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CCCC EAE ADPI

Addis Ababa International Airport Expansion


MATERIALS SUBMITTAL

Submittal No:C2-6-234 Revision: F Date: 10 August 2017

Material Description:
UPVC pipe and fitting for Sanitary Darainage System

Manufacturer: COSMO PLAST INDUSTRIAL CO. L.L.C

Supplier: COSMO PLAST INDUSTRIAL CO. L.L.C

Required Usage / Location: For Sanitaray drainage System


Note; Elevated highway strom water system piping shall be a separate MAS.
Specification Ref: 221316 and 220500

Drawing Ref: Drainage System Construction Drawing

Standards Ref: BS EN 1401, BS EN 1329


Material Data / Catalogue: Page 12-38
Manufacturer Certification: KITEMARK BSI

Material Certification & Test Reports: Page 42-114

Manufacturer Past Projects Experience:

Compliance with Project Specification Section Table:Page 117-119

Material Sample: Prepared

Remarks:

CPG Comments: Use BS EN 1401, BS EN 1329

ADPI Comments:
Client

ADDIS ABABA BOLE


Engineer
INTERNATIONAL AIRPORT
EXPANSION PROJECT
Aéropots de Paris Ingénierie

The following should have to be submitted along the product


inspection request:-
- Manufacturer's certificate for each pipes and fittings used for
this project.
- Original WARRANTY letter. Mechnical
UPVC pipe and fitting for Sanitary Darainage System

Ref.No.Revision.F 10 August 2017


Tsegaye Hailemariam
August 16, 2017
Content

1. Reply to engineer Comments…………………………………………………….5

2. Contractor Letter to Employer on UPVC Sanitary Drainage Piping System……9

3. Product Catalogue………………………………………………………………..12

4. ISO Certificates…………………………………………………………………..39

5. BSI KITEMARK Certificates……………………………………………………42

6. EXOVA Product Test Certificate………………………………………………...52

7. Location to Be Used In……………………………………………………………115

8. Compliance Statement…………………………………………………………….117

9. Specification Requirement………………………………………………………..120

10. Supplier Introduction……………………………………………………………...122

11. Draft Warranty Letter……………………………………………………………..124

12. Country of Origin Clariffication Letter...................................................................126

13. Business License.....................................................................................................128


Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.

1. Reply to Engineer Comments


CONSTRUCTION OF ADDIS ABABA BOLE AIRPORT
EXPANSION
PROJECT - ETHIOPIA
REPLY TO ENGINEER COMMENTS

Contractor CCCC/JIN GOLD Date Received 21 July 2017


Engineer ADPI
Ref. No. C2-6-234 Response by 08 Aug 2017
Doc No./ Drawing List Title Date Revision
C2-6-234 MAS for UPVC pipe sanitary drainage system 01.07.2017 F

Discipline Engineer Comments Contractor Reply


Ref. No.

Discipline MC: Mechanical


As commented on rev B, submittal, the UPVC pipe is not class D so it didn’t We wish to highlight the following as per BS code
comply with project specifications BS EN 1329 : is for the Soil pipe, Waste Pipes, Soil Stacks, Vent
Pipes and Vent Stacks ( Both inside buildings and buried in ground
within the building structure )

BS EN 1401: is for the drain lines for the buried external areas.

BSEN 3505: is for the pressure piping (normally used for water supply
lines.( pipes with class D -12 bar and class E -16 bar etc.. are based on
this code)

We request to notify that, the class D pipes (pipes with 12 bar pressure
MC 01 rating) are fall under BSEN 3505 code and the same is not at all a
mandatory requirement for drainage piping system.

In addition to above we wish to highlight that, as per our market sur-


vey, we understand that, there is no manufactures producing the fol-
lowing fittings commonly required for drainage system piping with
Class D (12 bar pressure) rating. The fittings are listed below.

1) Silencing sanitary Tee


2) Silencing reducing sanitary Tee
3) Clean out and end caps
4) P trap
5) Y fittings
reply to engineer comments -upvc pipe Rev F.docx
Discipline Engineer Comments Contractor Reply
Ref. No.
Also as per the engineer letter reference ADPI-CCCC-EAE-TS-1038 dated Jan 4 Since all the sanitary fittings are not available with class D (12 bar
2017 and employer letter ref. EAE/AAIEP -OG/1584/09 dated November pressure rated) rating, there will not be any system integrity on the
drainage piping system if we install class D piping tougher with above
11th.2016 the work should have to comply with original specification and man-
mentioned pipe fittings as per different BS code .
datory requirements

Based on the above technical explanation, CCCC /JINGOLD request


the Employer and Engineer to reconsider and approve the proposed
accurate solution for sanitary piping and fittings instead pressure pip-
ing system. As explained in the contractor letter (reference
CCCC/FHEC/ET/BAEP/225/2017 Dated July 05 2017, the cost sav-
ings to the employer regarding this issue shall be worked out and sub-
mit separately.

As discussed with engineer on 20.07.2017, further to our MAS sub-


mission to engineer from national plastic UAE, we are forwarding
UPVC pipe MAS from alternative manufacturer M/s COSMOPLAST
as alternative 1 for comparing between manufacturer and take the final
discussion
Comments on last revision MAS from M/s cosmoplast
As per specification section 220500 part 2 section 2.2 point xv, it is
written that

“The Contractor shall supply the Employer with test certificate or


manufacturer's certificates showing that the piping complying in
all respects with the provision of the relevant British or Interna-
tional Standards.”
The test report from 1 up to 5 attached in the submittal are partly for diameter
110 mm dia. pipes and fittings. In line with British slandered (BS EN 1329 and BS EN 1401), cosmo-
plast pipes are fittings are having BSI Kitemark license.
MC 02
However as per project specification 220500 part 2.2 (xv) test certificate for all BSI Kite Mark certificate for both BS EN 1329 and BS EN 1401 at-
pipe and fittings to be utilised in this project shall be submitted (page 51) tached to this revised MAS.

In addition to the above, we are attaching the 3rd party test certificate
from EXOVA, for engineer reference for various pipes and fittings

In addition to this In line with project specification, manufacturer's


certificates for each pipe and fittings used for this project shall be
issued along with product delivery.
PPR-Pipe and fitting
COSMO PLAST INDUSTRIAL CO. L.L.C.

2. Contractor Letter to the Employer


on UPVC Sanitary Drainage Piping System
Pipe and fitting -UPVC

COSMO PLAST INDUSTRIAL CO. L.L.C.

3. Product Catalogue
2.2 Standard
Cosmoplast UPVC pipes and fittings are manufactured in accordance with the following standard:
Pipes:
BSEN 1401-1:2009 Plastic piping systems for non-pressure Underground Drainage and Sewerage.
Unplasticized Poly(vinyl Chloride)(PVC-U). Part 1:Specifications for
pipes,fittings and system
BS 4660:2000 Thermoplastics ancllary fittings of nominal sizes 110 and 160 for below
ground gravity drainage and sewerage

2
2.3 Selection of pipes and fittings
We are selecting the sanitary drainage pipes and fittings-UPVC according to letters attached on page 8 and 9,
for Bole International Expansion Project.

3
The UPVC underground draniage pipes used for Bole International Project Expansion is available in
Rubber Ring(Push Fit) according to Section 221316 Part 1.1(i).

4
5
6
7
8
2.4 Certification authorities brief introduction
CLIENT PORTAL FOR EXOVA PLASTIC PIPES
Exova Plastic Pipes in Nyköping, Sweden is an independent testing institute that has
been performing pressure tests on plastic pipes since 1973. We perform hydrostatic pressure testing, high
flow circulation loop testing, chlorine resistance testing and chlorine dioxide resistance testing and have a
capacity of 5,000 pipe samples.
Our independent test lab and testing services have a ISO 17025 accreditation to perform standardized- and
custom tests.
We primarily serve suppliers of plastic materials, plastic pipe manufacturers and end-users, such as water
companies and verification organizations. But we also provide in-house labs with extra testing capacity
when needed.
Exova uses Pipeson software to provide our customers with effective data communication.
ABOUT EXOVA
With over 3,800 experts in 23 countries, Exova is a connected world of expertise. Our testing and
advisory capabilities, including materials and structures; fire safety; calibration; chemistry and
microbiology, are trusted by customers worldwide. When your reputation is never far from the spotlight,
it’s the silence of our results that is the measure of success. Please visit the Exova web-sitehere.

9
2.5 Test Report (I)

10
2.5.1 Specification Comparison I
Specified
corresponding international item of conclusio
Test item testing code items of
test results specification n
requirements specification

Both(Internal and -the internal and external


Both(Internal
external) surfaces surfaces of pipes and
and external) Section 221316
Φ should be fittings shall be
Part 2.1
surfaces should
110×3.2m smooth,clean&free Underground: smooth,clean and free
be
m,SN4 Surface from pipes and fittings EN 1401-1:1998 from
smooth,clean&f Qualified
UPVC condition grooves,blisters,wri -UPVC to BS Part 5.1 surface grooving,blistering,impuri
ree from
Pipes nkles,dents and heat 4660,EN1401: ties and pores and any
grooves,blisters
marks when viewed other surface irregularity
latest edtion
,wrinkles,dents
without likely to prevent their
and heat marks.
magnification. conformity o this standard

2.5.2 Reference I:

EN 1401-1:1998

11
2.6 Test Report II

12
2.6.1 Specification Comparison II

Specified
corresponding international item of
Test item testing code items of conclusion
test results specification
requirements specification

Mean inside EN 1401-1:1998


Minimum 110.4 110.57 Dsm,min 110.4 Qualified
Diameter(mm) Table 5 Dsm,min

EN 1401-1:1998
Socket length A (mm) Minimum 32.00 56.80 Amin 32 Qualified
Table 5 Amin

EN 1401-1:1998
Socket length C (mm) Maximum 26.00 21.7 Cmax 26
Table 5 Cmax
Qualified
Wall thickness e2 EN 1401-1:1998
Minimum 2.90 3.35 e2,min 2.9
(mm) Table 6 e2

wall thickness e3 EN 1401-1:1998


Minimum2.40 3.55 e3,min 2.4 Qualified
(mm) Table 6 e3

the internal and


external surfaces of
pipes and fittings shall
Fittings shall
be smooth,clean and
have smooth Both surfaces free from
Section 221316 free from grooving,
surface, free voids,blisters and other
Part 2.1 EN 1401-1:1998 blistering,impurities
Surface conditions from surface defects when Qualified
Underground: Part 5.1 surface and pores and any
voids,blistering inspected with naked
110mm pipes and other surface
and other eyes.
coupler fittings-UPVC to irregularity likely to
surface defects.
BS 4660, prevent their
EN1401:latest conformity o this
edtion standard
No delamination
or blister,crack EN 1401-1:1998
No delamination, blister 2) and 3) (see the
Effects of heating depth shall <50% Table 13 Qualified
or crack observed. reference in Table 13)
of the wall effects of heating
thickness.

No break should
occur when EN 1401-1:1998
condition at 0℃ No break or damage Table 11
Drop impact strength No damage Qualified
for 1 hour and observed Drop impact strength
drop form a
height of 0.5m.

EN 1401-1:1998
Vicat softening Table 12
≥ 79℃ 80℃ ≥ 79℃ Qualified
temperature Vicat softening
temperature

13
2.6.2 References II (The reference sequences as we listed above):

14
15
2.7 Test Report III

16
2.7.1 Specification Comparison III
Specified
corresponding international item of
Test item testing code items of conclusion
test results specification
requirements specification
EN 1401-1:1998
Inside Diameter(mm) Minimum 110.4 110.65 Dsm,min 110.4 Qualified
Table 5 Dsm,min

EN 1401-1:1998
Socket length A (mm) Minimum 32.00 49.38 Amin 32 Qualified
Table 5 Amin

EN 1401-1:1998
Socket length C (mm) Maximum 26.00 21.4 Cmax 26 Qualified
Table 5 Cmax

EN 1401-1:1998
Spigot mean outside Minimum 110.0 dem,min 110.0
110.22 Table 3 Qualified
diameter Maximum 110.3 dem,max 110.3
dem,min;dem,max

Spigot Length EN 1401-1:1998


Minimum 60.00 79.85 L1,min 60 Qualified
L1,min(mm) Table 5 L1,min

Wall thickness e2 EN 1401-1:1998


Minimum 2.90 2.92 e2,min 2.9 Qualified
(mm) Table 6 e2

wall thickness e3 EN 1401-1:1998


Minimum2.40 2.75 e3,min 2.4 Qualified
(mm) Table 6 e3

Body wall thickness e EN 1401-1:1998


Minimum 3.2 3.25 Emin, 3.2 Qualified
(mm) Section 221316 Table 4 e
Part 2.1 the internal and external
110mm Both surfaces free Underground: surfaces of pipes and fittings
Fittings shall have from pipes and shall be smooth,clean and free
×87.5°
smooth surface, free voids,blisters and fittings-UPVC to from grooving,
BS 4660, EN 1401-1:1998
Elbow Surface conditions from voids,blistering other surface blistering,impurities and pores Qualified
Part 5.1 surface
and other surface defects when EN1401:latest and any other surface
defects. inspected with edtion irregularity likely to prevent
naked eyes. their conformity o this
standard

No delamination or
No delamination, EN 1401-1:1998
blister,crack depth shall 2) and 3) (see the reference in
Effects of heating blister or crack Table 13 Qualified
<50% of the wall Table 13)
observed. effects of heating
thickness.

No break should occur


EN 1401-1:1998
when condition at 0℃ No break or
Drop impact strength Table 11 No damage Qualified
for 1 hour and drop form damage observed
Drop impact strength
a height of 0.5m.

EN 1401-1:1998
Table 12
Vicat softening
≥ 79℃ 80℃ Vicat softening ≥ 79℃ Qualified
temperature
temperature

17
2.7.2 Reference III (The reference sequences as we listed above)

18
19
2.8 Test Report IV

20
2.8.1 Specification comparison
Specified
corresponding international item of
Test item testing code items of conclusion
test results specification
requirements specification
EN 1401-1:1998
Inside Diameter(mm) Minimum 110.4 110.85 Dsm,min 110.4 Qualified
Table 5 Dsm,min

EN 1401-1:1998
Socket length A (mm) Minimum 32.00 50.35 Amin 32 Qualified
Table 5 Amin

EN 1401-1:1998
Socket length C (mm) Maximum 26.00 21.25 Cmax 26 Qualified
Table 5 Cmax

EN 1401-1:1998
Spigot mean outside Minimum 110.0 dem,min 110.0
110.24 Table 3 Qualified
diameter Maximum 110.3 dem,max 110.3
dem,min;dem,max

Spigot Length EN 1401-1:1998


Minimum 60.00 79.42 L1,min 60 Qualified
L1,min(mm) Table 5 L1,min

Wall thickness e2 EN 1401-1:1998


Minimum 2.9 2.95 e2,min 2.9 Qualified
(mm) Table 6 e2

wall thickness e3 EN 1401-1:1998


Minimum2.40 2.96 e3,min 2.4 Qualified
(mm) Table 6 e3

Body wall thickness e EN 1401-1:1998


Minimum 3.2 3.54 Emin, 3.2 Qualified
(mm) Section 221316 Table 4 e
Part 2.1 the internal and external
110mm Both surfaces free Underground: surfaces of pipes and fittings
Fittings shall have from pipes and shall be smooth,clean and free
×45°
smooth surface, free voids,blisters and fittings-UPVC to from grooving,
BS 4660, EN 1401-1:1998
Elbow Surface conditions from voids,blistering other surface blistering,impurities and pores Qualified
Part 5.1 surface
and other surface defects when EN1401:latest and any other surface
defects. inspected with edtion irregularity likely to prevent
naked eyes. their conformity o this
standard

No delamination or
No delamination, EN 1401-1:1998
blister,crack depth shall 2) and 3) (see the reference in
Effects of heating blister or crack Table 13 Qualified
<50% of the wall Table 13)
observed. effects of heating
thickness.

No break should occur


EN 1401-1:1998
when condition at 0℃ No break or
Drop impact strength Table 11 No damage Qualified
for 1 hour and drop form damage observed
Drop impact strength
a height of 0.5m.

EN 1401-1:1998
Table 12
Vicat softening
≥ 79℃ 80℃ Vicat softening ≥ 79℃ Qualified
temperature
temperature

21
2.8.2 Reference IV (The reference sequences as we listed above)

22
23
2.9 Test Report V

24
2.9.1 Specification Comparison
Specified
corresponding international item of
Test item testing code items of conclusion
test results specification
requirements specification
EN 1401-1:1998
Inside Diameter(mm) Minimum 110.4 110.82 Dsm,min 110.4 Qualified
Table 5 Dsm,min

EN 1401-1:1998
Socket length A (mm) Minimum 32.00 40.92 Amin 32 Qualified
Table 5 Amin

EN 1401-1:1998
Socket length C (mm) Maximum 26.00 21.44 Cmax 26 Qualified
Table 5 Cmax

EN 1401-1:1998
Spigot mean outside Minimum 110.0 dem,min 110.0
110.10 Table 3 Qualified
diameter Maximum 110.3 dem,max 110.3
dem,min;dem,max

Spigot Length EN 1401-1:1998


Minimum 60.00 64.2 L1,min 60 Qualified
L1,min(mm) Table 5 L1,min

Wall thickness e2 EN 1401-1:1998


Minimum 2.9 3.2 e2,min 2.9 Qualified
(mm) Table 6 e2

wall thickness e3 EN 1401-1:1998


Minimum2.40 3.05 e3,min 2.4 Qualified
(mm) Table 6 e3

Body wall thickness e EN 1401-1:1998


Minimum 3.2 3.22 Emin, 3.2 Qualified
(mm) Section 221316 Table 4 e
Part 2.1 the internal and external
Both surfaces free Underground: surfaces of pipes and fittings
110mm Fittings shall have from pipes and shall be smooth,clean and free
smooth surface, free voids,blisters and fittings-UPVC to from grooving,
×87.5° Tee
BS 4660, EN 1401-1:1998
Surface conditions from voids,blistering other surface blistering,impurities and pores Qualified
Part 5.1 surface
and other surface defects when EN1401:latest and any other surface
defects. inspected with edtion irregularity likely to prevent
naked eyes. their conformity o this
standard

No delamination or
No delamination, EN 1401-1:1998
blister,crack depth shall 2) and 3) (see the reference in
Effects of heating blister or crack Table 13 Qualified
<50% of the wall Table 13)
observed. effects of heating
thickness.

No break should occur


EN 1401-1:1998
when condition at 0℃ No break or
Drop impact strength Table 11 No damage Qualified
for 1 hour and drop form damage observed
Drop impact strength
a height of 0.5m.

EN 1401-1:1998
Table 12
Vicat softening
≥ 79℃ 80℃ Vicat softening ≥ 79℃ Qualified
temperature
temperature

25
2.9.2 Reference V (The reference sequences as we listed above)

26
27
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.

4. ISO Certificates
3. Certifications

28
29
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C

5. BSI KITEMARK Certificate


30
31
32
NOTE: SS Socket Solvent
RR Rubber Ring

33
Kitemark Licence

No. KM 590422

This is to certify that: Cosmoplast Industrial Co LLC


Branch of Abu Dhabi 1
ICAD
Abu Dhabi
United Arab Emirates

Holds Kitemark Licence Number: KM 590422

In respect of:
BS EN 1329-1
Plastic piping systems for soil and waste discharge (low and high temperature) within the
building structure - unplasticized poly(vinyl chloride) (PVC-U)

This issues the right and Licence to use the Kitemark in accordance with the Kitemark Terms and Conditions
governing the use of the Kitemark, as may be updated from time to time by BSI Assurance UK Ltd (the
"Conditions"). All defined terms in this Licence shall have the same meaning as in the Conditions.

The use of the Kitemark is authorized in respect of the Product(s) detailed on this Licence provided at or from the
above address.

For and on behalf of BSI:


Gary Fenton, Global Assurance Director

First Issued: 19/08/2014 Latest Issue: 12/11/2014

Page 1 of 5
First Issued: 19/08/2014 Latest Issue: 12/11/2014

Page 1 of 5

This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.
To check its validity telephone +44 (0)845 080 9000
Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.
BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.
A member of the BSI Group of Companies.
No. KM 590422

BS EN 1329-1:2000 - Plastics piping systems for soil and waste discharge (low and high temperature)
within the building structure - unplasticized poly(vinyl chloride) (PVC-U).

Pipes

36mm, 43mm, 56mm, 82 mm, 90 mm, 100 mm, 110 mm, 125 mm, 140 mm, 160 mm, 200mm, 250mm and 315 mm
diameter socketed pipes.

For use in application areas B and BD.

First Issued: 19/08/2014 Latest Issue: 12/11/2014

Page 2 of 5

This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.
To check its validity telephone +44 (0)845 080 9000
Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.
BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.
A member of the BSI Group of Companies.
No. KM 590422

Fittings
Fitting Type Dimension Type of socket
Coupler 160 mm Both S/S and R/R
Coupler 110 mm Both S/S and R/R
Coupler 82 mm Both S/S and R/R
Coupler 56 mm Both S/S and R/R
Coupler 43 mm S/S
Coupler 200 mm RR
Coupler 250 mm RR
Repair Coupler 56 mm RR
Repair Coupler 82 mm RR
Repair Coupler 160 mm RR
Repair Coupler 110 mm RR
Repair Coupler 200 mm RR
Repair Coupler 250 mm RR
Single Socket 160 mm RR
Single Socket 110 mm RR
Single Socket 82 mm RR
Bend 200 mm x 87° R/R
Bend 200 mm x 45° R/R
Bend 160 mm x 45° Both R/R and S/S
Bend 160 mm x 87° Both R/R and S/S
Bend ( Door set) 160 mm x 45° S/S
Bend ( Door set) 160 mm x 87° S/S
Bend 110 mm x 45° Both R/R and S/S
Bend 110 mm x 87° Both R/R and S/S
Bend ( Door set) 110 mm x 45° S/S
Bend ( Door set) 110 mm x 87° S/S
Bend 82 mm x 45° Both R/R and S/S
Bend 82 mm x 87° Both R/R and S/S
Bend ( Door set) 82 mm x 45° S/S
Bend ( Door set) 82 mm x 87° S/S
Bend 56 mm x 45° Both R/R and S/S
Bend 56 mm x 87° Both R/R and S/S
Bend ( Door set) 56 mm x 45° S/S
Bend ( Door set) 56 mm x 87° S/S
Bend 43 mm x 45° S/S
Bend 43 mm x 87° S/S
Bend ( Door set) 43 mm x 45° S/S
Bend ( Door set) 43 mm x 87° S/S

First Issued: 19/08/2014 Latest Issue: 12/11/2014

Page 3 of 5

This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.
To check its validity telephone +44 (0)845 080 9000
Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.
BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.
A member of the BSI Group of Companies.
No. KM 590422

Fitting Type Dimension Type of socket


Reducer 160 mm x 110 mm R/R
Reducer 110 mm x 82 mm Both R/R and S/S
Reducer 110 mm x 56 mm Both R/R and S/S
Reducer 82 mm x 56 mm Both R/R and S/S
Reducer 82 mm x 43 mm S/S
Reducer 56 mm x 43 mm S/S
Reducer 200 x 160 mm RR
Tee 160 mm x 87° Both R/R and S/S
Tee 110 mm x 87° Both R/R and S/S
Tee 82 mm x 87° Both R/R and S/S
Tee 56 mm x 87° Both R/R and S/S
Tee 43 mm x 87° S/S
Tee 200 mm RR
Tee (Door Set) 160 mm x 87° S/S
Tee (Door Set) 110 mm x 87° S/S
Tee (Door Set) 82 mm x 87° S/S
Tee (Door Set) 56 mm x 87° S/S
Tee (Door Set) 43 mm x 87° S/S
Y - Branch 200 mm x 45° R/R
Y - Branch 160 mm x 45° Both R/R and S/S
Y - Branch 110 mm x 45° Both R/R and S/S
Y - Branch 82 mm x 45° Both R/R and S/S
Y - Branch 56 mm x 45° Both R/R and S/S
Y - Branch 43 mm x 45° S/S
Y - Branch - Reducer 160 mm x 110 mm R/R
Y - Branch - Reducer 110 mm x 82 mm R/R
Y - Branch - Reducer 200 mm x 160 mm R/R
Double Y Branch 56 mm x 45° RR
Double Y Branch 82 mm x 45° RR
Double Y Branch 110 mm x 45° RR
Double Y Branch 160 mm x 45° RR
Double Tee Branch 56 mm x 87° RR
Double Tee Branch 82 mm x 87° RR
Double Tee Branch 110 mm x 87° RR
Double Tee Branch 160 mm x 87° RR
Access Plug set 110 mm
Access Plug set 82 mm
Access Plug set 56 mm
Access Plug set 43 mm
Access plug set 160 mm

First Issued: 19/08/2014 Latest Issue: 12/11/2014

Page 4 of 5

This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.
To check its validity telephone +44 (0)845 080 9000
Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.
BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.
A member of the BSI Group of Companies.
No. KM 590422

Fitting Type Dimension Type of socket


Access plug set 200 mm
Access Pipe 110 mm RR
Access Pipe 160 mm RR
Access pipe 82 mm RR
End Plug 43 mm SS
End Plug 56 mm SS
End Plug 82 mm SS
End Plug 110 mm SS
End Plug 160 mm SS
Non Pressure End Cap 200 mm SS
Non Pressure End Cap 160 mm SS
Non Pressure End Cap 110 mm SS
Non Pressure End Cap 82 mm SS
Non Pressure End Cap 56 mm SS
Non Pressure End Cap 43 mm SS
Floor Trap 110 mm
P Trap 110 mm
Bottle Trap 110 mm
Reducing Tee 110 x 82 mm RR
Reducing Tee 160 x 110 mm RR
Reducing Tee 200 x 160 mm RR

Rain water outlet 110 mm


Rain water outlet 82 mm
AC to drain boss 56 mm x 1¾” 55
Shower elbow 1½” 55

First Issued: 19/08/2014 Latest Issue: 12/11/2014

Page 5 of 5

This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.
To check its validity telephone +44 (0)845 080 9000
Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.
BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.
A member of the BSI Group of Companies.
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C

6. EXOVA Product Test Certificate


Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.

7. Location to Be Used In
4.Location to be used in
Cosmoplast UPVC pipes and fittings applied in Bole Airport Expansion Project for underground Drainage
and Sewerage Lines.

CPGairport/M&E/BOLE/ME/SAN/TOI DET/SH/01-01-01 REV B

37
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.

8. Compliance Statement
5. Compliance statement

SECTION 220500 COMMON WORK RESULTS FOR PLUMBING

BRAND
Item DESCRIPTION
Cosmoplast Industrial
Co., LLC

Origin: Dubai of UAE


1 GENERAL

1.1 REFERENCE
Complete water reticulation system for the building inclusive of all pipework, flexible
connectors, valves, fittings, pumps and tanks, final connections to all sanitary fitments,
etc.
COMPLIANT

2 PRODUCTS

2.1 MANUFACTURERS
Subject to the compliance with the requirements of the product provided by the
specified manufacturers.
COMPLIANT

2.2 PIPES AND FITTINGS


COMPLIANT

iii) The All sanitary and waste pipes above ground and underground
shall be uPVC pipes complying with BSEN 1401 and BSEN 1329
requirements.
xv)The Contractor shall supply the Employer with test certificate or manufacturer's Complied with attched
certificates showing that the piping complying in all respects with the provision of the test certificate.
relevant British or International Standards.

3 EXECUTION
SECTION 221316 SANITARY WASTE AND VENT PIPING

DESCRIPTION BRAND

Item Cosmoplast

Industrial Co., LLC

Origin: Dubai of UAE

1 GENERAL

1.1 REFERENCE

i)Conform to Section 220500. COMPLIANT

Ii)The specification covers the piping, fittings, and accessories above ground and
underground installation within building and external underground ground pipe works. COMPLIANT

1.3 Quanlity Assurance

i) comply with BS standard for piping systems components and Related Materials. COMPLIANT

2 PRODUCTS

2.1 SANITARY WASTE & VENT PIPING

Above Ground : Pipe and fitting -uPVC to BS 4514, EN 1329-1 COMPLIANT

Underground: Pipe and fitting -uPVC to BS 4660, EN 1401: latest edition COMPLIANT

3 EXECUTION

i)Comply with BS 4514 and EN 1329-1. COMPLIANT

39
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.

9. Specificateion Requirement
6. Specifications requirements

Type No Make up or specification Project specification location Remark


requirement

UPVC PIPES 1 Underground pipes and fittings SECTION 221316 Drainage


(sizes 110mm,160mm and Part 1.1 and
200mm)’ to BSEN 1401 sewerage
(BS4660) with rubber ring(push lines
fit) joints.

UPVC PIPES 2 UPVC pipe to BSEN 1401 ‘both SECTION 221316 Drainage
buried in ground within the Part 2.1 and
building structure(application area sewerage
code D) and outside the building’. lines

7.Provided specifications

Type No Make up or specification Project specification location Remark


requirement

UPVC PIPES 1 Underground pipes and fittings SECTION 221316 Drainage


(sizes 110mm,160mm and Part 1.1 and
200mm)’ to BSEN 1401 sewerage
(BS4660) with rubber ring(push lines
fit) joints.

UPVC PIPES 2 UPVC pipe to BSEN 1401 ‘both SECTION 221316 Drainage
buried in ground within the Part 2.1 and
building structure(application area sewerage
code D) and outside the building’. lines

40
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.

10. Supplier Introduction


8. Supplier Introduction

manufacture COSMOPLAST INDUSTRIAL CO. L.L.C.

Cosmoplast Industrial Co. LLC is Part of Interplast Co. Ltd. Since it was established in 1976
Cosmoplast has become the market leading manufacturer of plastic piping systems in the Middle
East. Through extensive product development, it offers one of the most comprehensive and
highest quality range of UPVC pipes and fittings for drainage applications. today it has a

Company profile turnover of more than $100million and supplies its products not only to gulf region but also
throughout the Middle East,and specifically designed product ranges into Europe,Africa and the
Far East. Its drainage systems include both solvent welded and push fit types applicable for wide
ranges of pipes and accessories. Cosmoplast UPVC drainage pipes and fittings are manufactured
and tested in accordith the new British-European Standards for drainage applications.

Certifications ISO9001:2008;BSI;

AIR TRAFFIC CONTROL TOWER AT


DUBAI WORLD INTERNATIONAL
AIRPORT;CIVIL AVIATION CLUB;DALMA MALL;Dubai Marina Southern Break Waters;Al
Past projects
Hikma Tower;LUXURY MARINA RESIDENTIAL
VILLAS IN ABU DHABI;Sharjah New Expo Centre, Sharjah;UAE Armed Forces Command of
Military Works; Damac Golf Community Dubai, UAE;

Warranty see the attachment in next page

Compliance
SECTION 220500& SECTION 221316
statement

Local support Supplier would send representatives to visit and check the progress and quality at regular time.

41
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.

11. Draft Warranty Letter


Annex I : Warranty

WARRANTY

Cosmoplast uPVC pipes and fittings are subjected to continuous tests during production in order to guarantee
high quality and reliability.

Cosmoplast Industrial Co. LLC guarantees that its uPVC Pipes & Fittings are free from manufacturing and
material defects.

In witness hereof, Cosmoplast issues this warranty for its system of uPVC Pipes and Fittings which shall be valid for
a period of ten years starting from the date of installation.

However, Cosmoplast will not accept, and will not be held liable or responsible for damage to these products, or any
consequential losses under the following conditions:

1. If working conditions are different than those prescribed in this catalogues.

2. If the components are used in installations where the fluid is not compatible with the material as per the related
international standards.

3. If the components present defects when installed, due to incidental factors easily recognizable at the time of
installation or when the system is submitted to pressure test.

4. If Cosmoplast components are installed with other items not manufactured by Cosmoplast.

5. In case of poor or inappropriate storage.

6. In case of poor or inappropriate installation, use or operation.

ISO 9001 FM 75767

42
Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.

12. Country of Origin Clarrification Letter


Pipe and fitting -UPVC
COSMO PLAST INDUSTRIAL CO. L.L.C.

13. Business License

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