BHARAT HEAVY ELECTRICALS LIMITED PROJECT: AES

KELANITISSA , SRI
COMMISSIONING PROTOCOL LANKA

DVR
FRAME IX STG CUSTOMER: -L & T

UNIT:2 PROTOCOL NO.: STG-DVR-1

PRECOMMISSIONING & COMMISSIONING PROCEDURE

PRE-COMMISSIONING CHECKS FOR DIGITAL VOLTAGE REGULATOR FOR M/S AES,

KELANITISSA, Colombo SRILANKA

1. Inspect Digital Voltage Regulator panel. Remove tools, conductor

strands and any other material lying loose.
2. Use vacuum cleaner to remove dust small particles. Don’t use air
hoses, which may contain oil, moisture etc.

3. Check all power and control circuit connections at terminal blocks,

cable terminals, contactor terminals and bus bolts for tightness.
4. Plug all unused holes and openings, including those for cable entries.
5. In case, meters and relays are packed separately, mount these on the
respective cutouts and connect them. Refer the GA/Schematic
diagrams and terminal chart before connecting the meters and relays.
6. While dispatching the panel, secondaries of CTs are shorted. Remove
these shorting while connecting relays /meters.
7. Check that fuses are fitted in main and auxiliary circuit and that ratings
are appropriate for the circuit.
8. Close all access plates, doors and openings before the Voltage
Regulator is energized.
9. Ensure that wires are not hanging loose. Anchor them firmly,
preferably with plastic clamps.
10. Temporary connections made during testing should be removed.

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 BHARAT HEAVY ELECTRICALS LIMITED PROJECT: AES
KELANITISSA , SRI
COMMISSIONING PROTOCOL LANKA

DVR
FRAME IX STG CUSTOMER: -L & T

UNIT:2 PROTOCOL NO.: STG-DVR-1

11. A thorough check of control and protection scheme is essential

before commissioning.
12. Ensure that all outgoing switches are in the OFF position before
energizing the Voltage Regulator Panel.
13. Recommended clearance on front and rear of the panel is 1.5
meter.
14. Ensure ‘0’Volt Earth & Screen Earth of AVR shall preferably be
earthed to separate Electronic Earth points in the Plant before
charging the panel.
15. Checking of cable connectors
1. Check cable connectors: - AT ONE END ONLY
 AA-X01-218
 AA-X01-226
 AA-X05-230
 AA-X29-222
 AA-X37-218
 AA-X37-226
 AA-X41-230
 AA-X65-222
 AB-X01-218
 AB-X01-226
 AB-X25-218
 AB-X33-210
2. Check cable connectors:- AT BOTH ENDS
 AB-X21-202 TO AA-X61-210
 AB-X21-210 TO AA-X41-210
 AB-X21-218 TO AA-X41-218
 AB-X21-226 TO AA-X61-218
 AB-x25-202 TO AA-X65-214
 AB-X25-206 TO AA-X29-214

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 BHARAT HEAVY ELECTRICALS LIMITED PROJECT: AES
KELANITISSA , SRI
COMMISSIONING PROTOCOL LANKA

DVR
FRAME IX STG CUSTOMER: -L & T

UNIT:2 PROTOCOL NO.: STG-DVR-1

 AB-X25-210 TO AA-X65-202

 AB-X25-226 TO AA-X29-202

 AB-X33-218 TO AD-X21-02
 AB-X33-226 TO AD-X21-10
 AA-X53-206 TO AB-X77-202
 AA-X41-226 TO AB-X17-202
 AB-X53-218 TO A01
 AB-X53-202 TO A02
 AB-X49-202 TO A03
 AB-X49-226 TO A51
 AB-X45-226 TO A52
 AA-X53-226 TO U1
 AA-X65-230 TO U1
 AA-X29-230 TO U2

3.Check all cards, burg jumpers, switch settings etc. as per the test report no.:
205/02/033 as below:
1. UNC4660a-p – Measuring value processing for channel-1 (Auto):
DE010/U1
2. UNC0661 - Interrupt Unit for Channel-1: AA53
3. UN0610 – Analog Input/Output unit for Channel-1: AA57
4. UN0662 – Binary Input / Output unit for channel-1: AA61
5. UN0663 – Gate control unit for channel-1: AA65
6. Un0809 – Pulse final stage for channel-1: AG01
7. UN0660 – Computer unit for channel-1: AA49
8. Un0664 – Power supply unit for channel-1: AA37

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 BHARAT HEAVY ELECTRICALS LIMITED PROJECT: AES
KELANITISSA , SRI
COMMISSIONING PROTOCOL LANKA

DVR
FRAME IX STG CUSTOMER: -L & T

UNIT:2 PROTOCOL NO.: STG-DVR-1

9. UNC4660a-p - Measuring value processing for channel-2(Manual) :

DE020/U2
10. UN0663 – Gate control unit for channel- 2: AA29
11. UN0809 – Pulse final stage for channel-2: AG03
12. UN0664 – Power supply unit for channel-2: AA01
13. Un0664 – Power supply unit for PLC: AB01
14. KX 9180 –48 V Supply unit: AG06
15. KX 9180 –48 V Supply unit: AG16
16. UN0660 – Computer unit for PLC: AB13
17. UNC4661 – Digital Input interface for PLC: REG A01
18. UNC4661 – Digital Input interface for PLC: REG A02
19. UNC4661 – Digital Input interface for PLC: REG A03
20. UNC4662a-p – Digital Output interface used for PLC: REG- 51
21. UNC4662a-p – Digital Output interface used for PLC: REG-A52
22. UN0662 – Binary Input / Output unit for PLC: AB21
23. UN0662 – Binary Input / Output unit for PLC: AB25
24. UN0662 – Binary Input / Output unit for PLC: AB33
25. UN0662 – Binary Input / Output unit for PLC: AB45
26. UN0662 – Binary Input / Output unit for PLC: AB49
27. UN0662 – Binary Input / Output unit for PLC: AB53
28. Un0662 – Alarm indication unit: AB61
29. UN0611 – Analog Input/Output unit for monitoring: AB17
30. Un0660 – Computer unit for Monitoring: AB73
31. UN0611 – Analog Input/Output unit for monitoring: AB77
32. UN0662 – Binary Input / Output unit for monitoring: AB81

4.Lists of Parameters for separate functional groups: Check Software address

as per the test report.
a) AVR Channel-1: Software versions HIER 452555
(AA49)
b) PLC HIER 452 562 (AB13)
c) Monitoring function HIER 452561 (AB73)

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 BHARAT HEAVY ELECTRICALS LIMITED PROJECT: AES
KELANITISSA , SRI
COMMISSIONING PROTOCOL LANKA

DVR
FRAME IX STG CUSTOMER: -L & T

UNIT:2 PROTOCOL NO.: STG-DVR-1

5. AC and DC power supply circuits:

a) Station AC Aux. Supply: 3-Phase, 50 Hz, 415 V with Neutral
TBR- 9,10,11,12
b) Station battery supply TBR – 14,15
c) Generator PT supply –3-ph, 50 Hz, 110 V AC, TBR-17, 18,19
d) Generator CT supply – 1 A TBR-21 to 26
e) PMG Supply –3-ph, 220 V ac, 150 Hz –TBR-4, 5,6
f) Heater and illumination supply: 1-ph, 240 V AC, TBR-7, 8

6.Checking of Logic sequence scheme:

1. Field breaker ‘ON’
a) Local ok
b) Remote ok
2.Field breaker ‘OFF’
a) Local ok
b) Remote 0k
3. Excitation ‘ON/OFF’ ok
4.Channel Changeover auto to manual
a) Local ok
b) Remote ok
c) Protections ok
5. Control of Auto/man reference
a) Local ok
b) Remote ok

6.Field breaker trip for all trip faults as per scheme ok

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 BHARAT HEAVY ELECTRICALS LIMITED PROJECT: AES
KELANITISSA , SRI
COMMISSIONING PROTOCOL LANKA

DVR
FRAME IX STG CUSTOMER: -L & T

UNIT:2 PROTOCOL NO.: STG-DVR-1

7.Light load test of AVR:

Switch S865/1 of UN0663 of manual channel (AA29) set in pos.-1.After

test normalize the same.

Control characteristics:

Vac: 415 V, 3-ph, 50 Hz

Connect load: 1000 Watt Halogen Lamp
Converter limit: 10 deg
Inverter limit: 170 deg.
V. Synchronizing: 110V, 3-ph, 50 Hz.

Manual Channel:

Sl. No. Control DVR DVR Terminal Voltage

Voltage Voltmeter Ammeter (1R & 2R)
Ust (DC) DC Volts DC Amps DC Volts
1 0.007 13 1.1 13.18
2 0.994 20 1.2 18.80
3 2.001 26 1.4 25.38
4 2.998 33 1.6 33.00
5 4.00 42 1.8 41.78
6 5.00 51 2.0 51.67
7 6.01 62 2.2 62.17
8 7.01 72 2.3 72.6
9 8.01 83 2.6 85.14
10 9.02 90 2.7 90.12
11 9.80 95 2.8 96.65

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 BHARAT HEAVY ELECTRICALS LIMITED PROJECT: AES
KELANITISSA , SRI
COMMISSIONING PROTOCOL LANKA

DVR
FRAME IX STG CUSTOMER: -L & T

UNIT:2 PROTOCOL NO.: STG-DVR-1

Auto Channel:

Sl. No. Control DVR Voltmeter DVR Terminal Voltage

Voltage, Ust Ammeter (1R & 2R)
DC Volts DC Volts DC Amps DC Volts
1 0.00 15 1.1 13.20
2 0.999 20 1.2 18.54
3 2.00 26 1.5 25.01
4 3.01 33 1.7 32.90
5 4.01 42 1.85 41.5
6 5.00 51 1.9 51.2
7 6.01 53 1.95 53.00
8 7.00 56 2.0 55.85
9 8.02 68 2.1 66.4
10 9.02 79 2.5 79.6
11 9.80 92 2.8 96.0

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 BHARAT HEAVY ELECTRICALS LIMITED PROJECT: AES
KELANITISSA , SRI
COMMISSIONING PROTOCOL LANKA

DVR
FRAME IX STG CUSTOMER: -L & T

UNIT:2 PROTOCOL NO.: STG-DVR-1

MCB’s Settings:

Regulation cubicle Range Recommended settings

F56 25 A FIXED
F51 TO F55, F57 3A FIXED
F71 9-14 A 12 A
F91, F92 12.5A to 16A 12.5 A
F72, F73, F81 0.63 to 1 A 0.63 A
F82, F75, 78 0.1 to 0.16 A 0.1 A
F74, F79, F80 2.5 TO 4 A 2.5 A

M/S BHEL M/S L&T M/S AES