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SB-210+ SB-210+ SB-210+ T-1080S TSA: Parts Manual Parts Manual Parts Manual Parts Manual Parts Manual Parts Manual

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The document provides technical information about parts for various Thermo King products.

The document is a parts manual that provides information about parts for Thermo King products.

The tables of contents list assembly names, grid numbers, and page numbers to help locate parts and illustrations.

Parts Manual

SB-210+
T-1080S
Additional TSA
text information
to55632-1-PM
TK be placed(Rev.
here0.3)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.

Distributed by:

Thermo King Corporate


314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200

TK 55632-1-PM

©2013 Ingersoll Rand Company


Printed in U.S.A.
T-1080S TSA

TK 55632-0.3

Printed: April 4, 2014


Copyright © 2013 - Thermo King Corp. - Minneapolis, MN U.S.A.
Printed in U.S.A.

1
General Information
Tables of Contents Assemblies and Subassemblies
When parts are indented in the description list, they are
This Parts Manual contains a numerical table of contents
preceded with an asterisk (*). This indicates that the
listing each assembly name, its associated Grid number
part(s) is available separately or included in an assembly.
and page number. The numerical table of contents is
arranged numerically by Grid number. There are GRID NO. 67D6
references in a parts list referring to other Grid numbers; SWITCH PANEL ASSEMBLY
the numerical table of contents is arranged to facilitate REF PART# DESCRIPTION QTY
finding the referenced illustrations. 45-1239 PANEL - assy, switch 1
1 99-1960 *PANEL 1
99-6280 **NAMEPLATE - panel 1
2 33-743 *GASKET 1

For example: The Switch Panel Nameplate (99-6280) is


available separately, available as part of the Switch Panel
(99-1960) and with the Panel Assembly (45-1239).

ABBREVIATIONS: The following abbreviations appear in Parts Manuals.


A AC .................alternating current E exp ................expansion P pcb ................printed circuit board
A/R ................as required ext .................external pkg ................package
accum............accumulator F F ....................Fahrenheit ph ..................phase
adj .................adjusting fill ...................fillister pos ................positive
al ...................aluminum fi ....................fuel injection psi .................pounds per square
alt ..................alternator fl ....................flare inch
A or amp ........ampere fpt ..................female pipe thread R rad .................radiator
assy ...............assembly ft ....................feet rcvr ................receiver
B bd ..................board ftg ..................fitting ref ..................reference
brg .................bearing G gal .................gallon reg .................regulator
brkr ................breaker H hex ................hexagon req .................required
brkt ................bracket hh ..................hexagon head rpm ................revolutions per
C C ...................Celsius hd ..................head minute
cw ..................clockwise hp ..................horsepower S sec.................second
ccw ................counter-clockwise hsg ................housing sld .................solder
cam ...............camshaft I id ...................inside diameter soc hd............socket head
cm .................centimeters in ...................inch (2.54 cm) sol .................solenoid
compr ............compressor incl .................includes spl .................special
cond ..............condenser inj ..................injection sq ..................square
conn ..............connecting, int ..................internal ss ..................stainless steel
connector int th ..............internal tooth std .................standard
cyl ..................cylinder stl ..................steel
K kW .................kiloWatt
D def .................defrost suct................suction
L L ....................Liter (Litre)
deg ................degree sw ..................switch
liq ..................liquid
dehyd ............dehydrator T term ...............terminal
lg ...................long
dia .................diameter temp ..............temperature
DC .................direct current
M M ...................Meter
thk .................thick
mm ................millimeter
disch ..............discharge TSA ...............Transport Solutions
mpt ................male pipe thread
diff .................differential Americas
mod ...............modulating
E EMI ................Extended U us ..................undersize
Maintenance Interval
N neg ................negative
No .................number V vib .................vibrasorber
EMEIA ...........Europe, Middle East, V ....................Volt
NS .................not supplied
India and Africa
NSS ...............not sold separately W W ...................watt
eng ................engine
os ..................oversized w/ ..................with
exch...............exchanger
od ..................outside diameter w/o.................without

2
Contents

Title Grid Page


T-1080S TSA REFERENCE SHEET......................................................................................................... 18U68 ........ 6
BATTERY BOX ASSEMBLY (TSA)........................................................................................................... 38B2 .......... 156
SOLENOID VALVE - NORMALLY CLOSED............................................................................................. 116G10 ...... 84
ENGINE BLOCK HEATER......................................................................................................................... 118B7 ........ 44
CLUTCH ASSEMBLY (107-349)............................................................................................................... 145F4 ........ 62
DOOR SWITCH......................................................................................................................................... 174E6 ........ 116
COOLANT PUMP (TK 370/370N, 3TNV80)............................................................................................... 185F9 ........ 24
STARTER & GLOW PLUG GROUP.......................................................................................................... 208F7 ........ 30
GEAR HOUSING GROUP AND OIL PUMP (TK 370/370N, 3TNV74/80)................................................. 213H5 ........ 20
STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS................................................................................ 226E6 ........ 122
FUEL & OIL FILTERS, HOSES & FITTINGS............................................................................................. 233H0 ........ 34
CONDENSER FRAME GROUP................................................................................................................ 233H7 ........ 138
THROTTLE SOLENOID GROUP.............................................................................................................. 235A4 ........ 38
HIGH VOLTAGE TRAY.............................................................................................................................. 235F2 ........ 94
MAIN HARNESS & EVAPORATOR HARNESS........................................................................................ 235F3 ........ 100
FUEL TANK & PUMP GROUP.................................................................................................................. 235F4 ........ 158
FANSHAFT ASSEMBLY............................................................................................................................ 235H1 ........ 56
COMPRESSOR GROUP........................................................................................................................... 235H4 ........ 72
RECEIVER TANK GROUP........................................................................................................................ 235H5 ........ 80
DEHYDRATOR GROUP............................................................................................................................ 235H6 ........ 82
FLUSH MOUNT CONTROLLER................................................................................................................ 235H8 ........ 120
DAS CONTROL BOX................................................................................................................................. 235H9 ........ 124
BATTERY CABLES & FUSE..................................................................................................................... 236D0 ........ 108
SENSOR HARNESSES............................................................................................................................. 236D1 ........ 104
POWER RECEPTACLE & MOTOR HARNESS TSA................................................................................ 236D3 ........ 110
DOORS & COVERS (T-1000/1000R/1000M/1200R)................................................................................ 236D5 ........ 142
CONDENSER COVERS & GRILLES (T-1000/1000R/1000M/1200R)...................................................... 236D6 ........ 146
SCROLL COMPRESSOR ASSEMBLY..................................................................................................... 236F0 ........ 76
HOSE MANAGEMENT.............................................................................................................................. 236H1 ........ 114
CAB HMI CONTROLLER & HARNESS..................................................................................................... 238B7 ........ 98
EZ READ THERMOMETER....................................................................................................................... 238D5 ........ 134
LOW SOUND Ldb (T-1000 & T-1200)....................................................................................................... 240B1 ........ 152
POWER RECEPTACLE & MOTOR HARNESS EMEIA............................................................................ 240C5 ........ 112
EVAPORATOR COMPARTMENT (1/10 & after)....................................................................................... 242G5 ........ 148
CONTROLLER INTERFACE ASSEMBLY SR-3........................................................................................ 250B2 ........ 92
COMMUNICATION HARNESSES (8/11 & after)....................................................................................... 250F4 ........ 106
IDLER PULLEY (2/11 & after).................................................................................................................... 250F5 ........ 58
REFRIGERATION - EVAPORATOR (After 6/12)...................................................................................... 259F8 ........ 68
DAS IV/TracKing CONTROL BOX (5/12 & after)....................................................................................... 259G5 ........ 128
AIR FILTER & MUFFLER GROUP............................................................................................................ 261H9 ........ 40
ENGINE MOUNTING GROUP (3TNV80)................................................................................................. 267A0 ........ 46
ELECTRICAL COMPONENTS.................................................................................................................. 267A3 ........ 86
CONTROL BOX......................................................................................................................................... 267A4 ........ 90
NAMEPLATES........................................................................................................................................... 267A5 ........ 160
NAMEPLATES........................................................................................................................................... 267A6 ........ 162
REFRIGERATION TUBES, CLAMPS & MOUNTING (2/13 & after).......................................................... 267A7 ........ 70
DOWNLOAD BOX..................................................................................................................................... 267A8 ........ 136

3
Contents

Title Grid Page


ENGINE COOLING SYSTEM T-1000/1200R (micro-channel coil).......................................................... 267A9 ........ 42
CYLINDER BLOCK (3TNV80)................................................................................................................... 267C1 ........ 10
CYLINDER HEAD AND COVER (3TNV80)............................................................................................... 267C2 ........ 12
CRANKSHAFT & PISTON (3TNV80)........................................................................................................ 267C3 ........ 16
CAMSHAFT & DRIVING GEAR (3TNV80)................................................................................................ 267C4 ........ 18
OIL SUMP (3TNV80)................................................................................................................................. 267C5 ........ 22
FUEL INJECTION GROUP (3TNV80)....................................................................................................... 267C6 ........ 26
FUEL INJECTION PUMP (3TNV80).......................................................................................................... 267C7 ........ 28
GASKET SET (3TNV80)............................................................................................................................ 267C8 ........ 32
JACKSHAFT ASSEMBLY (after 2/13)....................................................................................................... 267D0 ........ 60
COMPRESSOR & ALTERNATOR MOUNTING (T-1080S)....................................................................... 267D4 ........ 48
BELTS, PULLEYS & FAN GROUP (T-1080S).......................................................................................... 267D5 ........ 52
REFRIGERATION - CONDENSER (T-1080S).......................................................................................... 267D6 ........ 64
DOOR SWITCH TRUCK (CargoLink)........................................................................................................ 267F2 ........ 118

4
Contents

Title Grid Page

5
18U68 T-1080S TSA REFERENCE SHEET
Revised
02/12/13

6
T-1080S TSA REFERENCE SHEET 18U68
Revised
02/12/13

B/M DESCRIPTION DATE


902392 System T-1080S 30 TSA 1/13
902393 System T-1080S 50 TSA 230/3/60 1/13
902394 System T-1080S 50 TSA 460/3/60 1/13
088908 T-1080S 30 SR DOM 1/13
088909 T-1080S 50 SR 230/3/60 TSA 1/13
088910 T-1080S 50 SR 460/3/60 TSA 1/13
088258 DAS datalogger TSA 1/13
088275 Evaporator Covers 1/13
088292 Heaters 1/13
088296 Thermometer F 1/13
088297 Thermometer C 1/13
088302 DAS-TracKing (TSA) 1/13
088319 Top Screen 1/13
088320 Whisper Plus Sound Kit 1/13
088325 Remote Box HMI 1/13
088333 Chrome Grille 1/13
088562 Engine Block Heater 1/13
088837 Remote Service Watch Port 1/13
088839 400/3/50 European Receptacle 1/13
088840 230V 50 amp Receptacle 1/13
088841 460V 20 amp Receptacle 1/13
088865 Whisper Plus 1/13
088867 Ldb Top Screen 1/13
088877 Extended Harnesses 1/13
088883 Extended Power Cable 230V 50 amp 1/13
088884 Extended Power Cable 460V 20 amp 1/13
088887 Extended Harnesses 1/13
088891 Premium HMI Extended harness 1/13
088899 Standard HMI Extended harness 1/13
097699 Oil Drain Valve 1/13
097739 Premium HMI 1/13
700248 Door Switch 1/13
700534 Door Switch 1/13

7
18U68 T-1080S TSA REFERENCE SHEET
Revised
02/12/13

8
T-1080S TSA REFERENCE SHEET 18U68
Revised
02/12/13

B/M DESCRIPTION DATE


700955 Hose Management (straight) 1/13
700956 Hose Management (curved) 1/13
701299 Remote Status Light Kit 1/13
701468 Fuel Tank 30 Gal 1/13
701651 Flush Mount Controller TSA 1/13
702177 Snow Cover 1/13
718350 DAS Sensor 10 ft 1/13
718351 DAS Sensor 20 ft 1/13
718352 DAS Sensor 40 ft 1/13
800373 Installation Kit 1/13
810044 Battery Box TAS 1/13

9
267C1 CYLINDER BLOCK (3TNV80)
Revised
10/14/13

10
CYLINDER BLOCK (3TNV80) 267C1
Revised
10/14/13

REF PART NO. DESCRIPTION QTY


101-400 ENGINE ASSEMBLY (3TNV80) 1
1 NSS BLOCK - cylinder 1
2 55-4593 *PLUG (1/8) 1
3 11-5499 *PLUG (30 mm) 4
4 51-590 *PLUG (45 mm) 1
5 55-6176 *PLUG (1/4) 1
6 55-5779 *PLUG (25 mm) 3
7 13-843 *BUSHING - camshaft 1
8 11-6555 *PLUG (12 mm) 1
9 55-6178 *BOLT 8
10 13-844 *BEARING - main 4
13-846 *BEARING - main (0.25 US) 4
11 13-553 *BEARING - thrust (set of 2) 1
12 51-625 SCREW - cylinder head 14
13 33-5076 GASKET - cylinder head 1
30-317 GASKET SET (see 267C8) 1

11
267C2 CYLINDER HEAD AND COVER (3TNV80)
Revised
04/17/13

12
CYLINDER HEAD AND COVER (3TNV80) 267C2
Revised
04/17/13

REF PART NO. DESCRIPTION QTY


1 13-412 COVER - cylinder head 1
2 13-339 *VALVE - diaphragm 1
33-4091 *O-RING - diaphragm 1
3 11-9662 *COVER - intake 1
4 33-3823 *GASKET - cover 1
5 33-3822 *GASKET 1
6 51-600 SCREW - valve cover 6
7 11-5091 COVER - filler 1
8 33-1954 O-RING - oil filler 1
9 11-9655 SHAFT - rocker 1
10 11-6579 CIRCLIP 2
11 11-9657 ARM - rocker 6
12 55-8859 *SCREW - valve 6
13 55-8860 *NUT - adjust 6
14 41-6702 CONNECTOR - glow plug 1
15 42-916 GLOW PLUG 3
16 13-1391 VALVE - injection 3
17 33-1733 GASKET - nozzle 6
18 11-9646 PROTECTOR - nozzle 3
19 NSS HEAD ASSEMBLY - cylinder 1
20 55-5806 *PLUG (35 mm) 2
21 13-1394 *VALVE - exhaust 3
22 13-1399 *VALVE - intake 3
23 13-411 *GUIDE - valve 6
24 11-9653 *SEAL - valve stem (intake) 3
25 11-9654 *SEAL - valve stem (exhaust) 3
26 11-9650 *SPRING - valve 6
27 11-9651 *RETAINER - spring 6
28 11-9652 *KEEPER - valve 12
29 11-9647 CAP - valve 6
30 55-5803 SPRING - pin 2
31 33-3824 GASKET - exhaust manifold 1
32 13-1028 MANIFOLD - exhaust 1

13
267C2 CYLINDER HEAD AND COVER (3TNV80)
Revised
04/17/13

14
CYLINDER HEAD AND COVER (3TNV80) 267C2
Revised
04/17/13

REF PART NO. DESCRIPTION QTY


33 33-1907 GASKET - silencer 1
34 51-601 STUD - manifold 2
35 51-594 NUT - manifold 2
36 51-602 SCREW - manifold 4
37 55-6184 STUD - exhaust pipe 4
38 55-6183 LOCKWASHER 4
39 55-6186 NUT - exhaust pipe 4
30-317 GASKET SET (see 267C8) 1

15
267C3 CRANKSHAFT & PISTON (3TNV80)
Revised
03/08/13

16
CRANKSHAFT & PISTON (3TNV80) 267C3
Revised
03/08/13

REF PART NO. DESCRIPTION QTY


1 12-996 CRANKSHAFT - assembly 1
2 55-5816 *PIN - dowel (flywheel) 1
3 55-5813 *KEY - gear 1
4 77-3090 PULLEY - crankshaft 1
5 51-2363 SCREW - pulley 1
6 51-2364 WASHER 1
7 13-1611 WASHER 2
8 12-994 FLYWHEEL - assembly 1
9 11-7031 *GEAR - ring 1
10 55-6382 SCREW - flywheel 5
11 13-1405 PISTON KIT (std, incl rings, pin & circlip) 3
12 13-1406 *RING SET (std) 3
13-1407 PISTON KIT (0.25 os, incl rings, pin & circlip) 3
13-1408 *RING SET (0.25 os) 3
13 11-9673 *PIN - piston 3
14 11-9674 *CIRCLIP 6
15 13-1613 ROD - connecting 3
16 13-413 *BUSHING - wrist pin 1
17 13-922 *BEARING - connecting rod 1
13-923 BEARING - connecting rod (0.25 us) 1
18 33-3819 SEAL - oil (coolant pump end) 1
19 33-4123 SEAL - oil (flywheel end) 1

17
267C4 CAMSHAFT & DRIVING GEAR (3TNV80)
Revised
02/28/13

18
CAMSHAFT & DRIVING GEAR (3TNV80) 267C4
Revised
02/28/13

REF PART NO. DESCRIPTION QTY


1 11-6590 TAPPET 6
2 13-1614 ROD - push 6
3 13-1364 CAMSHAFT - gear & plate 1
4 13-850 GEAR ASSEMBLY - idle 1
5 11-9666 SHAFT - idle gear 1
6 55-5770 SCREW - idle shaft 3
7 11-9668 GEAR - injection pump 1
8 55-9222 SCREW - gear 4
9 13-1409 PUMP - fuel injection (3TNV80) 1
10 13-422 FLANGE - pump 1

19
213H5 GEAR HOUSING GROUP AND OIL PUMP (TK
Revised
370/370N, 3TNV74/80) 03/20/14

20
GEAR HOUSING GROUP AND OIL PUMP (TK 213H5
Revised
03/20/14
370/370N, 3TNV74/80)

REF PART NO. DESCRIPTION QTY


1 11-9638 CASE - gear 1
2 203-348 GASKET - rtv A/R
3 33-1953 O-RING - fuel injection pump 1
4 33-3512 O-RING (12.3) 2
5 33-3820 O-RING (17.0) 3
6 55-5786 SCREW - gear case (M6 x 16) 4
7 55-5785 PIN - alignment 4
8 13-406 COVER - gear case (assembly) 1
9 11-9639 *HOUSING - oil pump 1
10 11-9703 *ROTOR - inner (replace as a set w/ item 11) 1
11 11-9704 *ROTOR - outer (replace as a set w/ item 10) 1
12 33-3819 *SEAL - oil 1
13 55-5788 SCREW - cover & case (M6 x 40) 4
14 55-5766 SCREW - cover & case (M6 x 60) 7
15 51-592 SCREW - oil pump (M6 x 16) 8
16 33-1954 O-RING - oil filler (32) 1
17 11-5091 COVER - filler 1
30-275 GASKET SET (TK 370/370N, see 185G2) 1
30-316 GASKET SET (3TNV74, see 267B8) 1
30-278 GASKET SET (3TNV80, see 214A1) 1

21
267C5 OIL SUMP (3TNV80)
Revised
06/02/13

22
OIL SUMP (3TNV80) 267C5
Revised
06/02/13

REF PART NO. DESCRIPTION QTY


1 13-606 SUMP - oil 1
2 51-1190 *PLUG (1/8) 1
3 11-9642 PIPE - knock 1
4 33-3821 O-RING (16) 1
5 55-6246 SCREW - sump (M8 x 25) 30
6 51-596 SCREW - sump (M8 x 60) 3
7 203-348 GASKET - rtv 1
8 13-605 COVER - oil sump 1
9 13-1029 DIPSTICK 1
10 13-1031 GUIDE - dipstick 1
11 55-8391 ADAPTER - oil return 1
12 55-665 TEE (see 233H0) 1
13 11-6182 FILTER - oil 1
14 51-2366 STUD - oil filter 1
15 55-6557 ELBOW - drain hose 1
16 11-7067 HOSE - oil drain (23 in) 1
17 55-1042 CAP - oil hose 1
18 91-734 CLIP - hose 1
19 41-4470 SWITCH - oil level 1
33-4160 *O-RING - switch 1
20 51-1925 COUPLING 1
21 13-1036 VALVE - oil drain 1
22 13-1037 *CAP - oil drain 1
23 55-4515 ELBOW (see 233H0) 1
30-317 GASKET SET (see 267C8) 1

23
185F9 COOLANT PUMP (TK 370/370N, 3TNV80)
Revised
01/28/14

24
COOLANT PUMP (TK 370/370N, 3TNV80) 185F9
Revised
01/28/14

REF PART NO. DESCRIPTION QTY


1 13-1087 PUMP - coolant (w/gasket) 1
2 33-4159 *GASKET - coolant pump 1
51-623 *SCREW - cover 4
3 33-3828 *GASKET - coolant pump 1
4 33-3827 *O-RING - pump 1
51-607 *PLUG (npt 3/8) 3
5 51-608 *STUD - pulley 4
6 55-5792 NUT (M6) 4
7 55-8854 SCREW (M8 x 12) 1
8 33-1524 GASKET - round 1
9 55-6193 SCREW - pump 3
10 11-8677 COCK - coolant drain 1
11 13-954 THERMOSTAT (151F / 71C, gasket is incorporated w/thermostat) 1
12 13-418 COVER - thermostat 1
13 51-1190 *PLUG (1/8) 1
14 55-6188 SCREW - cover (M8 x 20) 1
55-6239 SCREW - cover (M8 x 30) 1
15 77-2757 V-PULLEY 1
16 77-2752 SHIM - pulley (0.5 mm) A/R
77-1427 SHIM - pulley (1.0 mm) A/R
17 77-2758 SPACER - pulley 1
18 78-1736 BELT - coolant pump 1
19 204-427 GAUGE - belt tension 1

25
267C6 FUEL INJECTION GROUP (3TNV80)
Revised
07/16/13

26
FUEL INJECTION GROUP (3TNV80) 267C6
Revised
07/16/13

REF PART NO. DESCRIPTION QTY


1 13-1391 VALVE - injection 3
2 11-9690 TUBE - fuel return 1
3 11-6115 NUT 3
4 33-3834 GASKET - return 3
5 13-1381 HOSE - fuel return (includes two clamps) 1
6 NSS *CLAMP 2
7 13-602 JOINT - banjo 1
8 55-8620 WASHER - seal 4
9 13-436 VALVE - check 1
10 13-433 JOINT - banjo 1
11 11-6110 SCREW - banjo 1
12 13-1414 PIPE - fuel injection 1
13 13-1415 PIPE - fuel injection 1
14 13-1416 PIPE - fuel injection 1
15 11-6109 CLAMP - injection pipe 1
55-8626 *SCREW - clamp 2
16 13-1409 PUMP - fuel injection (3TNV80) 1
17 13-1381 PIPE - oil 1
18 51-606 SCREW - banjo 2
19 55-4622 WASHER 4
30-317 GASKET SET (see 267C8) 1

27
267C7 FUEL INJECTION PUMP (3TNV80)
Revised
09/06/13

28
FUEL INJECTION PUMP (3TNV80) 267C7
Revised
09/06/13

REF PART NO. DESCRIPTION QTY


1 13-1409 PUMP - fuel injection 1
2 33-4212 *O-RING - delivery 3
3 33-1753 *O-RING (S6) 4
4 33-3690 *WASHER - seal 1
5 33-1970 *O-RING 1
6 55-6254 *NUT - shaft 1
7 55-8863 *LOCKWASHER 1
8 33-4440 *GASKET - bottom cover 1
9 51-1301 *SCREW - cover 8
10 33-3942 *GASKET - cover 1
11 55-6367 *STUD - cover 2
12 51-2368 *NUT 2
13 33-5072 *GASKET - front cover 1
14 33-3833 *WASHER - seal 1
15 33-3831 *GASKET - case 1
16 13-430 *SPRING - governor 1
17 51-612 *SCREW - idle limit 1
18 55-5846 *LOCKNUT 1
19 13-1032 *LEVER - control 1
20 51-1205 *NUT - lever 1
21 33-3832 *GASKET - cover 1
22 55-5822 *SCREW - cover 4
23 33-4295 *O-RING 1
24 42-100 *SOLENOID - stop 1
25 55-8448 *SCREW - solenoid 2
26 13-1388 *SHAFT - control 1
27 13-1387 *COLLAR 1

29
208F7 STARTER & GLOW PLUG GROUP
Revised
02/09/14

30
STARTER & GLOW PLUG GROUP 208F7
Revised
02/09/14

REF PART NO. DESCRIPTION QTY


1 42-916 GLOW PLUG 3
2 41-6702 CONNECTOR - glow plug 1
3 45-1718 STARTER 1
45-2326 STARTER (standard life plus) 1
4 55-5852 SCREW - starter (12 x 30) 2
5 55-5853 NUT (12 mm) 1
6 55-4681 NUT 1
7 55-6203 NUT - starter (with tab) 1
8 55-4632 NUT 1
9 44-7736 CONNECTOR - starter 1

31
267C8 GASKET SET (3TNV80)
Revised
04/17/13

32
GASKET SET (3TNV80) 267C8
Revised
04/17/13

REF PART NO. DESCRIPTION QTY


30-317 GASKET SET 1
1 33-5076 *GASKET - cylinder head 1
2 33-1953 *O-RING (fuel injection pump) 1
3 11-9646 *PROTECTOR - nozzle 3
4 11-9653 *SEAL - valve stem (intake) 3
11-9654 *SEAL - valve stem (exhaust) 3
5 33-1733 *GASKET - nozzle 6
6 33-4210 *GASKET - valve cover 1
7 13-563 *GAKSET - intake manifold 1
8 33-3824 *GASKET - exhaust manifold 1
9 33-1907 *GASKET - exhaust manifold 1
10 33-1954 *O-RING (P32) 2
33-3821 *O-RING (P16) 1
33-3512 *O-RING (P12) 1
33-3820 *O-RING (P17) 3
33-3825 *O-RING (P16) 1
33-4091 *O-RING (P40) 1
11 55-4622 *WASHER - seal (8) 4
55-8620 *WASHER - seal (12) 4
12 33-3834 *GASKET - return 3
13 33-4211 *GASKET - water pump 1
14 33-1524 *GASKET - water pump 1

33
233H0 FUEL & OIL FILTERS, HOSES & FITTINGS
Revised
04/02/14

34
FUEL & OIL FILTERS, HOSES & FITTINGS 233H0
Revised
04/02/14

REF PART NO. DESCRIPTION QTY


1 11-4380 ELBOW - hose fitting (3/8) 7
2 10-242 KIT - sleeve & eyelet (3/8) 10
3 11-4941 NUT (3/8) 10
4 11-4372 HOSE (3/8 od x 35 ft lg) A/R
5 11-6837 FITTING - hose fitting (1/4) 1
6 10-243 KIT - sleeve & eyelet (1/4) 2
7 11-4841 NUT (1/4) 2
8 11-5320 ELBOW - hose fitting (1/4) 1
9 11-9030 HOSE (1/4 od x 35 ft lg) A/R
10 55-2539 BUSHING 2
11 51-1479 TEE (with restrictor) 1
12 55-1519 ELBOW (45 degree) 1
13 11-9341 FILTER - fuel (EMI 2000 hour) 1
14 11-9321 FILTER - oil bypass (EMI 2000 hour) 1
15 55-3168 ADAPTER - fuel filter 1
16 55-3164 ADAPTER - bypass oil filter 1
203-393 SEALER - thread A/R
17 11-5941 BRACKET - fuel filter 1
55-7343 SCREW - bracket 4
55-7069 FLATWASHER 8
55-7006 NUT 4
18 55-1004 PLUG - pipe 1
19 55-433 PLUG - pipe 3
203-393 SEALER - thread A/R
20 11-6182 FILTER - oil (full flow) 1
21 51-1480 TEE (with restrictor) 1
22 41-7064 SWITCH - oil pressure 1
23 55-665 TEE 1
24 11-2886 VALVE - Schrader 1
25 55-4515 ADAPTER - 3/8 1
26 41-7059 PUMP - fuel (12V) 1
10-378 *KIT - bowl & gasket 1
10-458 *KIT - strainer & o-ring 1

35
233H0 FUEL & OIL FILTERS, HOSES & FITTINGS
Revised
04/02/14

36
FUEL & OIL FILTERS, HOSES & FITTINGS 233H0
Revised
04/02/14

REF PART NO. DESCRIPTION QTY


27 204-1166 WRENCH - fuel bowl 1
28 92-5656 BRACKET - fuel pump 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-4953 NUT 2
29 11-9279 TUBE - fuel pickup 1
33-4402 *GASKET - fuel pickup (rubber) 1

37
235A4 THROTTLE SOLENOID GROUP
Revised
08/15/13

38
THROTTLE SOLENOID GROUP 235A4
Revised
08/15/13

REF PART NO. DESCRIPTION QTY


1 92-7530 BRACKET - engine (T-570/600/800) 1
92-7659 BRACKET - engine (T-1000/1200) 1
2 55-3065 CLAMP - harness 1
3 41-9081 SOLENOID - throttle 1
4 44-8198 *PLUNGER - solenoid 1
5 91-3095 *BOOT - solenoid 1
55-5955 SCREW - solenoid 4
55-4638 FLATWASHER 4
55-7478 LOCKWASHER 4
6 92-7662 NUTSTRIP - solenoid 2
7 55-315 NUT - ball joint 2
8 55-366 LOCKWASHER 3
9 55-9567 NUT - ball joint (left hand thread) 1
10 13-996 ROD - fuel solenoid 1
11 11-9281 ADJUSTER 1
12 11-9282 JOINT - ball 1
55-4560 NUT - joint 1
13 13-1032 LINK - throttle 1
14 44-2756 DIODE 1

39
261H9 AIR FILTER & MUFFLER GROUP
Revised
12/21/12

40
AIR FILTER & MUFFLER GROUP 261H9
Revised
12/21/12

REF PART NO. DESCRIPTION QTY


1 11-9068 FILTER - air cleaner (dry) 1
2 11-9059 *ELEMENT - air cleaner 1
3 11-9091 *CLIP - base 2
4 11-9092 *EJECTOR - dust 1
5 55-3364 *PLUG 1
6 55-5921 CLAMP - air cleaner 1
7 92-7534 BRACKET - air cleaner 1
55-5022 SCREW - bracket 2
55-7727 LOCKWASHER 8
55-7069 FLATWASHER 8
8 13-998 HOSE - air intake (T-580/680/880) 1
13-1010 HOSE - air intake (T-1080) 1
9 55-4979 CLAMP - hose A/R
10 13-997 HOSE - air cleaner (filter to engine, T-580/680/880) 1
11 33-1907 GASKET - muffler 1
12 12-989 MUFFLER 1
12-997 MUFFLER (SS) 1
55-6184 STUD - muffler to manifold 4
55-6183 LOCKWASHER 4
55-6186 NUT 4
13 11-6173 TUBE - exhaust 1
14 13-1034 HOSE - air cleaner (filter to engine, T-1080) 1
15 13-1035 TUBE - air intake (T-1080) 1
55-6215 SCREW - tube 2
55-7727 LOCKWASHER 2
55-7069 FLATWASHER 2
16 13-1033 HOSE - air cleaner (tube to engine, T-1080) 1
17 92-7645 SPACER - muffler (T-1080) 1
55-6993 SCREW - spacer 2
55-7342 LOCKWASHER 2
55-7085 FLATWASHER 2

41
267A9 ENGINE COOLING SYSTEM T-1000/1200R
Revised
(micro-channel coil) 04/01/14

42
ENGINE COOLING SYSTEM T-1000/1200R 267A9
Revised
04/01/14
(micro-channel coil)

REF PART NO. DESCRIPTION QTY


1 67-2726 COIL - condenser/radiator (see 272H3) 1
2 55-7134 COCK - drain 1
3 13-1418 HOSE - engine to radiator (upper) 1
4 51-1739 CLAMP - hose (36MM) 6
5 13-1244 HOSE - tee to radiator (lower) 1
6 13-1145 TEE 1
7 13-1241 HOSE - coil to tee 1
8 13-948 PUMP - water (see 185F9) 1
9 13-1148 CLAMP - hose (25MM) 1
10 13-1054 HOSE - bleed (5/8 id) 1
11 13-1057 TANK - coolant 1
55-5955 SCREW - tank 4
55-7478 LOCKWASHER 4
55-4638 FLATWASHER 4
12 42-427 SWITCH - coolant level 1
33-3007 O-RING - switch 1
13 13-990 CAP - tank (15 psi) 1
14 13-957 CAP - overflow 1
15 55-4167 FITTING - straight 1
203-385 SEALER - thread A/R
16 55-4552 CLAMP - hose 1
55-4606 SCREW - clamp 1
55-7478 LOCKWASHER 1
17 51-1989 CLAMP - hose (24MM) 2
18 13-1243 HOSE - bleed 1
19 98-8282 HOSE - overflow (cut to 100 in) A/R
20 92-7531 BRACKET - sensor 1
21 41-6538 SENSOR - engine coolant 1
22 503-349 CLAMP - hose 1
23 55-6789 COCK - drain 1
24 51-1713 CLAMP - hose (27MM) 1

43
118B7 ENGINE BLOCK HEATER
Revised
12/17/12

44
ENGINE BLOCK HEATER 118B7
Revised
12/17/12

REF PART NO. DESCRIPTION QTY


1 40-530 KIT - engine block heater (120VAC) 1
2 41-463 *HEATER - engine block 1
3 33-2509 *GASKET - heater 1
4 55-7726 *SCREW - heater 2
5 55-7727 *LOCKWASHER 2

45
267A0 ENGINE MOUNTING GROUP (3TNV80)
Revised
05/19/13

46
ENGINE MOUNTING GROUP (3TNV80) 267A0
Revised
05/19/13

REF PART NO. DESCRIPTION QTY


1 92-8833 BRACKET - engine (upper rear) 1
2 92-7644 BRACKET - engine (compressor side) 1
3 92-7659 BRACKET - engine (door side) 1
55-5957 SCREW - plate & bracket (socket head) 14
55-7122 WASHER - belleville 14
203-400 SEALER - thread A/R
4 55-9457 SCREW - mount 3
5 55-5871 WASHER - special 8
6 93-577 MOUNT - vibration 6
7 55-3686 NUT 3
8 55-3048 SCREW - chain 3
9 55-7122 WASHER - belleville 1
10 55-2641 FLATWASHER 4
11 55-8658 NUT 2
12 91-9453 CHAIN - 2 links 1
13 99-541 BOLT - eye 1
14 92-8831 BRACKET - snubber 1
15 92-7533 SPACER - spring 1
16 55-3594 WASHER - special 1
17 55-2640 NUT 1
18 92-8832 PLATE - snubber 1
55-9495 RIVET - plate 4

47
267D4 COMPRESSOR & ALTERNATOR MOUNTING (T-
Revised
1080S) 11/02/13

48
COMPRESSOR & ALTERNATOR MOUNTING (T- 267D4
Revised
11/02/13
1080S)

REF PART NO. DESCRIPTION QTY


1 98-8210 TRAY - power 1
55-7355 SCREW - tray 8
55-8536 FLATWASHER 8
55-7347 LOCKWASHER 8
2 102-951 COMPRESSOR - scroll (see 235H4) 1
3 93-736 BRACKET - compressor/alternator 1
55-8658 NUT - compressor 4
55-2641 FLATWASHER 4
4 93-735 BRACKET - compressor/frame 1
55-6987 SCREW - bracket to bracket 2
55-7341 SCREW - bracket to frame 2
55-7342 LOCKWASHER 4
55-7085 FLATWASHER 4
5 45-2498 ALTERNATOR (37 amp) 1
45-2498 ALTERNATOR (37 amp) 1
45-2502 ALTERNATOR (120 amp) 1
6 51-2376 SCREW - alternator to adjust block (M8 x 60) 1
55-7727 LOCKWASHER (M8) 1
55-7069 FLATWASHER (M8) 1
7 93-720 GAUGE - angle adjust (T-1080S) 1
93-726 GAUGE - angle adjust (T-1080S SPECTRUM) 1
8 77-3052 BLOCK - adjust 1
9 51-2147 SCREW - alternator adjust (M10 x 140) 1
55-7122 WASHER (Belleville) 1
10 55-8379 SCREW - alternator pivot (M10 x 80) 1
55-7347 LOCKWASHER (M10) 1
55-8536 FLATWASHER (M10) 1
11 104-791 MOTOR - 12 hp 1
12 92-9229 BRACKET - tension (see 250F5) 1
55-6998 SCREW - bracket 2
13 92-9228 BRACKET - arch support 1
55-7341 SCREW - bracket 4
55-7069 FLATWASHER 4

49
267D4 COMPRESSOR & ALTERNATOR MOUNTING (T-
Revised
1080S) 11/02/13

50
COMPRESSOR & ALTERNATOR MOUNTING (T- 267D4
Revised
11/02/13
1080S)

REF PART NO. DESCRIPTION QTY


55-7727 LOCKWASHER 4
14 92-8490 BRACKET - tension (50s) 1
15 78-1697 JACKSHAFT (see 267D0, 30s) 1
16 92-8384 BRACKET - alternator/jackshaft (30s) 1
55-7006 NUT - bracket 2
17 92-8385 BRACKET - support (30s) 1
18 92-7760 BRACKET - tension (30s) 1
55-6764 SCREW - bracket (M8 X 70) 2
55-6215 SCREW - bracket (M8 X 20) 2
55-7072 FLATWASHER 4
55-1173 LOCKWASHER 4

51
267D5 BELTS, PULLEYS & FAN GROUP (T-1080S)
Revised
11/02/13

52
BELTS, PULLEYS & FAN GROUP (T-1080S) 267D5
Revised
11/02/13

REF PART NO. DESCRIPTION QTY


1 78-1307 FAN - evaporator (engine side) 1
2 78-1306 FAN - evaporator (compressor side) 1
3 77-2961 CLIP - hub (w/ screw) 2
4 77-1464 CLIP - hub 2
55-7008 NUT - fan 2
55-1800 LOCKWASHER 2
55-7075 FLATWASHER 2
5 78-1682 FANSHAFT (see 235H1) 2
55-4680 SCREW - fanshaft 8
55-7072 FLATWASHER 8
55-1173 LOCKWASHER 8
6 55-457 KEY - woodruff 2
7 78-1689 BELT - engine to motor 1
8 107-349 CLUTCH (see 132D14) 1
55-5022 SCREW - clutch 6
9 77-3034 PULLEY - evaporator fan (engine side) 1
10 77-3039 PULLEY - evaporator fan (compressor side) 1
51-1005 SCREW - pulley 4
55-7727 LOCKWASHER 4
11 77-3037 TENSIONER - belt (see 242G8) 1
12 77-3094 PULLEY - motor/jackshaft 1
13 78-1669 BELT - motor to compressor 1
14 77-2951 PULLEY - alternator 1
15 77-2956 PULLEY - compressor 1
16 55-5371 KEY - woodruff 1
17 102-951 COMPRESSOR - scroll (see 235H4) 1
18 104-786 MOTOR (12 hp) 1
19 78-1697 JACKSHAFT (see 236B6) 1
20 55-7555 KEY - square 1
21 78-1409 FAN - condenser 1
22 77-2867 HUB - fan 1
55-141 SCREW - fan 4
55-8650 SCREW - hub 2

53
267D5 BELTS, PULLEYS & FAN GROUP (T-1080S)
Revised
11/02/13

54
BELTS, PULLEYS & FAN GROUP (T-1080S) 267D5
Revised
11/02/13

REF PART NO. DESCRIPTION QTY


55-371 FLATWASHER 6
55-790 LOCKWASHER 6
23 78-1736 BELT - water pump (see 185F9) 1
24 92-7647 ORIFICE - condenser fan 1
25 98-8953 PLENUM - condenser fan 1
55-6994 SCREW - orifice 2
55-3045 WASHER - dome 2
55-7727 LOCKWASHER 2
51-1602 RIVET - bracket 10
92-9927 CLIP - retaining 2
55-3136 RIVET - clip 2
26 45-2498 ALTERNATOR (37 amp) 1
45-2498 ALTERNATOR - 37 amp 1
27 55-7355 SCREW - fan 2
55-7347 LOCKWASHER 2
51-1877 WASHER - special 2
28 92-7758 SPACER - fan shaft housing (engine side) 1
29 204-1903 TOOL - belt tensioner 1

55
235H1 FANSHAFT ASSEMBLY
Revised
04/02/14

56
FANSHAFT ASSEMBLY 235H1
Revised
04/02/14

REF PART NO. DESCRIPTION QTY


78-1682 FANSHAFT - assembly 1
1 99-3264 *TUBE - splash guard 1
2 99-3262 *HOUSING 1
3 55-6418 *VENT - air 1
55-6416 **CAP - air vent 1
4 91-1203 *CAP 1
5 99-2901 *SHIM (0.005 thk) A/R
99-2902 *SHIM (0.007 thk) A/R
99-4231 *SHIM (0.020 thk) A/R
6 77-2955 *FANSHAFT 1
7 55-3350 *SCREW - oil plug 2
8 33-1009 *O-RING 2
9 55-3834 *SCREW - cap 4
55-2958 *LOCKWASHER 4
70-135 *KIT - fanshaft repair 1
10 33-2134 **SEAL - oil 2
11 33-982 **O-RING 1
12 77-1070 **BEARING - roller 2
203-278 *GREASE (gallon) A/R
13 11-6863 SLEEVE - repair (set of 10) 1

57
250F5 IDLER PULLEY (2/11 & after)
Revised
02/28/14

58
IDLER PULLEY (2/11 & after) 250F5
Revised
02/28/14

REF PART NO. DESCRIPTION QTY


1 92-9226 BRACKET - tensioner (T-570/600/800) 1
93-625 BRACKET - tensioner (T-580/680/880) 1
92-9229 BRACKET - tensioner (T-1000/1080/1200) 1
2 77-3037 PULLEY - tensioner 1
77-2778 *BEARING 1
3 92-9227 BRACKET - adjuster 1
4 77-2996 BUSHING - pulley 1
5 55-8471 NUT - pulley 1
51-630 WASHER - special 1
6 51-2147 SCREW - adjuster 1
55-8536 FLATWASHER 2
55-7347 LOCKWASHER 1
55-6573 NUT 1
7 92-9228 BRACKET - support 1

59
267D0 JACKSHAFT ASSEMBLY (after 2/13)
Revised
02/15/13

60
JACKSHAFT ASSEMBLY (after 2/13) 267D0
Revised
02/15/13

REF PART NO. DESCRIPTION QTY


1 78-1697 JACKSHAFT 1
2 77-2779 *BEARING 2
3 55-9958 *WASHER - wave 1
4 55-9957 *RING - external 2
5 77-2960 *SHAFT 1
6 51-2379 *KEY (1.25 in lg) 1
7 55-3263 *KEY (1.75 in lg) 1
8 NSS *HOUSING 1
9 92-7843 BRACKET - condenser side 1
10 93-670 BRACKET - evaporator side 1
55-6998 SCREW - cover 8
55-1173 LOCKWASHER 8
55-7072 FLATWASHER 8
11 93-649 SUPPORT - jackshaft 1
55-7341 SCREW - support 2
55-7342 LOCKWASHER 2
55-7085 FLATWASHER 2

61
145F4 CLUTCH ASSEMBLY (107-349)
Revised
08/22/13

62
CLUTCH ASSEMBLY (107-349) 145F4
Revised
08/22/13

REF PART NO. DESCRIPTION QTY


107-349 CLUTCH 1
107-348 CLUTCH (under mount units only) 1
1 70-189 *KIT - clutch repair 1
2 70-175 **KIT - bearing 1
3 70-190 **KIT - shoe 1
4 77-2608 ***SPRING 2
NOTE: Clutch 107-291 replaces clutch 107-257 & 107-204. See 132D14 for replacement parts for 107-257. See 94B1 for
replacement parts for 107-204.

63
267D6 REFRIGERATION - CONDENSER (T-1080S)
Revised
01/06/13

64
REFRIGERATION - CONDENSER (T-1080S) 267D6
Revised
01/06/13

REF PART NO. DESCRIPTION QTY


1 102-951 COMPRESSOR - scroll (see 235H4) 1
2 61-4683 TUBE - compressor to strainer 1
3 61-4687 TUBE - strainer to swage (ETV) 1
4 61-4682 STRAINER - discharge 1
5 41-3847 SWITCH - hpco 1
6 11-2886 VALVE 1
7 61-4669 TUBE - joint to condenser valve 1
8 61-2950 VALVE - condenser inlet 1
9 61-6067 TUBE - valve to condenser 1
10 67-2726 COIL - condenser/radiator (see 259E8) 1
11 61-6068 TUBE - condenser to check valve 1
12 66-5722 VALVE - check 1
13 61-5954 TUBE - check vale to receiver tank 1
14 67-2706 TANK - receiver 1
15 66-7392 VALVE - relief 1
16 61-6069 TUBE - tank to tee 1
17 55-3251 TEE 1
18 61-4662 TUBE - tee to drier 1
19 61-800 DEHYDRATOR 1
20 61-5956 TUBE - dehydrator to evaporator 1
21 61-4709 TUBE - evaporator to elbow 1
66-3570 *FITTING - saddle 1
22 11-5513 *VALVE - elbow 1
11-7777 *INSERT - valve 1
55-1983 CAP - valve 1
23 55-3682 ELBOW 3
24 67-2808 TANK - accumulator 1
25 61-5725 VALVE - check 1
26 61-6071 TUBE - solenoid to check valve 1
27 66-3576 VALVE - suction 1
28 61-4525 VALVE - pressure regulator (electric) 1
40-1029 *KIT - valve repair 1
29 61-4686 TUBE - suction (electric valve) 1

65
267D6 REFRIGERATION - CONDENSER (T-1080S)
Revised
01/06/13

66
REFRIGERATION - CONDENSER (T-1080S) 267D6
Revised
01/06/13

REF PART NO. DESCRIPTION QTY


30 61-4665 TUBE - joint to DPR valve 1
31 61-4526 VALVE - DPR 1
32 61-5718 TUBE - check valve to accumulator tank 1
33 61-4664 TUBE - DPR to defrost solenoid 1
34 61-3401 VALVE - defrost (see 116G14) 1
35 61-6070 TUBE - defrost valve to evaporator 1
36 61-4707 TUBE - tube to valve 1
37 66-8669 VALVE - check 1
38 61-5959 TUBE - check valve to receiver tank 1
39 61-6388 VALVE - liquid injection 1
40 61-6106 TUBE - valve to compressor 1
41 61-5960 TUBE - joint to solenoid 1
42 66-6384 VALVE - purge 1

67
259F8 REFRIGERATION - EVAPORATOR (After 6/12)
Revised
11/05/13

68
REFRIGERATION - EVAPORATOR (After 6/12) 259F8
Revised
11/05/13

REF PART NO. DESCRIPTION QTY


1 67-2422 COIL - evaporator 1
2 33-612 *GROMMET - heater cable 1
92-9858 *STRAP - distributor 1
55-9495 *RIVET - strap 2
55-6997 *NUT - captive 8
51-718 SCREW - coil 4
3 61-4591 VALVE - expansion (T-570R) 1
61-4715 VALVE - expansion (T-600/800) 1
61-4713 VALVE - expansion (T-600M/600R/800M/800R) 1
61-4704 VALVE - expansion (T-1000/1000R/1000M) 1
61-4885 VALVE - expansion (T-1200R) 1
203-534 TAPE - insulating A/R
4 61-4656 TUBE - equalizer 1
5 61-4712 TUBE - valve to coil 1
6 61-4654 TUBE - defrost (joint to evap) 1
7 61-6072 TUBE - defrost (bulkhead to joint) 1
8 67-2756 HEAT EXCHANGER (T-600/600R/600M/1000R/1000M) 1
9 67-2748 HEAT EXCHANGER (T-800/800M/800R/1000/1200R) 1
10 92-7649 STRAP - heat exchanger 2
51-718 SCREW - strap 4
11 92-7542 BRACKET - expansion valve 1
12 91-445 CLAMP - tubes 4
13 51-1179 CLAMP - expansion 1
55-8316 SCREW - clamp 3
55-7075 FLATWASHER 5
55-7042 NUT 3
14 61-4657 TUBE - evaporator to accumulator (T-570R) 1
15 61-6191 TUBE - condenser to expansion valve (T-570R) 1

69
267A7 REFRIGERATION TUBES, CLAMPS &
Revised
MOUNTING (2/13 & after) 09/06/13

70
REFRIGERATION TUBES, CLAMPS & 267A7
Revised
09/06/13
MOUNTING (2/13 & after)

REF PART NO. DESCRIPTION QTY


1 55-7072 SCREW - accumulator tank (M10 X 25) 3
55-1173 LOCKWASHER 4
55-7072 FLATWASHER 8
2 93-672 BRACKET - ETV 1
55-7825 NUT - bracket 2
55-7085 FLATWASHER 2
55-7342 LOCKWASHER 2
51-2373 SCREW - ETV to bracket 2
3 92-7578 BRACKET - strainer (T-680/880) 1
93-671 BRACKET - strainer (T-1080) 1
4 91-3886 CLAMP - tube (1.0 in. dia) 1
51-2203 SCREW - clamp (M6 X 50) 1
55-4638 FLATWASHER 1
5 55-6544 CLAMP - tube (0.25 dia) 2
6 55-6388 CLAMP - tube (0.38 dia) 6
55-4605 SCREW - clamp (M6 X 40) 8
55-7478 LOCKWASHER 8
55-4638 FLATWASHER 8
55-9084 INSERT - threaded 8
7 92-9926 BRACKET - valve 1
55-1384 SCREW - valve 2
55-5761 LOCKWASHER 2
55-9084 INSERT - threaded 2

71
235H4 COMPRESSOR GROUP
Revised
08/13/13

72
COMPRESSOR GROUP 235H4
Revised
08/13/13

REF PART NO. DESCRIPTION QTY


1 102-946 COMPRESSOR - scroll (T-600/800, see 236F6) 1
102-951 COMPRESSOR - scroll (T-1000, see 236F0) 1
203-516 *OIL - compressor (1 liter) A/R
2 92-7549 BOLTSTRIP - compressor 1
3 92-7550 BOLTSTRIP - compressor 1
55-7344 NUT - compressor 4
55-7122 WASHER - Belleville 4
55-5667 WASHER - special 4
4 55-1769 SCREW - pulley 1
55-4923 WASHER - special 1
55-8423 WASHER - Belleville 1
5 77-2950 PULLEY - compressor (T-600/800) 1
77-2956 PULLEY - compressor (T-1000) 1
6 55-5371 KEY - pulley 1
7 33-1221 O-RING - adapter 1
8 66-1896 ADAPTER - suction valve (two 1/8 npt ports) 1
66-9941 ADAPTER - suction valve (one 1/8 npt port) 1
9 55-129 SCREW - adapter 4
55-375 LOCKWASHER 4
55-402 FLATWASHER 4
10 66-8928 ADAPTER - o-ring seal 1
33-1461 *O-RING (5/16 id) 1
66-9387 *CAP 1
11 41-5246 SWITCH - lpco 1
12 33-2541 GASKET - flange 1
13 66-3576 VALVE - suction 1
14 66-3015 *CAP - valve (brass, incl gasket) 1
15 33-350 *GASKET - cap 1
16 11-2886 VALVE - access 1
17 11-7777 *CORE - valve 1
18 55-5672 CAP - valve 1
19 55-8650 SCREW - valve 2
55-2363 LOCKWASHER 2

73
235H4 COMPRESSOR GROUP
Revised
08/13/13

74
COMPRESSOR GROUP 235H4
Revised
08/13/13

REF PART NO. DESCRIPTION QTY


55-895 FLATWASHER 2
20 92-7577 BRACKET - harness 1
21 41-7963 TRANSDUCER - suction (ETV & SR-3, 200 psi) 1

75
236F0 SCROLL COMPRESSOR ASSEMBLY
Revised
03/14/14

76
SCROLL COMPRESSOR ASSEMBLY 236F0
Revised
03/14/14

REF PART NO. DESCRIPTION QTY


102-951 COMPRESSOR - scroll 1
1 22-1036 SLEEVE - oil pick-up screen 1
2 22-1035 SCREEN - oil pick-up 1
3 22-1034 SPRING - oil pick-up screen 1
4 33-2221 GASKET - oil pick-up screen 1
5 22-1033 COVER - oil pick-up screen 1
6 55-9022 SCREW - oil pick-up screen 2
7 66-9056 FITTING - liquid injection 1
33-2995 O-RING - liquid injection fitting 1
8 33-3496 GASKET - cover 1
9 22-1153 COVER - end 1
10 40-776 KIT - thermistor 1
11 22-1040 CAP - switch 1
12 22-1100 SEAL - rotary head 1
13 33-2998 O-RING - end cover 1
14 22-1154 COVER - shaft end 1
15 22-1037 SEAL - dust 1
16 55-9020 SCREW - shaft seal cover 4
17 11-2886 VALVE (Schrader) 1
18 33-1221 O-RING - suction port 1
19 22-1030 FILTER - oil (incl o-ring) 1
20 33-2996 GASKET - oil filter 1
21 22-1032 SPRING - oil filter 1
22 22-1155 COVER - oil filter (S/N 011090815 & after) 1
22-1031 COVER - oil filter (before S/N 011090815) 1
23 55-9859 STUD - oil filter cover (S/N 011090815 & after) 4
55-9019 STUD - oil filter cover (before S/N 011090815) 4
24 55-3834 SCREW - oil filter plate (7/8 in long) 2
25 33-822 O-RING - sight glass 1
26 22-350 SIGHT GLASS 1
27 22-1098 BAFFLE & SCREEN - suction 1
28 55-9021 PLUG - oil drain 1
29 NSS PARTS - internal (scroll compressor) 1

77
236F0 SCROLL COMPRESSOR ASSEMBLY
Revised
03/14/14

78
SCROLL COMPRESSOR ASSEMBLY 236F0
Revised
03/14/14

REF PART NO. DESCRIPTION QTY


30 55-9857 SCREW - cover 12

79
235H5 RECEIVER TANK GROUP
Revised
04/02/14

80
RECEIVER TANK GROUP 235H5
Revised
04/02/14

REF PART NO. DESCRIPTION QTY


1 67-2405 TANK - receiver (100 mm dia) 1
67-2706 TANK - receiver (127 mm dia, use w/ mc (micro channel coil, TSA) 1
67-2707 TANK - receiver (127 mm dia, use w/ mc coil, EMEIA) 1
67-2708 TANK - receiver (152 mm dia, use w/ mc coil, TSA SPECTRUM) 1
67-2709 TANK - receiver (152 mm dia, use w/ mc coil, EMEIA SPECTRUM) 1
2 66-9257 *BALL - sight glass 1
3 33-2419 *O-RING 1
4 67-2668 *INDICATOR - liquid 1
5 66-7392 *VALVE - relief 1
6 55-7348 NUT - receiver tank 2
7 55-7347 LOCKWASHER 2
8 55-8536 FLATWASHER 2

81
235H6 DEHYDRATOR GROUP
Revised
04/02/14

82
DEHYDRATOR GROUP 235H6
Revised
04/02/14

REF PART NO. DESCRIPTION QTY


1 61-800 DEHYDRATOR (inc o-rings) 1
2 33-1015 *O-RING 2
3 55-8268 SHOULDER 2
4 55-8267 NUT - shoulder 2
5 33-4984 PAD - dehydrator 1
6 92-7545 CLAMP - dehydrator 1
55-7035 SCREW - clamp 2
55-7075 FLATWASHER 2
55-7170 LOCKWASHER 2
55-9084 INSERT - threaded 2

83
116G10 SOLENOID VALVE - NORMALLY CLOSED
Revised
04/02/14

84
SOLENOID VALVE - NORMALLY CLOSED 116G10
Revised
04/02/14

REF PART NO. DESCRIPTION QTY


1 66-6102 VALVE - solenoid 1
2 66-6384 VALVE - solenoid 1
3 66-5305 VALVE - solenoid 1
4 66-2859 VALVE - solenoid 1
5 60-181 *KIT - repair 1
6 41-3681 *COIL 1
55-3029 SCREW - valve 2
55-2201 FLATWASHER 2
55-2202 LOCKWASHER 2

85
267A3 ELECTRICAL COMPONENTS
Revised
03/20/14

86
ELECTRICAL COMPONENTS 267A3
Revised
03/20/14

REF PART NO. DESCRIPTION QTY


1 41-8698 HARNESS - sensor (see 236D1) 1
2 40-974 KIT - sensor (graded) 2
3 40-975 KIT - sensor (ungraded) 2
4 41-9081 SOLENOID - throttle (see 235A4) 1
5 42-155 HARNESS - main (SR-3, see 235F3) 1
6 41-6538 SENSOR - temperature (engine coolant) 1
7 42-916 GLOW PLUG (see 267B2) 3
8 41-4470 SWITCH - oil level 1
9 41-7064 SENSOR - oil pressure 1
10 44-9298 SENSOR - rpm 1
11 45-1718 STARTER 1
45-2326 STARTER (standard life plus) 1
12 41-3847 SWITCH - hpco 1
13 41-7963 TRANSDUCER - suction (200psi) 1
14 61-4861 VALVE - condenser inlet (recip compressor, see note) 1
61-6750 *COIL 1
61-2950 VALVE - condenser inlet (scroll compressor) 1
15 66-6384 VALVE - hot gas & purge (see 116G10) 2
16 42-1312 TRANSDUCER - discharge (500psi) 1
17 41-8737 SWITCH - on/off (rocker) 1
18 45-2498 ALTERNATOR (37 amp) 1
19 104-801 MOTOR (T-680/880, 7.2 hp) 1
104-791 MOTOR (T-1080, 12 hp) 1
20 42-427 SENSOR - coolant level 1
21 41-8742 HARNESS - HMI controller (10 M, standard, see 238B7) 1
42-644 HARNESS - HMI controller (12 M, standard, see 238B7) 1
41-5813 HARNESS - HMI controller (10 M, premium, see 238B7) 1
42-645 HARNESS - HMI controller (12 M, premium, see 238B7) 1
22 45-2376 HMI - controller (standard, see 238B7) 1
45-2385 HMI - controller (premium, see 238B7) 1
23 204-1916 TOOL - controller diagnostic 1
42-1318 *HARNESS - diagnostic controller 1
24 44-2823 SOLENOID - damper (see 242G5) 1
See bulletin SPAB 375 for more information on condenser inlet solenoid.

87
267A3 ELECTRICAL COMPONENTS
Revised
03/20/14

88
ELECTRICAL COMPONENTS 267A3
Revised
03/20/14

REF PART NO. DESCRIPTION QTY


25 41-8695 HARNESS - evaporator (see 235F3) 1
26 41-8696 HARNESS - sensor (evaporator, see 236D1) 1
27 41-2590 THERMOMETER - digital LED (F, optional, TSA) 1
41-2591 THERMOMETER - digital LED (C, optional, TSA) 1
28 44-5234 SENSOR - thermometer (120 in, optional, TSA) 1
29 41-8871 CABLE - heater 1
30 44-7354 BOX - junction 1
31 91-240 RETAINER - heater 12
32 45-1374 HEATER 3
33 41-7059 PUMP - fuel (12V) 1
34 41-3664 HARNESS - fuel pump (190.0 in) 1
42-643 HARNESS - fuel pump (266.0 in) 1
35 40-980 DISPLAY - remote light (optional, see 226E6) 1
36 NSS RECEPTACLE - power inlet (TSA, see 236D3) 1
37 61-4525 VALVE - pressure regulator (electric) 1
40-1029 *KIT - valve repair 1
See bulletin SPAB 375 for more information on condenser inlet solenoid.

89
267A4 CONTROL BOX
Revised
03/20/14

90
CONTROL BOX 267A4
Revised
03/20/14

REF PART NO. DESCRIPTION QTY


1 98-8222 BOX - control 1
2 55-4318 NUT - u 4
3 41-8737 SWITCH - on/off (rocker) 1
4 99-3281 MOUNT - cable tie 5
51-1851 SCREW - mount 5
55-2331 BANDWRAP (4.0 dia) A/R
55-2330 BANDWRAP (1.75 dia) A/R
55-2332 BANDWRAP (0.75 dia) A/R
5 NSS TRAY - high voltage (see 235F2) 1
51-1851 SCREW - tray 6
6 45-2361 CONTROLLER - SR-3 1
7 41-5786 FUSE (40 amp) 1
8 42-155 HARNESS - main 1
9 41-8698 HARNESS - sensor (see 236D1) 1
10 42-156 HARNESS - communications 1
11 41-8742 HARNESS - HMI controller (standard, see 238B7) 1
41-5813 HARNESS - HMI controller (preimum, see 238B7) 1
12 41-8870 *PLUG - 8-pin (J14 & HMI) 2
41-5719 *SOCKET - gold (20 ga) 16
41-6256 *SEAL - wire 16
33-3908 *GASKET - plug 2
13 33-4503 FOAM - wire harness 1
14 92-7579 BRACKET - harness retaining 1
51-1851 SCREW - bracket 2
15 98-8024 DOOR - control box (see Doors & Cover grid) 1
16 33-4504 GASKET - door 1
17 41-5788 RELAY - engine 1
18 41-5800 SOCKET - relay 1
55-9966 SCREW - socket 1

91
250B2 CONTROLLER INTERFACE ASSEMBLY SR-3
Revised
03/29/14

92
CONTROLLER INTERFACE ASSEMBLY SR-3 250B2
Revised
03/29/14

REF PART NO. DESCRIPTION QTY


1 45-2361 BOARD - controller (SR-3) 1
2 41-8291 *BUZZER - warning 1
3 41-2543 *FUSE (2 amp) 3
41-1292 *FUSE (5 amp) 4
44-9359 *FUSE (7.5 amp) 1
44-9758 *FUSE (10 amp) 2
44-9344 *FUSE (15 amp) 3
41-226 *FUSE (40 amp) 1
41-3666 *FUSE (60 amp) 1
4 45-2538 RADIO EXPANSION BOARD - iBox 1
45-2388 RADIO EXPANSION BOARD - iBox + cell 1

93
235F2 HIGH VOLTAGE TRAY
Revised
03/14/14

94
HIGH VOLTAGE TRAY 235F2
Revised
03/14/14

REF PART NO. DESCRIPTION QTY


1 92-7580 TRAY - high voltage 1
2 41-7934 CONTACTOR & TIMER 2
3 41-6096 ADAPTER - overload relay 1
4 41-6409 RELAY - overload (230/3/50-60, T-600/600R/600M/800/800R/800M) 1
41-6410 RELAY - overload (400-460/3/50-60, T-600/600M/600R/800/800R) 1
41-6094 RELAY - overload (230/3/50-60, T-1000/T1200R) 1
41-6315 RELAY - overload (460/3/50-60, T-1000/1000 M/T1200R) 1
5 42-792 SELECTOR - phase (before 12/12) 1
42-792 SELECTOR - phase (12/12 & after) 1
55-7862 SCREW - components (10mm) 5
55-7664 SCREW - components (16mm) 1
55-7700 SCREW - components (30mm) 2
55-9810 NUT - components 8
55-7697 FLATWASHER 7
55-7369 LOCKWASHER 8
6 51-1879 STUD - ground 2
51-717 NUT 2
7 92-7630 BRACKET - shield 1
51-2131 SCREW - bracket 6
8 99-6093 MOUNT - cable tie 3
51-1602 RIVET - mount 3
9 41-8738 HARNESS - 50 units 1
10 41-5745 *PLUG - 6-pin (phase selector) 1
33-4015 *GASKET - plug 1
41-5719 *SOCKET - gold (18 ga) 5
41-6256 *SEAL - wire 5
11 41-7510 *RECEPTACLE - 9-pin 1
41-8739 *PIN - gold (18 ga) 6
12 44-7245 *TERMINAL - ring (red) 1
41-8868 *TERMINAL - ring (blue) 1
13 44-9888 *TERMINAL - pin 2
14 41-280 *TERMINAL - fork (red) 2
41-8869 *TERMINAL - fork (blue) 2

95
235F2 HIGH VOLTAGE TRAY
Revised
03/14/14

96
HIGH VOLTAGE TRAY 235F2
Revised
03/14/14

REF PART NO. DESCRIPTION QTY


15 41-5629 CONTACTOR - heater (optional) 1
55-9763 NUT - contactor 2
16 92-7555 BRACKET - heater relay 1
55-7862 SCREW - bracket 2
55-7369 LOCKWASHER 2
55-7697 FLATWASHER 2
17 41-9391 CONTACTOR (400/3/50) 2

97
238B7 CAB HMI CONTROLLER & HARNESS
Revised
08/28/13

98
CAB HMI CONTROLLER & HARNESS 238B7
Revised
08/28/13

REF PART NO. DESCRIPTION QTY


1 45-2376 CONTROLLER - cab (standard, HMI) 1
2 92-8984 *COVER - harness 1
3 41-8742 HARNESS - HMI controller (10 M, standard) 1
42-644 HARNESS - HMI controller (12 M, standard) 1
4 41-8870 *CONNECTOR - interface board (8-pin) 2
5 45-2385 CONTROLLER - cab (premium, HMI) 1
6 41-5813 HARNESS - HMI controller (10 M, premium) 1
42-645 HARNESS - HMI controller (12 M, premium) 1
7 41-4858 *CONNECTOR - display (20-pin) 1
41-4859 *SOCKET 6
8 41-4734 *CONNECTOR - interface board (8-pin) 1
9 41-2411 *CONNECTOR - flash loading (D-sub) 1
41-1217 *COVER - connector 1
10 33-3927 *GROMMET (0.75 in) 1
11 33-2110 *GROMMET (1.0 in) 1
12 55-3484 CLAMP - harness (.312 dia) 5
55-6147 CLAMP - harness (.937 dia) 1
55-5640 SCREW - clamp 6
55-2001 FLATWASHER 6
13 92-5199 BRACKET - din 1
14 92-8104 ENCLUSURE - HMI (includes 16, 17, 18, 19 & 20) 1
15 33-282 GROMMET 1
16 92-8106 COVER - rear 1
17 51-1966 CLIP - HMI controller 4
18 92-8105 COVER - box 1
55-9905 SCREW - cover 2
19 33-4541 GASKET - cover 1
20 51-801 SCREW - box 4
21 33-2110 GROMMET (1.0 in) 1
22 91-4308 BRACKET - in-cab controller 2
55-5636 SCREW - bracket 4
55-2201 FLATWASHER 4
23 33-4799 GASKET - sealing 1

99
235F3 MAIN HARNESS & EVAPORATOR HARNESS
Revised
10/31/09

100
MAIN HARNESS & EVAPORATOR HARNESS 235F3
Revised
10/31/09

REF PART NO. DESCRIPTION QTY


1 41-8697 HARNESS - main (SR-2, before 8/11) 1
42-155 HARNESS - main (SR-3, 8/11 & after) 1
2 44-9768 *RECEPTACLE - 36 pin (J7) 1
44-9769 *LOCK - receptacle 1
44-9855 *TERMINAL 28
3 44-5719 *CONNECTOR - 8-pin (J15) 1
44-5630 *TERMINAL 6
4 44-5087 *TERMINAL - fork (yellow #10, 10-12 ga) 3
5 41-8736 *PLUG - 4-pin (sensor & ETV) 2
41-8815 *WEDGE - 4-pin 2
41-8816 *SOCKET - gold (sensor connector, 18 ga) 4
44-9587 *SOCKET (18 ga) 4
6 44-2793 *TERMINAL - ring (1/4 yellow) 7
41-8817 *TERMINAL - ring (1/4 blue) 2
7 41-8758 *PLUG - 8-pin (sensor harness) 1
41-8759 *WEDGE - 8-pin 1
44-9593 *SOCKET (14-16 ga) A/R
44-9587 *SOCKET (18 ga) A/R
8 41-8818 *RECEPTACLE - 2-pin 4
41-8819 *WEDGE - 2-pin 4
44-9597 *PIN - (14-16 ga) 4
44-9591 *TERMINAL - pin (16-18 ga) 2
41-8821 *PIN - gold (18 ga) 2
9 41-8733 *PLUG - 2-pin 6
41-8820 *WEDGE - 2-pin 6
44-9593 *SOCKET (14-16 ga) 2
44-9587 *SOCKET (18 ga) 10
10 41-7619 *COVER - terminal (starter) 1
41-7620 *TERMINAL 1
41-8822 *SEAL - connector 1
11 41-4857 *PLUG - 1 pin (glow plug) 1
44-9836 *SOCKET (12-14 ga) 1
12 41-8734 *PLUG - 3 pin (fuel solenoid) 1

101
235F3 MAIN HARNESS & EVAPORATOR HARNESS
Revised
10/31/09

102
MAIN HARNESS & EVAPORATOR HARNESS 235F3
Revised
10/31/09

REF PART NO. DESCRIPTION QTY


41-8823 *WEDGE - 3 pin 1
44-9593 *SOCKET (14-16 ga) 3
13 44-2788 *TERMINAL - fork (22-16 ga red) 4
14 51-1768 *MOUNT - cable (fir tree) 8
15 44-9607 *CONNECTOR - alternator (sense & exc) 1
41-277 *TERMINAL - female 2
16 44-6381 *CONNECTOR - alternator (W wire) 1
44-5066 *TERMINAL-FINGRIP 18-14GA 1
17 41-8695 HARNESS - evaporator 1
18 41-8826 *RECEPTACLE - 8-pin 1
41-8827 *WEDGE - 8-pin 1
44-9597 *PIN (14-16 ga) 6
19 41-8824 *RECEPTACLE - 3 pin (door switch) 1
41-8825 *WEDGE - 3 pin 1
44-9597 *PIN (14-16 ga) 3
20 41-8734 *PLUG - 3 pin (sealing) 1
41-8823 *WEDGE - 3 pin 1
44-9602 *PIN - sealing 5
21 44-2789 *TERMINAL - ring (16-14 1/4) 1
41-9022 *TERMINAL - fork (16-14 #8) 2

103
236D1 SENSOR HARNESSES
Revised
06/02/13

104
SENSOR HARNESSES 236D1
Revised
06/02/13

REF PART NO. DESCRIPTION QTY


1 41-8698 HARNESS - sensor (condenser) 1
2 41-2407 *PLUG - 35-pin 1
41-2457 *TERMINAL - socket 14
3 41-8735 *RECEPTACLE - 4-pin (main harness & suction transducer) 2
41-8833 *WEDGE - 4-pin 2
41-8821 *PIN - gold (18 ga) 7
44-9602 *PIN - sealing 1
4 41-7585 *PLUG - 12-pin (DAS) 2
41-7586 *WEDGE - 12-pin 2
44-9587 *SOCKET (18 ga) 12
44-9602 *PIN - sealing 12
5 41-8834 *RECEPTACLE - 12-pin (DAS) 1
41-8835 *WEDGE - 12-pin 1
44-9591 *TERMINAL - pin (16-18 ga) 12
6 41-8829 *PLUG - 6-pin (evap sensor harness) 1
41-8836 *WEDGE - 6-pin 1
41-8816 *SOCKET - gold (18 ga) 6
7 41-8818 *RECEPTACLE - 2-pin (water & compr temp sensor) 2
41-8819 *WEDGE - 2-pin 2
41-8821 *PIN - gold (18 ga) 4
8 41-8824 *RECEPTACLE - 3-pin (discharge pressure transducer) 1
41-8825 *WEDGE - 3-pin 1
41-8821 *PIN - gold (18 ga) 3
9 40-975 *KIT - sensor (ungraded) 1
10 51-1768 *MOUNT - cable (fir tree) 4
11 41-8696 HARNESS - sensor (evaporator) 1
12 41-8831 *RECEPTACLE - 6-pin 1
41-8830 *WEDGE - 6-pin 1
41-8832 *PIN - gold (18 ga) 6
13 40-974 *KIT - sensor (graded) 2
14 40-975 *KIT - sensor (ungraded) 1
15 55-6388 CLAMP - sensor 3
55-8316 SCREW - clamp 3

105
250F4 COMMUNICATION HARNESSES (8/11 & after)
Revised
08/10/11

106
COMMUNICATION HARNESSES (8/11 & after) 250F4
Revised
08/10/11

REF PART NO. DESCRIPTION QTY


1 42-156 HARNESS - communications (SR-3, 8/11 & after) 1
2 41-5709 *RECEPTACLE - 8-pin (J13) 1
33-3908 *GASKET - 8-pin receptacle 1
3 41-5710 *RECEPTACLE - 4-pin (J8, J9, J10) 3
33-3909 *GASKET - 4-pin receptacle 3
41-5719 *SOCKET - gold (16-20 ga) 16
41-6256 *SEAL - socket 16
4 44-5219 *CONNECTOR - 2-pin (J4) 1
44-5630 *TERMINAL - fingrip 2
5 41-8828 *RECEPTACLE - 8-pin (DAS) 1
41-8739 *PIN (16-20 ga) 6
41-6256 *SEAL - pin 6
6 41-8829 *PLUG - 6-pin (status light or thermometer) 1
41-8836 *WEDGE - 6-pin 1
44-9587 *SOCKET (18 ga) 3
44-9602 *PIN - sealing 3
7 41-8831 *RECEPTACLE - 6-pin (sealing) 1
41-8830 *WEDGE - 6-pin 1
44-9602 *PIN - sealing 6
8 41-8818 *RECEPTACLE - 2-pin (on-off switch) 1
41-8819 *WEDGE - 2-pin 1
44-9597 *PIN (14-16 ga) 2
9 41-8826 *RECEPTACLE - 8-pin (flush mount controller) 1
41-8827 *WEDGE - 8-pin 1
41-8832 *PIN - gold (20 ga) 8
10 41-8758 *PLUG - 8-pin (sealing) 1
41-8759 *WEDGE - 8-pin 1
44-9602 *PIN - sealing 8
11 41-2405 *RECEPTACLE - 5-pin (controller download) 1
44-9591 *TERMINAL - pin (16-18 ga) 4
12 92-3067 *CAP - dust 1
33-3865 *GASKET - cap 1

107
236D0 BATTERY CABLES & FUSE
Revised
01/29/14

108
BATTERY CABLES & FUSE 236D0
Revised
01/29/14

REF PART NO. DESCRIPTION QTY


1 41-3665 HOLDER - fuse 1
2 41-3666 FUSE (60 amp) 1
3 41-8596 TERMINAL (3/8) 1
4 41-3408 TERMINAL - splice 1
5 41-8699 CABLE - power (#2 wire, 12V) 1
6 41-8597 CABLE - battery (21 ft) 2
42-642 CABLE - battery (8.4 M) 1
7 41-8598 TERMINAL - battery cable 2
8 41-8701 CABLE - ground (96 in) 1
9 55-6994 SCREW - ground 1
55-7075 FLATWASHER 1
55-7170 LOCKWASHER 1
10 51-1614 STUD - ground terminal 1
11 55-2640 NUT - ground 1
55-3996 LOCKWASHER (internal tooth) 1
55-2363 LOCKWASHER (spring) 1
55-2641 FLATWASHER 3
12 92-7521 BRACKET - battery cable 1
92-9583 BRACKET - battery cable (T-500R only) 1
55-4606 SCREW - bracket 2
55-4638 FLATWASHER 2
55-7478 LOCKWASHER 2
13 55-6388 CLAMP - cable (3/8) 2
92-5563 CLAMP - cable (7/16) 2
14 33-1371 GROMMET 2

109
236D3 POWER RECEPTACLE & MOTOR HARNESS
Revised
TSA 08/17/13

110
POWER RECEPTACLE & MOTOR HARNESS 236D3
Revised
08/17/13
TSA

REF PART NO. DESCRIPTION QTY


1 41-8741 CABLE - power (TSA) 1
2 41-4407 *TERMINAL - fork (#8 yellow) 3
3 44-2792 *TERMINAL - ring (#8 yellow) 1
4 44-9891 *TERMINAL - pin (10 ga) 4
5 41-4188 *CONNECTOR - harness grip 2
55-2636 *NUT - lock 2
41-4189 *WASHER - sealing 2
6 41-8292 BOX - receptacle 1
7 41-8293 RECEPTACLE - power (30 amp, 230/3/60) 1
41-8294 RECEPTACLE - power (20 amp, 460/3/60) 1
41-8275 RECEPTACLE - power (50 amp, 230/3/60) 1
41-1817 RECEPTACLE - power (Japan, 50 amp, 230/3/60) 1
8 41-8740 CABLE - motor 1
9 44-2792 *TERMINAL - ring (#8 yellow) 1
10 44-2793 *TERMINAL - ring (1/4 yellow) 1
11 44-9891 *TERMINAL - pin (10 ga) 3
12 41-4188 *CONNECTOR - harness grip 1
13 51-1853 *CONNECTOR - harness grip (90 degree) 1
55-2636 NUT - lock 2
41-4189 WASHER - sealing 2
14 41-1105 SLEEVE - crimp A/R
15 44-6646 CAP - sleeve A/R
16 44-4695 PLUG - power (30 amp, 230/3/60) 1
44-4700 PLUG - power (20 amp, 460/3/60) 1
41-1816 PLUG - power (50 amp, 460/3/60) 1
41-1817 PLUG - power (Japan, 50 amp, 230/3/60) 1
17 104-801 MOTOR (early units, 7.2 hp) 1
104-801 MOTOR (current units, 7.2 hp) 1
104-786 MOTOR (early units, 12 hp) 1
104-791 MOTOR (current units 12 hp) 1

111
240C5 POWER RECEPTACLE & MOTOR HARNESS
Revised
EMEIA 03/24/14

112
POWER RECEPTACLE & MOTOR HARNESS 240C5
Revised
03/24/14
EMEIA

REF PART NO. DESCRIPTION QTY


1 41-8745 HARNESS - power (EMEIA, 4100 mm) 1
42-641 HARNESS - power (EMEIA, 6100 mm) 1
2 41-4407 *TERMINAL - fork (#8 yellow) 3
3 44-2792 *TERMINAL - ring (#8 yellow) 1
4 44-9891 *TERMINAL - pin (10 ga) 4
5 51-1852 *CONNECTOR - harness grip 2
55-2636 *NUT - lock 2
41-4189 *WASHER - sealing 2
6 41-8746 RECEPTACLE - power (220/3/50 30 amp, 3 pole + E + N) 1
41-8762 RECEPTACLE - power (380/3/50 32 amp, 3 pole + E + N) 1
44-6971 RECEPTACLE - power (230/3/50 32 amp, 3 pole + E) 1
44-6875 RECEPTACLE - power (380/3/50 32 amp, 3 pole + E) 1
7 44-7576 PLUG - power (230/3/50 32 amp, 3 pole + E, mates with 44-6971) 1
44-6685 PLUG - power (380/3/50 32 amp, 3 pole + E, mates with 44-6875) 1
41-782 PLUG - power (220/3/50 30 amp, 3 pole + E + N), mates w/ 41-8746) 1
41-520 PLUG - power (380/3/50 30 amp, 3 pole + E + N), mates w/ 41-8762) 1
8 42-903 HARNESS - motor 1
9 44-2792 *TERMINAL - ring (#8 yellow) 1
10 44-2793 *TERMINAL - ring (1/4 yellow) 1
11 44-9891 *TERMINAL - pin (10 ga) 3
12 51-1852 *CONNECTOR - harness grip 1
13 51-1853 *CONNECTOR - harness grip (90 degree) 1
14 41-1105 SLEEVE - crimp A/R
15 44-6646 CAP - sleeve A/R
16 104-801 MOTOR (7.2 hp, see note) 1
104-786 MOTOR (early units, 12 hp) 1
104-791 MOTOR (current units 12 hp) 1
17 99-9052 COVER - receptacle 1
18 33-1697 GASKET - receptacle 2
19 92-1169 BRACKET - receptacle 1
55-9695 SCREW - receptacle to bracket 4
55-9763 NUT 4
Note; the early style motor, 104-784 has been replaced with 104-801

113
236H1 HOSE MANAGEMENT
Revised
01/26/12

114
HOSE MANAGEMENT 236H1
Revised
01/26/12

REF PART NO. DESCRIPTION QTY


90-421 KIT - hose management 1
1 98-8213 *COVER - hose management 1
2 92-1111 *HOLDER - hose clip 6
3 92-1112 *COVER - straight 3
55-3015 *SCREW - holder & clip 6
4 92-1113 COVER - hose management (curved, TSA option) 1
5 92-1114 COVER - hose management (curved, TSA option) 1

115
174E6 DOOR SWITCH
Revised
06/26/11

116
DOOR SWITCH 174E6
Revised
06/26/11

REF PART NO. DESCRIPTION QTY


1 40-1135 KIT - door switch (3 wire) 2
55-8421 *SCREW - switch (1.0 in) 2
51-1321 *SCREW - switch (3/4 in) 2
55-2001 *FLATWASHER 3
2 41-7281 HARNESS - door switch (single temp or zone 1) 1
83-257 *GROMMET (3/8 id) 1
3 55-2536 CLAMP - harness 15
55-9126 SCREW - harness 15
4 41-4753 HARNESS - door switch (zone 2) 1
41-7039 HARNESS - door switch (zone 3) 1
5 92-4772 NAMEPLATE - Door Switch 1

117
267F2 DOOR SWITCH TRUCK (CargoLink)
Revised
02/20/13

118
DOOR SWITCH TRUCK (CargoLink) 267F2
Revised
02/20/13

REF PART NO. DESCRIPTION QTY


1 92-9334 BRACKET - antenna 1
55-4829 SCREW - bracket 2
2 42-239 ANTENNA 1
3 42-228 CONTROLLER - coordinator 1
55-4829 SCREW - controller 2
4 42-240 HARNESS - interface (SR-3) 1
41-9350 *CONNECTOR - 23-pin 1
41-2457 *TERMINAL - socket 8
41-9694 *PIN - sealing 15
5 41-5841 *HOLDER - fuse 1
6 41-2543 *FUSE 2 amp 1
7 40-1143 KIT - door switch A/R
8 42-229 *SENSOR - door 1
9 NSS *MAGNET 1
51-1321 *SCREW - 3/4 in 2
55-8421 *SCREW - 1.0 in 2
55-2001 *FLATWASHER 4
40-1135 KIT - door switch (3 wire) 1

119
235H8 FLUSH MOUNT CONTROLLER
Revised
04/25/13

120
FLUSH MOUNT CONTROLLER 235H8
Revised
04/25/13

REF PART NO. DESCRIPTION QTY


40-1061 KIT - flush mount controller (single temp) 1
40-1062 KIT - flush mount controller (muiti temp) 1
1 45-2401 *CONTROLLER - flush mount (single temp) 1
45-2404 *CONTROLLER - flush mount (muiti temp) 1
93-1032 **FACEPLATE 1
55-3443 *SCREW - controller 2
2 90-335 *KIT - box, remote controller 1
3 41-8702 *HARNESS - controller to evap 1
4 41-8765 **CONNECTOR - 8-pin 1
41-8872 **TERMINAL - gold (20 ga) 7
5 41-6586 *HARNESS - evaporator 1
6 44-9903 **PLUG - 8-pin 1
44-9902 **WEDGE - 8-pin 1
41-8816 **SOCKET - gold (18 ga) 8
7 41-124 **TERMINAL - splice 8
8 92-6682 *NAMEPLATE - Warning 1
9 92-4978 NAMEPLATE - Attention 1

121
226E6 STATUS/TEMPERATURE/FUEL LEVEL
Revised
DISPLAYS 11/21/13

122
STATUS/TEMPERATURE/FUEL LEVEL 226E6
Revised
11/21/13
DISPLAYS

REF PART NO. DESCRIPTION QTY


1 40-1109 KIT - status/temp/fuel level display (left side, w/fuel gauge) 1
2 40-1110 KIT - status/temperature/fuel level display (left side) 1
3 40-1111 KIT - status/temperature/fuel level display (right side) 1
4 40-1112 KIT - status/temperature/fuel level display (flush mount) 1
5 40-1070 KIT - status/fuel level display (left side, w/fuel gauge) 1
6 40-1068 KIT - status/fuel level display (left side) 1
7 40-1069 KIT - status/fuel level display (right side) 1
8 40-1071 KIT - status/fuel level display (flush mount, w/fuel gauge) 1
9 40-1067 KIT - status/fuel level display (flush mount) 1
10 40-980 KIT - status display (left side, SB) 1
40-984 KIT - status display (left side, SLX, Precedent, T-Series Truck after 11/11) 1
350-4665 KIT - status display (Carrier units only) 1
11 40-981 KIT - status display (flush mount, SB) 1
40-989 KIT - status display (flush mount, SLX, Precedent) 1
12 40-996 KIT - status display (right mount, SB Australia) 1
40-985 KIT - status display (right side, SLX, Precedent) 1
13 40-1119 KIT - temperature display (left side, degrees F, 12V only) 1
40-1120 KIT - temperature display (left side, degrees C, 12V only) 1
14 40-1121 KIT - temperature display (right side, degrees C, 12V only) 1
15 41-9024 DISPLAY - face plate decal (status/temp/fuel level display) 1
16 41-9025 DISPLAY - face plate decal (status/fuel level display) 1
17 41-9023 DISPLAY - face plate decal (status display) 1
18 41-6742 HARNESS - fuse (multi temp units) 1
19 41-1932 FUSE (1 amp) 1
20 40-1160 KIT - fuel level (flushmount) 1
21 40-1165 KIT - fuel level (left side) 1

123
235H9 DAS CONTROL BOX
Revised
12/15/12

124
DAS CONTROL BOX 235H9
Revised
12/15/12

REF PART NO. DESCRIPTION QTY


1 40-1125 KIT - DAS (EMEIA, 1 zone, incl sensor and 20 ft harness) 1
2 45-2247 *DATALOGGER - DAS IV 1
203-439 **BATTERY 1
3 91-9305 *NAMEPLATE - DAS Sensor Grade 1
4 41-8743 *HARNESS - DAS communications 1
5 44-9904 **RECEPTACLE - 12-pin 1
44-9905 **WEDGE - 12-pin 1
44-9591 **PIN - terminal (18 ga) 18
44-9894 **PIN - sealing 3
6 41-5367 *BOX ASSEMBLY - DAS 1
7 91-9585 **BOX - DAS 1
8 41-2405 **CONNECTOR - receptacle (5-pin) 1
9 44-8329 **RECEPTACLE (6-pin) 1
10 55-3427 **SCREW - receptacle 8
55-2359 **FLATWASHER 16
11 55-2361 **NUT 8
12 55-6742 **CONNECTOR - harness grip 1
13 55-2635 **NUT 1
14 91-9586 **COVER - box 1
15 55-3025 **SCREW - cover 4
16 55-2001 **FLATWASHER 4
17 99-3685 **CHAIN 2
18 41-2406 **CAP - dust 1
19 44-8333 **CAP - dust 1
20 55-2332 *BANDWRAP 2
21 41-8703 *HARNESS - DAS 1
22 41-7585 **PLUG - 12-pin (to DAS remote box) 1
41-7586 **WEDGE - 12-pin 1
23 41-8736 **PLUG - 4-pin (J DAS IN) 1
41-8815 **WEDGE - 4-pin 1
24 41-8733 **PLUG - 2-pin (J DAS OUT) 1
41-8820 **WEDGE - 2-pin 1
44-9587 **SOCKET 18GA 6
NOTE: One Zone units use 40-1125; Two Zone units use 40-1125 & 40-1132; Three Zone units use 40-1125 & two 40-
1132.

125
235H9 DAS CONTROL BOX
Revised
12/15/12

126
DAS CONTROL BOX 235H9
Revised
12/15/12

REF PART NO. DESCRIPTION QTY


25 44-2789 **TERMINAL - ring (ground) 1
26 41-5709 **PLUG - 8-pin (comm harness) 1
33-3908 **GASKET - 8-pin plug 1
41-2457 **SOCKET (18 ga) 8
41-6256 **SEAL - wire 5
27 41-3359 **PLUG - 35-pin (DAS) 1
41-2457 **SOCKET - terminal (18 ga) 29
28 41-8834 **RECEPTACLE - 12-pin (sensor harness) 1
41-8835 **WEDGE - 12-pin 1
44-9591 **PIN - terminal (18 ga) 12
29 40-1132 KIT - DAS SENSOR (2 zone & 3 zone, 10 ft & 40 ft sensor harnesses, does A/R
not include DAS module)
41-2985 *HARNESS - sensor (10 ft) 1
41-2986 *HARNESS - sensor (40 ft) 2
30 41-9657 *SENSOR (graded) A/R
NOTE: One Zone units use 40-1125; Two Zone units use 40-1125 & 40-1132; Three Zone units use 40-1125 & two 40-
1132.

127
259G5 DAS IV/TracKing CONTROL BOX (5/12 & after)
Revised
06/18/13

128
DAS IV/TracKing CONTROL BOX (5/12 & after) 259G5
Revised
06/18/13

REF PART NO. DESCRIPTION QTY


1 40-974 KIT - sensor (graded) A/R
2 41-3015 HARNESS - sensor (10 ft) A/R
41-2985 HARNESS - sensor (20 ft) A/R
41-2986 HARNESS - sensor (40 ft) A/R
3 45-2247 DATALOGGER - DAS IV 1
203-439 *BATTERY 1
4 41-8743 HARNESS - DAS sensors 1
5 44-9904 *RECEPTACLE - 12-pin 1
44-9905 *WEDGE - 12-pin 1
44-9591 *TERMINAL - pin (16-18 ga) 18
44-9894 *PIN - sealing 3
41-5367 BOX ASSEMBLY - DAS 1
6 91-9585 *BOX - DAS 1
7 41-2405 *CONNECTOR - receptacle (5-pin) 1
8 44-8329 *RECEPTACLE (6-pin) 1
9 55-3427 *SCREW - receptacle 8
10 55-2359 *FLATWASHER 16
11 55-2361 *NUT 8
12 55-6742 *CONNECTOR - harness grip 1
13 55-2635 *NUT 1
14 91-9586 *COVER - box 1
15 55-3025 *SCREW - cover 4
16 55-2001 *FLATWASHER 4
17 99-3685 *CHAIN 2
18 41-2406 *CAP - dust 1
19 44-8333 *CAP - dust 1
20 55-2332 BANDWRAP 2
21 91-9305 NAMEPLATE - DAS Sensor Grade 1
22 41-8943 HARNESS - DAS w/ TracKing GPRS 1
41-9518 HARNESS TRACKING SR2 1
23 41-7585 *PLUG - 12-pin (to DAS remote box) 1
41-7586 *WEDGE - 12-pin 1
41-2457 *SOCKET (18 ga) 9

129
259G5 DAS IV/TracKing CONTROL BOX (5/12 & after)
Revised
06/18/13

130
DAS IV/TracKing CONTROL BOX (5/12 & after) 259G5
Revised
06/18/13

REF PART NO. DESCRIPTION QTY


24 41-8736 *PLUG - 4-pin (J DAS IN) 1
41-8815 *WEDGE - 4-pin 1
25 41-8733 *PLUG - 2-pin (J DAS OUT) 1
41-8820 *WEDGE - 2-pin 1
44-9587 *SOCKET 18GA 5
26 44-2789 *TERMINAL - ring (blue 1/4, 14-16 ga) 1
27 41-5709 *PLUG - 8-pin (communication harness) 1
33-3908 *GASKET - 8-pin plug 1
41-5719 *SOCKET - gold (18 ga) 5
41-6256 *SEAL - wire 5
28 41-3359 *PLUG - 35-pin (DAS) 1
41-2457 *SOCKET - terminal (18 ga) 29
29 41-8834 *RECEPTACLE - 12-pin (sensor harness) 1
41-8835 *WEDGE - 12-pin 1
44-9591 *TERMINAL - pin (16-18 ga) 12
30 41-8947 *PLUG 7-pin (TracKing module) 1
31 41-8948 *PLUG 5-pin (TracKing module) 1
41-8949 *SOCKET - 20 ga 9
40-1167 KIT - TracKing (EU SIM) 1
40-1168 KIT - TracKing (UK SIM) 1
40-1166 KIT - TracKing (less SIM) 1
32 41-9517 MODULE - TracKing (EU & UK SIM) 1
41-9516 MODULE - TracKing (TSA SIM) 1
42-436 MODULAR TRACKING RAZOR T-MOB 1
55-4606 SCREW - module 4
55-7478 LOCKWASHER 4
55-4638 FLATWASHER 4
33 92-9744 BRACKET - module 1
92-8524 BRACKET RAZOR TRACKING MODUL 1
34 41-9902 ANTENNA - GPS-GPRS (EU & UK, 5M) 1
41-8755 ANTENNA - GPS-GPRS (TSA, 1.5M) 1
41-9901 ANTENNA GPS-GPRS-WIFI 1.5 ME 1
35 92-7794 BRACKET - antenna 1

131
259G5 DAS IV/TracKing CONTROL BOX (5/12 & after)
Revised
06/18/13

132
DAS IV/TracKing CONTROL BOX (5/12 & after) 259G5
Revised
06/18/13

REF PART NO. DESCRIPTION QTY


36 93-1169 BRACKET - antenna 1
51-1913 SCREW - bracket 4

133
238D5 EZ READ THERMOMETER
Revised
09/08/09

134
EZ READ THERMOMETER 238D5
Revised
09/08/09

REF PART NO. DESCRIPTION QTY


1 92-7931 BASE - thermometer 1
2 92-7932 COVER - thermometer 1
55-3015 SCREW - cover 4
55-2001 FLATWASHER 4
55-8752 INSERT - threaded 4
3 41-2590 THERMOMETER - F (EZ read LCD) 1
41-2591 THERMOMETER - C (EZ read LCD) 1
55-4222 SCREW - thermometer 3
55-3014 LOCKWASHER 3
55-3013 FLATWASHER 3
55-2999 NUT 3
4 41-6950 GRIP - harness 1
5 33-4523 BUSHING 1
6 44-5234 SENSOR 120 in 1
55-547 CLAMP - sensor 1
7 41-9105 HARNESS - thermometer 1

135
267A8 DOWNLOAD BOX
Revised
02/20/13

136
DOWNLOAD BOX 267A8
Revised
02/20/13

REF PART NO. DESCRIPTION QTY


45-2386 REMOTE PORT - service watch 1
1 92-7933 *BOX - download (top) 1
2 92-7934 *BOX - download (bottom) 1
55-7407 *SCREW - box 2
55-7089 *FLATWASHER 2
51-2130 *INSERT - threaded 2
3 92-3067 *CAP - dust 1
55-3272 *RIVET - cap 4
55-7830 *FLATWASHER 4
4 55-6409 *GRIP - harness 1
5 41-2405 *RECEPTACLE - 5 pin 1
44-9602 *PIN - sealing 1
6 41-9038 *HARNESS - download 1

137
233H7 CONDENSER FRAME GROUP
Revised
03/19/14

138
CONDENSER FRAME GROUP 233H7
Revised
03/19/14

REF PART NO. DESCRIPTION QTY


1 98-8290 FRAME - condenser 1
55-9084 INSERT (M6) 25
51-1880 INSERT (M8) 20
2 33-1371 GROMMET (1.7 id) 2
3 92-7522 MEMBER - bottom 1
4 92-7523 ARCH - support 1
55-6764 SCREW - arch 2
5 92-9928 BRACKET - front 1
6 92-7525 BRACKET - fuel filter 1
7 92-7526 BRACE - condenser coil 1
55-6215 SCREW - bracket & support 15
55-7727 LOCKWASHER 15
55-7069 FLATWASHER 15
8 92-7642 NUTSTRIP - unit lifting 2
55-9495 RIVET - nutstrip 4
9 92-7521 BRACKET - battery cable (see 236D0) 1
10 98-8204 STIFFENER - evaporator 1
55-5579 SCREW - stiffener (M10 x 25) 2
55-6280 SCREW - stiffener (M10 x 60) 6
55-1173 LOCKWASHER 8
55-7072 FLATWASHER 8
11 98-8205 BULKHEAD 1
98-8905 BULKHEAD (heat option only) 1
12 30-290 GASKET - sill 1
13 99-630 T-BOLT (6.0 in lg) A/R
92-8703 T-BOLT (7.75 in lg) A/R
99-214 T-BOLT (9.6 in lg) A/R
55-5234 WASHER - special 4
55-3686 NUT 4
14 92-7527 BLOCK - filler (T-570/600/800) 2
15 92-9248 BOLTSTRIP 1
55-9495 RIVET - boltstrip 1
16 92-9654 BRACKET - valve 1

139
233H7 CONDENSER FRAME GROUP
Revised
03/19/14

140
CONDENSER FRAME GROUP 233H7
Revised
03/19/14

REF PART NO. DESCRIPTION QTY


17 92-7784 BRACE - fanshaft 1
18 51-2026 BOLT - unit lifting 3

141
236D5 DOORS & COVERS (T-
Revised
1000/1000R/1000M/1200R) 04/01/14

142
DOORS & COVERS (T- 236D5
Revised
04/01/14
1000/1000R/1000M/1200R)

REF PART NO. DESCRIPTION QTY


1 98-8023 DOOR - engine (curbside, incl item 2) 1
2 92-7930 *HINGE - door (with pin, 2 per door) 4
55-7407 *SCREW - hinge to door 8
55-7171 *LOCKWASHER 8
55-7089 *FLATWASHER 8
3 51-1928 FASTENER - door 6
4 51-1117 RETAINER - fastener 6
5 55-4318 NUT - U 6
6 51-1927 SPRING - fastener (door) 4
7 98-8024 DOOR - control box (roadside, incl items 2 & 8) 1
8 92-7790 *WINDOW - sightglass 1
55-7409 SCREW - hinge to door 1
55-7171 LOCKWASHER 1
55-7089 FLATWASHER 1
9 98-8247 COVER - engine 1
10 55-6544 CLAMP - cover A/R
11 92-9129 BRACKET - screen 5
55-8464 SCREW - clamp 5
55-8782 WASHER - special 5
55-7075 FLATWASHER 5
55-8536 FLATWASHER (M10) 5
12 51-1926 FASTENER - cover 2
55-8536 FLATWASHER 2
13 55-6023 SPACER - fastener 2
55-7170 LOCKWASHER 4
14 98-8248 SCREEN - top 1
15 98-8471 SCREEN - top (full cover, EMEIA) 1
51-718 SCREW - screen 4
55-8782 WASHER - special 4
16 91-8726 HINGE - left (control box door) 2
17 91-8725 HINGE - right (engine door) 2
55-7407 SCREW - hinge to frame 8
55-7171 LOCKWASHER 8
Ref #15 (98-8471) ONLY for units built in Galway.

143
236D5 DOORS & COVERS (T-
Revised
1000/1000R/1000M/1200R) 04/01/14

144
DOORS & COVERS (T- 236D5
Revised
04/01/14
1000/1000R/1000M/1200R)

REF PART NO. DESCRIPTION QTY


55-7089 FLATWASHER 8
18 33-4504 GASKET - control box door 1
19 33-4522 GASKET - control box door (lower) 1
20 93-1803 COVER - snow (optional, use w/ 98-8248) 1
21 92-9119 COVER - snow (optional, use w/ 98-8471) 1
55-4666 SCREW - cover 3
55-9428 WASHER 6
55-7007 NUT 3
22 51-1994 U-NUT 2
23 92-4480 BUMPER - screen 2
55-4638 FLATWASHER 2
55-7478 LOCKWASHER 2
55-291 NUT 2
24 92-9945 BRACKET - bumper (engine side) 1
25 92-9944 BRACKET - bumper (control box side) 1
55-4606 SCREW - bracket 2
55-4638 FLATWASHER 2
55-7478 LOCKWASHER 2
Ref #15 (98-8471) ONLY for units built in Galway.

145
236D6 CONDENSER COVERS & GRILLES (T-
Revised
1000/1000R/1000M/1200R) 08/24/13

146
CONDENSER COVERS & GRILLES (T- 236D6
Revised
08/24/13
1000/1000R/1000M/1200R)

REF PART NO. DESCRIPTION QTY


1 98-8022 CAP - top 1
51-2123 INSERT - threaded (M6) 8
51-2124 INSERT - threaded (M5) 1
51-718 SCREW - cap 8
2 98-8018 BAND - belly 1
51-718 SCREW - belly 8
3 98-8027 GRILLE - upper 1
98-8445 GRILLE - upper (chrome) 1
51-718 SCREW - grille 12
4 98-8017 PANEL - condenser (bottom, includes grille & sound foam) 1
55-9761 SCREW - panel 11
5 98-8025 GRILLE - lower 1
98-8442 GRILLE - lower (chrome) 1
55-9761 SCREW - grille 2
6 92-7032 BRACKET - coil (engine side) 1
51-718 SCREW - bracket to cap 2
7 92-7033 BRACKET - coil (control box side) 1
51-718 SCREW - bracket to cap 2
8 92-7034 BRACKET - band 1
51-718 SCREW - bracket to band 3
9 92-7805 PANEL - blockoff 1
51-718 SCREW - panel to band 4
10 92-7552 CAP - hose management (see 236D0) 2
11 33-4521 SOUNDFOAM 1
12 92-8668 NAMPLATE - TK logo 1

147
242G5 EVAPORATOR COMPARTMENT (1/10 & after)
Revised
03/20/14

148
EVAPORATOR COMPARTMENT (1/10 & after) 242G5
Revised
03/20/14

REF PART NO. DESCRIPTION QTY


1 98-8208 HOUSING - evaporator 1
55-9761 SCREW - housing (M6 X 25) 3
51-718 SCREW - housing (M6 X 16) 8
55-6997 NUT - captive 8
2 67-2422 COIL - evaporator 1
67-2730 COIL - evaporator (unit w/ coolant option) 1
51-718 SCREW - coil 4
3 203-534 SEALER - tape A/R
4 92-8272 COVER - curb side 1
5 92-8273 COVER - road side 1
51-718 SCREW - cover (M6 X 16) A/R
6 98-6687 BLADE - damper 1
7 92-8274 PIVOT - blade 2
8 44-2823 SOLENOID - damper 1
91-3095 *COVER - plunger 1
55-2762 *BOLT - eye 1
44-2847 *PLUNGER 1
44-2756 DIODE 1
51-718 SCREW - solenoid 4
92-7541 NUTSTRIP - solenoid 2
9 55-2550 PIN - cotter 2
55-2001 FLATWASHER 2
10 99-9953 ROD - damper solenoid 1
11 91-861 SPRING - damper blade 2
12 92-8275 BRACKET - housing support 1
13 91-759 CLAMP - damper blade 1
55-8316 SCREW - clamp 1
55-7075 FLATWASHER 2
55-7008 NUT 1
14 92-7537 BRACKET - drain pan (roadside) 1
15 92-7536 BRACKET - drain pan (curbside) 1
51-718 SCREW - bracket (4 each bracket) 8
16 92-7538 BRACKET - evaporator (vertical) 1

149
242G5 EVAPORATOR COMPARTMENT (1/10 & after)
Revised
03/20/14

150
EVAPORATOR COMPARTMENT (1/10 & after) 242G5
Revised
03/20/14

REF PART NO. DESCRIPTION QTY


17 92-8610 BRACKET - evaporator (horizontal) 1
55-7372 SCREW - bracket 2
55-7075 FLATWASHER 2
55-7170 LOCKWASHER 2
18 98-8207 BASE - drain pan (before 11/11) 1
98-8904 BASE - drain pan (11/11 & after) 1
98-8987 BASE - drain pan (coolant heat option) 1
19 98-8209 ORIFICE - evaporator fan 2
55-6994 SCREW - orifice 8
55-3045 WASHER - dome 8
55-6997 NUT - captive 8
20 92-9531 COVER - evaporator (bottom) 2
21 92-7650 SCREEN - evaporator 2
55-5635 SCREW - cover & screen 4
22 30-290 KIT - sill gasket 1
23 55-7375 SCREW - evaporator to frame (100 mm lg) 1
51-111 SCREW - evaporator to frame (140 mm lg) 5
55-8536 FLATWASHER 6
55-7348 NUT 6
24 98-6722 HOSE - evaporator drain 2
51-1989 CLAMP - hose (24 mm) 2
25 66-1273 VALVE - check 2
26 98-8800 SCREEN - evaporator 2
55-9495 RIVET - screen 4
27 33-2361 GROMMET 1
28 98-8908 GUARD - top 1

151
240B1 LOW SOUND Ldb (T-1000 & T-1200)
Revised
06/19/13

152
LOW SOUND Ldb (T-1000 & T-1200) 240B1
Revised
06/19/13

REF PART NO. DESCRIPTION QTY


1 78-1708 FAN - condenser (Ldb) 1
55-141 SCREW - fan (3/4 lg) 4
55-790 LOCKWASHER 4
2 77-2867 HUB - fan 1
55-141 SCREW - hub (3/4 lg) 2
55-8650 SCREW - hub (2 lg) 2
55-790 LOCKWASHER 2
55-371 FLATWASHER 2
3 55-7555 KEY 1
4 98-8366 ORIFICE - condenser fan 1
5 92-7953 PANEL - blockoff 1
6 92-7957 LOUVER - middle 1
7 92-7956 LOUVER - upper 1
8 33-4525 SOUNDFOAM - engine door 1
33-5077 SOUNDFOAM - engine door 1
51-2375 BUTTON - trim 4
9 33-4526 SOUNDFOAM - engine cover 1
51-1984 CLIP - foam retainer 5
10 98-8774 SCREEN - top 1
51-1929 SCREW - screen (16mm) 2
55-8782 WASHER 8
55-4318 U-NUT 2
11 92-9129 BRACKET - screen 6
12 55-2536 CLAMP - screen & control box cover 2
55-6544 CLAMP - engine cover 2
13 98-8775 COVER - control box 1
14 98-8247 COVER - engine (see 236D5) 1
51-1929 SCREW - cover (16mm) 5
15 92-9114 BARRIER - back channel 4
16 92-9115 BARRIER - back channel 2
17 92-9116 BARRIER - front channel 1
18 92-9117 FOAM - frame (rear) 1
19 92-9118 FOAM - frame (front) 1

153
240B1 LOW SOUND Ldb (T-1000 & T-1200)
Revised
06/19/13

154
LOW SOUND Ldb (T-1000 & T-1200) 240B1
Revised
06/19/13

REF PART NO. DESCRIPTION QTY


20 92-9128 FOAM - sound (cover) 1
21 92-9130 FOAM - sound (front control box end) 1
22 92-9131 FOAM - sound (front engine end) 1
33-5078 FOAM - sound (front engine end) 1
23 93-1170 BRACKET - cover 1
51-1929 SCREW - bracket 2
55-8782 WASHER - special 1

155
38B2 BATTERY BOX ASSEMBLY (TSA)
Revised
08/15/11

156
BATTERY BOX ASSEMBLY (TSA) 38B2
Revised
08/15/11

REF PART NO. DESCRIPTION QTY


45-897 BOX - battery (does not include battery) 1
1 98-2011 *BOX - battery 1
2 98-1957 *COVER - battery box 1
3 99-5716 *ROD - battery holddown (13.5 lg) 2
99-7170 *ROD - battery holddown (11.25 lg) 2
4 91-1344 *ANGLE - battery holddown 1
5 55-2542 *NUT 2
6 55-371 *FLATWASHER 2
7 33-1371 *GROMMET 2
8 55-4974 *NUT - captive 4
9 55-3018 *SCREW - cover 4
10 55-2993 *LOCKWASHER 4
11 55-2086 *FLATWASHER 4
12 99-4490 NAMEPLATE - Warning 1
99-5714 NAMEPLATE - Corrosive 1
99-5715 NAMEPLATE - recommended batteries 1
203-339 BATTERY (480CCA) 1
203-340 BATTERY (625CCA) 1
203-774 BATTERY (640 CCA) 1
203-777 BATTERY - EON (880 CCA) 1

157
235F4 FUEL TANK & PUMP GROUP
Revised
02/10/14

158
FUEL TANK & PUMP GROUP 235F4
Revised
02/10/14

REF PART NO. DESCRIPTION QTY


1 12-927 TANK - fuel (30 gal 18 dia) 1
2 11-7984 *CAP - fuel tank 1
3 11-5331 *TUBE - fuel 2
4 55-5617 *VENT - check 1
5 11-2593 *GAUGE - fuel 1
11-5450 **DIAL - fuel gauge 1
6 33-4818 **O-RING - gauge to tank 1
7 11-9134 *DRAIN - ball check 1
8 98-8077 BAND - fuel tank 2
55-3686 NUT 2
55-5431 FLATWASHER 2
9 41-7059 PUMP - fuel 1
10-378 *KIT - bowl & gasket 1
10-458 *KIT - strainer & o-ring 1
10 204-1166 WRENCH - fuel bowl 1
11 92-5656 BRACKET - fuel pump 1
55-1587 SCREW - bracket 2
55-4953 NUT 2

159
267A5 NAMEPLATES
Revised
10/26/13

160
NAMEPLATES 267A5
Revised
10/26/13

REF PART NO. DESCRIPTION QTY


1 92-8668 NAMEPLATE - TK Logo 1
2 92-7654 NAMEPLATE - Thermo King 1
92-9615 NAMEPLATE - Thermo King (white) 1
3 92-7367 NAMEPLATE - IR Logo 1
4 93-631 NAMEPLATE - T-680S 1
93-638 NAMEPLATE - T-680S (white) 1
5 93-633 NAMEPLATE - T-880S 1
93-640 NAMEPLATE - T-880S (white) 1
6 93-635 NAMEPLATE - T-1080S 1
93-643 NAMEPLATE - T-1080S (white) 1
7 93-628 NAMEPLATE - T-580R 1
93-636 NAMEPLATE - T-580R (white) 1
8 93-629 NAMEPLATE - T-680R 1
93-637 NAMEPLATE - T-680R (white) 1
9 93-632 NAMEPLATE - T-880R 1
93-639 NAMEPLATE - T-880R (white) 1
10 93-634 NAMEPLATE - T-1080R 1
93-641 NAMEPLATE - T-1080R (white) 1
11 92-9112 NAMEPLATE - SPECTRUM 1
12 92-8726 NAMEPLATE - WHISPER (black) 1
92-9616 NAMEPLATE - WHISPER (white) 1
13 92-8307 NAMEPLATE - Refrigerant R404A 1
14 92-324 NAMEPLATE - Compressor Oil 1
15 91-5882 NAMEPLATE - R404A 1
16 91-5658 NAMEPLATE - LPCO Switch 1
17 92-2053 NAMEPLATE - Zone 1 1
18 92-2054 NAMEPLATE - Zone 2 1

161
267A6 NAMEPLATES
Revised
03/25/14

162
NAMEPLATES 267A6
Revised
03/25/14

REF PART NO. DESCRIPTION QTY


1 93-645 NAMEPLATE - consolidated (instructions & identification) 1
2 93-644 NAMEPLATE - consolidated (warning) 1
3 99-4660 NAMEPLATE - Positive 1
4 99-4661 NAMEPLATE - Negative 1
5 92-8824 NAMEPLATE - Relay Board (SR-3) 1
93-559 NAMEPLATE - Relay Board (SR-3 MT) 1
6 99-9084 NAMEPLATE - Arrow 1
7 91-2368 NAMEPLATE - 220 VAC 50 Hz 3 phase 1
8 91-1920 NAMEPLATE - 220-230 VAC 60 Hz 3 phase 1
9 92-4320 NAMEPLATE - 230 VAC 50 Hz 3 phase 1
10 99-9700 NAMEPLATE - 380 VAC 50 Hz 3 phase 1
11 92-4321 NAMEPLATE - 400 VAC 50 Hz 3 phase 1
12 92-4322 NAMEPLATE - 400/460 VAC 50/60 Hz 3 phase 1

163
Parts Manual

SB-210+
T-1080S
Additional TSA
text information
to55632-1-PM
TK be placed(Rev.
here0.3)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.

Distributed by:

Thermo King Corporate


314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200

TK 55632-1-PM

©2013 Ingersoll Rand Company


Printed in U.S.A.

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