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K131 312 CN 0003 01 - B

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Proj. N. Unit Document Code Serial N.

Sulphur Recovery Unit K131 312 CN 0003 01


ISBL UPGRADATION PROJECT Rev B
NATIONAL REFINERY LIMITED
Page 2/4

FUELS GASEOUS COOLING COLD - HOT

EL. POWER
ABSORBED

LOSSES
UTILITY CONSUMPTION SUMMARY WATER BALANCE STEAM & CONDENSATE BALANCE
FIRED FLUIDS FLUIDS FLUIDS
UNIT N° 312 UW PW DM BW HS MS LS HC MC LC SC FG FO NG IA PA NI NI CW HO
(HP) (MP) (SH) (SS) (SH) (SS) (SH) (SS) (CC) (PC) (CC) (PC) (CC) (PC) HP LP DT DT DT
ITEM SERVICE
kW lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h SCFM SCFM SCFM SCFM gpm °F gpm °F gpm °F
312-V-0004 THERMAL REACTOR WHB STEAM DRUM -9931 11095 -1503 (8)
312-V-0008 INCINERATOR WHB STEAM DRUM -4806 4662 (8)
312-E-0004 1ST CLAUS REACTOR REHEATER -616 616
312-E-0006 2ND CLAUS REACTOR REHEATER -362 362
312-E-0007 3RD CLAUS REACTOR REHEATER -525 525
- HPS FOR TRACING -441 441
312-E-0003 1st & 2nd SULPHUR CONDENSER -3065 2973 (8)
312-E-0005 3rd & Final SULPHUR CONDENSER -1184 1148 (8)
312-V-0003 HP BLOWDOWN FLASH VESSEL 89
312-E-0001 COMBUSTION AIR PREHEATER -128 128
312-E-0008 DEGASSING AIR PREHEATER -12 12 -228
312-J-0001A/B STEAM EJECTORS -154
- LPS FOR TRACING & JACKETING -1146 1146
312-DS-0001 HPS DESUPERHEATER (1) -44 13857 -13813

312-DS-0002 MPS DESUPERHEATER (2) (-44) (-595) (693)

312-V-0009 DEAREATOR (3) -15125 19030 -2470 -441 -1286

- LPS LET-DOWN (4) * 13813

312-V-0005 BLOWDOWN COOLER -3.5


*-1540 * -220 * -280
312-ME-0001 THERMAL REACTOR BURNER (5) (5) (6)

312-ME-0002 INCINERATOR BURNER -375


- NITROGEN FOR INSTRUMENTS PURGING (312-ME-0001) -55
INSTRUMENT AIR FOR
- INSTRUMENTS PURGING (312-ME-0002) -25

- INSTRUMENT AIR FOR CONTROL VALVES -40


- INSTRUMENT AIR FOR ON/OFF VALVES * -20

- INSTRUMENT AIR FOR ANALYZERS (7)


312-ME-0002 INCINERATOR BURNER (PILOT) -37
312-P-0001A SOUR WATER PUMP (9) * 3.0
312-P-0001B SOUR WATER PUMP (9) (3.0) (7) (7)
312-P-0001C SOUR WATER PUMP (9) * 3.0
312-K-0001A COMBUSTION AIR BLOWER (9) 110
312-K-0001B COMBUSTION AIR BLOWER (9) (110)

312-P-0002A UNDEGASSED SULPHUR PUMP (9) 1.0


312-P-0002B UNDEGASSED SULPHUR PUMP (9) (1.0)
312-P-0003A DEGASSED SULPHUR PUMP (9) 1.0
312-P-0003B DEGASSED SULPHUR PUMP (9) (1.0)
312-K-0002A INCINERATOR AIR FAN (9) 20
312-K-0002B INCINERATOR AIR FAN (9) (20)
312-P-0004A BOILER FEED WATER PUMP (9) 55
312-P-0004B BOILER FEED WATER PUMP (9) (55)
312-P-0005A SULPHUR TRANSFER PUMP (9) 1.1
312-P-0005B SULPHUR TRANSFER PUMP (9) (1.1)

SUBTOTALS 188 0.0 0.0 -15125 0.0 0.0 0.0 0 0.0 13857 0 0.0 0.0 0.0 300.0 0.0 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 -375 0.0 0.0 -330 0 0 -55 -3.5 0 0
NOTES: SEE SHEET 4.
MOD - CN 0003/E - Rev.1

GENERAL REMARKS
- MEANS QUANTITIES CONSUMED (INCLUDED IN TOTALS)
( ) MEANS SPARE USE (NOT INCLUDED IN TOTALS)
* MEANS INTERMITTENT PEAK (NOT INCLUDED IN TOTALS)
Proj. N. Unit Document Code Serial N.

Sulphur Recovery Unit K131 312 CN 0003 01


ISBL UPGRADATION PROJECT Rev B
NATIONAL REFINERY LIMITED
Page 3/4

UTILITY CONSUMPTION SUMMARY

SYMBOLS USED IN THE UTILITY CONSUMPTION SUMMARY :

WATER BALANCE FUEL FIRED GASEOUS FLUID STEAM AND CONDENSATE BALANCE

UW RAW WATER FG REFINERY FUEL GAS IA INSTRUMENT AIR BW BOILER FEED WATER

PW POTABLE WATER FO FUEL OIL PA PLANT AIR HS HIGH PRESSURE STEAM

DM DEMINERALIZED WATER NG NATURAL GAS NI NITROGEN MS MEDIUM PRESSURE STEAM

LS LOW PRESSURE STEAM

LC LOW PRESSURE CONDENSATE


COOLING FLUIDS
MC MEDIUM PRESSURE CONDENSATE
CW COOLING WATER SUPPLY
HC HIGH PRESSURE CONDENSATE

HP HIGH PRESSURE
HEATING FLUIDS
MP MEDIUM PRESSURE
HO HOT OIL
SH STEAM SUPERHEATED

SS SATURATED STEAM

SC SOUR CONDENSATE

CC CLEAN CONDENSATE

PC POTENTIALLY POLLUTED CONDENSATE


MOD - CN 0003/E - Rev.1

GENERAL NOTES

A) Electric power consumptions refer to machines only. For other consumptions refer to document Electrical Load Summary K131-312-NM-1601-01.

Property of KT S.p.A. to be returned upon request and used only in reference to contract or proposal of this company.
Reproduction of this print or unauthorized use of patented or patentable features disclosed hereon is prohibited.
Proj. N. Unit Document Code Serial N.

Sulphur Recovery Unit K131 312 CN 0003 01


ISBL UPGRADATION PROJECT Rev B
NATIONAL REFINERY LIMITED
Page 4/4

UTILITY CONSUMPTION SUMMARY

NOTES

1) BFW peak consumption during turndown operation: -369 lb/h (to be confirmed during EPC phase after Waste heater recovery system thermal rating finalization).
2) Utility consumptions refer to turndown operation.
3) Required steam consumption for deareating purpose during turndown operation: -180 lb/h. To be imported from B.L.
4) Peak refers to Steam Superheater by-pass scenario.
5) During thermal reactor start-up/hot stand-by operation.
6) Nitrogen purge for 5 min. during plant start-up/shutdown.
7) To be defined during EPC Phase according to Vendor requirement
8) Continuous blowdown to be removed from boiler is about 3% of the required feedwater.
9) Estimated absorbed power to be confirmed by Vendor during detailed engineering.
MOD - CN 0003/E - Rev.1

Property of KT S.p.A. to be returned upon request and used only in reference to contract or proposal of this company.
Reproduction of this print or unauthorized use of patented or patentable features disclosed hereon is prohibited.

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