Senior Mechanical Engineer Cement Industry .: Ashokkumar.C

ASHOKKUMAR.
C
1/163 Perumal Nagar, Pappampatti, Coimbatore 641016, Tamil Nadu
Contact: +91-9360124880; Email: pgcashok@gmail.com ; Date of Birth: 21st May 1988
SENIOR MECHANICAL ENGINEER CEMENT INDUSTRY.

CERTIFIED ENERGY AUDITOR.
Seeking challenging assignments in Energy audits, Operation and Maintenance with an organization of repute
PROFILE
 Offering an experience of over 9 years across Energy audit, Mechanical Maintenance & Technical Troubleshooting,
Scheduling, Resource Optimization, Execution and Commissioning of Cement Plant; currently spearheading as
Senior Engineer Mechanical with M/S Dalmia (Bharat) Cement Ltd.
 Proven expertise in Mechanical Maintenance & Technical Troubleshooting with ability to conceptualize the
processing for the product development with careful & sophisticated quality control measures in compliance to the
specified standards while performing root-cause analysis to prevent any reoccurrences & defective issues.
 Executing Energy efficient and power optimisation projects in VRM,FAN, Pumps, Pyro coolers kiln equipments.
 Adept in conducting Safety Inspection to observe the physical conditions of work & work practices; adequate
understanding in the areas of Occupational Health & Safety Assessment. Skilled at target oriented execution and perfect
coordination with all involved agencies to ensure bottleneck free commissioning.
 An excellent communicator with exceptional planning, execution, forecasting, and client liaison skills, to effectively
perform in a self-directed environment under tight work schedules.
Core Competencies.
1Maintenance and commissioning of Heavy Machineries 1 Reports/Documentation 1 Customer/Client Relationship
Management 1 analytical and inter-personal skills 1 Quality Enhancement 1 Process Improvement 1 Cost Savings Initiatives 1
Versatile Leadership 1 Strategic Management 1 Cross-functional Coordination 1 Resource Optimization1Energy Audits
PROFESSIONAL EXPERIENCE
M/S DALMIA BHARAT CEMENTS, DALMIAPURAM, TAMILNADU since Sep 2014
Senior Engineer-Mechanical
 Formulating plan for inspection, shutdown jobs preparation & execution, Breakdown analysis & action plans and
preparation of annual maintenance plans for cement Pyro section Kiln,Cooler,vrm & Preheater.
 Maintenance of KILN, VRM, Elevators, Pan conveyors, Bag filters, Pipe conveyors, Screw conveyors, Stacker, Reclaimer of
coal and Limestone handling equipments.
 Providing Support to on-site activities to ensure that machines are correctly, safely and reliably returned to operation.
Increasing the quality of spares and reducing the cost by developing new vendors.
 Conducting Energy audit , Power report ,RCA for analyzing and improving machineries performance, availability etc.
 Leading & guiding the team in ensuring compliance to all Safety norms to minimize/achieve ZERO accidents through
appropriate fire protection system & safety equipments.
 Implementing elaborate quality systems in line with world-class quality standards. Developing Vendors and negotiated
with them to supply the best qualitative products on most competitive prices
 Effective participation in best practices 5S and green infrastructure development.
 Won awards from Madurai Productivity Council& QCFI for energy conservation and kaizen implementation at workplace.
Key Projects
 Hot kiln alignment for Line1 and Line2 Kiln Flsmitdh and KHD make,Shell ovality study,kiln axis,HTD thrust correction
and support roller adjustment.etc,.
 Kiln RPM study to increase volumetric loading from 5.5 to 8tpd/m3,along with Siemens engineer modified gearbox ratio
to increase kiln rpm 5.0 to 5.5.
 Project Executive for KHD pyrojet burner in place of Duoflex burner replacement for energy efficient fuel usage.
 Project Executive for Fine coal dozing system CORIOLIS feeder, SCHENK Process make. The Retrofitting CAPEX project
work has done with replacement of old SFM& FK pump combination, for economical weigh measuring & reduce flushing of
coal, power consumption.
M/S JK CEMENT LIMITED, MUDHOL, KARNATAKA Nov2011-Sep2014

Engineer - Mechanical
 Actively involved in performing operations and maintenance tasks on general systems as per the established procedures
and instructions while ensuring focus on safety and quality standards.
 Responsible for maintenance and operation of VRM, Kiln, Crusher, Conveyors, Elevators and Fans as well as executing
Engineering drawings for Fabrication, Assembly and work for Heavy machineries of the plant
 Carrying out preventive maintenance activities and safety practices and also executing routine jobs & breakdown jobs and
collaborate with different departments to execute mechanical maintenance with respect to cost, quality, and time and
safety procedures.
 Ensuring all the machineries work efficiently by conducting timely checks & measures. Involved in Supervision of
maintenance contract and execution of erection of various turnkey projects of the department from time to time.
 Looking after the entire spectrum of Spares Management including planning, raising technical indents, control, inspection
& handling of materials & spares including workshop jobs for optimized plant availability & downtime reduction.
 Taking stringent quality measures including preparation / maintaining necessary documents and to ensure compliance
with standards.
 Managing team performance to ensure that customer satisfaction index is always on a high, implementing process changes
and constantly monitoring quality aspects to maintain this momentum.
 Managing post maintenance (breakdown, shutdown, corrective and annual maintenance) of all plant equipments and
spare parts.
Key Project
Acted as a Maintenance Engineer of Atox52.5 Raw mill-FLS make 540TPH, Rotary Cement Kiln-FLS dia 4.75X 74m, along with
6-stage ILC twin string preheater and calciner, capacity of 6500 TPD.
M/S JEPPIAAR CEMENTS PVT LTD, TAMIL NADU June2009 Oct2011
Engineer Mechanical
 Spearheaded efforts as a Mechanical Engineer; responsible for scheduling and carried out mechanical maintenance,
breakdown maintenance and handle the spare parts management.
 Ensured all the machineries work efficiently by conducting timely checks & measures. Involved in Supervision of
maintenance contract and execution of erection of various turnkey projects of the department from time to time.
 Provided Support to on-site activities to ensure that machines are correctly, safely and reliably returned to operation.
Increased the quality of spares and reduced the cost by developing new vendors.
 Led & guided the team in ensuring compliance to all Safety norms to minimize/achieve ZERO accidents through
appropriate fire protection system & safety equipments
 Formulated plan for inspection, shutdown jobs preparation & execution, Breakdown analysis & action plans and
preparation of annual maintenance plans.
 Implemented elaborate quality systems in line with world-class quality standards. Developed Vendors and negotiated
with them to supply the best qualitative products on most competitive prices.
Key Projects
 Alignment and Performance Test on Ball Mill Performed the alignment test on Ball mill having 2m dia X 9m length, and
this mill as a grinding unit to get required particle size; besides the ends having hydro-dynamic trunnion bearings and 400
hp power, capacity of 200 TPD.*Girth gear alignment and pinion reverse work for raw mill ball mill*
EDUCATIONAL CREDENTIALS
Certified Energy Auditor, Burea of Energy Efficiency,India.2019.
B.E. (Mechanical Engineering), 2009 ◊ Sri Ramakrishna Institute of Technology, Coimbatore; 70%
HSC 2005 ◊ SKN Higher Secondary School, Coimbatore; 80%
SSLC 2003 ◊ SKN Higher Secondary School, Coimbatore; 89%
Technical Skills ◊ Auto CAD, Pro E WF3, SAP PM &MM , Windows, MS Office and Internet Applications
Languages Known: English, Hindi and Tamil

References: Available on request
Yours Sincerely,
Ashokkumar.C

Senior Mechanical Engineer Cement Industry .: Ashokkumar.C

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ASHOKKUMAR.