English 082004-12/2009

Flame Monitor
Control Unit D-UG 660
Flame Sensor
D-LE 603

Gas appliance Pressure equipment

European
EN 230: 1991 directive directive
Standard
90/396/EWG 97/23/EG
Fuel Oil Gas Oil + Gas
Register Number: 5F098/96 CE-0085AR0115 BAF-MUC 03 04 072357 003

Tested by TÜV Bavaria

Approved for intermittent operation, continuous operation and 72-hour operation ac-
cording to TRD 604. Registered with DVGW and DIN CERTCO.

American Standard: UL 372 FM Class 7610

Registration Number: File MH25226 J.I. 0B8A5.AF

DURAG GmbH
Kollaustraße 105 · D-22453 Hamburg · Tel. +49 40 55 42 18-0 · Fax +49 40 58 41 54
Internet: www.durag.de · Email: info@durag.de
 Important Notice!
! Flame monitors are safety relevant devices which shall ensure a safe op-
eration of furnaces.

Please read this manual carefully before setting the flame monitor into
operation.

The adjustment of flame monitors shall be carried out only by trained

staff. Therefore, DURAG offers suitable courses.

Flame M onitors are certified devices. Any modifications will result in a

loss of such certification. Repairs should be made only by the manufac-
turer or its representatives
D-UG 660

Table of Contents
1. General Information .........................................................................................................................1
2. Functional Description ....................................................................................................................3
3. Self-Checking ...................................................................................................................................4
4. Safety Time .......................................................................................................................................4
5. Safety time and MODE adjustment.................................................................................................5
6. Range Selection ...............................................................................................................................8
7. Errors.................................................................................................................................................9
8. Installation.......................................................................................................................................11
8.1. Start-up ..................................................................................................................................11
9. Setting the Response Threshold of the Flame Monitor .............................................................12
10. Flame Sensors................................................................................................................................15
10.1. Ultraviolet Flame Sensor D-LE 603 UH / US .......................................................................15
10.2. Ultraviolet Flame Sensor D-LE 603 UA / UAF.....................................................................16
10.3. Infrared Flame Sensors D-LE 603 IS and IG.......................................................................16
10.4. Combination Infrared Flame Sensor D-LE 603 ISO / ISE ..................................................17
10.5. Specifications for the UV / IR Flame Sensors ....................................................................17
11. Specifications for the D-UG 660 Control Unit .............................................................................20
11.1. Input / Output Specifications and Configuration...............................................................20
12. D-BT 660 Installation Module ........................................................................................................24
13. D-UG 660/G66 Housing ..................................................................................................................25
14. Certificates......................................................................................................................................27
14.1. DIN-CERTCO Certificate.......................................................................................................27
14.2. EC Pressure Equipment Directive 97/23/EC.......................................................................27
14.3. EC Gas Appliance Directive 90/396/EC...............................................................................28
14.4. UL-Certificate.........................................................................................................................28
14.5. CUL-Certificate ......................................................................................................................29
14.6. FM-Listing ..............................................................................................................................29
14.7. EC Declaration of Conformity..............................................................................................30

Diagrams
Figure 1: Block Diagram D-UG 660 ..................................................................................................2
Figure 2: The LCD-Display ................................................................................................................3
Figure 3: Position of the three safety time switches and the MODE switch................................5
Figure 4: Range Selection .................................................................................................................8
Figure 5: Location of the jumpers for the language adjustment.................................................10
Figure 6: Response Thresholds as a Function of the Switch Setting ........................................14
Figure 7: Dimensional Drawing of the D-LE 603...........................................................................19
Figure 8: Dimensional Drawing of the D-UG 660...........................................................................23
Figure 9: Dimensional Drawing of the D-BT 660 Installation Module .........................................24
Figure 10: Dimensional Drawing of the D-UG 660/G66 Housing...................................................25
Figure 11: Wiring Diagram of D-UG 660 X1: in enclosure G66 or installation module D-BT 66026
 D-UG 660

Tables
Table 1: Operation Modes................................................................................................................3
Table 2: Switch settings for different safety times .......................................................................5
Table 3: Mode-switch adjustment...................................................................................................6
Table 4: Error Messages ..................................................................................................................9
Table 5: Response Thresholds as a Function of the Switch Setting ........................................13
D-UG 660 Page 1

1. General Information
The DURAG flame monitor is a safety device consisting of the control unit D-UG 660 and an
optical flame sensor D-LE … series. This combin ation enables the unit to monitor flames of a
variety of fuels and combustion processes in singl e or multiple-burner furnaces. Applications
for this flame monitor range from large pow er plants to small remote heating sy stems, from
chemical plants to thermal waste incinerators.
This monitor has a built-in microprocessor, and its hardware and softw are features are based
on the latest technology. State-of-the-art technology has improved the evaluation capability of
the flame monitor, and has made the system safer and more adaptable than earlier models. In
addition, the hardware layout is adapted to the EEC guidelines for electromagnetic compliance
(EMC).
To best adapt the flame monitors to local conditions, a variety of UV and IR flame sensors are
available to monitor the flame. If a parallel mounting of tw o flame sensors is necessary at the
site (due to heav y spectral fluctuations in the flame or a need to monitor a pilot and primary
flame), a combination of UV/IR, IR/IR or UV/UV flame sensors may be installed.
Used in combination w ith the flame sensors in the series D-LE 103 or D-LE 603, the fail-safe
circuitry complies w ith the European Standards EN 230 (for oil) and EN 298 (for gas), with the
technical directives TRD 411-414 and TRD 604 for intermittent, continuous and 72-hour opera-
tion, and with the American standards UL 372 and FM Class 7610.
If v arious fuels are to be monitored by one unit, three separate operating ranges can be se-
lected externally via optocoupler inputs. A rocker switch on the cover of the unit is used to set
the response sensitivity of each range to one of 100 possible settings; rotary switches or DIP
switches inside the unit are used to set the safety time for each range to one of 10 possible
settings.
The flame monitor can be positioned and adjusted to monitor anything from a single burner to
even a furnace.
The control unit shown in the block diagram details the following operating groups:
two single-channel microprocessor systems for controlling flame monitor functions
flame sensor logic circuit and shutter activ ation to receiv e data from, and monitor the
flame sensor
16-digit LCD for display ing operational range, programmed safety time, percentage of
flame intensity (pulse frequency) and error messages
dynamic safety circuit for monitoring the inte rnal operating v oltage and all safety -related
hardware functions
range preselection, by w hich the sw itch operation for indicating FLAME ON and FLAME
OFF may be determined in three ranges of operation, depending upon the fuels used and
their combustion parameters
driver for the fail-safe FLAME ON/OFF relay K1 w ith return signal for m onitoring the inter-
nal circuitry
driver/inverter to monitor the actual contact position of the fail-safe FLAME ON/OFF relay
K1.2
data paths for the adjustable response threshold and safety time as w ell as data compari-
son between the microprocessors;
analogue output 0 / 4 - 20 mA for external display of flame intensity
Page 2 D-UG 660

BR-
BR1
Range BR2 Burner control
selection
BR3

20V
Flame sensor SIGNAL Flame sensor
logic SHUTTER
Driver
BCD switch 0V

LCD
display

Output circuit K1.1

flame relay
Data compare Flame OFF
F2
Synchronization K1 Flame ON

Read back flame relay contact K1.2

UB K2

K2.1 K2.2
Fault / not ready
for operation
UG660-01-006

F1
ready for operation
UB

N L1 PE
(L-) (L+)

Figure 1: Block Diagram D-UG 660

D-UG 660 Page 3

2. Functional Description
Each ty pe of flame sensor is designed to moni tor a specific spectral range of a flame. The
flame sensor generates a frequency determined by specific pulses that correspond to the in-
tensity and modulation of the flame. This is the flame signal. It is extremely important that the
flame sensor be chosen according to the specific characteristics of the flame to be monitored.
A built-in line driver transmits these interference-immune pulses to the D-UG 660 control unit.
Once received, the pulses are checked for validity by the input logic circuit and are passed on
to the dual-channel microprocessor unit for furthe r processing. With additional ev aluation cri-
teria such as safety time and adjustable response threshold, the control unit decides whether
to signal FLAME ON or FLAME OFF.
The flame status is display ed by a fail-safe re lay contact, a green LED (on the front plate), a
current output (0 / 4 - 20 mA) to display flame intensity, and an LCD display which indicates
flame intensity as a three-digit percentage figure.
The control unit is also equipped w ith an LCD that registers the pulse v alue as a four-digit
number, and an additional current output (0 - 20 mA) for indicating the flame signal (pulse fre-
quency of the flame sensor).
Current outputs can be adjusted according to plant conditions via the MODE switch, bearing in
mind the display format (see Setting the MODE Operating Switch).
The current status of all important settings on the unit, as w ell as the measured and evaluated
signals from the flame sensor, can be read at any time on the LCD on the front of the control
unit:

3 1.0 100 1687

Selected Safety Percentile Flame Pulse Frequency /

Range Time Intensity Sec.
(Flame Signal)

Figure 2: The LCD-Display

The D-UG 660 control unit is also equipped w ith a second relay output (STATUS) for signalling
either error or operational readiness. The mode of the control unit and matching contact posi-
tions of the flame and status relays are shown in the following table.

Operating Mode Contact Position: Contact Position:

Status Relay Flame Relay
Power Off Error Signal FLAME OFF
System Start-up after Power ON Error Signal FLAME OFF
System Start-up after Reset Error Signal FLAME OFF
System Shutdown Error Signal FLAME OFF
Flame Monitor Ready to Operate Ready for Operation FLAME OFF
and Burner OFF
Flame Monitor Ready to Operate Ready for Operation FLAME ON
and Burner ON

Table 1: Operation Modes

Page 4 D-UG 660

3. Self-Checking
The D-UG 660 control unit and its flame sensors are fail-safe and self-monitoring, in compli-
ance w ith the European EN standards as w ell as w ith the American UL and FM standards for
flame monitoring equipment. After start-up, the flame monitor performs a compressed self-
check sequence which is constantly repeated during operation.
During operation, an error in any component w hich endangers the proper functioning of the
unit will trigger an error shutdow n. The D-UG 660 control unit is therefore equipped w ith a
dual-channel microprocessor that acts as a central control unit, activating and carrying out all
functions including the necessary self-monitoring of the unit. The microprocessor’s self-
checking circuitry also includes testing of the CPUs, RAMs and ROMs, and their timing se-
quences. There is a permanent data exchange betw een the two microprocessors for checking
the input and output status.
Once the control unit signals FLAME ON, the flame sensors are monitored every second for 0.2
seconds. The shutter signal relay s their status to the control unit. In flame sensors with gas-
filled discharge tubes (D-LE 103 UL or D-LE 603 UH / US), the shutter signal interrupts the light
path by means of an electromagnetic venturi betw een the incoming optics and the gas dis-
charge tube. In all other flame sensors the output signal of the photoelement is separated
from the other electronics by a semiconductor com ponent (a transistor). This interruption of
the light path or current flow simulates the fa ilure or extinction of a flame and triggers a
greater in the flame signal (pulse frequency ). If the control unit detects a flame signal w hich is
too low to be monitored, an error shutdown will occur after 8 consecutiv e error cycles (8 sec-
onds).
When the flame disappears, the flame sensors cease to be checked.

4. Safety Time
The safety time is the control unit’s response time to the loss of a flame signal (pulse fre-
quency of the flame sensor) and the resulting v oltage-free activ ation of the terminals for the
FLAME ON signal.
This unit can monitor many different fuels and determine a safety time for each one, appropri-
ate to the range selected. The rotary switches for setting the safety time are located inside the
unit and are marked SZ1 for range 1, SZ2 for range 2 and SZ3 for range 3 (see also the figure
on page 6). The three sw itches can be set from 1 to 5.5 seconds in half-second increments (all
three switches are set in the factory to 1 second).

Example:
An interruption of the fuel supply or an unacceptable deterioration of the flame image reduces
the pulse frequency of the flame sensor. Only a decline in the pulse frequency below the shut-
off threshold (see Setting the Response Threshold) starts the safety time, w hich generates a
FLAME OFF signal.

CAUTION!
! Safety time must not be set without the approval of a qualified technician!
D-UG 660 Page 5

5. Safety time and MODE adjustment

printed curcuit board

with switches

SZ1 SZ2 SZ3 Mode

ug660-10-001

front panel with

display

Figure 3: Position of the three safety time switches and the MODE switch

Inside the control unit there are four sw itches. These sw itches are either rotary switches or 8
pole DIP switches.

Three switches are used to adjust the safety time of the corresponding range (SZ1 adjusts the
safety time for range 1, SZ2 adjusts the safety time for range 2, SZ3 adjusts the safety time for
range 3). In the LCD display the currently used safety time is show n (e.g. 1.0 seconds). If one
of these sw itches are adjusted incorrectly , the control unit w ill go into an error status after 8
seconds.

All available safety times are shown in the table below:

Safety Time in Adjustment of the Adjustment of the 8-pole switches

seconds rotary switch set to ON set to OFF
1.0 0 2+3+6+7 1+4+5+8
1.5 1 1+3+6+7 2+4+5+8
2.0 2 2+4+6+7 1+3+5+8
2.5 3 1+4+6+7 2+3+5+8
3.0 4 2+3+5+7 1+4+6+8
3.5 5 1+3+5+7 2+4+6+8
4.0 6 2+4+5+7 1+3+6+8
4.5 7 1+4+5+7 2+3+6+8
5.0 8 2+3+6+8 1+4+5+7
5.5 9 1+3+6+8 2+4+5+7

Table 2: Switch settings for different safety times

Page 6 D-UG 660

The MODE-switch controls the setting of the 0/4…20 mA analogue outputs.

At terminal 13 (contact X1-z6) the not weighted flame signal is av ailable (see w iring diagram).
This signal depends on the direct pulse rate of the flame sensor, w hich is also show n on the
display of the control unit. By means of the MODE switch the pulse rate, which is required for a
20 mA output current, can be adjusted. Furthermore the mode can be changed betw een 0…20
mA and 4…20mA (live zero).

At terminal 15 (contact X1-b4) the w eighted flame signal is available (see wiring diagram). This
output current represents the flame intensity as it is also shown in the LCD display of the D-UG
660 Control Unit. It depends on the actual pulse rate of the flame sensor and on the actual set-
ting of the threshold for flame-ON.

The active rocker switch, located at the front panel of the control unit, determines w hich pulse
rate is required for a 20 mA output current as w ell as the maximum pulse rate for a 0 mA out-
put current (see diagram and table for the threshold adjustment betw een 00 and 99). The mode
switch just toggles between 0…20 mA and 4…20 mA.

The flame intensity of 0…100% shown in the display of the D-UG 660 control unit is processed
as well as this output current. The sw itching point for the flame relay is located at 25% flame
intensity. This flame intensity corresponds to an output current of either 5 mA (at 0…20 mA) or
8 mA (at 4…20 mA). In critical situations this can be an additional display feature.

The control unit uses tw o current outputs, CURRENT1 and CURRENT2, to display the flame
signal (pulse frequency of the flame sensor) and the flame intensity (w eighted flame signal).
These outputs can be appropriately adapted to operating conditions using the MODE rotary
switch.

Adjustments made to the current outputs via the MODE function do not af-
! fect the safety functions of the flame monitor!

Adjust- Adjustment of 8-pole Weighted

ment of DIP-sw itch Not weighted Flame Signal Flame Signal
rotary (Pulse Frequency) (Flame Inten-
switch set to ON set to OFF sity)

0 2+3+6+7 1+4+5+8 0 - 2500 Pulses/s = 0...20 mA 0...20 mA

1 1+3+6+7 2+4+5+8 0 - 2000 Pulses/s = 0...20 mA
2 2+4+6+7 1+3+5+8 0 - 1500 Pulses/s = 0...20 mA
3 1+4+6+7 2+3+5+8 0 - 1000 Pulses/s = 0...20 mA
4 2+3+5+7 1+4+6+8 0 - 500 Pulses/s =
0...20 mA

5 1+3+5+7 2+4+6+8 0 - 2500 Pulses/s = 4...20 mA 4...20 mA

6 2+4+5+7 1+3+6+8 0 - 2000 Pulses/s = 4...20 mA
7 1+4+5+7 2+3+6+8 0 - 1500 Pulses/s = 4...20 mA
8 2+3+6+8 1+4+5+7 0 - 1000 Pulses/s = 4...20 mA
9 1+3+6+8 2+4+5+7 0 - 500 Pulses/s =
4...20 mA

Table 3: Mode-switch adjustment

D-UG 660 Page 7
Page 8 D-UG 660

6. Range Selection
Because this system can monitor many different fuels with varying characteristics, it is possi-
ble to determine a safety time and response threshold for each one, depending on the range
selected. The range may be set permanently or using external wiring. The range selected for
each drive must be in compliance with all relevant guidelines (e.g., VDE0116).
If there is no range activ ated on the control unit, the flame monitor w ill simply signal that the
flame is out and the LCD will display [- -- 0 xxxx]. If sev eral ranges are activ ated simultane-
ously for more than 3 seconds, the flame monitor w ill initiate an error shutdow n and the LCD
will display [RANGE-ERROR].

In this case either a new range must be chosen or a multiple-range selection

! eliminated within 3 seconds!

The unit contains a potential-separated range input circuit with internal current limit. In order
to obtain a correct range selection, the reference v oltage must be betw een “range input” and
“minus for range selection”. The v oltage may be obtained either v ia external potential-
separated contacts and the internal v oltage of the control unit (“+20 V” and “0 V”) or by using
an external fail-safe voltage (e.g., burner control). In the case of a drive with external voltages,
the permissible control v oltages must be taken into consideration (see Input / Output Specifi-
cations and Configuration).
1. Example:
For the use of one range, any “range input” can be connected w ith “+20 V” and any “minus
range selection” with “0 V” using a direct line to the control unit. If the connections are linked
correctly, the desired range data will be displayed on the LCD.

D-UG 660 d2
Plug strip X1: 23 +20 V
b20
11 Range I
z20 ATTENTION!
12 Range II Contacts according to
z22 VDE 0116
10 Range III
d20
22 Minus for range
selection
UG660-02-005

z4
24 0V

Terminal strip D-BT 660 / G66

2. Example:

d2
D-UG 660 23 +20 V
Plug strip X1: Burner control
b20
11 Range I Control voltage I
z20
12 Range II Control voltage II
z22
10 Range III Control voltage III
d20
22 Minus for range
z4 selection
UG660-03-005

24 0V

Terminal strip D-BT 660 / G66

Figure 4: Range Selection

D-UG 660 Page 9

7. Errors
If an error in the safety -related software or hardw are is detected by the self-checking circuitry
of the flame monitor, a forced shutdow n with internal lock-up w ill be triggered. The relay s for
the FLAME ON/OFF signal and ready-to-operate signal drop out of the circuit, and the LCD dis-
play indicate a possible source of the failure, w hich may be an erroneous application or a
technical defect.
The control unit can be reset either by pushing the reset button or by interrupting the power
supply.
Errors that trigger a forced shutdow n and point to a technical defect in the D-UG 660 control
unit are registered in the display field as [Sy stem-Error X]. Any displayed information should
be carefully noted, in order to determine the cause of the error according to the following ta-
ble:

Nr. Display ed Text Error Trigger/ Possible Cause of Error

Message Source of Error
1. RANGE-FAULT multiple-range selection
The range selection rem ains activated
beyond the ov erlap period (3 seconds)
in more than one range.
2. SWITSH-FAULT safety time, MODE and re- faulty application / defective push-
sponse threshold button or rotary sw itches / faulty CS-
switches connection
3. SENSOR-FAULT flame monitoring UV celles / shutter / shutter transistors,
(SHUTTER) etc.
4. Program sequence logical softw are program defective microprocessors or in-
flow is faulty creased outside interference (EMC)
5. SYSTEM FAULT 0 logical software program defective microprocessors or in-
flow creased outside interference (EMC)
is faulty
6. SYSTEM FAULT 1 shutdown transistor defective transistor / faulty response
forced shutdown
7. SYSTEM FAULT 2 optocoupler inputs defective optocoupler / faulty response
8. SYSTEM FAULT 3 frequency divider defective cycle production / faulty re-
sponse
9. SYSTEM FAULT 4 flame signal relay or flame defective drive / faulty response or
data comparison flame comparison
10. SYSTEM FAULT 5 second CPU second CPU indicates a failure (no dis-
play capability of its own)
11. SYSTEM FAULT 6 synchronization defective / faulty microprocessor circuit
12. SYSTEM FAULT 7 first P synchronization defective / faulty microprocessor circuit
13. SYSTEM FAULT 8 dynamic circuit voltage monitoring / start-up test
14. SYSTEM FAULT 9 ROM error defective / faulty microprocessor circuit
15. SYSTEM FAULT A RAM error defective / faulty microprocessor circuit
16. SYSTEM FAULT B CPU error defective / faulty microprocessor circuit
17. SYSTEM FAULT C flag error defective / faulty microprocessor circuit
18. SYSTEM FAULT D subroutine error defective / faulty microprocessor circuit
19. DATA-ERROR data comparison between defective / faulty microprocessor circuit
both CPU´s

Table 4: Error Messages

Page 10 D-UG 660

Reset:
Activating the reset button on the front panel of the D-UG 660 control unit or the external reset
button acknowledges an error in the unit and allow s flame-monitoring to resume. Regardless
of the status of the control unit (FLAME ON/OFF signal, or in error), the relay s will drop out of
the circuit after the power is interrupted or the reset button is activ ated, and the flame-
monitoring program will start up again. The reset push button at the front panel is only active
during a shut down or during the initialisation of the control unit.

Language adjustment of the error messages:

The D-UG 660 control unit has jumpers to adjust the language of the error messages. Four dif-
ferent languages are available: English, German, French, and Spanish.
UG660-08-001

J4 J2
On On English
On Off Spanish Language adjustment
Off On German of plain text error messages
Off Off French

Figure 5: Location of the jumpers for the language adjustment

Note:
Control units and flame sensors are certified devices. Any modifications will result in a loss of
such certification. Repairs should be made onl y by the manufacturer or its representativ es.
Only they can determine whether a unit has been repaired and will function properly.
D-UG 660 Page 11

8. Installation
The flame monitor is to be installed according to the technical draw ings of the D-UG 660 con-
trol unit and flame sensors D-LE 603. Electrical installation must comply w ith local require-
ments (i.e., VDE, UL, CSA, or any other regulat ions) and w ith the connection diagrams D-UG
660 X1 or the housing unit G66 / installation module D-BT 660.
The protection class of the control unit D-UG 660 is in compliance w ith IP00. Once installed,
the protection class must reach at least IP40 (IP54 for outdoor sites).
The correct position of the sensor must be established for selectiv e and accurate flame moni-
toring, since the flame must be detected by the sensor in ev ery load range of the burner. The
distance of a sensor from its ow n flame should be as short as possible and the distance from
adjacent flames as great as possible. The sensor’ s angle of v iew should alw ays include the
bottom third of its own flame, and should not ov erlap the flames of other burners. The flame
sensor is mounted to an installation pipe w ith an external pipe thread of 1 1/4”. To facilitate
the positioning, a ball adjustment flange (ty pe D-ZS 033-I) and the optical installation aid (ty pe
D-ZS 118) can be ordered.
The purge air connection of the flame sensor is intended to protect the installation pipe and
optics from furnace contaminants. The purge air connection supplies a stream of air w hich is
directed into the combustion chamber. This air stream should be pow erful enough to remove
accumulated dust particles. An air speed of v = 1 m/s in a 1 1/4” installation pipe is sufficient
3
(air consumption approx. 3 m /h). Combustion w ith increased load (e.g., coal burners) re-
quires larger amounts of purge air (air speed v = 3 m/s). The purge air speed inside the instal-
lation pipe can be used only as a guide v alue and can be adjusted depending on the
application. The purge air connection to the flame sensor is a 1/2” female pipe thread.
The flame sensor should be checked regularly to ensure that the optics is clean and that there
is a tight fit in the front of the sensing unit.

Before loosening the union nut, be certain that the set screw has been loos-
! ened sufficiently. Otherwise, the threads on the housing may suffer dam age.
The set screw cannot be entirely unscrewed from the union nut and can there-
fore not be lost.
To avoid interference in the connecting cables between the control unit and the flame sensor,
between the 0-20 mA intensity output and externa l reset button, as w ell as inside the sw itch
cabinets, it is recommended that shielded cables be installed separately . This will prevent
ambient conditions from influencing signal tran smission. Make sure the entire cable is
shielded, not single w ires. This shielding is to be connected to the control unit (terminal strip
X1, contact z2 or z4) on only one side. If the separately installed cables are shorter than 5m,
shielding is generally not necessary. The inner resistance of 10 per wire must not be exceeded
when choosing the distance between the control unit and the flame sensor.
To achieve the highest quality of operation from the system, it is important to verify the correct
correlation (pow er, frequency and maximum pow er outage duration) between the power sup-
ply and the flame monitor. To avoid possible interference from currents in the grounding w ire
of the flame sensor connection, DURAG isolators D-ZS 117-I can be installed betw een the
viewing pipe and the sensor.

When connecting the flame monitor, all local electrical codes must be ob-
! served!

8.1. Start-up
If the flame sensor and the control unit hav e been installed according to the technical draw-
ings and sw itch diagrams, the flame monitor is ready for operation as soon as power is sup-
plied.
Page 12 D-UG 660

9. Setting the Response Threshold of the Flame Monitor

By adjusting the response threshold, the opera tor decides whether the flame signal (pulse fre-
quency) of the flame sensor should produce the ON or OFF signal in the control unit. This can
be done for each range using the double rocker switch located on the front plate. The operator
has to protect the system against unauthorised changes, e.g., by locking the cabinet.
The sw itch has 100 settings. "00" represents the highest response threshold, meaning the
flame sensor must generate the greatest possible flame signal (pulse frequency ) to create a
FLAME ON signal. Sw itch position “99” represen ts the smallest response threshold, w hereby
even a weak flame signal will activate the FLAME ON signal.
The unit’s own resources can be used in setting the necessary sw itch positions. These in-
clude the green diode for the FLAME ON signal, the LCD, and the current outputs for flame in-
tensity (CURRENT1) and flame signal (CURRENT2). The optional D-ZS 087-20 unit makes it
easier to establish the proper settings by displaying the pulse frequency of the flame sensor
(flame signal) and the appropriate sw itch position. In the case of both multiple and single
burners, the influence of ambient light must alw ays be considered w hen setting the response
threshold.
“FLAME OFF” Setting
With the burner turned off, the response thres hold (start-up threshold) is set high enough that
the flame monitor will not read a simulated flame and will signal “FLAME OFF”:
the green LED is not illuminated
the flame intensity on the LED reads less than 25%
the flame-intensity current in the CURRENT1 circuit is below 5 mA, or 8 mA
the fail-safe relay output to the external FLAME ON signal is open
“FLAME ON” Setting
When the burner is turned on, the flame signal w ill exceed the response threshold (shut-off
threshold) and signal “FLAME ON”:
the green LED is illuminated
the flame intensity on the LCD is greater than 25%
the flame-intensity current in the CURRENT1 circuit is greater than 10 mA or 12mA
the fail-safe relay output to the external FLAME ON indicator is closed
Example:
In a furnace, the response threshold w ill be set so that a FLAME ON signal is av ailable under
all load conditions when flame intensity is sufficient. That is to say , the flame intensity on the
LCD is between 50 and 100%, and the flame-intensity current fluctuates between 10 / 12 and 20
mA. If the flame image deteriorates to an unacceptable lev el, the flame signal (pulse fre-
quency) will fall below the shut-off threshold. The safety time set in the flame monitor will then
begin. Once this time expires, the flame OU T signal is generated and the green LED is
switched off.

Once the viewing position of the flame sensor and the response threshold of the control unit
have been properly set, the flame monitor w ill report if a burner is sw itched off or if the
flame image has deteriorated. The influence of neighbouring flames or other ambient light
sources w ill not adv ersely affect the sy stem. The operator should ensure against any
change in the settings by unauthorised personnel.

Please note that unacceptable interim settings may inadvertently be made when changing the
response threshold with the rocker switch. These settings will cause a forced shut-down after
8 seconds.
D-UG 660 Page 13

Rocker Begin- Shut-off Start-up End of Rocker Beginning Shut-off Start-up End of
Switch ning of Threshold Thresh- Range Switch of Range Threshold Threshold Range
Setting Range 5/8 mA old 20 mA Setting 0/4 mA 5/8 mA 5/8 mA 20 mA
0/4 mA 5/8 mA
00 2052 2318 2451 3116 50 203 351 425 795
01 1974 2236 2367 3022 51 196 342 415 780
02 1896 2154 2283 2928 52 189 333 405 765
03 1818 2072 2199 2834 53 182 324 395 750
04 1740 1990 2115 2740 54 175 315 385 735
05 1662 1908 2031 2646 55 168 306 375 720
06 1584 1826 1947 2552 56 161 297 365 705
07 1506 1744 1863 2458 57 154 288 355 690
08 1428 1662 1779 2364 58 147 279 345 675
09 1350 1580 1695 2270 59 140 270 335 660
10 1292 1520 1634 2204 60 134 262 326 646
11 1234 1460 1573 2138 61 128 254 317 632
12 1176 1400 1512 2072 62 122 246 308 618
13 1118 1340 1451 2006 63 116 238 299 604
14 1060 1280 1390 1940 64 110 230 290 590
15 1002 1220 1329 1874 65 104 222 281 576
16 944 1160 1268 1808 66 98 214 272 562
17 886 1100 1207 1742 67 92 206 263 548
18 828 1040 1146 1676 68 86 198 254 534
19 770 980 1085 1610 69 80 190 245 520
20 742 950 1054 1574 70 77 183 236 501
21 714 920 1023 1538 71 74 176 227 482
22 686 890 992 1502 72 71 169 218 463
23 658 860 961 1466 73 68 162 209 444
24 630 830 930 1430 74 65 155 200 425
25 602 800 899 1394 75 62 148 191 406
26 574 770 868 1358 76 59 141 182 387
27 546 740 837 1322 77 56 134 173 368
28 518 710 806 1286 78 53 127 164 349
29 490 680 775 1250 79 50 120 155 330
30 470 658 752 1222 80 46 114 148 318
31 450 636 729 1194 81 42 108 141 306
32 430 614 706 1166 82 38 102 134 294
33 410 592 683 1138 83 34 96 127 282
34 390 570 660 1110 84 30 90 120 270
35 370 548 637 1082 85 26 84 113 258
36 350 526 614 1054 86 22 78 106 246
37 330 504 591 1026 87 18 72 99 234
38 310 482 568 998 88 14 66 92 222
39 290 460 545 970 89 10 60 85 210
40 282 450 534 954 90 9 55 78 193
41 274 440 523 938 91 8 50 71 176
42 266 430 512 922 92 7 45 64 159
43 258 420 501 906 93 6 40 57 142
44 250 410 490 890 94 5 35 50 125
45 242 400 479 874 95 4 30 43 108
46 234 390 468 858 96 3 25 36 91
47 226 380 457 842 97 2 20 29 74
48 218 370 446 826 98 1 15 22 57
49 210 360 435 810 99 0 10 15 40
Table 5: Response Thresholds as a Function of the Switch Setting
Page 14 D-UG 660

Figure 6: Response Thresholds as a Function of the Switch Setting

D-UG 660 Page 15

10. Flame Sensors

Because the flame monitor can w ork in combination with both UV and IR flame sensors, it can
accommodate a variety of burners, fuels and com bustion techniques. A parallel connection of
two flame sensors, UV/UV, UV/IR or IR/IR, from the series D-LE 103 or D-LE 603 is permissible.
The combination of these flame sensors w ith the D-UG 660 control unit is permitted for con-
tinuous and 72-hour operation, according to TRD 604.
To ensure optimal and selective flame monitoring, the flame sensor must be positioned so that
the flame can be v iewed regardless of the load range of the burner. All the flame sensors in
the D-LE 603 series have an optical viewing angle of 6º, and therefore can be focused v ery ef-
fectively on the flame (see Installation, page 8).

10.1. Ultraviolet Flame Sensor D-LE 603 UH / US

The UV cell/gas discharge tube in the UV-C flame sensors covers a spectral range of 190 to 280
nm, depending on the model. They will only respond to the UV-C spectrum of the flame. The
flame sensors evaluate both the constant and dynamic portions of the flame’s energy.
All blue-burning flames (like gas flames, w hose visible light is low) can be monitored w ith this
flame sensor. For this reason, gas burners and oil burners are frequently equipped with a UV-
C monitor. It is vital that the sensor’s view of the flame be kept free at all times of oil mist, wa-
ter vapour and dust particles. Otherwise the UV-C radiation may be partially or even totally ab-
sorbed.
The use of a highly sensitiv e UV-C surface ce ll in the D-LE 603 US greatly increases the re-
sponse sensitiv ity in this spectral range. Ev en flam es w ith v ery little UV-C radiation (e.g.,
mixed flames or blast furnaces) can be monitored by this flame sensor.
Flame monitoring in short-w ave spectral ranges offers a high degree of single-flame selectiv -
ity. That is, the amount of ambient light from neighbouring flames is low.
UV-C flame sensors with mechanical shutter for spectral range 190 - 270 nm:
D-LE 603 UH-CG ...........................with cable gland and 1.5 m of Silflex cable
D-LE 603 UH-P ..............................with plastic plug connection (IP 67) and 1.5 m of Silflex ca-
ble
D-LE 603 UH-MP ...........................with metal plug connection (IP54) and 1.5 m of Silflex cable

UV-C flame sensors with mechanical shutter for spectral range 190 - 280 nm:
D-LE 603 US-CG ...........................with cable gland and 1.5 m of Silflex cable
D-LE 600 US-P ..............................with plastic plug connection (IP 67) and 1.5 m of Silflex ca-
ble
D-LE 600 US-MP ...........................with metal plug c onnection (IP 54) and 1.5 m of Silflex ca-
ble

Note:
Some components of the D-LE 603 UH / US series flame sensors are naturally subject to w ear
and will need to be replaced, depending upon the ambient temperature and length of time in
operation. At ambient temperatures up to + 60°C (+ 140°F), the life-span of the UV cell is a
minimum of 10,000 hours of operation. The life-span is reduced if ambient temperatures ex-
ceed + 60°C (+ 140°F). A failure of this part w ill trigger either a FLAME OFF signal or forced
shutdown.
The flame sensors in the D-LE 603 IG / IS, D-LE 603 UAF / UA and D-LE 603 ISE / ISO series use
an electronic shutter and are therefore maintenance free.
All flame sensors should be checked routinely for clean sensor optics and to ensure that the
sensor is firmly mounted to the sighting tube.
Page 16 D-UG 660

10.2. Ultraviolet Flame Sensor D-LE 603 UA / UAF

The photoelements in the UV-A/B flame sensors cover a spectral range of 190 - 520 nm or 280 -
410 nm. The variable portion of the receiv ed light (flickering of the flame) is processed, w hile
the energy from constant emitters (e.g., the heated lining of a boiler or hot boiler pipes, etc.) is
not measured. Flame monitoring is therefore not influenced by such sources.
The D-LE 603 UA / UAF achieve a very high degree of single-flame selectivity, even when moni-
toring flames with different fuels or methods of combustion. These flame sensors have proven
themselves particularly effective in reducing No x in combustion (e.g., in exhaust circulation or
systems with combination gas/oil burners).
The D-UG 660 control unit may be used to sw itch the input amplification in the flame sensor, if
necessary (e.g., w hen there is a mixed combustion of oil and gas), since it can monitor the
range selection for the connection of the remote switch.
UV-B flame sensors with electronic shutter for spectral range 280 - 410 nm:
D-LE 603 UAF-CG.........................with cable gland and 1.5 m of Silflex cable
D-LE 603 UAF-P ............................with plastic plug connection (IP 67) and 1.5 m of Silflex ca-
ble
D-LE 603 UAF-MP .........................with metal plug c onnection (IP 54) and 1.5 m of Silflex ca-
ble

UV-AB flame sensors with electronic shutter for spectral range 190 - 520 nm:
D-LE 603 UA-CG ...........................with cable gland and 1.5 m of Silflex cable
D-LE 603 UA-P ..............................with plastic plug connection (IP 67) and 1.5 m of Silflex ca-
ble
D-LE 603 UA-MP ...........................with metal plug c onnection (IP 54) and 1.5 m of Silflex ca-
ble

10.3. Infrared Flame Sensors D-LE 603 IS and IG

The photoelements in the IR flame sensors cov er the spectral range of 300 - 1100 nm or 780 -
1800 nm. The v ariable portion of the receiv ed light (flickering of the flame) is processed, w hile
the energy from constant emitters (e.g., the heated lining of a boiler or hot boiler pipes, etc.) is
not measured. Flame monitoring is therefore not influenced by such sources.
In practice, constant emitters (e.g. heated boiler components, combustion air currents, flue
gas, etc.) may become modulated and act as ambient light at v ariable lev els. If these emis-
sions fall within sensor range, that is, in the IR spectrum and normal flicker frequency range of
a flame (approx. 10 to 200 Hz), an output signal w ill be generated according to their intensity
and dynamics. The signals from the flame sensor must not be allow ed in this case to exceed
the response threshold of the D-UG 660 control unit, nor trigger a FLAME ON signal (see Set-
ting the Response Threshold of the Flame Monitor).
The IR flame sensors also hav e adjustable linear and logarithmic input amplifiers. Due to a
switch it can be chosen between linear or logarithmic amplification.
The logarithmic input amplifier can achiev e a very high lev el of amplification, and thus
monitor flames with low levels of energy. If the flame energy increases, the amplification is
reduced according to a logarithmic response curve.
The linear input amplifier has control over a smaller, but constant, range of amplification
covering the entire intensity range of the flame.
Flames w hose short-w ave UV radiation is absorbed by dust, w ater v apour or other material
can be monitored using the infrared range. Possible applications include garbage incinera-
tors, and furnaces fired by oil or coal.
D-UG 660 Page 17

IR flame sensor with electronic shutter for spectral range 300 - 1100 nm:
D-LE 603 IS-CG .............................with cable gland and 1.5 m of Silflex cable
D-LE 603 IS-P ................................with plastic plug connection (IP 67) and 1.5 m of Silflex ca-
ble
D-LE 603 IS-MP .............................with metal pl ug connection (IP 54) and 1.5 m of Silflex ca-
ble
IR flame sensor with electronic shutter for spectral range 780 - 1800 nm:
D-LE 603 IG-CG.............................with cable gland and 1.5 m of Silflex cable
D-LE 603 IG-P................................with plastic plug connection (IP 67) and 1.5 m of Silflex ca-
ble
D-LE 603 IG-MP.............................with metal pl ug connection (IP 54) and 1.5 m of Silflex ca-
ble

10.4. Combination Infrared Flame Sensor D-LE 603 ISO / ISE

The photoelements in the combination IR flame sensors cov er the spectral range of 400 - 1100
nm and consist essentially of tw o complete flame sensors w hose flame signal outputs (pulse
frequencies) are connected to each other.
Both flame sensors use a combination of channels: logarithmic / logarithmic and linear / loga-
rithmic.
The logarithmic input amplifier can achieve a very high lev el of amplification, enabling it to
monitor flames with low levels of energy. If the flame energy increases, the amplification is
reduced according to a logarithmic response curve.
The linear input amplifier has control ov er a smaller, but constant, range of amplification
covering the entire intensity range of the flame.
The D-LE 603 ISE (log / log) may be used to monitor flames w hose brightness fluctuates
greatly or changes considerably ov er the course of the load range. Coal-fired burners fre-
quently display such a flame image.
The D-LE 603 ISO (lin / log) is suitable for monitoring a furnace. It is capable of processing low
to high lev els of energy , w hether a flame is burni ng dimly or blazing brightly . It may also be
used for selectiv e flame monitoring in applicat ions burning a mixture of fuels and producing
flames of varying intensity.
Combination IR flame sensors with electronic shutter and logarithmic / logarithmic evaluation:
D-LE 603 ISE-CG...........................with cable gland and 1.5 m of Silflex cable
D-LE 603 ISE-P..............................with plastic plug connection (IP 67) and 1.5 m of Silflex ca-
ble
D-LE 603 ISE-MP...........................with metal plug c onnection (IP 54) and 1.5 m of Silflex ca-
ble
Combination IR flame sensors with electronic shutter and logarithmic / linear evaluation:
D-LE 603 ISO-CG ..........................with cable gland and 1.5 m of Silflex cable
D-LE 603 ISO-P .............................with plastic plug connection (IP 67) and 1.5 m of Silflex ca-
ble
D-LE 603 ISO-MP ..........................with metal plug c onnection (IP 54) and 1.5 m of Silflex ca-
ble

10.5. Specifications for the UV / IR Flame Sensors

Ambient temperature range: .......- 20°C to +60°C (absolute limit +70°C)
0°F to +140°F (absolute limit: 160°F)
Protection class (EN 60529):.......IP 67 with plastic plug connection (-P)
IP 54 with metal plug connection (-MP)
IP 65 with cable connection (-CG)
Weight: ..........................................approx. 1.8 kg (4 lbs.)
Page 18 D-UG 660

Silflex cable: .................................6 x 1.0 mm2, temperature stability -60°C to +180°C

(-75°F to +356°F)
Other cable lengths and shielded cables may also be ordered.
Operation of the flame sensor ....see manual, "Flame Sensor D-LE 603"
D-UG 660 Page 19

90

WAF 46
G11/4"

80
92
D-LE 603 xx-MP D-LE 603 xx-P D-LE 603 xx-CG

ca. 93
ca. 22

152

Cover
243 mm

Set screw
22

Purge air connection G 1/2”

Sighting tube connection G 11/4”

LE603-01-009

Viewing angle 6°

Figure 7: Dimensional Drawing of the D-LE 603

Page 20 D-UG 660

11. Specifications for the D-UG 660 Control Unit

Permissible ambient temperature:...... - 20° C to + 60° C (0°F to +140°F)
Safety time:............................................ 1 to 5.5 sec. in 0.5 sec. increments
Allowable period of operation: ............ intermittent, continuous operation, and 72-hour op-
eration
in accordance with TRD 604
EMC resistance to interference:.......... EN298 sec. 8 (02/1994) and IEC 801, parts 2 to 5
EMC interference transmission:.......... EN50081, part 2 (03/1994)
Weight: ................................................... approx. 1 kg (2.0 lbs.)
Protection class .................................... IP 00. Once installed, the unit’s protection class
must
reach at least IP40 (IP54 in external sites).
in 19" D-BT 660 installation module.... IP00
in housing unit G66 .............................. IP55
Dimensions: ........................................... 19" plug-in package in European Format
with 21TE / 3HE
Electrical connection:........................... 48-pole plug strip (d-b-z), model F (DIN 41612)
If the unit is ordered w ithout an installation module
or housing, the multiple contact strip and grounding
bus must be ordered separately.
Order description for each control unit:
mfe164430486214 ................................... 48-pole contact strip, model F (DIN 41612)
Connection type: wire wrap
Other connection strips available upon request
ZFL-ES ..................................................... Grounding bus with guide bush

11.1. Input / Output Specifications and Configuration

Power supply “L1/L+“............................ Contact X1: d32
Power supply “N/L-“ .............................. Contact X1: z30
Power supply “PE/Protective Earth“.... Contact X1: z32

Supply voltage: ..................................... 115/230 VAC + 10% -15%

Fuse protection (F1): ............................ 0.2/0.1 A slow
Mains frequency: .................................. 50 Hz +20% -15%
Pow er dissipation: ................................ approx. 20 VA

Control units are also available for the following DC voltage:

Supply voltage: ..................................... 24/48 VDC + 20% - 20%

Fuse protection (F1): ............................ 2.0 / 1. 0 A/slow and 0.315 / 0.2 A/slow (5x20 mm /
250V)
Pow er dissipation: ................................ approx. 20 VA
The control unit is potential-separated betw een distribution voltage and reference voltage
(UB=20VDC). According to the European Standard EN 298, sec. 8.3, a high-resistance interrup-
tion of power of up to 20 ms w ill not affect flame-monitoring. Interruptions greater than 20 ms
will trigger a safety-time shutdown.
D-UG 660 Page 21

Range selection RANGE I .................... Contact X1: b20 Range selected:

Range selection RANGE II ................... Contact X1: z20 Ub = +11 V to +50 V at Ib = 3 mA
Range selection RANGE III .................. Contact X1: z22 Range not selected:
Minus for range selection .................... Contact X1: d20 Ub = -30 V to +4.5 V at Ib = 0 mA

Current output CURRENT1 “Flame intensity“ ........... Contact X1: b4 maximum load 750
ohms
Current output CURRENT2 “Flame signal“... Contact X1: z6 maximum load 750 ohms
External control unit “RESET“........................ Contact X1: b6 Imax. = 20 mA

Flame sensor electrical supply “+20 V“......... Contact X1: b2/d2 max. for two sensors
Flame sensor electrical supply “0 V“............. Contact X1: z2/d4 Ibmax. = 300 mA
Flame sensor monitoring "SHUTTER"........... Contact X1: d4
Flame sensor signal "PULSE“ ........................ Contact X1: d6

Status contact electrical supply ..................... Contact X1: d26 potential-free

Status signal contact "ERROR“ ..................... Contact X1: z26
Status signal contact "OPERATION“ ............. Contact X1: d24

Flame contact electrical supply...................... Contact X1: z14 potential-free

Flame signal contact "OFF“ ............................ Contact X1: z12
Flame signal contact "ON“.............................. Contact X1: z10

The fail-safe relay contact for the FLAME ON signal is protected with a 1 A/tr. safety fuse (fuse
F2, 5 x 20 mm / 250 VAC) for AC voltage switching.

When connecting other switching voltages, the fuse (F2) must be changed according to the fol-
lowing table.

Maximum switch capacities of all relay contacts:

250 VAC .......... 2.0 A / cos = 1.0 ( resistive load ) ..... Fuse F2 = 2.0 A/slow
250 VAC .......... 1.0 A / cos = 0.4 ( inductive load ) .... Fuse F2 = 1.0 A/slow
250 VAC .......... 0.2 A / cos = 0.2 ( inductive load ) .... Fuse F2 = 0.2 A/slow
24 VDC ............ 0.5 A with spark extinction ................. Fuse F2 = 0.5 A/slow
110 VDC .......... 0.2 A with spark extinction ................. Fuse F2 = 0.2 A/slow
220 VDC .......... 0.1 A with spark extinction ................. Fuse F2 = 0.1 A/slow

Minimum switch capacities of all relay contacts: 10 V AC/DC and 10 mA

Caution:
If the additional safety requirements for d26
Power supply of status contacts
5
direct cut-off of the fuel supply are to be z26
4 Fault / not ready for operation
met (in compliance w ith VDE 0116, sec. K2.2
d24
8.7.2, from Oct. 1989), the contacts of the z14
6
Ready for operation
ready-to-operate and FLAME ON signals z12
7
UG660-05-006

must be switched in sequence. This also K1.1

F2
8 Flame message OFF
z10
applies to 72-hour operation (e.g., steam 9 Flame message ON
boilers w ithout constant supervision) ac- D-UG 660 plug strip X1: Terminal strip
cording to TRD 604 pages 1-2. D-BT660 / G66
Page 22 D-UG 660
D-UG 660 Page 23

3 1.0 100 1687

128,4 mm
3 HE

1 1 1 1 2 2

D-UG 660
UG660-06-008

21 TE 186 mm
107 mm 14

2,5

Earthed pin/
guide bush
F1

F2

X1:

Figure 8: Dimensional Drawing of the D-UG 660

Page 24 D-UG 660

12. D-BT 660 Installation Module

If an installation module is not already av ailable for the D-UG 660 control unit, the D-BT 660
may be ordered (also for 2 or 4 control units) for installation inside a service cabinet.
This installation module consists of housing for th e control unit and a printed circuit link with
24 screw clamps for electrical w iring. A bracket fastens the module to the mounting plate.
The protection class is IP 00 and thus only suitable for installation in a serv ice cabinet that
meets IP requirements.

The housing may also be ordered with a display element or an LED band (D-ZS 129) for dis-
playing flame intensity. 139,5
215
BT660-01-006

132,5
194,5 mm

Holes Ø 5,5 mm
171

131
151

120,5

Figure 9: Dimensional Drawing of the D-BT 660 Installation Module

D-UG 660 Page 25

13. D-UG 660/G66 Housing

If the D-UG 660 control unit w ill not be mount ed in a 19" module, the D-UG 660/G66 housing
unit can be ordered for mounting to a wall or in a service cabinet.
The housing is made of a highly shock-resistant synthetic material (shade: light grey [RAL
7035]). It can w ithstand temperatures from -50° C to +120° C (-60°F to +250°F). To remain
within the permissible ambient temperature range of the D-UG 660, the temperature outside the
housing unit should not exceed 45°C (115°F).
The transparent cov er and terminal box can be sealed. The terminal box has 4 PG 11 cable
glands and 24 connection terminals.
The housing has a protection class rating of IP 55 and is suitable for outdoor sites.
The housing may also be ordered with a display element or an LED band (D-ZS 129) for dis-
playing flame intensity.

250 mm
135 38,5 188,5

[B]
170
246

230

B = 3-point mounting holes Ø 5mm

[B] [B]

M20 x 1,5
G11-01-006

M16 x 1,5
120 67

Figure 10: Dimensional Drawing of the D-UG 660/G66 Housing

Page 26 D-UG 660

d26
5 Power supply status contacts
z26
4 Fault / not ready for operation
K2.2
d24
6 Ready for operation
z14
7 Power supply flame circuit
z12
K1.1 8 Flame message OFF
z10
9 Flame message ON
F2
d2
23 +20 V
b20
11 Range I
z20
12 Range II
z22
10 Range III
d20
22 Minus for range selection

24 0V
z4
0V 17
b6 External reset
RESET 14
b4 0...20mA
Flame intensity
15
z6 0...20mA
Flame signal
13
5
Reserve
z2 3
0V 18 0V Flame
b2 6 Sensor
20V 19 +20 V
d4 1 SHUTTER
20
d6 4 SIGNAL
SIGNAL 21
D-LE 603xx
16 D-LE 103xx
z32
UG660-07-008

1 Protective earth
z30 5
3 N L- Reserve
F1 2
d32
2 L1 L+ 0V Ex-
Flame
4 Sensor
+20 V
1 SHUTTER
D-UG 660 Guide bush Terminal strip D-BT 660 / G66 3 SIGNAL
strip X1:
D-LE 603xx Ex

*) Remote Gain Co ntrol o f D-L E 603 UA an d D-LE 603

UAF
Execu tion –P: Pin 5
Execu tion –MP: Pin 7

Figure 11: Wiring Diagram of D-UG 660 X1: in enclosure G66 or installation module D-BT 660
D-UG 660 Page 27

14. Certificates

14.1. DIN-CERTCO Certificate

14.2. EC Pressure Equipment Directive 97/23/EC

Page 28 D-UG 660

14.3. EC Gas Appliance Directive 90/396/EC

14.4. UL-Certificate
D-UG 660 Page 29

14.5. CUL-Certificate

14.6. FM-Listing

DURAG INDUSTRIE ELEKTRONIK GmbH & Co KG, Kollaustrasse 105, D-22453 Hamburg, Germany
55 Series Flame Monitor Systems. Types D-UV 55-10/1 (or 3)/115 (or 230), D-IO 55-10 (or 11, 20, 21)/1 (or 3)/115 (or 230),
D-IR 55-10/1(or 3)/115(or 230). U sed with D-LE 55 UL-CG, D-LE 55 ISF-CG flam e sensors or flame rods. Operate at 115 or
230 V ac.
DURAG Fl ame M onitor System, Type D-LX 100 ser ies (D-LX 100 UL-P, D-LX 100 UL-CG, D-LX 100 UL/ 95Ex, D-LX 100
UL/96Ex, D-LX 100 UA -P, D-LX 100UA-CG, D-LX 100 UA /95Ex, D-LX 100 UA /96Ex, D-LX 100 UA F-P, D-LX 100 UA F-CG, D-
LX 100 UAF/95Ex, D-LX 100 UA F/96Ex, D-LX 100 IS-P, D-LX 100 IS-CG, D-LX 100 IS/95Ex, D-LX 100 IS/96Ex, D-LX 100 IG-
P, D-LX 100 I G-CG, D-LX 100 I G/95Ex, D-LX 100 I G/96Ex), (operating voltage: 24Vdc, flame failure response time can be
adjusted by DURAG between 1 sec and 3 sec, flame intensity output current 0-20mA or 4-20mA).
DURAG Flame Monitor System, Type D-UG110 contr ol unit (operating voltage: 24/48/110/115/220/230 V ac, 50/60 Hz or
24/48 V dc, flame failure response time can be adjusted by DURAG between 1 and 4 sec, flame intensity output current 0-
20 mA or 4-20 mA).
DURAG Flame Monitor System, Type D-UG 660 contr ol unit (operating voltage: 24/48/110/115/220/230 V ac, 50/60 Hz or
24/48 V dc, flame failure response time can be adjusted by the customer between 1 and 4 sec, flame intensity output cur-
rent 0-20 mA or 4-20 mA ). DURA G Flame Monitor System, Type D-UG120 contr ol uni t (oper ating v oltage: 24 V dc or
115/230 V ac, 50/60 Hz when using a DURAG power supply D-NG 24/05, flame failure response time 1 sec, flame intensity
output current 0-20 mA or 4-20 mA).
Flame scanner Type D-LE 103 series or D-LE 603 series for o il, gas, coal or w ood flames (D-LE 103 UL-P, D-LE 103 UL-
AP, D-LE 103 UL-CG, D-LE 103 UL-M P, D-LE 103 UA F-P, D-LE 103 UA F-AP, D-LE 103 UA F-CG, D-LE 103 UA F-MP, D-LE
103 UA-P, D-LE 103 UA-AP, D-LE 103 UA-CG, D-LE 103 UA-MP, D-LE 103 IS-P, D-LE 103 IS-A P, D-LE 103 IS-CG, D-LE 103
IS-MP, D-LE 103 IG-P, D-LE 103 IG-AP, D-LE 103 IG-CG, D-LE 103 IG-M P, D-LE 603 UH-P, D-LE 603 UH-A P, D-LE 603 UH-
CG, D-LE 603 UH-MP, D-LE 603 UH/95 Ex, D-LE 603 UH/96Ex, D-LE 603 US-P, D-LE 603 US-AP, D-LE 603 US-CG, D-LE 603
US-MP, D-LE 603 US/95 Ex, D-LE 603 US /96Ex, D-LE 603 UAF-P, D-LE 603 UAF-AP, D-LE 603 UAF-CG, D-LE 603 UAF-MP,
D-LE 603 UA F/95Ex, D-LE 603 UA F/96Ex, D-LE 603 UA -P, D-LE 603 UA -AP, D-LE 603 UA -CG, D-LE 603 UA -MP, D-LE 603
UA/95Ex, D-LE 603 UA /96Ex, D-LE 603 UI-P, D-LE 603 UI-A P, D-LE 603 UI-CG, D-LE 603 UI -MP, D-LE 603 UI/95Ex, D-LE
603 UI/96Ex, D-LE 603 IS-P, D-LE 603 IS-AP, D-LE 603 IS-CG, D-LE 603 IS-MP, D-LE 603 IS/95 Ex, D-LE 603 IS/96Ex, D-LE
603 IG-P, D-LE 603 IG-AP, D-LE 603 IG-CG, D-LE 603 IG-M P, D-LE 603 IG/95 Ex, D-LE 603 IG/ 96Ex, D-LE 603 ISE-P, D-LE
603 ISE AP, D-LE 603 ISE-CG, D-LE 603 ISE-M P, D-LE 603 ISE/95 Ex, D-LE 603 ISE/96Ex, D-LE 603 ISO-P, D-LE 603 ISO-
AP, D-LE 603 ISO-CG, D-LE 603 ISO-MP, D-LE 603 ISO/95 Ex, D-LE 603 ISO/96Ex.)
Flame scanner Type D-LE 603.../95Ex an d compact flame mo nitor system D-LX 100.../95Ex are certified for use in haz-
ardous areas classified as Class I, Div. 1, Group B, C & D
Flame scanner Type D-LE 603.../96Ex an d compact flame mo nitor system D-LX 100.../96Ex are certified for use in haz-
ardous areas classified as Class I, Div. 2, Group A, B, C & D
 Page 30 D-UG 660

14.7. EC Declaration of Conformity

EG-Konformitätserklärung
EC Declaration of Conformity
Hersteller
DURAG GmbH
Manufacturer
Anschrift
Kollaustrasse 105, 22453 Hamburg
Address

Produktbezeichnung Product description

Flammenwächter Flame Monitor
D-UG 660 mit D-LE ..., D-GT ... D-UG 660 with D-LE ..., D-GT ...

Das bezeichnete Produkt erfüllt die Anforderungen The described product complies with the following
folgender europäischer Normen und Richtlinien, provisions of Council Directive, provided that it is
vorausgesetzt, dass es ordnungsgemäß installiert, installed, maintained and used in applications for
gewartet und entsprechend seiner Bestimmung ein- which it was made, in accordance with relevant
gesetzt wird. Die einschlägigen Vorschriften und installation standards and manufacturer's
Hinweise der Bedienungsanleitung sind zu instructions. .
beachten. .

EU-Richtlinien Directives
2004/108/EG (EMV-Richtlinie) 2004/108/EC (EMC Directive)
2006/95/EG (Niederspannungsrichtlinie) 2006/95/EC (Low Voltage Directive)
EG-Baumusterprüfbescheinigung CE-0085 AR 0115 EC Type Examination Certificate CE-0085 AR 0115
(Anwendungsbereich EG-Gasgeräterichtlinie 90/396/EWG) (Field of application EC Gas Appliances Directive 90/396/EEC)
Normen Standards
EN 60730-1 (2002) EN 60730-1 (2002)
EN 298 (1994) EN 298 (1994)
Qualitätsmanagement Quality Management
DIN EN ISO 9001 (2008) DIN EN ISO 9001 (2008)
TÜV NORD CERT GmbH TÜV NORD CERT GmbH

Aussteller
Issuer DURAG GmbH

Ort, Datum
Place, date Hamburg, 14.12.2009

Rechtsverbindliche Unterschrift
Legally binding signature
ppa. Norbert Rink