ELECTRONIC CONTROLLER WITH DELTA P

INCORPORATED – “ECONOMIST”
MCS Series
Instruction manual

MCSeng – rev. 4
September 09

MECAIR S.r.l.
Diaphragm valves and electronic controls for dust collector filters
Via per Cinisello 97 – 20054 Nova Milanese – Milano – Italy
Phone ++39 0362 3751, telefax ++39 0362 367279

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 ELECTRONIC CONTROLLER WITH DELTA P
MCS SERIES – INSTRUCTION MANUAL

INDICE 1. MAIN FEATURES Page 2

2. TECHNICAL FEATURES Page 3
3. INSTALLATION GUIDELINES Page 4
4. PRELIMINARY CHECKS Page 5
5. ELECTRICAL CONNECTIONS Page 5
6. FILTERED PRESSURE TAPS Page 5
6.1 FILTERED PRESSURE TAPS: INSTALLATION Page 5
6.2 FILTERED PRESSURE TAPS: CONNECTION Page 6
6.3 DRAWING1: FILTERED PRESSURE TAPS Page 6
7. SETTINGS Page 7
7.1 SETTINGS: VOLTAGE SELECTION Page 7
7.2 MANUAL AND AUTOMATIC MODE OPERATION Page 8
7.2.1 MANUAL MODE OPERATION Page 8
7.2.2 AUTOMATIC MODE OPERATION Page 8
7.2.3 REMOTE SWITCHING Page 8
7.3 SETTINGS: PARAMETERS SELECTION Page 9
8. SHUT DOWN CLEANING Page 11
9. CODES AND ALARMS Page 11
9.1 LEDS Page 11
9.2 LED OK Page 11
9.3 CODE “P– – –” ON THE DISPLAY, zero kPa regulation Page 11
9.4 LED ALARM Page 12
10. PRECOATING FUNCTION Page 12
11. DELTA-P / VALVES BUTTON Page 12
12. STAND-BY FUNCTION Page 13
13. ∆P VALUE PLAYBACK (option) Page 13
13.1 4÷20 mA CONNECTION Page 13
13.2 4÷20 mA ELECTRONIC BOARD Page 14
13.3 FULL-SCALE 4÷20 mA SETTING Page 15
14. HOURCOUNTER Page 15
15. SUBMENU Page 15
16. FACTORY PRESETTINGS Page 16
17. TROUBLESHOOTING Page 17
18. FUSES TABLE Page 17
19. LEGEND Page 18
20. MCS FRONT PANEL Page 19
21. MCS 4 – 32 GENERAL ASSEMBLY Page 20
22. MCS 36 – 64 GENERAL ASSEMBLY Page 21
23. MCS 68 – 128 GENERAL ASSEMBLY Page 22
NOTE: figures shown inside square brackets […] refer to positions on drawing pages 20.
CAUTION: before use, read the instructions thoroughly to acquire sufficient knowledge of the
product. For your convenience, keep this sheet as a quick reference.

1. MAIN FEATURES
The MCS Economist completely controls the MECAIR diaphragm valves, on the dust collector filters,
with pneumatic cleaning procedures (pulse-jet). The main features of the MCS Economist are:
– Automatic regulation of cleaning, according to the level of filter clogging (∆P).
– Manual Cycle Time selection.
– Operating mode selection (MANUAL Mode or AUTOMATIC Mode).
– Automatic identification of connected valves (disconnected outlets are automatically skipped).
– Shut Down Cleaning, with programmable number of cycles.
– PRECOATING function.
– STAND-BY function.
– REMOTE function.
– Remote commutation of position (MANUAL or AUTOMATIC).
– ∆P value playback (option).

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2. TECHICAL FEATURES

ENCLOSURE Grey ABS – transparent cover

GRADE OF PROTECTION IP65
MCS from 4 to 32 outlets: case 296 × 256 × 118 mm
DIMENSIONI MCS from 36 to 64 outlets: case 560 × 280 × 130 mm
MCS from 68 to 128 outlets: case 600 × 400 × 170 mm
WEIGHT MCS 32: approx. 3,3 kg. MCS 48: approx. 7 kg. MCS 128: approx. 9,1 kg
CONNECTIONS Push in plugs – with max. wire section of 2,5 mm²
TEMPERATURE Storage: -20°C/+80°C. Working: -10°C/+50°C.
115-230 V (± 10%) – 50/60 Hz (2 ranges available via the selection plugs).
POWER SUPPLY
On request: 24-48 V (±10%) – 50/60 Hz, or 24 V (+5%, –0%) DC.
24-115-230 V (3 ranges available via the selection of plugs), AC or DC
(2 ranges available via the selection of plugs).
OUTLETS
Special execution: 48 V – AC or DC.
With power supply 24 V DC, it is available only the outlet 24 V DC.
POWER Input: max 30 VA. Outlet: max 25 VA / AC or 20 W / DC.
RELAY 2 A – 250 V AC
1 A delayed with 115-230V power.
FUSE
2 A delayed with 24-48V AC and 24 V DC
PULSE TIME 0,01 ÷ 9,99 sec
MANUAL CYCLE TIME 1 ÷ 999 sec
MAXIMUM DUTY CYCLE 30%
SET DELTA-P 0,01 ÷ 9,99 kPa
SET DELTA-P ALARM 0,01 ÷ 9,99 kPa
PRESSOSTAT MAX. IMPUT
75 KPa
PRESSURE
∆P PRECOATING 0 ÷ 9,99 kPa
NO. OF CYCLES FOR
0 ÷ 99 times
SHUT DOWN CLEANING
STAND-BY CONTROL To be operated from a non-powered external contact (normally open).
HOUR COUNTER 0 ÷ 65.999 hours

WEEE
The device should be disposed of in accordance with current European
regulations

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3. INSTALLATION GUIDELINES

• Do not expose the MCS to direct sunlight in order to avoid overheating of the circuit board.

• Connect MCS to a continually powered line to allow SHUT-DOWN

SHUT DOWN CLEANING when the
fan stops and to have maximum precision in the ∆P measurements.

• Protect MCS from rain, water infiltration and humidity. Incomplete closing of the cover may
cause infiltration which can seriously damage the circuit board.

• The initial length of conduit which holds the electric cables which run to the MCS, should be
turned upwards or interrupted before the appliance.
appliance. This will stop any water or condensate
entering the MCS.

• Avoid cables to enter via the upper part of the MCS.box.

• Avoid installing any electronic devices on vibrating structures

• Use Only cable gland with protection grade IP65 and of proper size ( according to the cable
used )

• A disconnecting switch has to be installed on the power line before the MCS

• Do not attempt to repair MCS – contact MECAIR!

• All wiring should be carried out by a qualified electrician to avoid risk of fire and electrical
shocks

• MCS wiring has to be performed in order to separate the different types of cables, ( power ,
relay’s contact, valve output , 4-20ma
4 output) and in order
er not to pass close to the PCB.

• Before opening the unit , be sure that ,MCS is switched off (switch on/off (1) on 0 and wires on
clamps (4) disconnected , including connection to alarm / signal relays .

• All MCS electrical connections , including solenoid

solenoid valves have to use separate paths in
respect to the other loads .

• Voltage selectors jumpers have o be positioned only by skilled personnel and following the
instructions.

• A wrong Voltage selectors jumpers positioning may cause potential danger to the personnel
safety .

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4. PRELIMINARY CHECKS

1) Check that the MCS has no power (switch on/off [1] on 0 and terminals [4] disconnected).
2) Check that the value of power supply, registered on the yellow label [22] at the heading INGRESSO-
IN, is the same as the one of the available power supply of grid.
3) Check that the value of the outlets voltage (valves), registered on the yellow label [22] at the heading
USCITA-OUT, is the same as the one of the voltage on the serigraphy of the solenoid valves.

5. ELECTRICAL CONNECTIONS

1) Check that the MCS has no power (switch on/off [1] on 0 and terminals [4] disconnected).
2) Unscrew and open the terminal cover [20].
3) Pull out the extractable terminals [2].
4) Check that the connections to the valves are correct and insulated respect to the ground. Therefore
testing the insulation between ground [3] and common (C) with outlets connector disconnected.
5) Connect the valves to the terminals [2], between common (C) and numbered terminals of the outlets
· The grounding [3] of the valves is necessary if the outlets voltage is greater or equal to 48V.
· Never connect the commons (C) or the outlets to ground [3].
· The commons (C) are connected between them on the printed circuitry. Carry out a common to
each valve or group together the commons in one wire.
· The outlets are of static type, with “zero-crossing” command, to prevent electrical noises.
6) Put back the extractable terminals [2].
7) Power the MCS [4]: a) with 230 V of grid (L = phase, N = neutral)
b) with 115 V from auxiliary transformer
. It is necessary to connect to the ground one of two terminals of
secondary and to connect it to the N [4].
c) – Special realization 24/48 V: it is necessary to connect to the ground
one of two terminals of secondary and to connect it to the N [4].
– Special realization 24 V DC: the terminals[4] are this: + – o
8) Close and screw the terminal cover [20].

6. FILTERED PRESSURE TAPS

The ∆P into the filter is measured by an internal probe, connected to the filter by 2 filtered pressure taps.
The filtered pressure taps avoid that the process powders block the tubes connecting probe and filter.

6.1. FILTERED PRESSURE TAPS: INSTALLATION

For the depressurised filters install on the filter wall both the filtered pressure taps, one on the dusty air
plenum and one on the clean air plenum. For the pressurised filters, install only one filtered pressure tap
on the dusty air plenum. For each filtered pressure taps refer to the instructions below: (Drawing 6.3):

1) Drill , on the filter wall, the 4 fixing holes for the tap (∅ 3,75 mm., inter axial distance 39 mm.).
2) At the centre of the 4 fixing holes, make 3-5 pressure intake holes, all in a circle with radius of 10
mm. The ∅ of the holes must be 4 mm.
3) Position the rubber seal. If the support surface is irregular, you must fill with silicon
4) Position the filtered pressure tap, with the tube connection turned upside.
5) Fix the filtered pressure tap with the self-tapping screws (∅ 4,25 mm.).

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6.2. FILTERED PRESSURE TAPS: CONNECTION

Connect the 2 tubes of the filtered pressure taps to nipples [13]. Connect the tube of the tap of the filtered
air to the “-” inlet. Connect the tube of the tap of the dusty air to “+” inlet.
Note: – Install the pressure taps so that neither condensate nor powder can precipitated.
– The 2 tubes (∅ 6/4) that connect the filtered taps to nipples [13], must be lead upwards in the
first part of the circuit. This avoids that into the tubes precipitated condensation. In damp
processes, where condensation is likely, for each tube there must be a drain pipe.
– If the pressure taps are correctly installed and connected to nipples [13], the display [7] shows
positive values of ∆P. If the display shows negative values of ∆P, the connections of 2
pressure taps are reversed.
– If the ∆P goes below –0,14 kPa, on the display [7] appears “– – –”. In this case, reverse the
tubes of 2 filtered taps. If the problem persists, use the regulation [15] to reset the indication
at 0 kPa.

6.3 DRAWING1: FILTERED PRESSURE TAPS

Pressure Holes
Fori presa pressione Positioned
(3÷5 Ø 4 central)
(3÷5 Ø 4 al centro, Upward
Otherwise 1entro
hole Øun20
Ø mm)
di 20 mm)

Filter wall
Seal

Ø 20

25 45

39

39 Wad
50
4 fixing holes
Ø 3,75 Con superfici irregolari,
With irregular surfaces, silicon the
siliconare abbondantemente
seal well before joining the parts.
50 25 la guarnizione prima di

Self-tapping screws
Ø 4,25

–
Filtered air
Fan
+

Dusty air
inlet
Bag filter

MCS
– +

Drainpipe for dump

processes
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7. SETTINGS

7.1. SETTINGS: VOLTAGE SELECTION

Check that the MCS is not powered (switch on/off [1] on 0 and terminals [4] disconnected).

Check: 1) that the value of the power supply voltage, registered on the yellow label [22] with the
heading INGRESSO-IN,
INGRESSO is the same as the one of the available power supply.
2) that the value of the outlets voltage (valves), registered on the yellow label [22] with the
heading USCITA-OUT,
USCITA is the same as that printed on the solenoid valves.

If this 2 conditions are met, go to the paragraph 7.2.

Otherwise, carefully follow the procedure below!

A) Power supply selection:

1) Unscrew to 45° anticlockwise the 2 screws [21]. Simultaneously push up and open the
transparent cover of the MCS.
2) Unscrew the 4 screws of the green panel. Lift the green panel (do not remove it as it is
connected to the base of the enclosure!).
3) Check that the power supply voltage, selectable with the jumpers [5], is the same as the power
available (example.: both 230 V).
4) If the two voltages are different, move the jumpers [5] on the position selecting the same voltage
as that available.

B) Outlets voltage selection:

1) Check that the outlets voltage, selectable with the jumpers [6], is the same as that indicated on
the solenoid valves (example.: both 24 V).
2) If the two outlets voltage are different, move the jumpers [6] on the position selecting the same
outlets voltage as that on the solenoid valves.
(ATTENTION: on the jumpers [6] select the same value for outlets voltage!).

C) Type of outlets voltage selection (AC / DC):

1) Check that the type of outlets voltage, selectable with the jumpers [8], is the same as that on the
solenoid valves (example.: both AC).
2) If the two type of outlets voltage are different, move the jumpers [8] on the position selecting the
voltage required .
3) Replace the front panel and tighten the 4 screws of the panel.
4) Close the transparent cover and tighten the 2 screws [21], rotating them to 45° in clockwise
direction.

CAUTION!
Never select the outlets 230 V in DC for the outlets!

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 7.2. MANUAL AND AUTOMATIC MODE OPERATION

Note: select the shortest PULSE TIME possible, between all those compatible with maximum
obtainable particle separation. This is valid both in MANUAL and AUTOMATIC Mode.
• Ideal time for “bag” filters: between 100 ms and 400 ms.
• Ideal time for “standard cartridge” filters: between 500 ms and 1 second.
• Ideal time for “rotating nozzle cartridge” filters: between 1sec and 4 seconds.

7.2.1 MANUAL MODE OPERATION

In MANUAL Mode, the MCS commands the valves with fixed PAUSE TIME. The cleaning is not
dependant on the level of the filter bags clogging. The MANUAL Mode must be only used during the
start-up phase.

When the MCS is in MANUAL Mode, the LED MANUAL [30] flashes.

In MANUAL Mode, the PAUSE TIME depends on selected TCM. The link is: PAUSE TIME = TCM :
no. of connected valves. E.g.: if you connect 8 valves and you select a TCM of 360 seconds, PAUSE
TIME = 360 : 8 = 45 seconds.

7.2.2 AUTOMATIC MODE OPERATION

In AUTOMATIC Mode, the cleaning is automatically adapted to the level of the filter bag clogging. The
cleaning starts when the filter ∆P exceeds the value of selected SET DELTA-P (see 7.3). The SET
DELTA-P to select depends on the structural characteristics and wear and tear of the filter and on the
type of process.

When the MCS is in AUTOMATIC Mode, the LED MANUAL [30] is off.

In AUTOMATIC Mode, the PAUSE TIME depends on the selected TCM*. The link is: PAUSE TIME
IN AUTOMATIC MODE = (PAUSE TIME IN MANUAL MODE : No. of connected valves) : 3 =
TCM : 3. For example if you have set a TCM of 360 seconds with 8 valves connected, PAUSE TIME IN
AUTOMATIC MODE = (360 : 8) : 3 = 45 : 3 = 15 seconds.

* It is also possibile to modify the pause time so as not to rely on the TCM. Refer to Point 15 p 4.

7.2.3 REMOTE SWITCHING

It is possible to pass from AUTOMATIC Mode to MANUAL Mode (and vice versa) closing a remote
contact. See below:

1) Unscrew and open the terminal cover [20].

2) Connect to terminals A.M and ground [26] an external contact free of power and normally open
(NO).
3) Close and screws the cover terminal [20].
4) When the MCS is in AUTOMATIC Mode and you desire to pass in MANUAL Mode, close the
remote contact on terminals A.M and ground [26].
5) To return in AUTOMATIC Mode, open the remote contact on terminals A.M and ground [26].

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7.3 SETTINGS: PARAMETERS SELECTION

Check that all electrical connections have been done as described in Point 5.

Switch on/off [1] on 1. On the display [7] appears, for a few seconds the MCS identification code.
Immediately after, on the display appears the value of the filter ∆P. If the LED OK [18] and PAUSE
[12] turn on and the LED MANUAL [30] flashes, the MCS is in MANUAL Mode. If only the LED
OK [18] turns on, the MCS is in AUTOMATIC Mode.

Choose between MANUAL or AUTOMATIC Mode, with AUTOMATIC button [16].

In MANUAL Mode the LED MANUAL [30] flashes; in AUTOMATIC Mode is off.

Attention! When the fan stops, the display [7] must indicate a filter ∆P value of 0 kPa.
Otherwise, use the regulation [15] to reset the indication at 0.

1) Press SELECT MENU [9]: on the display [7] flashes the no. 1:
with +/– buttons [10] select the PULSE TIME (0,01 ÷ 9,99 sec).
2) Press SELECT MENU [9]: on the display [7] flashes the no. 2:
with +/– buttons [10] select the MANUAL CYCLE TIME (1 ÷ 999
sec).
The TCM is the number of seconds, after which, the MCS returns to
activate the first valve. In other words, it is the duration, in seconds,
of a complete cycle of cleaning, from the first to the last connected
valve.
When you select the TCM, the MCS automatically calculates the
PAUSE TIME, in this way:
– In MANUAL Mode, the PAUSE TIME is given by the selected
TCM divided by the no. of connected valves. E.g.: TCM = 360 sec
and no. connected valves = 8. PAUSE TIME = 360 : 8 = 45 sec.
– In AUTOMATIC Mode, the PAUSE TIME is given by the
selected TCM divided by 3, divided by the no. of connected
valves.
E.g.: TCM = 360 sec and no. of connected valves = 8. PAUSE
TIME = 360 : 3 : 8 = 15 sec.
– If the MCS has more than 32 outlets, it is useful to select a
PAUSE TIME unrelated to the TCM (see Chap. 15).
3) Press SELECT MENU [9]: on the display [7] flashes the no. 3:
with +/– [10] buttons select the SET DELTA-P (0,01 ÷ 9,99 kPa).
The cleaning starts every time that the filter ∆P exceeds the SET
DELTA-P.(+0,05kpa) The cleaning stops every time that the filter
∆P goes below the SET DELTA-P.
4) Press SELECT MENU [9]: on the display [7] flashes the no. 4:
with +/– buttons [10] select the SET DELTA-P ALARM (0,01 ÷
9,99 kPa).
When the filter ∆P exceeds the SET DELTA-P ALARM, you are in
the presence of alarm.
5) Press SELECT MENU [9]: on the display [7] flashes the no. 5:
with +/– [10] buttons select the NO. OF CYCLES for the SHUT
DOWN CLEANING (0 ÷ 99 times).
(Select 0 to exclude the SHUT DOWN CLEANING).
– The SHUT DOWN CLEANING automatically starts when the
filter ∆P goes below 0,10 kPa.

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6) Press SELECT MENU [9]: on the display [7] flashes the no. 6:
with +/– [10] buttons select the ∆P PRECOATING (0 ÷ 9,99 kPa).
In both Modes, the cycle will start only when the filter ∆P will
exceed the ∆P PRECOATING, whatever was the DELTA-∆P
selected. This allows to the filters to overload with preparation
powders.
– Select 0 to disable the PRECOATING function.
– Overpassed the ∆P PRECOATING, the function will auto delete:
now the cycle will only depend from the SET DELTA-P. Insert a
new ∆P PRECOATING value to restore the function.
– For the ∆P PRECOATING, it is possible to select only values
greater (at least of 0,10 kPa) than the SET DELTA-P.
– The SHUT DOWN CLEANING only starts when the ∆P
PRECOATING is overpassed. Otherwise, even if you stop the fan,
the SHUT DOWN CLEANING does not start.
7) Press SELECT MENU [9]: On the display [7] appears the code 7L. Immediately after it appears
the letter L and the 3 last numbers (from 0 to 999) of the 5 which
indicate the amount of hours for functioning of the MCS.
E.g.: MCS operating for 12.270 hours, on the display appears L270.
Press SELECT MENU [9]: On the display [7] appears the code 7H. Immediately after it appears
the letter H and the first 2 numbers (from 0 to 65) of the 5 which
indicate the amount of hours for functioning of the MCS.
E.g.: MCS operating for 12.270 hours, on the display appears H12.
8) Press SELECT MENU [9]: on the display [7] flashes the code 8PAS.
From here it is possible to enter the submenu.
9) Press SELECT MENU [9]: on the display [7] appears P000 : the cycle starts.

The functioning of the valve is indicated by the lighting up of the LED PULSE [11].
The pause between 2 valves firing is indicated by the lighting up of the LED PAUSE [12].

Note: – The valves are activated from outlet no. 1.

– The MCS skips the outlets disconnected. The relative numbers run, in rapid succession, on the
display [7]. If there are no valves connected, on the display will show the numbers of all
outlets.
– During the first cycle, check that none of the connected valves are skipped.
– MECAIR presets: PULSE TIME, TCM, SET DELTA-P, SET DELTA-P ALARM, NO. OF
CYCLES for the SHUT DOWN CLEANING and ∆P PRECOATING (see Chap. 16).
– We suggest setting MCS working parameters in order to clean the filter with the lowest
possible frequency in order to reduce dust emissions due to bag stress, to achieve a longer
lifetime of the bags and to reduce compressed air consumption.
– The PAUSE TIME must not be lower than the time necessary to recharge the pressure into the
tank!
– Press the DELTA-P/VALVES button [14] to return in run from every step of SELECT
MENU. To change a parameter value and immediately returning in run : a) enter SELECT
MENU, until the step of the desired parameter; b) change its value; c) press SELECT MENU;
d) press DELTA-P/VALVES.
– During the parameters selection (SELECT MENU), after 5 minutes from the last
buttonpressed, the MCS automatically return in run.

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8. SHUT DOWN CLEANING

After every utilization, it is useful to carry out one or more cycles of SHUT DOWN CLEANING, to free
the filtering elements of residual dust. The SHUT DOWN CLEANING starts when the ∆P goes below
0,10 kPa..

ATTENTION: • The SHUT DOWN CLEANING only starts if the MCS is in AUTOMATIC Mode!
• The SHUT DOWN CLEANING only starts if the ∆P PRECOATING is exceeded.
Otherwise, even if you stop the fan, the SHUT DOWN CLEANING does not start.

To activate the SHUT DOWN CLEANING:

1) Check that the MSC is in AUTOMATIC mode.

2) Select the NUMBER OF CYCLES for the SHUT DOWN CLEANING (see 7.3).
(Select 0 to exclude the SHUT DOWN CLEANING).
3) The MCS automatically calculates the PAUSE TIME for the SHUT DOWN CLEANING, which
results from TCM selected divided by the number of valves connected*.
4) The SHUT DOWN CLEANING starts when the ∆P goes below 0,10 kPa **. On the display [7]
flashes the letter P. The SHUT DOWN CLEANING does not starts from the valve no. 1, but it
completes the current cycle, counting it as first cycle of SHUT DOWN CLEANING. During the
SHUT DOWN CLEANING, if the filter ∆P exceeds 0,15 kPa, the cleaning stops.
5) When the SHUT DOWN CLEANING finishes, on the display [7] appears End.

* It is possible to get the Shut Down Cleaning Pause Time independent of TCM. Refer Point 15 point 5.
** It is possible to change this value. Refer Point 15 point 8.

9. CODES AND ALARMS

9.1 LEDS

1) LED MANUAL [30]: flashes if the MCS is in MANUAL mode. It’s off if the MCS is in
AUTOMATIC mode.
2) LED PULSE [11]: It’s on when a valve is firing.
3) LED PAUSE [12]: it’s on between the firing of one valve and another
4) LED PRECOATING [32]: it flashes until the filter ∆P exceeds the ∆P PRECOATING; then it
switches off.
5) LED STAND-BY [31]: it flashes when the MCS is in stand-by.

9.2 LED OK

Incidental damages of the microprocessor are shown by the turning off of the LED OK [18]. This
problem is not able to be resolved by the customer: Refer problem directly to MECAIR.
To have remote signal LED OK connect the relay’s terminals WD on contacs C. N.O.

9.3 CODE “P– – –” ON THE DISPLAY

On the display [7] appears “P– – –” if the filter ∆P goes below –0,14 kPa. In this is the case:
1) Check that the filtered pressure taps are connected to the pressure nipples [13] see chapter 6.2.
2) If the problem persists: • disconnect the connection pipes between the pressure filtered taps and
pressure nipples [13]
• use the regulation [15] to reset the indication at 0 kPa.
• reconnect [13] the connection pipes between the pressure filtered taps
and pressure nipples [13].
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9.4 LED ALARM

The LED ALARM [30] switch on if the ∆P inside the filter exceed the ∆P ALARM selected, or if
threre is a short circuit on one or more outlets.

If the LED ALARM [30] is on, Press “+” [10]:

a) If on the display [7] appears the code PPP1, the filter ∆P exceeded the selected ∆P ALARM.
Operate as follows:
1) Stabilise the filter ∆P.
2) Press “–” to return in run.
3) Press RESET [19]: the alarm disconnects.

b) If on the display [7] appears the letter A followed by a number, the valve countermarked with
that number is in short circuit. Operate as follows:
1) Continue to press the button “+” [10], to read on the display the number of the faulty
outlets. Attention: the alarm intervention excludes the faulty valve which is in short circuit.
2) Repair the damages .
2) Press “–” to return in run.
3) Press RESET [19]: the alarm disconnects. The command of defective valves restarts.

To have remote signal LED ALARM connect the relay’s terminals ALL on the
contacts C. N.C.

10. PRECOATING FUNCTION

The PRECOATING function retards the cleaning cycle of the filter in order to allow that the filter bags
collect and absorb/permeate the preparation powders.

ATTENTION: selected the ∆P PRECOATING, the cycle begins only when the ∆P in the filter
exceeds the ∆P PRECOATING. This is the same in both modes (Manual/Auto), and
whatever the desired SET DELTA-∆P may be.

To activate the PRECOATING FUNCTION:

1) Select the ∆P PRECOATING at point 6) of 7.3. The LED PRECOATING [32] flashing.
· To exclude the PRECOATING function, select 0 at point 6) of 7.3.
· The ∆P PRECOATING selected must be between 0 and 9,99 kPa.
· The ∆P PRECOATING must be higher (almost of 0,10 kPa) than the selected SET DELTA-P.
2) When the filter ∆P exceeds the ∆P PRECOATING, the cycle starts and the PRECOATING function
auto deletes. The LED PRECOATING [32] turns off.
· To reactivate the function, select a new value of ∆P PRECOATING.
· The SHUT DOWN CLEANING only starts if the ∆P PRECOATING is already exceeded.
Otherwise, even if you stops the fan the SHUT DOWN CLEANING doesn’t starts.

11. DELTA P / VALVES BUTTON

On the LED display [7], the MCS shows the filter ∆P. Press DELTA-P/VALVES [14] to pass from
filter ∆P indication to active valve indication (and vice versa). When you turn on the MCS, on the
display automatically is visualised the filter ∆P.

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12. STAND-BY FUNCTION

It is possible to put the MCS in STAND-BY from distance. When the MCS is in STAND-BY, all its
functions are blocked.

To activate the STAND-BY function:

1) Unscrew and open the terminal cover [20].

2) Pull out the extractable terminal [27].
3) Connect to S.B and ground terminals [27] an external contact free of power and normally open
(NO).
4) Put back the extractable terminal [27].
5) Close and screw the terminal cover [20].
6) Close the contact on S.B and ground terminals [27] to put the MCS in STAND-BY.
The LED STAND-BY [31] flashes.
7) Open the contact on S.B and ground terminals [27] to restart the cycle. The LED STAND-BY
[31] turns off.

13. ∆P VALUE PLAYBACK (option)

With the assembled board [4] is possible to broadcast to distance, on other unit, the ∆P value that is showed
on MCS display [7].Connect to the terminals 4÷ ÷20 mA POS [1] e 4÷ ÷20 mA NEG [2]. See drawing page 13.

13.1 4 ÷ 20 mA CONNECTION

ATTENTION! The outlet 4 ÷ 20 mA is passive: connect it to an external power supply!

1) Unscrew and open the terminals cover [3].

2) Pull out the extractables terminals from terminal [1] e [2].
3) Connect to 4 ÷ 20 mA POS [1] the positive terminal (+) of the remote unit.
4) Connect to 4 ÷ 20 mA NEG [2] terminal the negative (–) terminal of of a STABILISED POWER
SUPPLY (5 ÷ 30 V DC).
5) Insert a RESISTANCE on the connections between negative terminal (–) of remote unit and positive
terminal (+) of the STABILISED POWER SUPPLY.
• If the power supply is lowest than 15 V DC, don’t insert any resistance.
• If the power supply is between 15 and 24 V DC, insert a resistance of 470 Ω ½ W (*).
• If the power supply is higher than a 24 V DC, insert a resisitance of 1000 Ω 1 W (*).
(*)
indicative values! Make practical tests, to adapt it to your situation!
6) Use a SHIELDED CABLE for the connections.
7) Close and screw the terminals cover [3].

13
 1

4÷20 mA
POS S.B A.M RIGHT
DOWN
CORNER
OF MCS
remote 4÷20 mA
DISPLAY NEG p p

2
R

SHIELDED CABLE

POWER SUPPLY
5 ÷ 30 V DC 3

13.2 4 ÷ 20 mA ELECTRONIC BOARD

8
Check that the MCS is not powered: switch on/off [5] on 0 and
terminals [6] disconnected.
Rotate to 45° anticlockwise sense the 2 screws [7], push up 5
the 2 tongues and open the transparent cover of the MCS. Unscrew 7
the 4 screws [8] and lift the green panel (do not remove it!).
6 L No

FRONT BACK

RIGHT TOP
PINS
CORNER
OF MCS

PLUGS

14
13.3 FULL-SCALE 4 ÷ 20 mA SETTING

1. Turn on the MCS (switch on/off [5] on 1) keeping pressed the RESET key until code “PPSS”
appears on the display. Release RESET key: on the display code “A 0” appears.
2. Press “– ” until compose on the display the number “A879”.
3. Press SELECT MENU: on the display appears the letter C and the number of outlets of the MCS.
(Example: in case of an MCS32, appears “C 32” on the display).
4. Press SELECT MENU: on the display appears “ P 0 “.
SELECT
5. Leave “P 0” if you want the full-scale value of 9,99 kPa
With “+” select “P 1” if you want the full-scale value of 1,00 kPa. PPSS
With “+” select “P 2” if you want the full-scale value of 2,00 kPa.
MENU
With “+” select “P 3” if you want the full-scale value of 3,00 kPa. – +
With “+” select “P 4” if you want the full-scale value of 4,00 kPa.
With “+” select “P 5” if you want the full-scale value of 5,00 kPa. RESET
6. Press SELECT MENU: on the display appears the ∆P into the
filter.
7. Press SELECT MENU the cycle restarts.

14. HOURCOUNTER

The HOURCOUNTER counts the number of working hours of the MCS. The counting starts every time
that the filter ∆P exceeds 0,10 kPa. To visualise the HOURCOUNTER on the display [7]:

1) Press SELECT MENU [9] until on the display [7] appears the code 7L. Immediately after, it appears
on the display the letter L and the last 3 numbers (from 0 to 999) of 5 which indicate the total of
working hours of the MCS.
E.g.: if the MCS works from 12.270 hours, on the display appears L270.
2) Press SELECT MENU [9] until on the display [7] appears the code 7H. Immediately after, it appears
on the display the letter H and the first 2 numbers (from 0 to 65) of 5 which indicate the total of
working hours of the MCS.
E.g.: if the MCS works from 12.270 hours, on the display appears H12.

15. SUBMENU

The submenu allows to modify parameters and set functions which are not accessible from SELECT
MENU. You can access to submenu only if the MCS is in AUTOMATIC Mode. Follow this procedure:

1) Press SELECT MENU [9] until on the display [7] flashes the code 8PAS.
Press the button “+” [10] until compose the number 123.

2) Press SELECT MENU [9]: on display [7] flashes the letter 9: select with +/– [10] buttons the
function MANUAL PAUSE TIME. 0 = disable : MCS is normally working.
1 = enable : it is possible to set the pause time in step two of menu, the same time divided by 3 is the
AUTOMATIC PAUSE TIME.

3) Press SELECT MENU [9]: on display [7] flashes the letter A:

select with +/– [10] buttons the function MINIMUM FREQUENCY OF CLEANING:
0 = disable, 1 = enable.
With new filters, the cleaning cycle needs to be at longer intervals, so the dust settles on the filter
bags/cartridges. At the first command of cleaning, the detached material can cause the obstruction of
dumping system. The MINIMUM FREQUENCY of CLEANING removes the problem.
Enable the function, the MCS, cleans the filters, until the start of the cycle, with a minimum
frequency. This prevents the dust to clog the filtering. To select the value of MINIMUM
FREQUENCY of CLEANING, refer to point 6).

15
4) Press SELECT MENU [9]: on the display [7] flashes the letter b:
modify with +/– [10] buttons the PAUSE TIME (in seconds) in AUTOMATIC Mode.
As seen in chapter 7.3, the PAUSE TIME in AUTOMATIC mode depends on TCM selected. Here
you can select a PAUSE TIME independently of TCM. If you select 0, the PAUSE TIME in
AUTOMATIC mode still depends by TCM.
5) Press SELECT MENU [9]: on the display [7] flashes the letter C:
modify with +/– [10] buttons the PAUSE TIME (in seconds) in SHUT DOWN CLEANING.
As see in chapter 8, the PAUSE TIME in SHUT DOWN CLEANING depends on TCM selected.
Here you can select a PAUSE TIME in SHUT DOWN CLEANING independents of TCM. If you
select 0, the PAUSE TIME in SHUT DOWN CLEANING still depends by TCM.
6) Press SELECT MENU [9]: on the display [7] flashes the letter d:
it is possible to select the value of MINIMUM FREQUENCY of CLEANING:
If in 3) you selected 0: leave 0.
If in 3) you selected 1: – leave 0 to have that the MINIMUM FREQUENCY of CLEANING is
15 times the TCM value/N° EV.
– Select with +/– [10] the value of MINIMUM FREQUENCY of
CLEANING, independent of TCM selected(max 99 sec).
7) Press SELECT MENU [9]: on the display [7] flashes the letter F:
select with +/– [10] buttons the function FINISHING of the CYCLE in AUTOMATIC Mode
UNTIL the LAST VALVE: 0 = disable, 1 = enable
8) Press SELECT MENU [9]: on the display [7] flashes the letter H:
modify with +/– [10] buttons the ∆P for the START of the SHUT DOWN CLEANING, zapping
the default value of 0,10 kPa.
Leave 0 to have the ∆P for the START of the SHUT DOWN CLEANING of 0,10 kPa.

Attention! The ∆P for the START of the S.D.C. determines the start of the HOURCOUNTER: the
counting starts when the filter ∆P exceeds the ∆P for the START of the S.D.C (+0,05kpa)
9) Press SELECT MENU [9]: on the display [7] flashes the letter L:
modify with +/–[10] buttons the TIME of RETARD for INSERTION of the HIGH ∆P ALARM
(0 - 99 seconds).
Press SELECT MENU: on the display [7] appears P000 : the cycle starts.

Note: during the parameters and functions selection, after approximately 5 minutes from the last button
pressed, the MCS return in run.

16. FACTORY PRESETTINGS

MECAIR presets the parameters of every MCS (to change the preselections see 7.3).

• PULSE TIME: 0,25 sec

• MANUAL CYCLE TIME: 300 sec
• SET DELTA-P: 0,80 kPa
SET DELTA-P ALARM: 1,50 kPa
• NUMBER OF CYCLE for the SHUT DOWN CLEANING: 3 cycles
• ∆P PRECOATING: 0,00 kPa (PRECOATING function disabled)

16
 17. TROUBLESHOOTING

PROBLEM PROBABLE CAUSE SOLUTION

Check the tightening of the terminals [4]
Display is blank and all
No power supply. and the selection of the power supply
LED are off.
voltage [5] check the main fuse [23]
Power supply is ok, but
display is blank and all Fuse [34] is broken Replace the fuse ( see fuses table)
LED are off
External contacts for
stand-by and auto/man Fuse [33] is broken Replace the fuse ( see fuses table)
are not working
On the display rapidly
run the numbers of all No one outlet connected. Check the connections [2] and [3].
outlets.
The connections between MCS
Check the connections [2] and [3].
Some valves are and solenoid valves are wrong.
skipped The solenoid valves are
Check the continuity of the solenoid valves.
discontinued.
The secondary of the transformer
Apply to MECAIR.
On the display appears is discontinued.
the sequence of shot of Faulty Main Board Apply to MECAIR.
the valves, but they are Power supply to the valves are Move the two jumpers [6] on the position
not activated. different from voltages indicated selecting a voltage equal to the one
on the coils. indicated on the coils.
The LED OK [18] is
Microprocessor failure. Apply to MECAIR
off
If pressing “+” [10] button, on
the display appears PPP1, the
Operate as in chapter 9.4 point a).
filter ∆P exceeded the DELTA-P
The LED ALARM ALARM.
[17] is on. If pressing “+” [10] button, on
display appears A and the
Operate as in chapter 9.4 point b).
number of a valve, that valve is
in short circuit.
On the display appears The filter ∆P descended below
Operate as in chapter 9.3.
the indication “P– – –” –0,14 kPa..
The MCS is blocked
and the The PRECOATING function is Await the end of PRECOATING:
LED PRECOATING enable. the MCS will activate the cleaning.
[32] flashes.

IMPORTANT NOTE: if you use the MCS with power supply at 24V DC, check that it isn’t lower of 24V
and the power is suitable at connected load.

18. FUSES TABLE

Dimension Value Type N° on drawing Descrizione

5 x20 1A T [23] Main fuse with 115/230V supply
5 x 20 2A T [23] Main fuse with 24/48V supply
5 x 20 200mA T [33] External contacts supply
5 x 20 630mA T [34] Internal +5v supply.( micro, display)

NB In case of replacement you must respect the above value

17
19. LEGEND

1) on/off switch
2) Extractable terminals (outlets and commons)
3) Ground terminals for outlets
4) Power supply terminals
5) Jumper for inlet power supply selection.
6) Jumper for voltage selection to valves
7) Display
8) Jumper for the frequency of outlet power supplies selection (A.C./D.C.).
9) SELECT MENU button
10) +/– buttons
11) LED PULSE
12) LED PAUSE
13) Inlet pressure nozzle
14) DELTA-P/VALVES button
15) Zero adjusting
16) AUTOMATIC/MANUAL mode button
17) LED ALARM
18) LED OK
19) RESET button
20) Terminals cover
21) 2 screws of transparent cover
22) Yellow label voltage setting
23) Fuse main supply
24) Relay ALL and relay WD terminals
25) Product code and registration number
26) Terminals for remote changing of the Mode
27) STAND-BY terminals
28) 4 ÷ 20 mA positive terminal.
29) 4 ÷ 20 mA negative terminal.
30) LED MANUAL
31) LED STAND-BY
32) LED PRECOATING
33) External contacts supply fuse
34) Internal
nternal +5v supply.( micro, display) fuse

ATTENTION!
Before you open the MT and connect the terminals, check that the
on/off [1] switch is on 0 and that the terminals [4] are disconnected.

18
20. MCS FRONT PANEL

19
21. MCS 4-32: GENERAL ASSEMBLY

33 34 9 7 12 11 14

17

Pause Pulse
Delta−P = kPa / Valves = N°

SELECT
DELTA−P
VALVES
18
MENU

ADJUST ALARM OK STAND

31
BY

19
RESET

10
21 PRECOATING
MANUAL

30
AUTOMATIC
16
ZERO
ADJUST
15
32
DIFFERENTIAL
PRESSURE
INLET

3 MCS
MECAIR S.r.l. NOVA MILANESE − MILANO − ITALY
Phone ++39 0362 3751 Fax ++39 0362 367279

13

4 2 22 25

20

5 26
8

6
23
24
28
1 29
27

20
 Pause Pulse
Menu Delta−P = kPa / Valves = N°
1: Pulse time ( 0.01 − 9.99 sec ) SELECT
DELTA−P
2: Manual cycle time ( 1 − 999 sec )
VALVES
3: Set Delta−P ( 0.01 − 9.99 kPa )
MENU
4: Set Delta−p alarm ( 0.01 − 9.99 kPa )
5: Shut down cleaning ( 0 − 99 cycles ) ADJUST ALARM OK STAND
BY
6: Precoating ( 0 − 9.99 kPa )
7: Hour counter
RESET
8: Password
E: Run
MANUAL
PRECOATING

21
AUTOMATIC
ZERO
ADJUST
DIFFERENTIAL
22. MCS 36-64: GENERAL ASSEMBLY

PRESSURE
INLET
MECAIR S.r.l. NOVA MILANESE − MILANO − ITALY
MCS Phone ++39 0362 3751 Fax ++39 0362 367279
L N L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 WD C N.O N.C
LINE COMMON OUTPUT 1-8 COMMON OUTPUT 9-16 COMMON OUTPUT 17-24 COMMON OUTPUT 25-32 ALL C N.O N.C
(Refer Page 19 )
23. MCS 68-128: GENERAL ASSEMBLY
(Refer page 19)

Menu Pause Pulse

Delta−P = kPa / Valves = N°

1: Pulse time ( 0.01 − 9.99 sec ) SELECT

DELTA−P
2: Manual cycle time ( 1 − 999 sec )
VALVES
3: Set Delta−P ( 0.01 − 9.99 kPa )
MENU
4: Set Delta−p alarm ( 0.01 − 9.99 kPa )
5: Shut down cleaning ( 0 − 99 cycles ) ADJUST ALARM OK STAND
BY
6: Precoating ( 0 − 9.99 kPa )
7: Hour counter
RESET
8: Password
E: Run
MANUAL
PRECOATING

AUTOMATIC

ZERO
ADJUST

DIFFERENTIAL
PRESSURE
INLET

MECAIR S.r.l. NOVA MILANESE − MILANO − ITALY

MCS Phone ++39 0362 3751 Fax ++39 0362 367279

L N L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 WD C N.O N.C
LINE COMMON OUTPUT 1-8 COMMON OUTPUT 9-16 COMMON OUTPUT 17-24 COMMON OUTPUT 25-32 ALL C N.O N.C

22
23