Service Training Malaga 365C/385C Hydraulic Excavators: Auxiliary Circuits

Service Training
MALAGA
365C/385C HYDRAULIC EXCAVATORS
AUXILIARY
CIRCUITS
Francis
Apr 12
CHAPTER : Auxiliary Circuits
Cat Tool
Valve GP
232-4144
MAIN HYDRAULIC SYSTEM SCHEMATIC
(365C CONDENSE)
Signal Duplication Valve
True Load
Signal Circuit
High / Low
Signal Relief
Solenoid
Valve
Duplicated Load
Signal Circuit
M
M
Service Training Malaga 2

MAIN IMPLEMENT FRONT

CONTROL
VALVE GROUP
(365C)
LOW
SIG. RV
STICK DRIFT
SOLENOID HIGH
SIG. RV
OUT R3
REV REV LOWER OPEN OPEN

DIFFERNT.
PRESSURE
R7X R2
RELIEF
VALVE
HPC-ON
HPC-OFF
R5 R6X
FWD FWD IN CLOSE CLOSE
RAISE
R1
R4
NEUTRAL
DUPLIC. FLOW
VALVE SOLENOID
HIGH/LOW BOOM DRIFT
RELIEF SOL. SOLENOID
R-TRV L-TRV STK BM BK ATTCH

SINGLE ACTION SYSTEM
Single Single Pressure

Valve GP
switch (prsw)
232-4144
“D”
Passage “C”
N/C (13780 kPa)
Pressure
Sensor
P
Passage “A”
Passage “B”
Att Bk Bm Stk Trv Trv
Passage “T” Modulation with BLCV

during boom down
BLCV’s
Hydraulic Valve Group

Activation 171-0028
Solenoid

CHAPTER : Auxiliary System

Components Location
Single Valve GP Single

232-4144

SINGLE ACTION SYSTEM 1 WAY CIRCUIT

Activated
Right Joystick SW #1
Right Thumbwheel
Single Single Right Joystick SW #2 Pressure

Valve GP
switch (prsw)
232-4144
“D”
Passage “C”
Right Joystick N/C (13780 kPa)
Pressure
Sensor
P
Passage “A”
Passage “B”
Att Bk Bm Stk Trv Trv
Passage “T” Modulation with BLCV

during boom down
BLCV’s

Activation
171-0028
Solenoid


1 WAY CIRCUIT
Machine Configuration
CONFIGURATION LIST
MAIN MENU WORK MODE CONFIG (No Item)

ATCH PARTS INST
TOOL INSTALLATION
SERVICE CONTROL INST
FRONT LINKAGE TOOL INSTALLATION LIST
SERVICE
PRODUCT ID
ECM IMFO PARAMETER SETTING AUX PEDAL
STATUS MEDIUM PRES CIRCUIT
CALIBRATIONS CONFIGURATIONS
AUX CIRCUIT
DEVICE TEST ATCH PARTS INST JOYSTICK HANDLE
OVERRIDE TOOL INSTALLATION
PRESS OK TO PERFORM CONFIGURATIONS CONTROL INST TOOL INSTALLATION
CALIBRATION FRONT LINKAGE MEDIUM PRES CIRCUIT
PRESS OK TO CONFIGURE PRODUCT ID NOT INSTALLED
AUX CIRCUIT TOOL INSTALLATION
PARAMETER SETTING
ONE or TWO WAY MEDIUM PRES CIRCUIT
PRESS OK TO CONFIGURE JOYSTICK HANDLE NOT INSTALLED
TOOL INSTALLATION MODULATION HANDLE AUX CIRCUIT
: MOVE CURSOR : MOVE CURSOR ONE or TWO WAY
PRESS OK TO CHANGE JOYSTICK HANDLE
OK OK DATA MODULATION HANDLE
: MOVE CURSOR
PRESS OK TO SET
OK DATA
: MOVE CURSOR
OK
: CHANGE VALUE


1 WAY CIRCUIT
CONFIGURATION LIST CONTROL INST LIST
MAIN MENU WORK MODE CONFIG (No Item) LEFT JOYSTK SW #1

ATCH PARTS INST LEFT JOYSTK SW #2
TOOL INSTALLATION RIGHT JOYSTK SW #1
SERVICE CONTROL INST RIGHT JOYSTK SW #2
FRONT LINKAGE LEFT THUMBWHEEL
SERVICE RIGHT THUMBWHEEL
PRODUCT ID
ECM IMFO PARAMETER SETTING JOYSTICK INPUT #1
STATUS JOYSTICK INPUT #2
CALIBRATIONS CONFIGURATIONS JOYSTICK INPUT #3
DEVICE TEST ATCH PARTS INST JOYSTICK INPUT #4
PRESS OK TO PERFORM CONFIGURATIONS CONTROL INST CONTROL INST
CALIBRATION FRONT LINKAGE RIGHT JOYSTICK SW #1
PRESS OK TO CONFIGURE PRODUCT ID INSTALLED
RIGHT JOYSTICK SW #2 CONTROL INST
PARAMETER SETTING
NOT INSTALLED RIGHT JOYSTICK SW #1
PRESS OK TO CONFIGURE LEFT THUMBWHEEL INSTALLED
TOOL INSTALLATION NOT INSTALLED RIGHT JOYSTICK SW #2
: MOVE CURSOR : MOVE CURSOR NOT INSTALLED
PRESS OK TO CHANGE LEFT THUMBWHEEL
OK OK DATA NOT INSTALLED
: MOVE CURSOR
PRESS OK TO SET
OK DATA
: MOVE CURSOR
OK
: CHANGE VALUE


1 WAY CIRCUIT
Hammer Configuration
TOOL PARMETERS LIST

NAME
SERVICE LIST MAX DIAL
MOD L JOYSTK SW #1
MAINTENANCE MOD L JOYSTK SW #2
PASSWORD CHANGE MOD R JOYSTK SW #1
DIAGNOSTIC MOD R JOYSTK SW #2
ECM IMFO JOYSTK INPUT #1 (PR)
STATUS JOYSTK INPUT #4 (PR)
CALIBRATIONS JOYSTK INPUT #1
MAIN MENU DEVICE TEST JOYSTK INPUT #2
OVERRIDE TOOL PROGRAM LIST JOYSTK INPUT #3
CONFIGURATIONS JOYSTK INPUT #4
SERVICE TOOL PROGRAM hammer 1 MOD L THUMBWHEEL
hammer 2 MOD R THUMBWHEEL
SERVICE shear s 1 ATCH PEDAL
STATUS shear s 2 ATCH VALVE MODE
CALIBRATIONS
TOOL PROGRAM ATCH MAX EXT FLOW
DEVICE TEST
hammer 1 ATCH EXT OPEN RATE
OVERRIDE
hammer 2 ATCH EXT CLOSE RATE
CONFIGURATIONS hammer 1
PRESS OK TO PERFORM TOOL PROGRAM shear s 1 ATCH MAX RET FLOW
NAME Change the name
CALIBRATION shear s 2 hammer 1
ATCH RET OPEN RATE
PRESS OK TO PROGRAM hammer 1 ATCH RET CLOSE RATE
TOOL MAX DIAL PRI MIN EXT FLOW
10 NAME
hammer 1 PRI EXT RED PRES
PRESS OK TO PROGRAM MOD L JOYSTK SW #1 hammer 1 PRI EXT RELIEF PRES
hammer 1 DSI : 16 MAX DIAL
: MOVE CURSOR 10 ATCH MAX EXT FLOW PRI MIN RET FLOW
: MOVE CURSOR PRESS OK CHANGE PRI RET RED PRES
MOD L JOYSTK SW #1 320.0(L/m)
DATA DSI : 16 ATCH EXT OPEN RATE PRI RET RELIEF PRES
OK OK
255 MED C1-A MAX SOL
: MOVE CURSOR PRESS OK TO SET
ATCH EXT CLOSE RATE MED C1-A MIN SOL
DATA 255 MED C1-A OPEN RATE
OK
: MOVE CURSER MED C1-A CLOSE RATE
Tool program : PRESS OK CHANGE
MED C1-B MAX SOL
: MOVE CURSOR DATA MED C1-B MIN SOL
: CHANGE VALUE MED C1-B OPEN RATE
1. Increase engine speed to high idle
MED C1-B CLOSE RATE
2. Maintain the hydraulic oil temperature at 50 C approx. INT PUMP POWER RED
3. Activate the Service Menu - Tool Program select "hammer 1". : MOVE CURSER TOTAL PUMP POW RED
4. Follow the instruction on the screen to complete the Programing process


1 WAY CIRCUIT

SINGLE ACTION SYSTEM TOOL CONFIGURATION

Hammer 1

SINGLE ACTION SYSTEM TOOL CONFIGURATION

Hammer 1

TOOL CONFIGURATION

COMBINED SYSTEM
Single Single
Valve GP
165-9576 Valve GP
Double Double 165-9577 Valve GP Double
Action 232-4144
Double
Action
Single N/C (13780 kPa)

Action
Single
Action
Pressure
Sensor
P
Passage “A”
Passage “B”
Passage “T”

Activation 171-0028
Solenoid

COMBINED SYSTEM
Components Location
Single Single
Valve GP
165-9576 Valve GP
Double Double 165-9577 Valve GP Double
Action 232-4144
Double
Action
Single
Action
Single
Action
To Main
Control
Valve

COMBINED SYSTEM
Components Location
COMPONENT LOCATION PIC

COMBINED SYSTEM
2 WAY ACTIVATED
Right Thumbwheel
Valve GP
Double Double
165-9576 Valve GP
165-9577 Valve GP
232-4144
Right Joystick
N/C (13780 kPa)
Pressure
Sensor
P
Passage “A”
Passage “B”
Passage “T”

Activation 171-0028
Solenoid

COMBINED SYSTEM
2 WAY CIRCUIT
CONFIGURATION LIST
MAIN MENU WORK MODE CONFIG (No Item)

ATCH PARTS INST
TOOL INSTALLATION
SERVICE CONTROL INST
FRONT LINKAGE TOOL INSTALLATION LIST
SERVICE
PRODUCT ID
ECM IMFO PARAMETER SETTING AUX PEDAL
STATUS MEDIUM PRES CIRCUIT
CALIBRATIONS CONFIGURATIONS
AUX CIRCUIT
DEVICE TEST ATCH PARTS INST JOYSTICK HANDLE
PRESS OK TO PERFORM CONFIGURATIONS CONTROL INST TOOL INSTALLATION
CALIBRATION FRONT LINKAGE MEDIUM PRES CIRCUIT
PRESS OK TO CONFIGURE PRODUCT ID NOT INSTALLED
AUX CIRCUIT TOOL INSTALLATION
PARAMETER SETTING
ONE or TWO WAY MEDIUM PRES CIRCUIT
PRESS OK TO CONFIGURE JOYSTICK HANDLE NOT INSTALLED
TOOL INSTALLATION MODULATION HANDLE AUX CIRCUIT
: MOVE CURSOR : MOVE CURSOR ONE or TWO WAY
PRESS OK TO CHANGE JOYSTICK HANDLE
OK OK DATA MODULATION HANDLE
: MOVE CURSOR
PRESS OK TO SET
OK DATA
: MOVE CURSOR
OK
: CHANGE VALUE

COMBINED SYSTEM
2 WAY CIRCUIT
CONFIGURATION LIST CONTROL INST LIST
MAIN MENU WORK MODE CONFIG (No Item) LEFT JOYSTCK SW #1

ATCH PARTS INST LEFT JOYSTCK SW #2
TOOL INSTALLATION RIGHT JOYSTCK SW #1
SERVICE CONTROL INST RIGHT JOYSTICK SW #2
FRONT LINKAGE LEFT THUMBWHEEL
SERVICE RIGHT THUMBWHEEL
PRODUCT ID
ECM IMFO PARAMETER SETTING JOYSTCK SW #1
STATUS JOYSTCK SW #2
CALIBRATIONS CONFIGURATIONS JOYSTCK SW #3
DEVICE TEST ATCH PARTS INST JOYSTCK SW #4
PRESS OK TO PERFORM CONFIGURATIONS CONTROL INST CONTROL INST
CALIBRATION FRONT LINKAGE RIGHT JOYSTICK SW #1
PRESS OK TO CONFIGURE PRODUCT ID INSTALLED
RIGHT JOYSTICK SW #2 CONTROL INST
PARAMETER SETTING
NOT INSTALLED RIGHT JOYSTICK SW #1
PRESS OK TO CONFIGURE LEFT THUMBWHEEL INSTALLED CONTROL INST
TOOL INSTALLATION NOT INSTALLED RIGHT JOYSTICK SW #2
: MOVE CURSOR : MOVE CURSOR NOT INSTALLED
RIGHT JOYSTICK SW #2
PRESS TO CHANGE NOT INSTALLED
OK LEFT THUMBWHEEL
OK OK DATA LEFT THUMBWHEEL
NOT INSTALLED
: MOVE CURSOR INSTALLED
PRESS OK TO SET RIGHT THUMBWHEEL
OK DATA INSTALLED
DATA
OK
: CHANGE VALUE
: CHANGE VALUE

COMBINED SYSTEM
2 WAY CIRCUIT
Shear Configuration
TOOL PARMETERS LIST

NAME
SERVICE LIST MAX DIAL
MOD L JOYSTK SW #1
MAINTENANCE MOD L JOYSTK SW #2
PASSWORD CHANGE MOD R JOYSTK SW #1
DIAGNOSTIC MOD R JOYSTK SW #2
ECM IMFO JOYSTK INPUT #1 (PR)
STATUS JOYSTK INPUT #4 (PR)
CALIBRATIONS JOYSTK INPUT #1
MAIN MENU DEVICE TEST JOYSTK INPUT #2
OVERRIDE TOOL PROGRAM LIST JOYSTK INPUT #3
CONFIGURATIONS JOYSTK INPUT #4
SERVICE TOOL PROGRAM hammer 1 MOD L THUMBWHEEL
hammer 2 MOD R THUMBWHEEL
SERVICE shear s 1 ATCH PEDAL
STATUS shear s 2 ATCH VALVE MODE
CALIBRATIONS
TOOL PROGRAM ATCH MAX EXT FLOW
DEVICE TEST
hammer 1 ATCH EXT OPEN RATE
OVERRIDE
hammer 2 ATCH EXT CLOSE RATE
CONFIGURATIONS shear s 2
PRESS OK TO PERFORM TOOL PROGRAM shear s 1 ATCH MAX RET FLOW
NAME Change the name
CALIBRATION shear s 2 shear s 2
ATCH RET OPEN RATE
PRESS OK TO PROGRAM shear s 2 ATCH RET CLOSE RATE
TOOL MAX DIAL PRI MIN EXT FLOW
10 NAME
shear s 2 PRI EXT RED PRES
PRESS OK TO PROGRAM MOD L JOYSTK SW #1 PRI EXT RELIEF PRES
MAX DIAL shear s 2
hammer 1 DSI : 16 PRI MIN RET FLOW
: MOVE CURSOR : MOVE CURSOR 10 ATCH MAX EXT FLOW
PRI RET RED PRES
PRESS OK CHANGE
MOD L JOYSTK SW #1 400.0(L/m)
DATA DSI : 16 ATCH EXT OPEN RATE PRI RET RELIEF PRES
OK OK
255 MED C1-A MAX SOL
ATCH EXT CLOSE RATE MED C1-A MIN SOL
DATA 255 MED C1-A OPEN RATE
OK
: MOVE CURSER MED C1-A CLOSE RATE
PRESS OK CHANGE
MED C1-B MAX SOL
: MOVE CURSOR DATA MED C1-B MIN SOL
: CHANGE VALUE MED C1-B OPEN RATE
MED C1-B CLOSE RATE
INT PUMP POWER RED
: MOVE CURSER TOTAL PUMP POW RED

COMBINED SYSTEM 2 WAY CIRCUIT


COMBINED SYSTEM TOOL CONFIGURATION

Shears 1


Shear 1

COMBINED SYSTEM
1 WAY ACTIVATED
Right Joystick SW #1
Single Single
Valve GP
165-9576 Valve GP
165-9577 Valve GP
232-4144
N/C (13780 kPa)
Right Joystick
Pressure
Sensor
P BOOM DOWN
Passage “A”
Passage “B”
Passage “T”

Activation 171-0028
Solenoid

COMBINED SYSTEM
1 WAY CIRCUIT

COMBINED SYSTEM
TOOL CONFIGURATION
Hammer 1


Hammer 1

Service Training Malaga 365C/385C Hydraulic Excavators: Auxiliary Circuits

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Service Training Malaga 365C/385C Hydraulic Excavators: Auxiliary Circuits

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Service Training

Signal Duplication Valve

Service Training Malaga 2

MAIN IMPLEMENT FRONT

REV REV LOWER OPEN OPEN

FWD FWD IN CLOSE CLOSE

R-TRV L-TRV STK BM BK ATTCH

Service Training Malaga 3

SINGLE ACTION SYSTEM

Single Single Pressure

N/C (13780 kPa)

Att Bk Bm Stk Trv Trv

Passage “T” Modulation with BLCV

Hydraulic Valve Group

Service Training Malaga 4

SINGLE ACTION SYSTEM

Single Valve GP Single

Service Training Malaga 5

SINGLE ACTION SYSTEM 1 WAY CIRCUIT

Single Single Right Joystick SW #2 Pressure

Right Joystick N/C (13780 kPa)

Att Bk Bm Stk Trv Trv

Passage “T” Modulation with BLCV

Hydraulic Valve Group

Service Training Malaga 6

SINGLE ACTION SYSTEM

MAIN MENU WORK MODE CONFIG (No Item)

Service Training Malaga 7

SINGLE ACTION SYSTEM

CONFIGURATION LIST CONTROL INST LIST

MAIN MENU WORK MODE CONFIG (No Item) LEFT JOYSTK SW #1

Service Training Malaga 8

SINGLE ACTION SYSTEM

TOOL PARMETERS LIST

Service Training Malaga 9

SINGLE ACTION SYSTEM

Service Training Malaga 10

SINGLE ACTION SYSTEM TOOL CONFIGURATION

Service Training Malaga 11

SINGLE ACTION SYSTEM TOOL CONFIGURATION

Service Training Malaga 12

Service Training Malaga 13

Single N/C (13780 kPa)

Hydraulic Valve Group

Service Training Malaga 14

Service Training Malaga 15

COMPONENT LOCATION PIC

Service Training Malaga 16

N/C (13780 kPa)

Hydraulic Valve Group

Service Training Malaga 17

MAIN MENU WORK MODE CONFIG (No Item)

Service Training Malaga 18

CONFIGURATION LIST CONTROL INST LIST

MAIN MENU WORK MODE CONFIG (No Item) LEFT JOYSTCK SW #1

Service Training Malaga 19

TOOL PARMETERS LIST

Service Training Malaga 20