Installation and maintenance guide

FlowMaster rotary driven hydraulic

pump
Models 85480, 85481, 85482 and 85483, series “C”
Model 274055, series “B”

Date of issue August 2014

DANGER
Form number 404593X
Section C8 Read manual prior to installation or use
Page 269X of this product. Keep manual nearby for
future reference. Failure to follow
instructions and safety precautions may
result in death or serious injury.
Contents Safety Explanation of signal words
for safety
Read and carefully observe these installation
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 2 instructions before installing/operating/
Explanation of signal words for safety. . . 2 troubleshooting the assembly. The assembly
Inspection. . . . . . . . . . . . . . . . . . . . . . . . 3 must be installed, maintained and repaired
Damaged pumps. . . . . . . . . . . . . . . . . . 3 exclusively by persons familiar with the
instructions. This is the safety alert symbol. It is used
Description. . . . . . . . . . . . . . . . . . . . . . 3 Install the assembly only after safety in- to alert you to potential physical injury
General description . . . . . . . . . . . . . . . . 3 structions and this guide have been read hazards. Obey all safety messages that
Appropriate use. . . . . . . . . . . . . . . . . . . 3 and are completely understood. follow this symbol to avoid possible
Adequate personal protection must be injury or death.
Pump performance and used to prevent splashing of material on the
Specifications. . . . . . . . . . . . . . . . . . . . 3 skin or in the eyes.
Always disconnect power source (elec-
Installing the pump. . . . . . . . . . . . . . . 5 tricity, air or hydraulic) from the pump when
it is not being used. SAFET Y INSTRUCTIONS
Operation . . . . . . . . . . . . . . . . . . . . . . . 6 This equipment generates very high Indicates a hazardous situation which,
grease pressure. Extreme caution should be if not avoided, will result in death or
Setting the pump manifold and used when operating this equipment as ma- serious injury.
flow controls. . . . . . . . . . . . . . . . . . . . . 6 terial leaks from loose or ruptured compo-
nents can inject fluid through the skin and
Crankcase oil service interval into the body. If any fluid appears to pene-
recommendations. . . . . . . . . . . . . . . . . 6 trate the skin, seek attention from a doctor
immediately.
Dimensions. . . . . . . . . . . . . . . . . . . . . . 7 Do not treat injury as a simple cut. Tell at-
tending doctor exactly what type of fluid was DANGER
Troubleshooting. . . . . . . . . . . . . . . . . . 8 injected. Indicates a hazardous situation which,
Any other use not in accordance with if not avoided, will result in death or
Tools required for maintenance instructions will result in loss of claim for serious injury.
repair and adjustment. . . . . . . . . . . . . 9 warranty or liability.
• Do not misuse, over-pressurize, modify
Maintenance and repair. . . . . . . . . . . . 9 parts, use incompatible chemicals, fluids,
or use worn and/or damaged parts.
Exploded view. . . . . . . . . . . . . . . . . . . . 21 • Do not exceed the stated maximum
working pressure of the pump or of the
Repair parts . . . . . . . . . . . . . . . . . . . . . 24 lowest rated component in your system. WARNING
• Always read and follow the fluid manufac- Indicates a hazardous situation which,
Warranty. . . . . . . . . . . . . . . . . . . . . . . . 27 turer’s recommendations regarding fluid if not avoided will result in death or
compatibility, and the use of protective serious injury.
clothing and equipment.
• Failure to comply may result in personal
injury and/or damage to equipment.

CAUTION

Indicates a hazardous situation which,

if not avoided, could result in minor or
moderate injury.

2
Inspection Description General description
If over pressurizing of the equipment is During the down stroke, the pump cylinder
believed to have occurred, contact the fac- A newer version of the FlowMaster pump is extended into the grease. Through the
tory authorized warranty and service center was introduced in July of 2008. These units combination of shovel action and vacuum
nearest you for inspection of the pump. incorporate the following improvements: generated in the pump cylinder chamber,
Specialized equipment and knowledge is • Bushing & plunger seals used along with the grease is forced into the pump cylinder.
required for repair of this pump. Contact the elastomer cup seals for longer life and Simultaneously, grease is discharged
factory authorized warranty and service better high temperature operation. through the outlet of the pump. The volume
center nearest you for repair or adjustments • A crankcase oil dipstick of grease during intake is twice the amount
other than maintenance specified in this • Hardened and ground section on the re- of grease output during one cycle. During
manual. ciprocating tube for longer life and better the upstroke, the inlet check closes, and one
Annual inspection by the factory author- crankcase oil control. half of the grease taken in during the previ-
ized warranty and service center nearest • Hardened and ground pivot pin bushings ous stroke is transferred through the outlet
you is recommended. with a tighter fit into the pivot pin anchor. check and discharged to the outlet port.
A list of factory authorized warranty and • Improved pivot pin fastener with deeper Typical output of the pump is shown
service centres is available upon request. allen hex socket. on page 5.

All of the improved parts can be used with

Damaged pumps the older model pumps, so the upgraded Appropriate use
Any pump that appears to be damaged in parts and subassemblies will now be
any way, is badly worn or operates abnor- supplied to repair older model pumps. • All pump models are exclusively designed
mally, shall be removed from use until Please see the Maintenance and repair to pump and dispense lubricants using
repairs are made. Contact the factory section, page 9 for a list of the new repair hydraulic power.
authorized warranty and service center kits and their proper application. • The maximum specification ratings
nearest to you for repairs. should not be exceeded.
• 85480 - Pump for 120 pound drum • Any other use not in accordance with in-
(16 gallon) structions will result in loss of claims for
• 85481 - Pump for 60 pound drum warranty and liability.
• 85482 - Pump for 400 pound drum • Do not exceed 3,500 psi (241 bar) maxi-
(55 gallon) mum supply inlet hydraulic pressure.
• 85483 - Pump for 5 gallon pail Exceeding the rated pressure may result
• 274055 - Same as 85481 with solenoid in damage to system components and
cable assembly personal injury.

Pump performance and specification

Supply inlet hydraulic pressure, maximum) 3,500 psi (241 bar)

Operating working hydraulic pressure 300 to 450 psi (20 to 32 bar)
Hydraulic inlet flow Up to 7 gal/min. (28 l/min.)

Pump ratio with manifold 9:1 at low inlet pressure (300 to 350 psi
(20 to 25 bar)) and low inlet flow (below 2 gpm
(7 lpm)) Pump ratio approaches 11.0:1 ratio at
higher inlet pressure and flow.
Operating temperature -20 to +150 °F (-29 to 65 °C)
Operating voltage 24 V DC

Hydraulic inlet port SAE 4

Tank return port SAE 6
Pump Outlets 1/4 in. NPTF

Maximum hydraulic fluid temperature 250 °F (121 °C)

Weight 36 lbs. (16 kg)

3
 Fig. 1

Schematic

Hydraulic motor (42)

Hydraulic fluid Material

return to tank outlet

Hydraulic fluid
inlet

Flow control valve (39)

Solenoid valve
( 34 and 35)

Pressure gauge
Pressure reducing (Item 32)
valve (38) Vent
Valve

Fig. 2 Fig. 3

Solenoid valve
F
E
24V DC connections G
D
No connection to H
center lug C
J
B

K L

A - Pump outlet plug

B - Hydraulic supply line
C - Hydraulic return to tank line (3/4 in. ID min.)
D - Supply line shut-off valve
E - 24 V DC from controller
F - Return line shut-off valve (3/4 in. ID min.)
G - Vent valve port with restrictor
H- Outlet shut-off valve
J - Material supply line
K - Follower plate (85492 for 120 lb. drum only)
L - Drum cover (83115 for 400 lbs., 84616 For 120 lbs.)

4
Installing the pump Hydraulic pump performance specifications

Typical installation is shown only as a guide Test conducted with Alvania NLGI #2 grease
for selecting and installing system compo- Grease output (in.³/min. [cm³/min.]),
nents. Contact your Lincoln 1,000 psi (69 bar) back pressure
Industrial representative for assistance Hydraulic flow input
Temperature 1 gal./min 2 gal./min. 3 gal./min. 4 gal./min. 5 gal./min 6 gal./min. 7 gal./min.
in designing a system to suit your spe- °F (°C) (4 l/min.) (8 l/min) (11 l/min.) (15 l/min.) (19 l/min.) (23 l/min.) (26 l/min.)
cific needs.
80 (27) 7 (115) 14 (229) 21 (344) 28 (459) 34 (557) 40 (656) 45 (737)
The pump was tested in lightweight oil 40 (4) 7 (115) 14 (229) 21 (344) 28 (459) 33 (541) 39 (623) 41 (642)
which was left in to protect the pump from 20 (-7) 6 (98) 13 (213) 17 (279) 22 (361) 28 (459) 32 (594) 36 (590)
corrosion. Flush the pump before connect-
0 (-18) 6 (98) 11 (180) 15 (245) 19 (310) 23 (376) 27 (442) 30 (491)
ing it to the system to prevent contamina- -10 (-23) 5 (82) 7 (115) 8 (131) 9 (148) 10 (164) 12 (197) 13 (213)
tion of the grease with residual oil. -20 (-29) 4 (66) 6 (98) 8 (131) 10 (164) 12 (197) 14 (229) 15 (245)
The pump has flow and pressure controls
integrated into the manifold (76). A normally
closed on/off Solenoid Valve (74) is also in-
tegrated into the manifold and will start or
stop the pump operation. Solenoid valve with manual override standard on Model 85247, 85670 and 85675 optional on other models.

1 Mount the pump securely on the drum

cover so that it cannot move or vibrate Fig. 4
during operation. 361104
2 Attach hydraulic supply line to the Inlet 50014
1)

and return line to the tank ports.

3 Connect material supply line to the pump
outlet. Plug the unused outlet on opposite
side of the pump. 66246
4 Install high pressure shut-off valve in the
material supply line (required) 50034
1)
5 Connect 24 V DC power supply to the 249616
solenoid valve (74) († fig. 1). 66246
1)

Use connector plug (75) supplied with the 1)

pump. 51026
1) Included in spacer kit 272013

! Notice
To install the pump model 85481
WARNING WARNING

as a replacement pump for 84961 used Mount the pump securely on the drum Do not exceed 450 psi (32 bar) working
on model 84944, use adapter/spacer kit cover. Failure to do so could result in hydraulic pressure. Use high pressure
P/N 272013 with bolts P/N 50014, personal injury and equipment damage. components to reduce risk of serious in-
included in the pump package († fig. 4). jury including fluid injection and splash-
ing in the eyes or on the skin. All acces-
sories connected to the pump outlet
must have at least 5,000 psi (350 bar)
minimum hydraulic operating pressure.
All accessories connected to the pump
inlet must have at least 3,500 psi
(241 bar) minimum working pressure.

5
Operation Setting the pump Crankcase oil service
All pumps are factory set at 350 psi (24 bar) manifold pressure and interval
working inlet hydraulic pressure with a flow flow controls recommendations
rate of 2.5 gal./min. (9.5 l/min). Do not
change the settings for the pump until The pressure must first be adjusted to • Check the oil level after every 750 hours
after the start up procedure. insure the desired flow setting is achieved. of machine operation, or every month.
1 Shut off the material supply line valve. • Change the oil after every 2,000 hours of
2 Turn on the hydraulic pressure. machine operation or every year.
3 Energize the solenoid on/off valve. Pressure control valve • Use SAE 10W30 motor oil in all units
4 Prime the pump by slowly opening the adjustment used in an ambient temperature between
shut-off lubricant supply line valve. Make –40 to 150 °F (–40 to 66 °C). For ambient
sure that all air has been expelled from • With hydraulic pressure applied, stop the temperatures between –70 to 50 °F
the pump and even lubricant flow is pump by turning the flow control clock- (–56 to 10 °C), use Mobil Aero HFA Low
achieved. wise until completely closed. Temperature oil.
5 Adjust the pump pressure and flow to the • Loosen the lock nut on the pressure con- • Oil level should be at dot on dipstick (mid-
desired application requirements. See trol by turning the nut counterclockwise. dle of crankshaft) using 10W30 motor oil
Pressure and flow control valve adjust- • Turn the valve stem counterclockwise (15 oz. (443 cm³)).
ment for instructions to adjust pressure until it no longer turns. The valve stem
and flow, Do not exceed pump operating will unscrew until it reaches the stop.
pressure of 450 psi (32 bar). It will not come off. This is the minimum
6 Always use the lowest pump output pres- pressure setting, which is about 170 psi
sure and hydraulic fluid flow to obtain the (12 bar).
desired results. This will reduce the pump • With the pump stalled against pressure,
wear. turn the pressure control valve stem
clockwise until the desired pressure is
attained on the manifold pressure gage.
Do not exceed 450 psi (31 bar). A pres-
sure of 350 psi (24 bar) is recommended.
• Tighten the lock nut by turning clockwise.

CAUTION
Flow Control Valve
Do not exceed maximum operating
temperature of the hydraulic fluid
Adjustment
(250 ºF (121º C)) . Never allow the pump
to run dry of lubricant. A dry pump • Loosen the lock nut on the flow control
quickly speeds up, creating friction valve by turning the nut
heat, which can damage the seals. counterclockwise.
Monitor the supply lubricant level and • Adjust the flow by turning the valve stem
refill when necessary. clockwise to reduce the flow and coun-
terclockwise to increase it.
• The flow control valve can be turned in
until the valve is completely closed, and
out to adjust pump speed.
• Recommended setting - 1/4 to 1/2 open.
• After adjusting the flow to the desired
setting, tighten the lock nut by turning it
clockwise († chart, page 20).

6
 Fig. 5

Dimensions

11.53 in.
(293 mm) 9.08 in.
9.55 in. (231 mm)
(243 mm)
4.60 in. 8
3.11 in. (117 mm)
(79 mm)

2
5.03 in.
(128 mm)

1 1/4 NPTF Pump Outlets

B 2 SAE 4 Inlet Port
3 SAE 6 Tank Port
4 1/4 NPTR Orifice fitting for
vent valve port
5 Solenoid Valve
6 Pressure Reducing Valve
7 Flow Control Valve
A 8 Pressure Gauge.

1.25 in.
(32 mm) 6

5
4

2.25 in. (4x) 1/ 4 -20

(57 mm) threads

2.25 in.
Dimensions
(57 mm)
Dim. “A” Dim. “B”
Model (in. (mm)) (in. (mm))

85480 27.50 (699) 38.56 (980)

85481 19.00 (483) 30.06 (764)
85482 34.00 (864) 44.94 (1142)

85483 13.69 (348) 24.75 (629)

274055 19.00 (483) 30.06 (764)

7
Troubleshooting

Condition Possible cause Corrective action

Pump does not run. No pressure on gauge (72):

- Closed Supply line shut off valve. Open shut-off valve.
- No power to solenoid valve (73). Correct electrical fault.
- Faulty Solenoid (74). Replace solenoid (74).
- Pressure Reducing Valve (77) is set too low. Reset Pressure Reducing Valve (77).
- Insufficient Hydraulic Fluid supply. Check hydraulic supply for proper pressure and
flow.

Pressure is shown on gauge (72):

- Closed Fluid outlet line. Check outlet line and clear obstructions
- Flow Control valve is fully closed. Readjust valve to 3/4 turn open.
- Pump is stalled due to grease back pressure Check vent valve in system.

Pump is seized or damaged. Dismantle the pump and repair defective or

seized component. See disassembly and
assembly procedure.

Pump speeds up or runs erratically. Low level of grease or reservoir Refill reservoir.

Pump piston or checks are worn. Disassemble the pump and repair.

Pump runs, but output is low. Insufficient hydraulic fluid supply. Check hydraulic supply and adjust flow using
valve (70).

Inlet pressure too low. Increase pressure using valve (77).

Faulty inlet (25, 27) , faulty discharge check (18, 19) orReplace faulty components.
damaged O-ring (26).

Weepage from housing cover 30. Cup seal (15) or o-ring (13b) wore out. Check the seals and replace if necessary.

Pump becomes noisy. No crankcase oil. Add crankcase oil. Remove Pipe Plug (67a) from
Pump Housing (67). Oil level should be at the
bottom of the Pipe Plug opening. For Models
85480, 85481, 85482 and 85483. Check
dipstick to verify. Mobil Arrow HFA Hydraulic Oil
until the crankcase is full.

Worn wrist pin bushing (12). Check the bushings and replace if necessary

Pump does not build pressure. Foreign material holding lower check open. Dismantle & clear check. Consider installing
strainer (272180) before returning pump to
service.

8
Tools required for Maintenance and WARNING
maintenance, repair repair Always use Lincoln Industrial parts for
and adjustment Relieve pressure from the pump and supply service and repair.
lines before servicing or repairing the pump,
• 7/16 in. open end wrench to reduce the risk of an injury from injection,
• 1 1/2 in. open end wrench splashing fluid or moving parts.
• 3/4 in. open end wrench
• 12 in. adjustable wrench
• 1/8 in. allen wrench
• 5/32 in. allen wrench
• 1/4 in. allen wrench
• 5/16 in. allen wrench
• 3/8 in. allen wrench
• 1/4 in. drive socket
• 1/4 in. socket
• 5/16 in. socket
• Flat blade screwdriver 0.10” wide and
0.025” thick
• Pick to remove seals and spiral retaining
rings
• Small snap ring pliers
• Special tool kit 276275
• Phillips Screwdriver
• 1/2 in. Allen Wrench
• Hammer
• Torque wrench (ft./lbf and in./lbf)
• Hex allen socket adapters (required to
torque allen screws)
• Loctite 242 medium strength thread lock
or equivalent.
• Loctite 222 medium strength thread lock
or equivalent.

9
1 Remove dip stick (Item 30a). (Reassem- 2 Drain crankcase oil (reassembly recom- 3 Remove housing cover screws (Item 28).
bly torque: 10 - 15 in. lbs. (1.1 - 1.7 mendations: use SAE 10w30 motor oil (Reassembly torque: 10 - 15 in. lbs. (1.1
Nm).) filled to dipstick mark (15 oz.)). - 1.7 Nm).) (Reassembly recommenda-
tions: replace screw gaskets, Item 29).

4 Remove housing cover (Item 30) and 5 Remove the two hydraulic motor 6 Remove hydraulic motor (Item 50) and
gasket (Item 31). (Reassembly recom- mounting screws and lock washer (Items gasket (Item 69). (Reassembly recom-
mendations; replace gasket.) 51 & 51a). (Reassembly torque: 50 - 55 mendations: Replace gasket and use
Ft. Lbs. (67.8 - 74.5 Nm).) (Reassembly gasket dressing such as Loctite 510,
recommendations: Use service remov- Loctite Aviation sealant 30516 or
able thread locking compound such as equivalent.)
Loctite 242, or equivalent.

7 Remove four manifold mounting screws 8 Remove manifold assembly (Items 70 9 Remove O-rings (Item 68).
(Item 71). (Reassembly torque: 20 - 25 through 78). (Reassembly recommen-
Ft. Lbs. (27.1 - 33.9 Nm).) dation: Replace O-rings, Item 68).

10
10 Remove pressure reducing valve (Item 11 Remove orifice fitting (Item 78). (Reas- 12 Remove hydraulic flow control (Item 70).
77). (Reassembly torque: 20 - 25 Ft. sembly torque: 20 - 25 Ft. Lbs. (27.1 - (Reassembly torque: 20 - 25 Ft. Lbs.
Lbs.(27.1 - 33.9 Nm).) 33.9 Nm), or enough to seal pipe (27.1 - 33.9 Nm).)
threads.) (Reassembly recommenda-
tions: use Loctite 592 pipe thread seal-
ant, or equivalent.

14 Remove the two outlet pin nuts (Item

32). (Reassmebly torque: 30 - 35 Ft.
Lbs.(40,7 - 47,5 Nm).) (Reassembly
recommendations: Use Loctite242 or
equivalent on outlet nut threads).

13 Remove hydraulic solenoid valve (Item

73). (Reassembly torque: 20 - 25 Ft.
Lbs. (27.1 - 33.9 Nm).)

11
 16 Remove shovel plug (Item 58) and spac- 17 17. Push pump element (items 1
er (Item 56b) from housing tube. through 27) out of housing tube with
nylon rod and hammer included in tool
kit (276275). (Reassembly recommen-
dation: replace pump element in hous-
ing tube with housing tube slightly loose,
then torque housing tube (Item 56a) to
pump housing (Item 73) to 20-25 Ft.
Lbs. (27.1 - 33.9 Nm).)

15 Remove spiral retaining ring (item 59)

from housing tube.

12
18 Pull pump element free of housing. 19 Remove housing tube (Item 56a). (Reas- 20 Exploded view of housing tube (Item
sembly Torque: 20 to 25 Ft. Lbs.(27.1 - 56a), spacer (Item 56b) and Shovel Plug
33.9 Nm). (Item 58).

21 Remove bronze bushing (Item 57) 22 Remove oil seal O-ring (Item 53) and 23 Remove wrist pin bushing screws (Item
backup washer (Item 54). (Reassembly 11). (Reassembly torque: 100-110 in.
recommendation: replace O-ring seal lbs. (11.3 - 12.4 Nm).) Reassembly rec-
and backup washer. Backup washer ommendations: use Loctite 242 or
must be placed in tube first, then the equivalent on screw threads).
O-ring.)

24 View of wrist pin bushing (Item 12). 25 Press out wrist pin bushing (Item 12) 26 Remove wrist pin bushing (Item 12).
with 5/16-24 bolt, (from kit 276275)
needed since pivot bushings often stick
in wrist pin anchor (Item 13a).

13
27 Remove crankkrod and eccentric as- 28 Loosen wrist pin anchor (Item 13a). (Re- 29 Remove wrist pin anchor (Item 13a).
sembly (Items 1-7). assembly torque: 20 - 25 Ft. Lbs. (27.1 (Reassembly recommendations: replace
- 33.9 Nm).) O-ring seal (Item 13b), be sure threads
on wrist pin anchor (Item 13a) are clean
and free of all oil or other fluids.)

31 Loosen
plunger tube
(Item 10).
(Reassembly
torque: 100-
110 in. lbs.
(11.3 - 12.4
Nm))

30 View of plunger tube and plunger tube 32 Remove plunger tube (Item 10) and as-
bushing assembly (Items 10, 10a, 10b, sociated parts. (Reassembly recommen-
10c and 10d). dations: replace O-ring (Item 10c) on
bushing (Item 10a). Use Loctite 242 or
equivalent on plunger tube threads.)

33 View of bushing assembly (Items 10 34 View of wrist pin anchor (Item 13a) 35 Pull cup seal (Item 15) out of wrist pin
through 10d) removed. showing upper cup seal (Item 15) and anchor (Item 13a).
nylon back up washer (Item 14).

14
 Series “B” To upgrade series “A”

Top of pump
Top of pump

Spacer
15 275376
13A 14
36 Remove cup seal (Item 15) and backup
washer (Item 14). (Reassembly recom-
mendations: replace cup and seal and
backup washer. See detail below for
orientation.)

37 Hold outlet pin (Item 8) and plunger 38 38. Loosen plunger tube (Item 10) from 39 Remove plunger tube (Item 10). (Reas-
tube (Item 10) in vise. outlet pin (Item 8). (reassembly torque: sembly recommendations; replace
100-110 in.-lbs. (11.2 - 12.4 Nm).) o-ring (item 9). Use Loctite 242 or
equivalent on plunger tube threads.)

41 View of
O-ring
(Item 9)
removed.

40 Remove O-ring (Item 9). 42 Remove C-clip (Item 10d).

15
43 Remove O-ring (Item 10c). 44 Remove backup washer (Item 10b). 45 View of upper bushing and seals (Items
10-10d).

46 Loosen check seal housing (Item 27) 47 Check seat housing assembly (Item 27)
with 3/8 Allen wrench. (Reassembly and associated parts removed. (Reas-
torque: 20-25 ft. lbs. (27.1 - 33.9 Nm).) sembly recommendations: replace
O-ring seal (Item 26). Apply Loctite 242
or equivalent to check seat housing
threads.)

48 Remove ball cage (Item 24), check ball

(Item 25) and O-ring seal (Item 26) from
check seat housing (Item 27).

16
 Top of Bottom
pump of pump

49 49. Remove lower bushing (Item 19a) 50 50. To remove lower plunger, use special
from reciprocating tube (Item 20). (Re- tool provided in Tool Kit 276275.
assembly recommendations: replace
O-ring seal (Item 26.) Remove lower cup
(Item 21) from reciprocating tube (Item
20). (Reassembly recommendation: re-
place lower cup seal. See below for ori-
entation). Remove pump bushing (Item
19a) from pump plunger (Item 19).

51 With the tool in place, insert the pin in- 52 Remove plunger (Item 19). (Reassembly
cluded in tool kit (276275) through the torque: 100-110 in. lbs. (11.3 - 12.3
tool and into the plunger outlet hole. Nm)) (Reassembly recommendations:
use Loctite 242 or equivalent on plunger
threads)
53 Push out check ball (Item 18) and check
spring (Item 17).

54 Clamp crank rod/eccentric assembly 55 Loosen flat head screw (Item 1). (Reas- 56 Remove flat head screws (Items 1). (Re-
(Items 1-7) in vise. sembly torque: 100-110 in. lbs. (11.3 - assembly recommendation: use Loctite
12.4 Nm).) 242 on screw threads).

17
 59 Place assembly on 2 1/2” dia. steel pipe
included in tool kit.

57 With both flat head screws removed, re- 58 Remove inner and outer retaining ring
move counterbalance weights (Item 2). (Item 5 and Item 3) from both sides.

60 Drive crank eccentric (Item 6) out of ball 61 Drive ball bearing (Item 7) out of crank 62 Remove O-Ring seal (Item 33) from
bearing (Item 7). rod (Item 4). outlet nut (Item 32).

18
 65 And then feed
the O-ring
(Item 34) un-
der the back-
up washer,
pushing up
the final bulge
of the O-ring
with a blunt
rod.
64 Reassembly recommendations: To install
the O-ring (Item 34) and backup washer
(Item35) most easily, install the backup
washer first.

63 Remove O-ring seal (Item 34) and

backup washer (Item 35) from outlet nut
(Item 32). Note the position of the
backup washer in photo.

19
 Fig. 1

Hydraulic oil flow vs. pump rotations/min.

Rotations/min. = 87.7 (gal./min.) - 3.7

Eingagn (gal./min (l/min)) Durchflussvegelventil

7 ist geoffnet 1)

6
3 /4

5/ 8
5

}
1 /2
4
3/ Emptohler
8
Einstellungs
3 deseich

1/4

2
1/ 8

0
0 100 200 300 400 500 600
Pumpen drehsah (U/min.)

1) At pressure setting of 350 psi (24 bar)

20
 Fig. 2

Exploded view

5 3 1
6
4 2
7
5
3

2 8

1
9
10

11
12
13a
13b
10a
275376 Spacer
10b 14
for A to B
10c 15
conversions only
10d

16

17
18
19

20

21
19a

24
26 25

27

21
 Fig. 3

Exploded view

30a

28
30b

29

30

31

67

67a

34 33
35 32

52

53

54

55

56a

57

(Included in 56a)

56b

58

22
 Fig. 3

Exploded view

73
72

73a 71
74

75

70
76

77

78
79

68 69

50

51a

51

23
Repair parts for all models

Item no. Qty. Description Part no. Item no. Qty. Description Part no.

1 2 Flat head screw (1/4 x 1-3/4) 270635 33 2 O-ring 1)

2 2 Counter weight 272197 34 2 O-ring 1)
3 2 Retaining ring 270609 35 2 Backup washer 1)

4 1 Crankrod 270665 50 1 Hydraulic motor kit (Includes 274054

gasket (69) and 2x o-ring (68))
5 2 Retaining ring 270608 51 2 Socket head screw (1/2 x 1-1/4) 270658
6 1 Crank eccentric 270666 51a 2 Washer 271501

7 1 Ball bearing 270607 52 1 Bronze bearing 270674

8 1 Outlet pin 270670 53 1 O-ring (polyrethane) 1)
9 1 O-ring (nitrile) 1) 54 1 Backup washer 1)

10 1 Plunger tube 275619 55 1 O-ring (nitrile) 1)

10a 1 Plunger bushing 274993 56a 1 Housing tube See chart on
next page
10b 1 Steel back-up ring 2749971) 56b 1 Spacer 276279
10c 1 O-ring 1)
10d 2 Retainer clip 2749961) 57 1 Bronze bushing Included in
(56a)
58 1 Shovel plug 270707
11 2 Pivot screw 275006 59 1 Retaining ring 270705
12 2 Wrist pin bushing 275005
13a 1 Wrist pin anchor 274992 67 1 Pump housing 270673
13b 1 O-ring 1) 67a 1 Pipe plug (3/8 nptf) 67417
68 1 O-ring (viton) 1)
14 1 Backup washer 1)
15 1 Cup seal (Polyurethane) 1) 69 1 Motor gasket 1)
16 1 Plunger link rod See chart on 70 1 Flow control valve (Includes seal kit See chart on
next page (70a)) next page
70a 1 Seal kit (nitrile) 270689
17 1 Spring 1)
18 1 Ball 1) 71 4 Socket head screw (5/16 X 1-1/4) 270680
19 1 Pump plunger 275002 72 1 Pressure gauge 270768
19a 1 Pump bushing Included in (19) 73 1 Solenoid valve cartridge (Includes See chart on
seal kit (73a)) next page
73a 1 Seal kit (nitrile) 270687
20 1 Reciprocating tube See chart on
next page
21 1 Cup seal (polyurethane) 1 74 1 Solenoid coil (24 V DC) 270691
24 1 Ball cage 272179 75 1 Solenoid coil connector 242209
76 1 Manifold 270771
25 1 Ball 1)
26 2 O-ring (nitrile) 1) 77 1 Pressure reducing valve (Includes See chart on
seal kit 77a) next page
77a 1 Seal kit (nitrile) 270688
27 1 Check seat 270664 78 1 Orifice fitting 270735
28 6 Self-Threading screw (#8 x 1/2) 270633
79 1 Solenoid cable assembly See chart on
next page
29 6 Gaskets (Screw) 2529861) 1 Inlet strainer 2721802)
30 1 Housing cover 275009 1) Repair kit 275383
30a 1 Dipstick 275369
30b 1 O-ring 1)

31 1 Cover gasket (nitrile) 1)

32 2 Outlet, pin-nut 270619

1) Included in 275383 Soft Parts Kit

2) The inlet strainer fits all FlowMaster models

24
Repair parts list (non-common parts)

Model Model Model Model Model Model

85247 85480 85481 85482 85483 274055
Item no. Qty. Description (120 lb) (120 lbs) 60 lbs) (400 lbs) (5 gal.) (400 lbs)

16 1 Plunger link rod 270648 270648 270614 270645 270641 270614

20 1 Reciprocating tube 275018 275018 275022 275158 275010 275022
56a 1 Housing tube 275191 275191 275190 275192 275189 275190
70 1 Flow control valve 270693 270693 270693 270693 270693 270693
73 1 Solenoid valve cartridge 270678 270678 270678 270678 270678 270678
77 1 Pressure reducing valve 270692 270692 270692 270692 270692 270692
79 1 Solenoid cable assembly None None None None None 273502

1) Included in 275383 Soft Parts Kit

2) The inlet strainer fits all FlowMaster models

Repair kit selection chart

Converting series “A” to series “B” pumps

Series “A” service page needed for teardown
Series “B” service page needed for reassembly
Item no. Kit no.

1 to 8, 32, 36 to 52, 58 to 67 No kit – parts identical for series a and series b.

91), 10, 10a, 10b, 10c, 10d, 14 and15 275186 - Upper bushing & plunger kit
17, 18, 19, 19a, 21, 24, 25, 26 , 27 and 56b 275187 - Lower bushing & plunger kit

11, 12, 13a, 13b, 275376 Spacer 275188 Pivot pin/anchor kit
20 Reciprocating tube. See chart page 35 for series b
28, 29, 30, 30a, 30b, and 31 275381 - Housing Cover Kit

56a and 57 (pressed into 56a) Housing tube. See chart pg. 35 Series b
Repair kit 275383 Repair kit

1) Item 9 is assembled to Item 10

25
Kit to convert seris “A” to series “B” pumps

Consists of
Repair ktis Housing Reciprocating Housing Plunger link
Size Kit (see above) cover kit tube kit tube kit rod kit

5 gal 276580 275186, 275187, 275188, 275383 275381 275010 275189 270641
90-120 lbs. 276581 275186, 275187, 275188, 275383 275381 275018 275191 270648
60 lbs. 276582 275186, 275187, 275188, 275383 275381 275022 275190 270614

400 lbs. 276583 275186, 275187, 275188, 275383 275381 275158 275192 270645

Repair kit selection chart (repair series “B” only)

Item no. Kit no.

1 to 8, 28 to 30a, 36 to 52, 56a to 67 Not in kits, order individually if needed

91), 10, 10a, 10b, 10c, 10d, 14 & 15 275186 - Upper Bushing & Plunger Kit
11, 12, 13a, (do not use spacer # 275376) 275188 - Pivot Pin & Anchor Kit
17, 18, 19, 19a, 21, 24, 25, 26, 27 and 56b 275187 - Lower Bushing & Plunger Kit
9, 13b, 14, 15, 17, 18, 21, 25, 26, 30b, 31, 33, 34, 35, 53, 54 and 55 275383 - Repair Kit

1) Item 9 is assembled to Item 10

26
Lincoln industrial This warranty gives you specific legal Special limited 5 year warranty

standard warranty rights. You may also have other rights that
vary by jurisdiction.
limited oil meters, limited fluid control
valves, aod (air-operated diaphragm pumps)
Customers not located in the Western Lincoln warrants the 712 series control
Standard limited warranty
Hemisphere or East Asia: Please contact valves, 912 series lube meters, electronic
Lincoln warrants the equipment manufac- Lincoln GmbH and Co. Kg, Walldorf, lube meters (980, 981, 982 series), our
tured and supplied by Lincoln to be free Germany, for your warranty rights. universal inline digital meters (812/813
from defects in material and workmanship series), and our AOD pump offering to be
for a period of one (1) year following the free from defects in material and workman-
date of purchase, excluding there from any Special limited warranties ship for five (5) years following the date of
special, extended, or limited warranty pub- purchase. If either is determined to be
lished by Lincoln. If equipment is deter- Special limited 2 year warranty defective by Lincoln, in its sole discretion,
mined to be defective during this warranty SL-V series, single injectors – 85772, during the warranty period, they will be
period, it will be repaired or replaced, within 85782, and replacement injectors – repaired or replaced, at Lincoln’s discretion,
Lincoln’s sole discretion, without charge. 85771, 85781 without charge.
This warranty is conditioned upon the Lincoln warrants the SL-V Injector series to
determination of a Lincoln authorized rep- be free from defects in material and work- Special DEF (diesel exhaust fluid) limited
resentative that the equipment is defective. manship for two (2) years following the date warranty
To obtain repair or replacement, you must of purchase. If an injector model (single or DEF products are warranted to be free from
ship the equipment, transportation charges replacement) is determined to be defective defects in material and workmanship for a
prepaid, with proof of purchase to a Lincoln by Lincoln, in its sole discretion, during this period of one (1) year following the date of
Authorized Warranty and Service Center warranty period, it will be repaired or purchase. The following exceptions to the
within the warranty period. replaced, at Lincoln’s discretion, without standard warranty period are in effect:
This warranty is extended to the original charge.
retail purchaser only. This warranty does not Special limited 5 year warranty • 85700-30/85700-50 DEF hose reels
apply to equipment damaged from accident, series 20, 25, 40 bare pumps, pmv bare (bare reel only),
overload, abuse, misuse, negligence, faulty pumps, heavy duty and 94000 series bare 277251/277252 AC DEF pumps, and
installation or abrasive or corrosive material, reels 277256 and 277257 DEF meters are
equipment that has been altered, or equip- Lincoln warrants series 20, 25, 40 bare warranted for two (2) years from date of
ment repaired by anyone not authorized by pumps, PMV bare pumps, heavy duty purchase.
Lincoln. This warranty applies only to equip- (82206), mini bench (81133, 81323), and
ment installed, operated and maintained in all 94000 LFR series (single arm and dual • 85623 DEF AOD
strict accordance with the written specifica- arm) bare reels to be free from defects in (air operated diaphragm) pumps
tions and recommendations provided by material and workmanship for five (5) years are covered under the standard five (5)
Lincoln or its authorized field personnel. following the date of purchase. If equipment year AOD pump warranty.
This warranty is exclusive and is in lieu is determined by Lincoln, in its sole discre-
of any other warranties, express or tion, to be defective during the first year of If either is determined to be defective by
implied, including, but not limited to, the the warranty period, it will be repaired or Lincoln, in its sole discretion, during the
warranty of merchantability or warranty replaced at Lincoln’s discretion, without warranty period, they will be repaired or
of fitness for a particular purpose. War- charge. In years two (2) and three (3), the replaced, at Lincoln’s discretion, without
ranty on items sold by Lincoln, but not warranty on this equipment is limited to re- charge.
manufactured by Lincoln are subject to pair with Lincoln paying parts and labor
the warranty consideration, if any, of only. In years four (4) and five (5), the war- Lincoln Industrial contact information
their manufacturer (such as hoses, ranty on this equipment is limited to repair To find Lincoln Industrial’s nearest service
hydraulic and electric motors, electrical with Lincoln paying for parts only. center call the following number;
controllers, etc.) Assistance in making customer service 314-679-4200
such warranty claims can be offered as (international number 01-314-679-4200)
required. or you may also use our website
In no event shall Lincoln be liable for inci- www.lincolnindustrial.com
dental or consequential damages. Lincoln’s
liability for any claim for loss or damages
arising out of the sale, resale or use of any
Lincoln equipment shall in no event exceed
the purchase price. Some jurisdictions do
not allow the exclusion or limitation of inci-
dental or consequential damages, therefore
the above limitation or exclusion may not
apply to you.

27
 The Power of Knowledge Engineering These competence areas include bearings and
Combining products, people, and application- units, seals, lubrication systems, mechatronics,
Bearings and Lubrication
Seals
housings systems
specific knowledge, SKF delivers innovative and a wide range of services, from 3-D computer
solutions to equipment manufacturers and pro- modelling to cloud-based condition monitoring
duction facilities in every major industry world- and asset management services.
wide. Having expertise in multiple competence SKF’s global footprint provides SKF customers
Mechatronics Services
areas supports SKF Life Cycle Management, a with uniform quality standards and worldwide
proven approach to improving equipment reliabil- product availability. Our local presence provides
ity, optimizing operational and energy efficiency direct access to the experience, knowledge and
and reducing total cost of ownership. ingenuity of SKF people.

SKF BeyondZero is more than our climate strategy our customers the SKF BeyondZero portfolio of
for a sustainable environment: it is our mantra; a products and services with enhanced environ-
way of thinking, innovating and acting. mental performance characteristics.
For us, SKF BeyondZero means that we will For inclusion in the SKF BeyondZero portfolio,
reduce the negative environmental impact from a product, service or solution must deliver signifi-
our own operations and at the same time, increase cant environmental benefits without serious
the positive environmental contribution by offering environmental trade-offs.

® SKF is a registered trademark of the SKF Group.

® Lincoln is a registered trademark of Lincoln Industrial Corp.
© SKF Group 2014
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permis-
sion is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be
accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.
SKF PUB LS/I4 00000 EN.R1 · Month 2014 · Form XXXXXX

lincolnindustrial.com skf.com/lubrication