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Section 3 Hydraulic System

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SECTION 3 HYDRAULIC SYSTEM

Group 1 Hydraulic Circuit -------------------------------------------------------------------------------------------------- 3-1


Group 2 Main Circuit --------------------------------------------------------------------------------------------------------- 3-2
Group 3 Pilot Circuit ---------------------------------------------------------------------------------------------------------- 3-5
Group 4 Single Operation ------------------------------------------------------------------------------------------------- 3-13
Group 5 Combined Operation ------------------------------------------------------------------------------------------ 3-28
SECTION 3 HYDRAULIC SYSTEM
GROUP 1 HYDRAULIC CIRCUIT (CLUSTER TYPE 1)
T
1 Main pump
U 48 49 50 51 10 11 8 9 2 Main control valve
T G 4 58
40 41 3 Swing motor
57 4 Travel motor
43 43 59
B 5 RCV lever(LH)
M1
6 RCV lever(RH)
39 42 59 C
X 52 53 52 53 62 7 Accelerator pedal(1 WAY)
Ma Mb 8 Boom cylinder(LH)
T 9 Boom cylinder(RH)
P2 P1 10 Arm cylinder
P 2 (Pi2, PUMP) (Pi1, PUMP)
11 Bucket cylinder
CK1 Rs Pn2 Pn1
T
Pcb
12 Turning joint
RT5 47
Gext P NRV2
NRV1
13 Check valve
A(fw) S B(bw)
14 Check valve
15 Hydraulic tank
B5
C5 16 Oil cooler
A1 A2 A5
P06
17 Air breather
D5
12 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1-1/4 1 1 3/8 1/2 1/2 3/8 3/8 3/8 3/8 Pc5 P04 18 Bypass valve & return element
G F E D B A C R Q P O L M N K J I H Pb5
Pb5
Pa5
19 Strainer assy
Pa5
66 20 Drain filter
PG

PG

PG

OPTION-B BUCKET
Pd5 CK2
46 3 SH 21 Pilot line filter & 4 solenoid valve
Dr5
L R 30 P05 22 Pressure switch(500k)
C4
PG
23 Pressure switch(100k)
35 36 D4 B4
24 Pressure switch(50k)
27 33 34 Au Dr3
31 46 PG ACC1 ACC2 Pc41 25 Shuttle block
AC1 Pb4
24 M2
BR1 Pc40
Pa4
26 Last guard filter
35 32 ACC1GP BR2
PS

M
M1
38 ACGP Pd40
27 Shuttle valve
ARM 1
P1 T1 Dr 28 RCV dozer/outrigger(option)
PS

K BR1 Pc42
P
TP
P B
P1 ARM REGEN
27 29 Power train pump
T GB
27 R4
37
GA
(SWING PRIORITY)
Pb3 30 Steering valve
Pc3
Pd41
64 31 Travel control valve
T2 Dr2 Pi
T
RT7
BR2 B(CW) Mu A(CCW)
Pa21
SWING
32 Transmission control valve
P CH P2 ARM 2 A P
R5
(TGP)
RT2 RT3
23 PS (BOOM UP PILOT) BOOM 2 PRIORITY
33 Brake supply valve
T
PGP P
T
R12 B2
R15 34 Brake pedal valve
R3 V3
C2 A2 35 Accumulator(option)
D2 Dr1 Pi 45 36 Accumulator(option)
Pb21 27
Pc2
A P 37 Pressure switch(5k)
63 PS 56 65 26 Pd2

26 61
P
Pb20 T 38 Pressure sensor(200k)
A1 A2 P2 A3
P T 28 P T
7 SWING
Patt
Pa20 R14
39 Transmission
RCV Dr4 BOOM 1
DOZ/OUT
T
RT4 P03
P02 PS 24 40 Front axle
(H/TANK)
A C1 Td
B1 41 Rear axle
T4
T
(1) (2) Pd5
(1) (2)
Pc5
A1 PS1 44 D1
R7
A1 42 Locking valve
P1 Pa1 Pb1 ACCEL PEDAL Pc1 Pb1
54 43 Oscillating cylinder
(2WAY) RT6 27 44 2 solenoid valve(option)
Pd1
Pa1
DOZER 45 Selector valve(option)
5 26 6 26
TRAVEL 69
(2) T P (4) T P
70 B1 B2
Dr0
V4
V1
46 Screw coulping
P2 T2
Pd1(FW) Pc1(BW)
P01 47 2 solenoid valve(option)
P1 P3 T1 T3
PS
Ptr
MRV
48 Dozer cylinder(LH, option)
(3) (1) 24 P1 P2 Pu T1 49 Dozer cylinder(RH, option)
(1) (3) T3
P T A1 A2 (H/TANK) 50 Outrigger cylinder(LH, option)
51 Outrigger cylinder(RH, option)
52 Pilot check valve(LH, option)
BR
R7 24
Psv
46 53 Pilot check valve(RH, option)

PS
Rmut PG
(4) (2)
R6
a1
a4
a2
54 Pressure switch(option)
A B D E F G H J 55 1 22 PS PS 22 55 EPPR valve(breaker, option)
25 14 13 1
a c b d e f g h j 65 56 Pressure sensor(50k)
2
Pc2 Pd2 Pd40 Pc40 Pa5 Pb5 PS Pb20
57 Accumulator(option)
Pc3
R#, RT# 16 3
(MCV)
PS 24
Pa20
24 RT4 26 26 58 Accumulator(option)
P03(MCV)
(CLUSTER TYPE 1)
Pb4(MCV) Pu(MCV) 36 T4
(H/TANK)
59 Stop valve(option)
BM PRIORITY ARM REGEN CUT POWER BOOST
SAFETY 21 17 Pi1 Pi2 60 Line filter
(Pn1, MCV) (Pn2, MCV)
A5 A4 A2 A1 15 20 E Dr2 61 Accelerator pedal(2 WAY, option)
T1 IN
B1
P4
PG (S/Motor) T2
18 63 Solenoid valve(option)
T3 A
P3
P2
P01 (MCV)
T4
A3 64 Selector valve(option)
B
19 T5 PG
a3 29 65 Last guard filter
P1
60 46 B3 Dr1 C D
T5
Dr1
S1 S3 S2 66 5 Shuttle valve(option)
69 Solenoid valve(option)
21W9S3HC01 70 Cross assy

3-1
GROUP 1 HYDRAULIC CIRCUIT (CLUSTER TYPE 2)
T
1 Main pump
U 48 49 50 51 10 11 8 9 2 Main control valve
T G 4 58
40 41 3 Swing motor
57 4 Travel motor
43 43 59
B 5 RCV lever(LH)
M1
6 RCV lever(RH)
39 42 59 C
X 52 53 52 53 62 7 Accelerator pedal(1 WAY)
Ma Mb 8 Boom cylinder(LH)
T 9 Boom cylinder(RH)
P2 P1 10 Arm cylinder
P 2 (Pi2, PUMP) (Pi1, PUMP)
11 Bucket cylinder
CK1 Rs Pn2 Pn1
T
Pcb
12 Turning joint
RT5 47
Gext P NRV2
NRV1
13 Check valve
A(fw) S B(bw)
14 Check valve
15 Hydraulic tank
B5
C5 16 Oil cooler
A1 A2 A5
P06
17 Air breather
D5
12 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1-1/4 1 1 3/8 1/2 1/2 3/8 3/8 3/8 3/8 Pc5 P04 18 Bypass valve & return element
G F E D B A C R Q P O L M N K J I H Pb5
Pb5
Pa5
19 Strainer assy
Pa5
66 20 Drain filter
PG

PG

PG

OPTION-B BUCKET
Pd5 CK2
46 3 SH 21 Pilot line filter & 4 solenoid valve
Dr5
L R 30 P05 22 Pressure switch(500k)
C4
PG
23 Pressure switch(100k)
35 36 D4 B4
24 Pressure switch(50k)
27 33 34 Au Dr3
31 46 PG ACC1 ACC2 Pc41 25 Shuttle block
AC1 Pb4
24 M2
BR1 Pc40
Pa4
26 Last guard filter
35 32 ACC1GP BR2
PS

M
M1
38 ACGP Pd40
27 Shuttle valve
ARM 1
P1 T1 Dr 28 RCV dozer/outrigger(option)
PS

K BR1 Pc42
P
TP
P B
P1 ARM REGEN
27 29 Power train pump
T GB
27 R4
37
GA
(SWING PRIORITY)
Pb3 30 Steering valve
Pc3
Pd41
64 31 Travel control valve
T2 Dr2 Pi
T
RT7
BR2 B(CW) Mu A(CCW)
Pa21
SWING
32 Transmission control valve
P CH P2 ARM 2 A P
R5
(TGP)
RT2 RT3
23 PS (BOOM UP PILOT) BOOM 2 PRIORITY
33 Brake supply valve
T
PGP P
T
R12 B2
R15 34 Brake pedal valve
R3 V3
C2 A2 35 Accumulator(option)
D2 Dr1 Pi 45 36 Accumulator(option)
Pb21 27
Pc2
A P 37 Pressure switch(5k)
63 PS 56 65 26 Pd2

26 61
P
Pb20 T 38 Pressure sensor(200k)
A1 A2 P2 A3
P T 28 P T
7 SWING
Patt
Pa20 R14
39 Transmission
RCV Dr4 BOOM 1
DOZ/OUT
T
RT4 P03
P02 PS 24 40 Front axle
(H/TANK)
A C1 Td
B1 41 Rear axle
T4
T
(1) (2) Pd5
(1) (2)
Pc5
A1 PS1 44 D1
R7
A1 42 Locking valve
P1 Pa1 Pb1 ACCEL PEDAL Pc1 Pb1
54 43 Oscillating cylinder
(2WAY) RT6 27 44 2 solenoid valve(option)
Pd1
Pa1
DOZER 45 Selector valve(option)
5 26 6 26
TRAVEL 69
(2) T P (4) T P
70 B1 B2
Dr0
V4
V1
46 Screw coulping
P2 T2
Pd1(FW) Pc1(BW)
P01 47 2 solenoid valve(option)
P1 P3 T1 T3
PS
Ptr
MRV
48 Dozer cylinder(LH, option)
(3) (1) 24 P1 P2 Pu T1 49 Dozer cylinder(RH, option)
(1) (3) T3
P T A1 A2 (H/TANK) 50 Outrigger cylinder(LH, option)
51 Outrigger cylinder(RH, option)
52 Pilot check valve(LH, option)
BR
Rmut R7
Psv
PG 46 53 Pilot check valve(RH, option)
(4) (2)
R6
a1
a4
a2
54 Pressure switch(option)
A B D E F G H J 55 1 22 PS PS 22 55 EPPR valve(breaker, option)
25 14 13 1
a c b d e f g h j 65 56 Pressure sensor(50k)
2
Pc2 Pc3 Pd2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 57 Accumulator(option)
R#, RT# 16 3
24 RT4 26 26 58 Accumulator(option)
P03(MCV) Pu(MCV) 36 T4
(H/TANK)
59 Stop valve(option)
BM PRIORITY POWER BOOST
SAFETY 21 17 Pi1 Pi2 60 Line filter
(Pn1, MCV) (Pn2, MCV)
A5 A4 A2 A1 15 20 E Dr2 61 Accelerator pedal(2 WAY, option)
T1 IN
B1
P4
PG (S/Motor) T2
18 63 Solenoid valve(option)
T3 A
P3
P2
P01 (MCV)
T4
A3 64 Selector valve(option)
B
19 T5 PS
a3 29 65 Last guard filter
P1
60 46 B3 Dr1 C D
T5
Dr1
S1 S3 S2 66 5 Shuttle valve(option)
69 Solenoid valve(option)
21W9S3HC01S
70 Cross assy

3-1-1

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