Mitsubishi Motors: Service Manual
Mitsubishi Motors: Service Manual
Mitsubishi Motors: Service Manual
MITSUBISHI MOTORS
SERVICE MANUAL
Model : DY-1MW7U53
PART No: 8701A113
For the mecha part, please refer to the service manual of CD7WMA(651)(2005 JUN.).
CONTENTS
2
OPERATION
< SW-6ME7BLN, SW-6ME7BLP > (for EU)
Radio Mode
Program Type/
Scan Button
Volume Up Button
Tune Up/Down
Volume Down Button Button
Power Button
CD Changer Mode
CD Insertion Slot
Repeat Button
Folder Up/Down
Button
Sound/Menu
Changing Button
3
< SW-6MA7BRN, SW-6MA7BRP > (for AUS)
Radio Mode
Preset Button ch1~6
Scan Button
Volume Up Button
Tune Up/Down
Button Volume Down Button
Power Button
CD Changer Mode
CD Insertion Slot
Repeat Button
Folder Up/Down
Button
Sound/Menu
Changing Button
4
< SW-6MX7BLN, SW-6MX7BLP > (for CHINA, GCC and ROW)
Radio Mode
Preset Button ch1~6
Scan Button
Volume Up Button
Tune Up/Down
Volume Down Button Button
Power Button
CD Changer Mode
CD Insertion Slot
Repeat Button
Folder Up/Down
Button
Sound/Menu
Changing Button
5
RADIO DATA SYSTEM (EU only)
It automatically identifies RDS station by detecting RDS signal 7) CT (Clock Time)
transmitted from UKW stations. Some RDS station broadcast time signal.
When CT function is ON, CT indicator appear in display,
1) PS (Program Service) Name
and such a station is being received, this function automati-
At the statement of RDS data receiving PS Name (station
cally adjusts clock to correct local time.
name) should be displayed (priority over freq.).
a) How to CT function ON/OFF
2) TP (Traffic Program) and TA (Traffic Announcement) After switch off the power , then hold down CH4 button
a) Push TP button to activate TP function with " TP " indica- and press the Power ON/OFF switch while 2 seconds.
tor in display. At statement of CT check ON, display shows " CT ".
When TA is received, display shows " TRAF INF " then
the station name of TA transmitter.
The unit can receive TA when broadcasted from not only
current station (If it is TP station) but the other network Classification Table of PTY
stations supported by EON. 1 News (NEWS)
When TA is over, the original program (even CD) is re- 2 Current Affairs (AFFAIRS)
3 Information (INFO)
called and will be superseded again when the next TA is
4 Sport (SPORT)
broadcasted. 5 Education (EDUCATE)
When you want to skip TA during receiving, just push TP 6 Drama (DRAMA)
button to switch off TP mode. 7 Culture (CULTURE)
b) If current station is not a RDS one, display shows " NO 8 Science (SCIENCE)
RDS " then station frequency. 9 Varied (VARIED)
10 Pop Music (POP M)
3) PTY (Program Type) Search 11 Rock Music (ROCK M)
Your favorite program among 29 classifications can be se- 12 Easy Music (EASY M)
lected, then its qualified station is automatically searched. 13 Light Classics (LIGHT M)
14 Classical (CLASSIC)
a) Push PTY button to display PTY indicator and last PTY,
15 Other Music (OTHER M)
then searches stations with same PTY. 16 Weather Information (WEATHER)
b)You can select your favorite PTY among the 29 catego- 17 Finance (FINANCE)
ries classified in below using Tuning button or preset 18 Children (CHILDREN)
button (CH1 to CH6) while PTY indicator appears in dis- 19 Social (SOCIAL)
play. 20 Religion (RELIGION)
21 Phone in (PHONE IN)
c) When a desired PTY station can not be received the last
22 Travel (TRAVEL)
tuned station is restored with " EMPTY " displayed for 5 23 Leisure (LEISURE)
seconds. 24 Jazz (JAZZ)
25 Country (COUNTRY)
4) PTY (Program Type) Language Selection
26 Nation Music (NATION M)
You can select your favorite language among English, 27 Oldies (OLDIES)
Swedish, French and German. 28 Folk Music (FOLK M)
29 Documentary (DOCUMENT)
5) AF (Alternative Frequency)
With this function, the unit can keep the best receivable sta-
tion automatically among the same network as the current
Initial Setting PTY in each CH button
station, when it becomes too weak and hard to listen.
(Initial setting at purchase is AF check ON.) CH No. PTY
<AF check ON/OFF operation> CH 1 News (NEWS)
a) After switch off the power, then hold down CH5 button CH 2 Sport (SPORT)
and press the Power ON/OFF switch while 2 seconds. CH 3 Weather Information (WEATHER)
CH 4 Pop Music (POP M)
At statement of AF check ON, display shows " AF ".
CH 5 Rock Music (ROCK M)
6) EMERGENCY ALARM CH 6 Classical (CLASSIC)
With this function, when the " Emergency Program " should
broadcasted the radio should receive it automatically at the
statement of ACC ON. At this time display shows " ALARM ".
6
REAR VIEW and CONNECTORS
Pin Pin
NAME NAME
No. No.
1 RADIO DISP DATA 10 SWITCH PANEL GND
2 RADIO SWITCH DATA 11 AMP POWER ON
3 AMP DATA 12 AMP DATA GND
4 OPTION Rch 13 OPTION Lch
5 OPTION GND 14 RSES/AUX GND
6 RSES/AUX Rch 15 RSES/AUX Lch
7 HANDS FREE 16 -
8 HANDS FREE GND 17 TEL MUTE
9 - 18 -
Pin Pin
NAME NAME
No. No.
1 BATTERY (+) 11 POWER GND
2 - 12 -
3 SPEAKER FL (+) 13 SPEAKER FL (-)
4 SPEAKER RL (+) 14 SPEAKER RL (-)
5 SPEAKER FR (+) 15 SPEAKER FR (-)
6 SPEAKER RR (+) 16 SPEAKER RR (-)
7 SHIELD GND 17 ANTENNA +B
8 - 18 -
9 REMOCON 19 REMOCON GND
10 ACCESSORY (+) 20 SPEED PULSE
7
BLOCK DIAGRAM
Antenna(Main)
<SCT1>
AM
Diversity World Band Tuner FM
Antenna(Sub) RDS
Circuit (179E-2AF)
<SCT2>
<FE101>
5.0V(for Tuner)
8.5V(for Tuner)
5.0V <IC8N1>
<P901> EEPROM
20pin
<IC8A1> I2C
Power Supply +BATT WDT <IC200>
Audio -COM Level conversion
Bus Buffer Cereal
ANT+B Antenna Power (M30624MGP-349GP) (SN74LVTH244APWR)
Bus Buffer
<IC800> (SN74AHCT244PWR)
<IC8C1>
Single-END
RR
RL
POWER-IC 2nd
FR
MUTE LPF
(TDA7563) FL
<IC307> DAC
Woofer 3.3V
(AK4352) (DSP Analog)
BATT+
Woofer
I2S
Steering
Remote Sub-DSP
Control (AK7730AVT)
4Ch 3.3V
(DSP Digital)
<IC202> 3.3V
(DSP Analog)
I2S
C-DSP
(SAA7709/N103)
2Ch
CD
<IC204>
SPDIF
<P801>
18pin
3.3V 3.3V
TEL-MUTE (DSP Digital) (DSP Analog)
HANDS-FREE
RSES/AUX Bus Buffer
SAT <IC8C1> (CD4066)
(SN74AHCT
244PWR) CD7WMA(950651)
5.0V
Power
3.3V
Sub- <D201> RB531XN
8.0V
Supply
MUTE FFC
Woofer
UART Analog LR
AMP data/clk
Amp I/F CD L,R
5 Line
SYSTEM CONFIGURATION
MAIN SUB
ANTENNA ANTENNA
+B
VEHICLE/
SEPARATE AMPLIFIER
AUDIO UNIT REMOTE CONTROL
DY-1MW7U53 (STEERING)
ACC
ANTENNA
VEHICLE SPEED PULSE
SWITCH
SW-6ME7BLN,etc.
HANDS FREE KIT
DISPLAY
8750A042 (Visteon) SEPARATE TO SPEAKER HARNESS
RSES AMPLIFIER
ED-310RG-PJ2,etc. CV-0MW7B51
OR
AUX UNIT
8
DISASSEMBLING PROCEDURES
COVER
Fig.1
BRACKET-CD
2. Removal of CD7 (See Fig.2)
CD7
FLAT-CABLE 18P
2 2(E)
Fig.2
9
3. Removal of HEAT-SINK (See Fig.3)
4 4(C)
HEAT-SINK
Fig.3
CHASSIS-L
6 2(A)
CHASSIS-R
8 2(B)
8 (B) 7 (A)
5 3(A) CHASSIS-F
7 (A)
Fig.4
10
5. Removal of PCB-MAIN (See Fig.5)
9 3(A)
1) Unscrew the four screws ( 9 ).
2) Unlatch the five hooks ( a ).
3) Remove the PCB-MAIN.
PCB-MAIN
9 (A)
a
Fig.5
11
EXPLODED VIEW and PARTS LIST
A B C
Ref.No. Part No. Description Index
M011
C 4 M001 246L220O5 FLAT-CABLE 18P C-2
A 4 M008 M003 560J24710 CHASSIS-L A-2
M004 560J24711 CHASSIS-R C-3
M005 560J24811 CHASSIS-F A-3
M006 560J24913 CHASSIS-B B-3
M008 591K38610 COVER A-1
1 M011 635J08611 HEAT-SINK C-1
M013 643L015O3 SHEET A-3
A 3 M017 M015 851L262O4 LABEL-CAUT C-2
1 M016 940L01911 CD7WMA(950651) C-2
M018 A 2
M017 591K51010 BRACKET-CD C-1
A
M018 943M218O4 NAME-CARD(DY-1MW7U53) A-1
A 653P11046 SCREW-S-PAN 3X6 -
B 653P11048 SCREW-S-PAN 3X10 -
C 653P11049 SCREW-S-PAN 3X12 -
M015 D 669L057O1 SCREW-TAP 3X6 -
1
E 653P13028 SCREW-S-BIND 2.6X6S -
M001
2 M003
D 2
A 2
D 2
M016
M005
M013
3 M004
E M006
B 2
E A
A 3 B
12
IC EXPLANATION
IC200 SN74LVTH244APWR IC101 CD4066BPWR
IC8C1 SN74AHCT244PWR
1A2 4 16 1Y2
OUT/IN SIG B 3 SW 12 CONT D
1A3 6 14 1Y3 D
2OE 19 SW
CONT B 5 B 10 OUT/IN
2A1 11 9 2Y1
2A2 13 7 2Y2
CONT C 6 9 OUT/IN SIG C
SW
2A3 15 5 2Y3
C
Vss 7 8 IN/OUT
2A4 17 3 2Y4
IC941,961,981 LF33ABPT
VIN 1 5 VOUT
CURRENT
LIMIT
START REFERENCE
INHIBIT 2 INHIBIT VOLTAGE ERROR DRIVER
CONTROL
AMPLIFIER
DUMP
PROTECTION
TERM.
PROTECTION
GND 3
IC8A1 MM1185AFFE
RCT
6
0.48 A typ 2.4 A typ 1 A typ
VCC 5 0.1V
RA S Q
R
VS 7 8 RESET
RB 1.25V typ
S Q
R
S Q 0.2V
Pulse R
CK 3 Generator
1 4
TC GND
13
IC991 S-818A33AUC-BGN-T2G IC102 NJM4565V-TE1
Parasitic DIODE
VIN 5 1 VOUT
OUT A 1 8 +V
_ IN A 2
ON/OFF 4
ON/OFF 7 OUT B
CIRCUIT A B
_ IN B
Reference + IN A 3 6
Voltage
_V 4
5 + IN
VSS 2
IC8N1 M24C04-WMN6TP
2 2
PROGRAM TIMER CHARGE PUMP OSC
ROW
DEG EEPROM ARRAY
ROW COL
PREDEC DEG 64 LATCH
2
ADDRESS CLOCK COUNTER 8 bit I/O 8 SEN.
RESISTER GEN 2 RESISTER AMP
1 A0
2 2
2 A1
3 A2
P L A LOGIC
OUT
26
START STOP
START/STOP.LOGIC
6 7 5
SCL TEST SDA
IC21G,305,405 NJM4580V
V+ 8
2,6 INPUT-
3,5 INPUT+
1,7 OUTPUT
V- 4
14
IC202 AK7730AVT
AINL+ 48 AINL+
AINL- 47 AINL- ADC
AINR+ 46 AINR+
AINR- 45 AINR-
VREFH 41 VREFH
VREFL 43 VREFL
VCOM 42 VCOM SDATA
SWQA
SWQ4
JX0/SDIN4A 2 10 SDOUT4
SWQ3
SDIN3/JX1 3 11 SDOUT3
SWQ2
SDIN2/JX2 4 12 SDOUT2
SWQ1
SDIN1 5 13 SDOUT1
SWIA
SDIN4 SDOUT4
DSP
SDIN3 SDOUT3
SDIN2 SDOUT2
SDIN1 SDOUT1
SWJX0 RQ 33 RQ
JX0 SCLK 32 SCLK
SWJX1 SI 31 SI
JX1
SO 30 SO
SWJX2
RDY 18 RDY/EESI
JX2
DRDY 19 DRDY/EECK
CKS0 36 CKS0
EECS 17 EECS
S_RESET
SMODE
BITCLK
CLKO1
CLKO2
LRCLK
EESEL
EESO 20 EESO
EEST
XTI 26 XTI
EEADR 14 EEADR
XTO 25 XTO
1 EESEL
SWEE
23 24 29 15 16 34 35
CLKO1
CLKO2/EEST
SMODE
LRCLK
S_RESET
INIT_RESET
BITCLK
15
IC204 SAA7709H/N103
17
AD 18
DAC_EX
2 64 LPF
Level 20
74 BUF WSPLL 19
77
75 11
76 10
CHANNEL1
70 12
71
FSDAC
72 AD 15
73 CHANNEL2
AD1 13
69 INPUT Left 9
68
SELECT ISN
67
AD2 8
DSP EPICS7A
Right 7
66 BLOCK
79
78 AD3 ISN
3 Left STEREO
IAC QMF DECODER
4 42
5 AD4 NOISE
6 Right
1 Pilot 32
80 Filter
DIO_EXTERN
31
61
37
23 33
46 35
SUPPLY BLOCK
36
22 OSC RDS RDS 34
51 TCB 11.2896MHz DEMOD DECOD IIC IIC & SPDIF
48
55
CORE
54
53
52
50
49
45 44 43 62 65 63 64 60 59 58 57 56 27 29 28 25 24 38
PinNo Pin Name PinNo Pin Name PinNo Pin Name PinNo Pin Name
1 FM_MPX 21 DSP_IO6 41 PAUSE 61 SEL_FR
2 SM 22 VDDQ1 42 DSP_RESET 62 VSS OSC
3 PHONE 23 VSSQ1 43 RTCB 63 XTAL
4 PHONE_GND 24 SPDIF2 44 SHTCB 64 XTAL
5 NAV 25 SPDIF1 45 TSCAN 65 VDD_OSC
6 NAV_GND 26 DSP_IO5 46 VDDQ3 66 AM_R/AM_MONO
7 POM 27 CD_WS 47 VSSQ3 67 AM_L
8 RRV 28 CD_DATA 48 VDDD1 68 TAPE_R
9 RLV 29 CD_CLK 49 VSSS1 69 TAPE_L
10 VSSDA 30 IIS_CLK 50 VSSS2 70 CD_R
11 VDDDA 31 IIS_IN1 51 VDDD2 71 CD_GNDR
12 VREFDA 32 IIS_IN2 52 VSSS3 72 CD_L
13 FRV 33 IIS_WS 53 VSSS4 73 CD_GMDL
14 DEEMP 34 IIS_OUT1 54 VSSS5 74 VDDAAD
15 FLV 35 IIS_OUT2 55 VSSS6 75 VDACP
16 DSP_IO7 36 VDDQ2 56 A0 76 VDACN
17 FS_SYS 37 VSSQ2 57 SCL 77 VREFAD
18 WS_DAC 38 AF HOLD 58 SDA 78 AUX_R
19 DATA_DAC 39 AF SAMPL 59 RDS_CLOCK 79 AUX_L
20 CLK_DAC 40 DSP_IO3 60 RDS_DATA 80 FM_RDS
F
IN RF 16 16/30
18 OUT RF+
dB 20 OUT RF-
Short Circuit
Protection
& Diagnostic
R
IN RR 15 OUT RR+
16/30 22
dB
Short Circuit 24 OUT RR-
Protection
& Diagnostic
F
IN LF 12 10 OUT LF+
16/30
dB
Short Circuit 8 OUT LF-
Protection
& Diagnostic
R OUT LR+
IN LR 13 6
16/30
dB 4
Short Circuit OUT LR-
Protection
& Diagnostic
11 17 19 25 9 3 1 14
RF RR LF LR TAB S_GND
SVR AC_GND
PW_GND
16
ELECTRICAL PARTS LIST < CHIP PARTS (RESISTORS & CAPACITORS) >
Part No. L Part No. L
L
103L19XOX 2.0mm 141L06XOX 2.0mm
103L24XOX 3.2mm 141L16XOX 1.6mm
103L29XOX 1.6mm 141L18XOX 1.6mm
SOLDERING PART 103P50XOX 1.6mm 141P17XOX 3.2mm
Ref. No. Part No. Description Ref. No. Part No. Description
17
Ref. No. Part No. Description Ref. No. Part No. Description
DIODES COILS
D201 264P65710 DIODE RB531XN TR L9M1 351P11610 COIL-CHOKE
D901,931,etc. 264P607O2 DIODE-CHIP 1SR154 L1 351P032O1 COIL-CHOKE-CHIP
D105,107,etc. 264L060O1 DIODE-CHIP 1SS355 L101,103,9A1 351P081O6 COIL-CHOKE-CHIP
D101,102 264L062O1 DIODE-CHIP 1SV234 L221~231,etc. 351P095O4 COIL-CHOKE-CHIP
D9M1 264P516O1 DIODE-CHIP S3D6600 CONNECTORS
D104 264P581O9 DIODE-Z-CHIP MA8036L J700 452L258O4 CONNECTOR 18P
D8L3 264P582O7 DIODE-Z-CHIP MA8043H P801 452P23218 CONNECTOR 18P
D932 264P583O4 DIODE-Z-CHIP MA8056L P901 452P23220 CONNECTOR 20P
D911,9A2 264L067O4 DIODE-Z-CHIP MA8056M SCT2 449L068O3 SOCKET-ANT
D952 264P583O8 DIODE-Z-CHIP MA8062M SCT1 449L076O3 SOCKET-ANT
18
PARTS LAYOUT ON PRINTED CIRCUIT BOARD
MODEL : DY-1MW7U53 (PARTS SIDE)
PCB-MAIN
19
PARTS LAYOUT ON PRINTED CIRCUIT BOARD
MODEL : DY-1MW7U53 (PATTERN SIDE)
PCB-MAIN
TO CD7
20
SCHEMATIC DIAGRAM PCB-MAIN MODEL : DY-1MW7U53
Vol.1 Vol.3
Vol.2 Vol.4
21
SCHEMATIC DIAGRAM PCB-MAIN MODEL : DY-1MW7U53 Vol.1
22
SCHEMATIC DIAGRAM PCB-MAIN MODEL : DY-1MW7U53 Vol.2
23
SCHEMATIC DIAGRAM PCB-MAIN MODEL : DY-1MW7U53 Vol.3
24
SCHEMATIC DIAGRAM PCB-MAIN MODEL : DY-1MW7U53 Vol.4
25
VOLTAGE
MODEL : DY-1MW7U53
(Pin numbers are as measurement points.)
26
3. SUB DSP 4. POWER-IC
IC202 PCB-MAIN IC307 PCB-MAIN
FM 98.1MHz,30.0%MOD,VOL MIN FM 98.1MHz,30.0%MOD,VOL MIN
BATT,ACC 13.2V BATT,ACC 13.2V
Pin Pin
Pin Name Voltage [V] Pin Name Voltage [V]
No. No.
1 EESEL 0.0 1 TAB 0.0
2 JX0 - 2 STBY 11.7
3 SDIN3 - 3 PGND 0.0
4 SDIN2 - 4 RL- 6.6
5 SDIN1 0.0/3.3 5 CD 0.9
6 CKS1 - 6 RL+ 6.6
7 BVSS 0.0 7 VCC1 13.0
8 DVSS 0.0 8 FL- 6.6
9 DVDD 3.3 9 PGND 0.0
10 SOUT4 - 10 FL+ 6.6
11 SOUT3 - 11 SVR 6.6
12 SOUT2 0.0 12 FLIN 6.5
13 SOUT1 0.0 13 RLIN 6.5
14 BITCLK-I 0.0/3.3 14 SGND 0.0
15 LRCLK-I 0.0/3.3 15 RRIN 6.5
16 BITCLK-O - 16 FRIN 6.5
17 LRCLK-O - 17 ACGND 6.5
18 RDY 3.1 18 FR+ 6.6
19 DRDY 0.0 19 PGND 0.0
20 CS - 20 FR- 6.6
21 DVDD 3.3 21 VCC2 13.1
22 DVSS 0.0 22 RR+ 6.6
23 CLKO1 0.0 23 CK 0.7/5.4
24 CLKO2 0.0 24 RR- 6.6
25 XTO - 25 PGND 0.0
26 XTI 0.0/3.3 26 DATA 0.8/5.6
27 DVSS 0.0 27 TAB 0.0
28 DVDD 3.3
29 SMODE 0.0
30 SO 0.0 5. Power supply
31 SI 0.0/3.3 PCB-MAIN
32 SCLK 0.0/3.3 BATT,ACC,ILL(13.2V)
33 RQ 0.0/3.3 (E)Emitter, (C)Collector
34 S-RESET 3.1 [V]
35 INIT-RESET 3.1
36 CKS0 3.3 -COM 5V
37 LFLT 1.3 Q9A1(E) 5.0
38 AVSS 0.0
39 AVDD 3.3 Radio 8.5V
40 AVDD 3.3 Q901(E) 8.5
41 VREFH 3.3
42 VCOM 1.7 Rafio 5.0V
43 VREFL 0.0 Q911(E) 5.0
44 AVSS 0.0
45 AINR- - CD Power supply 8.0V
46 AINR+ - Q931(E) 8.0
47 AINL- -
48 AINL+ - Analog 8.0V
Q971(E) 8.0
DSP6.0V
Q951(E) 6.0
DSP Analog3.3V
IC981(5) 3.3
ANT+B
Q9D1(C) 13.2
27
WAVEFORM
MODEL : DY-1MW7U53
(Pin numbers are as measurement points.)
CH1
CH1 CH1
CH2
CH3
CH2 CH2
CH4
CH5
2. -COM 4. -COM
IC800 PCB-MAIN IC800 PCB-MAIN
CH1=29PIN(DISP-DATA-TXD, 5.0Vpp) CH1=98PIN(DSP-SDI, 5.0Vpp)
CH2=30PIN(SW-DATA-RXD, 5.0Vpp) CH2=99PIN(DSP-SDO, 5.0Vpp)
CH3=100PIN(DSP-SCLK, 5.0Vpp)
Time axis : 500us/div
Time axis : 5us/div
Cycle(CH3) : 294kHz
CH1 CH1
CH2
CH2 CH3
28
6. -COM
IC800 PCB-MAIN
CH1=11PIN(XOUT, 5.1Vpp)
CH2=13PIN(XIN, 4.9Vpp)
CH1
CH2
7. CDSP
IC204 PCB-MAIN
CH1=63PIN(OSC-IN, 3.2Vpp)
CH2=64PIN(OSC-OUT, 3.2Vpp)
CH1
CH2
29