PDF Valve Adjustment PDF - Compress
PDF Valve Adjustment PDF - Compress
PDF Valve Adjustment PDF - Compress
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Product: GEN SET ENGINE
Model: 3512B GEN SET ENGINE 5AW
Configuration: 3512B High Displacement Generator Set Engine 5AW00001-
UP
i02013998
Illustration 1 g00286271
(1) 147-2060 Wrench
Table 1
147-2060 Wrench 1
Note: The 145-5191 Gauge Support (4), the 147-2057 Indicator Contact Point (7), the 147-2058
Indicator Extension (8), and the 147-5536 Indicator Contact Point (6) are included in the 147-5482
Valve Lash Gauge Group .
Note: The 147-2056 Dial Indicator or the 147-5537 Dial Indicator (Metric, not shown) can be used with
the 147-5482 Valve Lash Gauge Group .
There are two different design of valve bridges that are used. If the engine is equipped with an
adjustable valve bridge (Illustration 2), proceed to the "Valve Bridge Adjustment". If the engine is
equipped with a nonadjustable valve bridge (Illustration 3), proceed to the "Valve Lash Adjustment".
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Illustration 2 g01034327
Adjustable valve bridge
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Illustration 3 g01034328
Nonadjustable valve bridge
Note: When the 147-5482 Valve Lash Gauge Group is used, it is not necessary for you to remove the
rocker arm shaft assemblies. The valves must be fully closed when the adjustment is made. Refer to
Testing and Adjusting, "Finding the Top Center Position for the No. 1 Piston".
Installation
1. Assem
Assemble
ble the 147-2058 Indicator Extension and the 147-5536 Indicator Contact Point on the 147-
2056 Dial Indicator or on the 147-5537 Dial Indicator .
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Illustration 4 g00286279
145-5191 Gauge Support
Illustration 5 g00286280
Illustration 6 g00286281
(3) 147-5536 Indicator Contact Point
2. Insta
Install
ll the 145-5191 Gauge Support in the rear bolt hole (2). The rear bolt hole is located in the
valve cover base. Adjust contact point (3) on the top edge of valve bridge (4) .
Illustration 7 g00286283
(5) Adjustment screw
4. Apply a fforce
orce of 5 N (1 lb) to
to 45 N (10 lb). Push down on the top contact surface of the valve
bridge. Zero the indicator.
Illustration 8 g00286364
(6) 148-7211 Bridge Nut Socket
Note: Adjust the valve bridges before you make the valve lash adjustments.
Table 2
Inlet
0.50 mm (0.020 inch)
Exhaust
1.00 mm (0.040 inch)
Note: Tap each rocker arm on the top of the adjustment screw before you make any adjustments.
Use a soft hammer. Make sure that the lifter roller is seated against the base circle of the camshaft.
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Illustration 9 g00286365
(1) 145-5191 Gauge Support
3. Insta
Install
ll the 145-5191 Gauge Support (1). Use the 147-2056 Dial Indicator or use the 147-5537 Dial
Indicator. Use the 147-2057 Indicator Contact Point (2). Install the tool in the rear bolt hole. The
rear bolt hole is located on the valve cover base.
Illustration 10 g00286366
(3) 147-2060 Wrench
Illustration 11 g00286367
(3) 147-2060 Wrench
4. Move the rocker assembly upward and move the rocker arm assembly downward. Move the
rocker assembly several times. The oil film is removed in order to get a true zero reading on the
dial indicator. Use the 147-2060 Wrench (3) and use the 147-2059 Torque Wrench (4). Install the
socket wrench and install the torque wrench on the nut of the rocker arm. Apply upward pressure
to the front of the rocker assembly. Set the dial indicator to zero. The weight of the torque wrench
(4) allows the valve lash to be read. Do not apply any pressure on the torque wrench.
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