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Contents

Page 4
General Information
Page 5
Technical Data
Page 6-8
Spool Options
Page 9
Performance Curves
Page 10-12
Assembly Dimensions
Page 13
Accessories
Page 14
Order Code

Directional Control Valve


3
Series CV 110
General Information

The CV 110 open valve is a parallel circuit valve which is designed to operate with a fixed pump in open center
hydraulic systems up to pressures of 320 bar (4600 psi) and flow rates of up to 50 l/min (13 USgpm).

The CV 110 on demand LS version is a valve which is designed to operate with a variable pump and
in closed center systems up to a pressure of 320 bar (4600 psi) and flow rates of up to 50 l/min (13
USGpm).

The CV 110 valve series offers the OEM the selection of a number of spools for optimal spool control at any
load as well as a wide range of spool controls for different applications.

Some of the CV 110’s main advantages are :

l Available from 1 to 6 sections as a monoblock valve


l Main relief valve
l Load check valves for each section
l Open & closed center option
l Direct acting relief valve for quick response time
l Power Beyond capability
l Exceptionally low spool leakage, less than 0.12 in³ (2 cm³) /min at 46 cSt and
100 bar (1500 psi) and 40°c upon request
l Float, regenerative and specially tuned spools
l Full range of spool controls : joystick, pneumatic, hydraulic, electro-hydraulic
proportional EHP and direct-acting solenoid (12VDC & 24VDC)

BSP and SAE threads are standard and the following threads can be supplied upon request :

l Metric
l NPTF

Directional Control Valve


4
Series CV 110
Technical Data

Max pressure setting bar psi

Main relief valve 320 4600


Tank Line 10 145

Flow rates l/min USgpm

Max flow A/B 50 13

Temperature range °C °F

Standard seals -40 to +80 -40 to +176

Spool leakage at cm³/min inch³/min

100 bar (1450 psi) and 46mm²/s (cSt) 2 0.12


216 SSU viscosity A and B port

Filtration

Contamination level equal to or better then 19/16 according to ISO 4406 NAS 1638-class 10

Viscosity mm²/s (cSt) SSU

Recommended operating
viscosity range 10-400 47 - 1875
Start viscosity up to 1000 4687

Weight kg lbs

CV 111 3,2 7,1


CV 113 6,6 14,6
CV 114 8,3 18,3
CV 115 10,0 22,0
CV 116 11,7 25,7

Operating force required for spool movement N lbf

Spring centered 130 29


Detent in 230 52
Detent out 200 45

Number of work sections 1 to 6

Directional Control Valve


5
Series CV 110
Spool Options
STANDARD THREADS
Port sizes BSP UNF Metric
P1 G⅜ ¾-16 (SAE 8) M18x1.5
Inlet
P2 G⅜ ¾-16 (SAE 8) M18x1.5
P3 G⅜ ¾-16 (SAE 8) M18x1.5

Cylinder ports
A-B G⅜ 9/16-18 (SAE 6) M16x1.5

T1 G½ ⅞-14 (SAE 10) M22x1.5


Tank
T1 G⅜ ¾-16 (SAE 8) M18x1.5
T2 G⅜ ¾-16 (SAE 8) M18x1.5

SPOOL FOR OPEN CENTERED VALVES

Part No. Spool type Type Symbol SP-No.


A B
DA
10709-3B 1S
with metering SP-10709-3B
P T
A B
Single acting A port
10573-3B 2SA SP-10573-3B
with metering
P T
A B

10574-3B 2XA Single acting A port SP-10574-3B


P T
A B

10309-3B 3X DA + float SP-10309-3B


P T
A B
DA + float
10308-3B 3S
with metering SP-10308-3B
P T
A B
DA + float
10307-3B 3R
with metering SP-10307-3B
P T
A B

10575-3B 4X Motor spool SP-10575-3B


P T
A B
Motor spool
10576-3B 4S
with metering SP-10576-3B
P T
A B
DA + regen
10310-3B 8R
with metering SP-10310-3B
P T
A B
DA + regen
10311-3B 8S
with metering SP-10311-3B
P T

Directional Control Valve


6
Series CV 110
Spool Options

SPOOLS FOR LOAD SENSING OPTION

Part No. Spool type Type Symbol SP-No.


A B
DA
11590-3B 1SLS
with metering SP-11590-3B
P T

A B
Single acting
10577-3B 2RALS SP-10577-3B
with metering
P T

A B
Single acting
10578-3B 2SALS SP-10578-3B
with metering P T

A B
DA + float
10548-3B 3RLS
with metering SP-10548-3B
P T

A B
DA + float
10549-3B 3SLS
with metering SP-10549-3B
P T

A B
DA + float
10551-3B 8SLS
with metering SP-10551-3B
P T

A B
DA + float
10550-3B 8RLS
with metering SP-10550-3B
P T

Closed Center LS Open Center

Directional Control Valve


7
Series CV 110
Spool Options

Code Type A-side B-side Type Code

30.1
M8x1.25

M8x125
[1.19]

9 Spring centered.

[2.52]
Hand lever.

64
S5

[2.09]
Encased

53
10 Detent in pos.1,2
and 3
52
[2.05]

11 Spring centered. 50.8


Detent in pos.4 [2.00] Mechanical joystick for
dual-spool
Spring centered. control.
12 Detent in pos.
S6

[1.30]
3 and 4

33
Spring centered.
14 Detent in pos.3
82
[3.23]

45.8
Spring centered.
13
[1.80]

Detent in pos.2 Wire control

Spring centered. W
18 Pressure point in
pos.5
98
[3.86]

59
[2.32]

Spring centered.
5 Detent in position
2 and 4

Cylinder ports facing up


P Pneumatic on/off

Pneumatic
PP proportional

Electropneumatic
on/off.
12V/270mA alt.
EP 24V/150mA.
Hirschmann connector
is standard. Cylinder ports facing down
Other connectors are
available on request.

Directional Control Valve


8
Series CV 110
Performance Curves

Directional Control Valve


9
Series CV 110
Assembly Dimensions
CV 110
Valve with Encased Hand Lever (S5) Assembly Dimensions

Valve with
Encased Hand Lever

Directional Control Valve


10
Series CV 110
Assembly Dimensions
Valve with Mechanical Joystick (JS)

Directional Control Valve


11
Series CV 110
Assembly Dimensions
Valve with Electro-Hydraulic Proportional Spool Control

Directional Control Valve


12
Series CV 110
Accessories

High pressure carry-over adapter, should be Tank port reduction adapter, can be installed
installed in the T1-port when two or more in the T1-port when the thread size is to be
valves are used in the same circuit. T2 must reduced.
then be connected to Tank

Part No.10534-4S Type BSP ½″ to BSP ⅜″


Part No.10348-4S

Part No.10536-4S SAE # 10 to SAE # 8


Part No.10349-4S

Lever
Standard Lever :

Part No. 10347-4S

Other lengths on request.

Directional Control Valve


13
Series CV 110
Order Code

Directional Control Valve


14
Series CV 110
Contents

Page 4
General Information
Page 5
Technical Data
Page 6-8
Spool Options
Page 9
Main Relief Valves
and Secondary Valves
Page 10-11
Spool Controls
Page 12
Performance Curves
Page 13
Assembly Dimensions
Page 14
Accessories
Page 15
Order Code

Directional Control Valve


3
Series CV 126
General Information

The CV 126 open valve is a parallel circuit valve which is designed to operate in open center hydraulic
systems up to pressures of 320 bar (4600 psi) and flow rates of up to 50 l/min (13 USgpm).

The CV 126 on demand LS version is a valve which is designed to operate with a variable pump and in a
closed center system up to a pressure of 320 bar (4600 psi) and flow rates up to 50 l/min (13 USgpm).

The CV 126 valve serie offers the OEM the selection of a number of spools for optimal spool control at any
load as well as a wide range of spool controls for different applications.

Some of the CV 126’s main advantages are :



l 6 sections in a monoblock configuration
l Load check valves for each section
l Open & closed center option
l Direct acting main relief valve for fast response time
l Power Beyond capability
l Available with 4th position float spool
l Available with 4th position regenerative spool
l Direct acting joysticks with integrated 4th position for both float and regenerative functions

The CV 126 valve can be equipped with the following differential or pilot operated relief valve functions:

l Main relief valve


l Cylinder port relief valve
l Combined cylinder port relief and anti-cavitation valve

BSP and SAE threads are standard and the following threads can be supplied upon request:

l Metric
l NPTF (SAE>NPT adaptor)

Directional Control Valve


4
Series CV 126
Technical Data

Max pressure setting bar psi

Main relief valve 320 4600


Tank Line 10 145

Flow rates lpm USgpm

Max flow A/B 50 13

Temperature range °C °F

Standard seals -40 to +80 -40 to +176

Spool leakage at cm³/min inch³/min

100 bar (1450 psi) and 46mm²/s (cSt) 2 0.12


216 SSU viscosity A and B port

Filtration

Contamination level equal to or better then 19/16 according to ISO 4406 NAS 1638-class 10

Viscosity mm²/s (cSt) SSU

Recommended operating
viscosity range 10-400 47 - 1875
Start viscosity up to 1000 4687

Weight kg lbs

CV 126 14 31

Operating force required for spool movement N lbf

Spring centered 130 29


Detent in 230 52
Detent out 200 45

Number of work sections 6

Directional Control Valve


5
Series CV 126
Spool Options

SPOOL FOR OPEN CENTERED VALVES

Part No. Spool type Type Symbol SP-No.


A B
DA
10709-3B 1S
with metering SP-10709-3B
P T
A B
Single acting A port
10573-3B 2SA SP-10573-3B
with metering
P T
A B

10574-3B 2XA Single acting A port SP-10574-3B


P T
A B

10309-3B 3X DA + float SP-10309-3B


P T
A B
DA + float
10308-3B 3S
with metering SP-10308-3B
P T
A B
DA + float
10307-3B 3R
with metering SP-10307-3B
P T
A B

10575-3B 4X Motor spool SP-10575-3B


P T
A B
Motor spool
10576-3B 4S
with metering SP-10576-3B
P T
A B
DA + regen
10310-3B 8R
with metering SP-10310-3B
P T
A B
DA + regen
10311-3B 8S
with metering SP-10311-3B
P T

Open Center

Directional Control Valve


6
Series CV 126
Spool Options

SPOOLS FOR LOAD SENSING OPTION

Part No. Spool type Type Symbol SP-No.


A B
DA
11590-3B 1SLS
with metering SP-11590-3B
P T

A B
Single acting
10577-3B 2RALS SP-10577-3B
with metering
P T

A B
Single acting
10578-3B 2SALS SP-10578-3B
with metering P T

A B
DA + float
10548-3B 3RLS
with metering SP-10548-3B
P T

A B
DA + float
10549-3B 3SLS
with metering SP-10549-3B
P T

A B
DA + regen
10551-3B 8SLS
with metering SP-10551-3B
P T

A B
DA + regen
10550-3B 8RLS
with metering SP-10550-3B
P T

STANDARD THREADS

Port sizes BSP UNF Metric


P1 G⅜ ¾-16 (SAE 8) M18x1.5
Inlet
P2 G⅜ ¾-16 (SAE 8) M18x1.5
P3 G⅜ ¾-16 (SAE 8) M18x1.5

Cylinder ports
A-B G⅜ 9/16-18 (SAE 6) M16x1.5

T1 G½ ⅞-14 (SAE 10) M22x1.5


Tank
T2 G⅜ ¾-16 (SAE 8) M18x1.5
T3 G⅜ ¾-16 (SAE 8) M18x1.5

Directional Control Valve


7
Series CV 126
Spool Options

Code Type A-side B-side Type Code

30.1
[1.19]

9 Spring centered. M8x1.25

M8x125

[2.52]
Hand lever.

64
10 Detent in pos.1,2 S5

[2.09]
Encased

53
and 3

11 Spring centered. 50.8


52
[2.05]

Detent in pos.4 [2.00]

Spring centered.
12 Detent in pos. Mechanical joystick for
3 and 4 dual-spool
control.
Spring centered.
14 Detent in pos.3 S6

[1.30]
33
45.8
Spring centered.
13
[1.80]

Detent in pos.2
82
[3.23]

Spring centered.
18 Pressure point in
pos.5
Wire control

59
[2.32] W
Spring centered.
5 Detent in position
2 and 4 98
[3.86]

P Pneumatic on/off For different Joystick configuration including Float and


Regen functions please see page 10 and 11.
Pneumatic
PP proportional

Electropneumatic
on/off.
12V/270mA alt.
EP 24V/150mA.
Hirschmann connector
is standard.
Other connectors are
available on request.

Directional Control Valve


8
Series CV 126
Main Relief Valve & Secondary Valve

Main relief valve. Differential operated relief valve for the main circuit.
Fixed pressure setting.

Order code: RV+pressure setting

Cylinder port mounted secondary valves.


Relief valve. Differential operated port relief valve preventing pres-
sure peaks. Fixed pressure setting.

All cylinder port valves are mounted on the opposite side of the
port used.

Order code: C+pressure setting

Anti-cavitation valve. Check valve used to level negative pressures


that can occur in the cylinder ports.

Order code: A

Relief anti-cavitation valve. Works as both port relief and


anti-cavitation valve.

Graphs valid for 25 mm²/s (cSt)


(117 SSU) and 70 ba (1000 psi)

Order code: CA+pressure setting

Directional Control Valve


9
Series CV 126
Spool Controls
Joystick Specification - Horizontal mounting

PORTS UP PORTS DOWN

I
I
III IV
III IV
II
II

1. Check port/hose orientation 2. Fill in functions (handwrite) 3. Valve mounting holes

Ports up Lift Through casting holes



Ports down Lower Threaded bottom holes

Float

Curl in

Curl out

Regen

Please fill in corresponding Roman numerals

Directional Control Valve


10
Series CV 126
Spool Controls
Joystick Specification - Vertical mounting

PORTS LEFT PORTS RIGHT

I I

III IV III IV

II II

1. Check port/hose orientation 2. Fill in functions (handwrite) 3. Valve mounting holes

Ports left Lift Through casting holes



Ports right Lower Threaded bottom holes

Float

Curl in

Curl out

Regen

Please fill in corresponding Roman numerals

Directional Control Valve


11
Series CV 126
Performance Curves

Directional Control Valve


12
Series CV 126
Assembly Dimensions
Valve with a combination of Mechanical Joystick and Encased Hand Lever

Directional Control Valve


13
Series CV 126
cessories
hghpressure
pressure carry-over
carry-over adapter,
adapter,should
should Tank port port
Tank reduction adapter,
reduction can be can be
adapter,
installedininthe
nstalled the T1-port
T1-port when
whentwo twooror
more
more installed in theinT1-port
installed when the
the T1-port thread
when thesize is
thread
lves
gh areused
used
es pressure
are in the
the same
Accessories
carry-over
in circuit.
adapter,
same T2T2
should
circuit. must to beto
must Tank port reduced.
reduction adapter, can be
be reduced.
installed
en in the T1-port
be connected when two or more
to Tank installed in the T1-port when the thread size is
be are
ves connected
used in thetosame
Tank
circuit. T2 must to be reduced.
n be connected to Tank
High pressure carry-over adapter, should be Tank port reduction adapter, can be installed
installed in the T1-port when two or more in the T1-port when the thread size is to be
Type BSP
valves are used in the same circuit. T2 must reduced. Type BSP ½″ to BSP ⅜″
Type BSP
Part
then be
Type No.10534-4S
BSPconnected to tank Type
Part½″
Type BSP BSP⅜″ ½″ to BSP
No.10348-4S
to BSP ⅜
PartNo.10534-4S
Part No.10534-4S Part No.10348-4S
Part No.10348-4S
Type BSP ½″ to BSP ⅜″
Part No.10534-4S
Part No.10348-4S

TypeUNF
Type UNF SAE #SAE
10 to #SAE
10 to
# 8SAE # 8
Part SAE # 10 to SAE # 8
PartNo.10536-4S
Part No.10536-4S
No.10536-4S Part No.10349-4S
Part No.10349-4S
Part No.10349-4S
Type UNF SAE # 10 to SAE # 8
Part No.10536-4S Part No.10349-4S

ver
Lever
ver
ndard Lever : lever :
Standard

ndard Lever :
er
Part
Part No. No. 10347-4S
10347-4S

dard Lever : Part No. 10347-4S

Other
her length on lengths on request.
request.
Directional Control Valve
14
Series CV 126 - 14 - Part No. 10347-4S
her length on request.
Order Code

Directional Control Valve


15
Series CV 126
Contents

Page 3
General Information
Page 4
Technical data
Page 5
Dimensions
Page 6
Secondary Valves
Page 7
Cylinder port mounted
secondary valves
Page8
Spool - Control characteristics
Page 9-10
Spool Controls
Page 11-12
Order Code

Directional Control Valve


2
Series CV 300
General Information

The CV 300 is a modular monoblock valve which is available in 1 to 4 and 6 sections, with the option of
additional spool functions by using a High pressure carry-over fitting (Power Beyond).The valve is designed
for a maximum working pressure of 320 bar (4600 psi) with a flow from 40 to 140 l/min (9-37 USGpm.).

The CV 300 valve offers its user optimised characteristics with regard to function, capacity and quality. It is
designed with the machine builders high demands of cost effectiveness, function and need of exceptionally
good load maneuverbility in mind. Suitable areas of use are forklift trucks, lorry mounted cranes, dumpers,
loaders, excavators and other equipment where precise load control is required.
Although the valves external dimensions are small, it does allow high internal flows and can be equipped
with a large number of accessories as standard. The uniquely designed canal system results in exceptionally
low pressure drops leading to improved performance and longer life not only of the control valve but also of
the other components in the hydraulic system.

The CV 300 is manufactured using the highest quality alloy cast iron which in combination with NIMCO’s
advanced machining and control methods assures the precise accuracy of every component. Each valve
is tested and the results documented prior to despatch.

Minimised spool leakage.


Hard chromium plated spools, low friction and a specially developed honing method gives absolute minimum
spool leakage of the valve.

Easy assembly.
The valve has two pressure inlets and two tank outlets allowing pipes and hoses to be connected either
from the side or top of the valve.

Excellent load control.


CV 300 can be fitted with the standard load control spools or with specially designed spools for specific
flows, each of which is designed to provide optimum control characteristics within its flow range. On request,
special spools can be designed for special functions.

Full utilisation of the spool stroke.


The optimised soft maneuver grooves integrated in each spool and the precise machining of every
component allows the entire stroke of the spool to be used. This allows full control of the load whether the
operator is using very little or full flow capacity. In addition the movement of any spool in any direction will
give the same speed of machine function, enhancing security and reliability.

Multifunctional control.
Several spools can be operated at the same time even when very large differences in load are at hand due
to the utilisation of the differential pressure built up inside the valve during operation.

Uniform and low lever forces.


By combining the unique design features of the valve body and the spools, an excellent balance of the
dynamic forces is achieved throughout the entire pressure and flow range. This keeps spring forces at a
minimum and makes the valve very easy to operate by hand lever as well as when any of the NIMCO’s
remote control valves are used.

Wide range of accessories.


The CV 300 offers a wide range of possibilities by using existing and future accessory valves. Also a
wide range of spool and remote controls such as single or joystick wire controls, pneumatic and hydraulic
proportional or on/off controls are available.

Directional Control Valve


3
Series CV 300
Technical Data

Max. pressure setting bar psi

Main relief valve 320 4600


Port relief valve 300 4200
Tank line 10 150

Flow rates l/min US GPM

Maximum for the valve 140 37

Temperature range °C °F

Standard seals -40 to +80 -40 to +176

Spool leakage at cm³/min inch³/min

100 bar (1450 psi) and 46 mm²/s (cSt) Max 10 Max. 0.6
(117 SSU) viscosity A and B port

Filtration

Contamination level equal to or better then 18/14 according to ISO 4406 NAS 1638-class 10

Viscosity mm²/s cSt

Recommended operationg
viscosity range 10-400 47 - 1875
Start viscosity up to 1000 4687

Weight Kg lbs

CV 301 8.5 18.9


CV 302 11.7 26
CV 303 15.9 35.3
CV 304 19.8 44
CV 306 28.2 62.7

Performance curves
Pressure drops at 25 mm2/s (cSt) (117 SSU) viscosity, 50°C (122°F) temperature and standard spool.

Directional Control Valve


4
Series CV 300
Dimensions
European view setting

Dimensions L1 mm (inch) L2 mm (inch)

CV 301 126 (4.96) 100 (3.94)


CV 302 176 (6.93) 150 (5.91)
CV 303 226 (8.90) 200 (7.87)
CV 304 276 (10.87) 250 (9.84)
CV 306 376 (14.80) 350 (13.78)

Port Size BSP Metric SAE

A, B 3/4’’ M22 x 1.5 11/16-12 SAE12

P1, P2, T2 3/4’’ M22 x 1.5 11/16-12 SAE12

T1 1’’ M27 x 2 15/16-12 SAE16

Directional Control Valve


5
Series CV 300
Secondary valves

Main relief valve. Differential operated relief valve


for the main circuit. Adjustable from 35 to 320 bar
(500-4650 psi).

Order code: RV+pressure setting


Part No. 4S-6020

Check valve. Can be used when two or more valves are connected in series and operates with
the same pressure. The first valve should then be equipped with a main relief valve RV and the
subsequent valves with CV.

Graphs valid for 25 mm2/s (cSt.)


(117 SSU) 70 bar=1000 psi

Part No. 4S-6071


Order code: CV

High pressure carry-over adaptors


(Power Beyond) are available to serial
connect the CV 300 with one or more
control valves, available from NIMCO.
Part No: 4S-1851 (BSP 1″ → ¾″)
Part No: 4S-65251 (UNF 16 → 12)

Part No: 4S-1877 (BSP 1″ → ¾″)

Tank port reduction adaptor, can be


installed in the T1 port when the thread
size is to be reduced.
Part No: 4S-1891 (BSP 1″ → ¾″)
Part No: 4B-11599 (UNF 16 → 12)

Directional Control Valve


6
Series CV 300
Cylinder port mounted secondary valves

Relief valve. Differential operated port relief valve preventing


pressure peaks. Fixed pressure setting from 35 to 320 bar
(500-4650 psi).

Part no. 4S-4030

Anti-cavitation valve. Check Graphs valid for 25 mm2/s (cSt.)


valve used to level under (117 SSU) 70 bar=1000 psi
pressures that can occur in the Order code: C+pressure setting
cylinder ports.

Part no. 4S-4226

Relief anti-cavitation valve.


Works as both port relief and
anti-cavitation valve.
Order code: A

Part no. 4S-4070 Characteristics according to C and A.

P1 Cylinder port accessory


valve blank.
The plug is used when a Order code: CA+pressure setting
cylinder port accessory
cavity should be blanked off.

Part no. 4S-4525

P2 D/A to S/A conversion plug.


This plug is used when a fitted
double acting spool is to be
used as a single acting function
while maintaining oil in both
the chambers of the cylinder.

Part no. 610034

Directional Control Valve


7
Series CV 300
Spool - Control Characteristics

All of NIMCO’s spools are designed for specific flow rates in order to achieve optimal load control characteristics
and to fully utilise the spools entire stroke. By optimising the balance between spools and valve housing, spring
forces are minimized and exact maneuvering is achieved. Besides the standard spools listed there are also spe-
cial spools available. For further information concerning these types please contact your NIMCO representative.

Order code
Spool type Symbol Standard spool Part No.

Double acting 1S 3B-6035

Single acting
A-port 2SA 3B-6028

Single acting
B-port 2SB 3B-6026

Double acting
with float position 3S 3B-6070

Motor 4S 3B-6049

Control Characteristics
P-A(B), Spool S.
Pump flow 70 l/min (19 US Gpm).
Viscosity 25 mm²/s (cSt) (117 SSU)
Oil temp. 50° C (122° F).

1. Pressure in work port 50 bar (725 psi)

2. Pressure in work port 150 bar (2175 psi)

3. Pressure in work port 250 bar (3625 psi)

Directional Control Valve


8
Series CV 300
Spool Controls

Code Type A-side B-side Type Code

Hand lever
9 Spring centered. vertical. S1
Link connection.

9M Marine version.
Hand lever
vertical, opposite
10 Detent in position direction.
1, 2 and 3 Link connection. S7
Other length and
hand knobs upon
10M Marine version request.

Spring centered Hand lever


horizontal.
9S with straight Link connection.
through spool.
S2

Detent in position
10S 1, 2, 3 and straight
through spool.

Spring centered.
11 Detent in position 4.
Spool 3 only Hand lever
vertical.
Encased.
Spring centered. Marine version, S5M
12 Detent in pos. 3 and 4. in combination
Spool 3 only. with 9M and
10M only.

Spring centered.
13
Detent in position 2.
Joystick for
dual-spool
Spring centered. control.
14
Detent in position 3.
S6

Spring centered.
15 Detent in pos. 2 and 4.
Spool 3 only.

Directional Control Valve


9
Series CV 300
Spool Controls

Code Type A-side B-side Type Code

P Pneumatic on/off.
Wire control for
3-position spool.
Pneumatic
PP proportional.
3W
Hydraulic on/off.
Pilot pressure
H 6-15 bar
87-217 psi.
Hydraulic
proportional.
HP Pilot pressure
6-15 bar Wire control for
87-217 psi. 4-position spool.
Spool 3 only.
Electro-pneumatic
on/off. 4W
12v/270mA alt.
24v/150mA.
EP Hirschmann contact
is standard.
Others are available
on request.

Hydraulic on/off.
Pilot pressure
HD 6-15 bar HD
HD and HPD
87-217 psi.
cannot be
combined with
Hydraulic any other spool
proportional. controls.
HPD Pilot pressure HPD
6-15 bar
87-217 psi.

Directional Control Valve


10
Series CV 300
Order Code

EXAMPLE 1:
Spool 3 is double acting with float position (code 3),
spring centered with detent for the float position
(code 11) and equipped with a hand lever (code S1).
Spool 2 is double acting with integrated load holding
check valves (code 5), spring centred (code 9), and
equipped with a cylinder port relief valve in port B
(code C) and hand lever (code S1).

Spool 1 is a double acting motor spool (code 4),


spring centred (code 9) and equipped with a
hand lever (code S1).

The valve is fitted with a main relief valve (code RV),


pressure port P2 and tankport T2 are left open for
hose connection.

Order code:
CV303-RV210-P2-1S9.S1xx-5S9.S1xC140-
-3S11.S1xx-x-T2-G

EXAMPLE 2:
This valve has a double acting spool (code 1),
which is spring centered (code 9), two cyl.
port/anti-cavitation valves in both cyl. ports
(code CA) and equippedwith a hand lever
(code S1).

The valve is not fitted with a main relief


valve(code CV instead of RV), pressure
port P2 and tank port T2 are left open for
hose connection. A high pressure carryover
adaptor is fitted in the T1 port.

Order code:
CV301-CV-P2-1S9.S1CA140CA95-S-T2-G

Directional Control Valve


11
Series CV 300
Order Code

Directional Control Valve


12
Series CV 300
Contents Hydraulic systems

Page 3-4
General Information
Page 5
Technical Data
Page 6
Performance Curves
Page 7
Dimensions - Basic Valve
Page 8
Dimensions - Unibody
Page 9
Secondary Valve
Page 10
Spools
Page 11-12
Spool Controls
Page 13
Accessories
Page 14
Order Code
Page 15
Appendix

Directional Control Valve


2
Series CV 400 - Unibody
General Information Hydraulic systems

The CV 400 Unibody is a modular monoblock valve which is available in 1 to 4 sections, with the option
of additional spool functions by using a carry-over fitting (Power Beyond).The valve is designed for a
maximum working pressure of 320 bar (4600 psi) with a flow from 15 to 80 l/min (4-21 USgpm).

The CV 400 Unibody valve offers its user optimized characteristics with regard to function, capacity and
quality. It is designed with the machine builders high demands of cost effectiveness, function and need of
exceptionally good load maneuverability in mind. Suitable areas of use are forklift trucks, cranes, loaders
and other equipment where precise load control is required.
Although the valve’s external dimensions are small, it will allow high internal flows and can be equipped with
a large number of accessories as standard. The uniquely designed canal system results in exceptionally
low pressure drops leading to improved performance and longer life not only of the control valve but also of
the other components in the hydraulic system.

The CV 400 Unibody is manufactured using the highest quality alloy cast iron which in combination with
NIMCO’s advanced machining and control methods assures the precise accuracy of every component.
Each valve is tested and the results documented prior to dispatch.

Unibody
The Unibody system is designed to give the valve user maximum flexibility and economy. The system
comprises of a standard valve onto which a number of secondary valves can be mounted. Any combination
of valves, already available in the program, and future developments in reponse to customer requests, can
be mounted onto the valve in any preferred combination. Having all secondary valves directly on the valve,
piping and hosing costs are kept to a minimum. Simultaneously, the user is allowed flexibility in designing
the hydraulic system for each machine. The valve can be delivered with the Unibody functions already fitted
to the valve or simply prepared for any of the large number of standard Unibody blocks that are available.

Minimized spool leakage.


Hard chromium plated spools, low friction and a specially developed honing method provide for absolute
minimum spool leakage of the valve.

Easy assembly.
The valve has two pressure inlets and three tank outlets allowing pipes and hoses to be connected either
from the side or top of the valve.

Directional Control Valve


3
Series CV 400 - Unibody
General Information Hydraulic systems

Excellent load control.


CV 400 Unibody is delivered with a wide range of standard spools each of which is designed to provide
optimum control characteristics within its flow range. On request, special spools can be delivered for other
flow rates.

Full utilization of the spool stroke.


The optimized soft maneuver grooves integrated in each spool and the precise machining of every
component allow for the entire stroke of the spool to be used. This allows full control of the load whether
the operator is using very little or full flow capacity. In addition, the movement of any spool in any direction
will give the same speed of machine function, enhancing security and reliability.

Multifunctional control.
Several spools can be operated at the same time even when very large differences in load are at hand due
to the utilization of the differential pressure built up inside the valve during operation.

Uniform and low lever forces.


By combining the unique design features of the valve body and the spools, an excellent balance of the
dynamic forces is achieved throughout the entire pressure and flow range. This keeps spring forces at a
minimum and makes the valve very easy to operate by hand lever as well as when any of the NIMCO’s
remote control valves are used.

Wide range of accessories.


The CV 400 Unibody offers a wide range of options by using existing and future accessory valves. Also a
wide range of spool and remote controls such as single or joystick wire controls, pneumatic and hydraulic
proportional or on/off controls are available.

Directional Control Valve


4
Series CV 400 - Unibody
Technical Data Hydraulic systems

Max. pressure setting bar psi

Main relief valve 320 4650


Port relief valve 330 4700
Tank line 10 145

Flow rates l/min USgpm

Maximum for the valve 80 21

Temperature range °C °F

Standard seals -40 to +80 -40 to +176

Spool leakage at cm³/min inch³/min

100 bar (1450 psi) and 4 0.24


25 mm²/s (cSt)
(117 SSU) viscosity
A and B port

Filtration

Contamination level equal to or better then 18/14 according to ISO 4406 NAS 1638-class 10

Viscosity mm²/s(cSt) SSU

Recommended operating viscosity range 10-400 47-1875


Start viscosity up to 1000 4687

Weight kg lbs

CV 401 4.4 9.7


CV 402 6.6 14.5
CV 403 8.7 19.2
CV 404 10.9 24

Weight/Unibody option

Single 0.3 0.7


Double 0.75 1.6

Operating force necassary N lbf


to move the spool

Spring centered 130 29


Detent in 230 52
Detent out 200 45

Directional Control Valve


5
Series CV 400 - Unibody
Performance Curves Hydraulic systems

Pressure Drop PgT

Pressure Drop PgA(B)

Pressure Drop A(B)gT

Directional Control Valve


6
Series CV 400 - Unibody
Dimensions - Basic Valve Hydraulic systems

Dimensions L1 mm (inch) L2 mm (inch)

CV 401 101 (3.98) 77 (3.03)


CV 402 144 (5.67) 120 (4.72)
CV 403 187 (7.36) 163 (6.42)
CV 404 230 (9.06) 206 (8.11)

Port size BSP Metric SAE

A,B 1/2” M 18 x 1.5 3/4-16 SAE8

P1, P2, T2, (T3) 1/2” M 18 x 1.5 3/4-16 SAE8

T1 3/4” M 22 x 1.5 1 1/16-12 SAE12

Directional Control Valve


7
Series CV 400 - Unibody
Dimensions - Unibody Hydraulic systems

Dimensions L1 mm (inch) L2 mm (inch)

CV 401 101 (3.98) 77 (3.03)


CV 402 144 (5.67) 120 (4.72)
CV 403 187 (7.36) 163 (6.42)
CV 404 230 (9.06) 206 (8.11)

Port size BSP Metric SAE

A,B 1/2” M 18 x 1.5 3/4-16 SAE8

P1, P2, T2, (T3) 1/2” M 18 x 1.5 3/4-16 SAE8

T1 3/4” M 22 x 1.5 1 1/16-12 SAE12

Directional Control Valve


8
Series CV 400 - Unibody
Secondary Valve Hydraulic systems

Main relief valve. Differential operated relief valve for the


main circuit. Adjustable from 35 to 320 bar (500-4600 psi).

Part No: 4S-4076

Order code: RV+pressure setting


Check valve. Can be used when two or more valves are connected in series and operated with the same pressure.
The first valve should then be equipped with a main relief valve RV and the subsequent valves with CV.

Part No: 4S-4094 Graphs valid for


25 mm2/s (cSt.)
(117 SSU).
70 bar = 1000 psi

Order code: CV
Cylinder port mounted secondary valves.
Relief valve. Differential operated port relief valve preventing pressure
peaks. Fixed pressure setting from 35 to 330 bar (500-4700 psi).

Part No: 4S-4030

Order code: C+pressure setting


Anti-cavitation valve. Check valve used to level negative pressures
that can occur in the cylinder ports.

Part No: 4S-4226

Order code: A
Relief anti-cavitation valve. Works as both port relief and anti-cavitation valve.

Part No: 4S-4070


Characteristics according
to C and A.

Order code: CA+pressure setting

Directional Control Valve


9
Series CV 400 - Unibody
Spools Hydraulic systems

All of NIMCO’s spools are designed for specific flow rates in order to achieve optimal control characteristics and
to fully utilize the spool’s entire stroke. By optimizing the balance between spools and valve housing, spring forc-
es are minimized and exact maneuvering is achieved. In addition to our standard spools are there a wide range
of specially designed spools to maximize load control at different pump flows and applications. Please contact our
factory or any authorized distributor for further information.

Order code
Spool type Symbol Part No.
Standard spool

Double acting 1S 3B-4002

Single acting 2SA 3B-4004

Single acting B 2SB 3B-4122

Double acting
with float position 3S 3B-4061

Motor 4S 3B-4035

Double acting with


built in check valves 5S 4S-40087

Regenerative 6S 3B-40068

P-A/B A/B-T
Control 1.Press. 50 bar (725 psi) Viscosity
characteristics 2.Press. 150 bar (2175 psi) 25 mm²/s (cSt)
3.Press. 250 bar (3625 psi) 50

Standard spool
Pump flow 50 l/min
(13.2 USgpm).

Directional Control Valve


10
Series CV 400 - Unibody
Spool Controls Hydraulic systems

Code Type A-side B-side Type Code

9 Spring centered. Hand lever


vertical. S1
9M Marine version. Other lengths
on request.
Detent in position
10 1, 2 and 3
Hand lever
S2
horizontal.
10M Marine version

Detent in pos.
1, 2, 3 and
10S straight
through spool. Standard Control
Hand lever S5
vertical.
Encased.

Spring centered.
11 Detent in pos. 4.

Spring centered.
12 Detent in pos. 3
and 4.

Hand lever
Spring centered. vertical.
13
Detent in pos. 2. Encased. S5M
Marine
version.
Spring centered.
14
Detent in pos. 3.

Spring centered.
15 Detent in pos. 2
and 4.
Joystick for
dual-spool S6
Spring centered. control.
16 Detent in pos. 1,
2, 3 and 4.

Directional Control Valve


11
Series CV 400 - Unibody
Spool Controls Hydraulic systems

Code Type A-side B-side Type Code

Electric direct
acting solenoid
EDA Electro-hydraulic
on - off.
proportional.
12 V / 3.6 A 12V/1.5 A
24 V / 1.8 A 24V/0.75 A EHP
with manual hand
lever override

Electro-hydraulic
proportional.
EHP 12V/1.5 A
24V/0.75 A
Wire control for
3-position spool. 3W

Electropneumatic
on-off. Wire control for
EP 4-position spool. 4W
12V/270mA alt.
24V/150mA.

External kickout.
EK From pos. 3 to
pos. 1.

Hydraulic on/off.
H Pilot pressure
6-15 bar (87-217 psi)
Hydraulic
proportional.
HP Pilot pressure
6-15 bar (87-217 psi)

Pneumatic
P
on/off.

Pneumatic
PP
proportional.

Directional Control Valve


12
Series CV 400 - Unibody
Accessories Hydraulic systems

High pressure carry-over adaptor (Power Beyond), should be installed in the


T1-port when two or more valves are used in the same circuit. T2 must then be
connected to tank.

Tank port reduction adaptor, can be installed in the T1 port when the thread
size is to be reduced from BSP 3/4” to BSP 1/2” or from SAE12 to SAE 8.

Directional Control Valve


13
Series CV 400 - Unibody
Order Code Hydraulic systems

Directional Control Valve


14
Series CV 400 - Unibody
Appendix Hydraulic systems

Directional Control Valve


15
Series CV 400 - Unibody
CV601/eng/WEB/R0603
Contents

Page 3
General Information
Page 4
Technical data
Page 5
Performance Curves
Page 6
Dimensions
Page 7
Relief and Check Valves
Page 8
Spool - Control characteristics
Page 9-10
Spool Controls
Page 11-12
Order Code

Directional Control Valve


2
Series CV 601
General Information

The CV 601 is a robust single spool monoblock valve designed to offer its user very low pressure drops and
with the option of additional spool functions by using a High Pressure Carry-Over Adaptor (Power Beyond).
The valve is designed for a maximum working pressure of 320 bar (4600 psi.) with a flow from 25 to 180
l/min (6.6-48 US GPM).

The CV 601 valve offers its user optimised characteristics with regard to function, capacity and quality. It is
designed with the machine builders high demands of cost effectiveness, function and need of exceptionally
good load maneuverbility in mind. Suitable areas of use are dumpers, loaders and other equipment where
precise load control is required.

Although the valves external dimensions are small, it does allow high internal flows and can be equipped
with a large number of accessories as standard. The uniquely designed canal system results in exceptionally
low pressure drops leading to improved performance and longer life not only of the control valve but also
of the other components in the hydraulic system. It can be fitted with two main relief valves to allow for up
to 180 l/min (48 US GPM) flow.

The CV 601 is manufactured using the highest quality alloy cast iron which in combination with NIMCO’s
advanced machining and control methods assures the precise accuracy of every component. Each valve
is tested and the results documented prior to despatch.

Minimised spool leakage.


Hard chromium plated spools, low friction and a specially developed honing method gives absolute minimum
spool leakage of the valve.

Easy assembly.
The valve has two pressure inlets and two tank outlets allowing pipes and hoses to be connected either
from the side or top of the valve.

Excellent load control.


The CV 601 has load check valves and can be fitted with both standard spools and with specially designed
spools for specific metering needs which will provide optimum control characteristics.

Full utilisation of the spool stroke.


The optimised soft maneuver grooves integrated in each spool and the precise machining of every
component allows the entire stroke of the spool to be used. This allows full control of the load whether the
operator is using very little or full flow capacity. In addition the movement of any spool in any direction will
give the same speed of machine function, enhancing security and reliability.

Uniform and low lever forces.


By combining the unique design features of the valve body and the spools, an excellent balance of the
dynamic forces is achieved throughout the entire pressure and flow range. This keeps spring forces at a
minimum and makes the valve very easy to operate by hand lever as well as when any of the NIMCO’s
remote control valves are used.

Wide range of accessories.


The CV 601 offers a wide range spool and remote controls such as single wire controls, pneumatic and
hydraulic proportional or on/off controls are available.

Directional Control Valve


3
Series CV 601
Technical Data

Max Pressure Setting bar psi

Main Relief Valve 320 4600


Tank line 10 145

Flow rates l/min US GPM

Maximum for the valve 180 48

Temperature Range °C °F

Standard seals NBR BUNA-N seals -40 to +80 -40 to +176

Internal Leakage A(B) to T cm³/min inch³/min

100 bar (1450 psi) and 46 mm²/s (cSt) Max 10 0.6


(117 SSU) viscosity A and B port

Filtration

Contamination level equal to or better then 18/14 according to ISO 4406 NAS 1638-class 10

Viscosity mm²/s cSt

Recommended operating
Viscosity range 10-400 47 - 1875
Start viscosity up to 1000 4687

Weight Kg lbs

CV 601 7.3 16.1

Directional Control Valve


4
Series CV 601
Performance Curves
Pressure Drop PT
10 20 30 40 US gpm
Bar 20

15 220 psi

10 145

5 75
PT

0
30 60 90 120 150 180
Flow L/min

Pressure Drop PA(B)


10 20 30 40 US gpm
Bar 20

PA(B) 220 psi


15 With check-valve

10 145

PA(B) 75
5 Without
check-valve

0
30 60 90 120 150 180
Flow L/min

Pressure Drop A(B)T


10 20 30 40 US gpm
Bar 20

15 220 psi

10 145
A(B)T

5 75

0
30 60 90 120 150 180
Flow L/min

Directional Control Valve


5
Series CV 601
Dimensions
US view setting

Directional Control Valve


6
Series CV 601
Relief and Check Valves
One main relief valve. Differential
operated relief valve for the main
circuit. Adjustable from 35 to 320
bar (500-4600 psi).

Part No: 4S-6020

High Flow Option


Double Main Relief Valve Option
Recommended for high flow (over 120 l/min).

Part No: 4S-6020 Part No: 4S-6020

Check valve. Can be used when two or more valves


are connected in series and operates with the same
pressure. The first valve should then be equipped
with a main relief valve RV and the subsequent
valves with CV.

Part No: 4S-11362


High Pressure Carry-Over Adaptators (Power Beyond)
are available to serial connect the CV 601 with one or
more control valves.
Part No: 4S-1851 (BSP 1″ → ¾″)
Part No: 4S-65251 (UNF 16 → 12)

Part No: 4S-1877 (BSP 1″ → ¾″)

Tank Port Reduction Adaptator can be installed in the


T1 port when the thread size is to be reduced.
Part No: 4S-1891 (BSP 1″ → ¾″)
Part No: 4B-11599 (UNF 16 → 12)
Directional Control Valve
7
Series CV 601
Spool - Control Characteristics

All of NIMCO’s spools are designed for specific flow rates in order to achieve optimal load controls characteris-
tics and to fully utilise the spools entire stroke. By optimising the balance between spools and valve housing,
spring forces are minimized and exact maneuvering is achieved. Besides the standard spools listed designed
for maximum flow and minimum pressure drop there are also special spools available. For further information
concerning these type of spools please contact your NIMCO representative.

Order code
Spool type Symbol Standard spool Part No.

Double acting 1X 3B-6037

Single acting
A-port 2XA 3B-6111

Single acting
2XB 3B-6050
B-port

Motor 4X 3B-6073

Control Characteristics
P-A(B), Spool S.
Pump flow 70 l/min (19 US Gpm).
Viscosity 25 mm²/s (cSt) (117 SSU)
Oil temp. 50° C (122° F).

1. Pressure in work port 50 bar (725 psi)

2. Pressure in work port 150 bar (2175 psi)

3. Pressure in work port 250 bar (3625 psi)

Directional Control Valve


8
Series CV 601
Spool Controls

Code Type A-side B-side Type Code

Spring centered. Hand lever


9 (Standard Spool vertical. S1
Control) Link connection.
9M Marine version.
Hand lever
vertical, opposite
direction.
Link connection. S7
10 Detent in position Other length and hand
1, 2 and 3 knobs upon request.

10M Marine version


Hand lever
horizontal.
Link connection.
S2
Spring centered
9S with straight
through spool

Detent in position
10S 1, 2, 3 and
straight through Hand lever vertical.
spool. Encased.
(Standard Spool S5
Control)

Spring centered.
13
Detent in position 2.

Hand lever
vertical encased.
Marine version
S5M
in combination
Spring centered. with 9M and
14 Detent in position 3. 10 M only.

Directional Control Valve


9
Series CV 601
Spool Controls

Code Type A-side B-side Type Code

P Pneumatic on/off.

Pneumatic
PP proportional.

Hydraulic on/off.
Pilot pressure Wire control for
H 6-15 bar 3-position spool.
87-217 psi.
Hydraulic
proportional. 3W
HP Pilot pressure
6-15 bar
87-217 psi.
Electro-pneumatic
on/off.
12v/270mA alt.
24v/150mA.
EP Hirschmann contact
is standard.
Others are available
on request.

Hydraulic on/off.
Pilot pressure
HD 6-15 bar HD
HD and HPD
87-217 psi.
cannot be
combined with
Hydraulic any other spool
proportional. controls.
HPD Pilot pressure HPD
6-15 bar
87-217 psi.

Directional Control Valve


10
Series CV 601
Order Code

Example 1
This Directional Control Valve is equipped with one Main Relief Valve (code
RV 150), a double acting spool (code 1X) with a spring centered spool con-
trol (code 9) and an enclosed type hand lever control (code S5)

High Pressure Carry-Over Adaptor installed in the T1 port.

Directional Control Valve


11
Series CV 601
A T2
MRV
Copy this page and use as T1
your technical order form.
P2 B
Standard Main Pressure
Setting is done at 70 lpm
(16 US GPM). Please P1
clairly indicate if you want
Order Code

the MRV pressure to be


set at another flow. 2nd MRV Optional

Section 1

CV 601

Main relief valve BSP G


RV + pressure setting SAE S
or Metric M
Check Valve CV
Tank port side T1
Optional 2nd top T2
Main relief valve
if flow is over 120 l/min High Pressure Carry-Over
RV + pressure setting
(Power Beyond) S
if not applicable mark X
Thread Reducing
Adaptor R
Pump inlet side P1
top P2 Spool control B-side code page 9-10

Series CV 601
Directional Control Valve
Spool type code page 8 Spool control A-side code page 9-10

12

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