Technical Data Sheet

Approved 34802;34803 1,2 36922 epoxy mastic ^(ValidationDate) 1

Jotamastic Smart Pack HB Alu

Product description
This is a two component amine cured epoxy mastic coating. It is a surface tolerant, high solids, high build
product. It is an aluminum pigmented product. Specially designed for application with brush and roller. 1:1
mixing ratio for easy use and reduced wastage. Specially designed for areas where optimum surface preparation
is not possible or required. Provides long lasting protection in environments with high corrosivity. Can be used
as primer, mid coat, finish coat or as single coat system in atmospheric environments. Suitable for properly
prepared carbon steel, galvanized steel, stainless steel, aluminum, concrete and a range of aged coating
surfaces.

Typical use
General:
Primarily designed for smaller maintenance and repair jobs.

Protective:
Recommended for offshore environments, refineries, power plants, bridges, buildings, mining equipment and
general structural steel.

Marine:
Outside hulls, exterior and interior areas, including water ballast tanks.
Other

Other variants available

Jotamastic Smart Pack HB
Refer to separate TDS for each variant.

Colors
aluminum, aluminum red toned

Product data
Property Test/Standard Description

Solids by volume ISO 3233 78 ± 2 %

Gloss level (GU 60 °) ISO 2813 semi gloss (35-70)
Flash point ISO 3679 Method 1 97 °F (36 °C)
Density calculated 1.4 kg/l

VOC-US/Hong Kong US EPA method 24 (tested) 1.67 lbs/gal

(CARB(SCM)2007, SCAQMD rule 1113, Hong Kong)

The provided data is typical for factory produced products, subject to slight variation depending on color.
All data is valid for mixed paint.
Gloss description: According to Jotun Performance Coatings' definition.

Date of issue: 3 July 2020 Page: 1/5

This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Jotamastic Smart Pack HB Alu

Film thickness per coat

Typical recommended specification range

Dry film thickness 4 mils (100 µm) - 8 mils (200 µm)

Wet film thickness 5 mils (130 µm) - 10 mils (260 µm)
Theoretical spreading rate 310 ft²/gal (7.7 m²/l) - 150 ft²/gal (3.8 m²/l)

The specified values are typical for what is achieved by one coat applied with brush or roller.

Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.

Surface preparation summary table

Surface preparation

Substrate Minimum Recommended

Carbon steel St 2 (ISO 8501-1) or SSPC SP-2 Sa 2 (ISO 8501-1) / SP 6 / NACE No.
3 (SSPC-VIS 1)
Stainless steel The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Aluminum The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Galvanized steel The surface shall be clean, dry and Sweep blast-cleaning using non-
appear with a rough and dull profile. metallic abrasive leaving a clean,
rough and even pattern.
Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating coating
Concrete Low pressure water washing to a Minimum 4 weeks curing. Moisture
rough, clean, dry and laitance free content maximum 5 %. Prepare the
surface. surface by means of enclosed blast
shot or diamond grinding and other
appropriate means to abrade the
surrounding concrete and to remove
laitance.

Application
Application methods
The product can be applied by

Date of issue: 3 July 2020 Page: 2/5

This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Jotamastic Smart Pack HB Alu

Spray: Suitable for airless spray application

Brush: Designed to achieve typical DFT in one coat. For recommendation on application
equipment, see application guide. The product has delayed flow. Brush and roller marks
will flatten within 5-10 min after the application.
Roller: Designed to achieve typical DFT in one coat. For recommendation on application
equipment, see application guide. The product has delayed flow. Brush and roller marks
will flatten within 5-10 min after the application.

Product mixing ratio (by volume)

Jotamastic Smart Pack HB Alu Comp A 1 part(s)

Jotamastic Smart Pack HB Comp B 1 part(s)

Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 17

Guiding data for airless spray

Nozzle tip (inch/1000): 19-23

Pressure at nozzle (minimum): 150 bar / 2100 psi

Drying and Curing time

Temperatures:
-10°C = 14°F / -5°C = 23°F / 0°C = 32°F / 5°C = 41°F / 10°C = 50°F / 15°C = 59°F / 23°C = 73°F / 35°C = 95°F / 40°C = 104°F / 100°C = 212°F

Substrate temperature 5 °C 10 °C 23 °C 40 °C

Surface (touch) dry 10 h 7h 4h 2h

Walk-on-dry 25 h 21 h 11 h 4h
Dried to over coat, minimum 25 h 21 h 11 h 4h
Dried/cured for service 14 d 10 d 7d 3d

For maximum overcoating intervals, refer to the Application Guide (AG) for this product.

Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.

Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.

Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.

Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.

Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.

Date of issue: 3 July 2020 Page: 3/5

This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Jotamastic Smart Pack HB Alu

Induction time and Pot life

Temperatures: 15°C = 59°F / 23°C = 73°F

Paint temperature 23 °C

Pot life 1h

Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 120 °C -
Immersed, sea water 50 °C 60 °C

Peak temperature duration max. 1 hour.

The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Note that the coating will be resistant to various immersion temperatures depending on the specific chemical
and whether immersion is constant or intermittent. Heat resistance is influenced by the total coating system. If
used as part of a system, ensure all coatings in the system have similar heat resistance.

Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.

Previous coat: epoxy shop primer,inorganic zinc silicate shop primer,zinc epoxy,epoxy, epoxy mastic,
inorganic zinc silicate, aged alkyd
Subsequent coat: polyurethane,polysiloxane,epoxy, acrylic, vinyl epoxy

Packaging (typical)
Volume Size of containers
(liters) (liters)

Jotamastic Smart Pack HB Alu Comp A 5 5

Jotamastic Smart Pack HB Comp B 5 5

The volume stated is for factory made colors. Note that local variants in pack size and filled volumes can vary
due to local regulations.

Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.

Date of issue: 3 July 2020 Page: 4/5

This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Jotamastic Smart Pack HB Alu

Shelf life at 73°F (23 °C)

Jotamastic Smart Pack HB Alu Comp A 24 month(s)
Jotamastic Smart Pack HB Comp B 24 month(s)

In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.

Note
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.

Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.

Color variation
When applicable, products primarily meant for use as primers or antifoulings may have slight color variations
from batch to batch. Such products may fade and chalk when exposed to sunlight and weathering.

Color and gloss retention on topcoats/finish coats may vary depending on type of color, exposure environment
such as temperature, UV intensity etc., and application quality. Contact your local Jotun office for further
information.

Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.

Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.

If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.

Date of issue: 3 July 2020 Page: 5/5

This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com