GROUP 5 SWING DEVICE

1. REMOVAL AND INSTALL OF MOTOR

1) REMOVAL
(1) Lower the work equipment to the ground
and stop the engine.
(2) Loosen the breather slowly to release the
pressure inside the hydraulic tank.
Escaping fluid under pressure can
penetrate the skin causing serious in
13031GE18
injury.
※ When pipes and hoses are disconnected,
the oil inside the piping will flow out, so
2
catch it in oil pan. 4 3
5
(3) Disconnect pipe assy(4, 5, 6, 7).
6
(4) Disconnect pilot line hoses(2, 3, 8, 9, 10,
11, 12, 13, 14, 15, 16, 17).
(5) Sling the swing motor assembly(1)and
remove the swing motor mounting
1
bolts(18).
· Motor device weight : 63kg(139lb) 7
45078SM01
· Tightening torque : 58.4kgf·m
(422.4lbf·ft)
(6) Remove the swing motor assembly. 8
※ When removing the swing motor 10 9
assembly, check that all the piping have 11 13
been disconnected.
12

18
2) INSTALL
14
(1) Carry out installation in the reverse order 15
to removal.
16
17
(2) Bleed the air from the swing motor. 45078SM02

① Remove the air vent plug.

② Pour in hydraulic oil until it over flows from
the port.
③ Tighten plug lightly.
④ Start the engine, run at low idling, and
check oil come out from plug.
⑤ Tighten plug fully.
(3) Confirmed the hydraulic oil level and
check the hydraulic oil leak or not.

8-44
2. SWING MOTOR
1) STRUCTURE

117 121 118 114 706 707 702 712 472 106 469 488 355 351 052 501 503 502

432 438
106 444
A
303 994
471
443 A 468
487
304
746

101
491
745
437

124 433
451
301

122 123 113 116 111 744 742 031 743 131 464 485 401 051 993

SECTION A - A
50072SM02

031 Brake valve 303 Valve casing(K) 485 O-ring

051 Relief valve 304 Front cover 487 O-ring
052 Reactionless valve assy 351 Plunger(K) 488 O-ring
101 Drive shaft 355 Spring 491 Oil seal
106 Spacer 401 Socket bolt 501 Adapter
111 Cylinder block 432 Snap ring 502 Socket bolt
113 Spherical busing 433 Snap ring 503 O-ring
114 Cylinder spring 437 Snap ring 702 Brake piston
116 Push rod 438 Snap ring 706 O-ring
117 Spacer(F) 443 Roller bearing 707 O-ring
118 Spacer(R) 444 Roller bearing 712 Brake spring
121 Piston 451 Spring pin 742 Friction plate
122 Shoe plate 464 VP Plug 744 Dust plug
123 Retainer 468 VP Plug 745 Dust plug
124 Shoe 469 RO Plug 746 Dust plug
131 Valve plate 471 O-ring 993 PT Plug
301 Casing(F) 472 O-ring 994 PT Plug

8-45
2) DISASSEMBLY
(1) Lift the motor out. Clean the motor in
kerosene and dry with compressed air.
※ To avoid dust inside the motor, mask all
the ports of the motor with tapes.

32038SM01

(2) Loosen the drain plug to discharge oil in

the casing(301).

32038SM02

(3) Fix the drive shaft(101) on the workbench

with the end of output shaft down. Put
matching marks on casing (301) and
valve casing(303) for easy reassembly.

32038SM03

(4) Remove the valve(052).

32038SM04

8-46
(5) Remove the relief valve(051) from valve
casing(303).

32038SM05

(6) Remove plug(469) from valve casing

(303) and spring(355), plunger(351).
※ Be careful not to damage the plunger seat
assembly.

32038SM06

(7) Remove valve casing(303) from casing

(301). Then, remove the valve plate(131)
from valve casing(303) with care.

32038SM07

(8) Remove the brake spring(712) from brake

piston(702).

32038SM08

8-47
(9) Remove brake piston(702) from casing
(301).

32038SM09

(10) Remove the cylinder(111) from the output

shaft (101) with the motor positioned
horizontally. Remove piston(121),
retainer(123), spherical bushing(113),
spacer (117) and shoe plate(124).
※ If shoe plate would not removed easily, try
again after procedure(14).

32038SM10

(11) Remove friction plate(742) and separate

plate(743) from casing(301).

32038SM11

(12) Remove snap ring(437) with plier and

remove the front cover(304) from
casing(301).
※ Front cover could be removed with sliding
shaft if necessary.

32038SM12

8-48
(13) Remove drive shaft(101) from casing (301).

32038SM13

(14) Remove the shoe plate(124) from casing

(301).

32038SM14

(15) Proceed with following job only when

necessary.
① Remove the snap ring(432), spacer(106)
from drive shaft(101) and remove the
cone of roller bearing(443) by press.
※ Do not reuse bearings.

Press

Output shaft 32038SM15

Roller bearing

② Remove oil seal(491) from front cover

(304).
32038SM16

8-49
③ Remove the roller bearing(444) from the
valve casing(303) by using slide hammer
bearing puller.

32038SM17

④ When disassembling the relief valve,

release the plug(3). 3
Remove the piston(7), spring seat(9), 5
spring(8) and plunger(6) with the body(1) 4
downwards. 15
※ Do not release the lock nut(15). 11
14
7
13
9
12
2
1

10
29078SM04

This completes disassembly.

8-50
3) ASSEMBLY
Do the reassembly in the reverse procedure
of the disassembly.
(1) Place the casing(301) on the workbench
with the valve casing(303) downward.

32038SM20

(2) When reassembling the roller bearing,

install the snap ring(432), and
spacer(106) to the drive shaft(101).
Insert the collar and cone of the roller
bearing(443). Install the spacer(106) and
snap ring(432). Install snap ring(433) to
the output shaft (101) by heating the cone
of the roller bearing(444).

32038SM21
Out put

Roundring parts of
the collar toward
spacer

Spacer

32038SM22

(3) Insert the drive shaft(101) into the casing

(301) with the end of output shaft upward
and tap the outer race of roller bearing
with the hammer.

32038SM23

8-51
(4) Tack O-ring(471) to the casing(301).

32038SM25

(5) Reassemble the front cover(304) to the

casing(301).
※ Apply grease to the rib of oil seal to avoid
damage to the rib.

32038SM26

(6) Install the snap ring(437) to the casing

(301).

32038SM27

(7) Insert the shoe plate(124) with the casing

(301) position horizontally.

32038SM28

8-52
(8) Insert the push rod(116) into the cylinder
(111). Place the spherical bushing(113)
assembled with spacer(117) onto the
cylinder.
※ Insert two push rods in each hole.

32038SM29

(9) Install the piston sub-assembly(121, 122)

to the retainer(123).

32038SM30

(10) Reassemble the piston assembly(121,

122) to the cylinder(111).

32038SM31

(11) Place the casing(301) under the front

cover(304) and reassemble 3 sheets of
separate plate(743) and then 2 sheets of
friction plate(742) to the casing(301).

32038SM32

8-53
(12) Insert O-ring(706, 707) inside the casing
(301).

32038SM33

(13) Reassemble brake piston(702) to the

casing(301).

32038SM34

(14) Reassemble brake spring(712) to the

brake piston(702).

32038SM35

(15) When assembling the roller bearing(444),

insert the roller bearing(444) into valve
casing(303) by hammering.

32038SM36

8-54
(16) Reassemble valve plate(131) to the valve
casing(303) and reassemble O-ring(472).

32038SM37

(17) Connect the valve casing(303) with the

casing(301) and tighten the hexagon
socket bolt(401).

32038SM38

(18) Insert plunger(351) and spring(355) in the

valve casing and install O-ring(488).
Tighten plug(469) to the valve casing.

32038SM39

(19) Insert O-rings(051-1) to the relief valve

(051) and reassemble them to valve
casing(303).

32038SM42

8-55
(20) Tighten the plug(468) to valve casing(303)
with O-ring(487) and tighten the plug(464)
to casing(301) with O-ring(485).

32038SM43

(21) Connect the valve casing(303) with the

casing(301).

This completes assembly.

8-56
3. REMOVAL AND INSTALL OF REDUCTION GEAR
1) REMOVAL
(1) Remove the swing motor assembly.
For details, see removal of swing motor
assembly.
(2) Sling reduction gear assembly(1) and
remove mounting bolts(2).
(3) Remove the reduction gear assembly.
·Reduction gear device weight : 180kg
(396lb)
13031GE18

2) INSTALL
(1) Carry out installation in the reverse order
to removal.
·Tightening torque : 49.2~66.6kgf·m
(356~481lbf·ft)

21078DA05

8-57
4. REDUCTION GEAR
1) STRUCTURE

25 37 36 13 3 35 34 5 2 30 29 6 7 10 9 11 18 19 26 31 28

27
38

32 33

1 8 14 12 23 15 16 21 17 20 24 22 39

50072SM03

1 Casing 15 Planet gear 2 28 Stop ring

2 Drive shaft 16 Pin 2 29 Plug
3 Spacer 17 Spring pin 30 Plug
5 Roller bearing 18 Sun gear 2 31 Socket bolt
6 Oil seal 19 Carrier 1 32 Gage pipe 39
7 Roller bearing 20 Side plate 1 33 Gage bar side plate2
8 Thrust plate 21 Pin 1 34 Cover plate
9 Carrier 2 22 Needle cage 35 Hex bolt
10 Stop ring 23 Bushing 36 Lock plate
11 Ring gear 24 Planet gear 1 37 Hex bolt
12 Knock pin 25 Lock washer 38 Stop ring
13 Pinion gear 26 Side plate 3 39 Side plate 2
14 Thrust washer 27 Sun gear 1 40 Air breather assy

8-58
2) DISASSEMBLY
2 25 37 36
(1) Spread off the 4 corners of lock washer 13
(25) with a tool.
※ Do not reuse lock washer(25).
3
Loosen the hexagon bolts(37) and then 1
remove lock washer(25) and lock plate 35
(36) from the pinion gear(13). 34
Remove pinion gear(13) and spacer(3)
from the drive shaft(2). 21078SR001
Remove cover plate(34) from the casing
(1) by loosening the hexagon socket bolts
(35).

(2) Remove gauge bar(33) and gauge pipe

(32) from the swing motor casing.
※ Pour the gear oil out of reduction gear into 33
the clean bowl to check out the friction 32
decrease.

21078SR002

(3) Loosen the socket bolts(31) to separate

swing motor from reduction gear.

31

21078SR003

(4) Tighten 3 M16 eye bolts to the ring gear

(11) and then lift the ring gear(11) out of
the casing(1).

11

1
21078SR004

8-59
(5) Remove stop ring(28) and then sun gear1 28
(27).
27

19

21078SR005

(6) Tighten two M10 eye bolts to carrier1(19)

and lift up and remove carrier1(19) as
subassembly.

19

21078SR006

(7) Disassembling carrier1(19) assembly.

① Remove stop ring(38).
② Remove side plate2(39), planet gear1
39
(24), needle cage(22), side plate1(20) 26 38
22
and side plate3(26) from the carrier.
24
③ Using M8 solid drill, crush spring pin(17) 19
20
so that the pin1(21) can be removed by 17
21
hammering.
④ Remove side plate3(26) from carrier1(19).
21078SR007
※ Do not reuse spring pin(17).
※ Do not remove pin1(21), carrier1(19) and
spring pin(17) but in case of replace-
ment.
※ Put matching marks on the planet gear1
(24) and the pin1(21) for easy
reassembly.

8-60
(8) Remove sun gear2(18) and thrust gear
(14).
18

14

21078SR008

(9) Remove carrier2(9) assembly from casing

(1).
9

21078SR009

(10) Disassembling carrier2(9) assembly

① Using M8 solid drill, crush spring pin(17)
so that the pin2(16) can be removed.
※ Do not reuse spring pin(17). 17
② Remove pin2(16), planet gear2(15) and
9 16
bush2(23) from the carrier2(9). 15
※ Put matching marks on the planet gear2 23
(15) and the pin2(16) for easy reassembly.
※ Do not disassemble pin2(16), carrier2(9)
21078SR010
and spring pin(17) but in case of
replacement.

(11) Remove thrust plate3(8) and stop ring

(10) from the drive shaft(2).
8

10 2

21078SR011

8-61
(12) Remove drive shaft(2) with roller
bearing(7) and oil seal(6) assembled. 2
Remove knock pin(12) from the casing(1). 7

6
12

21078SR012

(13) Remove roller bearing(7) and oil seal(6)

from the drive shaft(2).
※ Do not reuse oil seal(6) once removed.

6
7
21078SR013

(14) Using the bearing disassembly tool,

remove roller bearing(5).
5

21078SR014

(15) Remove plugs(29, 30) from the casing(1).

30

29
30

21078SR015

8-62
3) ASSEMBLY
(1) Assemble roller bearing(5) inside the
casing(1). 5

21078SR016

(2) Assemble the drive shaft(2) into the

casing(1) and then install oil seal(6) and 7
roller bearing(7).
6

21078SR017

(3) Install stop ring(10) and thrust plate 3(8)

on top of drive shaft(2).
8

10 2

21078SR018

(4) Assembling carrier2(9) assembly.

① Install thrust washer(14) inside the
carrier2 (9).
② Install bush2(23) inside the planet gear2 17
(15) and then assemble them to the 9 16
carrier2(9). 15
③ Assemble the pin2(16) to the carrier2(9) 23
and then press the spring pin(17) by
hammering.
21078SR019
④ Punch 2 points of the spring pin(17) lip.
※ Take care not to mistake the matching
marks of each part.

8-63
(5) Assemble carrier2(9) assembly correctly
to the drive shaft(2).
9

21078SR020

(6) Assemble sun gear2(18) and thrust

washer(14) to the center of the carrier2(9)
assembly.
18

14

9
21078SR021

(7) Assembling carrier1(19) assembly.

① Assemble the pin1(21) to the carrier1(19)
and then press the spring pin(17) by
39
hammering. 26 38
22
② Punch 2 points of the spring pin's(17) lip.
24
③ Install side plate3(26) onto the center of 19
20
carrier1(19). 17
④ Install needle cage(22) into the planet 21
gear1(24).
21078SR022
⑤ Assemble side plate(20), planet gear1
(24), side plate2(39) and then stop ring
(38) to the pin1(21).
※ Take care not to mistake the matching
marks of each part.

8-64
(8) Install sun gear1(27) onto the side plate3
(26).

27

26

19
21078SR023

(9) Assemble carrier1(19) assembly onto the

carrier2(9) assembly.

19

21078SR024

(10) Apply loctite to the tapped holes of casing

(1).
(11) Tighten 3 M16 eye bolts to the ring
gear(11) and lift up and then assemble it
onto the casing(1).
※ Don't fail to coincide the knock pin(12) 11
holes.
1
21078SR025

(12) Hammer 4 knock pins(12) around the ring

gear(11).
28
(13) Assemble stop ring(28) to the drive shaft 12
of the swing motor.

11

1
21078SR026

8-65
(14) Apply loctite to the tapped holes of the
ring gear(11) and then mount swing motor
onto the ring gear(11).
※ Don't fail to coincide the gauge bar(33)
hole.
(15) Tighten socket bolts(31) around the swing
motor assembly. 31
·Tightening torque : 25±2.5kgf·m
(181±18lbf·ft) 21078SR027

(16) Assemble plugs(29, 30), gauge bar(33)

and gauge pipe(32).

33
32

30

1
29
30 21078SR028

(17) Turn the swing motor assembly upside

down and assemble cover plate(34) by 25 37 36
2 13
tightening the hexagon socket bolts(35).
Install spacer(3) and pinion gear(13) to
the drive shaft(2). 3
Assemble lock plate(36) on the pinion
35
gear(13). 34
Assemble 2 lock washers(25) on the lock
plate(36) with their 2 hole coincided
21078SR029
individually to the tapped holes of drive
shaft(2).
Tighten hexagon socket bolts(37) to the
drive shaft(2) and then fold all the lock
washer(25) corners over the hexagon
bolts(37).
·Tightening torque : 25±2.5kgf·m
(181±18lbf·ft)
(18) Inject oil into the reduction gear.

8-66