UPVC Pipe
UPVC Pipe
UPVC Pipe
Material Description:
UPVC pipe and fitting for Sanitary Darainage System
Remarks:
ADPI Comments:
Client
3. Product Catalogue………………………………………………………………..12
4. ISO Certificates…………………………………………………………………..39
8. Compliance Statement…………………………………………………………….117
9. Specification Requirement………………………………………………………..120
BS EN 1401: is for the drain lines for the buried external areas.
BSEN 3505: is for the pressure piping (normally used for water supply
lines.( pipes with class D -12 bar and class E -16 bar etc.. are based on
this code)
We request to notify that, the class D pipes (pipes with 12 bar pressure
MC 01 rating) are fall under BSEN 3505 code and the same is not at all a
mandatory requirement for drainage piping system.
In addition to the above, we are attaching the 3rd party test certificate
from EXOVA, for engineer reference for various pipes and fittings
3. Product Catalogue
2.2 Standard
Cosmoplast UPVC pipes and fittings are manufactured in accordance with the following standard:
Pipes:
BSEN 1401-1:2009 Plastic piping systems for non-pressure Underground Drainage and Sewerage.
Unplasticized Poly(vinyl Chloride)(PVC-U). Part 1:Specifications for
pipes,fittings and system
BS 4660:2000 Thermoplastics ancllary fittings of nominal sizes 110 and 160 for below
ground gravity drainage and sewerage
2
2.3 Selection of pipes and fittings
We are selecting the sanitary drainage pipes and fittings-UPVC according to letters attached on page 8 and 9,
for Bole International Expansion Project.
3
The UPVC underground draniage pipes used for Bole International Project Expansion is available in
Rubber Ring(Push Fit) according to Section 221316 Part 1.1(i).
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5
6
7
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2.4 Certification authorities brief introduction
CLIENT PORTAL FOR EXOVA PLASTIC PIPES
Exova Plastic Pipes in Nyköping, Sweden is an independent testing institute that has
been performing pressure tests on plastic pipes since 1973. We perform hydrostatic pressure testing, high
flow circulation loop testing, chlorine resistance testing and chlorine dioxide resistance testing and have a
capacity of 5,000 pipe samples.
Our independent test lab and testing services have a ISO 17025 accreditation to perform standardized- and
custom tests.
We primarily serve suppliers of plastic materials, plastic pipe manufacturers and end-users, such as water
companies and verification organizations. But we also provide in-house labs with extra testing capacity
when needed.
Exova uses Pipeson software to provide our customers with effective data communication.
ABOUT EXOVA
With over 3,800 experts in 23 countries, Exova is a connected world of expertise. Our testing and
advisory capabilities, including materials and structures; fire safety; calibration; chemistry and
microbiology, are trusted by customers worldwide. When your reputation is never far from the spotlight,
it’s the silence of our results that is the measure of success. Please visit the Exova web-sitehere.
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2.5 Test Report (I)
10
2.5.1 Specification Comparison I
Specified
corresponding international item of conclusio
Test item testing code items of
test results specification n
requirements specification
2.5.2 Reference I:
EN 1401-1:1998
11
2.6 Test Report II
12
2.6.1 Specification Comparison II
Specified
corresponding international item of
Test item testing code items of conclusion
test results specification
requirements specification
EN 1401-1:1998
Socket length A (mm) Minimum 32.00 56.80 Amin 32 Qualified
Table 5 Amin
EN 1401-1:1998
Socket length C (mm) Maximum 26.00 21.7 Cmax 26
Table 5 Cmax
Qualified
Wall thickness e2 EN 1401-1:1998
Minimum 2.90 3.35 e2,min 2.9
(mm) Table 6 e2
No break should
occur when EN 1401-1:1998
condition at 0℃ No break or damage Table 11
Drop impact strength No damage Qualified
for 1 hour and observed Drop impact strength
drop form a
height of 0.5m.
EN 1401-1:1998
Vicat softening Table 12
≥ 79℃ 80℃ ≥ 79℃ Qualified
temperature Vicat softening
temperature
13
2.6.2 References II (The reference sequences as we listed above):
14
15
2.7 Test Report III
16
2.7.1 Specification Comparison III
Specified
corresponding international item of
Test item testing code items of conclusion
test results specification
requirements specification
EN 1401-1:1998
Inside Diameter(mm) Minimum 110.4 110.65 Dsm,min 110.4 Qualified
Table 5 Dsm,min
EN 1401-1:1998
Socket length A (mm) Minimum 32.00 49.38 Amin 32 Qualified
Table 5 Amin
EN 1401-1:1998
Socket length C (mm) Maximum 26.00 21.4 Cmax 26 Qualified
Table 5 Cmax
EN 1401-1:1998
Spigot mean outside Minimum 110.0 dem,min 110.0
110.22 Table 3 Qualified
diameter Maximum 110.3 dem,max 110.3
dem,min;dem,max
No delamination or
No delamination, EN 1401-1:1998
blister,crack depth shall 2) and 3) (see the reference in
Effects of heating blister or crack Table 13 Qualified
<50% of the wall Table 13)
observed. effects of heating
thickness.
EN 1401-1:1998
Table 12
Vicat softening
≥ 79℃ 80℃ Vicat softening ≥ 79℃ Qualified
temperature
temperature
17
2.7.2 Reference III (The reference sequences as we listed above)
18
19
2.8 Test Report IV
20
2.8.1 Specification comparison
Specified
corresponding international item of
Test item testing code items of conclusion
test results specification
requirements specification
EN 1401-1:1998
Inside Diameter(mm) Minimum 110.4 110.85 Dsm,min 110.4 Qualified
Table 5 Dsm,min
EN 1401-1:1998
Socket length A (mm) Minimum 32.00 50.35 Amin 32 Qualified
Table 5 Amin
EN 1401-1:1998
Socket length C (mm) Maximum 26.00 21.25 Cmax 26 Qualified
Table 5 Cmax
EN 1401-1:1998
Spigot mean outside Minimum 110.0 dem,min 110.0
110.24 Table 3 Qualified
diameter Maximum 110.3 dem,max 110.3
dem,min;dem,max
No delamination or
No delamination, EN 1401-1:1998
blister,crack depth shall 2) and 3) (see the reference in
Effects of heating blister or crack Table 13 Qualified
<50% of the wall Table 13)
observed. effects of heating
thickness.
EN 1401-1:1998
Table 12
Vicat softening
≥ 79℃ 80℃ Vicat softening ≥ 79℃ Qualified
temperature
temperature
21
2.8.2 Reference IV (The reference sequences as we listed above)
22
23
2.9 Test Report V
24
2.9.1 Specification Comparison
Specified
corresponding international item of
Test item testing code items of conclusion
test results specification
requirements specification
EN 1401-1:1998
Inside Diameter(mm) Minimum 110.4 110.82 Dsm,min 110.4 Qualified
Table 5 Dsm,min
EN 1401-1:1998
Socket length A (mm) Minimum 32.00 40.92 Amin 32 Qualified
Table 5 Amin
EN 1401-1:1998
Socket length C (mm) Maximum 26.00 21.44 Cmax 26 Qualified
Table 5 Cmax
EN 1401-1:1998
Spigot mean outside Minimum 110.0 dem,min 110.0
110.10 Table 3 Qualified
diameter Maximum 110.3 dem,max 110.3
dem,min;dem,max
No delamination or
No delamination, EN 1401-1:1998
blister,crack depth shall 2) and 3) (see the reference in
Effects of heating blister or crack Table 13 Qualified
<50% of the wall Table 13)
observed. effects of heating
thickness.
EN 1401-1:1998
Table 12
Vicat softening
≥ 79℃ 80℃ Vicat softening ≥ 79℃ Qualified
temperature
temperature
25
2.9.2 Reference V (The reference sequences as we listed above)
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27
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.
4. ISO Certificates
3. Certifications
28
29
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C
33
Kitemark Licence
™
No. KM 590422
In respect of:
BS EN 1329-1
Plastic piping systems for soil and waste discharge (low and high temperature) within the
building structure - unplasticized poly(vinyl chloride) (PVC-U)
This issues the right and Licence to use the Kitemark in accordance with the Kitemark Terms and Conditions
governing the use of the Kitemark, as may be updated from time to time by BSI Assurance UK Ltd (the
"Conditions"). All defined terms in this Licence shall have the same meaning as in the Conditions.
The use of the Kitemark is authorized in respect of the Product(s) detailed on this Licence provided at or from the
above address.
Page 1 of 5
First Issued: 19/08/2014 Latest Issue: 12/11/2014
Page 1 of 5
This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.
To check its validity telephone +44 (0)845 080 9000
Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.
BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.
A member of the BSI Group of Companies.
No. KM 590422
BS EN 1329-1:2000 - Plastics piping systems for soil and waste discharge (low and high temperature)
within the building structure - unplasticized poly(vinyl chloride) (PVC-U).
Pipes
36mm, 43mm, 56mm, 82 mm, 90 mm, 100 mm, 110 mm, 125 mm, 140 mm, 160 mm, 200mm, 250mm and 315 mm
diameter socketed pipes.
Page 2 of 5
This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.
To check its validity telephone +44 (0)845 080 9000
Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.
BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.
A member of the BSI Group of Companies.
No. KM 590422
Fittings
Fitting Type Dimension Type of socket
Coupler 160 mm Both S/S and R/R
Coupler 110 mm Both S/S and R/R
Coupler 82 mm Both S/S and R/R
Coupler 56 mm Both S/S and R/R
Coupler 43 mm S/S
Coupler 200 mm RR
Coupler 250 mm RR
Repair Coupler 56 mm RR
Repair Coupler 82 mm RR
Repair Coupler 160 mm RR
Repair Coupler 110 mm RR
Repair Coupler 200 mm RR
Repair Coupler 250 mm RR
Single Socket 160 mm RR
Single Socket 110 mm RR
Single Socket 82 mm RR
Bend 200 mm x 87° R/R
Bend 200 mm x 45° R/R
Bend 160 mm x 45° Both R/R and S/S
Bend 160 mm x 87° Both R/R and S/S
Bend ( Door set) 160 mm x 45° S/S
Bend ( Door set) 160 mm x 87° S/S
Bend 110 mm x 45° Both R/R and S/S
Bend 110 mm x 87° Both R/R and S/S
Bend ( Door set) 110 mm x 45° S/S
Bend ( Door set) 110 mm x 87° S/S
Bend 82 mm x 45° Both R/R and S/S
Bend 82 mm x 87° Both R/R and S/S
Bend ( Door set) 82 mm x 45° S/S
Bend ( Door set) 82 mm x 87° S/S
Bend 56 mm x 45° Both R/R and S/S
Bend 56 mm x 87° Both R/R and S/S
Bend ( Door set) 56 mm x 45° S/S
Bend ( Door set) 56 mm x 87° S/S
Bend 43 mm x 45° S/S
Bend 43 mm x 87° S/S
Bend ( Door set) 43 mm x 45° S/S
Bend ( Door set) 43 mm x 87° S/S
Page 3 of 5
This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.
To check its validity telephone +44 (0)845 080 9000
Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.
BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.
A member of the BSI Group of Companies.
No. KM 590422
Page 4 of 5
This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.
To check its validity telephone +44 (0)845 080 9000
Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.
BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.
A member of the BSI Group of Companies.
No. KM 590422
Page 5 of 5
This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.
To check its validity telephone +44 (0)845 080 9000
Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.
BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.
A member of the BSI Group of Companies.
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C
7. Location to Be Used In
4.Location to be used in
Cosmoplast UPVC pipes and fittings applied in Bole Airport Expansion Project for underground Drainage
and Sewerage Lines.
37
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.
8. Compliance Statement
5. Compliance statement
BRAND
Item DESCRIPTION
Cosmoplast Industrial
Co., LLC
1.1 REFERENCE
Complete water reticulation system for the building inclusive of all pipework, flexible
connectors, valves, fittings, pumps and tanks, final connections to all sanitary fitments,
etc.
COMPLIANT
2 PRODUCTS
2.1 MANUFACTURERS
Subject to the compliance with the requirements of the product provided by the
specified manufacturers.
COMPLIANT
iii) The All sanitary and waste pipes above ground and underground
shall be uPVC pipes complying with BSEN 1401 and BSEN 1329
requirements.
xv)The Contractor shall supply the Employer with test certificate or manufacturer's Complied with attched
certificates showing that the piping complying in all respects with the provision of the test certificate.
relevant British or International Standards.
3 EXECUTION
SECTION 221316 SANITARY WASTE AND VENT PIPING
DESCRIPTION BRAND
Item Cosmoplast
1 GENERAL
1.1 REFERENCE
Ii)The specification covers the piping, fittings, and accessories above ground and
underground installation within building and external underground ground pipe works. COMPLIANT
i) comply with BS standard for piping systems components and Related Materials. COMPLIANT
2 PRODUCTS
Underground: Pipe and fitting -uPVC to BS 4660, EN 1401: latest edition COMPLIANT
3 EXECUTION
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Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.
9. Specificateion Requirement
6. Specifications requirements
UPVC PIPES 2 UPVC pipe to BSEN 1401 ‘both SECTION 221316 Drainage
buried in ground within the Part 2.1 and
building structure(application area sewerage
code D) and outside the building’. lines
7.Provided specifications
UPVC PIPES 2 UPVC pipe to BSEN 1401 ‘both SECTION 221316 Drainage
buried in ground within the Part 2.1 and
building structure(application area sewerage
code D) and outside the building’. lines
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Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.
Cosmoplast Industrial Co. LLC is Part of Interplast Co. Ltd. Since it was established in 1976
Cosmoplast has become the market leading manufacturer of plastic piping systems in the Middle
East. Through extensive product development, it offers one of the most comprehensive and
highest quality range of UPVC pipes and fittings for drainage applications. today it has a
Company profile turnover of more than $100million and supplies its products not only to gulf region but also
throughout the Middle East,and specifically designed product ranges into Europe,Africa and the
Far East. Its drainage systems include both solvent welded and push fit types applicable for wide
ranges of pipes and accessories. Cosmoplast UPVC drainage pipes and fittings are manufactured
and tested in accordith the new British-European Standards for drainage applications.
Certifications ISO9001:2008;BSI;
Compliance
SECTION 220500& SECTION 221316
statement
Local support Supplier would send representatives to visit and check the progress and quality at regular time.
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Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.
WARRANTY
Cosmoplast uPVC pipes and fittings are subjected to continuous tests during production in order to guarantee
high quality and reliability.
Cosmoplast Industrial Co. LLC guarantees that its uPVC Pipes & Fittings are free from manufacturing and
material defects.
In witness hereof, Cosmoplast issues this warranty for its system of uPVC Pipes and Fittings which shall be valid for
a period of ten years starting from the date of installation.
However, Cosmoplast will not accept, and will not be held liable or responsible for damage to these products, or any
consequential losses under the following conditions:
2. If the components are used in installations where the fluid is not compatible with the material as per the related
international standards.
3. If the components present defects when installed, due to incidental factors easily recognizable at the time of
installation or when the system is submitted to pressure test.
4. If Cosmoplast components are installed with other items not manufactured by Cosmoplast.
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Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.