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Vessel Calculation Sheet: Internal Pressure Design

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VESSEL CALCULATION SHEET CLIENT LOGO

REV.: A B C D 0 PAGE: 1 OF 7
DATE 2021.02.27 2021.03.02 2021.03.02 2021.03.02 PROJECT N° 0005
PREPARED A.D.F. A.D.F. A.D.F. A.D.F. PLANT -
REVIEWED J.M. J.M. J.C. J.C. LOCATION Mexico
VALIDATED J.C. J.C. J.C. J.C. CLIENT Internal Client
APPROVED J.C. J.C. J.C. J.C. DOCUMENT N° EDS-01-0005-1-V-1001-R_B
REV.

INTERNAL PRESSURE DESIGN

1 EQ. TAG: V-1001 SERVICE: STORAGE TANK FLUID: PURIFIED ALCOHOL 94°

2 QUANTITY: 1 POSITION: VERTICAL MOC: ASTM A-240 TP 304L


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4 1.- DESIGN PARAMETERS SYM SI UNIT VALUE DESIGN PARAMETERS SYM SI UNIT VALUE

5 Shell & Heads Internal Diameter ID mm 2,500 MOC Max. Allowable Stress Value (Design) Sdt N/mm2 115 @ 120 °C

6 Shell Length (WL to WL) Hs mm 5,600 MOC Nominal Allowable Stress Value (Env. / Min) Set N/mm2 115 @ 20 °C

7 Vessel fill percentage %F % 90 MOC Corrosion Allowance C mm 0.05

8 Internal Operating Pressure Pop MPa 0.11 Fluid Specific Gravity Sg Dimls. 0.776 @ 15.5 ° C
9 Design Temperature Td °C 120 Top Head Type THT - 2:1 Elliptical

10 Environment or Minimum Temperature Te °C -10 Bottom Head Type BHT - Conical

11 Weld Efficiency E Dimls. 0.80 0.80 Operating Temperature Top °C 22

12 Head Straight Flange Height (SF= 0.02·ID) SF mm 50 MINIMUM Liquid Height LHm % 20 = 1675 mm
13 Operating Volumen Vop m3 30 NORMAL Liquid Height LHn % 80 = 6690 mm
14 Primary Fluid (Liquid or Gas) - - Liquid MAXIMUM Liquid Height LHM % 90 = 7530 mm
15 Vessel support by LEGS

16 2.- VESSEL DESIGN PRESSURE

17 L/D Ratio (L/D=Hs/ID) L/D Dimls. 2.24 L/D Ratio is OK

18 Hydrostatic Fluid Pressure Ph MPa 0.06

19 Internal Design Pressure IP MPa 0.18 IP= 1.1 · Pop+Ph

20 Internal Design Pressure Selected P MPa 0.18 IP default value or enter the value to use in the calculations

21 Hydrostatic Field Test Pressure Pt MPa 0.23 Pt= 1.3 · Pd (Full of water at ambient conditions)
22
23 3.- VESSEL VOLUMETRIC CAPACITY

24 Total Shell Length (TL to TL) Ls mm 5,650 Total Vessel Length (Internal) HT mm 8,365 HT= Ls+DHt+DHb

25 Shell Area (As=2·π·ID/2·Ls) As m2 45 Total Vessel Area (Internal) AT m2 66 AT= As+Ath+Abh

26 Shell Volume (Vs=π/4·D2·L) Vs m3 28 Total Vessel Volume VT m3 33 VT= Vs+Vth+Vbh

27 Top Head Volume (2:1 Elliptical) Vth m3 2.0 Vth= π/24 · D^3 Enter geometrical values for Conical Head

28 Top Head Area (2:1 Elliptical) Ath m2 6.8 Ath= 1.084 · D^2 Cone Angle (α) = 60 °
29 Top Head Height (2:1 Elliptical) DHt mm 625 DHt= 0.25 · ID g= 2411 mm = 2.41 m
30 Bttm Head Volume (Conical) Vbh m3 3.5 Vbh= 1/3 · π · DHb · (R^2+r^2+R·r) R= 1250 mm = 1.25 m
31 Bttm Head Area (Conical) Abh m2 14.7 Abh= π [g(R+r)+R^2+r^2] r= 45 mm = 0.04 m
32 Bttm Head Height (Conical) DHb mm 2,090 Value from Geometrical Data Hb = 2088 mm = 2.09 m
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34 4.- SHELL THICKNESS CALCULATION

35 Shell Thickness by longitudinal stress t(l) mm 1 t(l)= [(P · ID/2) / (2SE+0.4·P)] + C

36 Shell Thickness by circumferential stress t(c) mm 2 t(c)= [(P · ID/2) / (SE-0.6·P)] + C

37 Selected commercial plate thickness t mm 5.00

38 Longitudinal MAWP according selected thickness MAWP (l) MPa 0.74 MAWP(l)= [(2SEt) / (ID/2-0.4·t)]

39 Circumferential MAWP according selected thickness MAWP (c) MPa 0.37 MAWP(c)= [(SEt) / (ID/2+0.6·t)]
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41 5.- TOP HEAD THICKNESS CALCULATION: 2:1 Elliptical Head

42 Top Head Thickness t(th) mm 2 t(th)= [(P·ID) / (2SE-0.2·P)] + C

43 Selected commercial plate thickness t mm 5

44 MAWP of Top Head Thickness MAWP (th) MPa 0.37 MAWP(th)= [(2SEt) / (ID+0.2·t)]
45
46 6.- BOTTOM HEAD THICKNESS CALCULATION: Conical Head

47 Bottom Head Thickness t(bh) mm 5 t(bh)= [(P·ID) / (2 Cos α (SE-0.6·P)] + C

48 Selected commercial plate thickness t mm 5

49 MAWP of Bottom Head Thickness MAWP (bh) MPa 0.18 MAWP (bh)= [(2SEt·Cos α) / (D+1.2t Cos α)

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51 7.- VESSEL WEIGHT

52 Shell Weight Ws Kg 1,769 Total Vessel Weight (Empty) WTe Kg 3,030

53 Heads Weight Wh Kg 845 Total Vessel Weight (Empty) WTe Ton 3.0

54 Nozzles and reinforcing plates Weight Wn Kg 392

55 Agitator with Motor Weight Wag Kg 0 Total Vessel Weight (Full of water) WTw Kg 36,350

56 Baffles with supports Weight Wba Kg 0 Total Vessel Weight (Full of water) WTw Ton 36.4

57 Instruments and miscellaneous Weight Wim Kg 26


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59 NOTES:
60 (1).
61 (2).
62 (3).
VESSEL CALCULATION SHEET

REV.: A B C 0 1 PAGE: 2 OF 7
DATE 2021.02.27 2021.03.02 2021.03.02 PROJECT N° 0005
PREPARED A.D.F. A.D.F. A.D.F. PLANT -
REVIEWED J.M. J.M. J.C. LOCATION Mexico
VALIDATED J.C. J.C. J.C. CLIENT Internal Client
APPROVED J.C. J.C. J.C. DOCUMENT N° EDS-01-0005-1-V-1001-R_B
REV.

EXTERNAL PRESSURE DESIGN

1 EQ. TAG: V-1001 SERVICE: STORAGE TANK FLUID: PURIFIED ALCOHOL 94°

2 QUANTITY: 1 POSITION: VERTICAL MOC: ASTM A-240 TP 304L


3
4 8.- DESIGN PARAMETERS SYM SI UNIT VALUE DESIGN PARAMETERS SYM SI UNIT VALUE

5 Shell & Heads Internal Diameter ID mm 2,500 MOC Max. Allowable Stress Value (Design) Sdt N/mm2 115 @ 120 °C

6 Shell Length (WL to WL) Hs mm 5,600 MOC Nominal Allowable Stress Value (Env. / Min) Set N/mm2 115 @ 20 °C

7 Shell Selected Thickness ts mm 5 Design Temperature Td °F 250

8 Heads Selected Thickness th mm 5

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VESSEL EXTERNAL PRESSURE
10 9.-
DESIGN
11 Shell & Heads External Diameter Do mm 2510 Determine the ratio L/Do L/Do Dimls. 2.6

12 PV Length between lines of support LS mm 6538 Determine the ratio Do/t Do/t Dimls. 500

13 Determine the value of factor A (If Do/t<10) A Dimls. N/A Enter Figure G value in next box.

14 Determine the value of factor A (If Do/t>10) A Dimls. 0.00016 Enter A value from Figure G - ASME BPVC Section II-Part D using firts L/Do ratio and then Do/t ratio.
15 A value falling to the left of the applicable material/temperature line? NO Determine B value for Figures CS & AH.
16 Modulus of elasticity of material at Td E lb/in2 25,900,000 @ 250 °F = N/A MPa

17 → Maximum Allowable External Working Pressure Pa MPa N/A Enter B value for Figures CS & AH in next box

18 Determine the value of factor B B Dimls. 2000 From Figures CS & AH - ASME BPVC Section II-Part D

19 → Maximum Allowable External Working Pressure Pa MPa 5.33 Pa= 4B / 3(Do/t)


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21 10.- EXTERNAL STIFFENING RINGS FOR CYLINDRICAL SHELLS

22 Type of the stiffening ring shape - - Equal leg angle “EL” ring LI 102 x 13 mm

23 Number of stiffening rings - - 2

24 The sum of one half of the distances on both sides Lss mm 2,180

25 Cross sectional area of shape (As) Asc cm2 24 = 3.7 in2

26 Moment of inertia of the selected shape Ix cm4 231 = 5.6 in4

27 Default External pressure design Pe Psi 15 = 0.103 MPa

28 Factor B value B Dimls. 5,258

29 Factor A value A Dimls. 0.00016

30 Moment of inertia of the the circunferential stiffering ring I's = in4 3.0
THE SELECTED STRUCTURAL SHAPE IS CORRECT
31 Moment of inertia of the the circunferential stiffering ring Is = in4 2.3

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33 INTERNAL BAFFLES DESIGN
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35 11.- DESIGN PARAMETERS SYM SI UNIT VALUE

36 Number of internal baffles Nb - -

37 Motor Power Pow HP -

38 Mixer Speed n rpm -

39 Adjustment factor Afe Dimls. -

40 Baffle width Bw mm -

41 Baffle separation to the wall Bc mm -

42 Baffle length BL mm -

43 Length between baffle supports LBs mm -

44 Force on each baffle FB N -

45 Calculated Baffle Thickness tcb mm -

46 Selected Baffle commercial plate thk tcb mm - -


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62 (3).
VESSEL CALCULATION SHEET CLIENT LOGO

REV.: A B C 0 1 PAGE: 3 OF 7
DATE 2021.02.27 2021.03.02 2021.03.02 PROJECT N° 0005
PREPARED A.D.F. A.D.F. A.D.F. PLANT -
REVIEWED J.M. J.M. J.C. LOCATION Mexico
VALIDATED J.C. J.C. J.C. CLIENT Internal Client
APPROVED J.C. J.C. J.C. DOCUMENT N° EDS-01-0005-1-V-1001-R_B
REV.

REINFORCEMENTS AND SUPPORTS FOR VESSEL

1 EQ. TAG: V-1001 SERVICE: STORAGE TANK FLUID: PURIFIED ALCOHOL 94°

2 QUANTITY: 1 POSITION: VERTICAL MOC: ASTM A-240 TP 304L


3
4 12.- REINFORCEMENT PLATE FOR NOZZLES

5 DESIGN PARAMETERS SYM SI UNIT VALUE REINFORCE REINFORCE


NOM NOZZ
UNIT MENT UNIT MENT UNIT
6 Weld Efficiency E Dimls. 70% - 85% 80 Ø
PLATE Ø PLATE THK
7 Internal Pressure Range PR Mpa 0 - 1.03 3 in 130 mm 5 mm

8 REINFORCEMENT PLATE DIAMETER 4 in 172 mm 5 mm

9 NOZZLE Ø 6 in 257 mm 5 mm
10 8 in 337 mm 5 mm
11 10 in 422 mm 5 mm
When there is no
12 access to the vessel 12 in 502 mm 5 mm
Blast-hole Ø 6.3 mm
13 14 in 514 mm 5 mm

14 16 in 597 mm 5 mm
.

15 Thickness of the
18 in 680 mm 5 mm
.

reinforcement plate 20 762 5


16 t in mm mm
17 Type of joint required for vent nozzles, 24 in 927 mm 5 mm
Equal to the thickness of
nozzles located at the bottom and man inlet
18 the nozzle neck (minimum) 30 in 921 mm 5 mm
19
L A H
LIFTING LUGS DIMENSIONS FOR VERTICAL VESSELS E
20 13.-
21 Number of Lifting Lugs to use - - 2 @ 180 ° B
D

22 Base plate thickness for Lifting Lugs tbp mm 5


23 Weight in each Lifting Lug Wlg Ton 2
G
24
2A
C
25 MAX. WT UNIT A B C D E F G H J L M UNIT
26 10 Ton 22 16 13 70 51 100 220 150 70 65 13 mm F
J

27 L
M
28 14.- LEGS SUPPORT DIMENSIONS FOR VERTICAL VESSELS

29 Number of Support Legs - - 6 @ 60 °


30 Weight in each Leg Support Wleg Kg 6060
31
32 2,500 NOM LEG Ø SCH BASE PLATE DIM. B H (MAX) UNIT BORE Ø ANCHOR Ø UNIT

33 50 - - - - 1830 - - - in
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45° TYP °
45°

E
35 TYP E
B
10"

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B

WL
BASE PLATE

TL
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H (MAX)

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41 BASE PLATE
H/2

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44 15.- FLAT HEAD CALCULATION (TOP)

45 - Number of Lugs Support - - 8 @ 45 °

46 Weight in each Lug Support Wleg Kg N/A


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48 MAX. LOAD ON 1 LUG UNIT lt b bt h ht k lF t w 2A 2B UNIT
49 - Kg - - - - - - - - - - - mm

50 ØB= The anchor bolt diameter + 3 mm

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60 (1).
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62 (3).
BIBLIOGRAPHIC REFERENCES CLIENT LOGO

REV.: A B C 0 1 PAGE: 4 OF 7
DATE 2021.02.27 2021.03.02 2021.03.02 PROJECT N° 0005
PREPARED A.D.F. A.D.F. A.D.F. PLANT -
REVIEWED J.M. J.M. J.C. LOCATION Mexico
VALIDATED J.C. J.C. J.C. CLIENT Internal Client
APPROVED J.C. J.C. J.C. DOCUMENT N° EDS-01-0005-1-V-1001-R_B
REV.

1 1.- ASME BPVC Section II-Part D - Figure G

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BIBLIOGRAPHIC REFERENCES CLIENT LOGO

REV.: A B C 0 1 PAGE: 5 OF 7
DATE 2021.02.27 2021.03.02 2021.03.02 PROJECT N° 0005
PREPARED A.D.F. A.D.F. A.D.F. PLANT -
REVIEWED J.M. J.M. J.C. LOCATION Mexico
VALIDATED J.C. J.C. J.C. CLIENT Internal Client
APPROVED J.C. J.C. J.C. DOCUMENT N° EDS-01-0005-1-V-1001-R_B
REV.

1 1.- ASME BPVC Section II-Part D - Figure G (Cont'd)

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BIBLIOGRAPHIC REFERENCES CLIENT LOGO

REV.: A B C 0 1 PAGE: 6 OF 7
DATE 2021.02.27 2021.03.02 2021.03.02 PROJECT N° 0005
PREPARED A.D.F. A.D.F. A.D.F. PLANT -
REVIEWED J.M. J.M. J.C. LOCATION Mexico
VALIDATED J.C. J.C. J.C. CLIENT Internal Client
APPROVED J.C. J.C. J.C. DOCUMENT N° EDS-01-0005-1-V-1001-R_B
REV.

1 1.- ASME BPVC Section II-Part D - Figures CS & HA

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BIBLIOGRAPHIC REFERENCES CLIENT LOGO

REV.: A B C 0 1 PAGE: 7 OF 7
DATE 2021.02.27 2021.03.02 2021.03.02 PROJECT N° 0005
PREPARED A.D.F. A.D.F. A.D.F. PLANT -
REVIEWED J.M. J.M. J.C. LOCATION Mexico
VALIDATED J.C. J.C. J.C. CLIENT Internal Client
APPROVED J.C. J.C. J.C. DOCUMENT N° EDS-01-0005-1-V-1001-R_B
REV.

1 1.- ASME BPVC Section II-Part D - Figures CS & HA (Cont'd)

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