Linear Programming Extra Material
Linear Programming Extra Material
Learning objectives
After finishing this chapter, you should be able to:
■ formulate a linear programming model for a given problem;
■ solve a linear programming model with two decision variables graphically;
■ solve linear programming models using Excel’s Solver;
■ understand the information provided in a sensitivity analysis; and
■ understand how primal and dual problems relate to each other.
Theory in action
Since the late 1940s, linear programming models have been used for many
different purposes. Airline companies apply these models to optimise their
use of planes and staff. NASA has been using them for many years to optimise
their use of limited resourses. Oil companies use them to optimise their refin-
ery operations. Small and medium-sized businesses use linear programming
to solve a huge variety of problems, often involving resource allocation.
5
Chapter 2 ■ Linear programming
The most widely used models include only linear relationships, and belong to
the field of linear programming. In such models both the objective function and
the constraints are linear mathematical expressions. Let’s illustrate this with an
example:
Sygitron, a television manufacturer, has decided to produce and sell two dif-
ferent types of TV sets, one small (product 1) and one big (product 2). They
assume that product 1 will give a profit of $300 per unit and product 2 a profit
of $500 per unit. Sygitron has one production plant with four departments:
moulding, soldering, assembly and inspection. Each TV set is processed in
sequence through these four departments. Each department has a limited
capacity given by a maximum number of working hours per year. We assume
Sygitron can sell all the TV sets they are able to produce (the market is not a
restriction).
The problem to be solved is that Sygitron wants to maximise its total profit by
finding the optimal use of its limited production capacity. To find out how this
should be done, we need to know both how many production hours each TV set
uses in each department, and the total capacity of each department. This infor-
mation is shown in Table 2.1.
Dept. Hours used by one unit Hours used by one unit Capacity in hours
of product 1 of product 2 per year
Moulding 1 5 4 000
Soldering 1 1 1 200
Assembly 2 1 2 000
Inspection 2 5 5 000
At this point, with all necessary information provided, we can formulate the prob-
lem as a mathematical model. First, we define the decision variables:
x1 number of product 1 produced per year (small TV sets).
x2 number of product 2 produced per year (big TV sets).
Next, we formulate the objective function, which is given the symbol Z. In this
case, we need an equation for calculating the total profit per year:
Z 300x1 500x2
Total profit per year is (profit per unit of product 1) (number of product 1 pro-
duced per year) (profit per unit of product 2) (number of product 2 produced
6
Graphical solution of a maximisation problem
per year). The objective is to maximise Z without exceeding the capacity of any
of the four departments. These capacities are formulated as mathematical expres-
sions called constraints:
The last equation for the inspection department says that the time used per
year, which is (2 hours per unit of product 1) (number of product 1 per year)
(5 hours per unit of product 2) (number of product 2 per year), must not exceed
the limit of 5 000 hours. In addition, you must remember that the decision
variables have their own constraints. Since it is impossible to produce a negative
number of products, x1 0 and x2 0 are required. Now the entire mathematical
model can be presented:
The objective is to find the maximum value of Z, subject to the given constraints.
How should this be done? The answer is by using a computer program. This sub-
ject will be discussed in Section 2.3. First, to help you to understand the theory
of linear programming better, we will study a graphical solution of this problem.
7
Chapter 2 ■ Linear programming
These equations express the linear combinations of x1 and x2 that occupy the
maximum capacities in each of the four departments. The capacity lines are
shown in Figure 2.1. The constraints in equation 2.2 tell us that the values of
x1 and x2 must lie below all of the capacity lines. These capacity lines, and the
constraints x1, x2 0, define a feasible region shown as the shaded area in Figure
2.2. Combinations of x1 and x2 within the feasible region are the only ones pos-
sible. In this case the feasible region is defined by only three capacity lines and
x1, x2 0. Note that the inspection department’s capacity is not fully used for any
combination of x1 and x2.
x2 Assembly
1 200 Moulding
1 000 Inspection
Soldering
800
600
400
200
0
x1
0
0
0
00
00
20
40
60
80
10
12
x2
1 200
1 000
Moulding
800
600 Soldering
400
Feasible region Assembly
200
0
x1
0
0
0
00
00
20
40
60
80
10
12
Now, the challenge is to find the combination of x1 and x2 within the feasible
region that maximises the objective function (maximises total profit):
Z 300x1 500x2
8
Graphical solution of a maximisation problem
For a given value of Z, this equation expresses linear combinations of x1 and x2.
In our example we may call this a profit line, but the general name is objective
function line. In Figure 2.3 the objective function line for Z $200 000 is drawn.
The line lies within the feasible region and illustrates all combinations of x1 and
x2 that gives a total profit of $200 000. A higher value of Z gives an objective func-
tion line at a higher level as shown for Z $300 000.
x2
1 200
1 000
0
20
40
60
80
00
20
1
The figure shows that objective function lines represent higher values for the
objective function as the lines are displaced parallel to each other at higher levels.
But the optimal solution must be a part of the feasible region. Figure 2.3 shows
that as we move the objective function line outwards, the last contact with the
feasible region is the corner point made up between the two capacity lines for
the moulding and the soldering departments. The optimal solution is given by
the two equations:
3 Z (2.5)
Z = 300 x1 + 500 x2 ⇒ x2 = − x1 +
5 500
If profit changes to $500 per unit for product 1 and to $200 per unit for product
2, the objective function line changes to:
5 Z (2.6)
Z = 500 x1 + 200 x2 ⇒ x2 = − x1 +
2 200
9
Chapter 2 ■ Linear programming
With this slope the optimal solution will be x1 1 000 and x2 0, as indicated by
the dotted line in Figure 2.3.
When a computer solves a linear programming problem, it starts somewhere
in the feasible region and searches for the optimal solution. For the straight-
forward examples in this book, such searches will end up in one of the corner
points of the feasible region. The particular corner chosen depends on whether
the objective function should be maximised or minimised. We can then solve
the problem by calculating Z for the corner points of the feasible region (Figure
2.4). The result will still be corner point 2 with Z $500 000.
x2
1 200
1 000
1
800 2
600
3
400
200
5 4
0
x1
0
0
0
20
40
60
80
00
20
1
Z (2.7)
Z = 500 x1 + 500 x2 ⇒ x2 = − x1 +
500
10
Irregular problems
The slope is – 1. Figure 2.5 shows that when we move the objective function line
outwards, the last contact between the feasible region and the objective function
line is the line between corner points 2 and 3. This makes sense since the slope
of the capacity line for the soldering department is also 1:
x2
1 200
1 000
Moulding
800 2
600 Soldering
400 3
Assembly
200
0
x1
0
0
0
20
40
60
80
00
20
1
The conclusion must be that all combinations of x1 and x2 on the line between
corner points 2 and 3 are optimal solutions, and give the same maximum value
of Z. We come to the same conclusion when applying the method illustrated in
Figure 2.4. Corner points 2 and 3 give the same optimal solutions:
Z2 $500 500 $500 700 $600 000
Z3 $500 800 $500 400 $600 000
■ Redundancy
If you compare Figure 2.1 and Figure 2.2,, you will see that capacity in the inspec-
tion department is not a constraint in this problem. As a redundant constraint,
it has no influence on the feasible region and can not be part of an optimal solu-
tion. Regardless of the optimal solution, the inspection department will always
have some free capacity.
■ Infeasibility
Infeasibility occurs when no solution satisfies all of the model’s constraints. In
other words, no feasible region exists. We get such a situation if we add the con-
straint x2 1 000 to our Sygitron example. If we look at Figure 2.2, it is obvious
that not all the constraints can be satisfied at the same time.
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Chapter 2 ■ Linear programming
■ Unboundedness
Some problems might not have enough constraints to define one specific opti-
mal solution. Assume the following objective function and constraints:
Maximise Z = 10 x1 + 10 x2
Constraints:
5x1 + 2 x2 ≥ 2 000 (2.9)
x1 + 2 x2 ≥ 800
x1 , x2 ≥ 0
Figure 2.6 illustrates that since the objective function should be maximised, and
the constraints are of the category ‘’, Z approaches infinity. This means that no
optimal solution exists for this problem. The solution is unbounded.
x2
1 200
1 000
800
Z
=
10
600
x1
+
400
10
x2
200
0
x1
0
0
0
20
40
60
80
00
20
1
12
Computer solutions
Let us re-examine the simple example earlier in the chapter and study an
Excel solution. The mathematical model and the Excel spreadsheet are shown
in Figure 2.7. The cells B5 and C5 are reserved for the values of x1 and x2. In
cells B6 and C6 we write the parameters for the objective function (profit per
unit). Cell D6 contains a formula for the objective function, ‘B6*B5 C6*C5’.
Linear programming models usually include more than two decision variables.
To avoid unreasonably long formulas, we use the Excel standard function
SUMPRODUCT.
13
Chapter 2 ■ Linear programming
the right side of the constraint. Constraints for the other three departments are
included in a similar manner. (We use the $-sign in this manner in order to copy
the formula correctly to the cells D10–D12.) We are ready to solve the problem.
If you use an old version of Excel, bring down the ‘Tools’ window from
the toolbar and select ‘Solver’. In Excel 2007, choose the ‘Data’-flag and select
‘Solver’. The Solver dialogue box will now appear as shown in Figure 2.8. Cell D6,
containing the formula for the objective function, should be defined as the target
cell. Then click Max to indicate that the value of the objective function should
be maximised. You want Excel to do this by changing cells B5:C5. Insert those
references as shown in the figure.
To include the constraints click ‘Add’. A new dialogue box for adding con-
straints appears as shown in Figure 2.9. Insert the cell reference for the left side
of the constraint under ‘Cell Reference’, and the cell reference for the right side
of the constraint under ‘Constraint’. This can be done one constraint at a time.
In this case, where all constraints are of the same type ‘ ’, all cell references can
14
Computer solutions
Solver now has all the necessary information to solve the problem. Click
‘Solve’ in the Solver Parameter dialogue box. The ‘Solver Results’ dialogue box
appears, as shown in Figure 2.11. In this dialogue box you can click and request
three different reports. The sensitivity report is the most essential, and will be
discussed further in Section 2.6. Click ‘OK’ to activate.
15
Chapter 2 ■ Linear programming
The solution of the problem results in the return of the value 500 in cell B5
and of 700 in cell C5 (see Figure 2.7). This is consistent with the result from
Section 2.1.
Minimise Z = 2 x1 + x2
Constraints:
A x1 + x2 ≥ 6
(2.10)
B x1 + 4 x2 ≥ 12
C x1 + 2 x2 ≤ 10
x1 , x2 ≥ 0
The constraints are of the two categories ‘’ and ‘ ’. This results in the feasible
region shown in Figure 2.12.
x2
8
6 A
Feasible region
4 C
2
B
0
0 2 4 6 8 10 12 x1
x1 + x2 = 6 x1 = 2
A
C x1 + 2 x2 = 10 } ⇒
x2 = 4
(2.11)
The problem can also be solved by calculating Z for the three corner points of
the feasible region. Corner point 1 represents the minimum of the objective
function:
16
Slack variables
Z1 2 2 4 8
Z2 2 4 2 10
Z3 2 8 1 17
x2
8
z=
z=
z=
6
8
12
16
4 1
2 3
2
0
0 2 4 6 8 x1
The unused capacity for a particular ‘ ’ constraint is often referred to as its slack.
The slack of the four constraints in our example can also be read from the answer
report shown in Figure 2.14.
17
Chapter 2 ■ Linear programming
In the objective function all slack variables are given zero as coefficients, since
unused capacity makes no contribution to profit.
In the minimisation problem of Section 2.4 the optimal solution was given by
constraints A and C (equation 2.10). Constraint B was of the ‘’ type, a condition
that was more than fulfilled. Such constraints are termed surplus variables and
are defined as the excess above the minimum requirement. At the optimal solu-
tion the left side of the constraint is x1 4x2 2 4 4 18, which is 6 more than
the constraint of 12. The value of the surplus variable is then 6. Surplus variables
and slack variables must have opposite signs. The minimisation example (equa-
tion 2.10) on a standard form will be:
Minimise 2 x1 + x2 + 0 S1 + 0 S2 + 0 S3
Constraints:
A x1 + x2 − S1 = 6 (2.14)
B x1 + 4 x2 − S2 = 12
C x1 + 2 x2 + S3 = 10
x1 , x2 , S1 , S2 ,S3 ≥ 0
18
Sensitivity analysis
3 Z (2.15)
Z = 300 x1 + 500 x2 ⇒ x2 = – x1 +
5 500
the solution was determined by the intersection between the two capacity lines
for the moulding and soldering departments:
1
x1 + 5x2 = 4 000 ⇒ x2 = – x1 + 800
5 (2.16)
x1 + x2 = 1 200 ⇒ x2 = – x1 + 1 200
As long as the slope for the objective function line lies between the slopes for
these two capacity lines, the optimal solution will not change (see Figure 2.15).
Assume that the slope of the objective function line is given by the following
coefficients and that the objective function line can be formulated as:
Cx1 Z
Z = Cx1 x1 + Cx2 x2 ⇒ x2 = − x1 + (2.17)
Cx2 500
x2
1 200
1 000
1
800
Mould
2
ing
600
So
ld
3
er
400
in
g
0
20
40
60
80
00
20
1
If we insist that the slope for the objective function line lies between the slopes
for the two capacity lines, the following requirement must be fulfilled:
Cx1 1 1 Cx1
−1 ≤ − ≤− ⇒ ≤ ≤1 (2.18)
Cx2 5 5 Cx2
If one coefficient is held constant, let’s say Cx 500, the expression can be written:
2
1 Cx1 (2.19)
1 ⇒ 100 Cx1 500
5 500
This means that in the objective function Z Cx x1 500 x2, the value Cx must
1 1
be kept between 100 and 500 to keep the optimal solution in corner point 2
(Figure 2.15). If Cx moves outside these limits, a new optimal solution will occur.
1
19
Chapter 2 ■ Linear programming
300 Cx 1 500
2
In Excel, the sensitivity report tells how much the objective function coefficients
can change without affecting the optimal solution. As shown in Figure 2.16, the
limits for the coefficients are presented as objective coefficients with allowable
increases and decreases. The limits for Cx can be calculated as 500 200 300
2
and 500 1 000 1 500.
■ Reduced costs
The sensitivity report in Figure 2.16
.16
16 also includes reduced costs for the two objec-
tive function coefficients. A reduced cost tells us how much an objective function
coefficient must be improved before the corresponding decision variable gets a
value different from zero. In our example, x1 and x2 have values different from
zero, and both reduced costs are 0.
If we change the objective function in our example to:
Z 80x1 500x2
then the optimal solution will be x1 0 and x2 800. (Try this yourself.) The
sensitivity analysis will then show a reduced cost –20 for the objective coef-
ficient of x1. The objective coefficient in this example is profit and is shown as a
negative value when presented as a cost. Profit per unit must be increased by $20
for product 1 to make it profitable.
20
Sensitivity analysis
■ Shadow prices
From Figures 2.1–2.3,
–2.3,
2.3,
.3,
3,, it is obvious that capacity changes in the moulding or sol-
dering department will result in new optimal solutions. We understand that any
increased capacity in one of these departments will increase maximum profit. Let
us assume that capacity in the soldering department is increased by 100 hours
per year to a total of 1 300 hours per year. The new capacity line for this depart-
ment will be:
x1 x2 1 300
As indicated in Figure 2.17, the feasible region expands. As the objective function
line is moved outwards, a new optimal solution is defined by the two capacity
lines for the moulding and soldering departments:
400
200
0
x1
0
0
0
20
40
60
80
00
20
1
Since one hour capacity increase results in $250 profit increase, we are willing
to pay up to $250 for one hour capacity increase in the soldering department.
The shadow price for the soldering department is then $250.
21
Chapter 2 ■ Linear programming
800
Mould
600 ing
Ass
400
e
mb
200
ly
0
x1
0
0
0
20
40
60
80
00
20
1
22
Duality
shadow price changes. This is presented as ‘Constraint R.H. Side’ with ‘Allowable
Increase’ and ‘Allowable Decrease’. For the soldering department the range is
defined by the two values:
1 200 400 800 1 200 133 1 333
The two corner points defined by these two limits are illustrated in Figure 2.19.
400
em
bly
200
0
x1
0
0
0
20
40
60
80
00
20
1
Figure 2.19 Constraint quantity value ranges for the soldering department
In the original optimal solution (Figure 2.3) the assembly department is not
binding. It does not define the optimal solution and has a shadow price 0.
The sensitivity report in Figure 2.16 indicates that the range of this constraint is
between 1 700 hours and infinity. This is obvious. An increase in capacity will
never alter the situation because the assembly department is not binding in the
first place. On the other hand, if capacity is reduced to 1 700 hours, the con-
straint will become binding.
2.7 Duality
Every linear programming problem, called a primal problem, can be converted
into a dual problem. Let’s return to the Sygitron example and denote this as the
primal problem:
23
Chapter 2 ■ Linear programming
This primal problem can be converted into a dual problem. The dual problem
appears when we rotate the primal problem a half turn around a diagonal and
imaginary axis going upwards to the right. The decision variables in the dual
problem are designated by u1, ..., u4.
We notice that the values on the right side of the constraints in the primal
problem 2.22, turn into parameters in the objective function in the dual problem
2.23. The parameters 1, 1, 2 and 2 before x1 at the left side of the constraints in
the primal problem, turns into the left-side parameters for the first constraint in
the dual problem. The second constraint in the dual problem is formulated in a
similar manner from the parameters before x2 at the left side of the constraints
in the primal problem.
Since 2.23 is the dual problem of 2.22, then 2.22 is the dual problem of 2.23.
The number of decision variables in the dual problem is always equal to the
number of constraints in the primal problem, and vice versa. If the primal is a
maximisation problem, the dual will be a minimisation problem, and vice versa.
The primal problem 2.22 is a maximisation problem with constraints of the
type ‘ ’ and decision variables that are equal to or greater than zero. Such a
problem is said to be in canonical form (standard form). The corresponding dual
problem 2.23 is also in canonical form, which results in constraints of the type
‘’. We will not explain why this is so, but rather refer to more comprehensive
textbooks such as Dantzig and Thapa.
If the primal problem has a bounded solution, the dual problem will have a
corresponding solution. The value of the objective functions will be the same for
the solutions of the primal and the dual problem. For these solutions, the values
of the decision variables in the dual problem equals the shadow prices in the
primal problem, and vice versa. This means that finding the optimal solution of
the dual problem is the same as finding the optimal use of available resources. In
24
Duality
optimal solutions, slack in constraints in the dual problem equals reduced costs
in the decision variables of the primal problem, and vice versa.
Sensitivity reports for the primal problem 2.22 and the dual problem 2.23 are
given in Figure 2.16 and Figure 2.20 respectively. The two reports are summarised
in Table 2.2. In optimal solutions, the decision variables in the dual problem
have the same values as the shadow prices in the primal problem, and vice versa.
In Figure 2.20, the slack for a constraint is calculated as ‘Constraint R.H. Side’
minus ‘Final Value’. Table 2.2 also shows that slack for constraints in the primal
problem equals reduced costs in the dual problem, and vice versa.
Table 2.2 Results for the primal and dual problem of the Sygitron example
The solution of the primal problem can also be found from the solution and
the sensitivity analysis of the dual problem. For the Sygitron example, we see
in Figure 2.20 that for the dual problem, only u1 and u2 have values different
from zero. This means that the only constraints with shadow prices different
25
Chapter 2 ■ Linear programming
from zero, is moulding and soldering. These two constraints define the optimal
solution:
The same values can also be found directly from the shadow prices for the two
constraints in the dual problem.
26
Conclusions
x2
1 200
1 000
B Moulding
800
A
600 Soldering
400
Assembly
200
0
x1
0
0
0
20
40
60
80
00
20
1
1
Figure 2.21 Feasible region for the Sygitron example
0. In this optimal solution, the two constraints in the dual problem show that:
The first constraint has a slack 100 80 20, equal to minus reduced cost for x1.
Let’s take a closer look at this point by studying alternative cost. If a product is
produced, it is required that revenues costs when we use the resources on this
product instead of the alternatives. The optimal solution of the primal problem
is point B in Figure 2.21 with x1 0 and x2 800. Here, only the capacity of the
moulding department is fully utilised, with a shadow price of $100 per hour. The
cost of using the moulding department time resources for producing one unit of
product 1, is the time consumed by one unit multiplied by the shadow price: 1
hour $100 hour1 $100. This is more than the profit of $80 per unit. Then the
resources should not be used for producing product 1. We see that profit per unit
of product 1 must increase by $20 before product 1 should be set into produc-
tion. This makes perfect sense since the shadow price of product 1 is $20 in this
optimal solution.
Conclusions
■ A problem where all decision variables are linearly related can be solved using
linear programming.
■ A linear programming model with two decision variables can be solved graphically.
■ Excel’s Solver is an appropriate tool to solve small linear programming models.
■ In addition to an optimal solution, Solver can produce a sensitivity report with
valuable information about a linear programming model.
■ The dual problem in linear programming gives a deeper understanding of the
primal problem.
27
Chapter 2 ■ Linear programming
Problems
2.1 A manufacturer produces product 1 and 2 giving a profit per unit of $80 and $60
respectively. Both products are processed by the two machines A and B. Each machine
has a capacity of 1 200 hours per year. Each unit of product 1 needs 1 hour at machine
A and 3 hours at machine B. Each unit of product 2 needs 2 hours at machine A and
1 hour at machine B.
(a) How many units should the manufacturer produce of product 1 and 2 per year?
Solve the problem using both the graphical method and Excel.
(b) What is the value of increasing the capacity for machine B with one extra hour
per year?
(c) Assume now that the production of each unit of product 2 consumes 3 lbs of
a special alloy, and that supply of this alloy is limited to 600 lbs per year. How
many units should the manufacturer produce of product 1 and 2 per year?
(d) Assume that profit of product 2 is reduced by $40 per unit. How many units
should the manufacturer produce of product 1 and 2 per year?
(e) The answer in (d) should be 0 units of product 2. How much must the profit
per unit of product 2 increase (from $20) to make it profitable to produce this
product?
28
Problems
2.4 A company manufactures products X, Y and Z, and all of them are processed on
machines A, B and C. Profit per unit (in $), time consumption (in hours) for different
products on different machines and machine capacities are given below.
X Y Z Capacity (hours)
Machine A 1 2 3 12 000
Machine B 3 1 2 12 000
Machine C 2 3 1 12 000
Profit per unit (in $) 10 10 10
The company wants to maximise profit. Solve the problem without using a computer.
2.5 A food supplement is made by mixing two ingredients called 1 and 2. One batch
of the supplement should contain a minimum amount of vitamin A, B, C and D
according to the table below. Amounts of vitamins in the two ingredients are also
given. All amounts are in milligrams:
A B C D
Required amount in one batch of 0.14 18.0 500 0.30
supplement
Amount in one kg of ingredient 1 0.70 0.0 50 0.08
Amount in one kg of ingredient 2 0.00 6.0 100 0.02
The cost of ingredient 1 is twice the cost of ingredient 2. How many kilograms of the
two ingredients should be mixed together in each batch to obtain minimum cost?
There are 1 000 milligrams in one gram, and 1 000 grams in one kilogram.
2.6 An investor wants to invest $15 000 000 in a portfolio that may include bonds,
certificates, treasury bills and stocks. The expected annual returns are given in the
table below. The investor also wants to diversify the investments, and has decided
maximum amounts for each security.
29
Chapter 2 ■ Linear programming
In addition, the investor has decided that at least 60% of the investments should be
in treasury bills and stocks, and at least 10% in bonds. He has also decided that the
sum invested in bonds and certificates must exceed the amount invested in treasury
bills. The investor wants a maximum return on his investments. Find the optimal
composition of the portfolio.
2.7 A bank may employ people on a full-time or part-time basis. The opening hours
are from 09:00 to 19:00. After some research the bank has found the following need
for employees during the day:
The employees may start their working day at 09:00, 10:00, etc., but they must finish
by 19:00. Full-time employees work 4 hours, have 1 hour lunch, and work 3 hours.
They do not get paid for the lunch hour. Part-time employees work 4 hours continu-
ously. A full-time employee gets paid €
18 per hour, and a part-time employee €
17 per
hour. The bank wants to minimise total cost, and needs to find out how many full-
time and part-time employees they should hire. They also want to know how many
of them should start at 09:00, at 10:00, etc. Solve the problem using an LP model.
2.8 We want to carry out a survey and interview at least 5 000 respondents. In addi-
tion, the following requirements must also be met:
30
Problems
The survey should be completed at minimum cost. Solve the problem using Excel.
2.9 Bestvold Ltd manufactures small electrical motorbikes for children. Each bike
is assembled from one motor, two wheels, one frame and one battery. The batteries
are bought from an external supplier. The other components can either be bought
externally or produced by the company itself. For the next year Bestvold Ltd plans to
produce 10 000 bikes.
Components produced by the company itself will be processed in departments A, B
and C. Time consumption (in minutes) for the various components in the different
departments and machine capacities per year (in hours) are given below.
Buy Produce
One motor 15.5 7.35
One wheel 9.8 2.2
One frame 5.7 1.15
(a) The company wants to minimise costs. Solve the problem and find the optimal
number of motors, wheels and frames that should be bought and that should be
produced by the company itself.
31
Chapter 2 ■ Linear programming
(b) Find the time consumption per year in department A, B and C, respectively.
(c) What is the maximum price the company should pay for one hour increased
capacity in department C?
(d) What is the maximum price the company should pay for one hour increased
capacity in department B?
2.10 ProCruiser Inc. is planning next year’s production of their LuxCruiser. At the
beginning of the first quarter they have an inventory of 70 boats. Expected sales and
production capacities are as indicated below.
Production costs are expected to be $80 000 per boat for the 1st quarter, and will
increase with 10% every quarter. Inventory costs are estimated to be $2 000 per boat
for the 1st and 2nd quarter, and $2 400 per boat for the 3rd and 4th quarter respec-
tively. (Relate these costs to the inventory at the end of each quarter.) ProCruiser has
decided to have an inventory of at least 300 boats at the end of quarter 4. Find an
optimal production plan for quarters 1 to 4.
The sensitivity report gives the following information about the capacity constraint
limiting production to 1 200 boats for the 3rd quarter:
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Problems
(b) Maximise Z = x1 + x2
Constraints:
A x1 ≥ 100
B x1 ≤ 300
C x2 ≤ 300
D x1 + 2 x2 ≥ 400
x1 , x2 ≥ 0
(c) Maximise Z = 4 x1 + x2
Constraints:
A 3x1 + 2 x2 ≤ 6
B x1 + x2 ≥ 4
C 3x1 − x2 ≤ 8
D x1 − x2 ≥ 0
x1 , x2 ≥ 0
(d) Maximise Z = 6 x1 + 2 x2
Constraints:
2 x1 + 3x2 ≤ 120
x1 , x2 ≥ 0
2.12 Examine (a)–(d) in problem 2.11. If dual problems can be solved, formulate the
dual problems. Find the optimal solutions, and verify that these solutions correspond
to the shadow prices for the primal problem.
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Chapter 2 ■ Linear programming
Further reading
Bazaraa, M. S., Jarvis, J. J. and Sherali, H. D., Linear Programming and Network Flows,
Wiley, 2009.
Dantzig, G. B. and Thapa, M. N., Linear Programming; 1: Introduction, Springer, 1997.
Dantzig, G. B. and Thapa, M. N., Linear Programming; 2: Theory and Extensions,
Springer, 2003.
Vaserstein, L. N., Introduction to Linear Programming, Prentice Hall, 2003.
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