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Cyd Head Install

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03/02/2021 C9 Industrial Engine JSC00001-UP(SEBP4132 - 95) - Systems & Components

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Welcome: jvbnat
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE JSC
Configuration: C9 Industrial Engine JSC00001-UP

Disassembly and Assembly


C9 Industrial Engines
Media Number -RENR7460-08 Publication Date -01/07/2014 Date Updated -15/10/2020

i02544971

Cylinder Head - Install


SMCS - 1100-012

Installation Procedure
Table 1
Required Tools

Tool Part Number Part Description Qty


A 138-7575 Link Bracket 1

B 4C-5593 Anti-Seize Compound 1

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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03/02/2021 C9 Industrial Engine JSC00001-UP(SEBP4132 - 95) - Systems & Components

Illustration 1 g01177988

1. Position the gasket on the engine cylinder block. Attach Tooling (A) and a suitable lifting device onto
cylinder head (11). The weight of cylinder head (11) is approximately 181 kg (400 lb). Position cylinder
head (11) on the engine.

Illustration 2 g01177926

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03/02/2021 C9 Industrial Engine JSC00001-UP(SEBP4132 - 95) - Systems & Components

Illustration 3 g01063104

2. Apply Tooling (B) to the threads of bolts (10). Install bolts (10).

3. Tighten bolts (10) according to the following procedure:

a. Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 130 ± 15 N·m
(95 ± 11 lb ft).

b. Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 130 ± 15 N·m
(95 ± 11 lb ft).

c. Place a mark on Bolt (1) through Bolt (26). Rotate Bolt (1) through Bolt (26) in a numerical sequence.
Rotate the bolts in the clockwise direction for 90 degrees (1/4 turn).

d. Loosen Bolt (1) through Bolt (26) until the washers are loose under the bolt heads.

e. Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 130 ± 15 N·m
(95 ± 11 lb ft).

f. Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 130 ± 15 N·m
(95 ± 11 lb ft).

g. Place a mark on Bolt (1) through Bolt (26). Rotate Bolt (1) through Bolt (26) in a numerical sequence.
Rotate the bolts in the clockwise direction for 90 degrees (1/4 turn).

h. Tighten Bolt (27) through Bolt (31) in a numerical sequence to a torque of 28 ± 7 N·m (20 ± 5 lb ft).

4. Connect hose assembly (9).

5. Connect tube assembly (8) onto the turbocharger.

6. Connect harness assemblies (5), (6), and (7).

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03/02/2021 C9 Industrial Engine JSC00001-UP(SEBP4132 - 95) - Systems & Components

Illustration 4 g01273491

7. Connect hose assembly (4). Connect cable assembly (1). Position support assembly (3) and install bolts (2).
Tighten bolts (2) to a torque of 45 N·m (33 lb ft).

8. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant
(ELC) - Change" and Operation and Maintenance Manual, "Capacities (Refill)".

End By:

a. Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Install".

b. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover
Base - Remove and Install".

c. Install the rocker arm and shaft. Refer to Disassembly and Assembly, "Rocker Arm and Shaft - Install".

Copyright 1993 - 2021 Caterpillar Inc. Wed Feb 03 2021 12:40:47 GMT+0800 (Central Indonesia Time)
All Rights Reserved.
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