Zirconia-Sensor

Environmental Oxygen Analyzer

OX100 Series

OX100 Series
Zirconia-Sensor
Environmental Oxygen Analyzer
• One Instrument measures 100 ppm to 25% Oxygen
• Simple "One Touch" Calibration
• Self Diagnostics Assure High Reliability
• "One Touch" Sensor Replacement
• Compact Size
• Accessories to Assure Accuracy
• Dedicated Sampling Unit (Separate from Oxygen Analyzer)
(Removes Dust, Mist and Organic Solvents)
• Calibration Kit
Simple On-Site Calibration
(Using 1 liter Gas Cylinder) Bulletin 11M10A01-03E

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 Low range 0 to 100 ppm Spans 1000 ppm to 25%
Autoranging in four ranges from 0-100 ppm to 0-25% Autoranging in two ranges, 0-1000 ppm and 0-25%
High and Low Alarms High Alarm

Oxygen High alarm Fail lamp

concentration lamp
Lit when range
is 1.0 to 25% Units (% or ppm)
FAIL lamp between 0 to 1.0% and Oxygen
0 to 25% other than concentration
0 to 10,000ppm
Calibration air
flow lamp
High, Low Lit when range is
0 to 10,000 ppm Lit when range is
Alarm lamps 0 to 10,000 ppm
Lit during not when range is
Alarm alarm setting 0 to 25%
Validates
parameter entry Alarm setting key
Fixed-range
4-20 mA / 1-5 V, Lit during 0 to
Autorange 4-20 mA, 1000 ppm calibration
keys
Mode switching key Entry setting key
Calibration keys
Plastic sensor holder
Sensor holder: 17 mm (* 1) dia. or G3/8 (Specify Option code /J
Main applications Usage cautions
Sensor (* 2) or L9811LA(* 3))
Globe box (processing crystal parts) Box is to be filled with inert gas
Globe box (in research lab.) If organic solvents in box, use sampling unit
N2 reflow furnace / auto soldering Use sampling unit, remove alcohol / flux from furnace
Clean room Use sampling unit if organic solvents present
Etching machine High temperatures, so use metal nipple K9424B
Sensor plus cable: 5 m (OX100), 5, 10 or 30 m (OX102) Monitoring for deficiency of O2 Use OX102 with Hi/Lo Alarms, or OX100-3 (Lo)
OX100 and OX102 sensors are not interchangeable Foodstuffs Use sampling unit if disinfectant is alcohol-based
1 : When mount in 17 mm hole in panel, panel thickness can be up to 4 mm. 2 : Within 5 cm of sensor tip, can reach 250°C. Measurement cautions * 1 : Sensor should not be exposed to silicone vapor, silicon gas.
3 : Specify Option code /S, or Model K9424DB, for metal nipple. * 2 : Corrosive or flammable gases, halogens, Freon, or organic solvents may adversely affect sensor.
1000

Example: N2 reflow furnace Example: Measuring oxygen

A OX102 oxygen concentration meter A OX100 oxygen concentration meter
Temperature : 120-130°C
concentration in welding furnace
B Installed oxygen meter B Dew point measurement
Gas flow : 1m/sec. Temperature : Room temperature,

Oxygen ppm
Environment : Alcohol / Rosin / Flux, atmospheric pressure
20mm/hr

1000
Oxygen 100 ppm Gas flow : 30 Nl/min. (N2)
Oxygen ppm

Compared with oxygen Environment : Oxygen about 500 ppm in N2

meter it replaced, Low oxygen concentration in furnace: 200ppm Air leak
500

Response was faster, so changes were safety precautions required

Approx. 6 sec. B
quickly detected OX100 can detect atmospheric air leakage into

500
Easy maintenance for Sampling unit Fast response
A Difference furnace which causes oxygen to rise to 200 ppm, A
(easy replacement of filter, activated carbon) so can help with welding quality assurance.

Solder flux flow start B

0

0
 Pressure meter
Sampling unit (K9424GA) (flow adjustment)
Power supply
1 Gas outlet cock
2
Measurement
gas inlet Sensor (K9424JC, JD)
connector

Filter

Pump
3 Activated charcoal, 4 Flow
membrane filter meter
1000 ppm O2/N2
Measurement Needle valve Quantity 6, one-liter
gas outlet Calibration gas
cylinder (K9424JP)

1 Membrane filter: removes dust / mist / flux Operating conditions:

2 Pump 100-240 V AC, 1.2A Atmospheric pressure,
Sampling unit (K9424GA) gas temperature 0 to 40°C
Calibration kit (K9424JA, JB)
3 Activated charcoal, membrane filter:
Mounting Rc 1/4 Gas outlet cock + Qty. 6, one
215 x 272 x 140 (mm), approx 4.8kg remove organic solvents
Power 100-240 V AC Calibration gas cylinder -
4 Flow meter: 0.1 to 1 liters / min. 210 x 75 x 335 mm, approx 800 g.

OX100 EXTERNAL DIMENSIONS

Unit : mm
Convertor Bracket (Parts : B9877BA)
96 13 100 91.6
26.2

ALM FAIL 1 9

2 10

3 11
%
1 9
OXYGEN ANALYZER SNSR
2 10
4-20mA
ppm 3 11
4 12
MODEL OX100 HTR ALM

96 SUFFIX
No
-1151J
4
5
12
13
FAIL
5 13 91.6
6 14
PART No K9424AA 7 15
100VAC
SET AIR 1000ppm 4-20mA 8 16 6 14
17
Made in Japan
7 15

8 16
MODE ENT.
17

1~10
23 Panel thickness Weight : Approx 0.6kg
Other instrument

+1
89 0
100 *

* : Allow the minimum clearance of

+1 115mm for removable installation.
89 0 55 100
Panel cut dimension Min. space for multiple installation

Unit : mm
Sensor
 OX102 EXTERNAL DIMENSIONS
Convertor Unit : mm

88 103

(212)
96 10 180 22

1
+ 9

% 4-20 5 + ALM 13
NC
2 mA 1-5V
ppm - 6
10

14
100-
3 + - 11 240

96 88 4
RNG 7
NC
FAIL
12
15
VAC 7
H.ALM L.ALM FAIL PASS 7 - 8
NC
16
G

17
SNSR
ALM 4-20mA % ppm

CAL ENT

Weight : Approx 1.2kg

Other instrument

+1
89 0
100 *

* : Allow a minimum distance of

+1 115mm for ease of removal.
89 0 55 100

Panel cut dimension Min. space for multiple installation

Unit : mm
Sensor
(1190)
81

(150)
Sensor parameter Table
Sensor NO. XXXX
1.015
1.043

1.002

0.990

1.429
-19

-17
-65

-25

⭋8⫾0.5 41
A
B
A
B
A
B
A
B
Gain1

Gain2

Gain3

Gain4

Gain5

50

Temp. 250⬚C Max. Temp. 150⬚C Max. Temp. 70⬚C Max.

Max temp. 70⬚C when plastic nipple
(option code "/J" or P/N L9811LA) is used.

Sensor External Dimension

L(m) D-sub 15 pin Model Code L (m)

Male
OX102-11 4
OX102-12 9

OX102-13 29
 Unit:mm
Sampling Unit (K9424GA)
Sample inlet (Rc 1/4) Power line connector
Sample outlet (Rc 1/4)

(240 )
(290 )
(220) Needle valve

Activated
carbon filter
(136 )
(146 )

Sensor
Power line switch
Flowmeter
Connector to joint sensor (ø8)

Unit : mm
Calibration Kit (K9424JA, JB) Standard Gas
( 6 cylinders )
(310)

OX100/OX102 Sensor
(90)

K9424JC (255)
NEEDLE VALVE ASSY
Gas vent tube With Pressure gage and Capillary

Pressure
Approx. 180

gage
Approx. 300 1/8 Rc Piping connection for K9242JD

Standard gas cylinder

ø75

Approx. 340
K9424JD
NEEDLE VALVE ASSY
 OX102 Basic Specifications
Model OX102
Meas. principle: Zirconium sensor, current-limited operation
Sampling: Natural diffusion
Gas sample: Temperature 0 - 70°C, Humidity 20 - 80% RH (dew free), Pressure 1013 ± 40 hPa
Measured gas: O2 in N2 or mixed gases; can't contain silicone vapor, flammable gas or organic solvent
Mounting: Indoor, panel mounting
Meas. ranges: 0-100ppm 0-1000ppm 0-10000ppm 0-25%
Ranging: 0 - 25%
Range/ 20-100ppm 100-1000ppm 0-10000ppm 1-25%
Repeatability: ±15ppm ±25ppm ±3% of FS (for reading of 1,000-5,000) ±0.25% of FS
Calibration: 1. Atmospheric pressure calibration (between 15 to 25% O2)
2. 100 ppm calibration (between 80 and 120 ppm)
3. 1000 ppm calibration (between 900 and 1100 ppm)
4. 9000 ppm calibration (between 8500 and 9500 ppm)
5. Atmospheric pressure, 20, 100, 500, 1000 and 9000 ppm calibration
Fine tune mode : The measuring value can be adjusted to true analyzed value.
External output: 1. 4-20 mA isolated, fixed range
(0-100, 0-1000, 0-10,000 ppm, 0-25% selectable),or 4-20 mA autoranging.
2. 1-5 V, fixed range (0-100, 0-1000, 0-10,000 ppm, 0-25% selectable)
3., Zone signal output for 4-20 mA autoranging
Contact output: Two outputs, rated 110 V AC, 24 V DC, 1 A
Abnormal Hi or Lo alarm
Self-diagnostics: Sensor resistance monitored (open circuit check)
Hi, Lo alarm settings: Alarm contact output if sensor open circuit. Setting range 1 ppm to 24.9%
Storage environment: Sensor and converter temperature 0 to 70°C (dew free)
Power: 100-240V AC ±10%, 50/60Hz 15VA
Converter size: 96 x 96 x 190 mm

OX100 Basic Specifications

Model OX100
Meas. principle: Zirconium sensor, current-limited operation
Sampling: Natural diffusion
Gas sample: Temperature 0 - 70°C, Humidity 20 - 80% RH (dew free), Pressure 1013 ± 40 hPa
,
Measured gas: O2 in N2 or mixed gases; can t contain silicone vapor, flammable gas or organic Solvent
Mounting: Indoor, panel mounting
Meas. ranges: 0-1000ppm 0-25% (*)
Ranging: 0 - 25%
Range/ 0-1000 ppm O2 0.1-25% O2
Repeatability: ±2% of FS (100-1,000 ppm) ±2% of FS
Calibration: 1. Atmospheric pressure calibration (between 15 to 25% O2) 2. 1000 ppm standard gas calibration (1000±50 ppm)
Sensor cable: 5 m (Standard)
External output: 4-20 mA isolated, fixed range (0-1000 ppm or 0-25%),
(for 0-25%, 4 mA DC corresponds to 1500 ppm or less).
Contact output: Two outputs, rated 110 V AC, 24 V DC, 1 A
Alarm output: High alarm contact output if concentration abnormal
Self-diagnostics: Alarm contact output if sensor open circuit
Hi alarm setting: Only concentration abnormal Hi alarm setting
Storage environment: Sensor and converter temperature 0 to 70°C (dew free)
Power: 100 V AC ±10%, 50/60 Hz, 15 VA
Converter size: 96 x 96 x 190 mm
OX100 measuring principles, measured gas, and system configuration are same as for OX102
If you want an oxygen (concentration) control range of 1500 to 4500ppm, select the OX102.
 OX102 Current-limited Zirconia-Sensor Environmental Oxygen Analyzer
Model Suffix Code Option Code Specifications
OX102 Enhanced Oxygen analyzer
Measuring range -1 0-100/1000/10,000 ppm / 0-25% O2
Sensor 1 Available (5 m; sensor assembly. 1m + cable 4 m)
2 Available (10 m; sensor assembly. 1m + cable 9 m)
3 Available (30 m; sensor assembly. 1m + cable 29 m)
N Without sensor assembly
Manual J Japanese
E English
Option code* /S Metal sensor holder
/J Plastic resin sensor holder
*Standard Product does not have a sensor holder. To get the sensor holder, specify " /S " or " /J".
(If using Sampling Unit, the sensor holder is not required.)

OX100 Current limited Zirconia - Sensore Environmental Oxygen Analyzer

Model Suffix Code Option Code Specifications
OX100 General purpose Oxygen Analyzer
Application -1 Oxygen Analyzer (Can't use an activated carbon filter)*1
-2 For (N2) reflow furnace
(Specify in case of using an activated carbon filter)*1
-3 Monitoring for deficiency of Oxygen with low alarm, Measuring range 0-25%
Measuring Range 1 0-1000 ppm / 0-25% O2
Power supply 5 100 V AC ±10%, 50/60 Hz
Sensor 1 Sensor assy. cable 3m + extension 2m
N No sensor assembly
Manual J Japanese
E English
L9811LA plastic resin sensor holder is provided as standard accessory.
*1 For measurement in the range of 1500 to 4500 ppm, use the OX102.

Sampling unit, Calibration kit

Part Specifications
K9424GA Sampling unit
K9424JA Calibration kit: Six 1-liter gas cylinder , gas outlet cock (with flow adjuster)
K9424JB Calibration kit: Six 1-liter gas cylinder , gas outlet cock (without flow adjuster)

Accessories
Part Specifications
K9346WM Activated charcoal element, five per pack: for sampling unit
K9424JC Gas outlet cock (with flow adjuster): qty. one
K9424JD Gas outlet cock (without flow adjuster): qty. one
K9424JP Standard gas cylinder ( 1000 ppm O2/N2 ) : qty. six
K9424BA Sensor assy. cable 3 m for OX100 only
K9424CA Extension cable, 2 m: for OX100 only
B9877BA Bracket for mounting OX100, two per set.
K9424LA Sensor assy. One per set : for OX102 only
K9424LB Extension cable, 4 m: for OX102 only
K9424LC Extension cable, 9 m: for OX102 only
K9424LD Extension cable, 29 m: for OX102 only
K9424DB Sensor holder (metal) for OX100 or OX102
L9811LA Sensor holder (plastic) for OX100 or OX102

Restrictions
Be sure to read the manual and follow the safety precautions in it.
Can't be used in flammable or exhaust gas, corrosive gas, or organic solvent environment
To use in an environment with organic silicone, flow furnace, or N2 reflow furnace:
(1) Use a sampling unit, Can't use the OX100-1.
(2) The maintenance requirements (filter and activated charcoal) depend on the measured gas.
Don't hesitate to contact us if you have any questions.

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Tel.: +81-422-52-6339 Fax.: +81-422-52-6552 Prace Acapulco, 31-Santo Amaro, Sao Paulo,
YOKOGAWA ENGINEERING ASIA PTE. LTD. SP-BRAZIL, CEP-04675-190
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SINGAPORE Vig-PMK-05E
http://www.yokogawa.com/sg/ Printed in Japan, 609(KP) [Ed :04/b]

Subject to change without notice.

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