2/5/2014 3516B Generator Set 8NW00001-UP(SEBP2773 - 57) - Documentation

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Welcome: q661fra
Product: GENER ATO R SET
Mode l: 3516B GENER ATO R SET 8NW
C onfiguration: 3516B Ge ne rator Se t 8NW 00001-UP

Specifications
3500B and 3500B High Displacement Generator Set Engines
Media Number -RENR2207-05 Publication Date -01/06/2004 Date Updated -28/06/2004

i05437236

Cylinder Head
SMCS - 1100

Illustration 1 g03349435

Table 1
Specifications for 7E-8758 Cylinder Head Gp , 203-2169 Cylinder Head Gp , 203-2170 Cylinder Head
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2/5/2014 3516B Generator Set 8NW00001-UP(SEBP2773 - 57) - Documentation

Gp , 242-5326 Cylinder Head As and 350-5202 Cylinder Head Gp

Item Qty Part Specification Description

130-2607 During installation, shrink the valve seat insert with reduced temperature
1 2 Valve Seat (Reference temperature: -60° C (-76° F)) and press the insert into the cylinder
Insert head counterbore.

130-2608 During installation, shrink the valve seat insert with reduced temperature
2 2 Valve Seat (Reference temperature:
Insert -60° C (-76° F)) and press the insert into the cylinder head counterbore.

3B-0645 Before assembly, apply high strength or high temperature Anaerobic Flange sealant
3 5
Cup Plug to the bores.

3B-0623 Before assembly, apply high strength or high temperature Anaerobic Flange sealant
4 1
Cup Plug to the bores.

Before assembly, apply high strength or high temperature Anaerobic Flange sealant
3B-0623
5 2 to the bores. Installation depth (E) is
Cup Plug
1.0 ± 0.5 mm (0.04 ± 0.02 inch)

Before assembly, apply high strength or high temperature Anaerobic Flange sealant
3B-0623
6 2 to the bores. Installation depth (D) is
Cup Plug
9.0 ± 0.5 mm (0.35 ± 0.02 inch)

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2/5/2014 3516B Generator Set 8NW00001-UP(SEBP2773 - 57) - Documentation

Illustration 2 g03117917

Table 2
Bolt Tightening Procedure with the 110-6991 Cylinder Head Gasket

Item Qty Part Specification Description

Use the following procedure in order to tighten the bolts for the cylinder
head: Refer to Illustration 2 for bolt tightening sequence.
131-0420 Cylinder
7 6
Head Fastener Gp 1. Before assembly, apply clean engine oil to the bolt threads.
2. Tighten bolt 1 through 8 in the numerical sequence to
30 ± 5 N·m (22 ± 4 lb ft).
3. Again, retighten bolts 1 through 8 in the numerical sequence to
200 ± 15 N·m (148 ± 11 lb ft).
131-0421 Cylinder 4. Again, retighten bolts 1 through 8 in numerical sequence to
8 2 200 ± 15 N·m (148 ± 11 lb ft).
Head Fastener Gp
5. Turn bolt 1 through 8 in numerical sequence to an angle of 180 ± 5
degrees.
Note: Tighten bolts 9 only after bolts 1 through 8 have been turned
180 ± 5 degrees.
9 2 5B-0213 Bolt 6. Tighten bolts (9) to
55 ± 10 N·m (41 ± 7 lb ft).

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2/5/2014 3516B Generator Set 8NW00001-UP(SEBP2773 - 57) - Documentation

Illustration 3 g03426885

Table 3
Bolt Tightening Procedure with the 362-8264 Cylinder Head Gasket

Item Qty
Part Specification Description

Use the following procedure in order to tighten the bolts for the cylinder
head: Refer to Illustration 3 for bolt tightening sequence.
131-0420 Cylinder
7 6 Head Fastener Gp 1. Before assembly, apply clean engine oil to the bolt threads.
2. Tighten bolt 1 through 8 in the numerical sequence to
30 ± 5 N·m (22 ± 4 lb ft).
3. Again, retighten bolts 1 through 8 in the numerical sequence to
100 ± 15 N·m (74 ± 11 lb ft).
4. Again, retighten bolts 1 through 8 in the numerical sequence to
131-0421 Cylinder 450 ± 15 N·m (330 ± 11 lb ft).
8 2 Head Fastener Gp 5. Loosen bolts 1 through 8 in the numerical sequence to an angle of 90 ±
5 degrees.
6. Tighten bolts 1 through 8 in the numerical sequence to
490 ± 15 N·m (360 ± 11 lb ft).
Note: Tighten bolts 9 only after bolts 1 through 8 have been given
the final torque.
7. Tighten bolts 9 to
9 2 5B-0213 Bolt
55 ± 10 N·m (40 ± 7 lb ft).

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