416e TRX Simple

21/3/2018 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine(SEBP3706 - 74) - Sistemas
as y co…
Pantalla anterior
Bienvenido: r120jc8
Producto: BACKHOE LOADER
Modelo: 416E BACKHOE LOADER CBD09135
Configuración: 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP
(MACHINE) POWERED BY 3054C Engine
Desarmado y Armado
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train
Número de medio -RENR6475-13 Fecha de publicación -01/07/2017 Fecha de actualización -13/07/2017
i02756226
Transmission (Direct Drive) - Assemble

SMCS - 3030-016-DD ; 3066-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty

A 1U-5750 Engine Stand 1
B 6V-2157 Link Bracket 2

D 4C-3652 Spring Compressor 1
G 1P-1859 Retaining Ring Pliers 1
H 8T-5096 Indicator 1
J 1P-0510 Driver Gp 1
K 4C-9507 Retaining Compound 1
L 1U-8846 Gasket Sealant 1

M 1H-9721 Expansion Plug 1
Note: The transmission will be assembled in major components. The major components will then be
assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning
fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited
on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts
for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
Transmission case
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21/3/2018 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine(SEBP3706 - 74) - Sistemas y co…
Illustration 1 g01379306
1. Install O-ring seals (96) onto relief valve (94).
2. Install O-ring seals (95) onto converter relief valve (93).
3. Install converter relief valve (93) and relief valve (94). Tighten converter relief valve (93) to a torque
of 23 N·m (17 lb ft) to 30 N·m (22 lb ft). Tighten relief valve (94) to a torque of 46 N·m (34 lb ft) to
60 N·m (44 lb ft).
4. Follow the following procedure in order to install speed sensor (92).
a. Hand tighten the sensor until the end of the sensor makes contact with the gear.
b. Turn the sensor counterclockwise between a half of a turn and a full turn. This will set the air
gap to 1.42 mm (0.056 inch).
c. Tighten the locknut to a torque of 26 N·m (19 lb ft) after adjustment of the sensor. Secure the
locknut with Tooling (L).
Note: Do not allow the sensor to turn as the locknut is tightened.
5. Install temperature sensor (91). Tighten temperature sensor (91) to a torque of 18 N·m (13 lb ft) to
24 N·m (18 lb ft).
Note: Install the shims behind each bearing cup that was recorded on the disassembly procedure.
6. Install bearing cup (85), bearing cup (86), bearing cup (87), and bearing cup (88) into case (10). Install
bearing cup (89) and seal (90) from case (10).
7. Install bearing cup (79), bearing cup (80), bearing cup (81), bearing cup (82), and bearing cup (83) into
case (84). Use Tooling (J) in order to install the lip seal into case (84).
Direct Drive, Input Shaft
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away from the
bearings or gears that are contacted.
Personal injury can result from being struck by parts propelled by a

released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to

release the spring force.
2. Install the O-ring seal and the seal ring into piston (76).
3. Install piston (76). Install the retainer and spring (73). Use Tooling (D) and a suitable press in order to
compress spring (74). Use Tooling (G) in order to install retaining ring (73).
4. Install clutch pack (72) and retainer ring (71).
5. Repeat Steps 2 through 4 for the opposite end of the input shaft.
6. Install gear (68), needle bearing (69), thrust bearing (67), and washers (70) and (66). Use Tooling (G)
in order to install retaining ring (65).
7. Raise the temperature of bearing cone (64). Install bearing cone (64).
8. Install sealing rings (63). Install input shaft (62).
Direct Drive, Reverse Shaft
1. Raise the temperature of bearing cones (61) and (60) . Install bearing (61) and bearing (60).
2. Install reverse shaft (59).
Direct Drive Shaft
1. Install gear (57).
2. Apply Tooling (K) to the shaft. Raise the temperature of bearing cone (56) and bearing cone (58).
Install bearing cone (56) and bearing cone (58).
3. Install direct drive shaft (55).
Direct Drive, Rear Output Shaft
1. Apply Tooling (K) to the shaft. Install gear (54).
2. Install housing (53) and gear (52). Use Tooling (G) in order to install retaining ring (51).
3. Install gear (47). Use Tooling (G) in order to install retaining ring (46). Raise the temperature of
bearing cone (45). Install bearing cone (45).
4. Install synchronizer (50). Install spacers (48). Raise the temperature of bearing (49). Install bearing
(49).
5. Install synchronizer (44), spacer (43), and bearings (42).
6. Install gears (41) and (40). Raise the temperature of bearing cone (39). Install bearing cone (39).
7. Install the rear output shaft in the transmission.
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8. Install gearshift rods (31) on shift forks (34). Install the gearshift rods in the transmission. Install balls
(37), springs (38) and (33), and O-ring seal (35). Install plug (33). Tighten plug (33) to a torque of
40 N·m (30 lb ft) to 54 N·m (40 lb ft).
9. Install screws (32) on each of the gearshift rods (31).
Direct Drive, Front Output Shaft
1. Install seals on piston (30).


2. Install spring (27) and retainer (28) into piston (30).
3. Use Tooling (D) and a suitable press in order to compress spring (25). Use Tooling (G) in order to
install retaining ring (26).
4. Install sealing ring (22). Install clutch pack (24) and retainer ring (23).
5. Install thrust washer (21), needle bearing (20), roller bearing (19), spacer (18), and roller bearing (17).
6. Install gear (16).
9. Install front output shaft (13).
10. Install O-ring seals (12).
Final Assembly
Note: Clean the mating surfaces of case (10). Apply Tooling (H) to the mating surface of the case.
1. Attach Tooling (B) to case (10). Attach a suitable lifting device to Tooling (B). Use bolts (11) in order
to install case (10). The weight of case (10) is 42 kg (94 lb). Tighten bolts (11) to a torque of 45 N·m
(33 lb ft) to 65 N·m (48 lb ft).
2. Install a bolt in the output shaft. The output shaft must be fully seated. Install Tooling (H), as shown.
Zero Tooling (H). Pry up on the bolt and record the reading on Tooling (H). The reading must be
0.03 mm (0.0012 inch) to 0.08 mm (0.0031 inch). Add or remove shims in Step 7 in the Case
Assembly Procedure in order to obtain the correct reading.
3. Repeat Step 7 for the input shaft and the output shaft (front). Use the same tolerance for all of the
shafts. Remove the expansion plug in order to check the input shaft. Use a screwdriver to pry up on the
input shaft. Install Tooling (J).
4. Install yoke (7), washer (8), and bolt (9). Tighten bolt (9) to a torque of 68 N·m (50 lb ft) to 88 N·m
(65 lb ft).
5. Position gear shift (6) and install bolts (5).
6. Install plug (4). Tighten plug (4) to a torque of 40 N·m (30 lb ft) to 54 N·m (40 lb ft).
7. Install screen (3C). Install spacer (3B) and O-ring seal (3A). Install cover (3).
8. Install Implement pump drive shaft (2) into the transmission.
9. Remove the transmission from Tooling (A).
End By:
a. Install the transmission. Refer to Disassembly and Assembly, "Transmission (Direct Drive) - Install".
Copyright 1993 - 2018 Caterpillar Inc. Wed Mar 21 2018 12:43:08 GMT-0300 (Hora estándar de Argentina)
Todos los derechos reservados.
r120jc8
Red privada para licenciados del SIS.

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21/3/2018 416E Backhoe Loader Single Tilt Center Pivot CBD00001-UP (MACHINE) POWERED BY 3054C Engine(SEBP3706 - 74) - Sistemas

Transmission (Direct Drive) - Assemble

Tool Part Number Part Description Qty

B 6V-2157 Link Bracket 2

G 1P-1859 Retaining Ring Pliers 1

L 1U-8846 Gasket Sealant 1

1. Install O-ring seals (96) onto relief valve (94).

2. Install O-ring seals (95) onto converter relief valve (93).

4. Follow the following procedure in order to install speed sensor (92).

Note: Do not allow the sensor to turn as the locknut is tightened.

Direct Drive, Input Shaft

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

4. Install clutch pack (72) and retainer ring (71).

8. Install sealing rings (63). Install input shaft (62).

Direct Drive, Reverse Shaft

2. Install reverse shaft (59).

Direct Drive Shaft

1. Install gear (57).

3. Install direct drive shaft (55).

Direct Drive, Rear Output Shaft

1. Apply Tooling (K) to the shaft. Install gear (54).

5. Install synchronizer (44), spacer (43), and bearings (42).

7. Install the rear output shaft in the transmission.

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

9. Install screws (32) on each of the gearshift rods (31).

Direct Drive, Front Output Shaft

1. Install seals on piston (30).

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

2. Install spring (27) and retainer (28) into piston (30).

6. Install gear (16).

9. Install front output shaft (13).

10. Install O-ring seals (12).

input shaft. Install Tooling (J).

5. Position gear shift (6) and install bolts (5).

8. Install Implement pump drive shaft (2) into the transmission.

9. Remove the transmission from Tooling (A).

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