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PRIME Diagnostic Test 4 MDSP Problem Solving

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1. What is pressure required for punching a hole 2” diameter 6.

Compute for the polar section modulus of a hollow shafting

thru ¼” steel plate? 40 tons with outside diameter of 3in and inside diameter of 2.5in.

2. What is the working strength of a 2” bolt which is screwed 2.74

up tightly in a packed joint when the allowable working 7. Compute how many 3/8 inch diameter set screws required to

packed joint the allowable working stress is 12,000 psi? transmit 3hp at a shaft speed of 1000rpm. The shaft

20.4 ksi diameter is 1 inch. 2 set screws

3. Determine the bursting steam bursting of a steel shell with 8. A hollow shaft has an inner diameter of 0.03m and an outer

diameter of 10 inches and made of ¾ thick steel plate. The diameter of 0.06m. Compute for the torque if the shear

joint efficiency is 70% and the tensile strength is 60ksi. stress is not to exceed 120 MPa in N-m. 4500 N-m

4200 psi 9. If the weight of 6” diameter by 48” long SAE1030 shafting

4. A flanged bolt coupling has ten (10) steel 25.4mm diameter is 174.5 kg then what will be the weight of chromium SAE

bolts evenly tighten around a 415mm bolt circle. Determine 51416 of the same size? 384.6 lbs

the torque capacity of the connection if allowable shearing 10. How many long ton is one short ton? 0.893 long ton

stress in the bolt is 50 MN/m2. 52.6 KN-m 11. Determine the average time to cut by automatic Oxy-

5. Determine the diameter of the chain driven power Acetylene (machine) crosswise a 4ftx8ftx4in thick steel

transmitting steel shaft to transmit 200hp at 400rpm. 3 ½ in plate. 360 sec


12. If there are 860 persons occupying the building other than 18. Compute the line shaft diameter to transmit 12hp at 180rpm

the first floor, then how many elevators are required? 4 with torsional deflection of 0.08 degrees per ft length. 2.35in

13. A copper column of annular cross section has an outer 19. A mass weighing 56lbs rests on a horizontal surface. The

diameter d2 of 15 ft and is subjected to a force of 45 kips. force needed to move along the surface is 20lbs. Determine

The allowable compressive stress is 300 lbf/ft2. What should the coefficient of friction. 0.36

be the wall thickness? 4.59 20. Compute for the load (in kN) on a 3cm diameter, 100cm

14. Compute the speed of the gear mounter on a 52.5mm long steel rod if its maximum elongation exceed 0.12cm.

diameter shaft receiving power from a driving motor with 178 kN

250hp. 2282 rpm 21. A small countershaft is 1 ½ inch in diameter and has an

15. Compute the circular pitch (in inch) of a pair of gears allowable stress of 8,500psi. Find the horsepower delivered

having a ration of 4 and a center distance of 10.23. Each by the shaft at a speed of 125.7 rad/sec. 13.31 hp

gear has 72 teeth and pinon has 18 teeth. 0.7825 inches 22. Find the torsional moment (in N-mm) developed when the

16. What pressure is required for punching a 1 inch square hole shaft delivers 20kW at 200rpm. 1.0x106 N-mm

in a ¼ inch thick plate steel? 26 2/3 tons 23. Determine the load (in kN) on a 25mm diameter 1200mm

17. Compute the bursting pressure of a spherical air tank with long steel shaft if its maximum elongation exceeds 1mm.

diameter of 2m and wall thickness of ½ inches if the tensile 83 kN

stress is 400 MPa and joint efficiency of 80%. 8,200 kPa


24. A steel railroad rails 10m long are laid with clearance of 29. What is the maximum allowable load that can be carried by

3mm at a temperature of 15°C. At what temperature will the a 5in cubical member if the factor of safety is 1.5 and yield

rails just touch? If there were no initial clearance. Assume stress of 3,000psi? 50,000 psi

alpha (α)= 11.7micro m/m-°C and E=200GPa. 40.64°C 30. Given the modulus of elasticity (E=207GPa) and Poisson’s

25. Compute the polar section of a modulus of a solid shaft with ratio (μ=0.28). Calculate the modulus of rigidity

a diameter of 101.6mm. 205.9 cm3 G=80.8GPa

26. A hollow shaft has an inner diameter of 0.035m and an outer 31. The torsional deformation of a SAE 1040 steel shaft is to 0.8

diameter of 0.06m. Compute for the torque if the shear in a length of ½ meter. The shear stress 69MPa. Compute

stress is not to exceed 120MPa in N-m. 4500 N-m the diameter of the shaft in millimeter. Steel modulus of

27. It is generally recommended and normal for a designer to elasticity is 79,300 MPa or N/mm2. 62 mm

add a hunting tooth to evenly distribute the wear on meshing 32. A coiled spring with 5 cm of outside diameter is required to

teeth like 53 teeth gears mesh with 30 teeth pinion. Find the work under the load of 109N. The wire diameter is 5mm,

rotation of pinion to mesh with the same pair of teeth again. the spring is to have 6 active coils and the ends are to be

53 closed and ground. Determine the total number of coils. The

28. A 10mm diameter steel rod is subjected to a tensile load of modulus of rigidity is 809 GPa and the mean radius is

1000N. Find the stress in kPa. 12,730 kPa 23mm, with 7mm pitch of the spring. 8.5 coils
33. How long will it take to saw a rectangular piece of 39. The minimum clearance allowed for meshing spur gears

aluminum plate 8in wide and 1 1/2in thick if the length of with circular pitch of 0.1571 and diametral pitch of 20. The

the cut is 8in, the power hacksaw makes 120rpm and spur gear has 25 teeth. 0.007855

average feed per stroke is 0.0060 in? 11.11 40. Compute the nominal shear stress at the surface for a 40mm

34. The pitch of a screw is 2/9, find the thread per pitch. 4.5 diameter shaft that transmit 750kW at 1500rpm. Axial and

35. A foot rule has how many 1/8”? 96 bending loads assumed negligible. Torsional shearing stress

36. The tooth thickness of a gear is 0.5in and its circular pitch is is N/mm2. 380 MPa

1in. Calculate the dedendum of the gear. 0.3979 41. Compute how many 3/8in diameter set screws required to

37. A Journal bearing with diameter if 76.2mm is subjected to a transmit 3hp at a shaft speed of 1000rpm The shaft diameter

load of 4,900N while rotating at 200rpm. If its coefficient of is 1inch. 2 Set screws

friction is 0.2 and L/D=2.5, find its projected area in mm2. 42. A steel bar 24in in length is to withstand a tensile load cause

14,516 mm2 by a weigh of 100lb having a velocity on impact of 140fpm.

38. With the electric arc welding rate of 18 in/min, how long Find the stress in the bar if the diameter is 1 ½in and the

will it take to weld a ½ in thick plate by 3ft long seam? modulus of elasticity is 30x106. 12,000 psi

2 min 43. How many Fathom in one meter? 1.829 fathom


44. A flywheel rotates at 120rpm or 12.57 rad/sec slowed down 48. A helical gear has a 14 ½° normal pressure angle and

to 102rpm or 10.68 rad/sec during the punching operation transverse diameter pitch of 2.3622 per cm. The helix gear is

that requires ¾ second of the punching portion of the cycle. at 45° and has 8 teeth. Compute the transverse pressure

Compute the angular acceleration of the flywheel in angle in degrees. 20.1°

rad/sec2. -2.52 rad/sec2 49. Compute the maximum unit shear in a 3inch diameter steel

45. A cast iron flywheel is rotated at a speed of 1200rpm and shafting that transmits 2400 in-lbf of torque at 99rpm.

having a mean rim radium of 1 foot. If the weight of the rim 4530 psi

is 30lbs, what is the centrifugal force? Use factor C=41. 50. A tie-bar of rectangular section is 150mm broad by 25mm

14,760 lbs thick is subjected to a pull of 300kN applied at 5mm off the

46. A drop hammer of 1 ton dead weight capacity is propelled center of the thickness of the section. Calculate the

down ward by a 12in diameter cylinder. At 100 psi air maximum stress induced at the outer skin. 176 MPa

pressure, what is the impact velocity if the stroke is 28

inches? 31.6 fps

47. A liquid full bucket is to be rotated in the vertical plane.

What minimum angular velocity in radian/sec is needed to

keep the liquid from spilling out if the rotating arm is 1.2m.

2.86 rad/sec

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