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The document discusses tools and equipment for professional diesel service, focusing on pump mounting, basic equipment, and tools for distribution and injectors.

The document discusses basic equipment, pump mounting equipment, tools for distribution, and injector equipment.

Pages 3-4, 7-14, and 10 discuss pump mounting on test benches and include diagrams of pump mounting brackets and cradles.

PROFESSIONAL DIESEL SERVICE TOOLS

Values & Skills

PROFE
ESSIONAL DIESEL SERVIC
CE TOOLS
C
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.com

MARBED BOOK 2011


©2011 MARBED S.r.l. - Italy

This catalog is, to all intents, protected


by copyright, so the reproduction in part or in full
of photos, drawings, etc.. is prohibited.

Original part numbers listed in this catalog


are given for reference.

The data and information, shown in this


technical catalog, replace the previous
edition that is now obsolete.

All specifications, dimensions, weights


in this catalog are subject to change
without notice.

The illustrations are not binding.

PROFESSIONAL DIESEL SERVICE TOOLS

www.marbed.com

MARBED Srl - Piazza Novelli, 4 - 20129 Milano - Italy


Tel. +39 02.71.49.84 - Fax +39 02.70.10.26.67
e-mail info@marbed.com
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Table of Contents organized by category.

1. BASIC EQUIPMENT
110 Pump mounting on test bench
120 Cushioned motoring coupling
130 ISO test equipment
140 Test bench spare parts
150 General equipment

2. PUMP EQUIPMENT
200 LDA
201 Tools for distribution
205 Camshaft less pumps
211 In line A, B, BV pumps
212 In line M, MV pumps
213 In line P, H, R pumps
214 Other in line pumps
221 BOSCH VA / VE / VP rotary pumps
222 DELPHI DPA, DPC, DPS, DP200, EPIC rotary pumps
230 Common Rail pumps

3. INJECTOR EQUIPMENT
310 Mechanical injectors
320 Common Rail injectors
330 Unit injectors
MarbedBook2011 Pump clamping on test bench

Pump clamping on test bench


Basic equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Pump clamping on test bench


Basic equipment

Pump brackets 3-4


Flanged pump clamping 5-6
Immersed pump clamping 7 - 14
PROFESSIONAL DIESEL SERVICE TOOLS

Pump
mounting
on test bench
B G
A

G 20 22 16 20
A 125 146,5 170 180,5 200 130 110
B 125 130 110
C 0 21,5 45 55,5 75 0 0
HARTRIDGE ODOLINI GUZZELLONI MAGASA

- - -
optional
spacer 9644 9644-A 9425-A 9074
9680-A
BH 1 688 101 101
1 BH 1 688 010 124 9679-A 9680-D
ISO normative bench cradle - axle 125 - slide 20

9422-B
2 9422-BR -
Bracket for PE..H pumps flanged

9590
BH 1 688 030 030/33
3 BH 1 685 720 160 - -
PES...P pumps bracket couple for BOSCH test bench- flange Ø 95

9141
BH 1 688 030 030/33
4 BH 1 685 720 159 - -
PES...P pumps bracket couple for BOSCH test bench- flange Ø 107

9085
BH 1 688 120 022
5 - -
Bed to fix B pumps on test bench

110.R01 - 3
PUMP MOUNTING ON TEST BENCH
PROFESSIONAL DIESEL SERVICE TOOLS

G 20 22 16 20
A 125 146,5 170 180,5 200 130 110
B 125 130 110
C 0 21,5 45 55,5 75 0 0
HARTRIDGE ODOLINI GUZZELLONI MAGASA

- - -
optional
spacer 9644 9644-A 9425-A 9074
9422
BH 1 688 030 141
6 BH 1 688 030 032 - -
PE..P pumps

9422-A
BH 1 688 030 170
7 - -
P8500, PE..H, PE..R pumps (VOLVO F16)

8124
BH 1 688 030 186
8 - -
VP44 pumps (AUDI)

9423
BH 1 688 030 153
9 BH 1 688 030 095 - -
P7800 pumps

9081
BH 1 688 030 044
10 - -

A pumps

9084
BH 1 688 030 012
11 - -

B pumps

110.R01 - 4
PROFESSIONAL DIESEL SERVICE TOOLS
Pump clamping flanges

9680-A 9601 9356-A


BH 1 688 010 124 BH 0 986 611 358
Cradle bracket KDEP2963
on test bench Swivel vice cradle on 9260 Swivel vice on 8132

9478-B
Test bench flange for PES...A pumps BH 1 685 720 017
(on FIAT)

9478-C
Test bench flange for PES...P-PV pumps BH 1 685 720 060
with Ø 95 hole

9479-D
Test bench flange for PES...P pumps BH 1 685 720 159
(IVECO 190.26)
with Ø 107 hole

9478-A
Test bench flange for PES... MW pumps BH 1 685 720 018
(MERCEDES, VOLVO etc.) BH 1 685 720 017
with Ø 68 hole

9478
Test bench flange for EP/VA.. VE.. CAV pumps BH 1 685 720 062
with Ø 50 hole

9478-E
Test bench flange for CAV-DPS pumps BH 1 685 720 219
with Ø 68 hole
FORD TRANSIT

110.R01 - 5
PROFESSIONAL DIESEL SERVICE TOOLS PUMP CLAMPING FLANGES

8123
Test bench flange for VP44-VR30 pumps

9478-T
Test bench flange for VP44 pumps

9478-F
Test bench flange for CATERPILLAR pumps SLIV series
with Ø 68 hole

9478-M
Test bench flange for pumps mounted on
RENAULT MEGANE

9746
Test bench flange for BH 1 685 720 208
BOSCH PES...RSF...M pumps
Ø 74 on BOSCH test bench
MERCEDES 190 D

8123-A
Flange for fixing ZEXEL VP pumps on test benches.
It requires the universa bracket 9680-A

9478-CR
Flange for Test bench for Common Rail pumps
with 50mm hole, 13 holes.

110.R01 - 6
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PROFESSIONAL DIESEL SERVICE TOOLS

Clamping system
for immersed pumps
ROD AND ROD GUIDE

PLATE

SPACER

CAMSHAFT

CAMBOX

CLAMPING AND COUPLING

Tools for the following application

K I T C O N F I G U R A T I O N

PUMPS 9562-ZX 9562-W 9562-KW 9562-KWY


(in 1 wooden box) (in 1 wooden box) (in 2 wooden boxes) (in 3 wooden boxes)
BOSCH PFR1K
BOSCH PFR2K
BOSCH PFR3K
BOSCH PFR4K
BOSCH 1 cyl
BOSCH Q
STANADYNE 1 cyl
ZEXEL 1 cyl
ZEXEL 2 cyl
ZEXEL 3 cyl
ZEXEL 4 cyl
MINI 2-3-4 cyl
MINI 1 cyl
YANMAR 2 cyl K type
YANMAR 3 cyl K type
YANMAR 3 cyl K type
BOSCH PFM1P
BOSCH PFM1P 100
BOSCH PDM1Q60F
ZEXEL PFR3MD
ZEXEL PFR4MD
ZEXEL PFR3KD
ZEXEL PFR4KD
110.R01 - 7
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS


Bosch PFRK

PUMP 75mm 75mm 75mm 75mm

BOSCH PFR1K BOSCH PFR2K BOSCH PFR3K BOSCH PFR4K

APPLICATION - - - -

9562-G 9562-G 9562-G 9562-G


ROD GUIDE

ROD
9562-F 9562-F 9562-F 9562-F

PLATE

9562-A 9562-C 9562-D 9562-E

SPACER

9562-M4 15 9562-M4 15 9562-M4 15 9562-M4 15

CAMSHAFT

9564-A 7 9564-A 7 9564-A 7 9564-A 7

CAMBOX

9562-M1 9562-M1 9562-M1 9562-M1

CLAMPING
9576 9576 9576 9576
AND
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A

110.R01 - 8
Clamping system for immersed pumps
Zexel PFRK

PUMP 75mm 68mm 68mm 68mm

ZEXEL 1 cyl. - 4 holes ZEXEL 3 cyl. ZEXEL 4 cyl.

APPLICATION SAME (*) KUBOTA MITSUBISHI MITSUBISHI

9562-G 9562-R 9562-LB 9562-G


ROD GUIDE

ROD
9562-F 9562-F 9562-L 9562-F

PLATE

9562-T 9891 9892 9893

SPACER

9562-M4 15 9562-M5 10 9562-M5 10 9562-M5 10

CAMSHAFT

9564-A 7 9564-A 7 9564-A 7 9564-A 7

CAMBOX

9562-M1 9562-M1 9562-M1 9562-M1

CLAMPING
9576 9576 9576 9576
AND
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A

110.R01 - 9 (*) For this application special tools 8079, 9561-A and 9561 are available
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS


Yanmar

PUMP

YANMAR 2 cyl. K type YANMAR 3 cyl. K type 0703-3 YANMAR 3 cyl. K type 0703-M3

APPLICATION John Deere JD650 John Deere JD750 John Deere JD650

ROD GUIDE
- - -
ROD

PLATE

TD9004 TD9001 TD9003

SPACER -

9562-M5 10 9562-M5 10

CAMSHAFT

9564-A 7 9564-A 7 9564-A 7

CAMBOX

9562-M1 9562-M1 9562-M1

CLAMPING
AND 9576 9576 9576
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A

110.R01 - 10
Clamping system for immersed pumps
Bosch - Stanadyne

PUMP 75mm 56 60mm

BOSCH 1 cyl.
With ref. pin for start of delivery BOSCH Q STANADYNE 1 cyl

APPLICATION - -

ROD GUIDE Included in 9562-B Included in 9563 Included in 9562-M3

ROD
9562-F 9562-F 9562-F

PLATE

9562-B 9563 9562-M3

SPACER

9562-M4 15 9562-M4 15 9562-M4 15

CAMSHAFT

9564-A 7 9564-A 7 9564-A 7

CAMBOX

9562-M1 9562-M1 9562-M1

CLAMPING
AND 9576 9576 9576
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A

110.R01 - 11
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PROFESSIONAL DIESEL SERVICE TOOLS


NIPPONDENSO Mini

PUMP
61mm 61mm

MINI 1 cyl. MINI 2-3-4 cyl.

APPLICATION -

9562-I 9562-I
ROD GUIDE

ROD
9562-F 9562-H

PLATE

9562-N 9562-M2

SPACER - -

CAMSHAFT

9564-B 6 9564-B 6

CAMBOX

9562-M1 9562-M1

CLAMPING
9576 9576
AND
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A

110.R01 - 12
Clamping system for immersed pumps
Zexel PFR...KD / PFR...MD

PUMP 69,5mm 69,5mm 61mm 61mm

ZEXEL PFR3KD ZEXEL PFR4KD ZEXEL PFR3MD ZEXEL PFR4MD

APPLICATION - - - -

9562-I 9562-I 9562-I 9562-I


ROD GUIDE

ROD
9562-F 9562-F 9562-F 9562-F

PLATE

9562-MD3 9562-MD4 9562-MD3 9562-MD4

SPACER - -

9562-M5 10 10

CAMSHAFT
21 21

9564-A 7 9564-A 7 9564-E 6 9564-E 6

CAMBOX

9562-M1 9562-M1 9562-M1 9562-M1

CLAMPING
9576 9576 9576 9576
AND
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A

110.R01 - 13
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PROFESSIONAL DIESEL SERVICE TOOLS


Bosch P

PUMP

BOSCH PFM 1P 90V BOSCH PFM 1P 100 BOSCH PDM1Q60F

APPLICATION DEUTZ - SAME (****) DEUTZ - SAME FOCS. (**)

9562-FP Included in 9562-S Included in 9562-FX


ROD GUIDE

ROD
9562-F 9562-F 9562-F

PLATE

9562-P 9562-S 9562-FX

SPACER

9562-M4 15 9562-M4 15 9562-M4 15

CAMSHAFT

9564-C 9564-C 9564-A 7

CAMBOX

9562-M1 9562-M1 9562-M1

CLAMPING
AND 9576 9576 9576
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A


(**) For this application special tools 9920-BD, 8080, 8081 and 9701-FX tool box are available.
110.R01 - 14
(****) During mounting session, first introduce the tappet alone in the proper sliding guide and only after the pump body.
MarbedBook2011 Pump coupling on test bench

Pump coupling on test bench


Basic equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Pump coupling on test bench


Basic equipment

PUMP COUPLING ON TEST BENCH


Cushioned couplings 3-6
Conical couplings 7-9
Toothed couplings 10 - 13
Couplings for hubs 14 - 16
Keyed couplings 17
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PROFESSIONAL DIESEL SERVICE TOOLS 9659


Cushioned Coupling
for CAV-DPA-DPS-
DPC-BOSCH VE

9659
Cushioned puller coupling
for CAV DPA, DPS, DPC
and BOSCH VE pumps
adaptable to all test benches by 9680-A (A)
supplied with 3 gears
A

DPC 9659-I17
gear - cone Ø 17

DPS 9659-I20
gear - cone Ø 20

DPA 9659-IDPA
CAV female gear - external Ø gear 35,5

optional
DPA 9872
CAV gear
NOT INCLUDED

120.R01 - 3
PROFESSIONAL DIESEL SERVICE TOOLS

ISO 4008/1
Anti-backlash
driving couplings

These couplings can be used to drive left and


right any pump up to 600 Nm.
They must turn inside the proper protective
cover. RIF. BH 1 685 510 016

9873
ISO 4008/1 anti-backlash coupling BH 1 686 401 028
length 116 mm. BH 1 686 401 029
Ø mm 115 - M10 holes

9873-A
ISO 4008/1 anti-backlash coupling
Ø mm 110 - M10 holes
(MAGASA F115 test bench)

9873-R
ISO 4008/1 anti-backlash coupling BH 1 686 401 026
Ø mm 115 - M12 holes BH 1 686 401 027

120.R01 - 4
ISO 4008/1 ANTI-BACKLASH DRIVING COUPLING
PROFESSIONAL DIESEL SERVICE TOOLS

Spare parts
1

1 9873-303
Vice screw

2 9873-304
Body screw

3 9873-305
Intermediate disk

4 9873-309
Screw for back plate

9873-I
Cushioned motoring couple 4008/1 ISO normative
for Bosch test beds without back plate

120.R01 - 5
PROFESSIONAL DIESEL SERVICE TOOLS

Mounting cardan
lamellar motoring joint

1 - Cardan motoring hub on the 2 - Disassembly of a part of the 3 - Mount joint Ø 40 (9809-H) or
bench (9873) cardan motoring hub on the bench Ø 35 (9809-HC)
(9873)

9809-H
Cardan lamellar coupling BOSCH BH 1 685 702 075
H pumps BH 1 685 702 076
BH 1 686 401 024
40 mm

9809-HC
Cardan lamellar coupling for BOSCH BH 1 685 702 073
P7100, P7800, R, H pumps BH 1 685 702 074
BH 1 686 401 024

35 mm

120.R01 - 6
PROFESSIONAL DIESEL SERVICE TOOLS

Conical
A A
driving
C C
couplings
B B

CODE A B C PULLER NOTES

1 17 33 10 -

9576

2 17 60 10

9463
9473 BH 1 986 611 240
KDEP 2916

,5
x1
45

3 17 90 10

9463
9577 BH 1 986 611 240
KDEP 2916
,5
x1
45

MERCEDES 190-250-D

4 19 85 - - 9405
toothed KDEP 1545
BH 0 986 612 056
9747 clamp to block
BH 1 686 432 022 9747 on test bench

5 20 58 12 incorporated
(nut 14x1,5)
9578-B
BH 1 686 430 024

BOSCH EP/VE pumps


6 20 50 10 - FORD TRANSIT

(Spline 2 mm)
9578-A
BH 1 686 430 010

120.R01 - 7
CONICAL DRIVING COUPLINGS
PROFESSIONAL DIESEL SERVICE TOOLS

CODE A B C PULLER NOTES

7 20 60 10

9463
9460 BH 1 986 611 240
KDEP 2916

,5
x1
45
8 20 90 10

9578 9463
BH 1 986 611 240
KDEP 2916

,5
x1
45
9 22 60 10 6 cylinders SIMMS pumps

9463
9867 BH 1 986 611 240
KDEP 2916

,5
x1
45

10
incorporated
25 58 12 BOSCH P in-line pumps
(nut 18x1,5)
9462-B
BH 1 686 430 026
BH 1 686 430 030

11 25 60 10 BOSCH P pumps

9463
BH 1 986 611 240
KDEP 2916
,5
x1
45

12 25 90 10 BOSCH P pumps

9463
9462 BH 1 986 611 240
,5

KDEP 2916
x1
45

Stiffened external
13 25 110 12 Ø 65 mm
Ø 65
BOSCH P pumps
9463
9462-A BH 1 986 611 240
KDEP 2916
,5
x1
45

120.R01 - 8
CONICAL DRIVING COUPLINGS
PROFESSIONAL DIESEL SERVICE TOOLS

CODE A B C PULLER NOTES

incorporated BOSCH P 7100-P7800


14 30 58 12 pumps
(nut 20x1,5)

9685-C
BH 1 686 430 032

BOSCH P 7100-P7800
15 30 85 12 pumps

9463
9685-A BH 1 986 611 240
BH 1 686 430 034 KDEP 2916

,5
x1
45
Cone depth mm 30
16 incorporated BOSCH P 7100-P7800
35 58 12
(nut 24x1,5) and P8500 pumps

9809-BC
BH 1 686 430 038

Cone depth mm 40
35 85 12 incorporated BOSCH P 7100-P7800
(nut 24x1,5) and P8500 pumps

9809-BL
BH 1 686 430 040

Cardan lamellar
coupling
18 35 - for BOSCH P7100,
9809-HC P7800, R, H pumps
BH 1 685 702 073
BH 1 685 702 074
BH 1 686 401 024

Cardan lamellar
19 40 - coupling
9809-H BOSCH H pumps
BH 1 685 702 075
BH 1 685 702 076
BH 1 686 401 024

20 40 94 12 - With 2 nuts

9809-HS

120.R01 - 9
PROFESSIONAL DIESEL SERVICE TOOLS

Toothed
driving couplings

CODE TEETH No. WRENCH PULLER NOTES

1 17 12+1 - - CAV-DPA pumps

9408
Pumps mounted on
MERCEDES 190-250-D

2 19 10 - - 9405
conical KDEP 1545
BH 0 986 612 056
9747 clamp to block
BH 1 686 432 022 9747 on test bench

3 26 31 - FIAT

9151
9036

4 28 15 - - LOMBARDINI

9255

5 28,5 6 - - TOYOTA

9854

6 29 37 - IVECO 90-110

9862
9863
120.R01 - 10
TOOTHED DRIVING COUPLINGS
PROFESSIONAL DIESEL SERVICE TOOLS

CODE TEETH No. WRENCH PULLER NOTES

7 - FIAT TIGROTTO
32,5 42

9150
9030

MERCEDES 220 D
8 33 68 -

9153
9037

9 OPEL
33 65

9155
9043

BOSCH / CAV
10 34,5 25+1 - PEUGEOT D
FIAT

9154
9038

FIAT THEMA - CROMA


11 35,2 45 - -

9884

12 SOFIM 132
39 50

9350
9349

CAV pumps
13 39,5 24 - - on PERKINS

9409

120.R01 - 11
TOOTHED DRIVING COUPLINGS
PROFESSIONAL DIESEL SERVICE TOOLS

CODE TEETH No. WRENCH PULLER NOTES

14 44 58 - MERCEDES SPRINTER

8023 8024

15 45 37 IVECO EUROTEC

9809-C
9809-D 9809-E

16 IVECO EUROCARGO
50 22+1
150E 23 - 120E 23
MW
8090
8091 8092

17 74,2 41 - IVECO 180.26

9868-A
9868-B

120.R01 - 12
PROFESSIONAL DIESEL SERVICE TOOLS

9875-W
Set of pullers for pump gears
supplied in an elegant wooden case
for IVECO, FIAT, MERCEDES,
PEUGEOT, OPEL

9875-W 9875

9894
Puller for Ø 38-39 pump gears
BOSCH MW, P mounted on IVECO 180.24,
FIAT DUCATO component part numbers:

9875-E Body
9875-C Pair of half shells for 9894 - gear Ø 38-39
9875-D Slide bush

9875-A
Pair of half shells for 9894 gear Ø 28

9875-B
Pair of half shells for 9894 gear Ø 33

9809-E
Complete puller for Ø 45 pump gears

9868-B
Complete puller for Ø 74,2 pump gears

120.R01 - 13
PROFESSIONAL DIESEL SERVICE TOOLS

Driving
couplings
for hubs

CODE APPLICATION PULLER NOTES

LUCAS DPC and BOSCH VE pumps


1 mounted on VW POLO 1900, 3 holes
GOLF TD

9998-A
9998

CAV-DPS pumps
2 mounted on 3 holes
FORD YORK, TRANSIT

9865
9866
74 mm.

BOSCH P pumps 6 cyl. Ø 100


3
mounted on holes Ø 11
IVECO TURBOSTAR 190.36
9868
9869

BOSCH P pumps
PULLER COUPLING
4 mounted on incorporated
45 X 1,5 Tooth mm 12
MERCEDES, MAN ecc..

9645
KDEP 1033

BOSCH P7100 - P7800 pumps


mounted on PULLER COUPLING
5 52 X 1,5 incorporated
IVECO TURBOSTAR Tooth mm 12
MERCEDES 19.44
9803
KDEP 1557
BH 0 986 612 079

SIMMS e BOSCH PES...P pumps


6 mounted on - 4 holes - old type
FORD YORK e TRANSIT

9343

120.R01 - 14
DRIVING COUPLINGS FOR HUBS
PROFESSIONAL DIESEL SERVICE TOOLS

CODE APPLICATION PULLER NOTES

VE PUMPS on
7 4 holes
FORD TRANSIT
ORION
9865-A
9866-A

Pumps
8 Ø 170
mounted on FIAT 170

9420
9874

BOSCH P pumps Ø 110


9 mounted on SCANIA 141 - holes Ø 13

9464

Pumps Ø 93
10 mounted on FIAT 697 - 4 holes Ø 10
2 holes Ø 11
9026

PULLER COUPLING
BOSCH PES...P pumps 3 holes
11 mounted on JOHN DEER
incorporated adapter to be used with
9026
9429

PULLER COUPLING
4 holes
mounted on JOHN DEER incorporated adapter to be used with
9026
9430

Pumps Ø 90
13 -
mounted on FIAT 690 holes Ø 8

9401

120.R01 - 15
DRIVING COUPLINGS FOR HUBS
PROFESSIONAL DIESEL SERVICE TOOLS

CODE APPLICATION PULLER NOTES

CAV pumps
14 Ø 60
mounted on
4 holes
FIAT 242 etc.. Ø 60
9457
9459

CAV pumps
15 - Ø 60
mounted on
3 holes
PERKINS
9684

16 - - -

9419

120.R01 - 16
PROFESSIONAL DIESEL SERVICE TOOLS

Keyed
driving couplings

12

8151
Motoring coupling for
common rail pumps
Key: width 8 mm
Tooth: 12 mm
MERCEDES

12

8152
Motoring coupling for
common rail pumps
Key width: 9 mm
Tooth: 12 mm
FIAT

12

8152-10
Motoring coupling for
common rail pumps
Key width: 10 mm
Tooth: 12 mm
FORD

10

10

12

9482
Motoring coupling for
CATERPILLAR 955-K (Ø 35 mm)
Key width: 13 mm
Key height: 12 mm
Tooth: 10 mm
CATERPILLAR
13

120.R01 - 17
www.marbed.com

Notes
MarbedBook2011 ISO test equipment

ISO test equipment


Basic equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

ISO test equipment


Basic equipment

ISO TEST EQUIPMENT


Test injectors 3-6
Test injector brackets 7-8
High pressure pipes 9 - 11
ISO test injectors
TYPE I ISO 7440 TYPE II ISO 7440

CODE PRESSURE ORIFICE PLATE RIF. CODE PRESSURE ORIFICE PLATE RIF.
84.05.022 130 BAR - 1 688 901 022 84.05.023 172 BAR diam. 0,4 mm 1 688 901 023
84.05.025 172 BAR diam. 0,5 mm 1 688 901 025
84.05.027 250 BAR diam. 0,5 mm 1 688 901 027
10

12
9 11
11 13

12 14

13 10 15

84.70.003 Spray damper assy


2 84.60.010 Nut retainer
3 84.80.000 Adapter
4 84.50.V* Orifice Plate
1 84.70.003 Spray damper assy 5 84.40.991 Valve assy needle (rif. 1 688 901 991)
2 84.60.012 Nut retainer 6 84.45.991 Spacer
3 84.40.992 Valve assy needle (rif. 1 688 901 992) 7 84.15.001 Spindle
4 84.45.992 Spacer 8 84.30.002 Spring
5 84.15.001 Spindle 9 84.13.001 Registry screw
6 84.30.002 Spring 10 84.10.004 Body holder
7 84.13.001 Registry screw 11 84.14.001 Locknut pressure adjusting
8 84.10.004 Body holder 12 84.12.001 Screw assy bleeder
9 84.14.001 Locknut pressure adjusting
13 84.99.001 Tube
10 84.12.001 Screw assy bleeder
11 84.99.001 Tube 14 84.18.001 Gasket
12 84.18.001 Gasket 15 84.17.001 Screw
13 84.17.001 Screw 16 84.20.002 Fuel inlet stud assy
14 84.20.002 Fuel inlet stud assy 17 84.19.001 Gasket
15 84.19.001 Gasket 18 57.E1.025 Seeger
140.R01 - 3
ISO TEST INJECTORS

TYPE III ISO 7440 TYPE IV ISO 7440

CODE PRESSURE ORIFICE PLATE RIF. CODE PRESSURE ORIFICE PLATE RIF.
84.05.015 207 BAR diam. 0,4 mm 1 688 901 015 - AI104 84.05.000 147 BAR - 1 688 901 000 - AI123
84.05.016 207 BAR diam. 0,5 mm 1 688 901 016 - AI105 84.05.009 172 BAR - 1 688 901 009 - AI123
84.05.017 207 BAR diam. 0,6 mm 1 688 901 017 - AI106
84.05.018 207 BAR diam. 0,7 mm 1 688 901 018 - AI107
84.05.019 207 BAR diam. 0,8 mm 1 688 901 019 - AI108
84.05.020 172 BAR diam. 0,6 mm 1 688 901 020 - AI106

12

11

10

1 84.70.003 Spray damper assy


2 84.60.003 Nut retainer
3 84.80.000 Adapter
4 84.50.V* Orifice Plate
5 84.40.999 Valve assy needle (rif. 1 688 901 999 - AI100/4)
1 84.70.003
6 84.10.003 Body holder 2 Nut retainer
7 84.15.002 Spindle (rif. 0 681 443 014 - AI1/13)
8 84.30.003 Spring 4 84.10.003 Body holder
9 84.13.002 Registry screw 5 84.15.002 Spindle
10 84.16.001 Spring retaining cup 6 84.30.003 Spring
11 84.14.002 Locknut pressure adjusting 7 84.13.002 Registry screw
12 84.11.001 Cover nut 8 84.16.001 Spring retaining cup
13 84.12.002 Screw assy bleeder 9 84.14.002 Locknut pressure adjusting
14 84.99.001 Tube 10 84.11.001 Cover nut
11 84.12.002 Screw assy bleeder
15 84.18.001 Gasket
12 84.99.001 Tube
16 84.17.001 Screw 13 84.18.001 Gasket
17 84.20.001 Fuel inlet stud assy 14 84.17.001 Screw
18 84.19.001 Gasket 15 84.20.001 Fuel inlet stud assy
19 57.E1.025 Seeger 16 84.19.001 Gasket 140.R01 - 4
ISO TEST INJECTORS

TYPE VII ISO 14681 TYPE VIII ISO 14681

CODE PRESSURE ORIFICE PLATE RIF. CODE PRESSURE ORIFICE PLATE RIF.
84.05.101 207 BAR diam. 0,6 mm 1 688 901 101 84.05.111 147 BAR - 1 688 901 111
84.05.102 250 BAR diam. 0,6 mm 1 688 901 102 84.05.112 172 BAR - 1 688 901 112
84.05.103 207 BAR diam. 0,7 mm 1 688 901 103 84.05.113 207 BAR - 1 688 901 113
84.05.104 250 BAR diam. 0,7 mm 1 688 901 104
84.05.105 207 BAR diam. 0,8 mm 1 688 901 105
84.05.106 250 BAR diam. 0,8 mm 1 688 901 106
84.05.109 207 BAR diam. 0,5 mm 1 688 901 109 14
84.05.110 250 BAR diam. 0,5 mm 1 688 901 110
14

17
11 10

11 10
10

1 84.70.003 Spray damper assy


2 84.60.005 Nut retainer
3 84.80.000 Adapter
4 84.50.V* Orifice Plate 1 84.70.003 Spray damper assy
5 84.40.990 Valve assy needle (rif. 1 688 901 990) 2 84.60.005 Nut retainer
6 84.45.990 Spacer 3 84.80.210 Adapter
7 84.15.003 Spindle 4 84.40.988 Valve assy needle (rif. 1 688 901 988)
8 84.30.004 Spring 5 84.45.990 Spacer
9 84.10.005 Body holder 6 84.15.003 Spindle
7 84.30.004 Spring
10 84.18.001 Gasket
8 84.10.005 Body holder
11 84.17.001 Screw 9 84.18.001 Gasket
12 84.99.002 Tube 10 84.17.001 Screw
13 84.21.001 O-ring 11 84.99.002 Tube
14 84.13.003 Registry screw 12 84.21.001 O-ring
15 84.14.003 Locknut pressure adjusting 13 84.13.003 Registry screw
16 84.12.003 Screw assy bleeder 14 84.14.003 Locknut pressure adjusting
17 84.99.001 Tube 15 84.12.003 Screw assy bleeder
18 84.20.003 Fuel inlet stud assy 16 84.99.001 Tube
19 84.19.001 Gasket 17 84.20.005 Fuel inlet stud assy
18 84.19.001 Gasket
140.R01 - 5
ISO TEST INJECTORS

TYPE IX ISO 14681 SPECIFIC APPLICATION ON BOSCH 815 TEST


BENCHES AND SIMILAR

CODE PRESSURE ORIFICE PLATE RIF.


84.05.114 207 BAR diam. 0,4 mm 1 688 901 114

In place of the standard spray damper, the proper


7 adaptor 84.70.005 allows to install any ISO test
10 injector into the specific quick release couplings
installed on Bosch test benches mod. 815 and similar
11

SPECIFIC APPLICATION ON HARTRIDGE AVM


TEST BENCHES AND SIMILAR

The proper adaptor 84.70.006 is specifically designed


to install any ISO test injector into specific quick release
couplings installed on Hartridge test benches mod.
AVM and similars.

9922
ø26

84.70.003 Spray damper assy


2 84.60.005 Nut retainer
3 84.80.000 Adapter
4 84.50.V* Orifice Plate
5 84.40.987 Valve assy needle (rif. 1 688 901 987)
6 84.45.987 Spacer ø32
7 84.15.004 Spindle
8 84.30.005 Spring Reduction nylon bushing for damper to be applied on
9 84.10.006 Body holder different test benches (not on BOSCH) 32 x 26.
10 84.18.001 Gasket
11 84.17.001 Screw
12 84.99.002 Tube
13 84.21.001 O-ring * It depends on the model of the test injector. For the
14 84.13.004 Registry screw appropriate part number use the following table.
15 84.14.003 Locknut pressure adjusting
16 84.12.003 Screw assy bleeder 84.50.V4 diam. 0,4 mm rif. 1 680 103 094 - AI104/1
17 84.99.001 Tube 84.50.V5 diam. 0,5 mm rif. 1 680 103 095 - AI105/1
18 84.20.004 Fuel inlet stud assy 84.50.V6 diam. 0,6 mm rif. 1 680 103 096 - AI106/1
19 84.19.001 Gasket 84.50.V7 diam. 0,7 mm rif. 1 680 103 097 - AI107/1
84.50.V8 diam. 0,8 mm rif. 1 680 103 098 - AI108/1
140.R01 - 6
PROFESSIONAL DIESEL SERVICE TOOLS

Mounting device for


ISO test injectors

D ESIG N

9919
Device to be installed on test bench bed in order to KDEP 1140
hold until 6 ISO test injectors for applications where BH 0 986 611 876
short test pipes are required (e.g. 450 mm).
The kit includes:
- 6 nylon bushings to hold type III & IV test injectors,
- 6 bushings for type I, II, VII, VIII & IX test injectors,
- 6 flexible pipes with fast connections to connect test
injectors to the dampers (to be placed on the
graduated test tubes).

9919-A
Device to be installed on test bench bed in order to BH 0 986 611 876
hold until 6 ISO test injectors on application where
short test pipes are required (e.g. 450 mm).
The kit includes:
- 6 nylon bushings to hold type III & IV test injectors,
- 6 bushings for type I, II, VII, VIII & IX test injectors,
- 6 flexible pipes with reinforced fast connections
suitable for high pressure, to connect test injectors
to the dampers (to be placed on the graduated test
tubes).

N E W D E SIG N

84.90.10
Test injector holder for test bench KDEP 1140
according to ISO requirements. BH 0 986 611 876
(application with short high pressure pipes: 6 x 2 x 450 mm)

70.12.022
Interface to hold the bracket for ISO test OPTIONAL
injectors on HARTRIDGE test benches

140.R01 - 7
MOUNTING DEVICE FOR ISO TEST INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

Spare parts

9919 9919-A
PICTURE DESCRIPTION

Nylon bushing for ISO test injectors


9921
9919-A

TYPE III and IV


&

Nylon bushing for ISO test injectors


9921-A
9919

TYPE I, II, VII, VIII and IX


S PA R E PA R T S

BH 0 986 611 883


KDEP 1140/2
on male and female fittings (20 x 1,5)

9920 9920-A

9920-B
9 9 2 0 - A

Quick connection for flexible pipe

9920-F
9920-C
&
9 9 2 0

Female 20 x 1,5 fitting for flexible pipe


9920-D
P A R T S

Male 20 x 1,5 fitting for flexible pipe


9920-E
S P A R E

Adapter for old version of 9921


to old type IX test injectors 9981

140.R01 - 8
PROFESSIONAL DIESEL SERVICE TOOLS

ISO 4093 high pressure pipes

Rubber covered steel pipes


ISO normative 4093/1986 pipes for test benches with
tested welded cones in special high resistant steel.
The pipes are equipped with antioil rubber coating
to reduce vibrations and to decrease noise of 50%.
Test bench oil remains in temperature, shape set
at the beginning remains the same all over the time.

CODE NUT APPLICATION

EPIC (PSA)
1 8037/A 6 1,75 2,5 330 12/12
pumps
HH AHP114

VE direct injection
2 8074 6 2,2 1,6 350 12/14
(Audi - Ford Transit)
BH 1 680 750 085

3 8039/A 6 2,125 1,75 450 12/14 DP200 pumps


HH AHP133

8071 VE direct injector DPCN LUCAS


4 BH 1 680 750 073 6 2 2 450 12/14
(BMW-Daily - Kangoo - Marea)
HH AHP120
8072/A PE(S) ...P Pumps Bosch
5 BH 1 680 750 015 6 1,5 3 600 14/14
over 11 mm
HH AHP121
8072/B K, A, M, MW
6 BH 1 680 750 014 6 2 2 600 12/14
DPC, DPS
HH AHP117
8072 PE(S) ...P Pumps Bosch
7 BH 1 680 750 008 6 2 2 600 14/14
up to 11mm
HH AHP119

8 8038/A 6 2,25 2,5 710 12/14 DP200 pumps


HH AHP134

8073 VA VE DPS MW
9 BH 1 680 750 017 6 2 2 840 12/14
direct injection
HH AHP118
8075/A PE(S) ...P Pumps Bosch
10 BH 1 680 750 075 8 2,5 3 1000 14/14
over 11mm
HH AHP124

140.R01 - 9
ISO 4093 HIGH PRESSURE PIPE
PROFESSIONAL DIESEL SERVICE TOOLS

Steel pipings
pp g
ISO normative 4093/1986 pipings for test benches
with tested welded cones in special high resistant steel

CODE NUT APPLICATION

1 8076 6 2,25 1,5 267 12/14 PFR 1K (similar)


BH 1 680 750 082 SAME - DEUTZ

VE direct injection
2 8037 6 1,75 2,5 330 12/12
(Audi - Ford Transit)
HH AHP114

VE direct injection
3 9982 6 2,2 1,6 350 12/14
(Audi - Ford Transit)
BH 1 680 750 085

4 8039 6 2,125 1,75 450 12/14 DP200 pumps


HH AHP133

9923 VE direct injector DPCN


5 BH 1 680 750 073 6 2 2 450 12/14 (BMW-Daily - Kangoo - Marea
HH AHP120 Fiat Croma, Fiat Ducato)

9930/A PE(S) ...P Pumps Bosch


6 BH 1 680 750 015 6 1,5 3 600 14/14
up to 11 mm
HH AHP121

9925 K, A, M, MW
7 BH 1 680 750 014 6 2 2 600 12/14
DPC, DPS
HH AHP117
9925/A PE(S) ...P Pumps Bosch
8 BH 1 680 750 008 6 2 2 600 14/14 up to 11mm
HH AHP119 (Scania)

PE(S) ...P Pumps Bosch


9 9930/B 8 2,5 3 600 14/14
over 11mm
BH 1 680 750 089

10 8038 6 2,25 1,5 710 12/14 DP200 pumps


HH AHP134
9927 VA, VE, DPA, DPS, MW
11 BH 1 680 750 017 6 2 2 840 12/14 direct injection
HH AHP118 (Ford Transit)

VA
12 9927/A 6 2 2 840 14/14
DPA
BH 1 680 750 028
9929 PE(S) ...P Pumps Bosch
13 BH 1 680 750 075 8 2,5 3 1000 14/14
over 11mm
HH AHP124

VP29/30
14 9982-M 6 1,9 2,2 350 12/14
(FORD, ROVER)
BH 1 680 750 100

15 9926-M 6 2 2 450 12/14 VP29/30


BH 1 680 750 103

VP44
16 9923-M 6 1,9 2,2 450 14/14
(AUDI, BMW, FORD, NISSAN)
BH 1 680 750 101

VP44 (CUMMINS, J.DEERE,


17 9927-M 6 2 2 845 14/14
NISSAN, VOLVO)
BH 1 680 750 102 140.R01 - 10
PROFESSIONAL DIESEL SERVICE TOOLS

Piping tools

9897
Tool kit with 14 grounded gauges
for the checking of ISO tubings
tollerance of 1 tenth f.e.

9111
Tube bender gig

140.R01 - 11
www.marbed.com

Notes
MarbedBook2011 Test bench spare parts

140
Test bench spare parts
Basic equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Test bench spare parts


Basic equipment

140 TEST BENCH SPARE PARTS

Graduated test tubes 3-4


Auxiliary manometer unit 5
PROFESSIONAL DIESEL SERVICE TOOLS

Graduated test tubes

Conical graduated test tubes


Graduated with mercury at 20°C
to assure the maximum accuracy
Set of 6, 8, 12 pieces are recommended

A B A
CODE CC H APPLICATION
Ø Ø

1 80.06.0012 10 11 30,5 217 ODOLINI, RABOTTI

ODOLINI, RABOTTI
2 80.06.0022 12 11 30,5 217
MERLIN

3 80.06.0003 12 12 27,5 217 HARTRIDGE

4 80.06.0009 25 15 32 223 ODOLINI

5 80.06.0013 30 17 27 240 ODOLINI, RABOTTI

H AEGE, ODOLINI
6 80.06.3003 44 17 36 318
BOSCH

7 80.06.0002 45 20 30 217 ODOLINI

8 80.06.0017 50 22 34 220 RABOTTI

9 80.06.0006 50 18 36 292 AEGE, ODOLINI

B 10 80.06.0008 150 29,5 36 320 BOSCH, DETEQ

140.R01 - 3
GRADUATED TEST TUBES
PROFESSIONAL DIESEL SERVICE TOOLS

Graduated test tubes


Graduated with mercury at 20°C
to assure the maximum accuracy
Set of 6, 8, 12 pieces are recommended

CODE
B APPLICATION
CC H
Ø

1 80.06.0010 100 28 222 ODOLINI

2 80.06.0016 130 32,8 218 RABOTTI, AEGE

3 80.06.0018 150 34 239 BOSCH


BH 1 680 510 003

H 4 80.06.0019 200 28 217 RABOTTI

5 80.06.0007 240 36,5 293 ODOLINI, DETEQ

6 80.06.0011 260 37,5 315 --

7 80.01.3004 260 36 318 DETEQ

8 80.06.0015 260 37 320 BOSCH


BH 1 680 439 506

9 80.06.0023 270 38 292 AEGE


B

140.R01 - 4
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9632-A


Auxiliary
manometer
unit

9632-A
Auxiliary manometer unit to test rotary pumps on test bench, 1 688 130 075
equipped with:

0-1,6 BAR manometer and correspondent


pressure regulator to test LDA devices
-1/0/+3 BAR combined vacuum manometer to check
the pump feed pressure and allow the vacuum tests
0-16 BAR manometer to check the transfer pressure
0-2,5 BAR manometer to check the pump box pressure
Pipes and fittings

manometers
8140
0-1,6 BAR gliceroil manometer

8139
-1/0/+3 BAR gliceroil combined manometer and vacuum meter

9286
0-16 BAR gliceroil manometer for transfer pressure
Ø 63 - 3/8 GAS
9287
0-1 BAR gliceroil manometer for inlet pressure
Ø 63 - 3/8 GAS
9288
0-2,5 BAR gliceroil manometer for pressure charge
Ø 63 - 3/8 GAS
9302
-760/0 mmHg -1/0 BAR gliceroil vacuum meter
140.R01 - 5
www.marbed.com

Notes
MarbedBook2011 General equipment

General equipment
Basic equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

General equipment
Basic equipment

GENERAL EQUIPMENT

Measuring tools 3
Sealing 4
Low pressure pipes 5
TORX wrenches 6
PROFESSIONAL DIESEL SERVICE TOOLS

Measuring tools

9575
Magnetic comparator holder with push button

Magnetic base 60 x 50 x 55
Load bearing force 75 kg

9575-A
Magnetic comparator holder with push button
completely articulated
Articulated column lenght 300 mm
Magnetic base 50 x 70 x 65
Load bearing force 70 kg

9198
Depth gauge

9845
Centesimal electronic gauge
with digital reading
it replaces the micrometer surveying the spacers
and washers dimensions

9857
Ground superface plate
260 x 160 mm

150.R01 - 3
Sealing
PROFESSIONAL DIESEL SERVICE TOOLS

9040
Electric pen

9041
Pen-nib

9040-A
Copper spare pen

9239
Seal pliers

9240
Seal Ø 10 blister - Kgs. 1

9241
Spiraled metallic string for seals - Kgs. 1

paint
Original paint to seal
available in 4 colours:
9298 Yellow
9298-B Blue
9298-G Green
9298-R Red
9298-W White
150.R01 - 4
Low pressure pipings
PROFESSIONAL DIESEL SERVICE TOOLS

9231
Upsetting press for aluminium and iron capsules
on low pressure hoses, to use with bench vice
Opening diam. 25 mm max

150.R01 - 5
TORX wrenches
PROFESSIONAL DIESEL SERVICE TOOLS

8021
T40 screwdriver for fixed bracket BOSCH nozzle holder
and hydraulic pump CP2 common rail on
RENAULT F9Q732

9246
T40 bush for fixed bracket BOSCH nozzle holder
and hydraulic pump CP2 common rail on
RENAULT F9Q732, MW pumps

9246-I
T40 bit

DIM BIT SCREWDRIVER APPLICATION

2,7 9610-E - CUMMINS

3,3 9610-F - STANADYNE

3,9 9610-G - MERCEDES ACTROS

4,3 8063 9610-B DPCN

6,3 8064 9610-C STANADYNE

8,3 9610-D - PERKINS

150.R01 - 6
MarbedBook2011 LDA regulator

LDA regulator
Pumps equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

LDA regulator
Pumps equipment

LDA REGULATOR
Test devices 3-4
Service tools in box 5-8
Other tools 9
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS LDA


Governing
delivery
valve

Turbo testing instrument


9851
This tester checkes the maximum
pressure BAR on LDA
and on the exhaust manifold
It also checkes the exhaust
gas temperature
This checking must be done on the motor vehicle

9852
Kit for art. 9851

2 6 7 8 12
3 9
Ø 12
Ø 14 Ø8 Ø 9

13
10 x 1
Ø8
1 4
5 14

8x1
12 x 1,5 15 16
14 x 1,5 8x1 10 11
12 x 1,5
10 x 1

1 1 drilled bolt 12x1,5 with clutch for nylon pipe to assemble to LDA. IVECO and SCANIA trucks, FIAT and other tractors
2 1 drilled bolt 12x1,5 to assemble to LDA with eye union. IVECO, SCANIA and other trucks. Double drilled bolt
3 1 eye union Ø 12 for nylon pipe Ø 8 int.
4 1 drilled bolt 14x1,5 with clutch for nylon pipe to assemble to LDA. IVECO and SCANIA trucks, FIAT and other tractors
5 1 eye union Ø 14 for nylon pipe Ø 8 int.
6 1 drilled bolt 8x1 to assemble to LDA. On European Diesel cars
7 1 double drilled bolt 8x1 to assemble to LDA. On European Diesel cars
8 2 eye unions Ø 8 for nylon pipe Ø 8 int.
9 1 10 cm nylon pipe Ø 8 int. to be used like conjunction with the pipe given with the instrument Ø 6 int.
10 2 clamps for nylon pipes clamping
11 1 union with 3 ways for middle applications pipe of pressure feed on cars and trucks
12 1 Ø 9 bit drill to drill manifold
13 1 10x1 screw tap to work on manifold
14 10 conjunctions 10x1 to put on manifolds. (inserting the nylon pipe in that connector you can survey the pressure)
15 10 reducing nuts with Ø 3 hole, 10x1thread to insert the temperature feeler
16 10 blind plugs to screw on conjunction (14) when the operation is over.

200.R01 - 3
LDA - GOVERNING DELIVERY VALVE
PROFESSIONAL DIESEL SERVICE TOOLS

9853-L
Diesel pressure testing pump in metal
+1,5 BAR on turbosupercharger,
LDA flow adjusting valve, turbines etc.
and vacum testing pump -1000 mbar
on gasoline turbosupercharger, valve filters,
diaphragm for diesel pump governor

LDA
regolatore
di flusso

Deviatore

9594-A
Manometric assembly
for the LDA testing bench.
It includes manometer 0-25 armored,
shock resistant with steel inox mechanics

9593
Metering valve for 9594-A

9592-A
New armored manometer 0-2,5
shock resistant, with steel inox mechanics

200.R01 - 4
www.marbed.com

9541-B
PROFESSIONAL DIESEL SERVICE TOOLS

Fixture set in elegant tool box very useful


for the BOSCH EP/VE rotary pump and P type
repair with the addition of LDA supercharged

9541-A 9541-B - TOOL BOXES FOR LDA APPARATUS

9541-A
Fixture set in elegant tool box very useful
for the BOSCH EP/VE rotary pump and P type
repair with the addition of LDA supercharged

200.R01 - 5
PROFESSIONAL DIESEL SERVICE TOOLS

9541-A
LDA APPARATUS
The LDA apparatus, which is present on the
cover of the injection pumps, allows to
the pump by a diaphragm settled inside,
9541-B
to increase or decrease the inlet of
the naphta, regarding the supercharging
pressure coming from the Turbo wich operates
on the diaphragm own

9541-A 9541-B
9541-01 1 Comparator bearing

9541-02 1 Comparator bearing

9541-03 1 Teflon clamp

9541-04 1 Alignment slide

9541-07 1 Gauged elastic checkings

9087 1 Centesimal comparator

9541-05 1 Rod

9541-06 1 Gauged spacer

9541-11 1 Reduction

9541-08 1 Puller

9541-09 1 Screwdriver

9541-10 1 Bush extractor

9611-A 1 Torx bush

9610-A 1 Screwdriver torx

9609 1 Adjusting wrench

9710 1 Adjusting wrench

9711 1 Adjusting wrench

9850 1 Bush extractor and washers

9848 1 Percussion puller

9847 1 Disassembly wrench membrane

Pieces

200.R01 - 6
9541-A 9541-B - TOOL BOXES FOR LDA APPARATUS
PROFESSIONAL DIESEL SERVICE TOOLS

9541-A 9541-B

9541-01
Comparator bearing KDEP 1088
M=3
BH 0 986 611 759

(A) A = BH 0 986 611 761


KDEP 1088-2
(14-C)

9541-02
Comparator bearing KDEP 1089
BH 1 680 110 670

9541-03
Teflon clamp for the clamping KDEP 1102
of helical pin membrane BH 0 986 611 792

9541-04
Alignment slide for bush holes KDEP 1103
BH 0 986 611 795

9541-07
Gauged elastic checkings KDEP 1105
BH 0 986 611 799

9087
Centesimal comparator BH 1 687 233 011
10 mm stroke

9541-05
Rod for comparator

9541-06
Gauged spacer

9541-11
Reduction with 3 mm male thread 9761-A5
for BOSCH comparator and
2,5 mm female thread for rods comparator

9541-08
Puller for governing pin KDEP 1096
BH 0 986 611 778
200.R01 - 7
9541-A 9541-B - TOOL BOXES FOR LDA APPARATUS
PROFESSIONAL DIESEL SERVICE TOOLS

9541-A 9541-B

9541-09
Screwdriver KDEP 1090
BH 0 986 611 764

9541-10
Bush extractor KDEP 1104
BH 0 986 611 796

9611-A
Board clutch bush for dynamometric
of screw register TORX 27

9610-A
Screwdriver for the adjusting of
screw TORX 27

9609
14 mm and 10 mm hexagonal adjusting KDEP 1047
wrench for FIAT 190 BH 0 986 611 628

9710
10 mm hexagonal adjusting wrench KDEP 1048
and 3 mm allen wrench BH 0 986 611 632

9711
13 mm hexagonal adjusting wrench
and 4 mm allen wrench

9850
Bush extractors and washers for LDA
with Ø 6,4 mm and Ø 6,9 mm push rod
and equipped with shaped trust bearing
for "A" type
(correspond to the 9451-10 modified)

9848
Percussion puller connector
for LDA bushings

9847
Disassembly wrench for two teeth KDEP 1542
membrane and screwdriver BH 0 986 612 049

200.R01 - 8
PROFESSIONAL DIESEL SERVICE TOOLS

Other LDA tools

9609-B
Adjusting wrench
55 mm height
for FIAT 115/17
55 mm

9609-C
Adjusting wrench
hex. 14 + 2 two teeth
IVECO EUROCARGO

9609-D
Adjusting wrench
hex. 14 + 2 two teeth
IVECO EUROCARGO

50 mm

9609-E
Adjusting wrench with four teeth
SCANIA BOSCH pumps and
allen wrench 3 mm

9609-F
Wrench to adjust the K governor
hex 8 + screwdriver 5 mm

9251-AN
Thermometer laser new type

The laser thermometer is a hand-held


battery-operated sensor that safety and
accurately measures temperature using
non contact infrared technology.

Operation of the quick laser thermometer is simple.


Just point the sensor at the desired target and
press the ON button for a temperature
reading - no contact is ever needed.
The quick laser thermometer has a first temperature
response time of 1 second and a continuous
reading feature, which is achieved
by holding down the ON button.

Temperature range:
0/600° F
-18° / +315° C

200.R01 - 9
www.marbed.com

Notes
MarbedBook2011 Tools for distribution

Tools for distribution


Pumps equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Tools for distribution


Pumps equipment

TOOLS FOR DISTRIBUTION


AUDI - VOLKSWAGEN 3
BMW 4
FIAT - ALFA ROMEO - LANCIA 5-8
FORD 9
MERCEDES 10
OPEL 11
PEUGEOT - CITROEN (PSA) 12
RENAULT 13 - 14
ROVER 15
VOLVO 16
Other tools for distribution 17
Gears 18 - 19
PROFESSIONAL DIESEL SERVICE TOOLS
AUDI - VOLKSWAGEN

8105
Bracket gear shaft fixing for
VOLKSWAGEN, AUDI TD engines

9476
Dynamometer to check the toothed
belt tension on VW GOLF

9581
Stroke holding pin to fix the
VOLKSWAGEN GOLF pulley

9582
Stroke holding rod for engine tappets
VOLKSWAGEN GOLF

9583
Tappet adjusting wrench for
VW GOLF engine

9597
Adjustable pulley extractor pump side
VW POLO - PASSAT, VOLVO 740 TD

9598
Adjustable pulley extractor pump side KDEP 1118
VW GOLF, RENAULT 18-20-30, PEUGEOT mot.XUD

9598-B
Puller for pump side pulley
AUDI TD

9686
Stroke holding wrench for KDEP 1116
AUDI, VW GOLF pulley

9687
Stroke holding rod for engine tappets
AUDI, VOLKSWAGEN

9712
17-17 mm open wrench for pipe nuts KDEP 1115
AUDI, VW GOLF, VOLVO

9736-A
Toothed wrench to adjust the toothed
belt tension on WV GOLF, AUDI

9744
Tappet adjusting wrench for
201.R01 - 3
AUDI engine
PROFESSIONAL DIESEL SERVICE TOOLS
BMW

8115
Bracket for phasing M47 e M 57 engines
mounted on BMW 320 and BMW 330

9752
Stroke holding pin for BMW TD 0 986 611 875
KDEP 1139

9752-A
Stroke holding pin for BMW TD

9753
Stroke survey bracket for BMW TD

9753-A
Stroke survey bracket for BMW 525 TDS

9754
Pulley extractor pump side
BMW TD

9754-A
Pump expeller for BMW 525 TDS

9754-B
Wrench for hexagonal nut mm 50
belt stretcher fixture
BMW 325 TDS

201.R01 - 4
PROFESSIONAL DIESEL SERVICE TOOLS
FIAT, ALFAROMEO, LANCIA

8022
Distribution belt stretcher FIAT PUNTO

9156
Hexagonal wrench to demount the preheating
glow plugs on FIAT engines

9229
Pulley extractor pump side
for FIAT UNO TD

9371
Tappet adjusting wrench
FIAT cars diesel

9373
Shaped wrench 13 mm to demount
the preheating glow plugs
on FIAT SOFIM engines

9374
Pad lever for FIAT cars (used by
body-works for upholstery buttons)

9377
Toothed wrench to adjust the toothed belt tension on
FIAT UNO, FIAT CROMA,
FIAT REGATA, LANCIA THEMA etc.

9491
Shaped wrench 13mm for pump lock nut
on FIAT DAILY engines

9492
Shaped wrench 13mm for pump lock nut
on FIAT SOFIM engines

9494
Tappet adjusting wrench
for FIAT SOFIM engines

9493
Stroke holding pin
for FIAT SOFIM engines

9516
Lever for tappet pads
on FIAT SOFIM engines

9517
Pliers to extract the tapped pads
on FIAT SOFIM engines

201.R01 - 5
FIAT, ALFA ROMEO, LANCIA
PROFESSIONAL DIESEL SERVICE TOOLS

9595
Pulley extractor pump side
for 1st and 2nd series of FIAT RITMO,
FIAT REGATA, FIAT UNO etc

9595-A
Pulley extractor pump side
FIAT CROMA direct injection TD

Expeller for BOSCH pump on


ALFA ROMEO 90
9596
(extracts and keeps fasten the timing system)

9596-A
Expeller for BOSCH pump on
ALFA ROMEO 75 and 33
(extracts and keeps fasten the timing system)

36x1,5

9596-B
Expeller for BOSCH VE pump on
ALFA ROMEO 75 and 33
(extracts and keeps fasten the timing system
58x1,5 on ALFA ROMEO engines after 1989)

9598-C
Pulley for pump side pulley
on FIAT DUCATO 2,5

9598-E
Universal adjustable puller for pump side
pulley on cars FIAT BRAVO and BRAVA

9598-F
Tool for distribution phase holding on
FIAT BRAVO and BRAVA

201.R01 - 6
FIAT, ALFA ROMEO, LANCIA
PROFESSIONAL DIESEL SERVICE TOOLS

A
B
C 9598-G
Wrench for phase holding of pulley on drive
of distribution shaft, FIAT cars

A Bracket for LANCIA K


B Bracket for FIAT BRAVO, BRAVA
C Bracket for FIAT D, TD 1967/1929

9598-H
Stroke holding pin for FIAT ULISSE

9598-L
Wrench for phase start of distribution on
FIAT cars (BRAVO and BRAVA incl'd) for defining
the upper dead point on 1st cylinder
(it must be applied on the hook pulley
of the engine shaft)

9598-LA
Wrench for phase start of distribution on
FIAT MAREA, LANCIA K 2,4

9598-M
Engine flywheel and valve gear timing tool
DAILY, TURBO DAILY

9608-A
Pulley extractor pump side
FIAT 127 diesel

9608-B
Lock pulley tool for the stroke pump nut of
FIAT engines

9608-C
Shaped 13 mm wrench for lock pump nut
FIAT 127 diesel

9608-E
Tappet adjusting wrench
for FIAT 127 diesel

9614
Tappet adjusting wrench
for FIAT RITMO diesel
201.R01 - 7
FIAT, ALFA ROMEO, LANCIA
PROFESSIONAL DIESEL SERVICE TOOLS

9736
Toothed wrench to adjust the toothed
belt tension on FIAT RITMO, REGATA etc

9738
Tappet adjusting wrench
FIAT RITMO gasoline

9739
6 mm socket head screw for the locking
pump nut on FIAT RITMO

9750
Double adjusting wrench for tappets
FIAT 127 gasoline

9751
Tappet adjusting wrench for
ALFA ROMEO 33 gasoline

9776
Pulley extractor pump side
LANCIA PRISMA diesel

9776-A
Pulley extractor engine side
LANCIA PRISMA diesel

9780
Pulley extractor NIPPONDENSO pump side
INNOCENTI MINI diesel

9781
Toothed wrench stroke holding
for pulley on INNOCENTI MINI diesel

201.R01 - 8
PROFESSIONAL DIESEL SERVICE TOOLS
FORD

8116
Pulley puller FORD FOCUS TD

9368
7/32'' joint socket head screw for
280
CAV pumps fastening nuts (BEDFORD)

9369
Torque convertor puller BH on FORD TRANSIT
26x1,5 M - 6 threads

9378
7/32'' socket head screw for
250 CAV pumps fastening nuts (BEDFORD)

9379
1/4'' socket head screw for
260 CAV pumps fastening nuts (BEDFORD)

9760-B
Phasing bolt Ø 6 mm on KDEP 1150
BOSCH VE pumps on FORD BH 0 986 611 912

9760-C
Phasing spacer for BOSCH VE pumps on FORD KDEP 1151
BH 0 986 611 913

9782
Time holding pins
FORD TRANSIT D.I.

9777
BOSCH pump expeller
FORD 1,6 diesel
FORD FIESTA, ESCORT etc

9778
Stroke holding rod
FORD 1,6 diesel
FORD FIESTA, ESCORT etc

9779
Stroke holding pin
on FORD 1.6 diesel
FORD FIESTA, ESCORT, etc

201.R01 - 9
PROFESSIONAL DIESEL SERVICE TOOLS
MERCEDES

9965
Tool for phase holding
MERCEDES 200-250 TD
To be applied after demounting brackets
pump vacum gauge

201.R01 - 10
PROFESSIONAL DIESEL SERVICE TOOLS
OPEL
8110
Plate for phase holding of gear shaft
of OPEL 1,6 D, ASTRA 1,7 D , CORSA, KADETT, VECTRA

8161
Pump puller with timing lock device for
RENAULT ESPACE 2.2, MASTER 2.5, OPEL MOVANO

9444
Double wrench tappet adjusting for
OPEL diesel

9713
Pulley puller pump side
OPEL 1,6 diesel

9714-A
Stroke holding tool on timing system shaft
OPEL 1,6 diesel
Engine manifactured after 1988

9714-B
Pulley puller
OPEL VECTRA / ASTRA 1700

9715
Dynamometer to check the toothed
belt tension on OPEL 1,6 diesel

9716
Rod to advance or retard the timing system on
OPEL 1,6 diesel

9752-B
Stroke holding tool
OPEL CORSA with ISUZU engine

9997
Rod for phase holding OPEL VECTRA 1,7

201.R01 - 11
PROFESSIONAL DIESEL SERVICE TOOLS
PEUGEOT - CITRÖEN (PSA)

9250
6 mm socket head screw for pump
fastening nuts on PEUGEOT
240

9380
6 mm joint socket head screw for
pumps fastening nuts on PEUGEOT
280

9385
Pulley puller pump side
CITRÖEN CX-BX

9591
6 mm socket head screw for pump
fastening nuts on PEUGEOT
285

9598
Adjustable pulley extractor pump side KDEP 1118
VW GOLF, RENAULT 18-20-30, PEUGEOT mot.XUD

201.R01 - 12
PROFESSIONAL DIESEL SERVICE TOOLS
RENAULT

8013
Wrench for disassembly front pulley of
VOLVO S40-V40 - RENAULT with LUCAS pumps

8014
Tool to insert in the distribution
for determining the injection start
VOLVO S40-V40 - RENAULT

8015
Tool for fixing distribution
VOLVO S40-V40 - RENAULT

8015-A
Pump pusher on RENAULT
left thread

8016
Comparator support for determining
the injection start on
VOLVO S40-V40 - RENAULT with LUCAS pumps

8103
Device for fixing engine fly/wheel on
RENAULT SAFRANE etc

8112
puller with three claws for pulley of engine geaR
F9Q/732 on RENAULT LAGUNA with common rail

201.R01 - 13
RENAULT
PROFESSIONAL DIESEL SERVICE TOOLS

8161
Pump puller with timing lock device for
RENAULT ESPACE 2.2, MASTER 2.5, OPEL MOVANO

9598
Adjustable pulley extractor pump side
VW GOLF, RENAULT 18-20-30, PEUGEOT mot.XUD

9598-N
Phase holding for distribution
RENAULT 19 D - R5 - R9 - R11
after 1988

9740
Dynamometer to check the belt tension
on RENAULT engines

9741
Piston pin for the stroke holding
RENAULT engines

9742
Clamping tool for the timing system
pulley on RENAULT 18-20-30 diesel

9743
Clamping tool for the timing system
pulley on RENAULT 9-11 diesel

201.R01 - 14
PROFESSIONAL DIESEL SERVICE TOOLS
ROVER

9077
CAV-DPS pump expeller for LAND ROVER
extracts and keeps fasten the timing system

9077-A
Pump expeller for ROVER DISCOVERY

9077-B
Phase holding for ROVER DISCOVERY

201.R01 - 15
PROFESSIONAL DIESEL SERVICE TOOLS
VOLVO

8013
Wrench for disassembly front pulley of
VOLVO S40-V40 - RENAULT with LUCAS pumps

8014
Tool to insert in the distribution
for determining the injection start
VOLVO S40-V40 - RENAULT

8015
Tool for fixing distribution
VOLVO S40-V40 - RENAULT

8016
Comparator support for determining
the injection start on
VOLVO S40-V40 - RENAULT with LUCAS pumps

9597
Adjustable pulley extractor pump side
VW POLO - PASSAT, VOLVO 740 TD

9687-A
Stroke holding rod for VOLVO engine tappets KDEP 1117

9712
17-17 mm open wrench for pipe nuts KDEP 1115
AUDI, VW GOLF, VOLVO

201.R01 - 16
PROFESSIONAL DIESEL SERVICE TOOLS
other distribution tools

8102
Standard device for fixing timing gear
with 4 mobile adjustable pins

9265
Chain pipe wrench for
Full Flow cartridge

201.R01 - 17
PROFESSIONAL DIESEL SERVICE TOOLS

Gears

9499
Gear for the engine fly wheel rotation
during the timing for IVECO 170-190

9499-A
Gear for the engine fly wheel rotation
during the timing for IVECO 190.38 - 190.42

9499-B
Gear for the engine fly wheel rotation
during the timing for MERCEDES trucks

9499-C
Gear for the engine fly wheel rotation
during the timing for VOLVO trucks

9499-D
Gear for the engine fly wheel rotation
during the timing for JOHN DEERE engines

201.R01 - 18
GEARS
PROFESSIONAL DIESEL SERVICE TOOLS

9499-E
Gear for the engine fly wheel rotation
during the timing for IVECO 330 trucks

9499-F
Gear for the engine fly wheel rotation
during the timing for RENAULT trucks

9499-G
Gear for the engine fly wheel rotation
during the timing for IVECO 190.36

9499-H
Gear for the engine fly wheel rotation
during the timing for IVECO
EUROCARGO-EUROTEC 190.38 - 190.42

9499-I
Gear for the engine fly wheel rotation
during the timing for MERCEDES-MAN trucks

201.R01 - 19
www.marbed.com

Notes
MarbedBook2011 Camshaft less pumps

Camshaft less pumps


Pumps equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Camshaft less pumps


Pumps equipment

Tools for camshaft less pumps 3


Cambox 4 - 11
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for camshaft


less pumps

9253
Pumping base miller for PFRK pumps BH KDEP 2952
Ø 16

8079
Pentagonal Wrench for Zexel 1 cyl. pump.

9561
Dial gauge bearing for delivery start level
on SAME engines for BH pumps, 2-3-4 cyl. PFRK type.

9561-A
Dial gauge bearing for delivery start level
on SAME engines for BH pumps, 1 cyl. PFRK type.

205.R01 - 3
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Clamping system
for immersed pumps
ROD AND ROD GUIDE

PLATE

SPACER

CAMSHAFT

CAMBOX

CLAMPING AND COUPLING

Tools for the following application

K I T C O N F I G U R A T I O N

PUMPS 9562-ZX 9562-W 9562-KW 9562-KWY


(in 1 wooden box) (in 1 wooden box) (in 2 wooden boxes) (in 3 wooden boxes)
BOSCH PFR1K
BOSCH PFR2K
BOSCH PFR3K
BOSCH PFR4K
BOSCH 1 cyl
BOSCH Q
STANADYNE 1 cyl
ZEXEL 1 cyl
ZEXEL 2 cyl
ZEXEL 3 cyl
ZEXEL 4 cyl
MINI 2-3-4 cyl
MINI 1 cyl
YANMAR 2 cyl K type
YANMAR 3 cyl K type
YANMAR 3 cyl K type
BOSCH PFM1P
BOSCH PFM1P 100
BOSCH PDM1Q60F
ZEXEL PFR3MD
ZEXEL PFR4MD
ZEXEL PFR3KD
ZEXEL PFR4KD
205.R01 - 4
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS


Bosch PFRK

PUMP 75mm 75mm 75mm 75mm

BOSCH PFR1K BOSCH PFR2K BOSCH PFR3K BOSCH PFR4K

APPLICATION - - - -

9562-G 9562-G 9562-G 9562-G


ROD GUIDE

ROD
9562-F 9562-F 9562-F 9562-F

PLATE

9562-A 9562-C 9562-D 9562-E

SPACER

9562-M4 15 9562-M4 15 9562-M4 15 9562-M4 15

CAMSHAFT

9564-A 7 9564-A 7 9564-A 7 9564-A 7

CAMBOX

9562-M1 9562-M1 9562-M1 9562-M1

CLAMPING
9576 9576 9576 9576
AND
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A

205.R01 - 5
Clamping system for immersed pumps
Zexel PFRK

PUMP 75mm 68mm 68mm 68mm

ZEXEL 1 cyl. - 4 holes ZEXEL 2 cyl. ZEXEL 3 cyl. ZEXEL 4 cyl.

APPLICATION SAME (*) KUBOTA MITSUBISHI MITSUBISHI

9562-G 9562-R 9562-LB 9562-G


ROD GUIDE

ROD
9562-F 9562-F 9562-L 9562-F

PLATE

9562-T 9891 9892 9893

SPACER

9562-M4 15 9562-M5 10 9562-M5 10 9562-M5 10

CAMSHAFT

9564-A 7 9564-A 7 9564-A 7 9564-A 7

CAMBOX

9562-M1 9562-M1 9562-M1 9562-M1

CLAMPING
9576 9576 9576 9576
AND
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A

(*) For this application special tools 8079, 9561-A and 9561 are available 205.R01 - 6
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS


Yanmar

PUMP

YANMAR 2 cyl. K type YANMAR 3 cyl. K type 0703-3 YANMAR 3 cyl. K type 0703-M3

APPLICATION John Deere JD650 John Deere JD750 John Deere JD650

ROD GUIDE
- - -
ROD

PLATE

TD9004 TD9001 TD9003

SPACER -

9562-M5 10 9562-M5 10

CAMSHAFT

9564-A 7 9564-A 7 9564-A 7

CAMBOX

9562-M1 9562-M1 9562-M1

CLAMPING
AND 9576 9576 9576
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A

205.R01 - 7
Clamping system for immersed pumps
Bosch - Stanadyne

75mm 56 60mm

BOSCH 1 cyl.
With ref. pin for start of delivery BOSCH Q STANADYNE 1 cyl

APPLICATION - -

ROD GUIDE Included in 9562-B Included in 9563 Included in 9562-M3

ROD
9562-F 9562-F 9562-F

PLATE

9562-B 9563 9562-M3

SPACER

9562-M4 15 9562-M4 15 9562-M4 15

CAMSHAFT

9564-A 7 9564-A 7 9564-A 7

CAMBOX

9562-M1 9562-M1 9562-M1

CLAMPING
AND 9576 9576 9576
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A

205.R01 - 8
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS


NIPPONDENSO Mini

PUMP
61mm 61mm

MINI 1 cyl.

APPLICATION -

9562-I 9562-I
ROD GUIDE

ROD
9562-F 9562-H

PLATE

9562-N 9562-M2

SPACER - -

CAMSHAFT

9564-B 6 9564-B 6

CAMBOX

9562-M1 9562-M1

CLAMPING
9576 9576
AND
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A

205.R01 - 9
Clamping system for immersed pumps
Zexel PFR...KD / PFR...MD

PUMP 69,5mm 69,5mm 61mm 61mm

ZEXEL PFR3KD ZEXEL PFR4KD ZEXEL PFR3MD ZEXEL PFR4MD

APPLICATION - - - -

9562-I 9562-I 9562-I 9562-I


ROD GUIDE

ROD
9562-F 9562-F 9562-F 9562-F

PLATE

9562-MD3 9562-MD4 9562-MD3 9562-MD4

SPACER - -

9562-M5 10 9562-M5 10

CAMSHAFT
21 21

9564-A 7 9564-A 7 9564-E 6 9564-E 6

CAMBOX

9562-M1 9562-M1 9562-M1 9562-M1

CLAMPING
9576 9576 9576 9576
AND
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A 9478-BXS 9680-A

205.R01 - 10
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS


Bosch P

PUMP

BOSCH PFM 1P 90V BOSCH PFM 1P 100

APPLICATION DEUTZ - SAME (****) DEUTZ - SAME

9562-FP Included in 9562-S


ROD GUIDE

ROD
9562-F 9562-F

PLATE

9562-P 9562-S

SPACER

9562-M4 15 9562-M4 15

CAMSHAFT

9564-C 9564-C

CAMBOX

9562-M1 9562-M1

CLAMPING
AND 9576 9576
COUPLING

9478-BXS 9680-A 9478-BXS 9680-A

205.R01 - 11
(****) During mounting session, first introduce the tappet alone in the proper sliding guide and only after the pump body.
www.marbed.com

Notes
MarbedBook2011 Tools for A, B, BV in-line pumps

Tools for A, B, BV in-line pumps


Pumps equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Tools for A, B, BV in-line pumps


Pumps equipment

TOOLS FOR A, B, BV IN LINE PUMPS


Pump service brackets 3-4
Comparator Bearing Boxes 5 - 10
Delivery start tools 11 - 14
Wrenches for feeding hand primer 15
Pumps A tools 16 - 17
Pumps B tools 18 - 19
Other tools for BOSCH A, B, BV pumps 20 - 21
Tools for tappets on A, B, BV pumps 22 - 23
Measuring tools for A, B, BV pumps 24
Tools for regulators RQV-RSV 25 - 30
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9356-K


Bracket kit and vice
for BOSCH P pumps

9356-K
Bracket kit and vice for BOSCH P pumps
consisting of:

9260
Strengthened base BH 0 986 611 273

Swivel Tilting
The pump can be positioned
comfortably by the base 9260

9452-A
590 mm extended rod with Ø 28 and 10 mm guide BH 0 986 611 252

9267-U
Couple of brackets BH 0 986 611 441

Replaces 9601 Replaces 9266 Replaces KDEP2985

9267-U is designed to accommodate various types of pumps


which may differ in form and attacks.

211.R01 - 3
9356-K - BRACKET KIT AND VICE FOR BOSCH P PUMPS - OPTIONAL
PROFESSIONAL DIESEL SERVICE TOOLS

Optional
9452-B
810 mm extended rod with Ø 28 and 10 mm guide

9402
Swivel vice flange with rotary movement
for PES...A, VA-VE, CAV, M pumps
A equipped with
9600 (A) - Plate with square seat for bench vice

9205
Swivel vice flange for EP/VA...VE

9356
Swivel vice for B - BV pumps KDEP 2919
BH 0 986 611 248

9601
Swivel vice cradle for operative flange KDEP 2963
(all the applicable flanges are listed in BH 0 986 611 358
AB - test bench equipment section)

211.R01 - 4
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9881-K

9881-K - COMPARATOR SUPPORT BOX FOR IN LINE PUMPS


9881-K
Box complete with universal comparator support
to take dimension of rod stroke on pumps in line
BOSCH P, P7100, 8500, A, B, BV,
MW, M, RSF and so on

9881 1 Equalizer comparator bearing

9446 1 Comparator bearing A, B, BV pumps

9500 1 Decimal comparator

9501 1 Magnet
9502-B 1 Comparator bearing BOSCH P pumps

9881-A 1 Comparator bearing BOSCH M-RSF pumps


Pieces

211.R01 - 5
9881-K - COMPARATOR SUPPORT BOX FOR IN LINE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9881
Equalizer universal comparator bearing with
20 x 1,5 return spring for rod share
BOSCH P, P7100, 8500 pumps
24 x 1,5 reductions:
18 x 1,5 (B, BV pumps)
24 x 1,5
24 x 1,5
20 x 1,5 (A pumps)
20 x 1,5 24 x 1,5 (P pumps)
18 x 1,5 24 x 1,5 (8500 pumps)

22 x 1,5
18 x 1,5

9446
Comparator bearing to survey the rod stroke
for A, B, BV pumps

Not included in 9881-K box

9500
Decimal comparator for rack rod stroke BH 1 687 233 015
30 mm stroke

9501
Magnet

9502-B

A 9502 Comparator bearing for rod stroke


A BH 1 688 130 030 for BOSCH P
outside thread 24 x 1,5
clamp with rods (our art 9502-A) included

B 9502-C Reduction for 9502 for BOSCH 8500 pump


threaded 24 x 1,5 inside

C 9483-K19 Reduction for 9502 for BOSCH MW pump


B C thread 26 x 1,5 outside

D Rod (Not available separately)


D

9881-A
Comparator bearing to survey the
rod share BOSCH M, RSF, 4 and 5 cyl.
(MERCEDES, FORD TRANSIT)

211.R01 - 6
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9732

9732 - COMPARATOR BEARING BOX BOSCH PUMPS

9732
Dial gauge bearing tool box
to survey the delivery start
on rotary and in line BOSCH pumps

211.R01 - 7
PROFESSIONAL DIESEL SERVICE TOOLS

Comparator 9732
Bearing
Box

9733 1 Comparator

9087 1 Comparator

9761-A5 1 Reduction

9501 1 Magnet

9186 1 Comparator bearing

9186-A 1 Comparator bearing

9186-B 1 Comparator bearing

9471-09 1 Comparator bearing

9580 1 Comparator bearing

9682 1 Comparator bearing

15-D3 1 Probe
1 Probe
12-E2
1 Probe
13-E2
1
14-C Probe
1
15-D Probe
Pieces

211.R01 - 8
9732 - COMPARATOR BEARING BOX FOR BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9733
Centesimal comparator 5mm

9087
Centesimal comparator 10mm BH 1 687 233 011

mm. 3 9761-A5
Comparator reduction from 3 mm to 2,5 mm
mm. 2,5

9501
Magnet for comparator
thread 2,5

12 x 1 9186
Comparator bearing BOSCH EP/VA...B pumps KDEP 2940
thread 12x1 BH 0 986 611 294
with probe 25 mm Ø 2 thread 2,5 (our ref.15-D4)

13,5 x 2
9186-A
Comparator bearing BOSCH EP/VA...B pumps
thread 13,5x2

12,5 x 1
9186-B
Comparator bearing BOSCH EP/VA...B pumps KDEP 1002
thread 12,5x1 BH 0 986 611 500

9471-09
Comparator bearing BOSCH EP/VE pumps KDEP 1085
8x1 with probes: 0 986 611 754
40 mm Ø 4 thread 2,5 (our ref.13-E1)
58 mm Ø 4 thread 2,5 (our ref.12-E1)

211.R01 - 9
9732 - COMPARATOR BEARING BOX FOR BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9580
Comparator bearing for BOSCH EP/VE pumps
8x1 with probe 94 mm Ø 4 thread 2,5 (our ref.15-D2)

12 x 1,5
14 x 1,5

9682
Dial gauge bearing with a spill point pipe
and an extended rod with returning action
right for A, B, BV and in-line BH pumps
12 x1,5 - 14 x 1,5

15-D3
probe 52 mm Ø 2 thread 2,5

12-E2
probe 40 mm Ø 4 thread 3

13-E2
probe 58 mm Ø 4 thread 3

14-C
Combination of two probes:
our ref.14-C1 - 9 mm Ø 4 thread 2,5
our ref.14-C2 - 9 mm Ø 4 thread 3

15-D
Couple of probes 94 mm Ø 2 thread 2,5

211.R01 - 10
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9701-K

9701-K - COMPARATOR SUPPORT BOX FOR BOSCH P PUMPS


9701-K
Universal comparator supports box for delivery start
on test bench and check for BOSCH P injection pumps
setting on engine

9087 1 Centesimal comparator

9174-MW 1 Reduction for 9174-K on BOSCH MW pumps

9445-A 1 Tool to take the delivery start with overflow

9174-K 1 Comparator support BOSCH P7100 e P8500 pumps

9682 1 Universal on line pumps comparator support


Pieces

211.R01 - 11
9701-K - COMPARATOR SUPPORT BOX FOR BOSCH P PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9087
Centesimal comparator BH 1 687 233 011
10 mm stroke

9174-K
Comparator support to take
the delivery start on all BOSCH P,
P7100, P8500 type R pumps and to set
injection pumps on the engine.
Universal tool, quick and precise, for timing
pumps on trucks such as IVECO,
MERCEDES, MAN, VOLVO, SCANIA and so on

9174-MW
Reduction to be mounted on 9174-K
for taking the delivery start dimension
on BOSCH MW pumps for IVECO EUROTEC,
MERCEDES 250 TD and so on

9445-A
Tool equipped with capillary hole-drilled
glass to take delivery start with overflow
thread 12 x 1,5 - 14 x 1,5
Trucks IVECO, MERCEDES etc.

9682
12 x 1,5 Universal comparator support to take
14 x 1,,5 the delivery start dimension on pumps in line:
A, B, BV, SIMMS,
PES...M, PES...RSF, BOSCH.
thread 12 x 1,5 - 14 x 1,5

For its use both the needle and the spring of the valve must
be removed. Then the pressure connector must be removed

211.R01 - 12
PROFESSIONAL DIESEL SERVICE TOOLS

Delivery start tools

9145
12 X 1,5
Tool equipped with capillary hole-drilled glass
to take the delivery start dimension with exhaust valve.
It enables clearly to see the overflow.
14 X 1,5
Thread 12 x 1,5 - 14 x 1,5
12 X 1,5
9098
14 X 1,5 Reduction union 14/12

14 X 1,5
9099
Reduction union 12/14 for test bench
12 X 1,5

14 X 1,5
9098-A
Union 14/14 for test bench
14 X 1,5

A 9148-A
0-400 bar manometer with quick connection
B 12x1,5 - 14x1,5

A 9148-H Manometer 0-400 BAR Ø100 mm Gas Pitch 1/2"


B 9063 Manometer reduction gas pitch 1/2'' - 14x1,5 mm
C 9148-B Quick connection 12 x 1,5 - 14 x 1,5
C

9149
Manometer pipe with reduction

9445
Fixture to survey delivery start.
Equipped with glass pipe with capillary hole.
Thread 18 x 1,5
18 X 1,5

9551
Nylon dial gauge bearing
to survey the end stroke
of the engine FIAT IVECO trucks
211.R01 - 13
PROFESSIONAL DIESEL SERVICE TOOLS

9883-A
BH 1 687 222 048
EFEP 435B

DUAL PURPOSE

DELIVERY START
It is suitable determining the delivery
start of pumps. Pressure is taken
throught pumping, by connecting the
pipe-added to the delivery valve of the pump
without removing the pump

PORTABLE INJECTOR TESTER


It can be used as a portable pump for testing injectors.
It is equipped with manometer 315 BAR. It has got pumping
element and valve, connecting pipe, additional tank.
All is packed in a case with handle

211.R01 - 14
PROFESSIONAL DIESEL SERVICE TOOLS

Wrenches for feeding hand primer


A
9075
B Wrenchfor feeding hand primer 9m

A 9322 Rod with 1/2'' square


B 9070 Wrench 19 mm

1/2'' square wrenches


To be used with our art 9322

9072
17 mm

9070
19 mm

9323
22 mm

9324
23 mm

9325
24 mm

9325-A
25 mm

211.R01 - 15
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 10014-A

10014-A - TOOL PANEL FOR BOSCH A PUMPS


10014-A

9068-A 1 Two wrenches

9396 6 Tappet lifter

9143 1 Pumping plier

9358 1 Fork

9707 1 Governor wrench

9709 1 Governor wrench

9092 1 Puller

9446 1 Comparator bearing

9327-A 1 Wrench
Pieces

211.R01 - 16
10014-A - TOOL PANEL FOR BOSCH A PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9068-A
Two wrenches (flat and shaped) KDEP 2922
to adjust the tappet nuts size A & B BH 0 986 611 276
17 - 14 mm

9396
Strenghtened tappet lift fork size A
(6 pieces in panel)
10

9143
Plier size A for pumping elements KDEP 2915
BH 0 986 611 237

9358
Aluminium fork for BOSCH A pumps KDEP 2941
BH 0 986 611 298

12

9707
EPRSV governor wrench KDEP 2998
BH 0 986 611 475
4
Ø 18

22
9709
EP/RSUV governor wrench KDEP 2968
Ø 16 BH 0 986 611 388

9092
Mass holder puller for RQV...A... adjustment 20 x 1,5 KDEP 2886
BH 0 986 611 085

22 x 1,5
18 x 1,5

9446
Comparator bearing to survey the rod stroke
for A, B, BV pumps

9327-A
Torque convertor fixing wrench for KDEP 2906
BOSCH B/BV and P BH 0 986 611 211
10 and 12 mm slide

211.R01 - 17
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 10014-B

10014-B - TOOL PANEL FOR BOSCH B PUMPS


10014-B

9068-A 1 Two wrenches

9395 6 Tappet lifter

9142 1 Pumping plier

9357 1 Fork

9705 1 Governor wrench

9915 1 Governor wrench

9158 1 Toothed wrench

9157-A 1 Spring press

9327 1 Wrench

9091 1 Puller
Pieces

211.R01 - 18
10014-B - TOOL PANEL FOR BOSCH B PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9068-A
Two wrenches (flat and shaped) KDEP 2922
to adjust the tappet nuts size B & A BH 0 986 611 276
14 - 17 mm

9395
Tappet lift fork size B strenghtened
(6 pieces in panel)
11

9142
Pumping plier size B KDEP 2943
BH 0 986 611 307

9357
Aluminium fork for BOSCH B pumps

14

9705
RQV...B... governor wrench KDEP 2969
BH 0 986 611 395
6
Ø 22

10 9915
Diesel oil adjusting wrench
hexagon plus screwdriver
7

9158
Two teeth wrench to adjust
the governor springs
Ø 14

9157-A
Governor spring press KDEP 2894
BH 0 986 611 108
Ø 12
6

9327
Torque convertor fixing wrench for FIAT 691

9091
Mass holder puller for RQV...B... adjustment 24 x 1,5 KDEP 2872
BH 0 986 611 042

211.R01 - 19
PROFESSIONAL DIESEL SERVICE TOOLS

Other tools for


BOSCH A, B, BV pumps

9112
Internal ring puller for spheric bearings
A, B pumps

Ø 60
9048
Puller bearings for internal rings, couplings etc...
right opening 60 mm

9110
Universal puller with flask
A and 2 expander for bearing external ring
A, B, BV pumps etc..
Ø 36
A Expander size A - Ø 36
B
B Expander size B - Ø 28

Ø 28

9108
Bearing external rings puller A pumps
Ø 29 pliers Ø 29

A
9109
Bearing external rings puller B, BV pumps
Ø 36 supplied with 2 expanders

A Expander size A - Ø 36
B
B Expander size B - Ø 28
Ø 38

9107-A
Cradle puller for conical roller bearings
for P pumps with Ø 30 shaft

9106
Cradle puller for conical roller bearings
for B pumps with Ø 20 shaft

9105
Cradle puller for conical roller bearings
for A pumps with Ø 17 shaft

9107
Cradle puller for conical roller bearings
for BV, P pumps with Ø 25 shaft

211.R01 - 20
OTHER TOOLS FOR BOSCH A, B, BV PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9498
Extendable handle
to carry B and P size pumps

9144
Rack rod stop clamp for A, B pumps

9127
Pumping base miller KDEP 2953
size B - Ø 17x14 BH 0 986 611 326

9128
Pumping base miller KDEP 2955
size A - Ø 18x14 BH 0 986 611 328

9128-A
Pumping base miller KDEP 2951
size A - Ø 18x14 BH 0 986 611 324

24 x 1,5 9129
Pumping base miller KDEP 2957
size BV - Ø 22x18
Ø 22 18
9130
Reduction for 9129
Ø 26x1,5

9113
Pinion wrench for the rotation
of the governor gear of DISA pump

9114
4 Teeth wrench for mass holder nut of DISA pump

Ø 19

9115
DISA rotary group puller

9116
Teeth wrench for rod track for DISA pump
Ø 16
211.R01 - 21 3
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for tappet A, B, BV pumps

9407
Tappet caps striker
size A e B
(it includes our arts. 9542 and 9543)

9542
Spare for striker size B

9543
Spare for striker size A

9533
Spare for striker
for socket cap size B

9534
Spare for striker
for socket cap size A

9082
Wrench for tappet cap size B

9083
Wrench for tappet cap size A

9064
Bush for tappet cap size A KDEP 2949
BH 0 986 611 323

9065
Bush for tappet cap size B KDEP 2973
BH 0 986 611 401

9440
Standard tappet press
with head for nylon roller
BOSCH PE...B and P pumps

9638
Aluminium fork with strenghtened springs
for BV and P pumps
19
211.R01 - 22
PROFESSIONAL DIESEL SERVICE TOOLS

9615
Lever fork for tappet lifter size A KDEP 2912
BH 0 986 611 227

9616
h.14
Lever fork for tappet lifter size B KDEP 2896
BH 0 986 611 120

h.19 9103
Toothed wrench for inspection cap
(between adj. and casing) for A pumps

22 9104
Toothed wrench for inspection cap
(between adj. and casing) for B pumps

22
9465
Diesel oil adjusting extended wrench
10 hexagon plus screwdriver
2
200

14
9914
Diesel oil adjusting wrench
hexagon plus screwdriver
10

13 9913-A
7 Diesel oil adjusting wrench
hexagon 13 plus hexagon 7

14 9913
Diesel oil adjusting wrench
7 hexagon 14 plus hexagon 7

3
9911
Diesel oil adjusting wrench
10 two teeth plus screwdriver
Ø 19

9912
7 Diesel oil adjusting wrench
two teeth plus hexagon

Ø 19 3

9076
19mm box wrench for feeding pump union pipes

211.R01 - 23
PROFESSIONAL DIESEL SERVICE TOOLS

Measuring tools for A, B, BV pumps

9681
Delivery start comparator bearing BH 1 688 130 041
for A, B, BV pumps
to apply to the tappet cap flange

12 x 1,5
9682
14 x 1
1,5
5
Comparator bearing with a spill point pipe
and extended rod with returning action
26 x 1,5 for A, B, BV pumps
14 x 1,5

9090
Comparator bearing for BV pumps
26x1,5
with 2 rods:
our art 13-E1 - 58 mm, Ø 4, thread 2,5
24 x 1,5 our art 15-D3 - 52 mm, Ø 2, thread 2,5
14 x 1,5

9089
Comparator bearing for BV pumps
24x1,5
with 2 rods:
our art 13-E1 - 58 mm, Ø 4, thread 2,5
14 x 1,5
12 x 1,5 our art 15-D3 - 52 mm, Ø 2, thread 2,5

9088
Comparator bearing for A, B, BV pumps
12x1,5 - 14x1,5
with 2 rods:
our art 13-E1 - 58 mm, Ø 4, thread 2,5
our art 15-D3 - 52 mm, Ø 2, thread 2,5

9626
Jig to measure BH 1 688 130 041
the bearings float KDEP 2927
on Ø 20 shaft

9627
Jig to measure BH 1 688 130 041
the bearings float KDEP 2967
on Ø 25 and Ø 30 shaft KDEP 2882

9814
Jig to measure KDEP 2889
the bearings float
on Ø 35 shaft

211.R01 - 24
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 10014-QS

10014-QS - TOOL PANEL FOR BOSCH RQV-RSV REGULATORS

10014-QS
Complete tool panel for RQV-RSV regulators
consisting of 25 arts

211.R01 - 25
10014-QS
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for
RQV-RSV
regualtors

9092 1 Puller

9091 1 Puller

9219 1 Puller

9553 1 Reduction

9709 1 Adjusting wrench

9065 1 Bush

9708 1 Adjusting wrench

9706 1 Adjusting wrench

9707 1 Adjusting wrench

9609 1 Adjusting wrench

9710 1 Screwdriver

8138 1 Pressing tool

9875-K 1 Adjusting wrench

9847 1 Adjusting wrench

9849 1 LDA adjusting tool

9711 1 Adjusting wrench

9705 1 Adjusting wrench

9720 1 Adjusting wrench

9846 1 Wrench

9994 1 Adjusting wrench

9856 1 Adjusting wrench


9760 1 Stroke stop

9157-A 1 Spring press

9879 1 Adjusting wrench

9889 1 Puller
Pieces

211.R01 - 26
10014-QS - TOOL PANEL FOR BOSCH RQV-RSV REGULATORS
PROFESSIONAL DIESEL SERVICE TOOLS

9092
Mass holder puller for RQV...A... adjustment 20 x 1,5 KDEP 2886

9091
Mass holder puller for RQV...B... adjustment 24 x 1,5 KDEP 2872

9219
Puller 3 threads: KDEP 2918
M 36 x 1,5 - M 26 x 1,5 - M 20 x 1,5 BH 0 986 611 246

9553
Dynamometric wrench reduction KDEP 2921
1/2'' double square BH 0 986 611 275

22
9709
EP/RSUV governor wrench KDEP 2968
Ø 16

9065
3
Bush for tappet cap - size A KDEP 2973
BH 0 986 611 401

28

9708
EPSD governor wrench KDEP 2979
6
BH 0 986 611 411

9706
RQV..A governor wrench KDEP 2988
BH 0 986 611 453
4

20
9707
EPRSV governor wrench KDEP 2998
BH 0 986 611 475
4
Ø 18

9609
Adjusting wrench - FIAT 190 KDEP 1047
hex. 14 + 10 BH 0 986 611 628

9710
Adjusting wrench KDEP 1048
hex. 10 + allen wrench 3 BH 0 986 611 632

8138
Tool to press plastic seal KDEP 1188
on lock nuts BH 0 986 611 979

9875-K
Governor wrench KDEP 1541
hexagon plus hexagon BH 0 986 612 046
24 19

211.R01 - 27
10014-QS - TOOL PANEL FOR BOSCH RQV-RSV REGULATORS
PROFESSIONAL DIESEL SERVICE TOOLS

9847
Disassembly wrench for two teeth membrane KDEP 1542
+ screwdriver BH 0 986 612 049

9849
Tool for the LDA (last type) central pin KDEP 1544
positioning (e.g. MERCEDES 19.44) BH 0 986 612 053
To be used with our art 9846

9711
Adjusting wrench
hex. 13 + allen wrench 4

9705
RQV...B... governor wrench KDEP 2969
BH 0 986 611 395

9720
KDEP 2989
13
3 BH 0 986 611 456

9846
Adjusting wrench for trucks KDEP 1578
MERCEDES 19.44 - P7100 pumps BH 0 986 612 130
hex 27 - 2 teeth Ø 16,2 teeth Ø 12 - allen wrench 4 mm

9994
3 teeth wrench for regular spring plate, K type KDEP 1634
BH 0 986 612 240

9856
LDA adjusting wrench on CAV DPS Turbo CAV 7244-584

9760
PES...RSF stroke stop KDEP 1077
(MERCEDES 190 D-250 D) BH 0 986 611 746

9157-A
Governor spring press KDEP 2894
BH 0 986 611 108
12
6

9879
2 Balancing wrenches of rotary groups with regulator
initial thread - 8 x 1,25

9889
Motoring hub puller KDEP 2926
SCANIA 142 - mm 42 x 1,5 BH 0 986 611 280

211.R01 - 28
PROFESSIONAL DIESEL SERVICE TOOLS

Other tools for regulators

9511-A
Goniometer 180°, is used to check BH 1 688 130 183
the angle shot of the control lever ex. BH 1 681 440 006
of the governor RQV-K EFEP 56 C

Ø 23

4 9159
4 RQV...B...A standard wrench
for mass holder nut

Ø 26

9160
4
RQV...A guided wrench
for mass holder nut

Ø 23

9161-A
4 RQV...B governor wrench
for mass holder nut
Ø 26

2
9916
Guided wrench to adjust
the governor spring

Ø 14

9157
Spring press
The sliding takes place on bearings
thanks to a pressure without stress

4
9418
Wrench for mass holder
nut size A, B, BV with pressure guide
Ø 23 for autocentering
RQV...B...A... governor

Ø 23 4

9338
Two teeth wrench for
FRIEDMAN MAYER governor nut

Ø 20
6
211.R01 - 29
OTHER TOOLS FOR REGULATORS
PROFESSIONAL DIESEL SERVICE TOOLS

9624
Fixed checking gauge to survey BH 1 682 329 038
the protrusion dimension
of the elastic pins, RQV govenor

9624-A
Fixed checking gauge to survey BH 1 682 329 081
the protrusion dimension
of the elastic pins, RQV...K govenor

9876
Puller for governor bell EP/RSV

9917
14 EPRSV governor wrench

Ø 17

9878
Balancing wrench for rotary groups without regulator
depth thread 8x1,25

9879
Balancing wrench for rotary groups with regulator
initial thread 8x1,25

9838-A
Regulator spring-presser tool.
It enables an easy massbalancing
with our wrench 9879

9887
Conical reamer for governor shaft pin Ø 3mm

9888
Reamer for governor HUB mass holder

9890
Puller / connector kit for oil seal of the
accelerator shaft RQ governor

211.R01 - 30
MarbedBook2011 Tools for M, MW in-line pumps

Tools for M, MW in-line pumps


Pumps equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Tools for M, MW in-line pumps


Pumps equipment

TOOLS FOR M, MW IN-LINE PUMPS


Pump service brackets 3-4
Comparator Bearing Boxes 5 - 10
Delivery start tools 11 - 14
Tools in boxes 15 - 20
Other tools 21
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9356-K


Bracket kit and vice
for BOSCH P pumps

9356-K
Bracket kit and vice for BOSCH P pumps
consisting of:

9260
Strengthened base BH 0 986 611 273

Swivel Tilting
The pump can be positioned
comfortably by the base 9260

9452-A
590 mm extended rod with Ø 28 and 10 mm guide BH 0 986 611 252

9267-U
Couple of brackets BH 0 986 611 441

Replaces 9601 Replaces 9266 Replaces KDEP2985

9267-U is designed to accommodate various types of pumps


which may differ in form and attacks.

212.R01 - 3
9356-K - BRACKET KIT AND VICE FOR BOSCH P PUMPS - OPTIONAL
PROFESSIONAL DIESEL SERVICE TOOLS

Optional
9452-B
810 mm extended rod with Ø 28 and 10 mm guide

9402
Swivel vice flange with rotary movement
for PES...A, VA-VE, CAV, M pumps
A equipped with
9600 (A) - Plate with square seat for bench vice

9205
Swivel vice flange for EP/VA...VE

9356
Swivel vice for B - BV pumps KDEP 2919
BH 0 986 611 248

9601
Swivel vice cradle for operative flange KDEP 2963
(all the applicable flanges are listed in BH 0 986 611 358
AB - test bench equipment section)

212.R01 - 4
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9881-K

9881-K - COMPARATOR SUPPORT BOX FOR IN LINE PUMPS


9881-K
Box complete with universal comparator support
to take dimension of rod stroke on pumps in line
BOSCH P, P7100, 8500, A, B, BV,
MW, M, RSF and so on

9881 1 Equalizer comparator bearing

9446 1 Comparator bearing A, B, BV pumps

9500 1 Decimal comparator

9501 1 Magnet
9502-B 1 Comparator bearing BOSCH P pumps

9881-A 1 Comparator bearing BOSCH M-RSF pumps


Pieces

212.R01 - 5
9881-K - COMPARATOR SUPPORT BOX FOR IN LINE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9881
Equalizer universal comparator bearing with
20 x 1,5 return spring for rod share
BOSCH P, P7100, 8500 pumps
24 x 1,5 reductions:
18 x 1,5 (B, BV pumps)
24 x 1,5
24 x 1,5
20 x 1,5 (A pumps)
20 x 1,5 24 x 1,5 (P pumps)
18 x 1,5 24 x 1,5 (8500 pumps)

22 x 1,5
18 x 1,5

9446
Comparator bearing to survey the rod stroke
for A, B, BV pumps

Not included in 9881-K box

9500
Decimal comparator for rack rod stroke BH 1 687 233 015
30 mm stroke

9501
Magnet

9502-B

A 9502 Comparator bearing for rod stroke


A BH 1 688 130 030 for BOSCH P
outside thread 24 x 1,5
clamp with rods (our art 9502-A) included

B 9502-C Reduction for 9502 for BOSCH 8500 pump


threaded 24 x 1,5 inside

C 9483-K19 Reduction for 9502 for BOSCH MW pump


B C thread 26 x 1,5 outside

D Rod (Not available separately)


D

9881-A
Comparator bearing to survey the
rod share BOSCH M, RSF, 4 and 5 cyl.
(MERCEDES, FORD TRANSIT)

212.R01 - 6
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9732

9732 - COMPARATOR BEARING BOX BOSCH PUMPS

9732
Dial gauge bearing tool box
to survey the delivery start
on rotary and in line BOSCH pumps

212.R01 - 7
PROFESSIONAL DIESEL SERVICE TOOLS

Comparator 9732
Bearing
Box

9733 1 Comparator

9087 1 Comparator

9761-A5 1 Reduction

9501 1 Magnet

9186 1 Comparator bearing

9186-A 1 Comparator bearing

9186-B 1 Comparator bearing

9471-09 1 Comparator bearing

9580 1 Comparator bearing

9682 1 Comparator bearing

15-D3 1 Probe
1 Probe
12-E2
1 Probe
13-E2
1
14-C Probe
1
15-D Probe
Pieces

212.R01 - 8
9732 - COMPARATOR BEARING BOX FOR BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9733
Centesimal comparator 5mm

9087
Centesimal comparator 10mm BH 1 687 233 011

mm. 3 9761-A5
Comparator reduction from 3 mm to 2,5 mm
mm. 2,5

9501
Magnet for comparator
thread 2,5

12 x 1 9186
Comparator bearing BOSCH EP/VA...B pumps KDEP 2940
thread 12x1 BH 0 986 611 294
with probe 25 mm Ø 2 thread 2,5 (our ref.15-D4)

13,5 x 2
9186-A
Comparator bearing BOSCH EP/VA...B pumps
thread 13,5x2

12,5 x 1
9186-B
Comparator bearing BOSCH EP/VA...B pumps KDEP 1002
thread 12,5x1 BH 0 986 611 500

9471-09
Comparator bearing BOSCH EP/VE pumps KDEP 1085
8x1 with probes: 0 986 611 754
40 mm Ø 4 thread 2,5 (our ref.13-E1)
58 mm Ø 4 thread 2,5 (our ref.12-E1)

212.R01 - 9
9732 - COMPARATOR BEARING BOX FOR BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9580
Comparator bearing for BOSCH EP/VE pumps
8x1 with probe 94 mm Ø 4 thread 2,5 (our ref.15-D2)

12 x 1,5
14 x 1,5

9682
Dial gauge bearing with a spill point pipe
and an extended rod with returning action
right for A, B, BV and in-line BH pumps
12 x1,5 - 14 x 1,5

15-D3
probe 52 mm Ø 2 thread 2,5

12-E2
probe 40 mm Ø 4 thread 3

13-E2
probe 58 mm Ø 4 thread 3

14-C
Combination of two probes:
our ref.14-C1 - 9 mm Ø 4 thread 2,5
our ref.14-C2 - 9 mm Ø 4 thread 3

15-D
Couple of probes 94 mm Ø 2 thread 2,5

212.R01 - 10
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9701-K

9701-K - COMPARATOR SUPPORT BOX FOR BOSCH P PUMPS


9701-K
Universal comparator supports box for delivery start
on test bench and check for BOSCH P injection pumps
setting on engine

9087 1 Centesimal comparator

9174-MW 1 Reduction for 9174-K on BOSCH MW pumps

9445-A 1 Tool to take the delivery start with overflow

9174-K 1 Comparator support BOSCH P7100 e P8500 pumps

9682 1 Universal on line pumps comparator support


Pieces

212.R01 - 11
9701-K - COMPARATOR SUPPORT BOX FOR BOSCH P PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9087
Centesimal comparator BH 1 687 233 011
10 mm stroke

9174-K
Comparator support to take
the delivery start on all BOSCH P,
P7100, P8500 type R pumps and to set
injection pumps on the engine.
Universal tool, quick and precise, for timing
pumps on trucks such as IVECO,
MERCEDES, MAN, VOLVO, SCANIA and so on

9174-MW
Reduction to be mounted on 9174-K
for taking the delivery start dimension
on BOSCH MW pumps for IVECO EUROTEC,
MERCEDES 250 TD and so on

9445-A
Tool equipped with capillary hole-drilled
glass to take delivery start with overflow
thread 12 x 1,5 - 14 x 1,5
Trucks IVECO, MERCEDES etc.

9682
12 x 1,5 Universal comparator support to take
14 x 1,,5 the delivery start dimension on pumps in line:
A, B, BV, SIMMS,
PES...M, PES...RSF, BOSCH.
thread 12 x 1,5 - 14 x 1,5

For its use both the needle and the spring of the valve must
be removed. Then the pressure connector must be removed

212.R01 - 12
PROFESSIONAL DIESEL SERVICE TOOLS

Delivery start tools

9145
12 X 1,5
Tool equipped with capillary hole-drilled glass
to take the delivery start dimension with exhaust valve.
It enables clearly to see the overflow.
14 X 1,5
Thread 12 x 1,5 - 14 x 1,5
12 X 1,5
9098
14 X 1,5 Reduction union 14/12

14 X 1,5
9099
Reduction union 12/14 for test bench
12 X 1,5

14 X 1,5
9098-A
Union 14/14 for test bench
14 X 1,5

A 9148-A
0-400 bar manometer with quick connection
B 12x1,5 - 14x1,5

A 9148-H Manometer 0-400 BAR Ø100 mm Gas Pitch 1/2"


B 9063 Manometer reduction gas pitch 1/2'' - 14x1,5 mm
C 9148-B Quick connection 12 x 1,5 - 14 x 1,5
C

9149
Manometer pipe with reduction

9445
Fixture to survey delivery start.
Equipped with glass pipe with capillary hole.
Thread 18 x 1,5
18 X 1,5

9551
Nylon dial gauge bearing
to survey the end stroke
of the engine FIAT IVECO trucks
212.R01 - 13
PROFESSIONAL DIESEL SERVICE TOOLS

9883-A
BH 1 687 222 048
EFEP 435B

DUAL PURPOSE

DELIVERY START
It is suitable determining the delivery
start of pumps. Pressure is taken
throught pumping, by connecting the
pipe-added to the delivery valve of the pump
without removing the pump

PORTABLE INJECTOR TESTER


It can be used as a portable pump for testing injectors.
It is equipped with manometer 315 BAR. It has got pumping
element and valve, connecting pipe, additional tank.
All is packed in a case with handle

212.R01 - 14
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9630

9630 - TOOL BOX FOR PES...M AND PES...RSF BOSCH PUMPS


9630
Tool box for disassembly and reassembly
of PES...M and PES...RSF BOSCH pumps

9529 1 Toothed wrench

9454 1 Dial gauge

9238-D 1 Tappet lifter

9881-A 1 Dial gauge

9333 1 Bed pumping reamer

9587 1 Checking bell for oil seal

9554 1 Open box wrench

9554-A 1 Open box wrench

9760 1 Stroke stop


Pieces

212.R01 - 15
9630 - TOOL BOX FOR PES...M AND PES...RSF BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9529
Toothed wrench PES...RSF...M KDEP 1044
(Mercedes 190D - 250D) BH 0 986 611 623

9454
PES...M dial gauge bearing BH 0 681 440 017
of delivery start
(Mercedes 220D - Ford Transit)

9238-D
Tappet lifter for PES...M...RSF - 4 cyl. and 5 cyl. KDEP 1563
(Mercedes 220D - 190D - 250-D - Ford Transit) BH 0 986 612 089
7 pieces unit

9881-A
Rod stroke dial gauge bearing BH 1 688 130 130
for PES...M...RSF - 4 cyl. and 5 cyl.
(Mercedes 220D - 190D - 250-D - Ford Transit)
6 pieces unit

9333
Pumping base reamer PES...M KDEP 2956
(Mercedes - Ford Transit) BH 0 986 611 329
Ø 12x16 mm

9587
Check bell for oil seal for PES...M pumps KDEP 1045
with compressed air inlet BH 0 986 611 624
BH 1 688 131 860

9554
Open box wrench for pipe nuts
Male square - 17 mm
(Mercedes - VW Golf)

9554-A
Open box wrench for pipe nuts
Female square - 17 mm
(Mercedes - VW Golf)

9760
PES...RSF stroke stop KDEP 1077
(Mercedes 190D - 250D) BH 0 986 611 746
212.R01 - 16
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

9483-KW
Complete tool box for MW BOSCH pump
consisting of 26 pieces

9483-K 9483-KW - TOOL BOXES FOR BOSCH MW PUMPS

9483-K
Complete tool box for MW BOSCH pump
consisting of 18 pieces

212.R01 - 17
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for
BOSCH MW
9483-K
pumps 9483-KW

9483-K 9483-KW
9483-K2 1 Clamp

9483-K3 1 Comparator bearing

9483-K4A 1 Double pipe

9483-K4B 2 Triple pipe

9483-K5 1 Seal guide

9483-K5A 1 Seal Guide

9483-K5B 1 Timing fixture

9483-K6 3 Cam tappet lifter

9483-K7 3 Cam tappet lifter

9483-K8 1 Spacer

9483-K10 1 Extractor for brass

9483-K13 1 Shaft blow puller

9483-K14 1 Bearing inserter

9483-K15 1 Bearing inserter

9483-K16 1 Wrench

9483-K17 1 Wrench

9483-K18 1 Wrench

9721 1 Adjusting wrench

9513-K 1 Device for the survey of delivery start

9502-K 1 Comparator bearing

9810 1 Universal tappet presser


Pieces

212.R01 - 18
9483-K 9483-KW - TOOL BOXES FOR BOSCH MW PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9486-K 9486-KW

9483-K2
Clamp for pumping group device KDEP 1066
BH 0 986 611 717

9483-K3
Comparator bearing for the survey of the sleeve KDEP 1061
adjusting level, provided with gauge block BH 0 986 611 683
(3 piece unit)

9483-K4A
Double pipe for seal test of pumping group KDEP 1052
BH 0 986 611 660

9483-K4B
Triple pipe for seal test of pumping group KDEP 1053
BH 0 986 611 663

9483-K5
Seal guide for cam shaft KDEP 1054
Ø 17 mm BH 0 986 611 666

9483-K5A
Seal guide for cam shaft KDEP 1055
Ø 20 mm BH 0 986 611 667

9483-K5B
Stroke upkeeping spring device for MW pumps
on MERCEDES and FIAT

9483-K6
Cam tappet lifter. KDEP 1051
It works simultaneously on two tappets, BH 0 986 611 653
for MW pumps e.g. on MERCEDES 5 cyl.

9483-K7
Cam tappet lifter for KDEP 1068
PE (S) ...MW ...S1000 pumps BH 0 986 611 733
(mounted on FIAT)

9483-K8
Couple of spacer for pumping elements KDEP 1057
BH 0 986 611 677

9483-K10
Extractor for brass bushes on MW pumps KDEP 1056
(three pieces unit) KDEP 1058
BH 0 986 611 668
BH 0 986 611 678

212.R01 - 19
9483-K 9483-KW - TOOL BOXES FOR BOSCH MW PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9486-K 9486-KW

9483-K13
Shaft blow puller KDEP 1059
BH 0 986 611 679

9483-K14
Couple of round nuts for camshaft KDEP 1060
and bearing inserter on MW pumps BH 0 986 611 680
e.g. on MERCEDES 5 cyl.

9483-K15
Couple of round nuts for camshaft KDEP 1069
BH 0 986 611 735

9483-K16
Toothed wrench for adjusting MW KDEP 1062
counterweight governor BH 0 986 611 695

9483-K17
Bush adjusting wrench for RPM KDEP 1063
BH 0 986 611 696

9483-K18
Wrench for the governor bush adjusting KDEP 1064
BH 0 986 611 703

9721
13
Wrench to adjust the rod of accelerator level KDEP 1559
on MW pump (on MERCEDES 340) BH 0 986 612 085
10

9513-K
Device for the survey of delivery start of MW BH 1 688 130 135
threaded pump, mounted on e.g. FIAT BH 1 683 350 066
thread 18 x 1,5mm BH 1 682 012 008
It includes the body (our art. 8513-N)
18 x 1,5
and reduction (our art. 9513-KA)

26 x 1,5

9502-K
Comparator bearing for BOSCH MW BH 1 683 350 064
pumps e.g. on MERCEDES 5 cyl.
threaded rod stroke 26 x 1,5 mm

9810
Universal tappet presser for KDEP 1505
A/B/BV/M/MW/P pumps BH 0 986 611 993

212.R01 - 20
Other tools for
PROFESSIONAL DIESEL SERVICE TOOLS

BOSCH M, MW pumps
9502-KA
Comparator beariong for MW pumps BH 1 688 130 134
mounted on FIAT

9513-KB
Device for the survey of delivery start 1 688 130 135
of MW pumps
thread 18 x 1,5
pump mounted on MERCEDES 5 cil

(A) 9513-KA
Modification for delivery start on MW PE (S)... S1000 (A) BH 1 683 350 066
(B) e.g. on FIAT - 18x1,5mm (B) BH 1 682 012 008
18 x 1,5

9483-K19
Reduction for 9502 for BOSCH MW pump
thread 26 x 1,5 outside

9238-E
Plate for PES...M 6 cyl. KDEP 1563/3
comlpete fo six tappet lifter

9289
Stroke holding tool for M BOSCH pump
on MERCEDES 220 D

9530
13 mm shaped wrench for BOSCH pump
clamping nuts on MERCEDES 220 D

9605-A
17 mm shaped wrench 90° for diesel oil
adjusting for BOSCH pump
on MERCEDES 220 D

9605
19 mm shaped wrench 90° for diesel oil
adjusting for BOSCH pump
on MERCEDES 220 D

9503
Toothed wrench for pressure unions KDEP 2920
Ø 29
for PE...ZW (M) pumps
with 1/2'' square connection

9456

212.R01 - 21
www.marbed.com

Notes
MarbedBook2011 Tools for P, H, R in-line pumps

Tools for P, H, R in-line pumps


Pumps equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Tools for P, H, R in-line pumps


Pumps equipment

TOOLS FOR P, H, R IN-LINE PUMPS


Pump service brackets 3-4
Comparator Bearing Boxes 5 - 10
Delivery start tools 11 - 14
Tools in boxes for BOSCH P pumps 15 - 16
Tools for BOSCH P 7100-7800 pumps 17 - 21
Tools for BOSCH P 8500 pumps 22 - 23
Other tools for BOSCH P pumps 24 - 26
Tools for BOSCH H pumps 27 - 30
Tools for EDC electronic governors 31 - 34
Cables for electronic regulators 35
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9356-K


Bracket kit and vice
for BOSCH P pumps

9356-K
Bracket kit and vice for BOSCH P pumps
consisting of:

9260
Strengthened base BH 0 986 611 273

Swivel Tilting
The pump can be positioned
comfortably by the base 9260

9452-A
590 mm extended rod with Ø 28 and 10 mm guide BH 0 986 611 252

9267-U
Couple of brackets BH 0 986 611 441

Replaces 9601 Replaces 9266 Replaces KDEP2985

9267-U is designed to accommodate various types of pumps


which may differ in form and attacks.

213.R01 - 3
9356-K - BRACKET KIT AND VICE FOR BOSCH P PUMPS - OPTIONAL
PROFESSIONAL DIESEL SERVICE TOOLS

Optional
9452-B
810 mm extended rod with Ø 28 and 10 mm guide

9402
Swivel vice flange with rotary movement
for PES...A, VA-VE, CAV, M pumps
A equipped with
9600 (A) - Plate with square seat for bench vice

9205
Swivel vice flange for EP/VA...VE

9356
Swivel vice for B - BV pumps KDEP 2919
BH 0 986 611 248

9601
Swivel vice cradle for operative flange KDEP 2963
(all the applicable flanges are listed in BH 0 986 611 358
AB - test bench equipment section)

213.R01 - 4
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9881-K

9881-K - COMPARATOR SUPPORT BOX FOR IN LINE PUMPS


9881-K
Box complete with universal comparator support
to take dimension of rod stroke on pumps in line
BOSCH P, P7100, 8500, A, B, BV,
MW, M, RSF and so on

9881 1 Equalizer comparator bearing

9446 1 Comparator bearing A, B, BV pumps

9500 1 Decimal comparator

9501 1 Magnet
9502-B 1 Comparator bearing BOSCH P pumps

9881-A 1 Comparator bearing BOSCH M-RSF pumps


Pieces

213.R01 - 5
9881-K - COMPARATOR SUPPORT BOX FOR IN LINE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9881
Equalizer universal comparator bearing with
20 x 1,5 return spring for rod share
BOSCH P, P7100, 8500 pumps
24 x 1,5 reductions:
18 x 1,5 (B, BV pumps)
24 x 1,5
24 x 1,5
20 x 1,5 (A pumps)
20 x 1,5 24 x 1,5 (P pumps)
18 x 1,5 24 x 1,5 (8500 pumps)

22 x 1,5
18 x 1,5

9446
Comparator bearing to survey the rod stroke
for A, B, BV pumps

Not included in 9881-K box

9500
Decimal comparator for rack rod stroke BH 1 687 233 015
30 mm stroke

9501
Magnet

9502-B

A 9502 Comparator bearing for rod stroke


A BH 1 688 130 030 for BOSCH P
outside thread 24 x 1,5
clamp with rods (our art 9502-A) included

B 9502-C Reduction for 9502 for BOSCH 8500 pump


threaded 24 x 1,5 inside

C 9483-K19 Reduction for 9502 for BOSCH MW pump


B C thread 26 x 1,5 outside

D Rod (Not available separately)


D

9881-A
Comparator bearing to survey the
rod share BOSCH M, RSF, 4 and 5 cyl.
(MERCEDES, FORD TRANSIT)

213.R01 - 6
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9732

9732 - COMPARATOR BEARING BOX BOSCH PUMPS

9732
Dial gauge bearing tool box
to survey the delivery start
on rotary and in line BOSCH pumps

213.R01 - 7
PROFESSIONAL DIESEL SERVICE TOOLS

Comparator 9732
Bearing
Box

9733 1 Comparator

9087 1 Comparator

9761-A5 1 Reduction

9501 1 Magnet

9186 1 Comparator bearing

9186-A 1 Comparator bearing

9186-B 1 Comparator bearing

9471-09 1 Comparator bearing

9580 1 Comparator bearing

9682 1 Comparator bearing

15-D3 1 Probe
1 Probe
12-E2
1 Probe
13-E2
1
14-C Probe
1
15-D Probe
Pieces

213.R01 - 8
9732 - COMPARATOR BEARING BOX FOR BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9733
Centesimal comparator 5mm

9087
Centesimal comparator 10mm BH 1 687 233 011

mm. 3 9761-A5
Comparator reduction from 3 mm to 2,5 mm
mm. 2,5

9501
Magnet for comparator
thread 2,5

12 x 1 9186
Comparator bearing BOSCH EP/VA...B pumps KDEP 2940
thread 12x1 BH 0 986 611 294
with probe 25 mm Ø 2 thread 2,5 (our ref.15-D4)

13,5 x 2
9186-A
Comparator bearing BOSCH EP/VA...B pumps
thread 13,5x2

12,5 x 1
9186-B
Comparator bearing BOSCH EP/VA...B pumps KDEP 1002
thread 12,5x1 BH 0 986 611 500

9471-09
Comparator bearing BOSCH EP/VE pumps KDEP 1085
8x1 with probes: 0 986 611 754
40 mm Ø 4 thread 2,5 (our ref.13-E1)
58 mm Ø 4 thread 2,5 (our ref.12-E1)

213.R01 - 9
9732 - COMPARATOR BEARING BOX FOR BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9580
Comparator bearing for BOSCH EP/VE pumps
8x1 with probe 94 mm Ø 4 thread 2,5 (our ref.15-D2)

12 x 1,5
14 x 1,5

9682
Dial gauge bearing with a spill point pipe
and an extended rod with returning action
right for A, B, BV and in-line BH pumps
12 x1,5 - 14 x 1,5

15-D3
probe 52 mm Ø 2 thread 2,5

12-E2
probe 40 mm Ø 4 thread 3

13-E2
probe 58 mm Ø 4 thread 3

14-C
Combination of two probes:
our ref.14-C1 - 9 mm Ø 4 thread 2,5
our ref.14-C2 - 9 mm Ø 4 thread 3

15-D
Couple of probes 94 mm Ø 2 thread 2,5

213.R01 - 10
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9701-K

9701-K - COMPARATOR SUPPORT BOX FOR BOSCH P PUMPS


9701-K
Universal comparator supports box for delivery start
on test bench and check for BOSCH P injection pumps
setting on engine

9087 1 Centesimal comparator

9174-MW 1 Reduction for 9174-K on BOSCH MW pumps

9445-A 1 Tool to take the delivery start with overflow

9174-K 1 Comparator support BOSCH P7100 e P8500 pumps

9682 1 Universal on line pumps comparator support


Pieces

213.R01 - 11
9701-K - COMPARATOR SUPPORT BOX FOR BOSCH P PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9087
Centesimal comparator BH 1 687 233 011
10 mm stroke

9174-K
Comparator support to take
the delivery start on all BOSCH P,
P7100, P8500 type R pumps and to set
injection pumps on the engine.
Universal tool, quick and precise, for timing
pumps on trucks such as IVECO,
MERCEDES, MAN, VOLVO, SCANIA and so on

9174-MW
Reduction to be mounted on 9174-K
for taking the delivery start dimension
on BOSCH MW pumps for IVECO EUROTEC,
MERCEDES 250 TD and so on

9445-A
Tool equipped with capillary hole-drilled
glass to take delivery start with overflow
thread 12 x 1,5 - 14 x 1,5
Trucks IVECO, MERCEDES etc.

9682
12 x 1,5 Universal comparator support to take
14 x 1,,5 the delivery start dimension on pumps in line:
A, B, BV, SIMMS,
PES...M, PES...RSF, BOSCH.
thread 12 x 1,5 - 14 x 1,5

For its use both the needle and the spring of the valve must
be removed. Then the pressure connector must be removed

213.R01 - 12
PROFESSIONAL DIESEL SERVICE TOOLS

Delivery start tools

9145
12 X 1,5
Tool equipped with capillary hole-drilled glass
to take the delivery start dimension with exhaust valve.
It enables clearly to see the overflow.
14 X 1,5
Thread 12 x 1,5 - 14 x 1,5
12 X 1,5
9098
14 X 1,5 Reduction union 14/12

14 X 1,5
9099
Reduction union 12/14 for test bench
12 X 1,5

14 X 1,5
9098-A
Union 14/14 for test bench
14 X 1,5

A 9148-A
0-400 bar manometer with quick connection
B 12x1,5 - 14x1,5

A 9148-H Manometer 0-400 BAR Ø100 mm Gas Pitch 1/2"


B 9063 Manometer reduction gas pitch 1/2'' - 14x1,5 mm
C 9148-B Quick connection 12 x 1,5 - 14 x 1,5
C

9149
Manometer pipe with reduction

9445
Fixture to survey delivery start.
Equipped with glass pipe with capillary hole.
Thread 18 x 1,5
18 X 1,5

9551
Nylon dial gauge bearing
to survey the end stroke
of the engine FIAT IVECO trucks
213.R01 - 13
PROFESSIONAL DIESEL SERVICE TOOLS

9883-A
BH 1 687 222 048
EFEP 435B

DUAL PURPOSE

DELIVERY START
It is suitable determining the delivery
start of pumps. Pressure is taken
throught pumping, by connecting the
pipe-added to the delivery valve of the pump
without removing the pump

PORTABLE INJECTOR TESTER


It can be used as a portable pump for testing injectors.
It is equipped with manometer 315 BAR. It has got pumping
element and valve, connecting pipe, additional tank.
All is packed in a case with handle

213.R01 - 14
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9441-A

9441-A - TOOL BOX FOR "P" BOSCH PUMPS


9441-A
Tool box for "P" BOSCH pumps
equipped with 28 pieces

9166 1 Toothed wrench

9167 1 Open toothed wrench

9168 1 Pumping group puller

9502 1 Dial gauge bearing for rod stroke

9173 1 Pumping group disassembly clamp

9525 8 Runner tappet lifte

9410 6 Ecentric tappet lifter

9410-A 6 Eccentric tappet lifter

9553 1 Reduction

9174 1 Dial gauge bearing to survey the delivery start level

9087 1 Centesimal comparator


Pieces

213.R01 - 15
PROFESSIONAL DIESEL SERVICE TOOLS
9441-A - TOOL BOX FOR "P" BOSCH PUMPS

9166
Toothed wrench with 1/2'' square KDEP 2986
Ø 23 BH 0 986 611 451

9167
Open toothed wrench for pressure KDEP 2997
unions, for delivery adjustment BH 0 986 611 452

25,5
9168
Pumping group puller with KDEP 2911.2.1
25,5 mm height reductions

(A)
9502
24 x 1,5 Dial gauge bearing for rod stroke BH 1 688 030 130
thread 24x1,5 protrusion 18 mm EFEP 393
for PE...P pumps
(A) (clamp included - our art. 9502-A)

9173
Pumping group KDEP 2962
disassembly clamp BH 0 986 611 356

10 x 1 9525
Runner tappet lifter KDEP 1041
with casing guide threaded body BH 0 986 611 613
mm 58
9410
Eccentric tappet lifter KDEP 2910
BH 0 986 611 226
Ø6
mm 58

9410-A
Eccentric tappet lifter
Ø 5,5 with casing guide threaded body
10 x 1

9553
Reduction with 1/2'' double square KDEP 2921
BH 0 986 611 275

9174
PE...PS 80 pumps dial gauge bearing BH 1 688 130 085
to survey the delivery start level BH 1 688 130 112
24 x 1,5 connection mm 24x1,5

9087
Centesimal comparator - 10mm stroke BH 1 687 233 011

213.R01 - 16
www.marbed.com

014-P
assembly and dismounting
P7100 and P7800 pumps
ES...MACK, JOHN DEERE

10014-P - TOOLS FOR BOSCH P7100 - P7800 PUMPS


10014

10014
Tool panel equipped with 22 pieces for the assembly and dismounting
of BOSCH P7100 and P7800 pumps
mounted on IVECO TURBOSTAR, MERCEDES...MACK, JOHN DEERE

213.R01 - 17
Tools for
10014-P
PROFESSIONAL DIESEL SERVICE TOOLS

BOSCH P7100
and P7800
pumps
10014

10014-P 10014
9800 1 Tappet lifter 8x

9801 1 Clamping pin 12x 6x

9802 1 Tappet pliers

9803 1 Coupling extractor

9804 1 Converter wrench

9805 1 Reduction
9168 1 Pumping group extractor

9807 1 Cover Tappet extractor

9810 1 Tappet presser

9811 1 Fitting for 9810

9815 1 Bush Ø 30

9816 1 Bush Ø 35

9817 1 Spacers

9819 1 Drive slide

9820 1 Bearing inserter

9821 1 Pump cover inserter

9822 1 Oil seal inserter Ø 30

9823 1 Oil seal inserter Ø 35

9824 1 Bearing inserter (2 particulars)

9825 1 Bearing extractor


Pieces

213.R01 - 18
10014 10014-P - TOOLS FOR P7100 - P7800 BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

10014-P 10014

9800
Tappet lifter for P pump P7100 and P7800 KDEP 1553
BH 0 986 612 066

9801
Tappet clamping pin for pump tightness test KDEP 1571
of P pump P7100 and P7800 BH 0 986 612 114

9802
Extractor for mounting and dismounting of KDEP 1575
tappet on P pump P7100 and P7800 BH 0 986 612 120

M 52 x 1,5

9803
Puller coupling for mounting hub for P pump KDEP 1557
P7100 and P7800m on MERCEDES 19.44, BH 0 986 612 079
IVECO 190.48 and MACK engines.
Thread puller 52x1,5 M, tooth 16 mm

mm 16
9804
Torque convertor fixing wrench KDEP 1555
for P pumps P7100 and P7800 BH 0 986 612 071
with 12mm and 16mm slide

mm 12

25,5 9168
Pumping group puller with reduction KDEP 2911.2.1
h 25,5 mm

9805
Reduction for item 9168 extractor KDEP 2911/3
for P pumps P7100 and P7800
mm 36

213.R01 - 19
10014 10014-P - TOOLS FOR P7100 - P7800 BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

10014-P 10014
(A)

9807
Extractor for dismounting tappet cover KDEP 1056
of injection pump in three pieces BH 0 986 611 668
(A) 9808 Reduction for 9807
extractor for P pumps
P7100 and P7800
(Already included in 9807)
KDEP 1056/0/7 - BH 0 986 611 674

9810
Universal tappet presser KDEP 1505
for A, B, BV, M, MW, P pumps BH 0 986 611 993

9811
Special fastening for item 9810 for use with tappet KDEP 1556
of P pumps P7100 and P7800 and reduction BH 0 986 612 072
for P pumps on MACK engines

9815
Roller bearing holder for Ø 30 shaft KDEP 1548
BH 0 986 612 059

9816
Roller bearing holder for Ø 35 shaft KDEP 1549
BH 0 986 612 020

9817
Spacer sleeves for pumping elements KDEP 1550
BH 0 986 61 061

213.R01 - 20
PROFESSIONAL DIESEL SERVICE TOOLS

10014-P 10014

9819
Drive side bearing for cam shaft inserting KDEP 1568
BH 0 986 612 106

9820
IInserter for installing roller with cam shaft KDEP 1551
Ø 30 e Ø35 (two diameters are available) BH 0 986 612 064

9821
Pump cover inserter and extractor KDEP 1554
BH 0 986 612 070

9822
Oil seal inserter on conic shaft KDEP 1558
Ø 30 BH 0 986 612 084

9823
Oil seal inserter on conic shaft KDEP 1559
Ø 35 BH 0 986 612 085

9824
Inserter for installing roller bearing on cam shaft KDEP 1552
on drive side of pump chamber BH 0 986 612 065

9825
Extractor for roller bearing and external rings KDEP 1569+
both on conic shaft Ø 30 and Ø35 KDEP 1572+
KDEP 1570
BH 0 986 612 107+
BH 0 986 612 111+
BH 0 986 612 115

213.R01 - 21
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 10016-P

10016-P - TOOL BOX FOR BOSCH P 8500 PUMPS


10016-P
Tool box for BOSCH P 8500 pumps
(VOLVO, MACK etc...)

9984 1 Socket wrench

9985 1 Puller

9986 1 Clip

9987 1 Assembly tool

9988 1 Guide tool

9989 1 Press in tool

9990 6 Tappet holter

9991 1 Centering tool


Pieces

213.R01 - 22
10016-P - TOOL BOX FOR BOSCH P 8500 PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9984
Socket wrench KDEP 1884
BH 0 986 612 489

9985
Puller KDEP 1890

9986
Clip KDEP 1714
BH 0 986 612 325

9987
Assembly tool KDEP 1888
BH 0 986 612 495

9988
Guide tool KDEP 1886
BH 0 986 612 493

9989
Press in tool KDEP 1887
BH 0 986 612 494

9990
Tappet holder KDEP 1881
BH 0 986 612 482

9991
Centering tool KDEP 1885
BH 0 986 612 492

213.R01 - 23
PROFESSIONAL DIESEL SERVICE TOOLS

Other tools for


BOSCH P

8005
Reduction unit for delivery start tool (A) BH 1 682 012 004
(A) with short rod (A) and long rod (B) (B) BH 1 682 012 015
(B)

9094
Torque converter puller 28x1,5 for FIAT 690

9095
Torque converter puller 32x1,5 for FIAT 697

9117
PE...P pump dial gauge bearing BH 1 688 130 021
to survey the delivery start level
Connection 16x1,5 mm

9131
Pressure valve puller 64/1 KDEP 2892

9139
6 mm RIBE screwdriver for P pump screw

9140
6 mm RIBE screwdriver for P pump screw

9169
Jig to use with our art 9168 BH 9 682 238 900
to keep in a right position the pumping
group during the reassembly

9174-P
Reduction for our art 9174-K
for BOSCH P pumps with left connections
8500 - FRIED MAYER and so on

213.R01 - 24
OTHER TOOLS FOR BOSCH P
PROFESSIONAL DIESEL SERVICE TOOLS

9328
Torque convertor fixing wrench
for SIMMS and BOSCH pumps
(ex. FORD TRANSIT)

9331
P BOSCH pump toothed wrench for rod ring KDEP 2970

Ø 22

9331-A
P BOSCH pump toothed wrench for KDEP 2970
Ø 24 oversize rod ring
Ø 30 3

9525-A
Tappet lifter strengthened runner
suitable for a better lift of the tappet
10 x 1
P pumps on SCANIA 141, 142 etc.

9612
Torque converter puller 30x1,5 for FIAT 190 KDEP 2856

9622
Wrench for the guide bushing of the pumping KDEP 1071

9623
Flywheel puller 36x1,5 KDEP 2965

9629
Checkin gauge for the protrusion level KDEP 2924
of 25 and 35 mm camshaft cones BH 25/30

9636
Rubber ring inserter for the pumping group KDEP 2884

9637-A
Steel ring inserter in the pumping race KDEP 1046

(A) (A) 9637-B Spare conical bush

9646
Pluriuse wrench to fix the torque convertor and the hub
for BOSCH P pump on FIAT 170 and 190
with pin slide Ø 9 and Ø 10

213.R01 - 25
OTHER TOOLS FOR BOSCH P
PROFESSIONAL DIESEL SERVICE TOOLS

30

9683
Dial gauge bearing for rod level
on BOSCH P pumps with LDA

9717
Comparator bearing to survey the delivery start
level on FRIEDMAN MAYER pumps
equipped with 3 connections (20x1,5 - 24x1,5 - 26x1,5)

9730
Open toothed wrench for pressure unions
for delivery adjustment

9748
Positioning bracket for P pumps
on MERCEDES trucks etc.

9812
Checkin gauge for the protrusion level KDEP 2971
of 30 and 35 mm camshaft cones BH 25/35

213.R01 - 26
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 10018

10018 - TOOL PANEL FOR BOSCH H PUMPS

10018
Tool panel for H type BOSCH pumps
on MERCEDES, SCANIA

213.R01 - 27
10018
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for
BOSCH
H type
pumps

9990 8 Tappet holder

9984 1 Socket wrench

9987 1 Assembly tool

9986 1 Clip

9988 1 Guide tool

9991 1 Centering tool

9989 1 Press in tool

9985 1 Puller

9809-H 1 Coupling

8000 1 Wrench

8000-A 1 Wrench

8007 1 Bearing for fuel inlet

8001 1 Comparator bearing

9502-C 1 Reduction

8002 1 Puller

8003 1 OR connector

8004 1 Wrench

8012 1 Fixing device couple

8006 1 Gauge for lift settings

8008 1 Delivery start bearing

Pieces

213.R01 - 28
10018 - TOOL PANEL FOR BOSCH H PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9990
Tappet holder KDEP 1881
BH 0 986 612 482

9984
Socket wrench KDEP 1884
BH 0 986 612 489

9987
Assembly tool KDEP 1888
BH 0 986 612 495

9986
Clip KDEP 1714
BH 0 986 612 325

9988
Guide tool KDEP 1886
BH 0 986 612 493

9991
Centering tool KDEP 1885
BH 0 986 612 492

9989
Press in tool KDEP 1887
BH 0 986 612 494

9985
Puller for 9809-H KDEP 1890
BH 0 986 612 505

9809-H
Cardan lamellar motoring joint for BH 1 685 702 075
BOSCH H pumps cone Ø 40 BH 1 685 702 076
suitable for the cone both short and long shaft BH 1 686 401 024

8000
Wrench for tightening - 60 mm for joint 9809-H

213.R01 - 29
10018 - TOOL PANEL FOR BOSCH H PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

8000-A
Closed 12-point wrench - 36 mm
for thightening 9809-H joint nut

8007
Bearing for fuel inlet - EHAB adapter BH 0 986 612 653

8001
Comparator bearing to take the dimension BH 0 986 612 657
of the rack rod on the governor magnet,
equipped with our bearing 9502

9502-C
Reduction for BOSCH 8500 pumps
24 x 1,5

8002
Key puller BH 0 986 612 640

8003
OR connector BH 0 986 612 639

8004
2 pin wrench BH 0 986 612 643

8012
Fixing device couple to pull out/push BH 0 986 612 598
governor cover

8006
Gauge for lift settings BH 0 986 612 620

8008
Delivery start bearing BOSCH H pumps

(A) 8005 Connection unit for delivery start


with short rod (BH 1 682 012 004)
with long rod (BH 1 682 012 015)

213.R01 - 30
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 10017

10017 - TOOL PANEL FOR EDC GOVERNORS FOR BOSCH VE, MERCEDES, P, R, H PUMPS

10017
Tool panel for EDC electronic governors for
BOSCH VE, MERCEDES, P, R, H pumps

213.R01 - 31
10017
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for
BOSCH VE,
MERCEDES,P,R,H
pumps

9992 1 Gauge

9992-A 1 Gauge

9992-B 1 Fixing dovice for pulse wheel

9992-C 1 Puller

9992-D 1 Puller

9992-E 1 Puller

9992-F 1 Comparator support and comparator


8009 1 Checking device for EDC

8010 1 Checking device for EDC

8011 1 Checking device for EDC

8017 1 Checking device for EDC

8018 1 Checking device for EDC


9993 1 Registering tool
9993-A 1 Registering gauce

9993-B 1 9993 support

9993-C 1 Tool for regulation on drive lever

Pieces

213.R01 - 32
10017 - TOOL PANEL FOR EDC GOVERNORS FOR BOSCH VE, MERCEDES, P, R, H PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9992
Transducer ring positioning gauge KDEP 1703
BH 0 986 612 308

9992-A
Transducer registering gauge KDEP 1701
BH 0 986 612 301

9992-B
Fixing device for pulse wheel KDEP 1702
BH 0 986 612 305

9992-C
Puller KDMZ 6999
22 x 1 BH 0 986 618 245

9992-D
Bush puller from the governor box KDAW 9995/3+
KDAW 9995/14
BH 0 986 619 225+
BH 0 986 619 250

9992-E
Governor bush puller

9992-F
Patented comparator support
complete with decimal comparator
stroke 30 with double pointer for
RE 30 and RE 36 governors,
settable on sliding rail

WAYS OF USE

Measurement
Measurement
Comparator dimension
dimension
zero setting electromagnetic
rack rod
prod projection

213.R01 - 33
10017 - TOOL PANEL FOR EDC GOVERNORS FOR BOSCH VE, MERCEDES, P, R, H PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

8009
Checking device for EDC regulator R pumps BH 0 986 612 664

8010
Checking device for EDC regulator R pumps BH 0 986 612 669

8011
Checking device for EDC regulator R pumps BH 0 986 612 675
to be used with 9992-B

8017
Checking device for EDC regulator BH 0 986 612 590
BOSCH on MERCEDES

8018
Checking device for EDC regulator BH 0 986 612 601
BOSCH on MERCEDES

9993
Registering tool for drive device of KDEP 1179
recycle valve of exhaust gases BH 0 986 611 969

9993-A
Registering gauce for drive device KDEP 1175
of recycle valve of exhaust gases BH 0 986 611 961

9993-B
Support to be used with 9993 KDEP 1176
BH 0 986 611 962

9993-C
Tool for regulation on drive lever KDEP 1177
BH 0 986 611 966

213.R01 - 34
PROFESSIONAL DIESEL SERVICE TOOLS

Cables for electronic regulators

81.03.104
Adapter cable for BH 0 986 610 104
P..RE24, P..RE30, R..RE31 pumps KDEP-P400/3
(IVECO, SCANIA, VOLVO)

81.03.107
Adapter cable for BH 0 986 610 107
H..RE33, P..RE30, H..RE36 pumps KDEP-P400/6
(MAN)

81.03.109
Adapter cable for BH 0 986 610 109
P..RE30 pumps KDEP-P400/7
(MACK)

81.03.112
Adapter cable for BH 0 986 610 112
M..RE22 pumps KDEP-P400/9
(MERCEDES)

81.03.113
Adapter cable for BH 0 986 610 13
P..RE24, P..RE30 pumps KDEP-P400/10
(JOHN DEERE)

81.03.114
Adapter cable for BH 0 986 610 114
BH P..RE30, H..RE33, H..RE36 pumps
(SCANIA, MERCEDES)

81.03.115
Adapter cable for BH 0 986 610 115
BOSCH PES...M pumps with RE22 regulator
(MERCEDES)

81.03.124
Adapter cable for BH 0 986 610 124
BOSCH H pumps with RE33 regulator
(MAN)

213.R01 - 35
www.marbed.com

Notes
MarbedBook2011 Tools for other in-line pumps

Tools for other in-line pumps


(Denso, Sigma, Simms, etc.)
Pumps equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Tools for other in-line pumps


(Denso, Sigma, Simms, etc.)
Pumps equipment

TOOLS FOR OTHER IN-LINE PUMPS


Denso pumps tools 3
Sigma pumps tools 4
Simms pumps tools 5
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for DENSO pumps

8093
Tappet-presser with rotating pilot DENSO 10700
In-line Nippondenso 6 cyl. on VOLVO

8094
Terminal assembly/disassembly valve group DENSO 10680
In-line Nippondenso 6 cyl. on VOLVO

214.R01 - 3
PROFESSIONAL DIESEL SERVICE TOOLS
SIGMA pump tools
9307
Tappet puller for SIGMA RM-RMS pump

9311
Operative bracket
SIGMA CMS-RM-RMS pump

9312
Pumping assembly puller for
SIGMA CMS-RM-RMS pump

9313
Hexagon wrench 32 mm for
SIGMA CMS-RM-RMS pump
adjusting nut
9314
Wrench with 1/2'' square
19,5 for pumping assembly fixing nuts
SIGMA CMS-RM-RMS pump
23,5
9315
Tappet puller for SIGMA CMS pump

9318
Go-not-go gauge for
SIGMA CMS pumping feet

9319
Puller for SIGMA CMS tappet retainers

9320
Clamp for SIGMA CMS pumping assembly

Ø 30
9631-A

9321
12 x 1,5 Comparator bearing to survey
the rod stroke for SIGMA CMS pump
24 x 1,5
9361
Reduction for 9321 to survey
12 x 1,5 the rod stroke for SIGMA RM-RMS pump

9136
Pressure valve puller
C
with 3 reductions
B A 9137 Valve reduction 64/1 - 12x1
B 9138 BV-SIGMA valve reduction - 14x1
A C 9254 PFRK valve reduction - 12x1 / 32mm

9317
Fixed checking bar to adjust
SIGMA CMS pump rod

214.R01 - 4
PROFESSIONAL DIESEL SERVICE TOOLS
SIMMS pump tools

9057
Wrench for lock pumping ring
Ø 22,5 CATERPILLAR 955K etc.

9217
Toothed wrench for the front nut of
SIMMS MICROMEC pump with 1/2'' square
Ø 23

9218
Knurled wrench for SIMMS MICROMEC
Ø 16,5 pressure unions with 1/2'' square

9219
Puller 3 threads: KDEP 2918
M 36 x 1,5 - M 26 x 1,5 - M 20 x 1,5 BH 0 986 611 246

9220
Socket head screwdriver kit for SIMMS pumps
1/6'' - 5/64'' - 3/32'' - 1/8'' - 3/16'' - 7/32'' - 1/4''

9223
Socket head screwdriver for the fixing fork
dowel of SIMMS pumps

9224
Socket head screwdriver to fix the upper
body to the interior one for SIMMS pumps

9406
Torque converter puller SIMMS on FORD TRANSIT
extended M26x1,5 - 14 threads

9726
Knurled wrench for CAV pressure unions
on LEYLAND CATERPILLAR engines
Ø 26
with 1/2'' square

9728
Knurled wrench for SIMMS MINIPUMPS
Ø 19
pressure unions with 1/2'' square

214.R01 - 5
www.marbed.com

MARBED BOOK 2011


©2011 MARBED S.r.l. - Italy

This catalog is, to all intents, protected


by copyright, so the reproduction in part or in full
of photos, drawings, etc.. is prohibited.

Original part numbers listed in this catalog


are given for reference.

The data and information, shown in this


technical catalog, replace the previous
edition that is now obsolete.

All specifications, dimensions, weights


in this catalog are subject to change
without notice.

The illustrations are not binding.

PROFESSIONAL DIESEL SERVICE TOOLS

www.marbed.com

MARBED Srl - Piazza Novelli, 4 - 20129 Milano - Italy


Tel. +39 02.71.49.84 - Fax +39 02.70.10.26.67
e-mail info@marbed.com
MarbedBook2011 BOSCH Rotary pumps

BOSCH Rotary pumps


Pumps equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

BOSCH rotary pumps


Pumps equipment

BOSCH ROTARY PUMPS


Pump service brackets 3-5
Tools in boxes for EP/VA pumps 6-7
Tools in boxes for EP/VE pumps 8 - 15
Reamers for pumps 16
Other tools 17 - 19
Cables for electronic regulators 20
Tools for BOSCH VP pumps 21 - 22
Comparator Bearing Boxes 23 - 38
Advance gauge 39 - 40
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9356-A


Swivel vice
for flanges BOSCH
PES..A, VE, VA pumps

9356-A
Swivel vice for operative flanges
of PES...A, VE, VA pumps etc.

8132
New base can be used with:

8130
Operative flange for CP1 0 986 612 794
common rail pumps
to be applied on 8132

Ø 68 mm. Ø 50 mm.

9669
Operative flange for DPS pumps CAV 1804-411
to be applied on 8132 CAV 1804-410

221.R01 - 3
PROFESSIONAL DIESEL SERVICE TOOLS
Pump clamping flanges

9680-A 9601 9356-A


BH 1 688 010 124 BH 0 986 611 358
Cradle bracket KDEP2963
on test bench Swivel vice cradle on 9260 Swivel vice on 8132

9478-B
Test bench flange for PES...A pumps BH 1 685 720 017
(on FIAT)

9478-C
Test bench flange for PES...P-PV pumps BH 1 685 720 060
with Ø 95 hole

9479-D
Test bench flange for PES...P pumps BH 1 685 720 159
(IVECO 190.26)
with Ø 107 hole

9478-A
Test bench flange for PES... MW pumps BH 1 685 720 018
(MERCEDES, VOLVO etc.) BH 1 685 720 017
with Ø 68 hole

9478
Test bench flange for EP/VA.. VE.. CAV pumps BH 1 685 720 062
with Ø 50 hole

9478-E
Test bench flange for CAV-DPS pumps BH 1 685 720 219
with Ø 68 hole
FORD TRANSIT

221.R01 - 4
PROFESSIONAL DIESEL SERVICE TOOLS PUMP CLAMPING FLANGES

8123
Test bench flange for VP44-VR30 pumps

9478-T
Test bench flange for VP44 pumps

9478-F
Test bench flange for CATERPILLAR pumps SLIV series
with Ø 68 hole

9478-M
Test bench flange for pumps mounted on
RENAULT MEGANE

9746
Test bench flange for BH 1 685 720 208
BOSCH PES...RSF...M pumps
Ø 74 on BOSCH test bench
MERCEDES 190 D

8123-A
Flange for fixing ZEXEL VP pumps on test benches.
It requires the universa bracket 9680-A

9478-CR
Flange for Test bench for Common Rail pumps
with 50mm hole, 13 holes.

221.R01 - 5
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9300-B

9300-B - TOOL BOX FOR EP/VA...B...C BOSCH PUMPS


9300-B
Tool box for EP/VA...B...C BOSCH pumps
equipped with 11 pieces

9208 1 Plug

9209 1 Plate and bolt for 9208

9190 1 Bush for the housing of rotor runner

9471-2 1 Wrench for metering valve

9207 1 Toothed wrench for control lever

9346 1 Aluminium shim for 9180

9183 1 Reduction for 9180

9181 1 Adapter shaft

9182 1 Reduction for 9180

9180 1 Graduated device

9471-8 1 Bush for roll bearing ring housing

9204 1 Adjusting wrench for pressure governing valve


Pieces
221.R01 - 6
PROFESSIONAL DIESEL SERVICE TOOLS
9300-B - TOOL BOX FOR EP/VA...B...C BOSCH PUMPS

9208
Jig to extract the eccentring ring KDEP 1097
from the pump casing BH 0 986 611 780

9209
Plate and bolt for 9208 KDEP 1097
BH 0 986 611 780

9190
Cap for the housing of the timing KDEP 1101
system rotor runner BH 0 986 611 791
inside Ø 46 mm

9471-2
Wrench for governing pressure valve KDEP 1086
BH 0 986 611 757

9207
Toothed wrench for control lever governor KDEP 1091
BH 0 986 611 765

9346
Shim for 9180 graduated device
h 20 mm

9183
Threaded union for 9180 graduated BH 1 688 130 054
device EP/VM
26x1,5 - only reduction
9181
Adapter shaft on 9180 graduated device BH 1 688 130 400
for EP/VA...B

9182
Threaded union for 9180 graduated BH 1 688 130 300
device EP/VA...B
28x1,5 - only reduction

9180
Graduated device to test the automatic BH 1 688 130 121
advance on BOSCH EP/VA...B...C pumps
Equipped with extended pin (A) BH 1 688 130 500
(A)

9471-8
Cap for roller bearing ring housing KDEP 1100
BH 0 986 611 790

9204
Adjusting wrench for pressure governing valve KDEP 1092
BH 0 986 611 766

221.R01 - 7
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

9471-A
Complete tool box for EP-VE BOSCH pumps
equipped with 20 pieces

9471-A 9471-K - TOOL BOXES FOR BOSCH EP-VE PUMPS

9471-K
Complete tool box for EP-VE BOSCH pumps
equipped with 60 pieces

221.R01 - 8
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for
BOSCH EP-VE pumps

9471-A 9471-K
9664-VE 1 Graduated device
9471-2 1 Governing pressure wrench
9471-5 1 Triangular wrench
9471-6 1 Triangular wrench
9471-9 1 Dial gauge bearing
9471-11 1 "MS" level spacer
9471-13 1 9184 spacer reduction
9471-14 1 Dial gauge bearing
9471-15 1 Shaft toothed wrench
9553 1 Wrench reduction
9188 1 Bush puller
9184 1 Measure device
9185 1 9184 spacer reduction
9301 1 9184 spacer reduction
9301-A 1 9184 spacer reduction
9186 1 Dial gauge bearing with rod
9204 1 Adjusting wrench
9471-8 1 Cap for roll bearing ring
9190 1 Cap timing system rotor runner
9471-7 1 Cap timing system rotor runner
9262 1 Shaft bush kit
9261 1 Aluminium fenders
9189 1 Tool to survey the EP-VA slider level
9195 1 Gauged ring for 9189
9194 1 Piston spring spacer
9281 1 Positioning gauge
Pieces

221.R01 - 9
PROFESSIONAL DIESEL SERVICE TOOLS

9471-A
9471-K

9471-K
9280 1 Valve jig
9412 1 Governor and electromagnet jig
9411 1 Oil seal connector
9471-3 1 Elastic bush inserter
9197 1 Threaded puller
9196 1 Bush connector
9202 1 Roll puller
9471-4 1 Male-Female reduction
9471-16 1 Male-Female reduction
9199 1 Male reduction
9200 1 Double bolt
9201 1 Hook for "OR" removing
9610 1 Screwdriver for tors screws
9607 1 Socket screwdriver
9556 1 Jig to connect the control levers
9518 1 Jig for the spacers bush seals
9833 1 Puller inserter for bushings
9471-12 1 Stopping lever jig
9586 1 Self-threading puller for oil seal
9625 1 End float tool
9247 1 Dial gauge bearing
9628 1 Surveying gauge for cam shaft
9471-15A 1 Shaft extended toothed wrench
9471-15B 1 Shaft hexagonal wrench
9837-B 1 Nylon plug for oil seal puller
9837-C 1 Nylon plug for oil seal inserter
Pieces

221.R01 - 10
9471-A 9471-K - TOOL BOXES FOR BOSCH EP/VE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9471-A 9471-K

9664-VE
Graduated device to test the automatic advance BH 1 688 130 240
EP/VE BOSCH pumps reinforced (ex BH 1 688 130 139)

10,5
9471-2
Governing pressure wrench KDEP 1086
12 BH 0 986 611 757

9471-5
Triangular wrench for central closing plug KDEP 1080
BH 0 986 611 750
ZX 157914-2500

9471-6
Triangular wrench for bearing screws KDEP 1087
governing lever BH 0 986 611 758
ZX 157914-2700
8x1
9471-9
Dial gauge bearing with rods KDEP 1085
Ø 2,5 BH 1 680 110 630
Ø4
Ø4

9471-11
Spacer to adjust the sleeve KDEP 1084
starting travel "MS" level BH 0 986 611 753
BH 0 680 110 620
ZX 157829-1100

9471-13
Spacer reduction for our art. 9184 KDEP 2931/3
BH 1 683 458 150
8x1

9471-14
Dial gauge bearing to zero the dial gauge KDEP 1032
Ø4

9471-15
3,5
Toothed wrench to fix KDEP 1082
and adjust the governor shaft BH 0 986 611 751
BH 1 680 110 610
ZX 157915-2620
5

9553
Wrench reduction KDEP 2921
with 1/2'' double square BH 0 986 611 275

221.R01 - 11
9471-A 9471-K - TOOL BOXES FOR BOSCH EP/VE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9471-A 9471-K

9188
KDEP 1027
and for the bush of the automatic BH 0 986 611 562
supplement device BH 1 688 131 980

9184
Measure device (to be used with comparator) BH 1 688 130 045
for the delivering start governing
12x1mm

9185
Spacer reduction for our art. 9184 KDEP 2931/2
13,5x2 mm BH 1 683 391 150

9301
Spacer reduction for our art. 9184 KDEP 2931/1
12x1 mm BH 1 683 391 114

9301-A
Spacer reduction for our art. 9184 BH 1 683 391 125
12,5x1 mm

9186
Dial gauge bearing for the delivery start BH 1 986 611 294
12x1 mm KDEP 2940
with rod

9204
Adjusting wrench KDEP 1092
for pressure governing valve BH 0 986 611 766

9471-8
Cap for roll bearing ring housing KDEP 1100
BH 0 986 611 790

9190
Cap for the housing of the timing system KDEP 1101
rotor runner BH 0 986 611 791
inside Ø mm 46

9471-7
Cap for the housing of the timing system
rotor runner
inside Ø mm 42

221.R01 - 12
9471-A 9471-K - TOOL BOXES FOR BOSCH EP/VE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9471-A 9471-K

9262
Bush kit to dismount the Seeger ring KDEP 1098
on the motoring shaft BH 0 986 611 785

9261
Couple of aluminium fenders

9189
Tool to survey EP/VA slider level KDEP 2934

9195
Gauger ring for 9189

9194
Spacer to adjust the preloading KDEP 2935
of the piston spring BH 0 986 611 289

9281
Positioning gauge KDEP 1099
BH 0 986 611 789

9280
Jig to press the closing cap
of the spheric valve

9412
Jig to measure the spring preloading KDEP 1095
of the governor and electromagnet KDEP 1094
BH 0 986 611 775
BH 0 986 611 772

9471-3
Elastic bush inserter on KDEP 1093
the pressure governing valve BH 0 986 611 769

9197
Threaded puller
mm 5x0,8

221.R01 - 13
9471-A 9471-K - TOOL BOXES FOR BOSCH EP/VE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9471-A 9471-K

9196
Bush connector

9202
Roll puller

9471-4
Reduction
male 12x1,5 - female 12x1,5

9471-16
Reduction
male 12x1,5 - female 14x1,5

9199
Reduction
male 12x1,5 - 10x1

9200
Double bolt
12x1,5

9201
Hook for "OR" extraction KDEP 2938
BH 0 986 611 292

9610
Screwdriver for TORX T30 screw

9607
Spheroidal screwdriver to operate
until 45°

9556
Jig to connect the control levers KDEP 1107
BH 0 986 611 803

9518
Jig for spacer bush seal KDEP 1106
BH 0 986 611 800

221.R01 - 14
9471-A 9471-K - TOOL BOXES FOR BOSCH EP/VE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9471-A 9471-K

9833
Puller inserter for bushings KDEP 1132
(in 4 pieces)

9471-12
Jig to control the action level KDEP 1130
of the stopping lever
27,7 mm

9586
Self-threading puller for oil seal on Ø 17 shaft KDEP 1113

9625
Tool to measure the bearing float on KDEP 2890
Ø 17 cam shaft

9247
Dial gauge bearing to survey KDEP 1128
the bushing wear on the cam shaft

9628
Surveying gauge for cam shaft cones KDEP 2899
protrusion Ø 17 and Ø 20

3,5 9471-15A
Extended toothed wrench to fix
the shaft on the governon

9471-15B
Hexagon wrench (14 mm) to fix
and adjust the governor shaft
5

9837-B
Nylon plug for oil seal puller

9837-C
Nylon plug for oil seal inserter

9411
Oil seal connector on Ø 17 shaft KDEP 2939
BH 0 986 611 293

221.R01 - 15
PROFESSIONAL DIESEL SERVICE TOOLS
Reamers for BOSCH VE pumps

9830
Hand milling cutter for boring gear
cam seats in EP/VE housing
maximum bore 0,2
A Operation to be done after replacement
and boring of VE bushings

9830-A
Tool kit 12 tooth

9831
Press

Tool kit for extracting, inserting


and drill boring bearings
on EP/VE pumps
1/2 mm fixed bore

A = Ø 17 A = Ø 20

9826 9827
KDEP 1170 KDEP 1171
A BH 0 986 611 946 BH 0 986 611 953

9826-A 9827-A
A
Bare reamer

A
9828 9829
Enlarged bushing
,50

,50
16

19

221.R01 - 16
PROFESSIONAL DIESEL SERVICE TOOLS
Other tools for BOSCH VE pumps

9858
Fixed checking set to adjust the sleeve starting level. KDEP 1152
MS level on EP/VE with LDA BH 0 986 611 914

9858-A
MS level checking KDEP 1169
Fixed lockwire to adjust the sleeve starting BH 0 986 611 945
stroke on EP/VE pumps with LDA
(CITROEN, PEUGEOT, etc.)

9983
5-tool kit for extracting ball-plugs A KDEP 1182
of BOSCH VE pumps with LDA BH 0 986 611 972
B with 10 plugs C KDEP 1184
C A BH 0 986 611 974
D D KDEP 1185
E BH 0 986 611 975
E KDEP 1183
BH 0 986 611 972

8097
Flat drill with counter-rotation slides for drilling
screws of the DDS electro-valve on BOSCH VE pumps

9558
Toothed wrench with 1/2'' square to unloose KDEP 1110
and clamp the threaded ring of the spark lead BH 0 986 611 813
and idling self-loading adjusting device

9559
Assembly and disassembly tool for the spark KDEP 1109
lead and idling self-loading adjusting device BH 0 986 611 810

9370
Expansion puller for EP/VA...VE pump oil seal

221.R01 - 17
OTHER TOOLS FOR BOSCH VE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9531
24 mm hexagonal wrench for solenoid valve
for CAV DPC and BOSCH VE pumps

9531-A
26 mm wrench for solenoid valve
on CAV DPC NUMERIC

9531-B
27 mm wrench for CAV DPC NUMERIC
pumps advance actuator

9531-C
24 mm wrench for CAV DPC NUMERIC
pumps advance actuator

9996
Triangular 25 mm wrench for 1804-624
pump plug on CAV DPC NUMERIC pumps

9467
24 mm poligonal wrench for solenoid valve
for BOSCH VE pumps

9474
13 mm shaped wrench for
BOSCH pump clamping nuts on VW GOLF

9474-A
13 mm shaped wrench for
BOSCH pump clamping nuts on VW GOLF

9383
19 mm shaped wrench to clamp
the timing system on AUDI and VOLVO

221.R01 - 18
OTHER FOR BOSCH VE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9754-C
Three-face 8 mm wrench
for BOSCH VE pumps actuator
on AUDI, BMW
9754-D
Three-face 6,5 mm wrench
for BOSCH VE pumps actuator
on AUDI, BMW

9585
Self-threading puller for oil seal KDEP 1114
on Ø 20 shaft

9248
Puller for the pressure governing valve bush

9611
TORX T30 screwdriver for EP/VE pump
casing screws

8020
T20 Torx Screwdriver for BOSCH VE
transfer pump

9203
T wrench for the pressure governing valve

9834
Ground steel bearing for accelerator valve BH 1 460 324 315
h 20 mm

9835
Ground steel bearing for accelerator valve BH 1 460 324 316
h 24 mm

9836
Ground steel bearing for accelerator valve BH 1 460 324 333
h 30 mm

9270
Bearing h 35,1 mm BH 1 460 324 332

9271
Bearing h 40,6 mm BH 1 460 324 331

221.R01 - 19
PROFESSIONAL DIESEL SERVICE TOOLS

Cables for electronic regulators


81.02.430
Adapter cable for KDEP 1865/1
BH VE..R 260-1, VE..R 300-1, VE..R 515, VE..R 575 pumps BH 0 986 612 430
(BMW - OPEL)

81.02.432
Adapter cable for KDEP 1865/3
BH VE..L 400, VE..R 440, VE..R 440-1, VE..L 323 pumps BH 0 986 612 432
(AUDI)

81.02.434
Adapter cable for KDEP 1865/5
BH VE..L 450, VE..L 480, VE..L 490, VE..R 560, BH 0 986 612 434
VE..R 565, VE..R 570, VE..R 627 pumps (IVECO, FIAT, ALFA, LANCIA)

81.02.437
Adapter cable for KDEP 1865/8
BH VE..R 500, VE..L 580, VE..L 580-1, BH 0 986 612 437
VE..R500-1, VE.. R720 pumps (ROVER)

81.02.439
Adapter cable for KDEP 1865/10
BH VE..R 510, VE..R510-1, VE..R 590, VE..R 600, VE..R 638, BH 0 986 612 439
VE..R 640, VE..R 650, VE..L550, VE..L 650, VE..L 649 pumps
(AUDI - VOLKSWAGEN - VOLVO)
81.02.440
Adapter cable for KDEP 1865/11
BH VE..L460, VE..L460-1, VE..L460-2, BH 0 986 612 440
VE..R530, VE..R530-1 pumps (AUDI)

81.02.441
Adapter cable for KDEP 1865/12
BH VE..R 520 pumps BH 0 986 612 441
(PSA)

81.02.442
Adapter cable for BH 0 986 612 442
BH VE..L 585, VE..R 635 (FIAT, ALFA, LANCIA, CHRYSLER),
VE..L 715, VE..L 736 (NISSAN)

81.02.443
Adapter cable for BH 0 986 612 443
VE..R 576 pumps
(BMW 318)

81.02.444
Adapter cable for BH 0 986 612 444
BH VE..R 650, VE..R 700, VE..R 701,
VE..R 705, VE..R 712 pumps (VW)

81.02.445
Adapter cable for BH 0 986 612 445
BH VE..L694-1, VE..L707 pumps
(CHRYSLER)

81.02.446
Adapter cable for BH 0 986 612 446
BH VE..L688 pumps
(FORD)

81.02.698
Adapter cable for BH 0 986 612 698
VE..R 595, VE..R 641, VE..R 642 pumps
(MERCEDES)

221.R01 - 20
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for
BOSCH VP pumps

8122
Wrench to keep/pull the flange, the shaft and the
pulley of VP, DPC, DPCN and DP200 pumps
complete with the pin, as phasing reference

8123
Flange to install the VP44, VR30 pumps
on the test bench
(the universal support 9680-A is requested)

8124
Pair of brackets to install VP44 pumps BH 1 688 030 186
on the test bench
(AUDI application)

8119-VP
Injection control valve (SPV) wrench BH 1 986 612 819

8114
Comparator support for phasing of BH 1 688 130 237
BOSCH VP44 pump mounted on
BMW 320-330, FORD FOCUS and so on
The point of the device should be always cleaned
and free of burr in order not to alter measurement

8154
Tool to remove/install VP pumps on
FORD DURATORQ 2.0, 2.2 and 2.4 engines

221.R01 - 21
PROFESSIONAL DIESEL SERVICE TOOLS
TOOLS FOR BOSCH VP PUMPS

9754-VP
Ejector for BOSCH rotative pumps VP44
on BMW 320.330 and hydraulic pump CP1
common rail on BMW

9754-VP2
Pulley ejector for BMW 520 tds, 320D VP
M47 ring 35 x 2mm.

B
8095
A
Set of 3 tools for timing holding of A BH 0986 612 707
VP44 pumps on OPEL VECTRA B BH 0986 612 705
It includes: gauge for engine shaft fixing C BH 0986 612 706
pin for engine shaft fixing and
C pin for pump fixing

8122-A
Wrench to fix/remove the flange, shaft and pulley
on the following pumps ZEXEL VP.
The timing pin is included.

8123-A
Flange for fixing ZEXEL VP pumps on test benches. 9478-ZV
(It requires the universal bracket 9680-A)

81.01.2036
LED to test the unit pumps
VP29/30 e VP44

221.R01 - 22
www.marbed.com

Comparator
PROFESSIONAL DIESEL SERVICE TOOLS
supports
boxes

9701
9702
9703
9704
for the survey of delivery start ratio
on BOSCH rotating pumps A, B, C and VE type
on diesel engines
*(for the included comparator
see the below table)

Box Comparator (*)


(*) 1 Centesimal comparator
9347 1 Comparator bearing 9702 -
9580 1 Comparator bearing
9187 1 Comparator bearing
9186 1 Comparator bearing
9704
9186-A 1 Comparator bearing 9733*
5 mm - 0,01
9186-B 1 Comparator bearing
9471-09 1 Comparator bearing
12-E2 1 Probe
9701
13-E1 1 Probe 9087*
13-B1 1 Pair of probes BH 1 687 233 011
10 mm - 0,01
14-C 1 Combination of 2 probes
15-D1 1 Probe
Pieces
9703
9348*
BH 1 687 233 012
30 mm - 0,01
221.R01 - 23
COMPLETE COMPARATOR BEARING BOXES
PROFESSIONAL DIESEL SERVICE TOOLS

14 x 2

9347
Comparator bearing to survey the end stroke
on the engine PEUGEOT etc.
14 x 2 mm - with extended probe - 192 mm Ø 4

9580
Comparator bearing for BOSCH EP/VE pumps
with probe 94 mm Ø 4 thread 2,5 (our art 15-D2)
8x1

9187
Comparator bearing for the delivery start KDEP 1026
with probe 52 mm Ø 2 thread 2,5 (our art 15-D3) BH 0 986 611 555

12 x 1 9186
Comparator bearing BOSCH EP/VA...B pumps KDEP 2940
thread 12x1 BH 0 986 611 294
with probe 25 mm Ø 2 thread 2,5 (our art 15-D4)

13,5 x 2 9186-A
Comparator bearing BOSCH EP/VA...B pumps
thread 13,5x2

12,5 x 1 9186-B
Comparator bearing BOSCH EP/VA...B pumps KDEP 1002
thread 12,5x1 BH 0 986 611 500

9471-09
Comparator bearing BOSCH EP/VE pumps KDEP 1085
8x1 with probes: BH 0 986 611 754
40 mm Ø 4 thread 2,5 (our art 13-E1)
58 mm Ø 4 thread 2,5 (our art 12-E1)

12-E2
Probe 40 mm Ø 4 thread 3

13-E1
Probe 58 mm Ø 4 thread 2,5

13-B1
Pair of probe (our ref. 13-E2) 58 mm Ø 2 thread 3

14-C
Combination of two spindles:
our ref.14-C1 - 16 mm Ø 4 thread 2,5
our ref. 14-C2 - 16 mm Ø 4 thread 3

15-D1
Probe 94 mm Ø 2 thread 2,5

221.R01 - 24
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9732

9732 - COMPARATOR BEARING BOX BOSCH PUMPS

9732
Dial gauge bearing tool box
to survey the delivery start
on rotary and in line BOSCH pumps

221.R01 - 25
PROFESSIONAL DIESEL SERVICE TOOLS

Comparator 9732
Bearing
Box

9733 1 Comparator

9087 1 Comparator

9761-A5 1 Reduction

9501 1 Magnet

9186 1 Comparator bearing

9186-A 1 Comparator bearing

9186-B 1 Comparator bearing

9471-09 1 Comparator bearing

9580 1 Comparator bearing

9682 1 Comparator bearing

15-D3 1 Probe
1 Probe
12-E2
1 Probe
13-E2
1
14-C Probe
1
15-D Probe
Pieces

221.R01 - 26
9732 - COMPARATOR BEARING BOX FOR BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9733
Centesimal comparator 5mm

9087
Centesimal comparator 10mm BH 1 687 233 011

mm. 3 9761-A5
Comparator reduction from 3 mm to 2,5 mm
mm. 2,5

9501
Magnet for comparator
thread 2,5

12 x 1 9186
Comparator bearing BOSCH EP/VA...B pumps KDEP 2940
thread 12x1 BH 0 986 611 294
with probe 25 mm Ø 2 thread 2,5 (our ref.15-D4)

13,5 x 2
9186-A
Comparator bearing BOSCH EP/VA...B pumps
thread 13,5x2

12,5 x 1
9186-B
Comparator bearing BOSCH EP/VA...B pumps KDEP 1002
thread 12,5x1 BH 0 986 611 500

9471-09
Comparator bearing BOSCH EP/VE pumps KDEP 1085
8x1 with probes: 0 986 611 754
40 mm Ø 4 thread 2,5 (our ref.13-E1)
58 mm Ø 4 thread 2,5 (our ref.12-E1)

221.R01 - 27
9732 - COMPARATOR BEARING BOX FOR BOSCH PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9580
Comparator bearing for BOSCH EP/VE pumps
8x1 with probe 94 mm Ø 4 thread 2,5 (our ref.15-D2)

12 x 1,5
14 x 1,5

9682
Dial gauge bearing with a spill point pipe
and an extended rod with returning action
right for A, B, BV and in-line BH pumps
12 x1,5 - 14 x 1,5

15-D3
probe 52 mm Ø 2 thread 2,5

12-E2
probe 40 mm Ø 4 thread 3

13-E2
probe 58 mm Ø 4 thread 3

14-C
Combination of two probes:
our ref.14-C1 - 9 mm Ø 4 thread 2,5
our ref.14-C2 - 9 mm Ø 4 thread 3

15-D
Couple of probes 94 mm Ø 2 thread 2,5

221.R01 - 28
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9701-A

9701-A
Complete box of comparator bearings for
the timing of rotative BOSCH EP...VA...VE pumps
on diesel vehicles and medium trucks

9733 1 Comparator
9087 1 Comparator
9783 1 Comparator bearing
9186-N 1 Comparator bearing

9471-09 1 Comparator bearing

9580 1 Comparator bearing

9761-A5 1 Reduction

14-C 1 Combination of spindles


Pieces

221.R01 - 29
COMPLETE COMPARATOR BEARING BOX
PROFESSIONAL DIESEL SERVICE TOOLS

9733-A
Centesimal comparator 5 mm
with back connection (B)
B

9087
Comparator 10mm - 0,01 BH 1 687 233 011

9783
Extended comparator bearing
for EP/VA... VE and NIPPONDENSO pumps
thread 8 x 1
To be used when distance and encumbrance will not
permit an easy access.

12 x 1
9186-N
Comparator bearing BOSCH EP/VA...B pumps KDEP 2940
thread 12x1 BH 0 986 611 294

9471-09
Comparator bearing BOSCH EP/VE pumps KDEP 1085
8x1 with probes: BH 0 986 611 754
40 mm Ø 4 thread 2,5 (our art 13-E1)
58 mm Ø 4 thread 2,5 (our art 12-E1)

9580
Comparator bearing for BOSCH EP/VE pumps
with probe 94 mm Ø 4 thread 2,5 (our art 15-D2)
8x1

mm 3
9761-A5
Comparator reduction mm 3 - 2,5
mm 2,5

14-C
Combination of two spindles:
our ref.14-C1 - 16 mm Ø 4 thread 2,5
our ref. 14-C2 - 16 mm Ø 4 thread 3

221.R01 - 30
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9701-B

9701-B - COMPARATOR BEARING BOX FOR EP/VE PUMPS


9701-B
Comparator bearing kit for the timing of
rotative pumps BOSCH EP/VE
(AUDI TDI, FORD TRANSIT, OPEL...)

9733-A 1 Comparator

9580 1 Comparator bearing

9580-A 1 Comparator bearing

9471-09 1 Comparator bearing

9471-09A 1 Comparator bearing

9783 1 Comparator bearing

9783-A 1 Comparator bearing

9761-A5 1 Reduction
Pieces

221.R01 - 31
9701-B - COMPARATOR BEARING BOX FOR EP/VE PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9733-A
Centesimal comparator 5 mm
with back connection (B)

9580
Comparator bearing for BOSCH EP/VE pumps
thread 8 x 1
8x1
with probe 94 mm Ø 4 thread 2,5 (our ref.15-D2)

9580-A
Comparator bearing to survey the stroke
10 x 1
on BOSCH EP/VE rotary pumps
thread 10 x 1
with probe 94 mm Ø 4 thread 2,5 (our ref.15-D2)

9471-09
Comparator bearing BOSCH EP/VE pumps KDEP 1085
thread 8 x 1 BH 0 986 611 754
with probes:
40 mm Ø 4 thread 2,5 (our ref.13-E1)
58 mm Ø 4 thread 2,5 (our ref.12-E1)

9471-09A
Comparator bearing BOSCH EP/VE pumps KDEP 1880
thread 10 x 1 BH 0 986 612 480
with probes:
40 mm Ø 4 thread 2,5 (our ref.13-E1)
58 mm Ø 4 thread 2,5 (our ref.12-E1)

9783
Balancing comparator bearing for EP/VA... VE
thread 8 x 1

9783-A
Balancing comparator bearing for EP... VE
for direct injection engines (AUDI, FORD TRANSIT etc...)
thread 10 x 1

mm 3
9761-A5
Reduction mm 3 - 2,5
mm 2,5

221.R01 - 32
PROFESSIONAL DIESEL SERVICE TOOLS

9701-C

9701-C
Comparator bearing box for the timing
of rotative pumps BOSCH EP/VE
(AUDI TDI, OPEL, FORD TRANSIT...)

9733
Centesimal comparator - 5 mm

COMPARATOR
BEARING

PROBE 8x1 10 x 1 8x1 10 x 1

1 15-D2 9580-A

2 15-D4 9186

3 13-E1
9471-09 9471-09A
4 12-E1

221.R01 - 33
COMBINATIONS
2 PIECES CODE
9701-C - PROBES
PROFESSIONAL DIESEL SERVICE TOOLS

CODE Ø LENGHT THREAD

1 2 25 2,5

15-D4

2 2 52 2,5

15-D3

15-D
3 2 94 2,5

15-D1

4 4 9 2,5

14-C1

14-C
KDEP 1088-2

5 4 9 3
0 986 611 761
14-C2

6 4 16 2,5

9761-B5

7 4 16 3

9761-A5
12-A

8 4 40 2,5

12-E1
12-E

KDEP 1085/0/3

9 4 40 3
0 986 611 756
12-E2
13-B

10 4 58 2,5

13-E1
13-E
13-B1

11 4 58 3

13-E2

12 4 94 2,5

15-D2
221.R01 - 34
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9761-A

9761-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS

9761-A
Comparator bearing box for the timing of rotative pumps
to use on test bench or directly on the vehicle.
BOSCH EP...VA...VE, CAV DPA, DPC, DPS and ROTODIESEL.
(ALFA, AUDI, CITROEN, LANCIA, PEUGEOT, RENAULT,
SAAB, VOLKSWAGEN, VOLVO, etc.) and medium tracks.
12 items, 23 pieces

221.R01 - 35
9761-A
PROFESSIONAL DIESEL SERVICE TOOLS

Comparator
bearings for
rotary pumps

9733-A 1 Comparator

9861 1 Comparator bearing

9761-A1 1 Timing pin

9186-N 1 Comparator bearing - not sold alone

9761-A2 1 Comparator bearing

9761-A3 1 Nut

9761-A4 1 Nut couple

9761-A5 1 Reduction

9761-A6 1 Comparator bearing

9674 1 Timing lock

9761-A7 1 Torx wrench

9761-A8 1 Comparator bearing

221.R01 - 36
9761-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9733-A
Centesimal comparator 5 mm
with back connection (B)

9861
Comparator bearnig for BOSCH VA pumps 1804-606
1804-607
New comparator bearing (mm. 30). It has a new fast method for the timing of CAV ROTO DIESEL pump
"B" index with access to the timing references by the cap pump. The pump cap has a timing bush with a
1804-600
clogging plug. On this plug You will find incised the rod stroke value. This value correspond to the
timing value to P.M.S. With this new system it is possible to eliminate the corner transmission,
the rod fixing and in this way there is no need to empty the pump casing for the stroke checking.

9186-N
Comparator bearing BOSCH EP/VA...B pumps KDEP 2940
thread 12x1 NOT SOLD ALONE

with shaft 25 mm Ø 2 thread 2,5 (our art 15-D4)

9761-A1
Timing pin on ROTO DIESEL 1084-761

9761-A2
Couple of dial indicator for 1084-767
ROTO DIESEL pumps

9761-A3
Fixing nut for flange comparator 1084-764

9761-A4
Nut couple to fix to the pump 1084-766
the comparator bearing (9761-A2)

221.R01 - 37
9761-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9761-A5
Comparator reduction from 3 mm to 2,5 mm

E
D

9761-A6
A Comparator bearing for timing searching
on CAV-DPC (5 pieces)
B
A 1804-486 Angle bracket 9761-B
B 1804-487 Union 9761-C
C C 1804-488/A Push rod with guide (54mm) 9761-D
D 1804-489 Distance ring 9761-E
E 1804-491 Equalizer comparator bearing 9761-F

Operation outline of the tools for the timing of CAV-DPC pump.


(For CAV-DPS you need only the spring pin included).
Notice: the rotation of the driving shaft that will be later locked,
will point out the lift of the shaft inserted in the elastic ring of pump.
Refering to the obtained level you will locate the injection pump with the locking of bolts.

9761-A7
TORX T25 wrench con with 1,5 mm hole CAV 7244-437
for DPS pumps

9674
Timing lock for CAV-DPS pumps CAV 7244-448

9761-A8
Comparator bearing composed by 4 pieces
for the timing of CAV-DPS pumps
and without reduction for BOSCH EP...VE pumps

221.R01 - 38
PROFESSIONAL DIESEL SERVICE TOOLS

Advance
gauge

9664-N
The universal body 9664-N can
be applied on 5 different types of
pumps, depending of
the installed interface

9664-F
Interface for DPS pumps

9664-D
Interface for DPC pumps

9664-E
Interface for DP200 pumps

9664-H
Interface for VE pumps

40

9664-S
Interface for DENSO pumps

42

9334
Transparent body, spare part
of 9664-N

221.R01 - 39
PROFESSIONAL DIESEL SERVICE TOOLS
9664 - ADVANCE GAUGE

9664-B

Body 9664-N

Interface for DPS pumps 9664-F

Gauge for FORD TRANSIT 1/A

Set of 8 gauges 1/B

9664-C
Body 9664-N

Interface for DPC pumps 9664-D

9664-DP
Body 9664-N

Interface for DP200 pumps 9664-E

Set of 9 gauges 8041

9664-VE
Repalce 9471-01 - Up to 20 BAR

Body 9664-N

Interface for VE pumps 9664-H

9664-ND

Body 9664-N

Interface for DENSO pumps 9664-S

221.R01 - 40
MarbedBook2011 CAV / LUCAS / DELPHI rotary pumps

CAV / LUCAS / DELPHI rotary pumps


Pumps equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

CAV / LUCAS / DELPHI rotary pumps


Pumps equipment

CAV / LUCAS / DELPHI ROTARY PUMPS


Pump service brackets 3-5
Cushioned Coupling 6
Tools for DPA 7 - 16
Tools for DPS 17 - 22
Tool box for DPC/DPCN pumps 23 - 30
Other tools 31 - 34
Tool box for DP200 pumps 35 - 38
Tools for EPIC pumps 39
Comparator bearings 40 - 45
Advance gauge 46 - 47
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9356-A


Swivel vice
for flanges BOSCH
PES..A, VE, VA pumps

9356-A
Swivel vice for operative flanges
of PES...A, VE, VA pumps etc.

8132
New base can be used with:

8130
Operative flange for CP1 0 986 612 794
common rail pumps
to be applied on 8132

Ø 68 mm. Ø 50 mm.

9669
Operative flange for DPS pumps CAV 1804-411
to be applied on 8132 CAV 1804-410

222.R01 - 3
PROFESSIONAL DIESEL SERVICE TOOLS
Pump clamping flanges

9680-A 9601 9356-A


BH 1 688 010 124 BH 0 986 611 358
Cradle bracket KDEP2963
on test bench Swivel vice cradle on 9260 Swivel vice on 8132

9478-B
Test bench flange for PES...A pumps BH 1 685 720 017
(on FIAT)

9478-C
Test bench flange for PES...P-PV pumps BH 1 685 720 060
with Ø 95 hole

9479-D
Test bench flange for PES...P pumps BH 1 685 720 159
(IVECO 190.26)
with Ø 107 hole

9478-A
Test bench flange for PES... MW pumps BH 1 685 720 018
(MERCEDES, VOLVO etc.) BH 1 685 720 017
with Ø 68 hole

9478
Test bench flange for EP/VA.. VE.. CAV pumps BH 1 685 720 062
with Ø 50 hole

9478-E
Test bench flange for CAV-DPS pumps BH 1 685 720 219
with Ø 68 hole
FORD TRANSIT

222.R01 - 4
PROFESSIONAL DIESEL SERVICE TOOLS PUMP CLAMPING FLANGES

8123
Test bench flange for VP44-VR30 pumps

9478-T
Test bench flange for VP44 pumps

9478-F
Test bench flange for CATERPILLAR pumps SLIV series
with Ø 68 hole

9478-M
Test bench flange for pumps mounted on
RENAULT MEGANE

9746
Test bench flange for BH 1 685 720 208
BOSCH PES...RSF...M pumps
Ø 74 on BOSCH test bench
MERCEDES 190 D

8123-A
Flange for fixing ZEXEL VP pumps on test benches.
It requires the universa bracket 9680-A

9478-CR
Flange for Test bench for Common Rail pumps
with 50mm hole, 13 holes.

222.R01 - 5
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9659


Cushioned Coupling
for CAV-DPA-DPS-
DPC-BOSCH VE

9659
Cushioned puller coupling
for CAV DPA, DPS, DPC
and BOSCH VE pumps
adaptable to all test benches by 9680-A (A)
supplied with 3 gears
A

DPC 9659-I17
gear - cone Ø 17

DPS 9659-I20
gear - cone Ø 20

DPA 9659-IDPA
CAV female gear - external Ø gear 35,5

optional
DPA 9872
CAV gear
NOT INCLUDED

222.R01 - 6
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9662

9662 - TOOL BOX FOR CAV-DPA ROTARY PUMPS

9662
Complete tool box for assembly and disassembly
of CAV-DPA rotary pumps with mechanical and
hydraulic governor
30 items, 60 particulars

222.R01 - 7
PROFESSIONAL DIESEL SERVICE TOOLS

9662
Tools for
CAV-DPA
rotary pumps

9573 1 Advance gauge for CAV - DPA pumps


9664-C 1 Advance gauge for CAV - DPA pumps
9211 1 Drive plate srew
9656 1 Manometer for pump feed pressure
9565 1 Roller distance gauge on control plate
9555-A 1 Wrench for cam pin
9100 1 Connector for diesel oil inlet
9100-A 1 Connector for diesel oil inlet
9652 1 Connector
9567 1 Polygonal wrench
9651 1 Spanner transfer pump rotor
9097 6 Pressure connector
9650 1 Drive shaft holding tool
9649 1 Spanner drive plate
9272-A 1 Governor counter weight balancer
9274 1 Bush for oil seal assembly
Items

222.R01 - 8
PROFESSIONAL DIESEL SERVICE TOOLS

Kit composed by 9 OR guard bushes 1 9663


Assembly bush for governor cap 1 9275
Assembly rod for metering valve 1 9276
Governing wrench 1 9277
Sleeve puller 1 9278
Oil seal puller 1 9279
Alignement tool, hydraulic head 1 9282
Alignement tool 1 9283
Torque adaptor 1 9284
Reduction union 1 9290
Reduction union 1 9291
Reduction 1 9285
Drilled unions 3 9292
Blind cap 1 9293
Blind cap 1 9294
Items

222.R01 - 9
9662 - TOOL BOX FOR CAV-DPA ROTARY PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9573
Advance gauge for CAV - DPA pumps CAV 7244-59
CAV 7244-70

9573 is replaced by 9664-C

9664-C
Advance gauge for CAV - DPA pumps 1804-811

9211
Torque adaptor, CAV 7144-482
drive plate screws CAV 7244-404

9656
0-16 BAR manometer for feeding pressure pump

9565
Roller distance gauge on control plate CAV 7144-262
with air pressure

9555-A
Wrench for cam ring pin CAV 7244-125 B

14 x 1,5 mm.

9100
Diesel oil inlet union
14 x 1,5 - 1/2''
1/2"
14 x 1,5 mm.

9100-A
Diesel oil inlet union
14 x 1,5 - 7/16'
7/6" 14 x 1,5 mm.
9652
Manometric reduction union CAV 7044-892
to set the internal pressure
8x1 14 x 1,5 - 8 x 1

9567
1/4'' polygonal wrench for cap screws

222.R01 - 10
9662 - TOOL BOX FOR CAV-DPA ROTARY PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9651
Spanner transfer pump rotor CAV 7044-889

9097
Extended pressure union
for bench testing
12 x 1,5 - 11''

9650
Drive shaft holding tool Ø 17 CAV 7144-773

9649
Spanner drive plate CAV 7144-744

9272-A
Governor counter weight balancer

9274
Bush for oil seal assembly CAV 7144-260 A

9663
Kit with 9 OR guard bushes

9663-A Ø 6,5 - 29 mm
9663-B Ø 10,5 - 44 mm
9663-C Ø 12,5 - 38 mm
9663-D Ø 13 - 23,5 mm
9663-E Ø 15 - 47 mm
9663-F Ø 16,5 - 44 mm
9663-G Ø 20 - 42 mm
9663-H Ø 23,2 - 26,5 mm
9663-I Ø 24,5 - 80 mm

9275
Assembly bush for governor cap

9276
Assembly rod for metering valve CAV 7044-895

222.R01 - 11
9662 - TOOL BOX FOR CAV-DPA ROTARY PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9277
Governing wrench for squirt feed pressure CAV 7244-571
14 x 1,5 - 3/32''

9278
Sleeve puller CAV 7144-875

9279
Oil eal puller CAV 7244-334

9282
Alignment tool, hydraulic head CAV 7144-508 B

9283
Alignment tool, oversize hydraulic head CAV 7144-508 C

9284
Torque adaptor 8 mm drive shaft screw CAV 7144-261

9290
Reduction for wrench 9277
14 x 1,5 - 7/16''

9291
Reduction for wrench 9277
14 x 1,5 - 1/2''

9285
Reduction
M 12 x 1,5 - F 12 x 1,5

9292
Drilled union
14 x 1,5

9293
Blind cap
7/16''

9294
Blind cap
1/2''

222.R01 - 12
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9210-S

9210-S - TOOL BOX FOR CAV ROTARY PUMPS

9210-S
Tool box for assembly and disassembly
of CAV rotary pumps
16 items, 23 particulars

222.R01 - 13
9210-S
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for
CAV rotary
pumps

9573 1 Advance gauge for CAV - DPA pumps

9664-C 1 Advance gauge for CAV pumps

9211 1 Drive plate srew

9272 1 Governor counter weight balancer

9029 1 Toothed coupling for pump motoring over

9555 1 Governing wrench

9100 1 Connector for diesel oil inlet

9100-A 1 Connector for diesel oil inlet

9652 1 Connector

9675-A 1 Connector

9651 1 Spanner transfer pump rotor

9097 6 Pressure connector

9650 1 Drive shaft holding tool

9649 1 Spanner drive plate

9273 1 Puller hook

9653 1 Wrench

9654 1 Wrench
Pieces

222.R01 - 14
9210-S - TOOL BOX FOR CAV ROTARY PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9573
Advance gauge for CAV - DPA pumps CAV 7244-59
CAV 7244-70

9573 is replaced by 9664-C

9664-C
Advance gauge for CAV pumps 1804-811

9211
Torque adaptor, CAV 7144-482
drive plate screws CAV 7244-404

9272
Governor counter weight balancer

9029
Toothed motoring coupling ex Marbed 9900

9555
Socket inserter torque spanner CAV 7244-125 B
cam advance

14 x 1,5 mm.

9100
Diesel oil inlet union
14 x 1,5 - 1/2''
1/2"
14 x 1,5 mm.

9100-A
Diesel oil inlet union
14 x 1,5 - 7/16'
7/6"
14 x 1,5 mm.
9652
Manometric reduction union CAV 7044-892
to set the internal pressure
8x1
14 x 1,5 - 8 x 1
222.R01 - 15
9210-S - TOOL BOX FOR CAV ROTARY PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

14 x 1,5 mm.
9675-A
Manometric reduction union
to set the internal pressure
8x1
14 x 1,5 - 8 x 1

9651
Spanner transfer pump rotor CAV 7044-889

9097
Extended pressure union
for bench testing
12 x 1,5 - 11''

9650
Drive shaft holding tool CAV 7144-773

9649
Spanner drive plate CAV 7144-744

9273
Removal hook CAV 7244-408

9653
Socket wrench
5/16''

9654
Socket wrench
3/32''

222.R01 - 16
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9731-B

9731-B - TOOL BOX FOR CAV-DPS PUMPS

9731-B
Complete tool box for assembly and disassembly
of CAV-DPS pumps
(FORD TRANSIT I.D. - FORD YORK - VW GOLF)
31 items, 51 particulars

222.R01 - 17
PROFESSIONAL DIESEL SERVICE TOOLS

9731-B
Tools for
CAV-DPS
pumps

1 Auto advance gauge


9288 1 Gauge
9303 1 Adaptor
9304 1 Pressure measuring kit
9667 1 OR bush
9305 1 Timing disk bubble
9570 1 Wrench
9290 1 Reduction union
9291 1 Reduction union
9570-A 1 Wrench
9761-A7 1 Torx T25
9306 1 Torx T20
9310 1 Torx T15
9316 1 Torx T10
9674 1 Timing retainer
9761-A8 1 Dial gauge bearing
9671 1 Inserter
9329 1 Toothed wrench
9728 1 Toothed wrench
9330 1 Oil seal guide
9782 1 Timing pin
9669 1 Operative plate
9865 1 Coupling
9866 1 Puller
9332 1 Inserter
9855 1 DPS adjusting wrench
9856 1 DPS adjusting wrench
9859 1 Spring adjusting wrench
9860 1 Spring adjusting wrench
9572 1 Accelerator lever survey
9572-A 1 FORD TRANSIT modification
Pezzi

222.R01 - 18
9731-B - TOOL BOX FOR CAV-DPS PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9664-B
Auto advance device for DPS pumps CAV 7244-447
(10 pieces) CAV 7244-572
CAV 7244-435
A
A CAV 7244-572 Bare reduction for YORK - FORD TRANSIT
B B CAV 7244-435 Set of 8 gauges (A-H)

9288
Internal pressure gauge
0 - 2,5 BAR
with bumper gliceroil

9304
Gauge kit for DPS pumps CAV 7244-275 A

9303
Transfer pressure adapter CAV 7244-382

9667
Bush couple - for advance shaft OR CAV 7244-441
mm 6,2 x 30 CAV 7244-442
and for extra shaft
mm 7,2 x 25

9305
Timing disk bubble ARD 20/1

9761-A7
TORX T25 wrench CAV 7244-437
with 1,5 mm hole

9306
TORX T20 wrench CAV 7244-438

9310
TORX T15 wrench CAV 7244-439

9316
TORX T10 wrench CAV 7244-439 A
222.R01 - 19
9731-B - TOOL BOX FOR CAV-DPS PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9570
Adjusting wrench CAV 7244-571
3/32'' - union 14 x 1,5

9570-A
Adjusting wrench CAV 7244-410 A
3/32''
union 12 x 1,5

14 x 1,5 mm 9290
Reduction union
7/16" 14 x 1,5 - 7/16''

14 x 1,5 mm
9291
Reduction union
1/2" 14 x 1,5 - 1/2''

9674
Timing lock for CAV-DPS pumps CAV 7244-448

8x1
9761-A8
Comparator bearing in 4 pieces
for the timing of CAV-DPS pumps
and without reduction for
40 BOSCH EP...VE pumps
Ø4
58
Ø4

222.R01 - 20
9731-B - TOOL BOX FOR CAV-DPS PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9671
oil seal inserter CAV 7244-445
DPS pump drive shaft CAV 7244-445 A
Ø 17

9329
Toothed wrench 1/2''for CAV-DPS CAV 7244-573
pump cam screw (FORD TRANSIT)
Ø 16 mm.

9728
Toothed wrench couple control
for DPS pump (FORD TRANSIT)
Ø 19 mm.

9330
Oil seal guide CAV 7244-485
Ø 4 mm.

9782
Time holding pins
(FORD TRANSIT D.I.)

Ø 68 mm. Ø 50 mm.

9669
Operative plate for CAV-DPS CAV 1804-411
mm 68 CAV 1804-410
and adaptor ring for DPC pumps
mm 50

9332
Nylon oil seal inserter V 706
Ø 20 V 612/B

9855
LDA adjusting wrench on CAV-DPS Turbo CAV 7244-586

222.R01 - 21
PROFESSIONAL DIESEL SERVICE TOOLS

9865
3 holes coupling for DPS pumps, direct injection ADC 160

9866
Motoring hub puller
Ø 74
To be used with pneumatic gun

9856
LDA adjusting wrench on CAV-DPS Turbo CAV 7244-584

9859
Spring LDA adjusting wrench on CAV-DPS Turbo CAV 7244-582

9860
Spring LDA adjusting wrench on CAV-DPS Turbo CAV 7244-581

9572
Graduated checking to survey the total CAV 7244-411
travel of the CAV-DPS pumps accelerator lever

9572-A
Modification for 9572 to survey the travel from CAV 7244-583
the position of the antistopping screw to the
naximum screw on CAV-DPS (ex.: FORD TRANSIT)

222.R01 - 22
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9731-C

9731-C - TOOL BOX FOR CAV-DPC PUMPS

9731-C
Tool box for assembly, disassembly
and timing of CAV-DPC pumps
17 articles - 23 particulars

222.R01 - 23
9731-C
PROFESSIONAL DIESEL SERVICE TOOLS

Tool box
for CAV-DPC
pumps

9664-C 1 Advance gauge

9670 1 Stopping lever adjuster

9671-A 1 Oil seal inserter

9673 1 Adjusting wrench

9672 1 Wrench

9675 1 Manometric reduction

9666 1 Slot wrench

9295 1 Wrench

9676 1 Wrench

9678 1 Wrench

9339 1 Hydraulic head support

9341 1 Kit for manometer

9837-A 1 3 plug assembly

9842 1 External ring puller

9832 1 Internal ring puller

9344 1 Internal pressure union

9362 1 Bush puller

222.R01 - 24
9731-C - TOOL BOX FOR CAV-DPC PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9664-C
Advance gauge for CAV-DPC pumps CAV 1804-811

9670
Stopping lever adjuster CAV 7144-559A
for CAV-DPC pumps

9671-A
Oil seal inserter
for pump drive shaft

9673
Adjusting wrench with guide CAV 1804-444
4,85 mm

9672
Wrench with scale for diesel oil CAV 1804-423
delivery adjusting

9675
Manometric reduction for transfer pressure CAV 1804-442
thread 8 x 1,25

9666
Slot wrench for auto advance nut 1/2 '' CAV 1804-401

9295
14 mm hexagonal wrench
for diesel oil inlet unions for
CAV-DPA-DPC pumps

9676
8 mm shaped wrench for CAV-DPC pumps

222.R01 - 25
9731-C - TOOL BOX FOR CAV-DPC PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9678
Wrench for motoring gear
Ø 35,5

9339
Hydraulic head support CAV 1804-417

9341
Kit for gauge to survey
the internal pressure

9837-A
Three nylon plugs CAV 1804-809 B
B (our arts. 9837-809-B, CAV 1804-809 C
9837-809-D, 9837-809C) CAV 1804-809 D
for manual bearing insertion
D
CAV-DPC, DPS

9842
External ring puller
for CAV-DPC pump bottom

9832
Puller for the bearing internal ring
CAV-DPC

9344
Union for internal pressure CAV 1804-447 B

9362
Bush puller CAV 1804-800

222.R01 - 26
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9731-N

9731-N - TOOL BOX FOR LUCAS DPC PUMPS

9731-N
Tool box for LUCAS DPC / NUMERIC pumps

222.R01 - 27
9731-N
PROFESSIONAL DIESEL SERVICE TOOLS

Tool box
for LUCAS DPC
pumps

8040 1 Equalizer

8027 1 Adapter

8028 1 Adapter

8029 1 Adapter

8030 1 Timing control pin

8031 1 Timing control pin

8032 1 Advance piston positioner

8033 1 Wrench

9996 1 Wrench

9998 1 Puller

9998-A 1 Coupling

8034 1 Accelerator lever register

8035 1 Wrench

8036 1 Stopper

222.R01 - 28
9731-N - TOOL BOX FOR LUCAS DPC PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

8040
Equalizer for stroke control V638

8027
Adapter

8028
Adapter

8029
Adapter CAV 1804-611

8030
Timing control pin CAV 1804-626

8031
Timing control pin CAV 1804-616

8032
Advance piston positioner CAV 1804-649

222.R01 - 29
9731-N - TOOL BOX FOR LUCAS DPC PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

8033
Solenoid wrench (ex 9531-A)

9996
Triangular wrench for pump plug CAV 1804-624
CAV-DPC (FIAT MAREA, CITROEN)

9998
Motoring hub puller with 3 holes
for DPC - BOSCH VE pumps on
VW POLO 1900, GOLF TD

9998-A
Coupling for motoring hub with 3 holes
for DPC - BOSCH VE pumps on
VW POLO 1900, GOLF TD

8034
Accelerator lever register

8035
Tightening wrench for inspection plastic plug CAV 1804-625

8036
Roller bearing stopper CAV 1804-650

222.R01 - 30
PROFESSIONAL DIESEL SERVICE TOOLS

Other tools

9531
24 mm hexagonal wrench for solenoid valve
for CAV DPC and BOSCH VE pumps

9467
24 mm poligonal wrench for solenoid valve
for BOSCH VE pumps

9531-A
26 mm wrench for solenoid valve 8033
on CAV DPC NUMERIC

9531-B
27 mm wrench for CAV DPC NUMERIC
pumps advance actuator

9531-C
24 mm wrench for CAV DPC NUMERIC
pumps advance actuator

9996
Triangular 25 mm wrench for CAV 1804-624
pump plug on CAV DPC NUMERIC pumps

9297
9/16'' shaped wrench for CAV
pumps delivery onions

9695
5/8'' wrench for CAV
pumps delivery unions

9696
9/16'' wrench for CAV
pumps delivery unions

9677
3/16'' wrench for CAV DPA shaft nut

9676
8 mm shaped wrench
for CAV DPC-DPS pumps

222.R01 - 31
OTHER TOOLS
PROFESSIONAL DIESEL SERVICE TOOLS

9408
Motoring coupling for Ø 17 gear
CAV DPA pumps

9029
Motoring coupling for CAV DPA pumps

9650
Fixing gear wrench Ø 17

9872
CAV pumps gear

9213
Operative plate to fix to the vice
CAV DPA DPC pumps
Ø 48 and Ø 50

9295
14 mm wrench for diesel oil inlet unions
for CAV DPA DPC pumps

9296
Elastic rings puller for CAV pumps

9657
Vacuum gauge 0/76 mm Hg
Ø 63 - 3/8 gas
with reduction and shaped pipe

9302
0/76 mm Hg vacuum gauge

9658
Angular pipe for vacuum gauge and gauge
3/8 gas connection

222.R01 - 32
OTHER TOOLS
PROFESSIONAL DIESEL SERVICE TOOLS

9568
Fixing cap wrench 1/4''

9568-A
Polygonal wrench
3/8'' - 7/16''

9648
Tweezers CAV 7244-277

9665
Assembly composed by 16 pieces
to survey the internal pressure
of CAV DPA-DPC-DPS pumps

9647-A
Long feeler pin assembly

9566
Toothed wrench for hexagonal nuts
to fix diesel oil inlet unions
used for CAV pumps

9668
360° goniometric disk for the timing of
CAV DPA, DPC, DPS pumps equipped with
1 Insert to time CAV DPA, DPC, DPS pumps
2 Reduction rings
1 Checking plate for CAV DPC timing with indicator shaft
(to connect with the diesel oil inlet union)

222.R01 - 33
OTHER TOOLS
PROFESSIONAL DIESEL SERVICE TOOLS

A
12 x 1,5 mm. 14 x 1,5 mm. 1/2" 7/16"
B

3/32" 9570-A 9570 - -

7244-410A 7244-571

7/32" - - 9570-B 9570-C

7144-499 7144-499G

3 mm 8059 8058 - -

222.R01 - 34
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9731-DP

9731-DP - TOOL BOX FOR LUCAS DP200 PUMPS

9731-DP
Tool box for LUCAS DP200 pumps

222.R01 - 35
9731-DP
PROFESSIONAL DIESEL SERVICE TOOLS

Tool box for


LUCAS DP200
pumps

8058 1 Adjusting wrench

8059 1 Adjusting wrench

8060 1 Connector

8061 1 Reduction

8062 1 Reduction

8063 1 Wrench

8064 1 Wrench

8065 1 Puller

8066 1 Reduction plate

8067 1 Wrench

8068 1 Puller

8069 1 Wrench

8070 1 Wrench

8041 1 Reductions kit

8042-A 1 Connectors kit


Pieces

222.R01 - 36
9731-DP - TOOL BOX FOR LUCAS DP200 PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

8058
Adjusting wrench
14 x 1,5 - 3 screws

8059
Adjusting wrench
12 x 1,5 - 3 screws

8060
Connector

8061
Reduction CAV 7244-631

8062
Reduction for electronic degrees tester

8063
Toothed bush wrench

8064
Toothed bush wrench

8065
Puller

8066
Reduction plate for mounting the disk CAV 7244-578
to the cone shaft 17 and 20 with rigging

222.R01 - 37
9731-DP - TOOL BOX FOR LUCAS DP200 PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

8067
Wrench CAV 6408-78

8068
Puller

8069
Wrench for head screw

8070
Wrench for head CAV 7144-939

8041
Reductions kit for degrees tester
9 pieces

8042-A
Connectors kit
16 pieces

22 x 14,5 - 30 x 15 - 38 x 15 h.7 -
38 x 15 h.4 - 45 x 17 35 x 20 h.2 -
43 x 19 - 50 x 16,5 - 45 x 16,8 -
56 x 16,8 - 65 x 15 - 60 x 11 -
40 x 11 - 46 x 24 h.6,5 -
46 x 24 h-10 - 62 x 21

222.R01 - 38
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for
LUCAS Epic
pumps

8118
Ejector of LUCAS EPIC 2nd serie
pumps on MERCEDES C 220

9760-A
Bolt with spring Ø 6,5 mm
for EPIC 70 pumps phasing
on MERCEDES

222.R01 - 39
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9761-A

9761-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS

9761-A
Comparator bearing box for the timing of rotative pumps
to use on test bench or directly on the vehicle.
BOSCH EP...VA...VE, CAV DPA, DPC, DPS and ROTODIESEL.
(ALFA, AUDI, CITROEN, LANCIA, PEUGEOT, RENAULT,
SAAB, VOLKSWAGEN, VOLVO, etc.) and medium tracks.
12 items, 23 pieces

222.R01 - 40
9761-A
PROFESSIONAL DIESEL SERVICE TOOLS

Comparator
bearings for
rotary pumps

9733-A 1 Comparator

9861 1 Comparator bearing

9761-A1 1 Timing pin

9186-N 1 Comparator bearing - not sold alone

9761-A2 1 Comparator bearing

9761-A3 1 Nut

9761-A4 1 Nut couple

9761-A5 1 Reduction

9761-A6 1 Comparator bearing

9674 1 Timing lock

9761-A7 1 Torx wrench

9761-A8 1 Comparator bearing

222.R01 - 41
9761-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9733-A
Centesimal comparator 5 mm
with back connection (B)

9861
Comparator bearnig for BOSCH VA pumps 1804-606
1804-607
New comparator bearing (mm. 30). It has a new fast method for the timing of CAV ROTO DIESEL pump
"B" index with access to the timing references by the cap pump. The pump cap has a timing bush with a
1804-600
clogging plug. On this plug You will find incised the rod stroke value. This value correspond to the
timing value to P.M.S. With this new system it is possible to eliminate the corner transmission,
the rod fixing and in this way there is no need to empty the pump casing for the stroke checking.

9186-N
Comparator bearing BOSCH EP/VA...B pumps KDEP 2940
thread 12x1 NOT SOLD ALONE

with shaft 25 mm Ø 2 thread 2,5 (our art 15-D4)

9761-A1
Timing pin on ROTO DIESEL 1084-761

9761-A2
Couple of dial indicator for 1084-767
ROTO DIESEL pumps

9761-A3
Fixing nut for flange comparator 1084-764

9761-A4
Nut couple to fix to the pump 1084-766
the comparator bearing (9761-A2)

222.R01 - 42
9761-A - COMPARATOR BEARING BOX FOR ROTARY PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9761-A5
Comparator reduction from 3 mm to 2,5 mm

E
D

9761-A6
A Comparator bearing for timing searching
on CAV-DPC (5 pieces)
B
A 1804-486 Angle bracket 9761-B
B 1804-487 Union 9761-C
C C 1804-488/A Push rod with guide (54mm) 9761-D
D 1804-489 Distance ring 9761-E
E 1804-491 Equalizer comparator bearing 9761-F

Operation outline of the tools for the timing of CAV-DPC pump.


(For CAV-DPS you need only the spring pin included).
Notice: the rotation of the driving shaft that will be later locked,
will point out the lift of the shaft inserted in the elastic ring of pump.
Refering to the obtained level you will locate the injection pump with the locking of bolts.

9761-A7
TORX T25 wrench con with 1,5 mm hole CAV 7244-437
for DPS pumps

9674
Timing lock for CAV-DPS pumps CAV 7244-448

9761-A8
Comparator bearing composed by 4 pieces
for the timing of CAV-DPS pumps
and without reduction for BOSCH EP...VE pumps

222.R01 - 43
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9761

9761 - COMPARATOR BEARING BOX FOR CAV ROTARY PUMPS


9761
Comparator bearing box for
rotative pumps CAV DPC, DPS

9733-A 1 Comparator

9761-A3 1 Nut

9761-A6 1 Comparator bearing

9674 1 Timing lock

9761-A7 1 Torx wrench

9306 1 Torx wrench

9310 1 Torx wrench

9316 1 Torx wrench


Pieces

222.R01 - 44
9761 - COMPARATOR BEARING BOX FOR CAV ROTARY PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9733-A
Centesimal comparator 5 mm
with back connection (B)

9761-A3
Fixing nut for flange comparator 1084-764

E
D

9761-A6
A Comparator bearing for timing searching
on CAV-DPC (5 pieces)
B
A 1804-486 Angle bracket 9761-B
B 1804-487 Union 9761-C
C
C 1804-488/A Push rod with guide (54mm) 9761-D
D 1804-489 Distance ring 9761-E
E 1804-491 Equalizer comparator bearing 9761-F

Operation outline of the tools for the timing of CAV-DPC pump.


(For CAV-DPS you need only the spring pin included).
Notice: the rotation of the driving shaft that will be later locked,
will point out the lift of the shaft inserted in the elastic ring of pump.
Refering to the obtained level you will locate the injection pump with the locking of bolts.

9674
Timing lock for CAV-DPS pumps CAV 7244-448

9761-A7
TORX T25 wrench con with 1,5 mm hole CAV 7244-437
for DPS pumps

9306
TORX T20 wrench CAV 7244-438

9310
TORX T15 wrench CAV 7244-439

9316
TORX T10 wrench CAV 7244-439 A

222.R01 - 45
PROFESSIONAL DIESEL SERVICE TOOLS

Advance
gauge

9664-N
The universal body 9664-N can
be applied on 5 different types of
pumps, depending of
the installed interface

9664-F
Interface for DPS pumps

9664-D
Interface for DPC pumps

9664-E
Interface for DP200 pumps

9664-H
Interface for VE pumps

40

9664-S
Interface for DENSO pumps

42

9334
Transparent body, spare part
of 9664-N

222.R01 - 46
PROFESSIONAL DIESEL SERVICE TOOLS
9664 - ADVANCE GAUGE

9664-B

Body 9664-N

Interface for DPS pumps 9664-F

Gauge for FORD TRANSIT 1/A

Set of 8 gauges 1/B

9664-C
Body 9664-N

Interface for DPC pumps 9664-D

9664-DP
Body 9664-N

Interface for DP200 pumps 9664-E

Set of 9 gauges 8041

9664-VE
Repalce 9471-01 - Up to 20 BAR

Body 9664-N

Interface for VE pumps 9664-H

9664-ND

Body 9664-N

Interface for DENSO pumps 9664-S

222.R01 - 47
www.marbed.com

Notes
MarbedBook2011 Common Rail pumps

Common Rail pumps


Pumps equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Common Rail pumps


Pumps equipment

COMMON RAIL PUMPS


Pump service brackets 3-6
Tool box for CP3 Common Rail pumps 7-9
Equipment for test bench 10 - 11
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

9356-CR
Supporto
montaggio/smontaggio
pompe CR

9356-CR
Kit morsa girevole con flangia CR
composto da:

9260
8130
9452-C

8131
8169-A

230.R01 - 3
9356-CR - KIT DI STAFFE E MORSE PER POMPE CR
PROFESSIONAL DIESEL SERVICE TOOLS

9356-CR componenti

9260
Basamento rinforzato 0 986 611 273

8130
Flangia operativa per pompe common-rail 0 986 612 794

9452-C
Barra con attacco per flange
smontaggio pompe

9356-CR optionals

8131
Interfaccia per pompe common-rail CP3

1 2 3

8130 8131

8169-A
Mezzaluna per fissaggio pompe CR Delphi
R9042A040A e simili da fissare
su flangia 8130 e 9478-CR

230.R01 - 4
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

8130-K
Bracket kit and vice
for Common Rail pumps

8130-K
Swivel vice for servicing
Common-rail pumps
consisting of:

9260
8130
9452-C

8131
8169-A

230.R01 - 5
8130-K - BRACKET KIT AND VICE FOR CR PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

8130-K components

8132
Base for swivel vice

8130
Operative flange for common-rail pumps. 0 986 612 794

8130-K optionals

8131
Interface for CP3 common rail pumps

1 2 3

8130 8131

8169-A
Bracket to be installed on 8130 and 9478-CR flange
to install Delphi cr pumps R9042A040A and similar

230.R01 - 6
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 8170

8170 - TOOL BOX FOR BOSCH CP3 COMMON RAIL PUMPS


8170
Tool box for BOSCH CP3 common rail pumps

8133 1 Tappet lifter

8171 1 Connector Kit

8172 1 Puller

8173 1 Bushes kit


Pieces

230.R01 - 7
8170 - TOOL BOX FOR BOSCH CP3 COMMON RAIL PUMPS
PROFESSIONAL DIESEL SERVICE TOOLS

8133
Set of 3 stretchers to tension
CP3 pump element

BH 0 986 612 427

8171
Set of 6 sealing ring inserters
D
E
C F
A BH 0 986 612 841
B B BH 0 986 612 843
C BH 0 986 612 842
D BH 0 986 612 844
A E BH 0 986 612 846
F BH 0 986 612 845

8172
Puller for radial shaft seal
25 mm

BH 0 986 611 821

8173
Set of 7 mounting sleeves

D A BH 0 986 612 779


C E
B F B BH 0 986 612 831
G C BH 0 986 612 884
A D BH 0 986 612 883
E BH 0 986 611 815
F BH 0 986 611 851
G BH 0 986 611 706

230.R01 - 8
PROFESSIONAL DIESEL SERVICE TOOLS

Other tools

8134
Wrench inlet connection for CP3

8134-A
Inlet connection wrench

8175
Inserter bracket and oil seal for CP1 and CP3 pumps

9754-CP4
Puller BMW Serie 1 with CP4 pumps

230.R01 - 9
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Bracket kit and vice


for Common Rail pumps
on test bench

9478-CR
Flange for Test bench for Common Rail pumps
with 50mm hole, 13 holes.

DPA / DPC / DPS Ø 50


VA / VE
VE (3 x 120°)
CP1 0445010014 (K3)
CP3
DELPHI CR R9042Z23A
DENSO 22100 - 30040
SIEMENS K06-0110
A2C2000598

8169-A
Bracket to be installed on 9478-CR and 8130 flange
to install Delphi cr pumps

8155
Interfacing flange with added thickness
for CP3 common-rail pumps
50 mm diameter

230.R01 - 10
PROFESSIONAL DIESEL SERVICE TOOLS

Keyed
driving couplings

12

8151
Motoring coupling for
common rail pumps
Key: width 8 mm
Tooth: 12 mm
MERCEDES

12

8152
Motoring coupling for
common rail pumps
Key width: 9 mm
Tooth: 12 mm
FIAT

12

8152-10
Motoring coupling for
common rail pumps
Key width: 10 mm
Tooth: 12 mm
FORD

10

10

12

9482
Motoring coupling for
CATERPILLAR 955-K (Ø 35 mm)
Key width: 13 mm
Key height: 12 mm
Tooth: 10 mm
CATERPILLAR
13

230.R01 - 11
www.marbed.com

Notes
MarbedBook2011 Mechanical Injectors

Mechanical Injectors
Injectors equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Mechanical Injectors
Injectors equipment

MECHANICAL INJECTORS
Wrenches for pipes 3-4
Injector pullers 5-7
Injector clamps 8 - 11
Tools for nozzle replacement 12 - 18
Wrenches for injectors 19 - 21
Wrenches for ring nut 22 - 23
Two handles wrenches 24 - 25
Flat wrenches 26
Nozzle cleaning tools 27 - 33
Hand operated injector tester 34 - 38
Calibrating shims 39 - 40
Flame dampers 41 - 42
Other tools 43
Reamers 44
Tools for high pressure pipes 45 - 46
PROFESSIONAL DIESEL SERVICE TOOLS

Wrenches for pipes

9059
17 mm hexagon T wrench
450 mm lenght for pipe nuts
mm 17 mm
m 450

9060
17 mm box T wrench
450 mm lenght for pipe nuts
mm 17 mm
m 450

9061
19 mm hexagon T wrench
450 mm lenght for pipe nuts
mm 19 mm
m 450

9061-A
19 mm box T wrench
450 mm lenght for pipe nuts
mm 19 mm
m 450

9403
14 mm T wrench
230 mm lenght for pipe nuts
MERCEDES 190-D
mm 14 mm
m 230

9749-A
Wrench with sliding rod
250 mm lenght hexagon 17 mm
mm 17 mm
m 250 for cars pipe nuts

9749-B
17 mm hexagonal head wrench
250 mm lenght for cars pipe nuts
mm 17 mm
m 250

9508
17 mm hexagon wrench
270 mm lenght for trucks pipe nuts (e.g. FIAT 190)

mm 17
9693
17 mm hexagon wrench
240 mm lenght for coach pipe nuts (e.g. FIAT 370)

mm 17

9693-B
17 mm hexagon wrench
180 mm lenght for cars pipe nuts (e.g. FIAT RITMO)

mm 17

310.R01 - 3
WRENCHES FOR PIPES
PROFESSIONAL DIESEL SERVICE TOOLS

17

9071
Open box wrench
for pipe nuts 17/19

19

9073-A
Triplex use wrench 13 mm

9073-B
Triplex use wrench 14 mm

9073-C
Triplex use wrench 17 mm

9073-D
Triplex use wrench 19 mm

310.R01 - 4
www.marbed.com

9510-A
510-A
th puller and reductions
for all nozzle holders

9510 9510-A - BOX WITH PULLER FOR NOZZLE HOLDERS


(12 articles- 13pieces)

9510
Box with sliding hammer pullers
and reductions
for all nozzle holders
(9 articles- 10 pieces)

9510 9510-A

9047 1 Puller

9468 1 Reduction for 9047

9469 1 Reduction for 9047

9470 1 Reduction for 9047

9603 1 Reduction for 9047

9050 1 Reduction for 9047

9258 1 Reduction for 9047

9049 1 Reduction for 9047

9051 1 Reduction for 9047

9050-A 1 Reduction for 9047

8096 1 Reduction for 9047

8096-A 1 Reduction for 9047


310.R01 - 5 Pieces
9510 9510-A - BOXES WITH PULLER FOR NOZZLE HOLDERS
PROFESSIONAL DIESEL SERVICE TOOLS

9510 9510-A
14 x 1,5 mm

12,5
12 5x1
1,5
5 mm
9047

with joint head

14 x 1,5 mm
14 x 1,5 mm
9468
Reduction for 9047
8 x 1 mm
for IVECO nozzle holders - 8 x 1
14 x 1,5 mm
9469
Reduction for 9047
8 x 1,25 mm
for IVECO nozzle holders - 8 x 1,25

14 x 1,5 mm
9470
Reduction for 9047
for CAVnozzle holders - 8 x 0,75
8 x 0,75 mm
14 x 1,5 mm

9603
Reduction for 9047
for SCANIA nozzle holders
14 x 1,5 mm
14 x 1,5 (female)
14 x 1,5 mm
9050
Reduction for 9047
for nozzle holder precombustion chamber
Ø 22 MERCEDES - Ø 22
14 x 1,5 mm

9258
Reduction for 9047
for SIGMA RM-RMS nozzle holder - 22 x 1,5
22 x 1,5 mm 14 x 1,5 mm

9049
Reduction for 9047
for IVECO nozzle holders - 16 x 1,5
16 x 1,5 mm 14 x 1,5 mm

9051
Reduction for 9047
for nozzle holders on tractors

14 x 1,5 mm

9050-A
Reduction for nozzle holder hammer puller 9047
precombustion chamber MERCEDES 250 TD

14 x 1,5 mm

8096
Reduction for 9047
for OPEL 2000 nozzle holders

14 x 1,5 mm

8096-A
Reduction for 9047
for common rail nozzle holders

310.R01 - 6
PROFESSIONAL DIESEL SERVICE TOOLS

Injector
pullers

9039
Nozzle holder puller 20x1,5 mm
(SIGMA, FB)

20 x 1 9046
Strong tensile stress puller
for FB, OMT, OMAP nozzle holder
on FIAT IVECO
(after the disassembly of the exhausting union)

9899
Very high traction steel puller for
bar nozzle holders on
IVECO, MERCEDES, MAN, FIAT, RENAULT,
VOLVO, SCANIA ecc..
consisting of a threaded pin 14x1,5
and one 12x1,5

9899-A
Very high traction mini-puller for bar nozzle holders
on FIAT DUCATO ID, DAILY ID, FORD TRANSIT ID and
for all those nozzle holders where there is an hindrance
in extraction area: connectors, pipes,
preheater and so on
consisting of a threaded pin 14x1,5 and one 12x1,5
REMARK: Nozzle holders always blocked in their
housing due to fouling and rust caused by water

9044-A
Nozzle holder puller for STANADYNE, CATERPILLAR
and FORD TRANSIT

A 9044 STANADYNE nozzle holder puller (JOHN DEERE)


A B 9044-B Reduction for CATERPILLAR and FORD TRANSIT

310.R01 - 7
PROFESSIONAL DIESEL SERVICE TOOLS

Clamps

Clamps for the dismounting of nozzle


holders nuts

8026
MERCEDES MAN

9021
FIAT
(690, 697, BV etc.)

9022
FIAT UNIC
(SIGMA nozzle holder on OM 150)

9023
FIAT OM (615)
old type

9024
SAME Tractors

9340
SCANIA

9340-A
PERKINS, FORD TRANSIT

310.R01 - 8
CLAMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9355
IVECO (50 NC, OM 40)

9363
BOSCH KBAL Z 150S67 nozzle holder
on ISOTTA FRASCHINI engines

9365
FORD 5000

9397-A
MERCEDES, OPEL,
24 mm
24 mm
VOLKSWAGEN,
22 mm
FIAT (127, REGATA,...),
27 mm
VOLVO, AUDI, ...

9509
OPEL

9512
FIAT SOFIM ENGINES 131 - 132
1,5 RITMO, VM (ALFETTA)

9512-A
FIAT CROMA

310.R01 - 9
CLAMPS
PROFESSIONAL DIESEL SERVICE TOOLS

9535
FIAT 130, OM 100, OM 120
(BOSCH KBAL 82S166/4 nozzle holder on
CP3 - CO3 engines)

9571
VW GOLF, PEUGEOT TABLOT, ...
19 mm (CAV nozzle holders)
27 mm

9571-A
VW POLO, MERCEDES
17 mm
(ISUZU nozzle holder, hexag. 22 mm)
22 mm

9571-B
ALFA ROMEO VM, ROVER
22 mm
(BOSCH nozzle holder, hexag. 28 mm)
28 mm

9571-C
GOLF TD
(BOSCH nozzle holder, slot 28 mm)
25 mm
27 mm

10 mm 9571-D
MERCEDES SPRINZER, DEUTZ
(BOSCH nozzle holder,
11 mm
hexag. 10 mm and 11 mm)

9571-E
NISSAN
17 mm
(MITSUBISHI nozzle holder,
22 mm
hexag. 19 mm and 22 mm)

310.R01 - 10
CLAMPS
PROFESSIONAL DIESEL SERVICE TOOLS

13 mm 9571-F
BOSCH COMMON RAIL

15 mm

9725
LAND ROVER, LEYLAND

9784
CITROEN (BX, CX), FIAT 242
CITROEN ENGINE

9786
IVECO
(OMAP OMT nozzle holder on FIAT 170, 190...)

9787
MERCEDES SCANIA
26 mm
22 mm
(trucks and coaches)
28 mm

9788
MENARINI coaches
(BOSCH KBAL 103P21 nozzle holder
on MERCEDES engines)

310.R01 - 11
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS


10019-Series
ESSENTIAL TO PRESERVE
THE ALIGNMENT PINS

10019-SERIES PROFESSIONAL TOOLS FOR NOZZLE REPLACEMENT.


TURN

TURN

SAFE

R AIL
ON
MM
CO
R ING
O SP
TW
O RS
E CT
I NJ
U NIT

ANALOGIC LIGHT

10019-KD 10019-KA 10019-K

310.R01 - 12
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

PRESERVING THE ALIGNMENT PINS

Common rail and two-spring injectors


nozzles are designed with the top face
completely flat.
To align the fuel hoses between the injector
body and nozzle, two pins are introduced.

Screwing and unscrewing the nut,


the nozzle tends to be dragged into rotation
and the two pins can be truncated.
The damage is not limited to the pins only:
it can affect the body and the nozzle as well.

10019-KA and 10019-KD preserve the


integrity of all the components, by pressing
the nozzle on the body.

At the right pressure, the nozzle position is


locked on the body and the nut rotation is
free and secured.

ESSENTIAL TO PRESERVE
THE ALIGNMENT PINS

TURN

TURN
URN

SAFE

310.R01 - 13
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

NEW 10019-KD
SIMILAR TO 0 986 613 400 + 0 986 612 997
09/ Professional tool with digital torque to open/assemble the nozzle nut
201 on common rail, two-spring injectors and unit injectors.
0

10019-KD is the modular solution obtained by adding


10019-TC (digital sensor) to the basic analogical tool 10019-KA.

The clockwise rotation of


the easy to use handle
presses the nozzle on the
injector body

Instead of reading the applied


force on the analogic angle
graduation disk the display
gives immediate and accurate
indication of the applied force.

The picture illustrates 10019-KD


integrated with 10019-AR device,
applied on unit injector
(no adapter plate is requested).

9 size plates
provided

2 Nozzle size T S
adapters provided

10019-TC
SIMILAR TO 0 986 612 997

Digital torque calculator for 10019-KA.


To accurately calculate the force applied to the nozzle on the injector body,
10019-TC is the option which can be installed only on 10019-KA.
10019-TC is composed by a lcd display, with integrated
commands and a loading cell.

KA+TC=KD

310.R01 - 14
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

NEW 10019-KA
SIMILAR TO 0 986 613 400
09/ Professional tool with analogical torque to open/assemble the nozzle nut
201 on common rail, two-spring injectors and unit injectors.
0
10019-KA represents the primary device which
can be implemented by adding 10019-AR or 10019-TC.

The clockwise rotation of


the easy to use handle
presses the nozzle on the
injector body

Rotate the graduated disk until the zero angle


position corresponds to the arrow index.
Continuing the handle rotation, the angle
displacement is the indirect indication of the
applied force.

The sliding central body allows


to hold unit injectors
(no plate required)
and any other injectors
(by the proper plate).

9 size plates
provided

2 Nozzle size T S
adapters provided

10019-K
0 986 610 130

Professional tool with analogical torque to open/close the nozzle nut


on common rail and two-spring injectors.
Any existing 10019-K
can be implemented adding 10019-AR.

310.R01 - 15
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

10019-AR
NEW Angular torque gauge for 10019-K.

09/
201
0 For the common rail injectors, manufacturers are specifying both
torque and angle settings. With this gauge, Diesel Injection
Specialists can meet the demands of the new specifications: to
tighten the nuts a specified number of degrees after initial torque
is set. The gauge is composed by two elements: the easy-to-read
circular gauge to be installed on 10019-K, 10019-KA, 10019-KD
and the indicator to be installed on the dynamometric wrench.

360° angle scale-clearly marked in 2° increments,


and in intervals of 10 and 30.

Adjustable arm keeps angle scale stationary.

Definition of torque + angle specification:

i If a torque + angle specification is given as 50 Nm + 70°,


the nut is first tightened to 50 Nm torque; then it is turned 70°.

10019-12
Clamping system for injectors.

For component inspection and dismount or reassembly


injectors, this device is very versatile using the same plates
of 10019-KA, 10019-KD, 10019-K. The clamping system
requires to be installed on a standard workbench vice.
It can be implemented adding clamping adapters.

310.R01 - 16
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

10019 Series
ADAPTERS NOTES
K KA KD 12

1 11

10019-1

2 14

10019-2

3 15

10019-3

4 16

10019-4

5 17

10019-5

6 19

10019-6

7 13

10019-7

8 14,5

10019-8

9 22

10019-9

10 12

10019-11

11 HEUI WITH 2 BOBBINES

10019-22

12 HEUI ISUZU

10019-20

13 VOLKSWAGEN

10019-10H

= Included = On request
310.R01 - 17
PROFESSIONAL DIESEL SERVICE TOOLS

Nozzle nut opening/closing


Wrench Octagonal nut adapter Toothed nut adapter

a b a a

a code a b code a Teeth code

1 13 8101-13 27 17 8101-8170 27 18 8101-R

2 14 8101-14 27 17,5 8101-8175

3 15 8101-15 27 20 8101-820

4 16 8101-16

5 17 8101-17

6 18 8101-18

7 19 8101-19
9785-C
Dynamometrical wrench
20 - 200 Nm
15 - 150 lbf.ft
1 Nm - Scale
8 21 8101-21

± 3% tolerance of the scale set torque.


Double scale with graduation Nm/lbf.ft on handle below a window with a
9 22 8101-22 magnifying-glass effect that makes reading easier. Adjustment obtained
by rotating the ergonomically shaped nylon handgrip, safety lock at the
extremity. For controlled bi-directional tightening. Supplied with test
certificate as per DIN ISO 6789. With end fitting frontal connection.
10 24 8101-24

Accessories
11 27 8101-27

12 30 8101-30
9785-C1
Insert for 1/2" square drive

13 32 8101-32

310.R01 - 18
PROFESSIONAL DIESEL SERVICE TOOLS

Chiavi per iniettori


9785-A
Chiave dinamometrica
0,5-7 kgm

15 - 70 NM
15 - 50 LB FFT

9697
Cassetta completa di 9 chiavi:

Esagono 14 mm
19 mm
20 mm
22 mm
27 mm
Asola mm 22 x 19
mm 22 x 24,5
mm 20x22
mm 19 fresata aperta

8104
Chiave smontaggio portainiettori
su MITSUBISHI TD, TOYOTA COROLLA
mm 21

9031
Chiave da 27 a tubo
.
lunghezza: 280 mm
mm
2 80 MERCEDES

9354
Chiave per portainiettori su autocarri MERCEDES
esagono mm 30
.
mm lunghezza: 175 mm
175

310.R01 - 19
CHIAVI INIETTORI
PROFESSIONAL DIESEL SERVICE TOOLS

9514
Chiave per portainiettori su BEDFORD, FIAT 127
esag. mm 27 con quadro 1/2''
m.
0m lunghezza: 160 mm
16

9536
Chiave per portainiettori VW POLO
. esagono mm 22 - quadro 1/2''
mm
80 lunghezza: 80 mm

9536-A
Chiave prolungata per portainiettore
MERCEDES serie C
m. esagono 22mm
0m
22 mm. 15 lunghezza: 150 mm

9536-B
Chiave di smontaggio del primo portainiettore
strumentalizzato munito di sensore
collegato alla centralina (su MERCEDES C)
esagono mm 22

9536-B1
Chiave esagonale smontaggio portainiettore
strumentato su PEUGEOT 106 e MERCEDES
esagono 22 mm

9536-C
Chiave esagonale in quota corta
per smontaggio portainiettori ISUZU su OPEL
esagono mm 22

9589
Chiave per portainiettori su SCANIA
esagono 28 mm - quadro 1/2''
m. lunghezza: 150 mm
0m
15

310.R01 - 20
CHIAVI INIETTORI
PROFESSIONAL DIESEL SERVICE TOOLS

9737
Chiave per portainiettori su VW GOLF TD, FIAT RITMO
esagono 27 mm - quadro 1/2''
m m. lunghezza: 80 mm
80

9755
Chiave aperta per portainiettori su BMW TD
m.
poligonale 27 mm - quadro 1/2''
m lunghezza: 80 mm
80

9755-A
Chiave esagonale rinforzata aperta per
portainiettore BOSCH munito di sensore su
ALFA ROMEO VM, ROVER
28 mm

9755-AR
Chiave esagonale per portainiettori strumentale
con guida minorata per motori VM ROVER
mm 28

9755-B
Chiave rinforzata aperta per portainiettore
BOSCH munito di sensore, su BMW, FIAT, LANCIA K
esagonale 27 mm

9755-N
Chiave smontaggio portainiettore NISSAN
mm 27

310.R01 - 21
WRENCHES FOR INJECTORS - WRENCHES FOR RING NUT
PROFESSIONAL DIESEL SERVICE TOOLS

8025
Puller for disassembly of BOSCH nozzle
holders with electronic adjustment
on MERCEDES MAN trucks

8025-A
Original wrench for disassembly of
BOSCH nozzle holders on
MERCEDES MAN trucks

8117
4 teeth wrench for disassembly
of fixed nut in FIAT DOBLO
injector holder pre-camber

9 mm.

9147
Assembling and disassembling wrench of the fixing
Ø 24 mm.
ring of precombustion chamber on MERCEDES

5 mm.

9147-A
Assembling and disassembling wrench of the fixing
ring of precombustion chamber on FIAT (127/D, UNO D etc)
Ø 24 mm.

9147-B
Hook wrench for fixed nut on precombustion chamber
nozzle holders on FIAT BRAVO and BRAVA

310.R01 - 22
WRENCHES FOR INJECTORS - WRENCHES FOR RING NUT
PROFESSIONAL DIESEL SERVICE TOOLS

9415
Toothed wrench for ring nut nozzle holder locking
m m. on MERCEDES, MAN trucks
200
Ø 27 mm.

9415-A
Toothed wrench for ring nut nozzle holder locking
on MERCEDES, MAN trucks with 1/2'' square
mm.
Ø 27 mm. 80

9528
Toothed wrench for ring nut nozzle holder locking
on MERCEDES, MAN trucks with 1/2'' square
m m.
Ø 30 mm. 85

9536-M
Wrench for disassembling fixed ring nut of nozzle holder
on MERCEDES trucks 11.13
Ø 31,5 mm

9536.M1
Wrench for disassembly fixed ring nut of nozzle holder
on MERCEDES trucks
Ø 26

9537
Toothed wrench for ring nut nozzle holder locking
on FIAT, CROMA T.D. - I.D. with 1/2'' square
m.
5m
Ø 29 mm. 13

9885
Removing wrench for the precombustion chamber ring
on MERCEDES 250 D

9886
Toothed wrench to remove and extract metal ring
and nozzle holder on MERCEDES trucks

310.R01 - 23
WRENCHES FOR INJECTORS - TWO HANDLES SPANNERS
PROFESSIONAL DIESEL SERVICE TOOLS

Two handles spanners

9351

A A Hexag.
g 20 mm
B B Hexag 19 mm
C Hexag. 17 mm
C

A
9352
B
A Eyelet 22 mm
C B Eyelet 19 mm
C Hexag. 22 mm
D D Eyelet 17 mm

9353

A A Eyelet
y 20 mm
B Hexag.
g 25 mm
B

9353-A
A
A Eyelet
y 24 mm
B B Hexag.
g 27 mm
C Eyelet 22 mm
C

310.R01 - 24
WRENCHES FOR INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

9056
Wrench to dismount the nozzle holder on
CATERPILLAR D4, D6, D7, D8 etc

9404
Locking nozzle nut wrench
for CUMMINS nozzle holders

9400
Patended wrench to the check nozzle nuts,
the inlet and the exhaust unions
of IVECO nozzle holders
hex 17mm - hex 19mm - hex 20mm

20 mm. 19 mm. 17 mm.

9400-A
Patended wrench to demount
the nozzle holder check nuts
IVECO, MERCEDES, MAN
slot 19mm - slot 20mm - slot 22mm

22 mm. 20 mm. 19 mm.

9400-B
Patended wrench to demount
the nozzle holder check nuts
FIAT DUCATO TD, DAILY, FORD TRANSIT D.I.
hex 17mm - hex 19mm - hex 20mm

17 mm. 19 mm. 15 mm.

310.R01 - 25
WRENCHES FOR INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

9785
Dynamometrical wrench
7-13 kgm
30-40 NM
20-100 LBFTT
9785-A
Dynamometrical wrench
0,5-7 kgm
15-70 NM
10-50 LBFTT

1/2'' square wrenches


To be used with
our art 9785-A

9072
17 mm

9070
19 mm

9323
22 mm

9324
23 mm

9325
24 mm

9325-A
25 mm

310.R01 - 26
PROFESSIONAL DIESEL SERVICE TOOLS

Ultrasonic
Cleaner

9698-VL3
Transistorized ultrasonic cleaning
machine with automatic setting.
The container is supplied with a heater,
timer and with an inox stainless
basket to contain parts, and with
4 special fluid bottles
Made in the usa

9698-C
Biodegradable fluid
for diesel and electronic components
in a 5 litres jug

9698-A
Biodegradable fluid
for diesel and electronic components
in a 0,5 litres bottle

9896
Stainless steel plate
for electro-nozzles

310.R01 - 27
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9700

9700 - NOZZLE CLEANING TOOL IN KIT

9700
Nozzle cleaning tools kit
(17 articles - 19 pieces)

310.R01 - 28
9700
PROFESSIONAL DIESEL SERVICE TOOLS

Nozzle
cleaning
tools kit

9691 1 Little brass brush

9002 1 Couple of twist drills

9003 1 Piano wire

9004 1 10 stubs conical needle

9005 1 Steel wire brush

9006 1 Hair brush

9007 1 Spindle

9008 1 Spindle

9009 1 Spindle

9252 2 Zero closing pliers

9688 1 Magnifying lens

9689 1 Enveloped lens

9013 1 Polishing and emery paste

9014 1 Polishing and emery paste

9015 1 Polishing and emery paste

9017 1 Lapping paste

9018 1 Lapping paste


Pieces

310.R01 - 29
9700 - NOZZLE CLEANING TOOLS KIT
PROFESSIONAL DIESEL SERVICE TOOLS

9691
Little brass bush for nozzles

9002
Couple of twist drills
for the cleaning of the nozzle cup
1,2 mm

9003
Piano wire packet for nozzle holders
in three sizes
0,20 - 0,30 - 0,50

9004
Little case with 9 conical Stubs needles
in different sizes
3x 0,05 - 3x 0,07 - 3x 0,10

9005
Steel brush to clean the nozzle stop nuts

9006
Hair brush for nozzle cleaning

9007
Heavy head spindle
(A) 9256 with pliers Ø 3 mm

(A)

9008
Spindle with zero closing for piano wire
and Stubs needles

9252
Zero closing pliers
for 9007 e 9009

9009
New spindle Nozzles (last type)
(MERCEDES, VOLVO, BMW)
(A) (A) 9257 with pliers Ø 2,2 mm
310.R01 - 30
9700 - NOZZLE CLEANING TOOLS KIT
PROFESSIONAL DIESEL SERVICE TOOLS

9688
Magnifying lens

9689
Enveloped lens for nozzle inspection

9013
Polishing and emery paste
grain 320
peso netto 5 gr.

9014
Polishing and emery paste
grain 400
net weight 5 grs.

9015
Polishing and emery paste
grain 600
net weight 5 grs.

9017
Lapping compound
Paris Red original Diamant
net weight 5 grs.

9018
Lapping compound
Chrome Green
net weight 5 grs.

IN THE KIT

1000
9016
Polishing and emery paste
grain 1000
net weight 5 grs.

310.R01 - 31
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9700-A

9700-A - KIT OF SPECIAL TOOLS FOR NOZZLE CLEANING


9700-A
Kit of special tools for nozzle cleaning
(KDEP 2900
BH 0 986 611 140
HH 99-50)

9700-1 1 Cleaning pin

9700-2 1 Cleaning pin

9700-3 1 Cleaning pin

9700-4 1 Metal brush

9008 1 Pin vice

9700-6 1 Inserting pin tools

9700-7 1 12 pins set


Pieces

310.R01 - 32
9700-A - KIT OF SPECIAL TOOLS FOR NOZZLE CLEANING
PROFESSIONAL DIESEL SERVICE TOOLS

9700-2

9700-3

9700-1
9700-6

9700-7

9008
9700-4

9700-1
Cleaning pin

9700-2
Cleaning pin

9700-3
Cleaning pin

9700-4
Metal brush

9008
Pin vice

9700-6
Inserting pins tool

9700-7
12 pins set

3x Ø3 Ø 2,6 Ø2 Ø1

310.R01 - 33
Hand
PROFESSIONAL DIESEL SERVICE TOOLS

injector tester

9375

9375 - HAND INJECTOR TESTER


9375-S
9375-SL
Hand injetor similar BOSCH tester
with isolating manometric valve
Supplied with different manometers
(see the table below)

Spare parts
PUMP MANOMETER TANK FILTER

9375
EFEP 60H 0-400 BAR -
BH 0 681 200 502
Double scale
(BAR-PSI)

9375-S
9148-S
0-600 BAR gliceroil, inox 9375-T 9375-F

9375-SL
9148
0-600 BAR gliceroil - Ø 100
BH 1 687 231 006

TP03
Electronic add on unit
to test 2 spring
and traditional injectors

310.R01 - 34
9375 - HAND INJECTOR TESTER - ADAPTER
PROFESSIONAL DIESEL SERVICE TOOLS

Injector tester
adapter

CODE NOTES APPLICATION

1 Injector tester UNIVERSAL

9032

2 Injector tester SIGMA, F.B.


Ø 20
x 1,5 mm. 9033

3 Injector tester SIGMA, F.B.


Ø 20
x 1,5 mm. 9034

4 Pipe for injection test pump JOHN DEERE, CATERPILLAR

9227

5 Injector test pump reduction CATERPILLAR (last type)

9228

6 Injector tester SIGMA RM-RMS 22 x 1,5

9259

310.R01 - 35
9375 - HAND INJECTOR TESTER - ADAPTER
PROFESSIONAL DIESEL SERVICE TOOLS

Injector tester
adapter

CODE Ø PULLER APPLICATION

1 24 in inches GM on RENAULT MACK trucks

9227-A

2 26 8 x 1,25 MERCEDES ACTROS

9227-B

3 26 NO TECTOR

9227-S1

4 27,5 in inches GM on RENAULT MACK 480 trucks

9227-E

5 29 NO MAN

9227-C

6 32 NO RENAULT PREMIUM

9227-D

310.R01 - 36
PROFESSIONAL DIESEL SERVICE TOOLS

Quick
connection
for pump tester
9148-B
Patented quick connection for
injectors with thread 12 x 1,5 and 14 x 1,5
for test injector pump

9148-C
Patented quick connection for
injectors with thread 16 x 1,5 and 20 x 1,5
for test injector pump

9148-D
Patented quick connection for
injectors with thread 18 x 1,5 and 22 x 1,5
for test injector pump

WAY OF USE

Rotate clockwise Rotate anticlockwise


Approach Lock the
the handle tool and release the
the tool head tool ring
to secure tool ring

Spare parts

9053-A
Set of 10x nylon head for quick connections 9148-B

310.R01 - 37
PROFESSIONAL DIESEL SERVICE TOOLS

9883-A
BH 1 687 222 048
EFEP 435B

DUAL PURPOSE

DELIVERY START
It is suitable determining the delivery
start of pumps. Pressure is taken
throught pumping, by connecting the
pipe-added to the delivery valve of the pump
without removing the pump

PORTABLE INJECTOR TESTER


It can be used as a portable pump for testing injectors.
It is equipped with manometer 315 BAR. It has got pumping
element and valve, connecting pipe, additional tank.
All is packed in a case with handle

310.R01 - 38
PROFESSIONAL DIESEL SERVICE TOOLS

Boxes
of calibrated
washers for
nozzle holders
(480 PZ.)

9791 11,5 9792 9,8


BOSCH CAV
nozzle holders 5,2 nozzle holders 4,1
wide type narrow type

1 0,80 9791-1 9792-21


2 0,85 9791-2 9792-22
3 0,90 9791-3 9792-23
4 0,95 9791-4 9792-24
5 1,00 9791-5 9792-1
6 1,05 9791-6 9792-2
7 1,10 9791-7 9792-3
8 1,15 9791-8 9792-4
9 1,20 9791-9 9792-5
10 1,25 9791-10 9792-6
11 1,30 9791-11 9792-7
12 1,35 9791-12 9792-8
13 1,40 9791-13 9792-9
14 1,45 9791-14 9792-10
15 1,50 9791-15 9792-11
16 1,55 9791-16 9792-12
17 1,60 9791-17 9792-13
18 1,65 9791-18 9792-14
19 1,70 9791-19 9792-15
20 1,75 9791-20 9792-16
21 1,80 9791-21 9792-17
22 1,85 9791-22 9792-18
23 1,90 9791-23 9792-19
24 1,95 9791-24 9792-20
310.R01 - 39
PROFESSIONAL DIESEL SERVICE TOOLS

Box
with mixed
distance spacers
for nozzle holders

9372
Box with 1500 mixed
distance spacers for nozzle holders

CODE APPLICATION

1 11,5 5,1 0,05


9372 - 01
2 11,5 5,1 0,1 Nozzle holders FIAT car
9372 - 02
3 11,5 5,1 0,2
9372 - 03
4 10 3 0,05
9372 - 04
5 10 3 0,1 Nozzle holders BOSCH car
9372 - 05
6 10 3 0,2
9372 - 06
7 9 4,2 0,05
9372 - 07
Nozzle holders CAV car
8 9 4,2 0,1
9372 - 08
9 9 4,2 0,2
9372 - 09
10 11 7 0,05
9372 - 10
Nozzle holders BOSCH car
11 11 7 0,1 (e.g. MERCEDES)
9372 - 11
12 11 7 0,2
9372 - 12
13 7,5 3,6 0,05
9372 - 13
Nozzle holders NIPPONDENSO
14 7,5 3,6 0,1
9372 - 14 and ZEXEL

15 7,5 3,6 0,2


9372 - 15

310.R01 - 40
PROFESSIONAL DIESEL SERVICE TOOLS

9793 - flame damper

9793
Box with flame dampers
and washers for nozzle holders
(512 pieces)

9793 - 11

9793 - 07
9793 - 08

9793 - 03
9793 - 05
9793 - 06

9793 - 01 9793 - 09
9793 - 10
9793 - 02 9793 - 13
9793 - 04 9793 - 14 9793 - 12

CODE NOTES

1 9793 - 01 20,5 5,5 diff. 0,5 Flame damper FIAT UNO DIESEL

2 20,5 5,5 diff. 0,2 Flame damper VW GOLF


9793 - 02
3 17,5 h. 13 Flame damper VM (ALFA)
9793 - 03
4 20,5 8 diff. 0,5 Flame damper MERCEDES
9793 - 04
5 16 h. 13 Flame damper FIAT SOFIM - RITMO
9793 - 05
6 17,3 h. 14 Flame damper OPEL
9793 - 06
7 14 5 1,1 Plate flame trap FORD
9793 - 07
8 14 5 1,1 Plate flame trap OPEL
9793 - 08
9 Brass flame damping washer SOFIM
9793 - 09
Brass flame damping washer
10 9793 - 10 OPEL, VM, MERCEDES

11
9793 - 11 21 17 1,5 Brass washer for nozzle base (BMW ecc.)

Iron rubber plug for nozzle holder


12 9793 - 12 drain terminal (BOSCH-CAV)

13 9793 - 13 6 Brass washers

14 9793 - 14 8 Brass washers

310.R01 - 41
9793 - FLAME DAMPER
PROFESSIONAL DIESEL SERVICE TOOLS

9794
Sliding hammer puller for flame dampers

9794-A

9794-A
Male

9794-B
Conical reduction for sliding
hammer puller for flame damper
after the notching of the thread
when the extraction is difficult

15 x 1,5 mm.

14 x 1,5 mm.

310.R01 - 42
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for injectors

9236-A
Light probe with magnifing lens
for the inspection of the injector body

9790
Toolk-kit to insert and pull the nozzle holder dowel bolt
It enables a right extraction of the old broken
bolt and the insertion of the new one at fixed level

It includes:
Drill die
Drilling die
Centering bushes in three interchangeable
sizes for nozzle holders
Drill table
Inserting pin for nozzle dowel bolts
Elastic nozzle dowel bolts (10 pieces) 9789

9796-A
Store-box for 8 cyl. components parts
while disassembling nozzle holders and pumps

9796-B
Store-box for rotative pumps component parts
while disassembling nozzle holders and pumps

9263
Injector protrusion gauge

9414-A
Expansion bend for nozzle holder
copper jackets

310.R01 - 43
PROFESSIONAL DIESEL SERVICE TOOLS

Motoring Reamer

9000-A
Reamer with helical conical millers and
Ø 0,20 mm shimming aluminium washers
for nozzle copper cases
9640
Conical miller - IVECO - Ø 22 mm (2 pieces in box)
Ø 22
2 mm

9640-A
Conical miller - IVECO 115/17 - Ø 20,5 mm
Ø 20,5
5 mm

9524
Conical miller - IVECO 50NC - 90NC - Ø 22 mm
Ø 22
2 mm

9524-A
Conical miller - VOLVO - MAN - Ø 21 mm
Ø 21 mm

9000
Reamer with helical conical miller and
Ø 0,20 mm shimming aluminium washers
for FIAT-IVECO Ø 22 nozzle copper cases
9640
Conical miller - IVECO - Ø 22 mm (2 pieces in box)
Ø 22
2 mm

9000-B
Reamer with conical miller for nozzle copper cases
(Fiat Ducato T.D.-Fiat Daily)
and steel plane reamer for body injector cleaning
on Ford Transit I.D.-Fiat Croma I.D.

310.R01 - 44
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9376


Press
for pipe delivery
diesel oil cones
9376
Press with partial hydraulic up setting
for pipe delivery diesel oil cone
it includes the kit for Ø 6 mm cones (9093)
Presure up to 50 quintals
To apply to the bench vice

Spare parts
9093
Matrix die kit for 6 mm pipe
9102
Matrix die kit for 8 mm pipe

9093 9102 9093


6 mm pipe 8 mm pipe
( 9102
)
Matrix die for pipe WB 5 WB 34 -A

Pipe slide WB 6 WB 29 -B

Sleeve WB 7 WB 30 -C

Spacer WB 8 WB 31 -D

Loosening sleeve WB 9 WB 32 -E

OR kit for hydraulic oil seal -F

Mount D ring and press A on D


to lock the 2 halfs and pipe into C.

h. 10-12 mm.

C C D
B
Embrace the Pipe Introduce the Pipe C
with the 2 cone halfs (B) and 2 halfs into C
1 2 3
Remove D ring and press A on B To unlock the 2 halfs from B, Press A on E.
to form the cone on the pipe. A insert D ring on the bottom
of B and cover C with E. The pipe is now free
D
E and ready to use.
E
C
C
B
D
D
4 5 6
310.R01 - 45
PROFESSIONAL DIESEL SERVICE TOOLS

Piping tools

9897
Tool kit with 14 grounded gauges
for the checking of ISO tubings
tollerance of 1 tenth f.e.

9111
Tube bender gig
MarbedBook2011 Common Rail Injectors

Common Rail Injectors


Injectors equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Common Rail Injectors


Injector equipment

COMMON RAIL INJECTORS


Pullers 3-6
Tools for nozzle replacement 7 - 12
Wrenches for nozzle nuts 13
Ultrasonic cleaner 14
Solenoid wrenches 15
Dismounting tools 16 - 18
Repairing tools 19 - 23
Reamers 24
Copper washers 25 - 26
PROFESSIONAL DIESEL SERVICE TOOLS

8100 8099-T Pullers for


Common Rail Injectors
8099-N

8099-AN 8099-N 8099-CN


BH 0 986 612 727

8099
ALLOWED BH 0 986 612 604

8099-T (NO PART No.) (NO PART No.)

Puller for 8099

7 mm.
ALLOWED ALLOWED ALLOWED
8100 (NO PART No.) (NO PART No.) (NO PART No.)
Reduction puller to extend 8099
application on ALFA 156

2,5 mm. ALLOWED ALLOWED ALLOWED


8100-A (NO PART No.) (NO PART No.) (NO PART No.)
Reduction puller to extend 8099
application on BOSCH injectors
(mounted on IVECO DAILY)

8099-C
ALLOWED ALLOWED
8099-CT (NO PART No.) (NO PART No.)

Adaptor for 8099-C Blow puller for


common rail injectors (BH 0 445 110 15)
on MERCEDES CLASSE A, SERIE E etc.

320.R01 - 3
PULLERS FOR COMMON RAIL INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

8099-AN 8099-N 8099-CN


BH 0 986 612 727

8099-AC 8099-A
BH 0 986 612 728 ALLOWED ALLOWED
(NO PART No.) (NO PART No.)

Puller for common-rail


injectors on Mercedes Class A

8099-B
BH 0 986 612 782 ALLOWED ALLOWED ALLOWED
(NO PART No.) (NO PART No.) (NO PART No.)
Reduction puller to extend 8099-A
application on Unit Injection System
installed on VW LUPO

8099-D 8099-E
BH 0 986 612 782 ALLOWED ALLOWED
(NO PART No.) (NO PART No.)
Reduction puller to extend 8099
universal application
Universal blow puller for
common rail injectors

8099-SN
ALLOWED ALLOWED ALLOWED
(NO PART No.) (NO PART No.) (NO PART No.)
Puller bush
for Denso CR injectors

320.R01 - 4
PULLERS FOR COMMON RAIL INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

8098
Special puller for common rail injectors
on FIAT MAREA

8099-M
Blow-puller for 2 BOSCH injectors
on MERCEDES CLASS A
equipped with common rail

The puller can


also be used
for the fixing
brack

8099-F
Extremely compacted puller
NOTE: To avoid damages to the engine cover
a wide plate should be placed between
the screw and the engine

8099-U
Puller for CR Injectors
ULISSE, PEUGEOT 807, CITROEN EVASION

320.R01 - 5
PULLERS FOR COMMON RAIL INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

8119
1/2 square drive socket wrench YDT220
for DELPHI injectors (21 mm) on
FORD TRANSIT and MONDEO

8121
Alignment bracket for YDT221
DELPHI common rail injectors

9899-CR
Puller for CR Injectors
Delphi R02601Z on REXTON 2.7

9764-CR
Pliers for ring Common Rail
injectors extraction

320.R01 - 6
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS


10019-Series
ESSENTIAL TO PRESERVE
THE ALIGNMENT PINS

10019-SERIES PROFESSIONAL TOOLS FOR NOZZLE REPLACEMENT.


TURN

TURN

SAFE

R AIL
ON
MM
CO
R ING
O SP
TW
O RS
ECT
I NJ
U NIT

ANALOGIC LIGHT

10019-KD 10019-KA 10019-K

320.R01 - 7
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

PRESERVING THE ALIGNMENT PINS

Common rail and two-spring injectors


nozzles are designed with the top face
completely flat.
To align the fuel hoses between the injector
body and nozzle, two pins are introduced.

Screwing and unscrewing the nut,


the nozzle tends to be dragged into rotation
and the two pins can be truncated.
The damage is not limited to the pins only:
it can affect the body and the nozzle as well.

10019-KA and 10019-KD preserve the


integrity of all the components, by pressing
the nozzle on the body.

At the right pressure, the nozzle position is


locked on the body and the nut rotation is
free and secured.

ESSENTIAL TO PRESERVE
THE ALIGNMENT PINS

TURN

TURN
URN

SAFE

320.R01 - 8
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

NEW 10019-KD
SIMILAR TO 0 986 613 400 + 0 986 612 997
09/ Professional tool with digital torque to open/assemble the nozzle nut
201 on common rail, two-spring injectors and unit injectors.
0

10019-KD is the modular solution obtained by adding


10019-TC (digital sensor) to the basic analogical tool 10019-KA.

The clockwise rotation of


the easy to use handle
presses the nozzle on the
injector body

Instead of reading the applied


force on the analogic angle
graduation disk the display
gives immediate and accurate
indication of the applied force.

The picture illustrates 10019-KD


integrated with 10019-AR device,
applied on unit injector
(no adapter plate is requested).

9 size plates
provided

2 Nozzle size T S
adapters provided

10019-TC
SIMILAR TO 0 986 612 997

Digital torque calculator for 10019-KA.


To accurately calculate the force applied to the nozzle on the injector body,
10019-TC is the option which can be installed only on 10019-KA.
10019-TC is composed by a lcd display, with integrated
commands and a loading cell.

KA+TC=KD

320.R01 - 9
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

NEW 10019-KA
SIMILAR TO 0 986 613 400
09/ Professional tool with analogical torque to open/assemble the nozzle nut
201 on common rail, two-spring injectors and unit injectors.
0
10019-KA represents the primary device which
can be implemented by adding 10019-AR or 10019-TC.

The clockwise rotation of


the easy to use handle
presses the nozzle on the
injector body

Rotate the graduated disk until the zero angle


position corresponds to the arrow index.
Continuing the handle rotation, the angle
displacement is the indirect indication of the
applied force.

The sliding central body allows


to hold unit injectors
(no plate required)
and any other injectors
(by the proper plate).

9 size plates
provided

2 Nozzle size T S
adapters provided

10019-K
0 986 610 130

Professional tool with analogical torque to open/close the nozzle nut


on common rail and two-spring injectors.
Any existing 10019-K
can be implemented adding 10019-AR.

320.R01 - 10
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

10019-AR
NEW Angular torque gauge for 10019-K.

09/
201
0 For the common rail injectors, manufacturers are specifying both
torque and angle settings. With this gauge, Diesel Injection
Specialists can meet the demands of the new specifications: to
tighten the nuts a specified number of degrees after initial torque
is set. The gauge is composed by two elements: the easy-to-read
circular gauge to be installed on 10019-K, 10019-KA, 10019-KD
and the indicator to be installed on the dynamometric wrench.

360° angle scale-clearly marked in 2° increments,


and in intervals of 10 and 30.

Adjustable arm keeps angle scale stationary.

Definition of torque + angle specification:

i If a torque + angle specification is given as 50 Nm + 70°,


the nut is first tightened to 50 Nm torque; then it is turned 70°.

10019-12
Clamping system for injectors.

For component inspection and dismount or reassembly


injectors, this device is very versatile using the same plates
of 10019-KA, 10019-KD, 10019-K. The clamping system
requires to be installed on a standard workbench vice.
It can be implemented adding clamping adapters.

320.R01 - 11
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

10019 Series
ADAPTERS NOTES
K KA KD 12

1 11

10019-1

2 14

10019-2

3 15

10019-3

4 16

10019-4

5 17

10019-5

6 19

10019-6

7 13

10019-7

8 14,5

10019-8

9 22

10019-9

10 12

10019-11

11 HEUI WITH 2 BOBBINES

10019-22

12 HEUI ISUZU

10019-20

13 VOLKSWAGEN

10019-10H

= Included = On request
320.R01 - 12
PROFESSIONAL DIESEL SERVICE TOOLS

Nozzle nut opening/closing


Wrench Octagonal nut adapter Toothed nut adapter

a b a a

a code a b code a Teeth code

1 13 8101-13 27 17 8101-8170 27 18 8101-R

2 14 8101-14 27 17,5 8101-8175

3 15 8101-15 27 20 8101-820

4 16 8101-16

5 17 8101-17

6 18 8101-18

7 19 8101-19
9785-C
Dynamometrical wrench
20 - 200 Nm
15 - 150 lbf.ft
1 Nm - Scale
8 21 8101-21

± 3% tolerance of the scale set torque.


Double scale with graduation Nm/lbf.ft on handle below a window with a
9 22 8101-22 magnifying-glass effect that makes reading easier. Adjustment obtained
by rotating the ergonomically shaped nylon handgrip, safety lock at the
extremity. For controlled bi-directional tightening. Supplied with test
certificate as per DIN ISO 6789. With end fitting frontal connection.
10 24 8101-24

Accessories
11 27 8101-27

12 30 8101-30
9785-C1
Insert for 1/2" square drive

13 32 8101-32

320.R01 - 13
PROFESSIONAL DIESEL SERVICE TOOLS

Ultrasonic
Cleaner

9698-VL3
Transistorized ultrasonic cleaning
machine with automatic setting.
The container is supplied with a heater,
timer and with an inox stainless
basket to contain parts, and with
4 special fluid bottles
Made in the usa

9698-C
Biodegradable fluid
for diesel and electronic components
in a 5 litres jug

9698-A
Biodegradable fluid
for diesel and electronic components
in a 0,5 litres bottle

9896
Stainless steel plate
for electro-nozzles

320.R01 - 14
PROFESSIONAL DIESEL SERVICE TOOLS

8160 - Solenoid wrenches

CODE FEATURES APPLICATION

Denso Industrial
1 and Siemens Injectors
27mm hex.
and similar
8160 - 27A

Bosch Injectors
2 29 mm hex. 0 445 110 002
and similar
8160 - 29
0 986 613 633

Bosch Injectors
3 30 mm hex. 0 445 110 008
and similar
8160 - 30
0 986 613 638

27 mm Bosch Injectors
4
12 faces on MAN

8160 - 27

Bosch Injectors
28 mm 0 445 120 007
5
12 faces 0 445 120 041
and similar
8160 - 12

320.R01 - 15
PROFESSIONAL DIESEL SERVICE TOOLS

Dismounting wrenches

8120
10mm hexagonal socket 0 986 613 630
hole 6,5 mm

8120-A
10mm hexagonal socket
hole 7,5 mm

8120-10
Wrench for mounting and dismounting internal ring-nut 0 986 613 632
10mm, torx, Bosch Common Rail nozzleholders.

8120-12
Wrench for mounting and dismounting internal ring-nut 0 986 613 631
12mm, torx, Bosch Common Rail nozzleholders.

8120-S
Wrench with driver for dismounting
the internal ring-nut of the C.R. Siemens injector
on Ford and Peugeot.

8120-D
Wrench with driver for dismounting
the internal ring-nut of the Denso

320.R01 - 16
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9700-CR

9700-CR - TOOLS FOR LAPPING COMMON-RAIL INJECTORS


9700-CR
Set of tools for lapping the ball seat of common-rail injectors.

8120 1 Hexagonal socket

8120-A 1 Hexagonal socket

9015 1 Lapping paste

9018 1 Lapping paste

8162 2 Pin

8163 1 Pin guide

320.R01 - 17
9700-CR - TOOLS FOR LAPPING COMMON-RAIL INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

8120
10mm hexagonal socket 0 986 613 630
hole 6,5 mm

8120-A
10mm hexagonal socket
hole 7,5 mm

9015
Lapping paste, grain 600

9018
Lapping paste, chrome green

8162
Pin with the appropriate cone to lap
the ball seat of common-rail injectors

8163
Pin guide to be mounted
on the common-rail injectors

320.R01 - 18
www.marbed.com

8210
0

Ball reseating
tool for
BOSCH
common-rail
injectors

10 hard steel balls

Connect Insert the Use one Press DONE!


compressed body of of the 10 the button
air (6-10 bar) ball seat hard steel balls for 5 sec

8210-R
10 Kits
Each kit includes also a replacement ball

320.R01 - 19
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS


8210-RTX

8210-RTX SET OF TOOLS AND SPARE PARTS FOR BOSCH CR INJECTORS

8210-RTX
Set of tools and calibrating spare parts for Bosch common rail injectors
17 articles - 858 pieces

8210-RX
Set of calibrating spare parts for Bosch common rail injectors
12 articles - 850 pieces

320.R01 - 20
8210-RTX SET OF TOOLS AND SPARE PARTS FOR BOSCH CR INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

Tools

8210-T1
Vacum pick and place pen tool
reccomended for the handling of the ball
A on common rail injectors
it includes 2 anti-magnetic adapters (A and B)

8210-T2
Anti-magnetic, stainless steel,
high precision tweezers
reccomended for the positioning of spare parts
on common rail injectors

8210-T3
Sliding inserter for ring and seal
of common rail injectors

8210-T4
Inserter for the body of ball seat
of common rail injectors

8210-T5
Ring and seal extractor
of common rail injectors

320.R01 - 21
8210-RTX SET OF TOOLS AND SPARE PARTS FOR BOSCH CR INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

Adjusting spare parts


(5 pcs each measure)

8210-R06 / 8210--R07

8210-R04 8210-R05

8210-R41
8210-R53

8210-R29
8210-R28

8210-R34
8210-R35 8210-R13
8210-R14

1 2 3 4 5 6 7 8 9 10 11 12

A 1.20 1.22 1.24 1.26 1.28 1.30 1.32 1.34 1.36 1.38 1.40 1.42
8210-R04
B 1.44 1.46 1.48 1.50 1.52 1.54 1.56 1.58 1.60 1.62 1.64 1.66

C 1.20 1.22 1.24 1.26 1.28 1.30 1.32 1.34 1.36 1.38 1.40 1.42
8210-R05
D 1.44 1.46 1.48 1.50 1.52 1.54 1.56 1.58 1.60 1.62 1.64 1.66

E 1.20 1.22 1.24 1.26 1.28 1.30 1.32 1.34 1.36 1.38 1.40 1.42
8210-R06
F 1.44 1.46 1.48 1.50 1.52 1.54 1.56 1.58 1.60 1.62 1.64 1.66

G 1.20 1.22 1.24 1.26 1.28 1.30 1.32 1.34 1.36 1.38 1.40 1.42
8210-R07
H 1.44 1.46 1.48 1.50 1.52 1.54 1.56 1.58 1.60 1.62 1.64 1.66

I 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 1.25 8210-R13

L 8.40 8.41 8.42 8.43 8.44 8.45 8.46 8.47 8.48 8.49 8.50 8.51 8210-R28

M 8.40 8.41 8.42 8.43 8.44 8.45 8.46 8.47 8.48 8.49 8.50 8.51 8210-R29

N 0.99 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 8210-R34

O 0.99 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 8210-R35

P 1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 8210-R41

320.R01 - 22
8210-RTX SET OF TOOLS AND SPARE PARTS FOR BOSCH CR INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

Other spare parts


(not included in 8210-RTX and 8210-RX)

8210-R31 Plastic connection for the return

8210-R32 Metallic spring to retain 8210-R31

F00V C22 003

8210-R26 Solenoid O-Ring

8210-R27 Inlet gasket

8210-R22 Metallic ball


8210-R38 Ceramic ball

8210-R21 Gasket ring


8210-R20 Steel ring

8210-R
10 Sets of repairing spare parts.

Each set includes:


- 8210-R22 metallic ball
- 8210-R21 Gasket ring
- 8210-R20 Steel ring
- 8210-R26 Solenoid o-ring
- 8210-R27 Inlet gasket
- nozzle cap
- return cap
- inlet cap

9795
Set of 15 measures of copper gaskets
packed in 30 each

8210
Recommended tool to manufacture a circle
of perfect sealing on the ball seat

8210-M
Recommended microscope X20, with lights
320.R01 - 23
PROFESSIONAL DIESEL SERVICE TOOLS

Motoring Reamer

9000-D 9000-C 9000-B


Ø 19

8043
Ø 17 Flat milling cutter for nozzle
holders seats on MERCEDES

Ø 17

8043-A
Ø 17
Flat milling cutter for nozzle
holders seats on MERCEDES

Ø 19

Ø 17
8043-B
Ø 15
Flat milling cutter for nozzle holders
seats on MERCEDES SPRINTER

Ø 21

8044
Ø 17
Coned milling cutter for nozzle
holders seats on FIAT DUCATO DAILY

Ø 21

8045
Ø 17 Flat milling cutter with large
guide for nozzle holders seats on
FORD TRANSIT and FIAT CROMA

INCLUDED
NOT INCLUDED 320.R01 - 24
PROFESSIONAL DIESEL SERVICE TOOLS

9795 - Copper washers

9795
Plastic box 15 compartments containing
copper washers for injectors
30 pieces each type

CODE
(30 pcs. each)

1 9795 - 01 15 7 - with notches 2

2 9795 - 02 15 7,5 1

3 9795 - 03 15 7,5 1,5

4 9795 - 04 15 7,5 2

5 9795 - 05 15 7,5 2,5

6 9795 - 06 15 7,5 3

7 9795 - 07 16 7,5 1,5

8 9795 - 08 16 7,5 1,7

9 9795 - 09 15,5 7,5 2

10 9795 - 10 16 7,5 2

11 9795 - 11 16,4 7,4 2

12 9795 - 12 20 9,4 0,9

13 9795 - 13 13,85 7,3 1,4

14 9795 - 14 14,6 7,5 1,3

15 9795 - 15 14,6 7,5 3

320.R01 - 25
PROFESSIONAL DIESEL SERVICE TOOLS

Copper washers other sizes

9795
16/17/18/19
Copper washers sizes for injectors
30 pieces each type

CODE
(30 pcs. each)

9795 - 16 14 7,2 1,65

9795 - 17 15 7,7 - with 4 notches 1,5

9795 - 18 15 7,7 - with 3 notches 1,5

9795 - 19 15 7,7 - with 6 notches 2,5

9795 - ... ... ... ...

9795-T
Copper washer remover

320.R01 - 26
MarbedBook2011 Unit Injectors

Unit Injectors
Injectors equipment
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Unit Injectors
Injectors equipment

UNIT INJECTORS
Tools for nozzle dismounting 3-9
Wrenches 10
O-ring inserters 11 - 12
Adapters for nozzle testing 13 - 16
Tools for BOSCH Unit injectors on VW / Audi 17 - 18
Tools for BOSCH Unit injectors on Lombardini 19 - 21
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS


10019-Series
ESSENTIAL TO PRESERVE
THE ALIGNMENT PINS

10019-SERIES PROFESSIONAL TOOLS FOR NOZZLE REPLACEMENT.


TURN

TURN

SAFE

R AIL
ON
MM
CO
R ING
O SP
TW
O RS
ECT
I NJ
U NIT

ANALOGIC LIGHT

10019-KD 10019-KA 10019-K

330.R01 - 3
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

PRESERVING THE ALIGNMENT PINS

Common rail and two-spring injectors


nozzles are designed with the top face
completely flat.
To align the fuel hoses between the injector
body and nozzle, two pins are introduced.

Screwing and unscrewing the nut,


the nozzle tends to be dragged into rotation
and the two pins can be truncated.
The damage is not limited to the pins only:
it can affect the body and the nozzle as well.

10019-KA and 10019-KD preserve the


integrity of all the components, by pressing
the nozzle on the body.

At the right pressure, the nozzle position is


locked on the body and the nut rotation is
free and secured.

ESSENTIAL TO PRESERVE
THE ALIGNMENT PINS

TURN

TURN
URN

SAFE

330.R01 - 4
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

NEW 10019-KD
SIMILAR TO 0 986 613 400 + 0 986 612 997
09/ Professional tool with digital torque to open/assemble the nozzle nut
201 on common rail, two-spring injectors and unit injectors.
0

10019-KD is the modular solution obtained by adding


10019-TC (digital sensor) to the basic analogical tool 10019-KA.

The clockwise rotation of


the easy to use handle
presses the nozzle on the
injector body

Instead of reading the applied


force on the analogic angle
graduation disk the display
gives immediate and accurate
indication of the applied force.

The picture illustrates 10019-KD


integrated with 10019-AR device,
applied on unit injector
(no adapter plate is requested).

9 size plates
provided

2 Nozzle size T S
adapters provided

10019-TC
SIMILAR TO 0 986 612 997

Digital torque calculator for 10019-KA.


To accurately calculate the force applied to the nozzle on the injector body,
10019-TC is the option which can be installed only on 10019-KA.
10019-TC is composed by a lcd display, with integrated
commands and a loading cell.

KA+TC=KD

330.R01 - 5
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

NEW 10019-KA
SIMILAR TO 0 986 613 400
09/ Professional tool with analogical torque to open/assemble the nozzle nut
201 on common rail, two-spring injectors and unit injectors.
0
10019-KA represents the primary device which
can be implemented by adding 10019-AR or 10019-TC.

The clockwise rotation of


the easy to use handle
presses the nozzle on the
injector body

Rotate the graduated disk until the zero angle


position corresponds to the arrow index.
Continuing the handle rotation, the angle
displacement is the indirect indication of the
applied force.

The sliding central body allows


to hold unit injectors
(no plate required)
and any other injectors
(by the proper plate).

9 size plates
provided

2 Nozzle size T S
adapters provided

10019-K
0 986 610 130

Professional tool with analogical torque to open/close the nozzle nut


on common rail and two-spring injectors.
Any existing 10019-K
can be implemented adding 10019-AR.

330.R01 - 6
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

10019-AR
NEW Angular torque gauge for 10019-K.

09/
201
0 For the common rail injectors, manufacturers are specifying both
torque and angle settings. With this gauge, Diesel Injection
Specialists can meet the demands of the new specifications: to
tighten the nuts a specified number of degrees after initial torque
is set. The gauge is composed by two elements: the easy-to-read
circular gauge to be installed on 10019-K, 10019-KA, 10019-KD
and the indicator to be installed on the dynamometric wrench.

360° angle scale-clearly marked in 2° increments,


and in intervals of 10 and 30.

Adjustable arm keeps angle scale stationary.

Definition of torque + angle specification:

i If a torque + angle specification is given as 50 Nm + 70°,


the nut is first tightened to 50 Nm torque; then it is turned 70°.

10019-12
Clamping system for injectors.

For component inspection and dismount or reassembly


injectors, this device is very versatile using the same plates
of 10019-KA, 10019-KD, 10019-K. The clamping system
requires to be installed on a standard workbench vice.
It can be implemented adding clamping adapters.

330.R01 - 7
10019 SERIES
PROFESSIONAL DIESEL SERVICE TOOLS

10019 Series
ADAPTERS NOTES
K KA KD 12

1 11

10019-1

2 14

10019-2

3 15

10019-3

4 16

10019-4

5 17

10019-5

6 19

10019-6

7 13

10019-7

8 14,5

10019-8

9 22

10019-9

10 12

10019-11

11 HEUI WITH 2 BOBBINES

10019-22

12 HEUI ISUZU

10019-20

13 VOLKSWAGEN

10019-10H

= Included = On request
330.R01 - 8
PROFESSIONAL DIESEL SERVICE TOOLS

Nozzle nut opening/closing


Wrench Octagonal nut adapter Toothed nut adapter

a b a a

a code a b code a Teeth code

1 13 8101-13 27 17 8101-8170 27 18 8101-R

2 14 8101-14 27 17,5 8101-8175

3 15 8101-15 27 20 8101-820

4 16 8101-16

5 17 8101-17

6 18 8101-18

7 19 8101-19
9785-C
Dynamometrical wrench
20 - 200 Nm
15 - 150 lbf.ft
1 Nm - Scale
8 21 8101-21

± 3% tolerance of the scale set torque.


Double scale with graduation Nm/lbf.ft on handle below a window with a
9 22 8101-22 magnifying-glass effect that makes reading easier. Adjustment obtained
by rotating the ergonomically shaped nylon handgrip, safety lock at the
extremity. For controlled bi-directional tightening. Supplied with test
certificate as per DIN ISO 6789. With end fitting frontal connection.
10 24 8101-24

Accessories
11 27 8101-27

12 30 8101-30
9785-C1
Insert for 1/2" square drive

13 32 8101-32

330.R01 - 9
PROFESSIONAL DIESEL SERVICE TOOLS

Unit injectors
wrenches

8147
Solenoid wrench, BOSCH UIS BH 0 986 613 239
IVECO application

8157
37 mm hexagonal socket for removing the solenoid
on V.W., Audi A6

8167
Solenoid wrench BH 0 986 441 004
VOLVO F114 Unit Injectors

8148
Nozzle nut wrench
DELPHI - VOLVO 500 HP application

8149
Nozzle nut wrench
LAND ROVER application

8111
Turning gear for flywheel in SCANIA BH 0 986 611 491
with Unit Injector System

9499-C
Rotating device for flywheel at BH 0 986 612 753
VOLVO FH 12 with unit injector system

330.R01 - 10
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

8174
Set of 10 Adaptor for
testing Unit Injectors

CODE NOTES APPLICATION

1 0 986 613 241 Inserter OR for Unit Injectors

8174-41

2 0 986 613 242 Inserter OR for Unit Injectors

8174-42

3 0 986 613 243 Inserter OR for Unit Injectors

8174-43

4 0 986 613 244 Inserter OR for Unit Injectors

8174-44

5 0 986 613 245 Inserter OR for Unit Injectors

8174-45

330.R01 - 11
8174 - SET OF 10 ADAPTOR FOR TESTING UNIT INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

CODE NOTES APPLICATION

6 0 986 613 246 Inserter OR for Unit Injectors

8174-46

7 0 986 613 247 Inserter OR for Unit Injectors

8174-47

8 0 986 613 248 Inserter OR for Unit Injectors

8174-48

9 0 986 613 249 Inserter OR for Unit Injectors

8174-49

10 0 986 611 991 Inserter OR for Unit Injectors

8174-91

330.R01 - 12
PROFESSIONAL DIESEL SERVICE TOOLS

Unit injectors adapter

CODE NOTES APPLICATION

SCANIA,
1 VOLVO 420,
IVECO CURSOR
8125

VOLVO,
2 IVECO CURSOR 350

8126

VOLVO FH 12 420,
VOLVO FH 12 460,
3 VOLVO FH 460,
CATERPILLAR LTO PUMPS
8127

VOLVO 460 EURO2,


4 SCANIA

8128

5 VOLKSWAGEN

8129

6 LAND ROVER DISCOVERY

8141

7 CATERPILLAR JOHN DEERE

8144

8 DETROIT

8145

9 CUMMINS L10 - M11

8146

330.R01 - 13
ADAPTERS FOR UNIT INJECTORS
PROFESSIONAL DIESEL SERVICE TOOLS

CODE NOTES APPLICATION

10 CUMMINS N14

8165

11 VOLVO 520CV

8166

Adaptor for testing


12 EUI/PDE Bosch PDE100
Unit Injectors
8193

330.R01 - 14
Hand
PROFESSIONAL DIESEL SERVICE TOOLS

injector tester

9375

9375 - HAND INJECTOR TESTER


9375-S
9375-SL
Hand injetor similar BOSCH tester
with isolating manometric valve
Supplied with different manometers
(see the table below)

Spare parts
PUMP MANOMETER TANK FILTER

9375
EFEP 60H 0-400 BAR -
BH 0 681 200 502
Double scale
(BAR-PSI)

9375-S
9148-S
0-600 BAR gliceroil, inox 9375-T 9375-F

9375-SL
9148
0-600 BAR gliceroil - Ø 100
BH 1 687 231 006

TP03
Electronic add on unit
to test 2 spring
and traditional injectors

330.R01 - 15
PROFESSIONAL DIESEL SERVICE TOOLS

Quick
connection
for pump tester
9148-B
Patented quick connection for
injectors with thread 12 x 1,5 and 14 x 1,5
for test injector pump

9148-C
Patented quick connection for
injectors with thread 16 x 1,5 and 20 x 1,5
for test injector pump

9148-D
Patented quick connection for
injectors with thread 18 x 1,5 and 22 x 1,5
for test injector pump

WAY OF USE

Rotate clockwise Rotate anticlockwise


Approach Lock the
the handle tool and release the
the tool head tool ring
to secure tool ring

Spare parts

9053-A
Set of 10x nylon head for quick connections 9148-B

330.R01 - 16
PROFESSIONAL DIESEL SERVICE TOOLS

Tools for
BOSCH Unit injectors
on VW LUPO

9610-LS
Screwdriver to screw unit injectors BH 0 986 612 750
into the cylinder head VW T10054

9610-L
Socket wrench to screw unit injectors BH 0 986 612 747
into the cylinder head VW T10054

8099-B
Reduction puller to extend 8099-A BH 0 986 612 782
application on Unit Injection System VW T10055
installed on VW LUPO
To be mounted on 8099-AN or 8099-N

8099-N

8107
Clamp for the hydraulic idlers VW T10008
during dismounting and mounting
of the toothed belt

8108
Bracket and pin for engine shaft fixing VW T10050
and relevant gear adjusting the phasing

8109
Set of 3 sleeves of different diameters BH 0 986 612 748
for assembling the sealing rings VW T10056
of the unit injectors

8129
Adapter to test nozzle of
unit injectors on pop tester

330.R01 - 17
TOOLS FOR BOSCH UNIT INJECTORS ON VW LUPO
PROFESSIONAL DIESEL SERVICE TOOLS

10019-10H
Interface for the correct mounting
and dismounting of the retaining nut
of the unit injectors
To be used in conjunction with the tool 10019-K
to be ordered separately

330.R01 - 18
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS 9701-FX


Cassetta attrezzature
per la messa in fase della pompa
BOSCH-PDM1Q60F V su motore Focs

9701-FX CASSETTA ATTREZZATURE PER LA MESSA IN FASE DELLA POMPA BOSCH-PDM1Q60F V SU MOTORE FOCS

9701-FX
Cassetta attrezzature per la messa in fase della pompa
BOSCH-PDM1Q60F V su motore Focs

8080 4 Piastrina
8081 8 Viti fissa piastrina
8084 1 Tappo e brugola
8085 1 Tubo inizio mandata
9087 1 Comparatore
8086 1 Attrezzo controllo anticipo e taratura
8087 1 Chiave per ghiera
8088 1 Supporto comparatore per fine corsa
8089 1 Attrezzo abbassamento valvola

330.R01 - 19
9701-FX CASSETTA ATTREZZATURE PER LA MESSA IN FASE DELLA POMPA BOSCH-PDM1Q60F V SU MOTORE FOCS
PROFESSIONAL DIESEL SERVICE TOOLS

8080
Piastrina fissa leva acceleratore pompa

8081
Viti fissa piastrina

8084
Tappo e brugola per attrezzo controllo

8085
Tubo capillare inizio mandata KDEP 1085

9087
Comparatore centesimale BH 1 687 233 011
corsa mm 10

8086
Attrezzo per controllo anticipo iniezione
e taratura iniettore per pompa-iniettore.

8087
Chiave per ghiera fissaggio pompante pompa-iniettore.

8088
Supporto comparatore per fine corsa

8089
Attrezzo abbassamento valvola
per controllo anticipo iniezione

330.R01 - 20
www.marbed.com

PROFESSIONAL DIESEL SERVICE TOOLS

Tool box for timing of


BOSCH-PDM1Q60F V
pump on Focs engine

9701-FX TOOL BOX FOR TIMING OF BOSCH-PDM1Q60F V PUMP ON FOCS ENGINE


9562-FX
Patented fixing clamp for BOSCH nozzle-pump
PDM1Q60F V on Focs engine.
Equipped with diesel oil inlet support with bolts,
joints and two extended screws.
Rod dragging device with double pins.

9920-BD
Rislan pipe Ø 4 mm complete with quick connections,
male and female joints with damper.

8080
Fixed plate for pump accellerator lever

8081
Couple of plate fixing screws

9562-M4
Fixing bracket h. 15 mm

9562-M1
Bare body complete of screws,
comparator holder and adjusting rod.

9576
Motoring coupling Ø 17

9564-A
Camshaft on bearing support
for 1-2-3-4 cyl. pumps with 7 mm. lift.

330.R01 - 21
PROFESSIONAL DIESEL SERVICE TOOLS

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