X-LASE PLUS

Revisione: 02

SERVICE MANUAL

BIOTEC ITALIA S.r.l.

Viale della Repubblica 20
36031 Dueville ‐ VICENZA
Tel. 0444.591683 - Fax. 0444.361032
www.biotecitalia.com
GENERAL INFORMATION

Summary
1. GENERAL INFORMATION ............................................................................................................................. 4
1.1. Introduction ......................................................................................................................................... 4
1.2. Use and care of the manual ................................................................................................................ 4
1.3. Symbols used in this manual ............................................................................................................... 4
1.4. Numerations of pictures and charts .................................................................................................... 5
1.5. Service ................................................................................................................................................. 5
1.6. Description of the staff ........................................................................................................................ 5
2. DEVICE DESCRIPTION................................................................................................................................... 6
2.1. Specifications ....................................................................................................................................... 6
2.2. Components Description .................................................................................................................... 8
3. SAFETY ......................................................................................................................................................... 9
3.1. General warnings................................................................................................................................. 9
3.2. Description of safety labels ................................................................................................................. 9
3.3. SAFETY SYSTEM ................................................................................................................................. 11
3.3.1. DOOR INTERLOCK ...................................................................................................................... 11
3.3.2. EMERGENCY PUSHBUTTON ....................................................................................................... 11
3.4. Personal protective equipment ......................................................................................................... 12
4. SOFTWARE ................................................................................................................................................. 13
4.1. Software management ...................................................................................................................... 13
4.1.1. Alarms ........................................................................................................................................ 16
5. DEVICE OPENING PROCEDURE .................................................................................................................. 17
5.1. Removal of the upper cover, table version. ...................................................................................... 17
5.2. Relocation of the upper cover, table version .................................................................................... 19
5.3. Open and relocate the lateral covers, stranding version .................................................................. 19
6. MAINTENANCE .......................................................................................................................................... 20
6.1. Precautions ........................................................................................................................................ 20
6.2. Routine maintenance ........................................................................................................................ 20
6.2.1. Routine maintenance summary table ....................................................................................... 20
6.2.2. General cleaning of the Unit...................................................................................................... 20
6.2.3. Water filling in the diode cooling circuit table version ............................................................. 21
6.2.4. Water filling in the lamps cooling circuit table version ............................................................. 22
6.2.5. Water filling in the diode cooling circuit standing version ........................................................ 23
6.2.6. Water filling in the lamps cooling circuit standing version ....................................................... 24
6.2.7. Water exchange of the lamp cooling circuit.............................................................................. 25
6.2.8. CPL Lamp replacement .............................................................................................................. 27
6.2.9. Lamp replacement of laser handpiece (YAG, Q-SWITCHED or ERBIUM) .................................. 32
6.2.10. Cleaning the diode circuit filter table version ........................................................................... 35
6.2.11. Reset Counter procedure .......................................................................................................... 36
6.3. Extraordinary Maintenance ............................................................................................................... 39
6.3.1. Summary Table of Extraordinary Maintenance ........................................................................ 39
6.3.2. Fuses replacement..................................................................................................................... 39
6.3.3. Simer board replacement .......................................................................................................... 40
6.3.4. Control board replacement ....................................................................................................... 42
6.3.5. Current driver replacement ....................................................................................................... 45
6.3.6. Capacitor replacement .............................................................................................................. 48
6.3.7. Power supply replacement ........................................................................................................ 51
6.3.8. Water pump replacement ......................................................................................................... 53

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GENERAL INFORMATION

6.3.9. Temperature sensor replacement ............................................................................................. 55

6.3.10. Chiller replacement ................................................................................................................... 57
6.3.11. Hydraulic circuit, table version .................................................................................................. 59
All the hydraulic system are installed on the metallic base of device and are fix with screws on the metal
base. 59
6.3.12. Hydraulic circuit, standing version ............................................................................................ 60
7. ELECTRIC DIAGRAM ................................................................................................................................... 61
8. SERVICE MENÙ .......................................................................................................................................... 68
8.1.1. Service menu management ....................................................................................................... 68
9. TROUBLESHOOTING .................................................................................................................................. 70
10. ATTACHMENTS .......................................................................................................................................... 73
10.1. Cpu Boards connections .................................................................................................................... 73

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GENERAL INFORMATION

1. GENERAL INFORMATION
1.1. Introduction
This service manual is giving all the information regarding the proper maintenance and elimination of faults
and anomalies of the unit, as provided by the manufacturer.
The instructions are an essential safety requirement, therefore, are a relevant part of the device and must
follow it throughout its life cycle; it is essential to keep them for future reference, to forward and make them
available to all concerned.

This document and all its parts cannot be reproduced or transmitted to third parties without the prior
written authorization of the company Biotec Italia Srl .
Subject to change and errors excepted.

Biotec Italia S.r.l. is responsible for any problems only in the cases:
- The device is used in accordance with the instructions contained in this service manual relating to security
and maintenance.
- The maintenance procedures are carried out only by authorized and qualified technicians.
- The device is used with electrical system that complies with IEC Directives and local rules.

1.2. Use and care of the manual

Before performing any maintenance the authorized technicians must read carefully the instructions, the wiring
diagrams and hydraulic attachments.

Otherwise, you may not recognize any dangerous situations that can cause serious injury to yourself and to
others.

For any doubt on the correct interpretation if the information provided in this service manual, please contact
the Manufacturer in order to obtain the necessary clarifications.

The manual is divided into chapters, sections and subsections: the Summary provides an easy way to find any
topic.

The Manufacturer declines every responsibility for any damage to persons, animals or things caused by the
non-observance of the warnings and operating procedures described in this service manual.

In case of loss or deterioration of this service manual, ask to Manufacturer a copy specifying the identification
data of the document.

1.3. Symbols used in this manual

Here below are indicated some symbols used in this service manual to highlight information of significant
importance.

This symbol denotes information and warnings that failure to comply may damage the device, property or
people.

This symbol indicates important information to be read with particular attention, as they are useful for
proper maintenance.

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GENERAL INFORMATION

1.4. Numerations of pictures and charts

The numeration of the pictures is made by the abbreviation of the world “picture” followed by a sequential
number (ex. Pic.) . As regards the numeration of the tables, it is composed by the term "table" followed by a
progressive number (ex. Table 1). In both cases, the numeration has an explanatory caption.

1.5. Service
For any problems regarding the maintenance or resolutions of problems of the device , the Buyer should
contact directly the Manufacturer , specifying the device information indicated in the identification plate.

He below information about the Manufacturer:

Company name: Biotec Italia S.r.l.

Registered Address: Viale della repubblica, 20 - 36031 Dueville (VI)
Tel.: +39 0444 591683
Fax.: +39 0444 361032
e-mail: info@biotecitalia.com
web site : www.biotecitalia.com

1.6. Description of the staff

This service manual is intended for technicians authorized to device maintenance.

AUTHORISED TECHNICIAN: This is a professionally trained operator, in accordance with the law of your
country, authorized to carry out the maintenance of the equipment in strict compliance with the instructions
given in this service manual.

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DEVICE DESCRIPTION

2. DEVICE DESCRIPTION
X-Lase Plus is a multifunction platform able to treat unwanted hair, spots, freckles, ageing, small veins,
enlarged pores, acne, rosacea and various redness.
X-Lase Plus includes an independent Diode Laser system joined to a CPL (Calibrated Pulsed Light) system,
interchangeable with other lasers systems (Nd:YAG, Cr:YAG Q-switched, Erbium).
The device is designed to ensure post-treatment recovery timing very short or absent.

2.1. Specifications
General specifications
Power Supply 230 Vac 50/60 Hz
Power 2000 W (Max)
Class and type I BF
Dimensions 530 (l) x 650 (w) x 350 (h) mm
Weight 36 kg (only body )
46 kg (including 5 handpieces)
Protection Fuses 2 x 10 A 400 V
Category Epilation , vascolar, vascolare, iperpigmented spots tretment, capillaries
fotocoagulation .
Treatment activation Pedal (YAG, Qswitch, Erbium, CPL, diode), handpiece button(CPL, diode)
General Specification Table 1

Diode Handpiece
Laser source Diode
Wavelenght 800 - 810 nm
Class 4
Energy Up to 50 J
Divergence <45° (short distance)
Single pulse duration from 10 to 60 ms
Spot size 9 x 9 mm
Repetition Frequency From 1 to 10 Hz
Diode Handpiece Table 2

Handpiece CPL
Source Xenon Lamp
Emission Spectrum(with cut-off) 410 ÷ 1200 nm 550 ÷ 1200 nm
695 ÷ 1200 nm 755 ÷ 1200 nm
550 ÷ 950 nm 650 ÷ 950 nm
Energy density per pulse Till 27 J/cm2
Duration single Pulse From 1 to 60 ms
Repetitiom Frequency From 1 to 3 Hz
Fractionation Pulse From 1 to 5
Treatment area 10,1 x 50 mm (>5 cm2)
Cooling system (part in touch with skin) Peltier cells
Cpl handpiece Table 3

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DEVICE DESCRIPTION

Nd:YAG Laser Handpiece

Laser Source Nd:YAG
Wavelenght 1064 nm
Class 4
Energy till 24 J
Single pulse duration From 250us to 40 ms
Spot size 2,5 – 4 – 5 – 7 - 10 mm
Repetition Frequency from 1 to 3 Hz
Aiming laser Class 2 (1 mW @635 nm)
Laser Nd:YAG Handpiece Table 4

Cr:YAG (Q-switched) Laser Handpiece

Laser Source Cr:YAG
Wavelenght 1064 nm (532 nm with KTP applicator)
Class 4
Energy till 2 J
Divergence 5 mrad
Single pulse duration 9 ns
Spot size 2,5 – 4 – 5 – 7 mm
Repetition Frequency From 1 to 6 Hz
Aiming laser Class 2 (1 mW @635 nm)
Laser Cr:YAG (Qswitched) Hanpiece Table 5

Er:YAG (Erbium)Laser Handpiece

Laser Source Er:YAG
Wavelenght 2940 nm
Class 4
Energy Till 2 J
Single pulse duration 1,5 – 2 – 2,5 ms
Spot size 6 mm
Repetition Frequency Da 1 a 8 Hz
Laser Er:YAG (Erbium) Hnadpiece Table 6

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DEVICE DESCRIPTION

2.2. Components Description

6 5
7 4

1
2 2

16
16

14 15

17

12 11
13
9

8 13

Component Description Pic. 1

Here below list of the X-Lase plus components:

1. Emergency pushbutton (ref. 1 Pic. 1). 10. Simmer Board (ref.10 Pic. 1).
2. Handpiece connectors (ref. 2 Pic. 11). 11. Capacitors (ref. 11 Pic. 1).
3. Handpiece (ref. 3 Pic. 1). 12. 24V Power supply (ref. 12 Pic. 1).
4. Touch screen display (ref. 4 Pic. 1). 13. Current Driver (ref. 13 Pic. 1).
5. Warning light (ref. 5 Pic. 1). 14. Temperature Sensor (ref. 14 Pic. 1).
6. Water tank cover (lamp circuit) (ref. 6 Pic. 1). 15. Diode circuit filter (ref. 15 Pic. 1).
7. Top chassis (ref. 7 Pic. 1). 16. Water Pump (ref. 16 Pic. 1).
8. Electric box fan (ref. 8 Pic. 1). 17. Chiller (ref. 17 Pic. 1).
9. Control Board (ref. 9 Pic. 1).

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SAFETY

3. SAFETY
The X-LASE PLUS device complies with Directive 2006/95 / EEC concerning electrical hazards.
The X-LASE PLUS device complies with Directive 2004/108 / EC concerning electromagnetic compatibility.
The X-LASEPLUS device complies with Directive 93/42 / EEC and subsequent amendments, concerning medical
devices.

3.1. General warnings

Authorized technicians can operate on the device only for maintenance reported in this service manual.

Authorized technicians cannot make on its own initiative any operations or actions which are not within its
competence.

The device is made according to the safety technical regulations approved at the time of its construction,
together with its performance.

It is strictly prohibited to make changes in order to obtain different performance from the ones which the
device is designed for.

Keep always clean and tidy the working area.

Make sure that the floor around the device is free from any material and/or items which could be an obstacle
for the authorized technician and be source of accidents.
The working area must be well lighted.

3.2. Description of safety labels

LABEL POSITION DESCRIPTION

Inside the cover of the This label is to remind the operator to use
water tank only distilled water.

This label alerts the operator to the presence

Front left side of the of Diode laser, prohibits the direct exposure
unit to radiation and obligate to wear protective
glasses.

This label alerts the operator to the presence

Front right side of the of laser, prohibits the direct exposure to
unit radiation and obligate to wear protective
glasses.

This label alerts the operator to the presence

of Intense Pulsed Light, prohibits the direct
CPL handpiece
exposure to light and obligate to wear
protective glasses.

Working area Warning sign indicating danger of radiation.

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SAFETY

Warning sign indicating danger and point of

Laser Handpieces
emission of laser radiation

Laser Handpieces

Diode Handpiece

YAG Handpiece
Nameplate explanation for each handpiece
about the type and class of radiation,
maximum power, pulse duration and
wavelength
Qswitch Handpiece

Erbium Handpiece

Near red pushbutton label indicating emergency stop

Inside of device near

earth connection point label indicating earth connection point

Inside of the device

near the connectors to Warning label indicating electrical hazard
the mains voltage.
Description of safety labels Tab. 7

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SAFETY

3.3. SAFETY SYSTEM

3.3.1. DOOR INTERLOCK
The device is equipped with a remote door lock system (ref. 1 Pic. 2) (in accordance with the European
standard EN 60825-1), which prevents the emission of laser radiation occurred once access to the treatment
and while the laser is operating. The cable of the locking door system can be connected through a micro
switch, to the door, in order to activate the closing of the contact when the door of the room, used for
treatments, is closed.
Check that the cable remote door lock, leading to the micro switch installed on the door is properly
connected to the back of the unit.

Door Interlock Pic. 2

3.3.2. EMERGENCY PUSHBUTTON

The device is equipped with an emergency pushbutton, positioned in the front (ref. 1 Pic. 3).
The emergency stop is used to stop all functions of the device immediately.
In case of need or danger, stop the machine by pressing the emergency button.
Following an emergency stop, unlock the emergency button turning it clockwise.

Emergency Pushbutton Pic. 3

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SAFETY

3.4. Personal protective equipment

The authorized technicians who work on the unit must wear Personal Protective Equipment (PPE) required for
the protection of the person, as required by safety regulations of the country where the device is installed and
operates.

It is strictly prohibited to make changes of any nature to the PPE assigned.

The manufacturer disclaims any liability for any personal injury caused by the non-use of the PPE .

Authorized technicians is forbidden to wear any type of clothing (scarves, ties, etc.) or accessory (necklace,
earrings, etc.) That may prevent or interfere with the proper maintenance.
It is mandatory long hair tied back.

EYES PROTECTION
Goggles to protect the eyes from laser radiation.

HANDS PROTECTION
Gloves for protection against the risk from cuts.

Personal protective equipment (PPE) Table 8

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SOFTWARE

4. SOFTWARE
4.1. Software management
Turning on the machine is displayed the main page indicating the handpieces used. On the left side is always
indicated "Diode", while the right side shows the name of the handpiece connected "YAG", "CPL" or "Q-
SWITCH".

SELECTION YAG, CPL or Q-SWITCH HANDPIECE

It is strictly prohibited change handpiece with unit powered. Before changing a handpiece switch off the
unit
1. After selecting the type of handpiece, leads to the next screen where you can select, based on the
handpiece connected, types of treatment and skin type settings.
2. Then a screen alerts the operator to wear protective goggles (for all handpieces):

3. Select "Proceed" to access to the pre-operative page ( which change based on the handpieces), where you can
set the output parameters. When you access this page , the lamp turns on ( for all handpieces except the
diode):

Pre-operative page DIODE Pre-operative page CPL

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SOFTWARE

Pre-operative page YAG Pre-operative page Q-SWITCH

4. In this page you can select :

- Fluence (Energy level);
- Pulse length for DIODE, YAG and CPL handpieces, this parameter is fixed for Q-SWITCH;
- Frequency (number of pulses per second);
- Spot size or cut-off filter where requested.

5. Press “START” to access to the operating page (which change based on the handpieces).
In this modality, the red LED on the body lights up and pressing the button on the handpiece or the pedal,
the handpiece emits light or laser radiation.

The "PULSE COUNT" shows the number of pulses performed, while the "DIODE LIFE" or "LAMP LIFE"
shows the number of remaining pulses, before lamp (or diode) replacement. By pressing “STOP" the light
turns off and returns to the pre-operative page.

Operative page DIODE Operative page CPL

Operative page YAG Operative page Q-SWITCH

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SOFTWARE

DIODE HANDPIECE SELECTION

The DIODE function differs from what described above, because when selected, it appears at first the following
screen:

19 °C

On the bottom left of the screen, it shows the temperature of the diode water circuit; this screen persists until
such temperature drops to 18 ° C. On reaching the optimum water temperature, it can proceed in a similar
way to the other handpieces with selection treatment, photo type etc.

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SOFTWARE

4.1.1. Alarms

The lamp (or diode) has reached the maximum number of pulses and
must be replaced.
The expected number of pulses is equal to 50,000 for a CPL lamp,
500,000 for a Nd:YAG, Cr:YAG and erbium lamp, 20,000,000 for a diode.
When this page appears, the device is locked and can no longer work.

The water inside the hydraulic circuit is not circulating.

Immediately turn off the device and check the water circuit (tank level,
connections, leaks, pump function).
When this page appears, the device is locked and can no longer work.

The lamp is not on.

This type of alarm comes from the simmer board. First, you must check
the connections on the lamp and on easy-plug connector, then check the
simmer board.

The remote door lock system is disconnected or disabled.

This type of alarm is triggered if the outside lock is not closed.
Check that back of the plug is properly inserted, or if the contact
(connected to door) is closed.
When this page appears, the device is locked and can no longer work.

The temperature on the diode water circuit is too high.

This type of alarm comes when the water temperature on the diode
water circuit reaches values of danger to the functionality of the diode.
Make sure there are no air bubbles in the diode water circuit and make
sure the water temperature falls to the values established when it emits.

The temperature on the water circuit is high, it is recommended to

reduce the frequency of application to allow the diode to cool down.
This message appears when the water temperature on the diode circuit
reaches high values even if acceptable to the functionality of the diode.
Briefly interrupt the emissions or at least reduce the frequency of
applications. When the message appears, however the device continues
to operate. The worsening of the temperature leads to the alarm screen
temperature described above.
OVERHEAT! REDUCE FREQUENCY

The right (lamp) handpiece is not recognized.

This message appears when the lamp handpiece is not well inserted or
there’s a damage on pin connectors.
Switch off the unit and check lamp connector on both sides (unit and
handpiece).
As one handpiece is not recognized, water pump will be stopped
immediately, and an additional alarm “check water flow” will follow in a
few seconds.
Alarms Table 9

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DEVICE OPENING PROCEDURE

5. DEVICE OPENING PROCEDURE

5.1. Removal of the upper cover, table version.
Device Status: switched off
Authorized personnel: authorized technician
Frequency: based on the type of maintenance.
Personal protective equipment: see par. 3.4
Tools: ordinary tools (hex key set)

Procedure:

1. Disconnect the handpiece by pressing the release button and pulling the connector (ref. 1 Pic. 4).

Removal of the upper body Pic. 4

2. Open the door on the top of the unit (ref. 1 Pic. 5).
3. Remove the cap of the water tank (ref. 2 Pic. 5) and the plastic disk (ref. 3 Pic. 5).

Removal of the upper body Pic. 5

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DEVICE OPENING PROCEDURE

4. Remove the screws on the perimeter of the body of the device (Pic. 6).

Removal of the upper body Pic. 6

5. Lift and remove the upper body from the unit (Pic. 7).

Removal of the upper body Pic. 7

6. Disconnect from the top of the chassis the electrical connections (Pic. 8)

TOP CHASSIS WITHOUT

TOP CHASSIS WITH ELECTRICAL
ELECTRICAL CONNECTIONS
CONNECTION

Removal of the upper body Pic. 8

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DEVICE OPENING PROCEDURE

5.2. Relocation of the upper cover, table version

Device Status: switched off
Authorized personnel: Authorized Technician
Frequency: based on the type of maintenance.
Personal protective equipment: see par. 3.4
Tools: ordinary tools (hex key set)

Procedure:
1. Connect the electrical cables to the chassis, making attention the correct position of each cable (Fig. 8).
2. Place the chassis as origin(Pic. 7).
3. Secure the body of the unit by turning the screws (Pic. 6).
4. Replace the plastic disk (ref. 3 Pic. 5) and the cap of the water tank in its original place (ref. 2 Pic. 5).
5. Close the door on the top of the unit (ref. 1 Pic. 5).
6. Reconnect the handpiece unit (Pic.4)

5.3. Open and relocate the lateral covers, stranding version

Device Status: switched off
Authorized personnel: Authorized Technician
Frequency: based on the type of maintenance.
Personal protective equipment: see par. 3.4
Tools: ordinary tools (hex key set)

Procedure:
1. Disconnect equipment from power supply
2. Remove 8 screws (see position at the picture)
3. Slip and remove the 4 side panels.
4. Now you can remove completely the back cover.

For relocate, insert the 4 side panels and screw the 8 screws (see position at the picture)

Open and relocate the lateral covers Pic. 9

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MAINTENANCE

6. MAINTENANCE
6.1. Precautions
Read this section carefully before performing any maintenance operations on the device; this will ensure
higher standards of safety and reliability to the staff responsible for the tasks performed.
Safety rules to be observed during maintenance operations are:
- Only authorized technicians must carry out the maintenance operations.
- During maintenance you must use personal protective equipment (PPE) specified.
- After maintenance, it is necessary to verify correct operation with tests without load.

6.2. Routine maintenance

6.2.1. Routine maintenance summary table

Routine maintenance is the set of operations performed in order to maintain and control the conditions of use
and the proper functioning of the device.

ACTION
General cleaning of the Unit
Water filling in the diode cooling circuit table version
Water filling in the lamps cooling circuit filling in the lamp cooling circuit table version
Water filling in the diode cooling circuit standing version
Water filling in the lamps cooling circuit filling in the lamp cooling circuit standing version
Water exchange in the lamp cooling circuit
CPL lamp replacement
Lamp replacement of laser handpiece (YAG, Q-SWITCHED or ERBIUM)
Cleaning the filter of the diode circuit
Reset counter procedure
Routine maintenance summary table Table10

6.2.2. General cleaning of the Unit

Device statuts - Switched off
- Plug disconnected
Authorized personnel: Authorized Technician
Frequency: - Weekly
Personal protective equipment: see par. 3.4
Tools: - Soft cloth
- Anti-static non –alcoholic products

The device can be cleaned with a soft cloth dampened with normal anti-static non-alcoholic products.
Do not use alcohol or similar to clean the surface of the monitor.
Keep the room clean and avoid using the equipment in dusty environments.

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MAINTENANCE

6.2.3. Water filling in the diode cooling circuit table version

Device statuts Switched off
Authorized personnel: Authorized Technician
Frequency: - when the device is installed
- at every handpiece disconnection
- when air bubbles are visible in the front glass of diode
handpiece
Personal protective equipment: see par. 3.4
Tools: - Kit for water filling, distilled water

Do not turn the unit on when the handpiece of the cooling system is disconnected from the unit.

Use only distilled water

The Xlase Plus is equipped with two different cooling circuits. The diode circuit can be
filled with distilled water by accessing the handpiece output.
The diode handpiece is dispatched from Biotec Italia without water.

Procedure:

1. Disconnect the DIODE handpiece by pressing the release button.

2. Take the water refilling kit (see pict.3) and proceed with the following connections (see pict. 1):
a) Attach the provided air flow tube on the back of the machine (see pict.4)
b) Connect the output “O” of the device with the input “IN” of the plastic bottle.
c) Connect the output “O” of the plastic bottle with the input “I” of the device.
3. Prefill the plastic bottle with distilled water keeping the water bottle fully open. Please note that
during this operation the machine has to be switched off. You should notice a water drop coming
out from the transparent air flow tube on the back of the device. Keep refilling until a drop of water is
released from the air flow tube. Add water if needed.

Water filling in the diode cooling circuit table version Pic. 10

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MAINTENANCE

6.2.4. Water filling in the lamps cooling circuit table version

Device Status: switched off
Authorized Personnel: Authorized Technician
Frequency - weekly
Personal protective equipment: See par. 3.4
Tools: - Distilled water

Procedure:

The “lamp” applicator cooling circuit utilizes a radiator and it is commonly called “hot circuit”.
To proceed with the refilling of the cooling circuit, add distilled water by accessing the tank positioned on the
top of the system (as shown in pict.10).
Please note that during this operation the machine has to be switched off.
Add water if needed.

Water filling in the lamps circuit table version Pic. 11

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MAINTENANCE

6.2.5. Water filling in the diode cooling circuit standing version

The Xlase Plus is equipped with two different cooling circuits. Both circuits can be filled
with distilled water by accessing the handpiece output.
The diode handpiece is dispatched from Biotec Italia without water.

Procedure:
1. Disconnect the DIODE handpiece by pressing the release button.
2. Take the water refilling kit (see pict.3) and proceed with the following connections (see pict. 4):
a) The device joint O (OUT) together with the refilling plastic bottle IN joint.
b) The refilling plastic bottle OUT joint with one of the two DIODE handpiece joints, no difference
between the 2 joints.
c) The second DIODE handpiece joint with the device joint I (IN).
Prefill the plastic bottle with distilled water keeping the water bottle fully open.
3. Switch-on the device and once the “BIOTEC ITALIA” logo is displayed, push on the right corner
(see “display” pict.) and the service menu will appear (see “service menu” pict.).
4. Please wait for few seconds till the water pump begins to work. Keep the water level below the IN
joint in the refilling plastic bottle. Once the “COLD” circuit is full of water, switch off the device.

Water filling in the diode cooling circuit standing version Pic. 12

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MAINTENANCE

6.2.6. Water filling in the lamps cooling circuit standing version

Procedure:
Handpieces CPL, Nd:YAG, Q-Swiched and Erbium refill:
The “lamp” applicator cooling circuit utilizes a radiator and it is commonly called “hot
circuit”. To proceed with the refilling of the lamp applicator water cooling circuit, the
diode applicator needs to be connected to the device. If not connected “ CHECK WATER
FLOW!” alarm will be displayed on the screen. Please proceed follows:
1. Take the water refilling kit (see pict.3) and proceed with the following connections:
a) Attach the provided air flow tube on the back of the machine (see pict.6)
b) The device joint O (OUT) together with the refilling plastic bottle IN joint. (see pict.5).
c) The refilling bottle O (OUT) joint to the device joint I (IN). (see pict.5).
2. Refill the water bottle with distilled water and close the tank’s plug and cup.
Please note that during this operation the machine has to be switched off. You should
notice a water drop coming out from the transparent air flow tube on the back of the
device. Keep refilling until a drop of water is released from the air flow tube. Add water if
needed.

Water filling in the lamps circuit standing version Pic. 13

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6.2.7. Water exchange of the lamp cooling circuit

Device Status: switched off
Authorized Personnel: Authorized Technician
Frequency - Every 6 months
Personal protective equipment: See par. 3.4
Tools: - Kit for water filling , distilled water, container

Procedure:

1. Disconnect from the device the lamp circuit handpiece (ref. 1 Pic.14).

Water change of the lamp cooling circuit Pic. 9

2. Connect the kit for water change to the device, disconnecting the tubes from the tank (Ref.1 Pic. 15)
and bringing the tube, which comes out from the hydraulic connector "OUT", in a container, to collect
the water.

Water change of the lamp cooling circuit Pic. 10

3. Turn on the device and the Biotec logo appears, within 5 seconds press the display in the lower right (ref. 1 Pic.
12). The Service Menu grey page appears and within a few seconds the water starts to exit from the
hydraulic connector "OUT" in the container.
4. When the lamp circuit is completely empty turn off the machine and disconnect the water change kit.
5. Reconnect the lamp circuit handpiece (ref. 1 Pic. 13).

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6. Open the door on the top of the unit (ref. 1 Pic. 16).
7. Remove the cap of the water tank (ref. 2 Pic. 16).

Water change of the lamp cooling circuit Fig. 11

8. Fill the tank with distilled water, check the water level.
9. Turn on the device, the water will start to circulate, lowering the level in the tank.
10. Turn off the equipment;
11. Fill the tank with distilled water up to about 3cm from the edge of the ring.
13. Replace the cap of the water tank in the original position(ref. 2 Pic. 16).
14. Close the door on the top of the unit (ref. 1 Pic. 16).

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6.2.8. CPL Lamp replacement

Device Status: switched off

Authorized Personnel: Authorized Technician
Frequency - Every 50.000 shots
Personal protective equipment: See par. 3.4
Tools: - Screwdriver or hex key 2 mm
- Screwdriver or hex key 2.5 mm
- Screwdriver or hex key 3 mm
- Slotted screwdriver tip 0.6 x 3.5 mm
- Electrician Scissors
- Soldering Minimum power 30W
- Tin
- Paper towels
- Fume extractor
- Powder-free latex gloves
- Acetone
- Can of air spray

Only authorized technicians who have been trained by the Manufacturer can do this maintenance.

Procedure:

a) Preparation of the lamp:

1. Carefully pull out the lamp from the box wearing talc free latex gloves.
2. Use the scissors to cut the red and black wires to a length of 100 mm from the lamp and remove the
insulation from the cable for at least 10-15 mm (Pic. 17).

CPL lamp replacement Fig. 12

3. Wet the copper discovered with molten tin, using the soldering, taking care to make a hot tinning and
free from residues of tin not melted.
4. Clean the lamp with acetone to remove any residue generated by the smoke produced.
5. At the discretion of the technician, the lamp can be stored in the original box inside the original plastic
bag for future use

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b) Open the handpiece and replace the lamp:

1. Unplug the power cable of the device.

2. Disconnect the handpiece from the unit (electrical outlet and plugs).
3. Remove the screw in the lower part of the handpiece with a hex key 3 mm (ref 1 Pic. 18).
4. Remove the 4 screws securing the chamber located in the central part of the handpiece with an hex
key 2 mm (ref 2 Pic. 18).

CPL lamp replacement Fig. 13

5. Remove the cover, lifting in the middle with your hands, being careful not damaging it. As it is made in
plastic, it will show elasticity in the removal (Pic. 19).

CPL lamp replacement Pic. 14

6. Remove the chamber by pressing on the guide light (located on the output side of the light) (ref. 1 Fig.
20).
7. Push the guide light until full glass entrance of the chamber inside the cover.
8. Pull out the chamber on the opposite side, bending it slightly, to release the clamp screw of the
positive pole. Please, in doing this you should remove the filter cut-off, if any.

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CPL lamp replacement Pic. 15

9. Unscrew the two clamps and release the cables (both the positive and the negative) connected to it
(Pic. 21).
10. Check the inside of the two clamps, to make sure that humidity has not oxidized the body tightening.
Should be oxidations or spots is better to proceed with the replacement.

CPL lamp replacement Pic. 16

11. Release the white cap of the positive pole (red wire) by using the special 4 bolts with hex key 2.5 mm
(Pic. 22).

Do not unscrew the cap of the black wire, it may cause water leakage at work completed.

CPL lamp replacement Pic . 17

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12. Remove the old lamp, by pulling the positive cable (red wire) pulling it gently outward (Pic. 23).
Visually inspect the transparency of the glass lamp removed the white color to the poles is normal due to
the consumption of the cathode.
In this operation, the plastic diffuser can get out of his seat and will be drawn from the lamp.
It is recommended to carefully check its direction of insertion.

CPL lamp replacement Pic. 18

Clean the working surface and the handpiece with a paper towel for the water leakage from the chamber.
Make sure that the water does not come in contact with electrical components inside the applicator.

13. Place the lamp inside the pool according to the polarity of the lamp. First insert the black cable in the
central part and make it exit to the opposite side as shown in the drawing (Pic. 24).
14. Insert the plastic diffuser and plastic O-ring as in the drawing (Pic. 24).

Black cable Red cable

Diffusore

O-Ring
Lampada

CPL lamp replacement Pic. 19

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a) Close the handpiece:

1. Hold up the parts with the white cap of the positive and by using the special key with 4 screws 2.5 mm
Tighten the screws (opposite each other) until completely closed (Pic. 25).

CPL lamp replacement Pic. 20

2. Connect the lamp cables following the polarity (verify wire colors).
3. Tighten the wire clamps, paying attention to the insertion of cables. Check the tighteness with a
traction of the cables.
4. Check the cavity of insertion of the filter cut-off (the part on the side of the chamber).
5. Clean the inside with the aid of compressed air, preferably using an air spray. If halos or dust are still
present within this cavity (check from the glass guide) remove them with acetone, and paper, avoid
damaging the internal parts of the glass and the optical filter. If failure on the cleaning, please refer
to the operations proposed in extraordinary maintenance (par. 6.3).
6. Insert the chamber inside the cover.

Place the cables and lamp button so you do not get pinched and that they cannot come out from the cover.

7. Lock the chamber at the position obtained by using on sides the 4 screws (ref. 2 Pic. 26).
2

CPL lamp replacement Pic. 21

8. Close the top cover by folding it gently and inserting the locking lugs below the plastic part.
9. Close the handpiece by loosening screw on the bottom of the handle (ref. 1 Fig. 26)
10. Carefully check that no cable is interposed between the screw and the spot containing the lock nut
located near the button.

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6.2.9. Lamp replacement of laser handpiece (YAG, Q-SWITCHED or ERBIUM)

Device Status: switched off

Authorized Personnel: Authorized Technician
Frequency - Every 500.000 shots
Personal protective equipment: See par. 3.4
Tools: - Screwdriver or hex key 2 mm
- Screwdriver or hex key 2.5 mm
- Screwdriver or hex key 3 mm
- Slotted screwdriver tip 0.6 x 3.5 mm
- Electrician Scissors
- Soldering Minimum power 30W
- Tin
- Paper towels
- Fume extractor
- Powder-free latex gloves
- Acetone
- Can of air spray

Only authorized technicians who have been trained by the Manufacturer can do this maintenance.

Procedure:

a) Preparation of the lamp:

1. Carefully pull out the lamp from the box wearing talc free latex gloves.
2. Use the scissors to cut the red wire to a length of 100 mm from the lamp and remove the insulation
from the cable for at least 5 mm (Pic. 27).

Lamp replacement of laser handpiece Fig. 22

3. Insert on the ends of the lamp two fastom male connectors 3.5mm
4. Clean the lamp with acetone to remove any residue generated by the smoke produced.

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b) Handpiece opening and lamp replacement:

1. Unplug the power cable of the device.

2. Disconnect the handpiece from the unit (electrical outlet and plugs).
3. Remove counterclockwise the ring nut fixing the tassel to the handle, while holding the white disk
adapter (Ref.1 Pic. 28).
4. Unscrew (eventually with the aid of a screwdriver) the intermediate ring (Ref.2 Pic. 28).

1
2

Lamp replacement of laser handpiece Fig. 23

5. Remove the two external plastic screws of the handpiece (Ref.1 Pic. 29).
6. Remove the two internal metal screws (ref.2 Pic. 24).

1
2

Lamp replacement of laser handpiece Pic. 24

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7. Remove the two screws that keep the metal part inside the plastic cover blocked through the metal
spacers (ref 1 Pic. 30).
8. Unplug the lamp from the red and black wires on the fastom connection (covered with insulation,
which must be cut carefully).
9. Remove the four screws (2 on each side) which hold the lamp, then remove the bulb from the cylinder
(ref.2 Pic. 30).

1
2

Cambio lampada del manipolo laser Fig. 25

10. Insert the new lamp into the cylinder being careful to insert with the correct polarity (black wire on
ref.2, red wire on ref.1 of Pic. 31).

Lamp replacement of laser handpiece Pic.26

11. Connect the lamp , setting with care and isolating the connections sockets.
12. Replace the handpiece by repeating steps 1 through 9 in reverse order.

Position the cables and lamp button making sure that they don’t get pinched and that can’t come out from
the cover .

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6.2.10. Cleaning the diode circuit filter table version

Device Status: - Switched off
- disconnected from power source
Authorized Personnel: Authorized Technician
Frequency Every 3 months
Personal protective equipment: see par. 3.4
Tools: - container for water collection
- ordinary tools

Procedure

1. Lift the cover off from the unit (see chap. 5).
2. Place a container for water collection under the filter.
3. Remove the filter cap of the diode circuit (ref. 1 Pic. 28).
1

Cleaning the diode circuit filter Pic. 27

4. Remove the net filter that is inside the black plastic case (Pic. 28).

Cleaning the diode circuit filter Pic. 28

5. Clean the net filter with an air jet (compressed air).

6. Replace the net filter in his original place.
7. Replace the cap on the plastic case in its original place (ref. 1 Pic. 27).
8. Remove the water collection container.
9. Replace the cover of the device (see chap. Errore. L'origine riferimento non è stata trovata.).
10. Refill water in the circuit (see Ch. 6.2.3).

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6.2.11. Reset Counter procedure

Every time is necessary reset one handpiece counter, the client should communicate to the Biotec Italia Office
the device serial number and the password number.
All the devices serial numbers and password numbers correspond to different passwords.
With one password is possible reset one handpiece counter, for reset all the five handpiece counters are
necessary five passwords.
When one password was been used, is not possible use it again and the number "INSERIRE PASSWORD N.(X)“
increase.

Procedure
Switch on the device.
Push the secret button in the first page.

Reset counter procedure Pic. 34

Push the Red box

Reset counter procedure Pic. 35

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Enter the password 14789. It is the same in all Xlase plus device.
Push ENT

Reset counter procedure Pic. 36

With the device serial number and the password number, the technical office can communicate the
corresponding password.
Push the button and select the handpiece reset counter, the led will be green.
Push the Red box

The password’s number

Button for select

the handpiece counter
reset

Reset counter procedure Pic. 37

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Enter the password, in that case is “11111” (it is only an example)

Push ENT.

Reset counter procedure Pic. 38

“ CONTACOLPI AZZERATO” will appear in your display.

The zeroing has been performed.

Reset counter procedure Pic. 39

If the display return in the previous page the password was wrong, please check it again.

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6.3. Extraordinary Maintenance

6.3.1. Summary Table of Extraordinary Maintenance
ACTION
Fuses replacement
Simmer Board Replacement
Control Board Replacement
Current Driver Replacement
Capacitors Replacement
Power Supply Replacement
Pumps Replacements
Temperatur sensor Replacement
Chiller Replacement
Hydraulic circuit table version
Hydraulic circuit standing version
Summary Table of Extraordinary Maintenance Table11

6.3.2. Fuses replacement

Device Status: Off
Authorized personnel: Authorized Technician
Frequency: in case of breakage
Personal protective equipment: see par. 3.3
Tools: ordinary tools (hex key set)

Procedure:
1. Pull the fuses box.
2. Replace the fuses.
3. Close the box.

Fuses replacement Pic. 40

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6.3.3. Simer board replacement

Device Status: - Switched off
- disconnected from power source
Authorized Personnel: Authorized Technician
Frequency In case of breakage (see troubleshooting)
Personal protective equipment: See par. 3.4
Tools: - Ordinary tools

Procedura:

1. Remove the top cover from the Device (see chap. Errore. L'origine riferimento non è stata trovata.).
2. Remove the protective panel of the electric side of the Device, unscrewing the indicated screws (Pic.34).

Simmer board replacement Pic. 41

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3. Disconnect the connectors of the electronic Simmer board (ref. 1 Pic. ).

SIMMER BOARD WITH CONNECTORS

1 1

SIMMER BOARD WITHOUT CONNECTORS

Simmer board replacement Pic. 42

4. Remove the Simmer board from the supporting panel by unscrewing the four screws. (ref. 1 Pic. ).

1
1

1 1

Simmer board replacement Pic. 43

5. Remove the electronic simmer board to replace.

6. Place the new simmer board in its original place.
7. Secure the Simmer Board from the support panel by using the four appropriated screws (ref. 1 Pic. ).
8. Replace the connectors on the circuit board ensuring the correct position of each cable.(Pic. )
9. Replace the protective panel of the electric side in his original place by using the 2 appropriate screws. (Pic. ).
10. Re-Place the top cover of the Device (see chap. Errore. L'origine riferimento non è stata trovata.).

During these operations, be careful not to move or disconnect the wiring of other parts of device.

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6.3.4. Control board replacement

Device Status: - Switched off
- disconnected from power source
Authorized Personnel: Authorized Technician
Frequency: In case of breakage (see troubleshooting)
Personal protective equipment: see par. 3.4
Tools: - Ordinary tools

Procedure:

1. Remove the top cover from the Device (see chap. Errore. L'origine riferimento non è stata trovata.).
2. Remove the protective panel of the electric side of the Device , unscrewing the appropriate screws (Pic. )

Control board replacement Pic 44

3. Remove the screws from the support of the electronic boards (Pic. ).

Control board replacement Pic. 45

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4. Lift up the panel which supports the electronic boards (Pic. )

Control board replacement Pic. 46

5. Disconnect the connectors of the electronic control board and disconnect cables (ref. 1 Pic. ).

CONTROL BOARD WITH CONNECTORS CONTROL BOARD WITHOUT CONNECTORS

1 1

Control board replacement Pic. 47

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6. Remove the electronic control board from the support panel by unscrewing the four screws (ref. 1 Pic. ).

1
1

1 1

Control board replacement Pic. 48

7. Remove the electronic control board to replace.

8. Place the new control board in its original place and secure it by using the appropriate four screws (ref. 1 Pic. ).
9. Replace the connectors on the control board ensuring the correct position of each cable. (ref. 1 Pic. ).
10. Replace the support panel of the electronic boards in its original place by using the two appropriate screws.
(Pic. ).
11. Replace the protective panel of the electric side in his original place by using the 2 appropriate screws (Pic ).
12. Re-Place the top cover of the Device (see chap. Errore. L'origine riferimento non è stata trovata.).

During these operations, be careful not to move or disconnect the wiring of other parts of device.

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6.3.5. Current driver replacement

Device Status: - Switched off
- disconnected from power source
Authorized Personnel: Authorized Technician
Frequency: In case of breakage
Personal protective equipment: see par. 3.4
Tools: - Ordinary tools

Procedure:

1. Remove the top cover from the Device (see chap. Errore. L'origine riferimento non è stata trovata.).
2. Remove the protective panel of the electric side of the Device , unscrewing the appropriate screws (Pic. )

Current driver replacement Pic. 49

3. Remove the screws of the support panel of the electronic boards from the current driver by using the
special two screws (Pic. ).

Current driver replacement Pic. 50

4. Disconnect the connectors of the electronic boards (Pic. )

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SIMMER BOARD CONNECTORS

1 1

CONTROL BOARD CONNECTORS

1 1

Current driver replacement Pic. 51

5. Remove the current driver panel unscrewing the six screws (Pic. ).

1 1
1

Current driver replacement Pic. 52

6. Remove the current driver to replace (Pic. ) taking care to disconnect its cables.

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Current driver replacemnt Pic. 53

7. Place the new current driver in the original location and connect cables;
8. Replace the current driver panel in the original location and secure it by turning the six screws (Pic. ).
9. Replace the connectors of the boards and ensure the correct position of each cable (Pic. ).
10. Replace the support panel of the electronic boards in the original location and secure it by using the proper
two screws (Pic. ).
11. Replace the protection panel of the electrical part of the unit to its original location and secure it by using
the special two screws (Pic. ).
12. Replace the plastic cover of the device (see chap. 5).

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6.3.6. Capacitor replacement

Device Status: - Switched off

- disconnected from power source
Authorized Personnel: Authorized Technician
Frequency: In case of breakage
Personal protective equipment: see par. 3.4
Tools: - Ordinary tools

Procedure:

1. Remove the top cover from the Device (see chap. Errore. L'origine riferimento non è stata trovata.).
2. Remove the protective panel of the electric side of the Device , unscrewing the appropriate screws (Pic. )

Capacitor replacement Pic. 54

3. Remove the screws of the support panel of the electronic boards from the current driver by using the
special two screws (Pic. ).

Capacitor replacement Pic. 55

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4. Disconnect the connectors of the electronic boards (Pic. ).

SIMMER BOARD CONNECTORS

1 1

CONTROL BOARD CONNECTORS

1 1

Capacitor replacement Pic. 56

5. Remove the current driver panel unscrewing the 6 screws (Pic. ).

1 1
1

Capacitor replacement Pic. 57

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6. Remove the current driver to replace (Pic. ).

Capacitor replacement Pic. 58

7. Remove the capacitors by using the special two screws (ref. 1 Pic. ) and the connections (ref. 2 Pic. )

1
1

Capacitor replacement Pic. 59

8. Place the new capacitor in the original location and secure it by using the two screws (ref. 1 Pic. ) and
restoring the connections (ref. 2 Pic. ).
9. Place the new current driver in the original location
10. Replace the current driver panel in the original location and secure it by turning the 6 screws (Pic. ).
11. Replace the support panel of the electronic boards in the original location and secure it by using the
special two screws (Pic. ).
12. Replace the connectors of the boards and ensure the correct position of each cable (Pic. ).
13. Replace the protection panel of the electrical part of the unit to its original location and secure it by
using the special two screws (Pic. ).
14. Replace the cover of the device (see chap. 5).

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6.3.7. Power supply replacement

Device Status: - Switched off

- disconnected from power source
Authorized Personnel: Authorized Technician
Frequency: In case of breakage
Personal protective equipment: see par. 3.4
Tools: - Ordinary tools

Procedure:

1. Remove the top cover from the Device(see chap. Errore. L'origine riferimento non è stata trovata.).
2. Remove the protective panel of the electric side of the Device , unscrewing the appropriate screws (Pic. )

Power supply replacement Pic. 60

11. Remove the connections on the power supply (ref. 1 Pic. ).

Power supply replacement Pic. 61

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12. Remove the power supply by loosening the screws (ref. 1 Pic. ) and lifting it up.

Power supply replacement Pic. 62

12. Place the new power supply to its original location and secure it using the screw (ref. 1 Pic. ).
13. Restore the connections on the power supply (ref. 1 Pic. ).
14. Replace the protection panel of the electrical part of the unit to its original location and secure it
by using the special two screws (Pic. ).
15. Replace the body of the device (see chap. 5).

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6.3.8. Water pump replacement

Device Status: - Switched off
- disconnected from power source
Authorized Personnel: Authorized Technician
Frequency: In case of breakage
Personal protective equipment: see par. 3.4
Tools: - Ordinary tools

Procedure:

1. Remove the plastic cover of the device (see chap. 5).

2. Remove the plastic lateral cover from the unit (Pic. ).

Water pumps replacement Pic. 63

3. Empty the lamp circuit from the water as described in par. 6.2.4.
4. Disconnect tubes from water circuit (ref. 1 Pic. )

Water pumps replacement Pic. 64

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 5. Cut the red, black and orange wires from the water pump.
6. Remove the water pumps to replace by using the special two screws (ref. 1 Pic. ).

Water pumps replacement Pic. 65

7. Place the new water pump in the original place and secure by using the special two screws to the
mounting panel (ref. 1 Pic. ).
8. Reconnect the circuit pipes from the water (ref. 1 Pic. ).
9. Connect the new water pump red,black and orange wires to the red,black and orange wires connect
with the trimmer and 15kohm resistor. Cut the yellow, green and brown water pump wires.

Water pumps replacement Pic. 66

10. Top up the water of the lamp circuit as described in par. 6.2.4.
11. Replace the body of the device (see chap. 5).

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 6.3.9. Temperature sensor replacement
Device Status: - Switched off
- disconnected from power source
Authorized Personnel: Authorized Technician
Frequency: In case of breakage
Personal protective equipment: see par. 3.4
Tools: - Ordinary tools

Procedure:

1. Remove the plastic cover of the device (see chap. 5).

2. Empty the lamp circuit from the water as described in par. 6.2.4.
3. Remove the connector of the temperature sensor (ref. 1 Pic. ).

Temperature sensor replacement Pic. 67

4. Disconnect the tubes of the water circuit (ref. 1 Pic. ).

Temperature sensor replacement Pic. 68

5. Remove the temperature sensor to replace (ref. 1 Pic. ) by cutting the two plastic strips (ref. 2 Pic. ).

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 2 2

Temperature sensor replacement Pic. 69

6. Place the new temperature sensor in the original (ref.1 Pic. ) and secure with two plastic ties (ref. 2 Pic.
).
7. Reconnect the circuit pipes from the water (ref.1 Pic. ).
8. Replace the connector and sold the temperature sensor (ref.1 Pic. ).
9. Top up the water of the lamp circuit as described in par. 6.2.4.
10. Replace the plastic cover of the device (see chap. 5)

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 6.3.10. Chiller replacement
Device Status: - Switched off
- disconnected from power source
Authorized Personnel: Authorized Technician
Frequency: In case of breakage
Personal protective equipment: see par. 3.4
Tools: - Ordinary tools

Procedure:

1. Remove the plastic top cover of the device (see chap. 5).
2. Remove the plastic lateral cover from the unit (Pic. ).

Chiller replacement Pic. 70

3. Disconnect the pipes coming in and out from the chiller (ref.1 Pic. ) and remove the connector (ref.2 Pic. ).

1
2

Chiller replacement Pic. 71

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 4. Remove the chiller to replace by lifting the device and using the proper four screws (ref. 1 Pic. ).

1 1

Chiller replacement Pic. 72

5. Place the new chiller in the original location and secure it by turning the screws (ref. 1Pic. ).
6. Reconnect the pipes coming in and out from the chiller (ref.1 Pic. ) and reconnect the connector (ref.2 Pic.
).
7. Replace the plastic lateral cover from the unit (Pic. ).
8. Replace the plastic top cover of the device (see chap. 5).

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 6.3.11. Hydraulic circuit, table version
The Xlase Plus is equipped with two different cooling circuits.
The “diode” applicator cooling circuit utilizes a chiller pack and it is commonly called “cold circuit”
The “lamp” applicator cooling circuit utilizes a radiator and it is commonly called “hot circuit”.
All the hydraulic system are installed on the metallic base of device and are fix with screws on the metal base.
Before removing one or more components of the hydraulic circuit drain the cooling liquid!

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 6.3.12. Hydraulic circuit, standing version

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ELECTRIC DIAGRAM

7. ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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SERVICE MENÙ

8. SERVICE MENÙ
8.1.1. Service menu management
Turning on the machine in the load screen is displayed the Display software version.
Pushing on the right corner the service menu appear

Service menu management Pic. 73

In the service menu first page, there is the ONLY DIODE button. When the led is red the only diode function is
disable, when the led is green the only diode function is enable and the in the device first page only the DIODE
function appear on the screen
ENTER PASSWORD 14789, is possible enter in the second part of the service menu

Service menu management Pic. 74

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Below there is the “service menu” functions description:

Service menu management Pic. 75

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TROUBLESHOOTING

9. TROUBLESHOOTING
Ref. Problems Causes Solutions
The emergency stop button is fully Unlock the emergency button by turning it
pressed. clockwise.
Check that the green light on the front in the
lower right is turned on, if so replace the
The display is damaged.
screen. If off, check output 24V Feeder (green
The screen light on), if power supply is ok check wiring.
1 does not turn FE1210 capacitor charger might be broken.
on. Disconnect 230 V by this module, replacing
the fuses and try turn it on:
The fuses are broken. - If the screen turns on, replace the charger
of the capacitor.
- If the screen does not turn on. Check the
wiring to 230V.

Serial communication display does Check serial cable connection between the
not work CPU board and display
If appears the message : “Check handpiece
The connectors from the handpiece
connection”, check and clean the
are not well inserted or oxidized
connections
- The connectors from the handpiece are
not properly inserted or oxidized, check
carefully.
- Check with another handpiece if the
The Lamp On the Display appears: "ALARM message persists, in this case simmer
2 doesn’t turn FLASH LAMP" (= light flash alarm). board is damaged, replace it.
on - If, with another handpiece , it lights
properly, the damage is in the handpiece,
check the internal wiring to the
handpiece and the lamp.
Replace the Lamp ( after checked the
The Lamp is broken.
wiring )
If the lamp (especially CPL) lights up few
times before signaling alarm, might be a
Handpiece discharges
problem on the insulation of the wiring,
check the wiring inside the handpiece.

Serial communication display does Check the serial cable connection between
not work the CPU board and display
Verify that the capacitors get charged, in
The red light Led burned this case, check if the red LED is broken or
on the top the output of the corresponding CPU.
3
cover does
Check the wiring between CPU board and
not turn on. Wiring not well placed
load capacitors
Control from present CPU board Replace the module load capacitors.
Control from absent CPU board Replace the CPU

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TROUBLESHOOTING

Ref. Problems Causes Solutions

The lamp doesn’t light See ref. 2.
The red light does not turn on. see ref. 3.
The pedal / button is on, and the Replace or check the operation of the
LED on the board flashes. pedal / button.
The handpiece The LED "FLASH" on the CPU board
doesn’t emits does not flash when you press the Replace the CPU board
4 light (CPL = button / pedal.
calibrated The voltage in the capacitors of high
Replace the "POWER SUPPLY FE 1210".
pulsed light) voltage is 0 V or very low.
If you do not fit into any of the previous
cases and the capacitors are charged,
The lamp is on but does not emit
check the connection between the CPU
light flash
board and current driver. If the
connection is correct, replace the driver

The lamp does not turn on See ref.. 2.

The red light doesn’t turn on See ref. 3
The pedal / button is on, and the Sostituire o verificare il funzionamento del
LED on control board flashes. pedale/pulsante.
The handpiece
doesn’t emits The LED "FLASH" on the CPU board
light (YAG laser does not flash when you press the Replace the CPU board
5 = laser that uses button / pedal.
crystals of La The voltage in the capacitors of
Replace the "POWER SUPPLY FE 1210".
yttrium and high voltage is 0 V or very low ..
aluminum If you do not fit into any of the previous
cases and the capacitors are charged,
The lamp is on but does not emit
check the connection between the CPU
light flash
board and current driver. If the
connection is correct, replace the driver

- If the body of the cut-off filter is dirty,

CPL: Energy efficiency is too low. proceed to clean the handpiece.
- If the lamp is dirty, replace the lamp
- If the antiglare filter in front of the HP is
Handpiece Low
6 YAG Laser / Qswitch: Energy dirty, clean the handpiece.
emission
efficiency is too low. - - Check the integrity and cleanness of
the crystal and the lamp
Diode Laser: energy efficiency is too - Make sure the glass is clean and free of
low scratches.

- If the laser diode emits no energy even

in high power but you can see the red
Broken diode laser
light, send the handpiece to the
Diode Laser manufacturer for repair;
7 doesn’t emit - If the LED does not emit red light, check
light the wiring on the driver and, if the
Output driver enabled driver is in protection (blue light on the
driver off) check the wiring;
- If wiring is correct replace the driver

The water connectors are not well Reconnect them properly and replace the
connected. hose if damaged.
Water leaks
The lamp is broken (CPL, YAG and
7 from the Replace the Lamp
QSWITCH).
handpieces (all);
Check that all screws are tight and that all
The has been replaced recently
O-rings are not damaged or missing.

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Ref. Problems Causes Solutions

- If the CPU board, pin25-26 of JP1's

presence 24VDC (power Peltier), check
Non cooling of the electrical continuity between the
Inside the handpiece, in the Peltier
the CPL connectors / cables of the handpiece.
8 cells, there is a voltage of 24V.
handpiece - If the CPU board, pin25-26 JP1 there is
guide light no presence 24VDC (power Peltier),
replace the CPU board.
Inside the handpiece, in the Peltier Replace / check Peltier inside the
cells, there is a voltage of 24V. handpiece.

Table problems, causes and solutions Tab. 12

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ATTACHMENTS

10. ATTACHMENTS
10.1. Cpu Boards connections

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ATTACHMENTS

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ATTACHMENTS

BIOTEC ITALIA S.r.l.

Viale della Repubblica 20
36031 Dueville ‐ VICENZA
Tel. 0444.591683 - Fax. 0444.361032
www.biotecitalia.com

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