Automatic Design of Compliant Surgical Forceps With Adaptive Grasping Functions
Automatic Design of Compliant Surgical Forceps With Adaptive Grasping Functions
Automatic Design of Compliant Surgical Forceps With Adaptive Grasping Functions
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6 authors, including:
Some of the authors of this publication are also working on these related projects:
3D printed origami structures for the applications of soft robotics View project
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robot-assisted surgical procedures [1]–[5]. Among these work, as they are much easier to assemble and sterilize [7]. Many
the design of surgical forceps, which are widely used in research studies have been exploring the use of compliant
various surgical interventions, has attracted great attention. mechanisms for designing surgical forceps. For instance, Lan
Although the conventional rigid-joint-based forceps are stable et al. developed a constant-force forceps for robot-assisted
and robust, limitations related to the material strength and the surgery by using compliant mechanism [8]. In [9], a compliant
accuracy, when fabrication is performed in micro-scale, make forceps for laparoscopic surgery has been designed by Naka-
their miniaturization cumbersome and hence, their adaptation mura et al. with shape memory alloy (SMA). Another SMA-
to minimally invasive surgery (MIS) applications difficult [6]. actuated compliant MIS grasper was realized by authors in [4]
To cope with these problems, compliant mechanisms, which with origami-inspired structure. Other studies have also tried to
encompass fewer mechanical components than rigid-joint- include force sensing capability into surgical robotic systems
based tools, are often used in the design of surgical forceps by using compliant forceps, as in the 2-DOF compliant MIS
forceps proposed by Hong and Jo [10] and the 3-DOF micro-
Manuscript received: September, 10, 2019; Revised December, 3, 2019;
Accepted January, 10, 2020.
forceps developed by Gonenc et al. [11]. However, despite all
This paper was recommended for publication by Pietro Valdastri upon these research efforts, most of the proposed compliant forceps
evaluation of the Associate Editor and Reviewers’ comments. This work was have very stiff gripper jaws, which may damage vulnerable
supported by Munich School of Robotics and Machine Intelligence (MSRM),
Technical University of Munich, Munich, Germany.
tissues, such as blood vessels or nerves, during the surgery.
1 Yilun Sun, Yuqing Liu, Lingji Xu, Yunzhe Zou and Tim C. Lueth are with To deal with this problem, researchers have been developing
the Institute of Micro Technology and Medical Device Technology, Technical fin-ray-inspired forceps able to perform adaptive grasping of
University of Munich, Munich, Germany. yilun.sun@tum.de
2 Angela Faragasso is with the Service Robotics Laboratory, Department of sensitive tissues, which is an isosceles triangular structure
Precision Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, with multiple parallel stabilizers between its elastic sides
Tokyo 113-8656, Japan. faragasso@robot.t.u-tokyo.ac.jp [12], [13]. Although fin-ray-effect can be efficiently employed
† Student Member, IEEE, ‡ Member, IEEE, †† Senior Member, IEEE
in the design of adaptive compliant forceps, its adaptability
This letter has supplementary downloadable material available at
http://ieeexplore.ieee.org, provided by the authors. to different surgical applications is complicated and time
Digital Object Identifier(DOI): see top of this page. consuming. Therefore, advanced design methods for realizing
2 IEEE ROBOTICS AND AUTOMATION LETTERS. PREPRINT VERSION. ACCEPTED JANUARY, 2020
adaptive compliant forceps for different surgical applications adaptive compliant forceps automatically. Section III presents
are highly desirable. the design of adaptive compliant forceps for open surgery and
Over the last decades, topology optimization has become MIS. Experimental evaluations are conducted in Section IV
a popular method for achieving optimal design of compliant where, to validate the proposed solution, the automatically
mechanisms [14], [15]. The essence of topology optimization designed adaptive forceps are compared with conventional
lies in mimicking the evolutionary process of living creatures surgical forceps. Section V discusses the automatic design
in nature which always pursue the optimal structure to adapt method in terms of design efficiency and outlines the future
to their environment. In [16], Nishiwaki et al. presented a work. Conclusions are drawn in Section VI.
procedure for obtaining the optimal topology of compliant
mechanisms with small displacement by using the mutual en- II. D ESIGN M ETHOD
ergy formulation and homogenization method. For the design A. Overview of the Automatic Design Method
of task-specific mechanisms, Pedersen et al. proposed a topol-
The workflow of our automatic design method is shown in
ogy optimization based method in [17] for synthesizing path-
Fig. 2. Firstly, the design problem is defined by importing
generating compliant mechanisms automatically. Other studies
the initial design domain and the boundary conditions. Then,
have also tried to use topology optimization to improve the de-
during the topology optimization process, FE-analysis is per-
sign of compliant instruments for surgical robotic applications.
formed in each step to calculate the objective function. With
In [7], Kota et al. developed a topology optimized compliant
the calculated value of the objective function, an updating
manipulator for positioning and manipulating kidneys in robot-
scheme iteratively modifies the density of the material in
assisted surgery. Authors in [18] also employed topology
the design domain until the topology optimization process
optimization for designing a multifunctional compliant forceps
converges. Finally, a post-processing algorithm is executed to
which combines grasping and cutting functions. De Lange et
realize a smooth and 3D-printable forceps.
al. [19] realized a statically balanced compliant laparoscopic
grasper by using topology optimization in the automatic design
of the gripper. However, all these previous studies didn’t Define initial
Calculate
consider adaptive grasping function in their design. In [20], design domain Finite Element
Start objective
[21], several topology-optimization-based methods for creating and boundary Analysis
function
adaptive compliant grippers for industrial robots, in which conditions No
the geometric advantage and mechanical advantage of the
grippers were respectively maximized, have been proposed. Post-
Yes Updating
Nonetheless, the objective functions of these methods are very End processing of Converged?
scheme
complicated and still contain many design parameters which the forceps
must be manually determined. On the other hand, in most of
the current topology optimization methods, the solid modeling, TOPOLOGY OPTIMIZATION PROCESS
the finite element analysis (FEA) and the updating scheme of
the optimization algorithms, are usually performed in different Fig. 2. Flowchart of the developed topology optimization method for
developing environments and software, and thus, it is required achieving automatic design of adaptive compliant forceps.
to have additional interfaces between different platforms and
this makes the process inefficient [20]–[22]. In the current
state of the art, although some studies have realized automatic B. Solid Modeling with SG Library
design process by using one platform, it is still complicated Currently, two types of construction methods are used
to create very complex initial design domain for the topology for solid modeling, the Constructive Solid Geometry (CSG)
optimization process [23], [24]. and the Boundary Representation (B-rep) [27]. The standard
In this paper, we present an efficient method for achiev- file for 3D printing is a B-rep-based file in which a large
ing automatic design of adaptive surgical forceps by using number of triangles are used to represent the surface of a
topology optimization techniques. The entire solid modeling solid. Since the SG Library has been developed with the aim
and topology optimization process have been implemented in of enhancing the automatic design process of 3D printable
our Solid Geometry (SG) Library [25], a design platform we structures, it also employs B-rep format for solid modeling.
realized in Matlab. The SG Library can perform complex solid The basic data structure of 2D contours and 3D solids in the
modeling and integrate different evaluation methods, such SG Library are called Closed Polygon List (CPL) and Solid
as FEA and multi-body simulation [26]. With the automatic Geometry (SG). The CPL is implemented as a Matlab’s array
design method proposed in this paper, the design process in which the exterior boundary vertices of the contour are
of task-specific compliant forceps can be greatly simplified. listed in counterclockwise direction and the interior boundary
An overview of the fabricated adaptive compliant forceps for vertices in the clockwise direction (see Fig. 3a). The SG is
different surgical applications is shown in Fig. 1. implemented as a struct which contains a Vertex List (VL)
The remainder of the paper is organized as follows: Sec- and a Facet List (FL) to represent the boundary surface of a
tion II analyzes the automatic design process, introduces solid (see Fig. 3b). The CPL and SG can be easily realized by
the solid modeling method in the SG Library and presents using a modeling function in our SG Library with short and
the developed topology optimization technique for designing concise modeling commands [25].
SUN et al.: AUTOMATIC DESIGN OF COMPLIANT SURGICAL FORCEPS WITH ADAPTIVE GRASPING FUNCTIONS 3
0
−10
y[mm]
−20
−30
−40 −20 0 20 40
x[mm]
a)
10
5 40
0 20 parameter, while ρmin is a prescribed minimum density used
0 0 to avoid singularity in the FEA process. L is a sparse vector
−20 x[mm] mainly composed of zeros except on the elements related to
y[mm] −20
b) −40 the degree of freedom (DOF) for the output displacement
uout of the forceps tip. ve and V0 are the material volume of
Fig. 3. Construction of 2D contour and 3D solid geometry with the SG
Library: a) An example of CPL. The red and blue arrows indicate the listing an element and the entire initial design domain, respectively.
directions of the vertices on the exterior and interior boundary respectively, The parameter g defines a prescribed volume fraction which
b) A 3D solid extruded by the CPL. controls the final volume of the design result. Fig. 4 illustrates
the general design problem for the proposed method with
C. Topology Optimization Method for Designing Adaptive an example for open surgery. Since forceps are normally
Compliant Forceps symmetric, a predefined 2D contour is used as half of the
initial domain, as the CPL from Fig. 3a) in this example. In
Since the realized compliant forceps are 2D structures, the the figure, the gray region ΩD depicts the design domain.
2D finite element method (FEM) implemented in the SG The black region ΩC represent the geometrical constraints
Library is employed in the topology optimization process. in which the density of the elements is predefined as 1 and
The 2D-FEM algorithm utilizes triangular element for mesh- cannot be modified during the optimization process. These
ing [13]. The displacement U of all nodes in the discretized constrains express the functionality of the forceps handle,
2D solid continuum can be calculated by solving the linear which has to hold the structure, and the one of the contact
equation system for solid mechanics [14]: surface of the gripper jaw, which has to grasp tissues. A
N
X displacement-based load Fin is applied on the forceps handle
KU = F with K = Ke (Ee ) (1) as input load to simulate the gripping force of human fingers.
e=1 uout is defined as the y-displacement of the forceps tip. To
where K is the global stiffness matrix of the continuum and achieve adaptive grasping function, two linear springs with
F is the load vector. K can be calculated by assembling stiffness kout and ktissue are applied on the tip and the
the N stiffness matrices Ke which are correlated to the middle region of the gripper jaw respectively. This makes
Young’s modulus Ee of the element. The goal of the topology it possible to simulate the external resistances during the
optimization method, used to synthesize the compliant forceps, grasping movements. We assumed that ktissue is greater than
is to find an optimal void-solid (0 or 1) material distribution ρ kout so that the sensitive tissue becomes the main external
of the 2D continuum which will allow to achieve the maximum resistance for the forceps to overcome. The proposed topology
displacement of the forceps tip with a given input load. The optimization process of compliant mechanisms always tries to
optimization problem is described by the following objective achieve the maximum output displacement while overcoming
function f (ρ): the internal and external resistance, hence the deformation
of the tissue during grasping will also be minimized in the
max : f (ρ) = uout = LT U
ρ
optimization process. In general, the proposed method requires
11 predefined design parameters to start the automatic design
XN
ve ρ e ≤ V 0 g process.
subject to : V (ρ) = (2)
e=1
The topology optimization problem in (2) has been solved
: KU = F
by using the Optimality-Criteria (OC) method proposed
in [14]. The updating scheme of the design variables ρ can be
p
: Ee = E0 ρe , 0 < ρmin ≤ ρe ≤ 1
written as:
where ρ is the design variable. Ee of the element is correlated
−
to its density ρe by employing the Solid Isotropic Material with ρe ,
if ρe Beη ≤ ρ−
e
Penalization (SIMP) method [28]. E0 and p are respectively ρnew
e = ρe Beη , if ρ− η
e < ρe Be < ρe
+ (3)
+ + η
the Young’s modulus of the solid material and the penalty ρe , if ρe ≤ ρe Be
4 IEEE ROBOTICS AND AUTOMATION LETTERS. PREPRINT VERSION. ACCEPTED JANUARY, 2020
ρ−
e = max(ρmin , ρe − m)
∂f
− ∂ρ ∂f
− ∂ρ 6
e e
Be = ∂V
= (5) 4
λ1 ∂ρ λ 1 ve
e
y[mm]
−2
−4
−6
a)
−10 −5 0 5 10
x[mm]
a)
b)
Fig. 6. Design of the adaptive forceps for open surgery: a) The surface
model of the forceps in the SG Library and the 3D-printed prototype, b) FE-
simulations of the deformed compliant forceps showing the adaptive grasping
function and stress distribution. The red arrows indicate the applied load. b)
printer (Formlabs Form2) [32]. A material with silicone-like where the y axis was defined as the direction in which the
properties (Elastic Resin) [32], which is suitable for mimicking gripping force is applied on the tube and the x axis was
humans’ tissues, was used for printing the parts. A digital its orthogonal axis. The loads were applied on the forceps
microscope (Conrad DP-M17) [33] was used to measure the handle to achieve complete closure of both forceps tips. With
conventional forceps, which perform stiff grasping, the elastic
tubes were sometimes fully squeezed before complete closure
of forceps tips was achieved. For these cases, where the piece
prevents full closure of the forceps, kd was calculated based
on the shape of the fully deformed part. The external diameter
of the tubes for open surgery forceps and MIS forceps were
15 mm and 6 mm, respectively.
B. Experimental Results
Experimental tests were carried out to evaluate the grasping
effect of the developed adaptive compliant forceps and com-
pare them with conventional forceps. Each test was repeated
three times. Mean value of the results is reported in Fig. 11.
kd was higher when the tube was slightly deformed. Hence,
the objective of the adaptive grasping function was to make
kd always close to 1, independent from the object to be
Fig. 9. Experimental setup: Elastic tubes with different ratios of internal and grasped. As is shown in Fig. 11b) and Fig. 11d), the kd
external diameter are used as test samples to evaluate the grasping effect of
conventional and adaptive forceps. A digital microscope measures deformation values of our adaptive compliant forceps are much closer to
of the tubes. 1 than the conventional rigid-joint-based forceps. Even for
SUN et al.: AUTOMATIC DESIGN OF COMPLIANT SURGICAL FORCEPS WITH ADAPTIVE GRASPING FUNCTIONS 7
a)
1
0.8
0.6
kd
0.4 a)
Adaptive
0.2
Kelly
0
0 0.2 0.4 0.6 0.8
b) kie
b)
Fig. 12. Endoscopic experiment in a training box: a) Setup of the test
composed of a training box, an endoscopic camera, a laparoscopic manipulator
and a monitor, b) Images taken by the endoscopic camera showing the
grasping effect of the conventional and adaptive MIS forceps.
c)
printed with the SLA-printer Form2 and imitating the ma-
1 terial properties of the soft tissues, was used during the
0.8 test. Grasping of the elastic artery in the training box was
performed with the Cambridge Endo laparoscopic manipulator
0.6
and our SLS-printed manipulator. With the equipped soft
kd
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