COMBIVERT

GB Instruction Manual Housing D

1.5...4.0 kW 230 V
1.5...7.5 kW 400 V

Original manual
Mat.No. Rev.
00F50EB-KD00 1C
 Table of Contents

1. Preface...............................................................................................................5
1.1 General.................................................................................................................................. 5
1.2 Validity and liability.............................................................................................................. 5
1.3 Copyright............................................................................................................................... 6
1.4 Specified application............................................................................................................ 6
1.5 Product description.............................................................................................................. 6
1.6 Part code............................................................................................................................... 7
1.7 Installation instructions....................................................................................................... 8
1.7.1 Cooling systems..................................................................................................................... 8
1.7.2 Control cabinet installation...................................................................................................... 9
1.8 Safety and operating instructions..................................................................................... 10
1.8.1 General instructions...............................................................................................................11
1.8.2 Transport, storage and installation....................................................................................... 12
1.8.3 Electrical connection............................................................................................................. 12
1.9 EMC Instructions................................................................................................................ 16
1.9.1 EMC conform installation...................................................................................................... 16

2. Technical Data................................................................................................17
2.1 Operating conditions.......................................................................................................... 17
2.2 Technical Data of the 230 V Class..................................................................................... 18
2.3 Technical Data of the 400 V Class..................................................................................... 19
2.4 DC supply............................................................................................................................ 20
2.4.1 Calculation of the DC input current....................................................................................... 20
2.4.2 Internal input circuit............................................................................................................... 20
2.5 Dimensions and Weights................................................................................................... 21
2.6 Terminal strips of the power circuit.................................................................................. 23
2.6.1 Permissible cable cross-sections and tightening torques of the terminals........................... 23
2.7 Accessories......................................................................................................................... 24
2.7.1 Filter and chokes.................................................................................................................. 24
2.7.2 Technical data filter............................................................................................................... 24
2.7.3 Technical data mains and motor choke................................................................................ 25
2.8 Connection Power Unit...................................................................................................... 26
2.8.1 Mains and motor connection................................................................................................. 26
2.8.2 Selection of the motor cable................................................................................................. 27
2.8.3 Connection of the motor....................................................................................................... 27
2.8.4 Temperature detection T1, T2............................................................................................... 28
2.8.4.1 Use of the temperature input................................................................................................ 28
2.8.5 Connection of a braking resistor........................................................................................... 29
2.8.5.1 Braking resistor without temperature monitoring.................................................................. 29
2.8.5.2 Braking resistor with over-heat protection............................................................................ 30

Annex A......................................................................................................................31
A.1 Overload characteristic...................................................................................................... 31
A.2 Overload protection in the lower speed range................................................................ 31
A.3 Calculation of the motor voltage....................................................................................... 32
A.4 Maintenance........................................................................................................................ 32

GB - 3
Table of Contents

A.5 Storage................................................................................................................................ 32
A.5.1 Cooling circuit....................................................................................................................... 33

Annex B......................................................................................................................34
B.1 Certification......................................................................................................................... 34
B.1.1 CE Marking........................................................................................................................... 34
B.1.2 UL Marking........................................................................................................................... 34

Annex C......................................................................................................................36
C.1 Installation of water-cooled units...................................................................................... 36
C.1.1 Heat sink and operating pressure......................................................................................... 36
C.1.2 Materials in the cooling circuit............................................................................................... 36
C.1.3 Requirements on the coolant................................................................................................ 37
C.1.4 Connection to the cooling system......................................................................................... 38
C.1.5 Coolant temperature and moisture condensation................................................................. 38
C.1.6 Coolant heating depending on power loss and flow rate with water..................................... 40
C.1.7 Typically fall of pressure depending on the rate of flow........................................................ 40

Annex D......................................................................................................................41
D.1 Changing the response threshold of the braking transistor.......................................... 41

GB - 4
 Preface

1. Preface
1.1 General
First we would like to welcome you as a customer of the company Karl E. Brinkmann GmbH
and congratulation to the purchase of this product. You have decided for a product on highest
technical level.
The described hard- and software are developments of the Karl E. Brinkmann GmbH. The
enclosed documents correspond to conditions valid at printing. Misprint, mistakes and techni-
cal changes reserved.
The instruction manual must be made available to the user. Before working with the unit the
user must become familiar with it. This especially applies to the knowledge and observance
of the following safety and warning indications. The pictographs used in this instruction man-
ual have following meaning:
Danger
Is used, if life or health of the user is in danger or if substantial
Warning
damage to property can occur.
Caution

Attention
Is used, if a measure is necessary for safe and trouble-free
observe at
operation.
all costs

Information
Is used, if a measure simplifies the handling or operation of
Aid
the unit.
Tip

1.2 Safety instructions

Precondition for all further steps is the knowledge and obser-
Observe safety and
vance of the safety -, EMC- and operating instructions (Part
operating instruc-
1 „Before Starting“ 0000NEB-0000“).This instruction is pro-
tions
vided with the unit or by download of www.keb.de.
Non-observance of the safety instructions leads to the loss of any liability claims. The safety
and warning instructions specified in this manual do not lay claim on completeness. This list
is not exhaustive.

1.3 Validity and liability

The use of our units in the target products is outside of our control and therefore lies
exclusively in the area of responsibility of the machine manufacturer.
The information contained in the technical documentation, as well as any user-specific advice
in spoken and written and through tests, are made to best of our knowledge and information
about the application. However, they are considered for information only without responsibil-
ity. This also applies to any violation of industrial property rights of a third-party.
Selection of our units in view of their suitability for the intended use must be done generally
by the user.

GB - 5
Preface

Tests can only be done within the application by the machine manufacturer. They must be
repeated, even if only parts of hardware, software or the unit adjustment are modified.
Unauthorised opening and tampering may lead to bodily injury and property damage and
may entail the loss of warranty rights. Original spare parts and authorized accessories by the
manufacturer serve as security. The use of other parts excludes liability for the consequences
arising out of.

The suspension of liability is especially valid also for operation interruption loss, loss of profit,
data loss or other damages. This is also valid, if we referred first to the possibility of such
damages.
If single regulations should be or become void, invalid or impracticable, the effectivity of all
other regulations or agreements is not affected.

1.4 Copyright
The customer may use the instruction manual as well as further documents or parts from it for
internal purposes. Copyrights are with KEB and remain valid in its entirety. All rights reserved.
KEB®, COMBIVERT®, KEB COMBICONTROL® and COMBIVIS® are registered trade-
marks of Karl E. Brinkmann GmbH.
Other wordmarks or/and logos are trademarks (TM) or registered trademarks (®) of their
respective owners and are listed in the footnote on the first occurrence. When creating our
documents we pay attention with the utmost care to the rights of third parties. Should we have
not marked a trademark or breach a copyright, please inform us in order to have the possibil-
ity of remedy.

1.5 Specified application

The KEB COMBIVERT serves exclusively for stepless open loop / closed-loop speed control
of three-phase a.c. motors.

The operation of other electric consumers is prohibited and can lead to the de-
struction of the unit.

The used semiconductors and components of KEB are developed and dimensioned for the
use in industrial products. If the KEB COMBIVERT is used in machines, which work under
exceptional conditions or if essential functions, life-supporting measures or an extraordinary
safety step must be fulfilled, the necessary reliability and security must be ensured by the
machine builder. The operation of the KEB COMBIVERT outside the indicated limit values of
the technical data leads to the loss of any liability claims.
Units with safety function are limited to a service life of 20 years. The units must be changed
after this time.

GB - 6
 Preface

1.6 Product description

This instruction manual describes the power circuits of the following units:
Unit type: Frequency inverter
Series: COMBIVERT F5/F6
Power range: 1.5…4.0 kW / 230 V class
1.5…7.5 kW / 400 V class
Housing size: D
Version: air-cooled
Features of the power circuits:

• only slight switching losses due to IGBT

• low noise development due to high switching frequency
• extensive safety device for current, voltage and temperature
• voltage and current monitoring in static and dynamic operation
• conditionally short circuit proof and earth-fault proof
• hardware current limit
• integrated cooling fan

GB - 7
Preface

1.7 Unit identification

15 F5 K 1 E -3 5 0 A
cooling
0, 5, A, F Heat sink (standard)
1, B, G Flat rear
2, C, H Water cooling
3, D, I Convection

Encoder interface
0: none

Switching frequency; short time current limit; overcurrent limit

0 2 kHz; 125 %; 150 % 5 4 kHz; 150 %; 180 % A 8 kHz; 180 %; 216 % F 16 kHz; 200 %; 240 %
1 4 kHz; 125 %; 150 % 6 8 kHz; 150 %; 180 % B 16 kHz; 180 %; 216 % G 2 kHz; 400 %; 480 %
2 8 kHz; 125 %; 150 % 7 16 kHz; 150 %; 180 % C 2 kHz; 200 %; 240 % H 4 kHz; 400 %; 480 %
3 16 kHz; 125 %; 150 % 8 2 kHz; 180 %; 216 % D 4 kHz; 200 %; 240 % I 8 kHz; 400 %; 480 %
4 2 kHz; 150 %; 180 % 9 4 kHz; 180 %; 216 % E 8 kHz; 200 %; 240 % K 16 kHz; 400 %; 480 %

Input identification
0 1ph 230 V AC/DC 5 400 V class DC A 6ph 400 V AC
1 3ph 230 V AC/DC 6 1ph 230 V AC B 3ph 600 V AC
2 1/3ph 230 V AC/DC 7 3ph 230 V AC C 6ph 600 V AC
3 3ph 400 V AC/DC 8 1/3ph 230 V AC D 600 V DC
4 230 V class DC 9 3ph 400 V AC

Housing type A, B, D, E, G, H, R, U, W, P

Accessories (A...D with safety relay)

0, A none
1, B Braking transistor
2, C integrated filter
3, D Braking transistor and integrated filter

Control type
A APPLICATION K like A with safety technology
B BASIC (controlled frequency inverter)
C COMPACT (controlled frequency inverter)
E SCL P like E with safety technology
G GENERAL (controlled frequency inverter)
H ASCL L like H with safety technology
M MULTI (regulated, field-oriented frequency inverter for three-phase asynchronous motors)
S SERVO (regulated frequency inverter for synchronous motors)

Series F5/F6

Inverter size

Devices of type F6-K only support a max. switching frequency of 8 kHz.

GB - 8
 General

1.8 Installation instructions

1.8.1 Cooling systems
The KEB COMBIVERT F5/F6 is available for different cooling systems:

Heat sink with cooling fan (mounted version)

The standard version is delivered with heat sink and cooling fan.

Special versions
The dissipation of power loss must be guaranteed by the machine builder.

Flat rear
There is no heat sink at this version. The unit must be mounted on an appropriate ground for
heat dissipation.

Convection (through-mount version)

In this version the heat sink is placed externally with a cutout in the control cabinet.

! CAUTION
Heat sinks can reach temperatures, which can cause burns when
DO NOT TOUCH! touching. If in case of structural measures a direct contact cannot
Hot Surfaces
In case of burn, cool inflicted area
be avoided, a warning notice "hot surface" must be mounted at the
machine.
immediately and seek medical attention.
© 2005 KEB

GB - 9
General

1.8.2 Control cabinet installation

Mounting distances Dimen- Distance in mm Distance in
sion inch
A 150 6
B 100 4
A C 30 1.2
GB 0 0
X 1) 50 2
D D C 1) Distance to preceding elements in the cabinet door.

Direction of the Front and side view of the coolant inlet

cooling fins
Coolant outlet

Coolant inlet

GB - 10
 Safety Instructions

1.9 Safety and operating instructions

Safety and operating instructions for drive converter
(in accordance with: Low-Voltage Directive 2006/95/EC)

1. General Drive converter contain electrostatic sensitive components

In operation, drive converter depending on their degree of which are liable to damage through improper use. Electric
protection, may have live, uninsulated and possibly also components must not be mechanically damaged or de-
moving or rotating parts, as well as hot surfaces. stroyed (potential health risks).
In case of inadmissible removal of the required covers, 5. Electrical connection
of improper use, wrong installation or maloperation, there When working on live drive converter, the applicable na-
is the danger of serious personal injury and damage to tional accident prevention rules (e.g. VBG 4) must be com-
property. plied with.
For further information, see documentation. The electrical installation shall be carried out in accord-
All operations serving transport, installation and commis- ance with the relevant requirements (e.g. cross-sectional
sioning as well as maintenance are to be carried out by areas of conductors, fusing, PE connection). For further
skilled technical personnel (Observe IEC 364 or CENEL- information, see documentation.
EC HD 384 or DIN VDE 0100 and IEC 664 or DIN/VDE Instructions for the installation in accordance with EMC re-
0110 and national accident prevention rules!). quirements, like screening, earthing, location of filters and
For the purposes of these basic safety instructions, „skilled wiring, are contained in the drive converter documenta-
technical personnel“ means persons who are familiar with tion. They must always be complied with, also for drive
the installation, mounting, commissioning and operation converter bearing a CE marking. Observance of the limit
of the product and have the qualifications needed for the values required by EMC law is the responsibility of the
performance of their functions. manufacturer of the installation or machine.
2. Specified application 6. Operation
Drive converter are components which are intended for Installations which include drive converter shall be
the installation in electric systems or machines. equipped with additional control and protective devices
In case of installation in machinery, commissioning of the in accordance with the relevant applicable safety require-
drive converter (i.e. the starting of normal operation) is ments, e.g. act respecting technical equipment, accident
prohibited until the machinery has been proved to conform prevention rules etc.. Changes to the drive converter by
to the provisions of the directive 2006/42/EC (Machinery means of the operating software are admissible.
Safety Directive - MSD). Account is to be taken of EN After disconnection of the drive converter from the voltage
60204. supply, live appliance parts and power terminals must not
The drive converter meet the requirements of the Low- be touched immediately because of possibly energized
Voltage directive 2006/95/EC. They are subject to the har- capacitors. In this respect, the corresponding signs and
monized standards of the series EN 61800-5-1. markings on the drive converter must be observed.
The technical data as well as information concerning the During operation, all covers and doors shall be kept closed.
supply conditions shall be taken from the rating plate and 7. Maintenance
from the documentation and shall be strictly observed. The manufacturer’s documentation shall be followed.
3. Transport, storage KEEP SAFETY INSTRUCTIONS IN A SAFE PLACE!
The instructions for transport, storage and proper use shall
be complied with.
The climatic conditions shall be in conformity with EN
61800-5-1.
4. Installation
The installation and cooling of the appliances shall be in
accordance with the specifications in the pertinent docu-
mentation.
The drive converter shall be protected against excessive
strains. In particular, no components must be bent or iso-
lating distances altered in the course of transportation or
handling. No contact shall be made with electronic compo-
nents and contacts.

GB - 11
Technical Data

2. Technical Data
2.1 Operating conditions
Standard Standard/ Instructions
class
EN 61800-2 Inverter product standard: rated specifications
Definition acc.
EN 61800-5-1 Inverter product standard: general safety
max. 2000 m above sea level
Site altitude (over 1000 m a derating of 1 % per 100 m must be taken
into consideration).
Ambient conditions during operation
extended to -10…45 °C (use frost protection for water
Temperature 3K3
Climate cooling systems and temperatures below zero) 3)
Humidity 3K3 5…85 % (without condensation)
EN 60721-3-3
Mechanical Vibration 3M1
Gas 3C2
Contamination
Solids 3S2
Ambient conditions during transport
Temperature 2K3 Drain heat sink completely
Climate
Humidity 2K3 (without condensation)
Vibration 2M1
Mechanical EN 60721-3-2
Surge 2M1 max. 100 m/s²; 11 ms
Gas 2C2
Contamination
Solids 2S2
Ambient conditions for the storage
Temperature 1K4 Drain heat sink completely
Climate
Humidity 1K3 (without condensation)
Vibration 1M1
Mechanical EN 60721-3-1
Surge 1M1 max. 100 m/s²; 11 ms
Gas 1C2
Contamination
Solids 1S2
Type of protection EN 60529 IP20
Environment IEC 664-1 Pollution degree 2
Definition acc. EN 61800-3 Inverter product standard: EMC
EMC emitted interference
Cable-based interferences – C2 1) 2) Earlier limit value A (B optional) according to EN55011
Radiated interferences – C2 2) Earlier limit value according to EN55011
Interference immunity
Static discharges EN 61000-4-2 8 kV AD (air discharge) and CD (contact discharge)
Burst - Ports for process meas- EN 61000-4-4 2 kV
urement control lines and signal
interfaces
Burst - power interfaces EN 61000-4-4 4 kV
Surge - power interfaces EN 61000-4-5 1 / 2 kV Phase-phase / phase-ground
Electromagnetic fields EN 61000-4-3 10 V/m
Cable-fed disturbances, induced
EN 61000-4-6 10 V 0.15-80 MHz
by high frequency fields
MM

Voltage variation / +10 % -15 %

EN 61000-2-1 3
voltage drop 90 %
Voltage unsymmetries / 3%
EN 61000-2-4 3
Frequency changes 2%
1)
This product can cause high frequency disturbances in residential areas (category C1) which require noise suppression measures.

2) The specified value is only meet in connection with a corresponding filter.

3) Depending on the operating conditions and corresponding power reduction, higher temperatures are permissible after consulting KEB.

GB - 12
 Technical Data of the 230 V Class

2.2 Technical data of the 230V class

Inverter size 07 09 10 12
Housing size D D D D
Phases 1 3 1 3 1 3 3
Output rated power [kVA] 1.6 2.8 4.0 6.6
Max. rated motor power [kW] 0.75 1.5 2.2 4.0
Output rated current [A] 4 7.0 10 16.5
Max. short time current 1) [A] 7.2 12.6 18 29.7
OC-tripping current [A] 8.6 15.1 21.6 35.6
Input rated current [A] 8 5.6 14 9.8 20 14 23
Max. permissible main fuse gG 5) [A] 20 16 20 16 25 20 25
Rated switching frequency [kHz] 16 16 16 8
Max. switching frequency [kHz] 16 16 16 16
Power loss at nominal operating [W] 100 130 170 210
Power loss at DC supply [W] 90 120 155 185
Standstill current at 4 kHz 2) [A] 4 7 10 16.5
Standstill current at 8 kHz 2) [A] 4 7 10 16.5
Standstill current at 16 kHz 2) [A] 4 7 10 10
Min. frequency at continuous full load [Hz] 6 6 6 6
Max. heat sink temperature 90 °C (194 °F)
Motor cable cross-section 3) [mm²] 2.5 1.5 2.5 1.5 4 2.5 4
Min. braking resistor 4) [Ω] 56 47 33 27
Max. braking current 4) [A] 7.5 9.5 12 15
Overload characteristic (see annex A)
Input rated voltage [V] 230 (UL: 240)
Input voltage range Uin [V] 180…260 ±0
Input voltage at DC operation [V] 250…370 ±0
Mains frequency [Hz] 50 / 60 ±2
permitted mains forms TN, TT, IT6), ∆-mains7)
Output voltage 8) [V] 3 x 0…Uin
Output frequency 9) [Hz] see control board
Max. motor line length shielded at 4 kHz [m] 100 100
Max. motor line length shielded at 8 kHz [m] 50 100
Max. motor line length shielded at 16 kHz [m] 20 100
1) With regulated systems 5% are to be subtracted as overmodulation capacity
2) Max. current before the OL2 function triggers (not at F5 in operating mode v/f)
3) Recommended minimum cross section of the motor line for rated power and a cable length of upto 100 m
(CU)
4) This data is only valid for units with internal braking transistor (see "unit identification")
5) Protection in accordance with UL see annex B
6) IT system optional
7) Phase conductor grounded mains are only permissible without HF filters
8) The voltage at the motor is dependent on the series-connected units and on the control method (see A.3)
9) The output frequency is to be limited in such way that 1/10 of the switching frequency is not exceeded
The technical data are for 2/4-pole standard motors. With other pole numbers the inverter
must be dimensioned onto the motor rated current. Contact KEB for special or medium fre-
quency motors.

GB - 13
Technical Data of the 400 V Class

2.3 Technical data of the 400V class

Inverter size 07 09 10 12 13 14
Housing size D D D D D D
Phases 3 3 3 3 3 3
Output rated power [kVA] 1.8 2.8 4.0 6.6 8.3 11
Max. rated motor power [kW] 0.75 1.5 2.2 4.0 5.5 7.5
Output rated current [A] 2.6 4.1 5.8 9.5 12 16.5
Max. short time current 1) [A] 4.7 7.4 10.4 17 21.6 29.7
OC-tripping current [A] 5.6 8.9 12.5 21 25.9 35.6
Input rated current [A] 3.6 6 8 13 17 23
Max. permissible main fuse gG 7) [A] 16 16 16 20 25 25
Rated switching frequency [kHz] 16 8 4 8 16 8 4 2
Max. switching frequency 6) [kHz] 16 16 16 16 16 16 16 16
Power loss at nominal operating [W] 90 105 140 160 170 185 185 185
Power loss at DC supply [W] 87 100 130 150 160 170 165 160
Standstill current at 4 kHz 2) [A] 2.6 4.1 5.8 5.8 5.8 9.5 12 14.5
Standstill current at 8 kHz 2) [A] 2.6 4.1 5.2 5.8 5.8 9.5 9.5 9.9
Standstill current at 16 kHz 2) [A] 2.6 3.5 3.5 2.9 5.8 5.8 5.7 5.7
Min. frequency at continuous full load [Hz] 6 6 6 6 6 6
Max. heat sink temperature 90 °C (194 °F)
Motor cable cross-section 3) [mm²] 1.5 1.5 1.5 2.5 4 4
Min. braking resistor 4) [Ω] 120 120 82 82 56 56
Max. braking current 4) [A] 7.5 7.5 10 10 15 15
Overload characteristic (see annex A)
Input rated voltage 5) [V] 400 (UL: 480)
Input voltage range [V] 305…528 ±0
Input voltage at DC operation [V] 420…746 ±0
Mains frequency [Hz] 50 / 60 ±2
permitted mains forms TN, TT, IT8), ∆-mains9)
Output voltage 10) [V] 3 x 0…Uin
Output frequency 11) [Hz] see control board
Max. motor line length shielded at 4 kHz [m] 30 100 100 100 100 100
Max. motor line length shielded at 8 kHz [m] 20 30 100 100 100 –
Max. motor line length shielded at 16 kHz [m] 10 10 20 100 100 –
1) With regulated systems 5% are to be subtracted as overmodulation capacity
2) Max. current before the OL2 function triggers (not at F5 in operating mode v/f)
3) Recommended minimum cross section of the motor line for rated power and a cable length of upto 100 m
(copper)
4) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification")
5) At rated voltages > 460 V multiply the rated current with factor 0.86
6) With BASIC control board only 2 kHz, with COMPACT only 8 kHz, with F6-K only 8 kHz
7) Protection in accordance with UL see annex B
8) Restrictions when using HF filters
9) Phase conductor grounded mains are only permissible without HF filters
10) The voltage at the motor is dependent on the series-connected units and on the control method (see A.3)
11) The output frequency is to be limited in such way that 1/10 of the switching frequency is not exceeded

GB - 14
 Technical Data of the 400 V Class

The technical data are for 2/4-pole standard motors. With other pole numbers the inverter
must be dimensioned onto the motor rated current. Contact KEB for special or medium fre-
quency motors.
No braking resistor may be connected for control type "Basic" at an input rated volt-
age of 480 Vac. The response threshold of the braking transistsor (Pn.69) for all other
controls without safety technology (A, E, G, H, M) must be adjusted at least to 770 Vdc
(see annex D).
2.4 DC supply
2.4.1 Calculation of the DC input current
The DC input current of the inverter is basically determined by the used motor. The data can
be taken from the motor name plate.
230V class :
√3 • rated motor voltage • rated motor current • Motor cos φ
IDC= ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
DC voltage (310 V)

400V class :
√3 • rated motor voltage • rated motor current • Motor cos φ
IDC= ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
DC voltage (540 V)

The DC input peak current is determined by the operating range.

• If you accelerate on the hardware current limit, the short-time current limit of the in-
verter must be used in the formula above (instead of the rated motor current).
• If the motor in normal operation is never stressed with rated torque, it can be calculated
with the real motor current.

2.4.2 Internal input circuit

The COMBIVERT F5/F6 in D housing corresponds to the inverter type A1. Pay attention to
the inverter type in DC interconnection and in operation at regenerative units.
Inverter type for COMBIVERT F5/F6 in D housing: A1
++

L1
L2 +
L3

--

GB - 15
Technical Data - Dimensions and Weights

2.5 Dimensions and weights

Dimensions mounted version (representation with optional mounting kit)

90
X 5

5
240
296
250
optional

X: F5 without covers 180.5 mm Weight 2.8 kg

F5 with cover 182.0 mm Mounting kit: B0F5T88-0001
F5 with operator 194.5 mm
F6 200.5 mm

GB - 16
 Technical Data - Dimensions and Weights

Dimensions Flatrear (representation with optional mounting kit)

42,4
91

X 50

6,5 Ø 5,5

265
280
312,5

X: F5 without covers 142.5 mm Weight 2.7 kg

F5 with cover 144.0 mm Mounting kit: B0F5T88-0001
F5 with operator 156.5 mm
F6 162.5 mm

GB - 17
Technical Data - Dimensions and Weights

Dimensions through-mount version

X

X: F5 without covers 136 mm Weight 6.6 kg

F5 with cover 137,5 mm Mounting kit: B0F5T88-0001
F5 with operator 150 mm
F6 156 mm

GB - 18
 Technical Data - Dimensions and Weights

Dimensions through-mount version (special version with optional mounting kit)

X: F5 without covers 227.5 mm Weight 4.2 kg

F5 with cover 229.0 mm Mounting kit: B0F5T88-0001
F5 with operator 241.5 mm Seal 09F4T45-0087
F6 247.5 mm

GB - 19
Terminals

2.6 Terminal strips of the power circuit

Observe input voltage, since 230 V and 400 V class possible

All terminal strips following the requirements of the EN 60947-7-1 (IEC 60947-7-1)

Name Function Cable cross-sections

Terminals No.
L1, N 1-phase mains connection
L1, L2, L3 3-phase mains connection
U, V, W Motor connection
++, PB Connection for braking resistor
++, – – Connection for braking module, 1
Regenerative- and supply unit or as
DC voltage input
250…370 VDC (230 V class)
420…720 VDC (400 V class)
T1, T2 Connection for temperature sensor 2
PE connection
Connection for shielding/screening 3
shield

2.6.1 Permissible cable cross-sections and tightening torques of the terminals

permissible cross-section flexible with wire-end fer- Tightening torque
rule
mm² AWG
Nm lb inch
No. min max min max
1 0.25 1.5 24 10 0.6 5
2 0.14 1.5 26 14 0.6 5
3 Screw M4 for ring thimble 1.3 11

GB - 20
 Accessories

2.7 Accessories
2.7.1 Filter and chokes

Voltage class Inverter Filter Mains choke 50 Hz Motor choke 100 Hz

size (4 % Uk) (4 % Uk)
07 07Z1B02-1000 –
230 V
09 10E5T60-1002 09Z1B02-1000 –
1-phase
10 10Z1B02-1000 –
07 10E5T60-1002 07Z1B03-1000 –
230 V 09 09Z1B03-1000 –
13E5T60-1001
3-phase 10 10Z1B03-1000 –
12 14U5T60-1001 12Z1B03-1000 –

Voltage class Inverter Filter Mains choke 50 Hz Motor choke 100 Hz

size (4 % Uk) (4 % Uk)
07 07Z1B04-1000 07Z1F04-1010
09 10E5T60-1002 09Z1B04-1000 09Z1F04-1010
10 10Z1B04-1000 10Z1F04-1010
400 V
12 12Z1B04-1000 12Z1F04-1010
13E5T60-1001
13 13Z1B04-1000 13Z1F04-1010
14 14E5T60-1001 14Z1B04-1000 14Z1F04-1010

GB - 21
Connection Power Unit

2.8 Connection Power Unit

2.8.1 Mains and motor connection
Absolutely pay attention to the supply voltage of the KEB COMBIVERT. A 230 V unit
at 400 V mains is destroyed immediately.

Exchanging mains and motor connection leads to immediate destruction of the unit.

Pay attention to the supply voltage and the correct polarity of the motor !

2.8.1.1 Mains connection 1-phase

Mains connection 1-phase
7 8

T1 T2 PE PE
L1 L1 U U
N N V V
W W
PE PE

Legend 1 Mains supply

2 Mains fuse
3 Mains contactor
4 Mains choke
5 HF filter
6 KEB COMBIVERT F5
7 Motor (see also 2.8.3)
8 Motor protection temperature sensor (also see 2.8.4)

GB - 22
 Connection Power Unit

2.8.1.2 Mains connection 3-phase

Mains connection 3-phase
7 8

T1 T2 PE PE
L1 L1 U U
L2 L2 V V
L3 L3 W W
PE PE

Legend 1 Mains supply

2 Mains fuse
3 Mains contactor
4 Mains choke
5 HF filter
6 KEB COMBIVERT F5
7 Motor (see also 2.8.3)
8 Motor protection temperature sensor (also see 2.8.4)

2.8.1.3 DC connection

T1 T2 PE PE
+U ++ U U
V V
-U -- W W
PE

Legend 1 DC supply
2 DC fuses
3 Mains contactor
4 KEB COMBIVERT F5 with DC input
5 Motor (see also 2.8.3)
6 Motor protection temperature sensor (also see 2.8.4)

2.8.2 Selection of the motor cable

The correct selection and wiring of the motor cable is very important:
• lower abrasion of the motor bearings by leakage currents
• improved EMC characteristics
• lower symmetrical operating capacities
• less losses by transient currents

GB - 23
Connection Power Unit

2.8.3 Connection of the motor

As standard the connection of the motor must be carried out in accordance with the following
table:
Connection of the motor
230/400 V motor 400/690 V motor
230 V 400 V 400 V 690 V
Delta Star Delta Star

Motor connection in star connection Motor connection in delta connection

PE PE

U1 V1 W1 U1 V1 W1

W2 U2 V2 W2 U2 V2

The connecting-up instructions of the motor manufacturer are generally valid !

Inverters switch with dv/dt of approx. 5kV/µs at the output.

Voltage peaks at the motor which endanger the insulation
Protect motor
system can occur especially in case of long motor lines (>
against voltage
15 m).
peaks !
A motor choke, a dv/dt-filter or sine-wave filter can be used
for protection of the motor.

2.8.3.1 Motor cable length for parallel operation of motors

The resulting motor cable length for parallel operation of motors, or parallel installation with
multiple cables arises from the following formula:

resulting motor cable length = ∑single line length x √Anumber of motor lines

GB - 24
 Connection Power Unit

2.8.4 Temperature detection T1, T2

In.17 Function of T1, Pn.72 Resistance Display ru.46 Error/Warn-
T2 (dr33) (F6 => ru28) ing 1)
< 750 Ω T1-T2 closed –
PTC 0.75…1.65 kΩ
undefined –
(in accord- (reset resistance)
5xh 1
ance with 1.65…4 kΩ
undefined x
DIN EN 60947-8) (tripping resistance)
> 4 kΩ T1-T2 open x
The column is valid at factory setting. The function must be programmed accordingly
1)
with parameters Pn.12, Pn.13, Pn.62 and Pn.72 for F5 in operating mode GENERAL.

• Do not lay PTC cable of the motor (also shielded) together with control cable !

• PTC cable inside the motor cable only permissible with double shielding !

2.8.4.1 Use of the temperature input

Wiring example in PTC mode

T1

Thermal contact (NC contact)

T2

T1

Temperature sensor (PTC)

T2

T1
Mixed sensor chain
T2

The function can be switched off with Pn.12 = “7“ (CP.28) if no evaluation of the input is
desired (standard in operating mode GENERAL). Alternatively a bridge can be installed be-
tween T1 and T2.

GB - 25
Connection Power Unit

2.8.5 Connection of a braking resistor

Braking resistors dissipate the produced energy of the motor into heat during
generatoric operation. Thus braking resistors can cause very high surface tem-
peratures. During assembly pay attention to appropriate protection against con-
tact and fire.

The use of a regenerative unit is reasonable for applications which produce a lot
of regenerative energy. Regeneration of excess energy into the mains.

The mains voltage must always be switched off in order to guarantee fire protec-
tion in case of a defective braking transistor.

The frequency inverter remains in operation in spite of switched off power sup-
ply in generatoric operation. An error must be released by external wiring which
switches the modulation off in the inverter. This can occur e.g. at terminals T1/
T2 or via digital input. The frequency inverter must be programmed accordingly
in each case.
No braking resistor may be connected for control type "Basic" at an input rated
voltage of 480 Vac. The response threshold of the braking transistsor (Pn.69) for
all other controls without safety technology (A, E, G, H, M) must be adjusted at
least to 770 Vdc (see annex D).

2.8.5.1 Braking resistor without temperature monitoring

Intrinsically safe braking resistor without temperature monitoring

+PA

RB G1

PB

Only "intrinsically safe" braking resistors are permissible for operation without
temperature monitoring.

GB - 26
 Connection Power Unit

2.8.5.2 Braking resistor with overheat protection

This circuit offers a direct protection with defective braking transistor (GTR7).The braking
resistor overheats and opens the terminals OH1 and OH2 with defective GTR7. The OH
terminals open the holding circuit of the input contactor, so that the input voltage is switched
off in error case. An error in inverter is released by opening the auxiliary contacts of K3. Re-
generative operation is also secured by the internal fault disconnection. The input must be
programmed and inverted to "external error". Automatic restarting after cooling of the braking
resistor is prevented by the self-holding circuit of K3.

If the PTC evaluation of the motor at terminals T1/T2 is not used, these terminals
can be used instead of the programmable input.

Braking resistor with overheat protection

L1
L2
L3
+24V
F
S2
1 3 5 11 13
14
K3
K3 OH1
13
2 4 6 12 14 R1
OH1 OH2
DR1 I1
OH2 OH1 G1
DR1 0V
HF1 OH2

12
S1 K3
L1 L2 L3 0V I1 11
PE G1
T1 T2 U V W
K3 H1
PB +PA
GND
OH1
R1 R2
OH2

K3 Line contactor with auxiliary con- R1 Braking resistor with temperature switch
tacts
S1 Key for switch on R2 PTC sensor e.g. of the motor
S2 Emergency stop circuit braker for DR1 Mains choke with temperature switch
switch off (optional)
H1 Tripping control HF1 HF filter
G1 Inverter with programmable input I1

GB - 27
Annex

Annex A
A.1 Overload characteristic
Time [s]

300

270

240

210

180

150

120

90

60

30

0 105 110 115 120 125 130 135 140 145 150 160 Load [%]
170 180 190 200 210 220

In this range the characteristic declines dependent on the overcurrent limit

(see unit identification).
On exceeding a load of 105% the overload integrator starts. When falling below the integrator
counts backwards. If the integrator achieves the overload characteristic that corresponds to
the inverter, the error E.OL is triggered.

A.2 Overload protection in the lower speed range

(only operating mode MULTI and SERVO)
Load [%]

OC-tripping current

Short time current limit E.OL2 E.OL

Start of overload inte-

grator at 105%
Stand still current
(see technical data)
f [Hz]
Min. frequency at continuous full load
(see technical data)

A PT1 element (τ = 280 ms) starts if the permissible current is exceeded. After its sequence of
operation the error E.OL2 is triggered.

GB - 28
 Annex

A.3 Calculation of the motor voltage

The motor voltage for dimensioning of the drive is depending on the used components. The
mains voltage reduces according to the following table:
Mains choke Uk 4% Example:
Inverter open-loop 4% Closed-loop inverter with mains- and motor choke at
Inverter closed-loop 8% non-rigid supply system:
Motor choke Uk 1% 400 V mains voltage - 15 % = 340 V motor voltage
Non-rigid supply sys- 2 %
tem
A.4 Shut down
All work may only be done by qualified personnel. The security must be ensured as follows:
• Disconnect power supply at MCCB
• Secure against restarting
• Await discharge time of capacitors (if necessary controlling by measurement at „+PA“ and
„-“, respectively “++“ and „--“)
• Ensure loss of voltage by measurement
A.4.1 Maintenance
In order to avoid premature ageing and avoidable malfunctions, the measures mentioned
below must be carried out in the appropriate cycle.
Cycle Function
Pay attention to unusual noises of the motor (e.g. vibrations) as well as of the
frequency inverter (e.g. fan).
Constant
Pay attention to unusual smells of the motor or frequency inverter (e.g. evapo-
ration of capacitor electrolyte, braise of the motor winding)
Check unit for loose screws and plugs and if necessary tighten up.
Clean frequency inverter from dirt and dust deposits. Pay attention especially
to cooling fins and protective grid of the fans.
Monthly Examine and clean extracted air filter and cooling air filter of the control cabi-
net.
Examine function of the fans of the KEB COMBIVERT. The fans must be re-
placed in case of audible vibrations or squeak.
Check the connecting ducts for corrosion and change it if necessary for units
Annual
with water cooling.
A.4.2 Storage
The DC link of the KEB COMBIVERT is equipped with electrolytic capacitors. If the electro-
lytic aluminium capacitors are stored de-energized, the internal oxide layer is removed slowly.
Due to the leakage current the oxide layer is unrenewed. If the capacitor starts running with
rated voltage there is a high leakage current which can destroy the capacitor.
In order to avoid defectives, the KEB COMBIVERT must be started up depending on the stor-
age period in accordance with the following specification:
Storage period < 1 year
• Start-up without special measures
Storage period 1…2 years
further on next side

GB - 29
Annex

• Operate frequency inverter one hour without modulation

Storage period 2…3 years
• Remove all cables from the power circuit; especially of braking resistor or module
• Open control release
• Connect variable transformer to inverter input
• Increase variable transformer slowly to indicated input voltage (>1 min) and remain at
least on the specified time.
Voltage class Input voltage Residence time
0…160 V 15 min
230 V 160…220 V 15 min
220…260 V 1h
0…280 V 15 min
400 V 280…400 V 15 min
400…500 V 1h
Storage period > 3 years
• Input voltages as before, however double the times per year. Eventually change capaci-
tors.

After expiration of this start-up the KEB COMBIVERT can be operated on nominal rating con-
ditions or delivered to a new storage.
A.4.3 Cooling circuit
The cooling circuit must be completely empty if a unit shall be switched off for a longer period.
The cooling circuit must be blown out additionally with compressed air at temperatures below
0°C.
A.4.4 Fault correction
A defective device should only be repaired by KEB or an authorized partner. Defective com-
ponents, modules or options may only be replaced by original parts. The device must be
returned in original packaging with a detailed bug report.
A.4.5 Disposal
Defective devices which should not be repaired or which are not safe because of their service
life are applied as electronic waste and must be disposed as hazardous waste according to
the local regulations.

GB - 30
 Annex

Annex B
B.1 Certification
B.1.1 CE Marking
CE marked frequency inverter and servo drives were developed and manufactured to comply
with the regulations of the Low-Voltage Directive 2006/95/EC.
The inverter or servo drive must not be started until it is determined that the installation com-
plies with the Machine directive (2006/42/EC) as well as the EMC-directive (2004/108/EC)
(note EN 60204).
The frequency inverters and servo drives meet the requirements of the Low-Voltage Directive
2006/95/EC. They are subject to the harmonized standards of the series EN 61800-5-1.
This is a product of limited availability in accordance with IEC 61800-3. This product may
cause radio interference in residential areas. In this case the operator may need to take cor-
responding measures.
B.1.2 UL Marking

Acceptance according to UL is marked at KEB inverters with the adjacent

logo on the type plate.

To be conform according to UL for use on the North American and Canadian Market the fol-
lowing additionally instructions must be observed (original text of the UL-File):
• For control cabinet mounting as „Open Type“
• „Only for use in WYE 480V/277V supply sources“
• Operator and Control Board Rating of relays (30 Vdc.: 1 A)
• Maximum Surrounding Air Temperature 45 °C (113 °F)
• Overload protection at 130 % of inverter output rated current (see type plate)
• Motor protection by adjustment of inverter parameters. For adjustment see application
manual parameters Pn.14 and Pn.15.
• „Use 60/75°C Copper Conductors Only“
• Terminals - Torque Value for Field Wiring Terminals, the value to be according to the R/C
Terminal Block used.
• Use in a Pollution Degree 2 environment
• ”Integral solid state short circuit protection does not provide branch circuit protection.
Branch circuit protection must be provided in accordance with the Manufacturer Instruc-
tions, National Electrical Code and any additional local codes”, or the equivalent”.
further on next side

GB - 31
Annex

• “D Housing - Series Combivert, Cat. Nos. 07, 09, 10, 12, 13 or 14, followed by F5, followed
by B or C, followed by 0, 1, 2, 3, A, B, C or D, followed by D-, followed by four suffixes.
D Housing - Series Combivert, Cat. No. 07, 09, 10, 12, 13 or 14, followed by F5, followed
by B or C, followed by 0, 1, 2, 3, A, B, C or D, followed by D-, followed by three suffixes
and followed by 4 or E or J.
Motor Overtemperature Protection:
above drive models are not provided with load and speed sensitive overload protection
and thermal memory retention up on shutdown or loss of power (for details see NEC, ar-
ticle 430.126(A)(1)”.

For 240 V Models:

„Suitable For Use On A Circuit Capable Of Delivering Not More Than 10000 rms Symmetrical
Amperes, 240 Volts Maximum, when Protected by Fuses, see Instruction Manual for speci-
fied fuse details and alternate Branch Circuit Protection details.”

For 480 V Models:

„Suitable For Use On A Circuit Capable Of Delivering Not More Than 10000 rms Symmetrical
Amperes, 480 Volts Maximum, when Protected by Fuses, see Instruction Manual for speci-
fied fuse details and alternate Branch Circuit Protection details.”

For all Models:

Branch Circuit Protection: input fusing for inverters of Drive Series F5-D and F6-D:
Inverter Input UL 248 Semiconductor fuses
model Voltage Fuse class RK5 or J or CC Cat. No.
F5/F6 (V) [A]* (#)
07 240 /1ph 15 50 140 06 40
240 /3ph 10 50 140 06 20
07 480 / 3ph 10 50 140 06 12
09 240 /1ph 20 50 140 06 40
240 /3ph 15 50 140 06 25
09 480 / 3ph 10 50 140 06 12
10 240 /1ph 30 50 140 06 63
240 /3ph 20 50 140 06 35
10 480 / 3ph 12 50 140 06 16
12 240 /1ph 35 50 140 06 100
240 /3ph 25 50 140 06 50
12 480 / 3ph 15 50 140 06 25
13 480 / 3ph 25 50 140 06 40
14 480 / 3ph 30 50 140 06 40
*) The voltage rating of the Class rated fuses (CC,J or RK5) shall be at least equal to the
voltage rating of the Drives.
(#) manufactured by Siba Sicherungen-Bau GmbH

GB - 32
 Annex

Branch Circuit Protection: Type E Self Protected Manual Motor Controllers for Drive
series inverters F5–D and F6-D.

Listed (NKJH) Type E Self Protected Manual Motor Controllers. Type and manufacturer and
electrical ratings as specified below:
240V devices:
Inverter Drive input rat- Self Protected Self Protected
model ing Manual Motor Controller Type Manual Motor Controller
F5/F6 and manufacturer rating
07 240V/ 1ph PKZMO-16E, Eaton Industries 230 V/ 1ph, 2 hp
07 240V/ 3ph PKZMO-10E, Eaton Industries 230V/ 3ph, 3 hp
09 240V/ 1ph PKZMO-20E, Eaton Industries 230 V/ 1ph, 3 hp
09 240V/ 3ph PKZMO-16E, Eaton Industries 230V/ 3ph, 5 hp
10 240V/ 1ph PKZMO–32E, Eaton Industries 230 V/ 1ph, 5 hp
10 240V/ 3ph PKZMO-16E, Eaton Industries 230V/ 3ph, 5 hp
12 240V/ 1ph PKZMO-40E, Eaton Industries 230 V/ 1ph, 7,5 hp
12 240V/ 3ph PKZMO-25E, Eaton Industries 230V/ 3ph, 7,5 hp
480V devices:
Inverter Drive input rat- Self Protected Self Protected
model ing (#) Manual Motor Controller Type Manual Motor Controller
F5/F6 and manufacturer rating
07 480V/ 3ph PKZMO-10E, Eaton Industries 480Y/277V, 7,5 hp
09 480V/ 3ph PKZMO-10E, Eaton Industries 480Y/277V, 7,5 hp
10 480V/ 3ph PKZMO-12E, Eaton Industries 480Y/277V, 7,5 hp
12 480V/ 3ph PKZM4-16E, Eaton Industries 480Y/277V, 10 hp
13 480V/ 3ph PKZM4-25E, Eaton Industries 480Y/277V, 15 hp
14 480V/ 3ph PKZM4-25E, Eaton Industries 480Y/277V, 15 hp
(#) all Drives series which use a Self Protected Motor Controller rated 480Y/277V are suit-
able for 480y/277V sources only.

GB - 33
Annex

Only for F6 housing E series:

“For Connector CN300 on Control Board:
Only use KEB Cable assembly Cat.No. 00H6L41-0xxx or 00H6L53-2xxx (where x = any digit)
and use strain relief provisions as described below:”

Strain relief at housing D by use of mounting kit B0F5T88-0001 or -0002

GB - 34
 Annex

Annex D
D.1 Changing the response threshold of the braking transistor
(not valid for control type „BASIC“)
To avoid a premature switching of the brake transistor at an input rated voltage of 480 Vac,
the response threshold must be controlled or adjusted according to the following graphic.

FUNC. FUNC.
SPEED SPEED

STOP
START
FUNC.
SPEED

ENTER ENTER
F/R F/R
FUNC.
SPEED

ENTER
F/R START
FUNC.
SPEED

START START

ENTER ENTER
F/R F/R
FUNC.
SPEED

START

GB - 35
 Karl E. Brinkmann GmbH
Försterweg 36-38 • D-32683 Barntrup
fon: +49 5263 401-0 • fax: +49 5263 401-116
net: www.keb.de • mail: info@keb.de

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More and latest addresses at http://www.keb.de

© KEB
Mat.No. 00F50EB-KD00
Rev. 1C
Date 11/2014