Strictly confidential

Using Indonesian wood

Biomass Combustion Power Plant

E-Green Co., Ltd.

JAN. 2021
1. Proposed Process

Biomass Power Generated Facility *1Unit

 Solid Fuel Process: 220 ton/day * 1 Unit
 Steam Production Capacity: 50 ton/hr (46 bar) *1 Unit
 Power Generation Production Capacity: 9.8 ㎿ * 1 Unit

9.8MW

Biomass : 220 TPD

4/9
2. Estimate cost of Incineration power generation Facility &
Domestic reference
(machine,electricty
Estimated Total Investment Cost of and measurement)
Domestic
Power Generation Facilities
Category Description Amount Remark Site Capa. Amount Remark
Process/Machine/Measure Hansol‐Homedeco 5MW 8.5 B Biomass
Design 700
ment
ChengJu‐Jesko 3MW 5.5 B SRF
Material transfer & storage 
Feeding 920
Facility Maldives 1.5MW 920 m MSW
Biomass Incineration  Pyeongteak‐Dongwoo
Incinerator 4,460 3MW 4,500 m BIO SRF
Facility Energy
me Boiler Steam Generator 3,920 JeonJu‐Hansolpaper
9.8MW 18.5 B SRF+SLUDGE
cha Factory
nic Power  Based on 
al  TG/Cooler etc. 5,660 Pocheon PC Boiler 9.8MW 17.5 B Progress
Generator Shinko
con
str
Gas Treatment SDR, D/R, B/F 1,830
ucti
on
Supply and 
F.D / I.D FAN etc. 660
exhaust system
Compressed Air  Air Compressor, 
400
Facility refrigerator etc.
Water supply 
Water/Cooling water 
and drainage  310
supply Facility ☞ Incinerator boiler was considered Biomass only floating
Facility
☞ Turbine and generator’s price is $2.5B based on Shinko and 
Electricity Installation MCC & CABLEING 570
according to local circumstances, considered an air cooled condenser.
Measurement 
Instrument/CABLEING 570 ☞ For steam turbine, the price is varies depends on the Maker. Ex)for 
Installation
Mid‐Small Size, Shinko(Jap), Thermax(India) and Chengdu Turbine (China) 
Total 20,000 shows high percentage of market share in domestic and oversea
3. Overview of Biomass BFBC - Thermal Energy     Configuration Diagram 

Thermal Energy Configuration Diagram and EPC Project Procedure

Water Treatment 
Control System
Facility

Water 
Supply

Fuel Storage Atmospheric 
Incinerator Boiler Pollutant Control
& Feeding Fac. Emissions

Steam

Steam Generation Steam Turbine Power Generation

□ Procedure of EPC Project (Design =>Purchase Meterial =>Procurement =>Construction =>Pre‐Driving)

Main Device 
Design Data Installation
Selection Auxiliary facilities Pre‐Driving
(Detailed Design) (Water Pressure Test)
(Performance Det.)

☞ In Korea, 85% of biomass /sludge floating incinerator is made up of domestic incineration market
☞ Due to the nature of raw materials is constant, and in the case of domestic operation, they are operating at almost the level of unmanned operation
☞ The operation of domestic biomass is already at a high level due to the establishment of operation know‐how and operation procedures 
according to 30 years of history
☞ In the case of domestic biomass operation, it has a technology that can be operated more than 330 days a year by securing a lot of data such 
as maintenance methods and experiences.
3. Overview of Biomass BFBC - Biomass Power Plant PFD
3. Overview of Biomass BFBC - Biomass Power Plant Layout
3. Overview of Biomass BFBC - CONTROL SYSTEM CONFIGURATION
3. Overview of Biomass BFBC - SINGLE LINE DIAGRAM
3. Overview of Biomass BFBC
• The primary combustion air is supplied by combustion through the lower distribution tube, and the 
distribution engine is installed so that the combustion air in the combustion is constantly decomposed
• The first stage of combustion is completed by the primary combustion air, and the secondary air is 
supplied to the operating conditions by the nozzle above the bed layer.
• Secondary air can control optimum combustion efficiency and CO and Nox are not created

High combustion efficiency (over99%) Cooling Water

Waste Solvent etc. Flue Gas
(Outlet Temp. : 850-1,200℃)
• Disposal of waste can be uniformly feed
• Minimum oxygen operation with primary 
combustion air control system (Minimize excess  Brick & Castable
air volume) Wastes Refractories Thickness: ~450mm
FBC
(Solid Waste,Sludge,Reject etc.
Soild Fuel
• Fully combustible at the point where through 
secondary combustion air input Secondary air injection
2nd Air Port
⊙
• Suppression of NOx and CO occurred
• Simplify and highly efficiency system Main Burner
Spreader
Spreader Start-up
Brunner
Sand Height: 1m

Durability and thermal resistance of  Sand
combustion furnaces Combustion Air
Combustion air
• High durability and thermal resistance of  (Air Temp: 21‐600℃)
Muffle Burner
Air Distribution Pipe
Distribution/
combustion and distribution & Nozzle
Nozzle
• Protection of distribution from heat in the 
floating sand Incombustible
Incombustible discharge
Material
3. Overview of Biomass BFBC

• The solid fuel feed rate is regulated by the temperature of the bed, the temperature of the prop board, and the pressure in the combustion
• Simplified/automated operating systems
• Easy and fast start and shut down (high heat capacity of the floating sand)
• Minimize maintenance costs

PIC
W Air pre-heater
I
Solid Fuel
Feeding I.D.Fan
AIC
Floating TIC O2
Sand

∑ TIC
B
U
R Combustion air
N
E
R F.D.Fan

Diesel
3. Overview of Biomass BFBC

• A gravity-induced evacuation system of incineration ash

• Taking out the same amount of incineration ash and re-circulation of the floating sand
• Easy to separate iron and non-ferrous metals from incineration ash
• Suppression of NOx and CO occured
• Don’t need to Cooling system at the Shaft and screw Jacket
3. Overview of Biomass BFBC

• The mixture of floating sand and air has an active boiling and a very large heat transfer area, providing 
an ideal combustion condition by actively mixing hot heat with oxygen and waste.

• This mixture of floating sand, combustion material, and oxygen produces a combustion reaction through 
rapid heat transfer => faster combustion speed
• During operation, the height of the floating sand is increased by 1.4 times the height of the when it stop, 
due to the rising airflow. Floating sand and air mixture have liquid‐like flow characteristics (principle of 
flow)
• Due to, fuel such as RPF/WCF are free of Non‐combustion, floating part can be simplified

• Various fuel adaptability allows a wide range of different fuels such as ash content, moisture, and 
heat generation, and high‐calorie coal, which is not available in traditional coal boilers, is also 
highly efficient

• Available raw material
WCF, Wood Pellet, RPF, RDF, Sludge and other biomass
3. Overview of Biomass BFBC

Size Boiler Size

Clinet Project Name Waste Type Year Remark
(ton/day) (ton/hr)
SRF Incinerator power generation 
ChengJu‐Jesko Power 96 35 SRF 2015
facility

MunGyeong Resource Recovery 
City of MunGyeong 80 8 Sewage sludge  2008
Facility

Waste Wood+bark
Unid Biomass Boiler 200 30 2007
+etc

Environment & Resources 
Yeongam‐Gun Green Environment 30 Sewage sludge  2005
Corporation

Pulp sludge
HPLC(China) NewsPaper Biomass Boiler 500 32 2005
+RPF

City of ANSAN Sludge Incinerator 100 12 Sewage sludge  2005

Waste Wood+bark
Hansol HomeTech Biomass Boiler 220 35 2005
+etc

Waste Wood+bark
Hansol HomeTech Biomass Boiler 110 25 2004
+etc

SungNam Sewage sludge 
City of SungNam 100 12 Sewage sludge  2004
incinerator

Pulp sludge
Hansol Paper Daejeon plant incinerator 670 35 + 1995
Waste synthetic resins
4. Comparison of Incineration System

Item STOKER F.B.C Gasification

PFD

•Imported waste flow Inc. 
• Drying zone, combustion zone after the 
•(Flow Crushed by the media), levitation.  • Due to rack of Oxygen, drying, Pyrolysis 
combustion zone classification. 
•Finely crumbled waste of high   gasification, partial combustion occured
•After stirring the import of  waste, inside 
Theory temperature, If a forced  agitation by the  • Pyrolysis gas is high temperature melting in 
the Installed feeding device (drive grate)  
flow Inc.  secondary combustion chamber by auxiliary 
As conveyed by the forward  Drying, 
•Instantly burned in the drying up Until  fuel (1,350~1,450℃)
combustion, and the combustion process..
completion.

Main
M.S.W / Industrial waste SRF/ Biomass/ Sludge / M.S.W M.S.W/Sludge/Industrial waste
Waste
 4. Comparison of Incineration System

Item STOKER F.B.C Gasification

Pretreatment 
equipment. Crusher Crusher Crusher

Lower fire with the flow medium

Metals such as incombustible
sand and incineration residues to Metal pieces, sand, gravel and
Incombustible mixed ratio limits are generally
the combustion products are concrete of the allowable range is
s  mixed  not opposed to the municipal
discharged from the discharging incorporated, such as
allowance waste management that is
device, a separate cycle facilities incombustibles wide.
easy to burn a little mixed.
are needed.
excess air 
1.5 ~ 2.5 1.2 ~ 1.8 1.2 ~ 1.5
ratio
Ignition 
Loss 5 ~ 15 % Under 2% Under 8%

Temp. 850 ~ 1,100 ℃ 850 ~ 1,200 ℃ 1,350 ~ 1,450 ℃

Technology 
stabilization
High Low High

Flue gas 
Flow Much Few Much

Reference Many Few(Korea) Few(Korea)

4. Comparison of Incineration System

Item STOKER F.B.C Gasification

Retention 
1 ~ 1.5 hr 0.5 ~ 2 sec 0.5 ~ 1.5 hr
time

Incineration 
Load
200 ~ 350 kg/㎡.hr 450 ~ 750 kg/㎡.hr 200 ~ 250 kg/㎡.hr

Dioxine 0.1 ~ 0.3 ng-TEQ/N㎥ 0.05 ~ 0.1 ng-TEQ/N㎥ ?

HCL 10 ~ 50 ppm 10 ~ 30 ppm ?

Nox 50 ~ 300 ppm 50 ~ 100 ppm ?

SOx 30 ~ 100 ppm 10 ~ 80 ppm ?

Dust Much Much Few

Ash cooler Wet Type Dried Type Wet Type

Bottom ash  Much Few Few

Pretreatment 
Large Crusher Crusher + Feeder Crusher
equipment.

Agitating Stair/Moving/Rotary/Reverse Distribution/windbox Rotary / windbox

4. Comparison of Incineration System
Item STOKER F.B.C Gasification

•No waste water generation. 
•May reference, technically stable.  • Advantage of Ignition Loss and fully 
•no driving device therein. 
( Opened techn.  )  combustion
•wide range of waste treatment. 
•Continuous operation  • Low emissions
(M.S.W ~ Sludge) 
Advantages •stable combustion.  • Powder and sludge can be incinerated
•Easy on/off operation 
•Few pre‐treatment system.  • Simple mechanical structures
•Flue gas a few 
•Construction cost, operating  • Reprocessing facility is not required
•Small area 
•cost is low. • Fuel gas production available
•perfect combustion possible.

• Requires auxiliary fuel for melting
•limited mixed plas c(25%↓)  ( Pure Oxygen, Cokes…)
•Need to pre‐treatment sys 
•Difficult on/off operation  • few of domestic operational
•Need to sand circul. Sys) 
•overheating and corrosion  • Increase in required power
•Need to operation skill 
•Can not mix incineration with  • Increased facility fatigue due to high 
Dis (Burning speed high) 
powder and sludge.  temperature and high pressure
advantages •Too mush fly ash 
•Flue gas too much  ‐> Standby devices are required
•High moisture waste incineration   
•Maintenance and repair costs are  • Low technical stability and lack of 
difficulty                           
higher in the internal drive operation.  professionals
•Need to makeup sand 
•Too much ignition loss •Excessive initial installation and 
operating costs
• Development for Fuel Gas Production
•Recover from waste heat •Product  • Synthetic gas refining facilities required
•Low waste heat recovery efficiency 
Energy  steam, hot water,  • Corrosion of gas turbine and boiler
(over 40%) 
recovery  •power  • Unobtained gas refining technology
•Few reference(Operation not easy) 
system •Low waste heat recovery efficiency.  •Application of the same waste heat 
•Product steam, hot water, power
(20~30%) recovery method as general incineration 
reduces usability
4. Comparison of Incineration System

Item STOKER F.B.C Gasification

Young‐in( 70t/d ) 
Yangsan – Pre‐drving ( ~ ‘.8.01.31)
Incheon airp.( 140 t/d ) 
Reference  Market share 90% in  Hwaseong – Design
Jeju‐sannam ( 70 t/d ) 
Status korea Yangju – Design
Jeju‐sanbuk ( 100 t/d ) 
Icheon – Design
Seongnam‐sludge( 200 t/d

Construction  Incin.  Pl. ‐ 2.0 ~ 2.5 Million/t

2.5 ~ 3.0 Million/t 3.0 ~ 3.5 Million/t
cost Power pl. – 3.0 ~ 3.5 Million/t

Operating 
$10.6 /t $7.0/t (Inc. Generator) $17.3 /t
cost

Maintenance 
Medium Low ?
cost

Waste water Much None Much

Strengthen regulatory response 
Strengthen law when  Strengthen regulatory response 
possible. Long life time 
necessary complementary facilities.  possible. Long life time 
Ref. life time – 3yr
Others Short life time  Ref. life time – 0.5~ 1.5yr
2nd combustion chamber no need 
Ref. life time – 3ry  Need to 2nd combustion chamber
Technical holding companies Not 
Need to 2nd combustion chamber Non successful project yet
much