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    9852 0625 01b Maintenance Schedule DHR 48 H

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    9852 0625 01b Maintenance Schedule DHR 48 H

    Uploaded by

    Mood
    278 views5 pages

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    9852 0625 01b Maintenance schedule DHR 48 H

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    278 views5 pages

    9852 0625 01b Maintenance Schedule DHR 48 H

    Uploaded by

    Mood

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    No.

    9852 0625 01b

    Atlas Copco
    Maintenance Schedule
    Rotation unit
    DHR 48H

    3
    43
    17
    5 00
    12

    Atlas Copco Rock Drills AB


    ÖREBRO, Sweden
    © Atlas Copco Rock Drills AB, 2007. All rights reserved
    SAFETY REGULATIONS
    ƒ Before starting, read these instructions carefully.

    ƒ Never attempt to intervene or work on the rotation unit, couplings or


    hoses, when the hydraulics or compressed air systems are connected.

    ƒ Read through the operator´s instructions for both the rig and the rotation
    unit thoroughly before putting the rotation unit into service. Always
    follow the advice given in the instructions.

    ƒ Use only authorized parts. Any damage or malfunction caused by the


    use of unauthorized parts is not covered by Warranty or Product
    Liability.

    The following general safety rules must also be observed:

    ƒ Make sure that all warning signs on the rig remain in place and are free
    from dirt and easily legible.

    ƒ Make sure there are no personnel inside the working area of the drill rig
    during drilling, or when moving the rig.

    ƒ Always wear a helmet, goggles and ear protectors during drilling. Also
    observe any local regulations.

    ƒ The exhaust air from air driven hammers and grinding machines
    contains oil. It can be dangerous to inhale oil mist. Adjust the lubricator
    so that the correct rate of lubrication is obtained.

    ƒ Make sure that the place of work is well ventilated.

    ƒ Always check that hoses, hose nipples and hose clamps are properly
    tightened and secured, and that they are not damaged. Hoses that
    come loose can cause serious injury.

    ƒ Local regulations concerning air hoses and connections must always be


    strictly observed.

    Maintenance schedule
    Rotation unit DHR 48H 2
    9852 0625 01b
    Lubricant recommendations
    Grease: Lithium complex, mineral oil based EP-grease.
    NLGI 2, visc 300-600 cSt at 40 C.
    Mechanically stable, intended for use in vibration applications (shell: Limona LX2)
    Do not use other types of grease, as some of them are not miscible.

    Lubrications points

    D
    E

    7
    C B
    38
    17
    500
    12

    Lubrication and check No. of pump Intervals for 12- Intervals for 24-
    points strokes hour working day hour working
    day
    A. Cover – Shaft seal 4-5 Every 2 weeks Once per week
    B. Gear housing – bearings 4-5 Every 3rd month Once per month
    and gears
    C. Gear housing – bearings 4-5 Every 3rd month Once per month
    D. Adapter splines 4-5 Every 2 weeks Once per week
    E. Adapter guide 4-5 Every 2 weeks Once per week

    NB: In the event of poor performance, due to changes in the consistency or discoloration of the
    grease, send the rotation unit to an authorized workshop for a complete overhaul and grease change.

    Maintenance schedule
    Rotation unit DHR 48H 3
    9852 0625 01b
    Tightening torques
    3

    1250 0157 80 4

    Ref. Check point/Procedure Tightening torque


    No. Threaded unions
    Nm kpm Ibf.ft Qty
    1. Connection pipe – Cover 85 8.5 63 4
    2. Cover – Gear housing 200 20 148 8
    3. Cover – Gear housing 200 20 148 8
    4. Rotation unit – Cradle 350-400 35-40 258-295 8
    5. Hydraulic motor – Cover 85 8.5 63 8

    Tightening torques floating adapter


    7

    19
    8

    8 8
    16
    73
    01
    250
    1

    21

    Ref No Check point Nm Qty


    7 Adapter house screw 170 9
    8 Protection screw (hex head) 70 2
    16 Protection screw (hex head) 40 3
    19 Lock nut 170 9
    21 Protection screw (hex head) 40 3
    Maintenance schedule
    Rotation unit DHR 48H 4
    9852 0625 01b
    Function test
    The rotation unit must always be function tested before it is to recommence operation. Carry out this
    with the rotation unit correctly assembled and connected to the rig´s hydraulic system. Test run
    unloaded for about 5 minutes, checking that the spindle rotates evenly and without dissonance.

    Spare parts sets are available for scheduled overhauls


    1000 hours 4350 2584 05 Spare part set
    2000 hours 4350 2584 06 Spare part set

    Spare parts sets are available for scheduled overhauls


    (floating adapter)

    500 hours 4350 2584 07 Spare part set


    1000 hours 4350 2584 08 Spare part set

    Please note that service lives for seals and other wear parts are depending or the application and the
    mode of operation, and such parts may be needed to change with shorter intervals than stated for the
    parts sets.

    Maintenance schedule
    Rotation unit DHR 48H 5
    9852 0625 01b

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