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Cosechadora 522B Plano HYD 2016 SIS
Cosechadora 522B Plano HYD 2016 SIS
511 279-9872
18 A-5 FLUID STORAGE RESERVOIRS
521 320-2393
522 320-2395
Hydraulic System
Pump GP - Main Hydraulic 307-1696 22 D-8 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
6 5 3 29 9 G
M
CONTROL VALVE VIEW
KENR5580 VOL 1 of 4
RIGHT REAR VIEW TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
10 12 11 31 35 25 36
30 Page,
AA 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR
PREVIOUS STANDARD
8 38 33 21 37 20 CC 34 4 WIRE WIRE COLOR
19 325-PK-14 B A
14 27 30 24
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
18
SWIVEL VIEW
40
17
28
16
8 7 6 5 4 3 2 1
(7) FAN GP
REVERSIBLE HOT SAW
363-1819
A CCW
SOS AA
ROTATE / WRIST
B CW
(33) VALVE GP
E CHECK (RETURN) E
308-9433
T D OPEN
ACCUMULATE B
(39) VALVE GP
SOLENOID AND MANIFOLD SV1 CLOSE A
(DISK SAW)
222-5781
A UP
LE2 Saw
LE1 BG SWING
DR MU TOOL
B DOWN
REVERSE TRAVEL
B
(22) PUMP GP (15) MANIFOLD RIGHT
MAIN HYDRAULIC BB PUMP PORT TEE
M2
307-1696 220-8658
KENR5580 VOL 1 of 4
DOWN
BOOM B
(Dimensions: 39 inches x 28 inches)
PUMP A A2 UP
CC A
(3) CYLINDER GP (12) MANIFOLD
M1 BOOM BOOM UP PORT TEE
322-3568 220-8660
S
M3
M X3
C PUMP B C
(30) VALVE
LSP PL2
A1 CHECK
(38) VALVE GP 123-4750
PRESSURE CONTROL
TC
167-1555
TP P2 T3 T1 LS PX PL P1 PS
X4
R4 R2
(24) SENSOR GP
PRESSURE (PUMP A DISCHARGE)
335-5321
30 Page,
M
REVERSE FORWARD
PORT B PORT B
THIS SCHEMATIC IS FOR THE 521B AND 522B TRACK FELLER BUNCHERS
(BOTTOM) (TOP) HYDRAULIC SYSTEM
VOLUME 1 of 4: HOT SAW ATTACHMENT
MEDIA NUMBER: KENR5580
X S S X
(9) FILTER GP MB M M MB
(29) TANK GP HYDRAULIC RETURN SCHEMATIC PART NUMBER: 364-0511, CHANGE: 00, VERSION: -
HYDRAULIC AND FUEL 188-4145 LEFT HAND TRACK MOTOR Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
RIGHT HAND TRACK MOTOR in neutral and with parking brake set.
339-8296
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
8 7 6 5 4 3 2 1
KENR5580
Component Location - Standard October 2016
Description
Part Machine Schematic FLUID POWER SYMBOLS
Number Location Location
Connector AS 160-7627 1 B-4 BASIC COMPONENT SYMBOLS
Core AS - Oil Cooler (Hydraulic) 352-3852 2 B-6 MAIN AUX
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Pump GP - Piston (Saw) 268-8259 23 D-7
Sensor GP - Pressure (Pump A Discharge) 335-5321 24 C-2 COMBINATION CONTROLS
Sensor GP - Pressure (Pump B Discharge) 335-5321 25 F-3
Sensor GP - Pressure (Saw) 335-5321 26 E-7
Switch AS - Hydraulic Oil 315-4441 27 A-6 521B: 522B:
Swivel GP - Without Tilt 159-5871 28 B-4 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Tank GP - Hydraulic and Fuel 339-8296 29 A-6 F7B1-UP F7C1-UP OR MANUAL & PILOT PILOT OR MANUAL
Tap Schematic
Description
Number
AA Pilot Oil Pressure
Location
E-8
Volume 2 of 4: Intermittent Saw Attachment BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION
BB Pump A Discharge Pressure C-7
CC Pump B Discharge Pressure C-7
SO S Fluid Sampling Port E-8
© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.
6 5 3 29 9 G
M
CONTROL VALVE VIEW
KENR5580 VOL 2 of 4
RIGHT REAR VIEW TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
30 Page,
AA 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR
PREVIOUS STANDARD
8 38 33 21 37 20 CC 34 4
14 27 30 24 WIRE WIRE COLOR
19 325-PK-14 B A
SWIVEL VIEW
40
17
28
16
8 7 6 5 4 3 2 1
(7) FAN GP
REVERSIBLE
363-1819
PWR FAN 1 TRAVEL SW PARK PS
P2 TP (42) VALVE GP
T3
MAIN CONTROL (7 BANK)
F (25) SENSOR GP (INTERMITTENT SAW) F
PRESSURE
TC 361-5307
(PUMP B DISCHARGE)
335-5321
(37) VALVE GP
LSP
PILOT TRAVEL SW SUPPLY (11) MANIFOLD
375-2674 PARKING P1 PORT TEE
220-8659
(41) MANIFOLD
PS P1 LS INTERMITTENT SAW TEE
PL PX T1
242-3273
(8) FILTER AND VALVE GP T
PILOT
A
158-8987
(35) VALVE GP
MAIN CONTROL (4 BANK) PL2 B
P STANDARD: 373-7704
DEL
INTERMITTENT
SAW
SOS AA
A
(33) VALVE GP
E CHECK (RETURN)
B E
308-9433
T D OPEN B
ACCUMULATE
(39) VALVE GP
SOLENOID AND MANIFOLD SV1 CLOSE A
(DISK SAW)
222-5781
LE2 Saw
LE1 BG
SWING
DR MU
A CLOSE
P LS (26) SENSOR GP
B1
PRESSURE (SAW)
CCW B OPEN GRAB
SIGNAL 335-5321
B B
DR CW
A A
A1
A3 (23) PUMP GP PG
P PISTON (SAW)
268-8259
R3 (17) MOTOR GP (40) VALVE GP
SWING SWING CUSHION (FINE SWING) A CCW
334-9971 322-8716
D CW ROTATE / WRIST D
S IN B
STICK B
OUT
A
(5) CYLINDER GP
STICK
R1 215-9092
X4
(22) PUMP GP A UP
(15) MANIFOLD
MAIN HYDRAULIC BB PUMP PORT TEE
307-1696 M2 220-8658
TOOL
B DOWN
DOWN
KENR5580 VOL 2 of 4
274-7480
CC A
(3) CYLINDER GP (12) MANIFOLD
M1 BOOM BOOM UP PORT TEE
322-3568 220-8660
S
M3
M PUMP B X3 A FORWARD
C (30) VALVE C
CHECK
LSP
A1 TRAVEL
(38) VALVE GP 123-4750
TC B REVERSE LEFT
PRESSURE CONTROL
167-1555
TP P2 T3
X4
R4 R2
A FORWARD
TRAVEL
B REVERSE RIGHT
30 Page,
LINE PATTERNS
8 7 6 5 4 3 2 1
KENR5580
Component Location - Standard October 2016
Part Machine Schematic
FLUID POWER SYMBOLS
Description
Number Location Location
BASIC COMPONENT SYMBOLS
Connector AS 160-7627 1 B-4
Core AS - Oil Cooler (Hydraulic) 352-3852 2 B-6 MAIN AUX
Cylinder GP - Boom 322-3568 3 C-5 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Cylinder GP - Hood Tilt 251-8281 4 B-8 COMPENSATED)
Cylinder GP - Stick 215-9092 5 D-5
Fan GP - Reversible 363-1819 7 F-8
Filter and Valve GP - Pilot 158-8987 8 E-8 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Filter GP - Hydraulic Return 188-4145 9 A-6 COMPENSATED)
Filter GP - Hydraulic, Case Drain 289-4145 10 B-6 VALVE ENVELOPES VALVES VALVE PORTS
Manifold - P1 Port Tee 220-8659 11 F-4
Manifold - Boom Up Port Tee 220-8660 12 C-4
Manifold - Cooler Inlet / Bypass Tee 370-1651 13 B-6
Manifold - HYD Tank 378-7766 14 A-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Manifold - Pump Port Tee 220-8658 15 C-7 CONTROL VALVES CHECK VALVES
Manifold - Swivel Travel Port Tee 279-5058 16 B-4 AB A B
Motor GP - Swing 334-9971 17 D-5
P T P T
Motor GP - Travel Left Hand BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
511 279-9872 SYMBOL LOADED CONTROLLED
18 A-5
521 320-2393
522 320-2395 FLUID STORAGE RESERVOIRS
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Sensor GP - Pressure (Pump B Discharge) 335-5321 25 F-3
Switch AS - Hydraulic Oil 315-4441 27 A-6 COMBINATION CONTROLS
Swivel GP - Without Tilt 159-5871 28 B-4
Tank GP - Hydraulic and Fuel 339-8296 29 A-6
Valve - Check 123-4750 30 C-4 521B: 522B:
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve AS - Breaker Relief
Valve GP - Check (Cooler Bypass
358-9477
253-7537
31
32
A-6
B-6
F7B1-UP F7C1-UP OR MANUAL & PILOT PILOT OR MANUAL
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
5 3 29 9 G
M
CONTROL VALVE VIEW
KENR5580 VOL 3 of 4
RIGHT REAR VIEW TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
10 12 11 31 35 25 43
30 Page,
AA 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR
PREVIOUS STANDARD
8 38 33 21 37 20 CC 34 4 WIRE WIRE COLOR
19 325-PK-14 B A
14 27 30 24
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
18
SWIVEL VIEW
40
17
28
16
8 7 6 5 4 3 2 1
(7) FAN GP
REVERSIBLE
363-1819
PWR FAN 1 TRAVEL SW PARK PS
(43) VALVE GP
F MAIN CONTROL (5 BANK)
F
(25) SENSOR GP
PRESSURE
T3 P2 TP (HIGH FLOW)
(PUMP B DISCHARGE) 373-7703
335-5321 TC
(37) VALVE GP
PILOT TRAVEL SW SUPPLY (11) MANIFOLD
375-2674 PARKING P1 PORT TEE LSP
220-8659
PS P1 PL PX LS T1
(8) FILTER AND VALVE GP T
PILOT
158-8987
A
P (35) VALVE GP PL2
MAIN CONTROL (4 BANK)
STANDARD: 373-7704 B
DEL
HARVESTER
PROCESSING
HEAD
SOS AA
E
(33) VALVE GP A CCW E
CHECK (RETURN)
308-9433
B CW ROTATE / WRIST
B
BG SWING
DR MU
B1
CCW A
B B
DR CW B
A A
A1
A3
PG
DOWN
BOOM B REVERSE TRAVEL
B RIGHT
A2
(Dimensions: 39 inches x 28 inches)
PUMP A UP
CC A
(3) CYLINDER GP (12) MANIFOLD
M1 BOOM BOOM UP PORT TEE
322-3568 220-8660
S
M3
M PUMP B X3
C (30) VALVE C
LSP
A1 CHECK
(38) VALVE GP 123-4750
PRESSURE CONTROL
TC
167-1555
TP P2 T3
PL2
X4
T1 LS PX PL P1 PS
R4 R2
(24) SENSOR GP
30 Page,
M
REVERSE FORWARD
PORT B PORT B THIS SCHEMATIC IS FOR THE 521B AND 522B TRACK FELLER BUNCHERS
(BOTTOM) (TOP) HYDRAULIC SYSTEM
VOLUME 3 of 4: HARVESTER PROCESSING ATTACHMENT
X S X
MEDIA NUMBER: KENR5580
S
(9) FILTER GP MB M M MB
(29) TANK GP HYDRAULIC RETURN SCHEMATIC PART NUMBER: 364-0511, CHANGE: 00, VERSION: -
HYDRAULIC AND FUEL 188-4145 LEFT HAND TRACK MOTOR Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
RIGHT HAND TRACK MOTOR in neutral and with parking brake set.
339-8296
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
8 7 6 5 4 3 2 1
KENR5580
October 2016
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
Component Location - Standard MAIN AUX
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
UNIDIRECTIONAL UNIDIRECTIONAL
5 3 G
M
CONTROL VALVE VIEW
KENR5580 VOL 4 of 4
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
PREVIOUS STANDARD
325-PK-14 B A
SWIVEL VIEW
1
50 46 16 51
52
45 53 44
47
49 48
18 19
7 6 5 4 3 2 1
(25) SENSOR GP
PRESSURE
(PUMP B DISCHARGE)
335-5321
(11) MANIFOLD
P1 PORT TEE
220-8659
PILOT PRESSURE PS P1 PL PX LS T1
SUPPLY (54) VALVE GP
F MAIN CONTROL (6 BANK)
F
STANDARD: 373-7693
PL2 HIGH FLOW / HARVESTOR / INTERMITTENT SAW: 361-5306
OPEN B
ACCUMULATE
CLOSE A
PUMP B
SUPPLY SWING
BG
PG
E E
B1
CCW
B B
DR CW
A A
A1
DR MU
IN
B
OUT
(5) CYLINDER GP A
TANK & RETURN STICK
STICK
FILTERS 215-9092
D SIDE D
LEVELING
FORWARD
KENR5580 VOL 4 of 4
LEVELING
(Dimensions: 34 inches x 28 inches)
BACK
B
FORWARD
A
C C
(53) VALVE AS
RIGHT HAND TILT COUNTERBALANCE
(51) VALVE AS 243-5400
(1) CONNECTOR AS
LEFT HAND TILT COUNTERBALANCE 220-8660
243-5400
DOWN
(16) MANIFOLD BOOM B
SWIVEL TRAVEL PORT TEE
279-5058
UP
A
(3) CYLINDER GP (12) MANIFOLD
(48) CYLINDER GP (49) CYLINDER GP
BOOM BOOM UP PORT TEE
TILT LEFT HAND TILT RIGHT HAND
322-3568 220-8660
(SIDE, FOR CAB LEVELING) (SIDE, FOR CAB LEVELING)
222-9149 222-9149
LSP
(50) SWIVEL GP
24 Page,
TC
WITH TILT FUNCTION
295-0133 (30) VALVE
CHECK TP P2 T3
123-4750
(38) VALVE GP
PRESSURE CONTROL
167-1555
(18) MOTOR GP (19) MOTOR GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B TRAVEL LEFT HAND TRAVEL RIGHT HAND PILOT PUMP OUTPUT B
511: 279-9872 511: 279-9872 MAIN PUMP OUTPUT
521: 320-2393 (44) BODY - VALVE 521: 320-2393 (46) BODY - VALVE TRAVEL CONTROL CIRCUIT
522: 320-2395 LEFT HAND TILT COUNTERBALANCE 522: 320-2395 RIGHT HAND TILT COUNTERBALANCE FORWARD LEVELING CIRCUIT
226-5076 226-5076 SIDE LEVELING CIRCUIT
ACCUMULATE CONTROL CIRCUIT
MA G T FORWARD REVERSE T G MA BOOM CONTROL CIRCUIT
Bri PORT A PORT A Bri SWING MOTOR CIRCUIT
DRAIN / RETURN LINE
(TOP) (BOTTOM)
LH TRAVEL CONTROL CIRCUIT
RH TRAVEL CONTROL CIRCUIT
STICK CONTROL CIRCUIT
LOAD SENSING CIRCUIT
TRAVEL
RIGHT & LEFT
REVERSE FORWARD VALVES LINE PATTERNS
PORT B PORT B
(BOTTOM) (TOP) Pressure Line
(52) VALVE AS
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
A FORWARD REAR TILT COUNTERBALANCE 138-1234 Part Number
A
LEVEL 243-5400
CYLINDER
(45) BODY - VALVE
REAR TILT COUNTERBALANCE THIS SCHEMATIC IS FOR THE 521B AND 522B TRACK FELLER BUNCHERS
226-5076
HYDRAULIC SYSTEM
VOLUME 4 of 4: UPPER FRAME LEVELING ATTACHMENT
(47) CYLINDER GP MEDIA NUMBER: KENR5580
TILT
(REAR, FOR CAB LEVELING)
SCHEMATIC PART NUMBER: 364-0511, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
282-9611 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
7 6 5 4 3 2 1