 0.5 644104
r1 Connector 3-pin 596032 r2 Washer flat #4 645000
r3 Heat sink 615005 r5 Washer flat 7mm x 12mm 645111
r8 Spacer nylon 624117 r2 Lockwasher #4 int. 646401
r1 Socket IC 8-pin 664008 r4 Feet rubber 662003
r2 Socket IC 14-pin 664014 r1 Fuse holder assembly 663005,LB,UB,W,N
r1 Socket IC 16-pin 664016 r1 Label XK-150 case 723100
r5 Knob push-on 622017 r1 Line cord 862105
r1 Plastic case top/bottom 623027 r2 Switch slide 2P2T (SW2 - 3) 920000
r1 Bushing strain 624002 r1 Breadboard 99830

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GENERAL SPECIFICATIONS FOR MODEL XK-150


Power Supplies:
● +1.25V to 15VDC @ 0.25A
● −1.25 to −15VDC @ 0.25A
● +5V +5% @ 0.5A
● 30VAC center-tapped at 15VAC @ 0.25A
● Load regulator all DC supplies less than 0.2V no load to 0.25A
● Line regulator all DC supplies less than 0.2V 105 to 135V
● Hum and ripple all DC supplies less than 0.01V RMS
● Short protection all DC supplies - internal IC thermal cutoff
● Fuse - 0.25A 250V

Function Generator Analog Section:


● Waveforms sine, square, complimentary square
● Frequency - adjustable from 200 - 40kHz in 2 ranges
● Amplitude - sine wave 4Vpp
square wave 9.5Vpp
● Output impedance 600W

Digital Section:
● Data switches, eight DPDT, high 5V, low 0V
● Logic switches, two no bounce with complimentary output
“On” voltage level 2.8V min., “Off” voltage level 1V max.
Input impedance 100kW.
● Eight LED readouts, 100kW input impedance
● Clock frequency, 1Hz,1kHz, 100kHz, 60Hz
● Clock amplitude, 5Vpp squarewave
● Clock rise time, better than 100nsec.

Breadboard Section:
● One breadboard containing 830 tie points including two bus strips

Variable Resistance (undedicated):


● 1kW Potentiometer
● 100kW Potentiometer

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USERS DESCRIPTION OF FRONT PANEL CONTROL


11 12 13 14 15 16 17

10

9
18
8
19
7

6 20

21
5
22
4
23
3
24
2
1 25

26

29 28 27

1) 1kW undedicated potentiometer. 15) Selects CLOCK frequency range 1Hz, 1kHz,
2) Output Terminal for 1kW undedicated and 100kHz.
potentiometer. 16) Eight Data Switches - Lets output of 5V or 0V
3) Output Terminal for −1.25 to −15V power supply. depending on position.
4) GND Terminal for the ±15 variable power supply. 17) Output Terminals For the DATA Switches 0-1.
5) Output Terminal for 1.25 to 15V power supply. 18) Output Terminal for +5V power supply.
6) Variable Positive Voltage Control - Varies 19) Power ON LED - Lights when unit is on.
positive voltage from 1.25 to 15V at indicated 20) Frequency Control - Allows easy selection of
output terminal. desired function generator frequency.
7) Variable Negative Voltage Control - Varies 21) Frequency Multiplier Switch - Range from x1
negative voltage from −1.25 to −15V at indicated (200 to 4,000Hz) or x10 (2,000 to 40,000Hz).
output connector pin. 22) Output Terminals for SQUARE wave.
8) Output Terminal for the CLOCK frequencies. 23) Gnd Terminals for SINE and SQUARE wave.
9) Output Terminal for the logic switches. 24) Output Terminals for SINE wave.
10) Two Logic Switches - These are no bounce 25) Output Terminals for 100kW undedicated
logic switches. Give one signal state change per potentiometer.
movement of switch.
26) 100kW undedicated potentiometer.
11) Logic Indicators LEDs, total eight.
27) One Breadboard containing a total of 830 tie
12) Fuse Holder - Easy access for replacement of points including two (2) independent bus lines.
0.25A 250V fuse.
28) Power Output Terminals - This provides
13) Input Points For Logic Indicator LEDs. “0” 30VAC center-tapped at 15VAC.
input corresponds with 0 lamp, etc.
29) ON-OFF Switch - Allows power to be applied to
14) Power Cord all outputs. LED will light when on.

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INTRODUCTION
Congratulations on your purchase of the ELENCO®
Model XK-150 Digital / Analog Trainer. This trainer is
designed to simplify designing of digital and analog
circuits. It contains most of the necessary test
equipment needed to build and test these circuits.
Your XK-150 has four basic trainers in a single
package. They are, four (4) independent power
supplies, an analog trainer, a digital and a
breadblock assembly trainer. We shall proceed in
describing each trainer in the following sections.

POWER SUPPLY
Model XK-150 has four built-in power supplies which
will satisfy most design needs. There are two
variable power supplies giving up to +15V and −15V
at 0.25A. The two other supplies consists of a fixed
+5V at 0.5A, and a 30VAC center-tapped at 15VAC
at 0.25A. All the DC supplies are regulated to within
0.2V. This means that you can increase the current
draw from no load to 0.25A and the voltage will
change less than 0.2V. The supplies are also short
circuit protected by using integrated circuit regulator
devices.

ANALOG TRAINER SECTION FUNCTION


GENERATOR
The analog trainer contains a function generator
capable of producing sine and square waveform.
The frequency of this generator is variable in two
ranges from 200Hz to 40,000Hz. The output voltage
amplitude for the sine wave is 4Vpp and the square
wave at 9.5Vpp. The output impedance is
approximately 600W.

DIGITAL TRAINER SECTION


The digital trainer has the necessary functions to do
your digital designs. They consist of a clock
generator, two no bounce logic switches, eight (8)
LED indicator lamps and eight (8) data switches.
These functions will make it easy to do your digital
experiments.

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TESTING THE XK-150 DIGITAL ANALOG TRAINER


The following paragraphs give detailed instructions TESTING THE FUNCTION GENERATOR
on testing the digital / analog trainer.
To test the function generator, you will need an
Note that in the XK-150 trainer there are five major oscilloscope. Connect the scope to the SINE wave
functions, (1) Power Supply (2) Logic Indicators (3) binding post and the ground clip to the GND binding
Function Generator (4) Logic Switches and (5) Data post. Set the switch the to 1x position. Your scope
Switches. We shall proceed in testing out each should show a sine wave with an output of about
section. 4Vpp. Turn the frequency control, the frequency
should vary between 200 and 4,000Hz. Turn the
POWER SUPPLY TESTING switch to 10x and vary the frequency control. The
frequency should vary between 2,000 and 40,000Hz.
Plug the trainer into 120VAC outlet and set the power
Check the square wave output in the same manner.
switch to the “ON” position. The red LED will light
The amplitude of should be 9.5Vpp.
when the unit is on. Set the the knobs for the +15 and
−15 volts fully counter-clockwise. Obtain a digital
TESTING THE CLOCK
voltmeter and measure the voltage at POS (+15V)
binding post. The voltage should be approximately If your scope is a dual trace, connect one probe to
1.25V. Measure the voltage at the NEG (−15V) the +CLOCK terminal  and the other to the −CLOCK
binding post. The voltage should be approximately terminal. Set the switch the 1kHz. You will note the
−1.25V. Then turn both knobs fully clockwise and two frequencies are 180 degrees out of phase.
measure the outputs again. The output voltage Check the 1kHz and 100kHz settings. Check the
should be between 14.5 to 16V. 60Hz terminal a for 60Hz square wave signal.
Short the POS binding post or the NEG binding post If no scope is available, connect a wire from the
to the GND binding post. DO NOT short the +CLOCK terminal to the “7” LED logic indicator
positive and negative posts together. The voltage terminal. Connect another wire from the −CLOCK
regulators will turn off and the voltage drops to zero. terminal to the “6” LED logic indicator. Set the clock
Remove the shorts and voltage should recover. frequency switch to 1Hz. The two LEDs should blink
alternately. In the 1kHz and 100kHz position, both
Set the +15V supply to 15V. If you have a 60W, 4W LEDs will be on. Remove the wire from the +CLOCK
resistor, place it across the POS and GND binding terminal and connect it to the 60Hz terminal. The
posts. The output of the 15V supply should not LED should be on.
change more than 0.2V. In making this test, the
voltmeter leads should be clipped to the terminal TESTING THE LOGIC INDICATOR FUNCTION
directly and not to the load leads. This is to prevent
errors in voltage drop due to contact resistance of There are eight logic indicators which you will be
the load. Do the same for the −15V output, testing. Place a wire to the 5V terminal and touch the
connecting the resistor between the NEG and GND “0” LED logic indicator terminal. The “0” LED should
binding posts. The output should not change more light up. Remove the wire and the LED should go
than 0.2V. out. Do the same for the 1, 2, 3, 4, 5, 6, and 7 logic
terminals.
Measure the voltage at the +5V output. The voltage
should read between 4.75 and 5.25V. Short the TESTING THE LOGIC SWITCHES
output to the GND binding post. The voltage
regulators will turn off and the voltage drops to zero. There are two logic switches and four conditions to
Remove the short and voltage should recover. Place be tested. Connect a wire from the “A” terminal to the
a 10W, 4W resistor from the output to the GND “7” LED logic indicator terminal. Connect another
binding post and measure the voltage. Again, the from the “A” terminal to the “6” LED logic indicator
output should not change more than 0.2V. terminal.

Set your meter to measure AC volts. Measure the AC Note that the “7” LED logic indicator should be lit
voltage across the 1 and 3 terminal of the AC output. when the logic switch is in the “A” positions and the
The voltage should be about 30VAC. Move one of “6” LED is not lit. Moving the logic switch to “A”
the leads to the 2 terminal the the voltage should be should reverse the indicator LEDs, that is the “6”
about 15VAC. WARNING!! DO NOT SHORT THE LED should light and the “7” LED not light. Check the
AC OUTPUT TO GND. B logic switch in the same manner.
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TESTING THE DATA SWITCHES


There are eight data switches to be tested. When the
switch is in the up position, the output is at 5V. When
the switch is in the down position, the output is at
ground. Place all the switches in the down position.
Connect a wire from the SW0 terminal and the “0”
LED terminal. The “0” LED should light when the
switch is placed toward the top case. Repeat the
same test on SW1, SW2, SW3, SW4, SW5, SW6,
and SW7.

This completes the testing of the trainer.

CIRCUIT DESCRIPTION
The XK-150 Power Supply features two variable
output voltages and a fixed 5V. The variable voltages
are 1.25V to 15V and −1.25 to −15V at up to 0.25A
maximum current. All supplies are regulated to better
than 0.2V when going from no load to full load.
Varying the input AC voltage from 105 to 135V will
have practically no effect on the output voltages. This
is because of the specially designed IC circuits used
in the XK-150 circuits. Severe overloading or even
shorting the output circuits will not damage the
supplies. Special turn-off circuits in the IC sense the
overload and turn off the output.

THE POSITIVE 1.25 TO 15V POWER SUPPLY


Figure 1 shows a simplified circuit diagram of the
positive supply. It consists of a power transformer, a
DC rectifier stage and the regulator stage.

120VAC
Input 17VAC 20VDC 1.25 - 15V
Transformer AC to DC Voltage
120V to 17V Converter Regulator
Regulated
Simplified diagram of positive power supply Output

Figure 1

TRANSFORMER
The transformer T1 serves two purposes. First, it
reduces the 120VAC input to 17VAC to allow the
proper voltage to enter the rectifier stages. Second,
it isolates the power supply output from the 120VAC
line. This prevents the user from dangerous voltage
shock should he or she be standing in a grounded
area.

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AC TO DC CONVERTER until the positive AC voltage exceeds the positive


charge in the capacitor. Figure 5 shows a better
The AC to DC converter consists of diodes D1, D2 picture of what the current flow looks like assuming
and capacitor C1. Transformer T1 has two no loss in the diode.
secondary windings which are 180 degrees out of
phase. The AC output at each winding is shown in It takes a few cycles
A) Transformer
for the voltage to build
20V
Figure 2A and 2B. Winding
Peak

up on the capacitor.
Diodes are semicon- Voltage Waveform for Supply This depends on the
B) Voltage C1 20V

ductor devices that resistance of the C) Current


allow current to flow in A) Transformer
winding and diode.
through diodes
Winding AB
one direction. The After the initial start- Figure 5
arrow in Figure 3 points up, there will be a
to the direction current
B) Transformer
Winding BC charge and discharge on the capacitor depending on
will flow. Only when the the current drawn by the output load. Remember,
transformer voltage is C) Output of
current only flows through the diodes when the
diode D1.
positive will current flow D) Output of anode is more positive than the cathode. Thus,
through the diodes. diode D2.
current will flow in short bursts as shown in Figure 5.
Figure 3 shows the E) Total of diodes
simplest possible D1 & D2. The DC load current may be 0.25A but the peak
rectifier circuit. This diode current may be three times that. Therefore, the
circuit is known as a diode rating must be sufficient to handle the peak
20V

half-wave rectifier.
F) Output of capacitor C1
Ripple depends on load
current. The 1N4001 has peak current rating of 10A.
Here the diode current (expanded).
conducts only half of REGULATOR CIRCUIT
the time when the AC Figure 2
The regulator circuit in the Model XK-150 power
wave is positive as shown in 2C.
supply consists of a LM-317 integrated circuit. This
Use of this circuit is simple but
IC is specially designed to perform the regulation
inefficient. The big gap between
function. Figure 6 shows a simplified circuit of how
cycles require much more
the LM-317 IC works.
filtering to obtain a smooth DC
voltage. Half Wave Rectifier Transistors Q1 and 2V

Q2 form a circuit Source


Figure 3
Output

By the addition of a second


Current Q5

known as a toEqualized
Q3 R1
diode and transformer winding
differential amplifier.
1 Meg. Q4

we can fill in the gap between Q2

Transistor Q1 base
cycles as shown in Figure 4. This
is connected to a
R2

circuit is called full-wave


1.5V
Q1

stable 1.5V refer-


rectification. Each diode
ence voltage. The
conducts when the voltage is
Divider

base of Q2 is
positive. By adding the two
outputs, the voltage presented to
connected to the Figure 6
Full Wave Rectifier regulator output
capacitor C1 is more complete,
Figure 4 circuit through a voltage divider network. The
thus easier to filter, as shown in
collector of transistor Q2 is connected to a current
Figure 2E. When used in 60 cycles AC input power,
source. This basically is a PNP transistor biased to
the output of a full wave rectifier will be 120 cycles.
draw about 1mA current. Transistor Q2 sees the
Capacitor C1 is used to store the current charges, current source as a very high resistor of about 1 meg
thus smoothing the DC voltage. The larger the ohms. Thus, the gain of transistor Q2 is extremely
capacitor, the more current is stored. In this design high.
1000mF capacitors are used, which allows about 1
volt AC ripple when 0.25A is drawn.
In practice, the current through the diodes is not as
shown in Figure 2C. Because capacitor C1 has a
charge after the first cycle, the diode will not conduct

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Transistor Q5 is called the pass transistor. It controls THE LOGIC SWITCHES


the current reaching the output. Transistor Q3 and
Q4 are emitter followers. Their function is to raise the The logic switches perform the same function as the
impedance of the pass transistor. Note that transistor data switch, that is, they produce high or low states.
Q2, Q3, Q4, Q5 and resistor R1 form a closed loop. But there is one big difference. When switching the
Also note that the feedback to the base of Q2 is data switches, many pulses may be produced due to
negative, that is, when the base of Q2 goes positive, bouncing of the contacts.
the output at emitter Q5 goes negative. Now if the 2V In the logic switches, only one pulse is produced, no
output voltage goes down because of current drain matter how many times the contacts bounce. This is
at the output, the base of Q2 will drop forcing the the extremely important if you are producing pulses for
collector voltage of Q2 to go higher. This will bring counting circuits. Figure 7 shows the wiring of the
the output voltage back to 2V. This is the basis of all logic switch. The two NAND gates are connected so
negative feedback regulators. that when A input is grounded the output A goes high.
Another feature of the LM-317 regulator is to protect Opening and closing the ground at A will not change
the IC against overload and output shorts. If the IC is the output. Only when A is grounded will the output
overloaded, the junction of an overload transistor will change to low. Thus, only one output change is
overheat. A transistor will sense this overheating and produced with one movement of the A switch. There
shut down transistor Q5. are two outputs from logic switch, A and A or B and B.

The LM-317 IC is basically a 1.25 regulator. To be 1 A


3
able to vary the output 1.25 to 15V we stack the IC A
2
on a DC voltage as shown in Figure 6A. When VR1
equals 0, the output voltage is 1.25V as determined
by the LM-317 IC. Note that the voltage across R1 is
always 1.25V. When R1 equals VR1, the voltage A
4
5 6 A
across VR1 will equal the 1.25V across R1, therefore
the output voltage Figure 7
will be 2.5V. When LM-317
VR1 is 5 times R1, 1.25 - 15V
the output voltage THE FUNCTION GENERATOR
is 6.25V. As you
R1

can see, varying VR1 The function generator frequencies are produced by
resistor VR1 will an XR-2206 integrated circuit. This IC is capable of
vary the voltage producing high quality sine and square waveform of
from 1.25 to 15V. high stability and accuracy. Figure 8 shows the block
Figure 6A diagram of the XR-2206 IC.

THE NEGATIVE VOLTAGE REGULATOR


The theory of the voltage regulator is the same as
the previously discussed positive regulator. The
basic difference is that diodes D1 and D2 are
reversed producing a negative voltage across
capacitor C1. The LM-337 IC is designed to operate
from a negative supply.

THE DATA SWITCHES


There are eight data switches labeled “0” to “7”. The
circuit is very simple. To perform the desired
functions there is a double throw-double pole switch.
One end is connected to the 5V, the other to ground
and the center lug is connected to the output.

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The XR-2206 is comprised of four functional blocks,


a voltage controlled oscillator (VCO), an analog AM Input 1 16
multiplier & sine shaper, a unity gain buffer amplifier
Symmetry

2 15
Sine/Saw ADJ.

and a set of current switches.


Output +1
Multiplier

3 14
and

The VCO actually produces an output frequency


Mult. Out
Sine
Waveform
Shaper
proportional to an input current. Across pins 5 and 6, 4 13
ADJ.
V+

two timing capacitor are switched between to give


5 12
different frequency ranges. On pin 7, the 100kW
Ground
Timing
VCO

variable resistor controls the actual frequency output. 6 11


Capacitor
Sync
Output
These two components form the RC time constants 7 10
for the oscillator frequency.
Bypass
Timing Current

8 9
Resistor Switches
FKS

The VCO produces a square wave signal. This


Input

square wave is sent to a shaper and converted into Figure 8


a sine wave.

THE LOGIC INDICATORS


There are eight logic indicators. Figure 9 shows the
circuit. It consists of a transistor, LED, and three
Vcc

resistors. The two 18kW resistors form a voltage


divider. When the input is over 1.4V, the transistor Input
150

will turn on allowing current to flow through the LED


to ground, thus turning it on. The 150W resistor limits
the current in the LED to about 30mA.
LED

18k

18k

Figure 9

WARRANTY POLICY
Your XK-150 Digital / Analog Trainer has been tested and conforms to our rigid requirements on performance and durability. It is
guaranteed to be free of defects in workmanship, materials and construction for a period of 2 years. If this product should fail during
normal use within the first 3 months from the date of purchase, ELENCO® will repair or replace the unit at no cost. For the remainder of
the warranty period, a nominal service charge is required to cover shipping and handling.

When returning merchandise for repair, please include proof of purchase, a brief letter of explanation of problem and sufficient packing
material. Before returning any merchandise, please call our service department at (847) 541-3800 to obtain a return authorization number
(RA).

ELENCO® ● Service Department


150 Carpenter Ave. ● Wheeling, IL 60090

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SCHEMATIC DIAGRAM

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ELENCO®
150 Carpenter Avenue
Wheeling, IL 60090
(847) 541-3800
www.elenco.com
elenco@elenco.com

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