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Control Valve: Sizing Guide

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Red Valve ®

CONTROL VALVE
Sizing Guide
Red Valve ®

Sizing Control Valves


Sizing the system control valves to provide desirable operating parameters rank among the most important factors in
determining the stability and longevity of a process system. This handbook addresses the key points in that process. Red
Valve is committed to providing the utmost in quality equipment to achieve that goal.

Red Valve and its staff of experienced valve specialists are also dedicated to taking the extra step to ensure the selection
of the control valves meets the needs of the application. Our specialists have experience with control valves in systems
ranging from wastewater, mining, chemical, and bulk handling applications. We have computerized the selection process to
evaluate multiple system parameters and valve configurations to provide you with an optimized solution for the application.
Red Valve evaluates the flow conditions and potential for cavitation and will recommend a pinch valve and actuator. Our
experience and computer systems are here to support your projects.

The first step in engaging Red Valve’s services is to contact us. We will request the data needed to complete the Control
Valve Data Sheet, the next to last page in the brochure, and a simple sketch or description of the system layout. We will
evaluate the conditions and discuss the results, then recommend solutions for you to review.

We are committed to achieving your satisfaction.

Red Valve Company, Inc.


600 North Bell Avenue
Carnegie, PA 15106
ph: 412.279.0044
fax: 412-279-7878
support@redvalve.com

Red Valve produces products and systems that improve air and water quality in our communities.
Through mass customization we will tailor our products and systems for our clients’ individual and
particular needs. This commitment is an evolutionary and dynamic process of continuous improvement.
CONTROL VALVE
Sizing Guide

Flow Data
Data Required for Sizing: Leakage
• Pipe diameter Leakage references the allowable quantity of fluid passing
• Flow Q Maximum in gallons per minute GPM through a valve when fully closed. This leakage rate is defined
• Flow Q Minimum in gallons per minute GPM by ANSI standard B16.104.
• Flow Q Normal in gallons per minute GPM
Flow Characteristics
• P1 Inlet Pressure PSIG at Minimum, Maximum
Flow Characteristics of the valve refer to the relationship be-
and Normal flow.
tween the flow through the valve and the rated travel or opening,
• ∆P Pressure Drop through the valve at Minimum,
as the latter is varied from 0 to 100%.
Maximum and Normal Flow
• G Specific Gravity of fluid at operating temperatures Rangeability
• PV Vapor Pressure, PSIA of fluid at operating temperatures Rangeability refers to the ratio of maximum to minimum flows to
The basic equation for sizing Red Valve’s Control Pinch Valves for be controlled.
non-compressible fluids and liquids is as follows:
Differential Pressure Drop
A point of confusion regarding control valve sizing is the difference
Cv = Q G between the assigned ∆P and the actual ∆P.
ΔP
Where: Q = Flow rate in GPM
Assigned ∆P is actually the pressure drop added to the system
G = Specific Gravity resistance during design to assure that sufficient ∆P is avail-
able to permit the control valve to perform its function. This is
∆P = Pressure Drop =P1 - P2 considered a theoretical value and has no meaning under actual
P1 = Inlet pressure in PSIG operating conditions. It is needed during the design stage for
tasks such as estimating pump size.
P2 = Outlet pressure in PSIG
The actual ∆P is the difference between the control valve inlet
Flow Coefficient pressure and control valve outlet pressure for a given flow. A
Valve flow coefficient indicates capacity. It is the flow in GPM of control valve does not dictate the ∆P in a system. Rather, the
60°F water through the valve with 1 psi pressure drop, at a stated fluid system dictates what the ∆P across a control valve is for a
upstream pressure. given flow.

Cone Sleeve Benefits Sleeve offers a high rangeability for modulating service. It has th
The Cone Sleeve maintains a smooth streamline flow pattern when highest rangeability and pressure recovery factor of all the Red
modulating slurry fluids. It has a maximum allowable pressure drop Valve sleeve trims and provides accurate, repeatable control
of 20% to 25% higher than the standard sleeve trim. The Cone over a wide range of flow conditions.

CV Comparison Chart Inlet


Pressure
Cone Sleeve Pressure Drop
600 P1
Standard Sleeve
500
Outlet
400 Pressure
Cone Sleeve P2
Pressure

300
CV

200
Vapor
Cone Sleeve PV Pressure
100
Flow Conventional
0
0 10 20 30 40 50 60 70 80 90 100 Sleeve
PERCENT OPEN Distance
Red Valve
®

Control Valve Sizing


The illustration below is the mathematical calculation used in • Solve for ∆P Allowable:
correctly sizing a Control Valve. All of the information neces- ∆P Allowable = FL2 x (P1+14.7 - rc x PV)
sary to calculate valve size is listed on the following pages. ∆P Allowable = Maximum allowable pressure drop
Designers can also submit a sizing request using the Control FL = Pressure Recovery Factor
Valve Order Entry data sheet form on page 27 or online at (see CV table for FL factor)
www.redvalve.com. P1 = Inlet Pressure PSIG
14.7 = Conversion to PSIA
Sizing of Control Pinch Valves is now made easier by using
rc = Critical Pressure Ratio (.94 constant)
Red Valve Company’s Kwiksize Control Valve Sizing Software.
PV = Vapor Pressure at Flow Temperature
(see Vapor Pressure table)
Example: 
Line Size: 3" diameter 125# ANSI flanged ∆P Allowable = .702 x (25 + 14.7 - .94 x 1.69)
Flow: 137 gallons per minute GPM max ∆P Allowable = 18.7 PSI
125 gallons per minute GPM min Note: Actual Max ∆P = 12 PSI
P1: 25 PSIG max
When the Actual ∆P is smaller than the ∆P Allowable,
20 PSIG min
cavitation will not occur.
T1: 120°F
∆P: 12 PSI max
• Solve for Reynold’s Number:
7.5 PSI min Q
G: 1.2 Specific Gravity Re = 3160 x
Viscosity: 50 SSU d x k
Process media is lime slurry, throttling service. Re = Reynold’s Number
Q = Flow GPM
d = Internal Diameter Square Inches
• Solve for CVMAX: CVMAX = QMAX G
P k = Viscosity Centistokes
(see Viscosity Conversion table)

CVMAX = 137 1.2
7.5 Re = 3160 x 137
(3 x 7.4)
CVMAX = 54.8
Re = 19501
ote: The Reynold’s Number is much higher than 3500, no
N
• Solve for CVMIN: CVMIN = QMIN G correction to the CV is required.
P
Generally, if the calculated Reynold’s Number is 3500 or greater, no
CVMIN = 125 1.2 correction to the CV is required.
12
CVMIN = 39.5 • Solve for Valve Inlet Velocity:
• Select the Control Pinch Valve size. V = Q
If there is a 3" line and a 54.8 CVMAX and a 39.5 CVMIN 3.12 x A
is required for this application, review the CV Charts to V = Velocity
determine the appropriate sleeve trim selection. This Q = Flow GPM
selection dictates the valve size. A = Valve Inlet Cross Section Area Sq. In.
137
Note: A 3" x 1-1/2" Cone Sleeve has a maximum CV of 58. V =
(3.12 x 7)
This would be the best selection, as maximum valve CV
V = 6.3 Feet per Second
equals 58. Control would be between 56% open and 80%
open. Note: Velocity is below 14 feet per second which is ideal. Velocity
should not exceed 22 feet per second.
• Choose appropriate accessories, ie: limit switches, positioners,
solenoids, etc.
CONTROL VALVE
Sizing Guide

Pressure
Pressure Recovery
Recovery FactorFactor
- FL – F L
Liquid Pressure Recovery Factor FL FL = Valve critical flow factor
The critical flow factor
Liquid FL is a dimensionless
Pressure Recoveryexpression
Factor FofL the P1-P2 P = Inlet pressure PSIA
FL = F = 1 Valve critical flow factor
pressure The
recovery ratio in a control valve. F is an ISA
critical flow factor F is a dimensionless nomenclature.
expres- P -P P = 2 Inlet
= pressure
Outlet pressure
PSIA PSIA
L

L L F P1-P2 1 VC
P
L=
sion of the pressure recovery ratio in a control valve.
1
P1-PVC PP = VC Outlet
= Pressure
pressure at Vena Contracta
PSIA
F is an ISA nomenclature.
2

L
P = Pressure at Vena Contracta
VC

Fl Cone Sleeve – Series 5200 Fl Standard and Double-Wall Sleeve


VALVE PORT % OF TOTAL TRAVEL Series 5200 Series 5200 Series 5400
SIZE (") SIZE (") 10 20 30 40 50 60 70 80 90 100 1/2” – 4” 6” – 36” All Sizes
1 x 1/3 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 10 .360 .360 .360
1 x 1/2 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 20 .360 .360 .360

% OF TOTAL TRAVEL
1 x 3/4 .49 .49 .51 .53 .61 .63 .62 .61 .60 .60 30 .390 .363 .390
1-1/2 x 1/2 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 40 .430 .384 .430
1-1/2 x 1/4 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 50 .560 .410 .560
1-1/2 x 1 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59 60 .600 .456 .600
2 x 3/4 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 70 .610 .547 .610
2 x 1 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 80 .610 .584 .610
2 x 1-1/2 .49 .49 .51 .53 .61 .63 .62 .61 .60 .60 90 .610 .603 .610
2-1/2 x 1 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 100 .610 .610 .610
2-1/2 x 1-1/2 .66 .66 .66 .65 .68 .66 .64 .62 .60 .58 For larger sizes up to 72", consult factory.
2-1/2 x 2 .45 .45 .47 .50 .60 .62 .62 .61 .61 .60
3 x 1 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56
Fl Cone Sleeve – Series 5400
VALVE PORT % OF TOTAL TRAVEL
3 x 1-1/2 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56
20
SIZE (") SIZE (")
3 x 2 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59 10 20 30 40 50 60 70 80 90 100
4 x 1-1/2 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 4 x 1-1/2 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56
4 x 2 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 4 x 2 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56
4 x 3 .49 .49 .51 .53 .61 .63 .62 .61 .60 .60 4 x 3 .49 .49 .51 .53 .61 .63 .62 .61 .60 .60
6 x 3 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 6 x 3 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56
6 x 4 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59 6 x 4 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59
6 x 5 .43 .43 .44 .47 .50 .60 .61 .62 .61 .61 6 x 5 .43 .43 .46 .48 .59 .61 .62 .61 .61 .60
8 x 4 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 8 x 4 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56
8 x 5 .63 .63 .63 .63 .65 .66 .64 .62 .60 .58 8 x 5 .63 .63 .63 .63 .65 .66 .64 .62 .60 .58
8 x 6 .49 .49 .51 .53 .58 .62 .63 .62 .61 .60 8 x 6 .49 .49 .51 .53 .61 .63 .62 .61 .60 .60
10 x 5 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 10 x 5 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56
10 x 6 .66 .66 .66 .65 .68 .66 .64 .62 .60 .58 10 x 6 .66 .66 .66 .65 .68 .66 .64 .62 .60 .58
10 x 8 .45 .45 .46 .49 .54 .61 .62 .62 .61 .61 10 x 8 .45 .45 .47 .50 .60 .60 .62 .61 .61 .60
12 x 6 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 12 x 6 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56
12 x 8 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59 12 x 8 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59
12 x 10 .43 .43 .45 .47 .50 .60 .61 .62 .61 .61 12 x 10 .43 .43 .46 .48 .59 .61 .62 .61 .61 .60
14 x 8 .74 .74 .74 .72 .72 .68 .65 .62 .60 .58 14 x 8 .74 .74 .74 .72 .72 .68 .65 .62 .60 .58
14 x 10 .52 .52 .53 .54 .60 .63 .63 .62 .61 .60 14 x 10 .52 .52 .53 .55 .62 .63 .63 .61 .60 .59
14 x 12 .42 .42 .43 .44 .47 .54 .59 .61 .62 .61 14 x 12 .42 .42 .44 .47 .58 .61 .62 .61 .61 .60
16 x 8 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56 16 x 8 .86 .86 .84 .80 .76 .70 .66 .62 .59 .56
16 x 12 .49 .49 .50 .52 .57 .62 .63 .62 .61 .60 16 x 12 .49 .49 .51 .53 .61 .63 .62 .61 .60 .60
16 x 14 .41 .41 .42 .45 .47 .56 .60 .61 .62 .61 16 x 14 .41 .41 .44 .47 .58 .61 .62 .61 .61 .60
18 x 12 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59 18 x 12 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59
18 x 14 .47 .47 .49 .50 .56 .61 .62 .62 .61 .61 18 x 14 .47 .47 .49 .51 .60 .62 .62 .61 .61 .60
18 x 16 .40 .40 .41 .44 .46 .55 .60 .61 .61 .61 18 x 16 .40 .40 .43 .46 .58 .61 .61 .61 .61 .61
20 x 14 .52 .52 .53 .55 .62 .63 .63 .61 .60 .59 20 x 14 .52 .52 .53 .55 .62 .63 .63 .61 .60 .59
20 x 16 .45 .45 .46 .49 .54 .61 .62 .62 .61 .61 20 x 16 .45 .45 .47 .50 .60 .62 .62 .61 .61 .60
20 x 18 .40 .40 .41 .43 .46 .54 .60 .61 .61 .61 20 x 18 .40 .40 .43 .46 .58 .61 .61 .61 .61 .61
24 x 16 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59 24 x 16 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59
24 x 18 .49 .49 .51 .53 .59 .62 .62 .62 .61 .60 24 x 18 .49 .49 .51 .53 .61 .63 .62 .61 .60 .60
24 x 20 .43 .43 .45 .47 .51 .60 .61 .62 .61 .61 24 x 20 .43 .43 .46 .48 .59 .61 .62 .61 .61 .60
30 x 18 .66 .66 .66 .65 .68 .66 .64 .62 .60 .58 30 x 18 .66 .66 .66 .65 .68 .66 .64 .62 .60 .58
30 x 20 .57 .57 .58 .58 .64 .64 .63 61 .60 .59 30 x 20 .57 .57 .58 .58 .64 .64 .63 .61 .60 .59
30 x 24 .45 .45 .46 .49 .54 .61 .62 .62 .61 .61 30 x 24 .45 .45 .47 .50 .60 .60 .62 .61 .61 .60
For larger sizes up to 72", consult factory. For larger sizes up to 72", consult factory.
Red Valve ®

Cv = Flow Coefficient
Valve flow coefficient – CV – indicates valve capacity. It is the How To Use The Flow Coefficient – CV – Charts:
flow in gallons per minute of water at 60°F through the valve • From the example on page 17, note line size. In the example on

Cv – Flow Coefficient
with 1 psi pressure drop at a stated upstream pressure. In most page 17 line size is 3".

ted on/off valve applications, a high CV is important. The high CV


of a full-port sleeve results in low pressure losses through the
valve, which increases capacity and reduces pumping costs.
• Select proper valve size from the lefthand column of the CV charts
below. In the example, valve size is 3"; from the lefthand column
High CV is a disadvantage in throttling
Valve flow coefficient – C –or controlvalve
indicates applications,
capacity. It locate valve size 3".
V

is the flow in gallons per minute of water at 60°F through How To Use The Flow Coefficient – C – Charts
however, wherethethe valve
withis1used to absorb
drop pressure.
V

valve psi pressure at a stated upstream  From the example on page 17, note line size. In the
ere pressure. In most on/off valve applications, a high C is • Note calculated
example on pageC17
. From the example, calculated CV is 54.8.
V
V line size is 3".
important.drop
To maintain a pressure The high C ofaafull-port
across full-port sleeve,
sleeve results in low
the valve
g  Select proper valve size from the lefthand column
V

pressure losses through the valve, which increases capac-


must be positionedity andinreduces
a partially closed position.
High C This results • Locate C charts below.
of thefrom Inthree
the example, valve size is open, the
ve, pumping costs. is a disadvan- 3"; from theamong
lefthandthe
column, charts,
locate under
valve size 100%
3".
V
V

tage inwear
in increased sleeve throttling
and orreduces
control applications, however,
the control range of where
the
the valve is used to absorb pressure.
closest value to calculated C Closest value
 Note calculated C . From the example, calculated
V.
for the example is 58.
sleeve. If the valve has to be positioned at 50% open to obtain C is 54.8.
V
V

To maintain
the correct pressure drop aatpressure
maximum drop flow,
acrossthe
a full-port
controlsleeve,
rangethe
valve must be positioned in a partially closed position. •  Locate
Use this value
from amongto determine
the three sleeve trim. 100%
charts, under In the example, 58 is the
era- is cut in half, asThis
theresults
valveinposition above open, the closest value to calculated C Closest
increased sleeve50%
wear is
anduseless.
reduces Red
the CV value
valueforforthea example
3" x 1-1/is
" Cone Sleeve.
2 58.
V.

Valve Cone Sleevescontrol solve


range of
thistheproblem
sleeve. Ifwith
the valve
a flowhasrestriction
to be posi-
tioned at 50% open to obtain the correct pressure drop  Use this value to determine sleeve trim. In the
sa that is designedat into the sleeve.
maximum flow, theThis allows
control theis valve
range to operate
cut in half, as the example,
Note:Sleeve.
For modulating value forselect
58 is the Cservice
V a 3" xC1- /values
" Cone between 20% and 80%
1

at- valvetoposition
at positions closer 100% above
open.50% is useless. Red Valve Cone
V

Sleeves solve this problem with a flow restriction that is to allow for good control.
es Note: For modulating service select C values between
designed into the sleeve. This allows the valve to operate
V

on 20% and 80% to allow for good control.


at positions closer to 100% open.
Cv Standard and Double-Wall Sleeve – Series 5200
VALVE VALVE OPENING-% OF TOTAL TRAVEL
SIZE (") 10 20 30 40 50 60 70 80 90 100
1 9 18 28 41 50 61 64 65 66 67
1-1/2
2
19
34
40
70
62
109
91
159
112
196
137
240
143
252
145
255
147
257
148
260
21
2-1/2 53 108 169 247 304 372 390 395 398 402
3 74 152 237 347 427 523 548 554 560 565
4 110 235 389 532 656 759 791 803 811 817
6 160 358 601 941 1214 1417 1513 1567 1609 1643
8 284 635 1065 1670 2155 2514 2682 2779 2853 2913
10 444 993 1666 2613 3370 3931 4168 4345 4460 4552
12 724 1619 2716 4260 5494 6411 6841 7085 7272 7422
14 967 2163 3629 5691 7340 8565 9142 9464 9710 9911
16 1263 2824 4740 7433 9587 11186 11939 12360 12682 12944
18 1611 3604 6049 9485 12234 14275 15236 15773 16184 16519
20 2384 5332 8949 14033 18100 21119 22542 23337 23944 24440
24 2951 6601 11079 17373 22407 26145 27906 28890 29641 30255
For larger sizes up to 72", consult factory.
Cv Standard and Double-Wall Sleeve – Series 5400
VALVE VALVE OPENING-% OF TOTAL TRAVEL
SIZE (") 10 20 30 40 50 60 70 80 90 100
4 110 235 389 532 656 759 791 803 811 817
6 229 552 1038 1390 1527 1594 1643 1670 1691 1700
8 405 979 1843 2466 2706 2827 2913 2961 2998 3014
10 634 1531 2883 3856 4233 4420 4552 4629 4686 4710
12 1034 2496 4701 6288 6902 7207 7422 7548 7641 7680
14 1381 3335 6280 8400 9224 9624 9911 10083 10209 10260
16 1804 4355 8202 10971 12047 12569 12944 13170 13333 13400
18 2302 5558 10467 14000 15373 16040 16519 16806 17015 17100
20 3405 8223 15486 20713 22745 23731 24440 24865 25174 25300
24 4215 10180 19171 25642 28157 29378 30255 30781 31164 31320
30 6737 16270 30641 40983 45003 46954 48356 49197 49809 50058
36 9882 23866 44945 60116 66013 68875 70931 72164 73062 73428
42 15103 36477 68694 91881 100893 105268 108411 110296 111668 112227
48 23457 56654 106690 142703 156699 163494 168375 171302 173434 174302
54 34423 83137 156564 209411 229951 239922 247084 251380 254508 255782
For larger sizes up to 72", consult factory.
CONTROL VALVE
Sizing Guide

CvCv
= Flow Coefficient
– Flow (cont.) (cont.)
Coefficient S
Cv Cone Sleeve – Series 5200
VALVE PORT VALVE OPENING-% OF TOTAL TRAVEL
SIZE (") SIZE (") 10 20 30 40 50 60 70 80 90 100
1 x 1/3 .10 .44 .88 1.52 1.92 2.46 2.80 3.00 3.24 3.44
1 x 1/2 .2 .9 1.8 3.1 3.9 5 5.7 6.1 6.6 7
1 x 3/4 1.1 2.8 5.6 7.7 11.7 14.5 17 18.9 21 23.3
1-1/2 x 1/2 .31 1.56 2.49 3.74 4.67 4.98 5.60 6.23 6.54 6.85
1-1/2 x 1/4 1 5 8 12 15 16 18 20 21 22
1-1/2 x 1 3 6 10 16 20 28 32 36 37 38
2 x 3/4 .50 2.00 4.00 7.00 9.00 11.50 13.00 14.00 15.00 16.00
2 x 1 1 4 8 14 18 23 26 28 30 32
2 x 1-1/2 4 7 15 26 43 57 65 72 78 84
2-1/2 x 1 .74 1.29 2.78 4.81 7.92 10.53 11.98 13.30 14.38 15.50
2-1/2 x 1-1/2 2.2 3.8 8.2 14.2 23.4 31.1 35.4 39.3 42.5 45.8
2-1/2 x 2 10.7 24 49.3 63.4 79.7 93 118 132 137 153
3 x 1 .89 1.78 3.56 6.52 10.38 12.46 14.83 16.01 16.61 17.20
3 x 1-1/2 3 6 12 22 35 42 50 54 56 58
3 x 2 8 17 32 51 70 92 118 131 143 152
4 x 1-1/2 1.47 2.94 5.88 10.30 19.61 25.99 30.89 34.33 37.76 40.70
4 x 2 3 6 12 21 40 53 63 70 77 83
4 x 3 15 32 63 131 159 197 231 253 286 315
22 6
6
x
x
3
4
10
23
17
41
35
85
79
190
101
242
115
277
134
322
148
357
170
410
187
450
6 x 5 46 94 174 311 484 618 748 862 948 1028
8 x 4 14 27 54 95 180 239 284 315 347 374
8 x 5 32 57 121 216 346 453 517 573 624 673
8 x 6 58 143 280 396 578 747 884 998 1102 1215
10 x 5 22 38 80 178 226 259 301 334 384 421

10 x 6 34 59 127 220 363 482 549 609 659 710
10 x 8 123 271 523 741 914 1091 1263 1514 1709 1787
12 x 6 25 51 101 177 337 447 532 590 649 700
12 x 8 86 153 317 709 904 1034 1202 1333 1531 1680
12 x 10 144 296 548 975 1519 1942 2349 2707 2979 3229
14 x 8 67 142 267 426 585 768 985 1094 1194 1269
14 x 10 144 303 553 877 1216 1589 2019 2378 2604 2803
14 x 12 193 397 693 1156 1940 2548 3107 3637 4109 4431
16 x 8 54 114 215 343 470 618 793 880 961 1021
16 x 12 205 433 778 1226 1713 2228 2817 3438 3771 4078
16 x 14 271 558 1003 1731 2819 3619 4394 5103 5695 6138
18 x 12 146 260 539 1205 1536 1757 2043 2265 2602 2855
18 x 14 283 596 1082 1712 2381 3181 4040 4707 5158 5567
18 x 16 454 949 1640 2674 4243 5232 6435 7671 8731 9431
20 x 14 305 646 1213 1936 2657 3493 4478 4972 5427 5768
20 x 16 504 1060 1900 2995 4189 5536 7124 8446 9264 10019
20 x 18 480 987 1735 2919 4865 6347 7730 9030 10186 10964
24 x 16 381 678 1405 3142 4007 4583 5327 5908 6786 7446
24 x 18 543 1152 2213 4433 5792 7058 8340 9318 1030 11447
24 x 20 692 1452 2553 4002 5644 7333 9596 11507 12840 13915
30 x 18 440 934 1754 2800 3840 5280 6472 7188 7845 8337
30 x 20 611 1088 2254 5041 6428 7352 8546 9478 10886 11945
30 x 24 1646 3647 7058 9946 12278 14638 17024 29760 22934 23903
36 x 20 511 1081 2030 3239 4446 5843 7490 8318 9079 9649.2
36 x 24 894 1592 3299 7379 9408 10761 12509 13873 15933 17484
36 x 30 1906 3929 7291 13012 20185 25795 31189 35919 39471 42799
For larger sizes up to 72", consult factory.
Red Valve ®

Cv= Flow
Cv – Flow Coefficient
Coefficient (cont.) (cont.)
Cv Cone Sleeve – Series 5400
VALVE PORT VALVE OPENING-% OF TOTAL TRAVEL
SIZE (") SIZE (")
10 20 30 40 50 60 70 80 90 100
4 x 1-1/2 1.47 2.94 5.88 10.3 19.61 25.99 30.89 34.33 37.76 40.7
4 x 2 3 6 12 21 40 53 63 70 77 83
4 x 3 15 32 63 131 159 197 231 253 286 315
6 x 3 9.56 17.04 35.32 78.96 100.56 115.11 133.81 148.35 170.38 187.00
6 x 4 23 41 85 190 242 277 322 357 410 450
6 x 5 54.5 113 231 452 612 766 899 987 1089 1210
8 x 4 13.5 27 54 94.6 180 239 284 315 347 374
8 x 5 32 57 121 216 346 453 517 573 624 673
8 x 6 62 156 311 427 653 810 948 1055 1173 1300
10 x 5 22 38 80 178 226 259 301 334 384 421
10 x 6 33.8 59.2 127 220 363 482 549 609 659 710
10 x 8 140 315 648 834 1047 1222 1547 1732 1805 2010
12 x 6 25 51 101 177 337 447 532 590 649 700
12 x 8 85.9 153 317 709 904 1034 1202 1333 1531 1680
12 x 10 171 355 726 1418 1923 2407 2824 3101 3420 3800
14 x 8 67.18 142.16 266.98 426.03 584.66 768.42 985.12 1093.91 1194.02 1269.00
14
14
x
x
10
12
155
250
328
520 1063
616 983
2077
1349
2816
1773
3525
2273
4136
2524
4541
2755
5008
2928
5565 23
16 x 8 53.95 114.43 214.85 342.82 470.33 618.16 792.61 880.18 960.75 1021.00
16 x 12 231 490 920 1468 2014 2647 3394 3769 4114 4372
16 x 14 336 699 1428 2791 3784 4737 5558 6102 6730 7478
18 x 12 146 260 539 1205 1536 1757 2043 2265 2602 2855
18 x 14 310 658 1236 1973 2708 3721 4561 5065 5528 5875
18 x 16 573 1218 2343 4324 5534 7195 8619 9503 10562 11437
20 x 14 305 646 1213 1936 2657 3493 4478 4972 5427 5768
20 x 16 570 1209 2271 3626 4973 6838 8382 9308 10159 10797
20 x 18 614 1277 2609 5100 6915 8656 10156 1151 12298 13665
24 x 16 381 678 1405 3142 4007 4583 5327 5908 6786 7446
24 x 18 575 1226 2415 5022 6095 7552 8856 9699 10964 12076
24 x 20 818 1735 3260 5204 7138 9815 12031 13360 14581 15497
30 x 18 440 934 1754 2800 3840 5280 6472 7188 7845 8337
30 x 20 611 1088 2254 5041 6428 7352 8546 9478 10886 11945
30 x 24 1869 4204 8649 11132 13975 16310 20648 23117 24092 26828
36 x 20 511 1081 2030 3239 4446 5843 7490 8318 9079 9649
36 x 24 894 1592 3299 7379 9408 10761 12509 13873 15933 17484
36 x 30 2259 4689 9590 18731 25402 31795 37304 40963 45176 50196
42 x 24 766 1622 3046 4860 6670 8766 11238 12479 13622 14477
42 x 30 1665 3522 6615 10557 14487 19040 24410 27105 29586 31444
42 x 36 3781 7865 16078 31414 42592 53315 62557 68682 75745 84170
48 x 30 1215 2132 4558 8125 13023 17055 19460 21586 23485 25347
48 x 36 2705 5739 10775 17193 23587 31001 39749 44141 48181 51203
48 x 42 6527 13578 27738 54213 73502 92013 107961 118527 130726 130726
54 x 36 2066 3681 7626 17056 21747 24874 28916 32067 36831 40415
54 x 42 4102 8708 16356 26109 35809 49241 60357 67027 73154 77746
54 x 48 10407 22122 42556 78537 100514 130682 156546 172602 191837 191837
For larger sizes up to 72", consult factory.
CONTROL VALVE
Sizing Guide

Viscosity
Viscosity
CV is useful in sizing for water flow or the flow of liquids
that behave like water. However, when the liquid is
Calculating Reynold’s Number:
  Q
extremely viscous, particular attention must be paid to Re = 3160 x
the effectsCthe
V is useful in sizing
viscosity for water
may have flowsize
on the or the flowvalve
of the of liquids    d x K
that behave like water. However, when the liquid is Re = Reynold’s Number
that is controlling the process fluid.
extremely viscous, particular attention must be paid to
the effects the viscosity may have on the size of the valve
Q = Flow GPM
Although that
the majority of thethevalve
is controlling applications
process fluid. have d = Internal diameter in inches
Reynold’s Numbers above 5000 and will involve fluids K = Viscosity, centistokes
Although
where viscosity the majority
corrections canofbetheignored
valve applications
or where thehave
corrections are relatively small, fluid viscosity should be fluids
Reynold’s Numbers above 5000 and will involve If the calculated Reynold’s Number is lower than 3500, then the flow
where viscosity corrections can be ignored or where the is considered laminar and the viscosity must be corrected according
considered with each valve selection.
corrections are relatively small, fluid viscosity should be
considered with each valve selection.
to the Viscosity Conversion Table. This correction factor should be
multiplied by the original CV value to arrive at the “corrected” CV that
accounts for viscosity.
Viscosity Conversion Table
Kinematic Seconds Seconds Viscosity Correction Table
Viscosity Saybolt Saybolt 400
Viscosity Correction Factor

Centistokes Universal Furol


200
1.00 31
2.56 35 100
4.30 40 80
5.90 45 60
40
7.40 50

24 8.83
10.20
11.53
55
60
65
20

10
12.83 70 12.95 8
14.10 75 13.33 6
4
15.35 80 13.70
16.58 85 14.10
17.80 90 14.44 2
19.00 95 14.85
20.20 100 15.24 1
31.80 150 19.3 .01 .02 .05 0.1 0.2 5.0 1.0 2.0 5.0 100 200 5000 1000 2000 5000
43.10 200 23.5
54.30 250 28.0 Reynolds Number
65.40 300 32.5
76.50
87.60
350
400
35.1
41.9 Vapor Pressure/Water
98.60 450 46.8
110.00 500 56.6 Vapor Pressure Vapor Pressure
121.00 550 56.6 F (lbs/in asb)
2
F (lbs/in asb)
2

132.00 600 61.4


143.00 650 66.2 32 0.08859 59 0.24713
154.00 700 71.1 33 0.09223 60 0.25611
165.00 750 76.0 34 0.09600 62 0.27494
35 0.09991 64 0.29479
176.00 800 81.0
36 0.010395 66 0.31626
187.00 850 86.0
37 0.10815 68 0.33889
198.00 990 91.0
38 0.11249 70 0.36292
209.00 950 95.8 39 0.11698 75 0.42964
220.00 1000 100.7 40 0.12163 80 0.50683
330.00 1500 150.0 41 0.12645 85 0.59683
440.00 2000 200.0 42 0.13143 90 0.69813
550.00 2500 250.0 43 0.13659 95 0.81534
660.00 3000 300.0 44 0.14192 100 0.94924
770.00 3500 350.0 45 0.14744 110 1.2750
880.00 4000 400.0 46 0.15314 120 1.6927
990.00 4500 450.0 47 0.15904 130 2.2230
1100.00 5000 500.0 48 0.16514 140 2.8892
1210.00 5500 550.0 49 0.17144 150 3.7184
1320.00 6000 600.0 50 0.17796 160 4.7414
1430.00 6500 650.0 51 0.18469 170 5.9926
1540.00 7000 700.0 52 0.19165 180 7.5110
1650.00 7500 750.0 53 0.19883 190 9.340
1760.00 8000 800.0 54 0.20625 200 11.526
1870.00 8500 850.0 55 0.21332 210 14.123
1980.00 9000 900.0 56 0.22183 220 17.186
2090.00 9500 950.0 57 0.23000 230 20.779
2200.00 10000 1000.0 58 0.23843 240 24.968
Red Valve ®

Velocity
Velocity
Velocity and Pressure Drop Through Schedule 40 Pipe
Discharge Pressure Drop Per 100 Feet and Velocity in Schedule 40 Pipe For Water at 60 F
Gallons Cubic Ft. Velocity Press. Velocity Press. Velocity Press. Velocity Press. Velocity Press. Velocity Press. Velocity Press. Velocity Press.
per per Feet Drop Feet Drop Feet Drop Feet Drop Feet Drop Feet Drop Feet Drop Feet Drop
per Lbs./Sq. per Lbs./Sq. per Lbs./Sq. per Lbs./Sq. per Lbs./Sq. per Lbs./Sq. per Lbs./Sq. per Lbs./Sq.
Minute Second second Inch second Inch second Inch second Inch second Inch second Inch second Inch second Inch
1/2”
.3 0.000668 0.317 0.061
.4 0.000891 0.422 0.086 3/4”
.5 0.00111 0.528 0.167 0.301 0.333
.6 0.00134 0.633 0.240 0.361 0.041
.8 0.00178 0.844 0.408 0.481 0.102 1”
1 0.00223 1.060 0.600 0.602 0.155 0.371 0.048
2 0.00446 2.110 2.100 1.200 0.526 0.743 0.164 1-1/2”
3 0.00668 3.170 4.330 1.810 1.090 1.114 0.336 0.473 0.043
4 0.00891 4.220 7.420 2.410 1.830 1.490 0.565 0.630 0.071
5 0.0111 5.280 11.20 3.010 2.750 1.860 0.835 0.788 0.104 2”
6 0.0134 6.330 15.80 3.610 3.840 2.230 1.170 0.946 0.145 0.574 0.044
8 0.0178 8.450 27.70 4.810 6.600 2.970 1.990 1.260 0.241 0.765 0.073 2-1/2”
10 0.0223 10.56 42.40 6.020 9.990 3.710 2.990 1.580 0.361 0.959 0.108 0.670 0.046
15 0.0334 9.030 21.60 5.570 6.360 2.370 0.755 1.430 0.224 1.01 0.094 3”
20 0.0446 12.03 37.80 7.430 10.90 3.160 1.280 1.910 0.375 1.34 0.156 0.868 0.056
25 0.0557 9.280 16.70 3.940 1.930 2.390 0.561 1.68 0.234 1.09 0.083
30 0.0668 11.14 23.80 4.730 2.720 2.870 0.786 2.01 0.327 1.30 0.114 4”
35 0.0780 12.99 32.20 5.520 3.640 3.350 1.05 2.35 0.436 1.52 0.151 0.882 0.041
40 0.0891 14.85 41.50 6.300 4.650 3.830 1.35 2.68 0.556 1.74 0.192 1.01 0.052
45 0.100 7.090 5.850 4.300 1.67 3.02 0.668 1.95 0.239 1.13 0.064
50 0.11 7.880 7.150 4.780 2.03 3.35 0.839 2.17 0.288 1.26 0.076
60 0.13 5” 9.470 10.21 5.740 2.87 4.02 1.18 2.60 0.406 1.51 0.107
70 0.16 1.12 0.047 11.05 13.71 6.700 3.84 4.69 1.59 3.04 0.540 1.76 0.143
80 0.18 1.28 0.060 12.62 17.59 7.650 4.97 5.36 2.03 3.47 0.687 2.02 0.180
90 0.20 1.44 0.074 6” 14.20 22.00 8.600 6.20 6.03 2.53 3.91 0.861 2.27 0.224
100 0.22 1.60 0.090 1.11 0.036 15.78 26.90 9.560 7.59 6.70 3.09 4.34 1.05 2.52 0.272
0.28 1.39 0.055 19.72 41.40 1.61 0.415

25
125 2.01 0.135 11.97 11.76 8.38 4.71 5.43 3.15
150 0.33 2.41 0.190 1.67 0.077 14.36 16.70 10.05 6.69 6.51 2.24 3.78 0.580
175 0.39 2.81 0.253 1.94 0.102 16.75 22.3 11.73 8.97 7.60 3.00 4.41 0.774
200 0.45 3.21 0.323 2.22 0.130 8” 19.14 28.8 13.42 11.68 8.68 3.87 5.04 0.985
225 0.50 3.61 0.401 2.50 0.162 1.44 0.043 15.09 14.63 9.77 4.83 5.67 1.23
250 0.56 4.01 0.495 2.78 0.195 1.60 0.051 10.85 5.93 6.30 1.46
175 0.61 4.41 0.583 3.05 0.234 1.76 0.061 11.94 7.14 6.93 1.79
300 0.67 4.81 0.683 3.33 0.275 1.92 0.072 13.00 8.36 7.56 2.11
325 0.72 5.21 0.797 3.61 0.320 2.08 0.083 14.12 9.89 8.19 2.47
350 0.78 5.62 0.919 3.89 0.367 2.24 0.095 8.82 2.84
375 0.84 6.02 1.05 4.16 0.416 2.40 0.108 9.45 3.25
400 0.89 6.42 1.19 4.44 0.471 2.56 0.121 10.08 3.68
425 0.95 6.82 1.33 4.72 0.529 2.73 0.136 10.71 4.12
450 1.00 7.22 1.48 5.00 0.590 2.89 0.151 10” 11.34 4.60
475 1.06 7.62 1.64 5.27 0.653 3.04 0.166 1.93 0.054 11.97 5.12
500 1.11 8.02 1.81 5.55 0.720 3.21 0.182 2.03 0.059 12.60 5.65
550 1.23 8.82 2.17 6.11 0.861 3.53 0.219 2.24 0.071 13.85 6.79
600 1.34 9.63 2.55 6.66 1.02 3.85 0.258 2.44 0.083 15.12 8.04
650 1.45 10.43 2.98 7.22 1.18 4.17 0.301 2.64 0.097 12”
700 1.56 11.23 3.43 7.78 1.35 4.49 0.343 2.85 0.112 2.01 0.047
750 1.67 12.03 3.92 8.33 1.55 4.81 0.392 3.05 0.127 2.15 0.054
800 1.78 12.83 4.43 8.88 1.75 5.13 0.443 3.25 0.143 2.29 0.061 14”
850 1.89 13.64 5.00 9.44 1.96 5.45 0.497 3.46 0.160 2.44 0.068 2.02 0.042
900 2.01 14.44 5.58 9.9 2.18 5.77 0.554 3.66 0.179 2.59 0.075 2.13 0.047
950 2.12 15.24 6.21 10.55 2.42 6.09 0.613 3.86 0.198 2.72 0.083 2.25 0.052
1000 2.23 16.04 6.84 11.10 2.68 6.41 0.675 4.07 0.218 2.87 0.091 2.37 0.057
1100 2.45 17.65 8.23 12.22 3.22 7.05 0.807 4.48 0.260 3.15 0.110 2.61 0.068 16”
1200 2.67 13.33 3.81 7.70 0.948 4.88 0.306 3.44 0.128 2.85 0.080 2.18 0.042
1300 2.90 14.43 4.45 8.33 1.11 5.29 0.355 3.73 0.150 3.08 0.093 2.36 0.048
1400 3.12 15.55 5.13 8.98 1.28 5.70 0.409 4.01 0.170 3.32 0.107 2.54 0.055
1500 3.34 16.66 5.85 9.62 1.46 6.10 0.466 4.30 0.195 3.56 0.122 2.72 0.063
1600 3.57 17.77 6.61 10.26 1.65 6.51 0.527 4.59 0.219 3.79 0.138 2.90 0.071 18”
1800 4.01 19.99 8.37 11.54 2.08 7.32 0.663 5.16 0.276 4.27 0.172 3.27 0.088 2.58 0.050
2000 4.46 22.21 10.3 12.82 2.55 8.14 0.808 5.73 0.339 4.74 0.209 3.69 0.107 2.87 0.060
2500 5.57 20” 16.03 3.94 10.17 1.24 7.17 0.515 5.93 0.312 4.54 0.163 3.59 0.091
3000 6.68 3.46 0.075 19.24 5.59 12.20 1.76 8.60 0.731 7.11 0.451 5.45 0.232 4.30 0.129
3500 7.80 4.04 0.101 24” 22.44 7.56 14.24 2.38 10.03 0.982 8.30 0.607 6.35 0.312 5.02 0.173
4000 8.91 4.62 0.129 3.19 0.052 25.65 9.80 16.27 3.08 11.47 1.27 9.48 0.787 7.26 0.401 5.70 0.222
4500 10.03 5.20 0.162 3.59 0.065 28.87 12.2 18.31 3.87 12.90 1.60 10.67 0.990 8.17 0.503 6.46 0.280
5000 11.14 5.77 0.199 3.99 0.079 20.35 4.71 14.33 1.95 11.85 1.21 9.08 0.617 7.17 0.340
6000 13.37 6.93 0.280 4.79 0.111 24.41 6.74 17.20 2.77 14.23 1.71 10.89 0.877 8.61 0.483
7000 15.60 8.08 0.376 5.59 0.150 28.49 9.11 20.07 3.74 16.60 2.31 12.71 1.18 10.04 0.652
8000 17.82 9.23 0.488 6.38 0.192 22.93 4.84 18.96 2.99 14.52 1.51 11.47 0.839
9000 20.05 10.39 0.608 7.18 0.242 25.79 6.09 21.34 3.76 16.34 1.90 12.91 1.05
10000 22.28 11.54 0.739 7.98 0.294 28.66 7.46 23.71 4.61 18.15 2.34 14.34 1.28
12000 26.74 13.85 1.06 9.58 0.416 34.30 10.7 28.45 6.59 21.79 3.33 17.21 1.83
14000 31.19 16.16 1.43 11.17 0.562 33.19 8.89 25.42 4.49 20.08 2.45
16000 35.65 18.47 1.85 12.77 0.723 29.05 5.83 22.95 3.18
18000 40.10 20.77 2.32 14.36 0.907 32.68 7.31 25.82 4.03
20000 44.56 23.08 2.86 15.96 1.12 36.61 9.03 28.69 4.93
CONTROL VALVE

ontrol Valve Styles


Control Valve Styles
Sizing Guide

Control
Control
Control Valve
ValveValve Styles
Styles Styles Click on Valve Photos to View Data Sheets
Was
W
T
Trea

Control Valve
ValveStyles
A

Control Valve Styles


Control Styles
a
m
Wastewater th
a

Series
Series
Series
5200E
5200E
5200E 0E
Series
Series 52005200
Series 5200Treatment Plants P
BODY
BODY
BODY STYLE
STYLE Series 5200
Series 5200 Series 5200 D-Port
Series 5200 D-Port Series
Electric5200E
Actuated
Electric Actuated Series
Diaphragm
Diaphragm 5200
Actuated
Actuated P
Y STYLE BODY STYLE
STYLE
Series
Sizes5200
Sizes Series 5200
Series
1" –5200
1" Series
– 4"4" 5200Series
D-Port 5200
Series 5200 D-Port
– –36"D-Port
6" 6" 36"
Electric
ElectricElectrically
Actuated Actuated
–Actuated
1" –1"48" 48"
Diaphragm
Diaphragm
Diaphragm Actuated
Actuated
Accurate, repeatable linear flow c
3"Actuated
1" – 1" – 3"and drop-tight, bi-directional shuP
Sizes 1" – 4" 6" – 36" 1" – 48" 1" – make
3" Red Valve Control Valves id P
es Sizes
Flange
1"Flange
– 4" ANSI 1" - 4"Class
B16.1
ANSI B16.1 Class125125 6" – 36"ANSI ANSI 6" - 48"
B16.1
B16.1 Class
Class 125125 1"ANSI 48"1"B16.1
–ANSI
B16.1 -Class
48" Class
125 125 ANSI ANSI 1"1"B16.1
B16.1 -–3" 3"
Class Class
125 125
these demanding wastewater trea P
Drilling
FlangeDrilling ANSI B16.5
ANSI ANSI
B16.1B16.5
ClassClass
125150
Class 150 ANSI
ANSIANSI B16.5
B16.1B16.5Class
Class
Class 150150
125 ANSI B16.5
ANSI
ANSI ClassClass
B16.5
B16.1 150 150
Class 125 ANSI ANSI
B16.5 B16.5
ANSIClassB16.1 150
Class
Class150125
applications: P
Flange
Drilling ANSI B16.1 Class 125 ANSIB16.5
B16.1 Class
Class 125 ANSI B16.1 Class 125150 ANSIANSI
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Class Class
125 150
nge ANSI BodyClassANSI
B16.1
Body 125 B16.5
ASTM
ASTM Class 150
ANSI
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Metal B16.1 ANSI
Class
ASTM
ASTM125 150 ANSI B16.1
Metal
Metal ANSI
ASTM
ASTM B16.5
Class 125 Class
Metal Metal ANSI
ASTM
Series B16.1
5200E
ASTM Class 125
Metal Metal Series 5200 P
BODY
Drilling
Materials ANSI B16.5 Class 150 ANSI
Series B16.5
5200E Class 150 Series ANSI Series
5200 B16.5 5200E
Class 150 ANSI
Iron Iron A395 Series
Series
B16.5 5200
Class
5200E 150
Materials A395 Ductile Iron A395
A395Series Ductile IronIron A395 Ductile DuctileDuctile
Iron Iron Series
P Sludge Control5200
ingSTYLE ANSI
DY B16.5
BodyBody
Series STYLE
5200 Class ASTM A395
150SeriesSeries
5200
Ductile 5200
Ductile
BODY
ANSI B16.5
D-Port
Metal
Iron
Iron
STYLE
BODY Class 150
Series
Electric
ASTM
STYLE 5200Series
Actuated
Ductile
Ductile
5200
D-Port
Iron Metal 5200ANSI B16.5
Diaphragm
A395
Series
ASTM
5200
Class
Electrically D-Port
150
Actuated
Ductile
Series
Ductile
Actuated Metal
Iron D-Port
5200
Electric
ANSI A395
Actuated
B16.5
Diaphragm
ASTM ClassP150
Actuated
DuctileActuated
Electric Iron
Diaphragm
Metal
Raw Sewage
Actuated
DiaphragmControl
Actuated
Sizes 1" – 1"48"–Ductile
4" 6"– –3" 36" 1" – 48" 1" – 3"
Sizes Materials
1" Materials
– 4" A395A536
A536
6" –Ductile Iron SizesA395
36" CF8M
A536-65-45-12 CF8M
A536A536-65-45-12
A536
CF8M
1" –
CF8M
Iron
4" A395
A5361"A536-65-45-12
A536 6" Ductile
CF8M
– 36"CF8M
Iron A536 A395 A536-65-45-12
A536 1" – CF8M
48" P Flow
Ductile
CF8M
IronEqualization
1" – 3"
dy ASTM Sizes 1" - 4" ASTM(316) 6" - 48"Class 125ASTM ANSI B16.1
(316) 1" Metal
-Class
48" 125
(316) 1" - 3"125 Metal
(316)P Lime Control
of125 Metal ANSI B16.1 Class Metal ASTM
Flange Flange
(316) ANSI B16.1 125(316) (316) ANSI B16.1 Class (316) ANSI B16.1 Class 125
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B16.1 Class 125 ANSI
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B16.1150 ClassP 125 Polymer ANSI
Feed B16.1 Class 125
Systems
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ANSI B16.1
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ANSI
ASTM ClassMetal
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B16.5
ClassIron CF8M
Class
125
V Metal(316)
150 A395ANSIA536
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A395 ASTM Ductile Iron Metal
Materials A395 Ductile
Actuator Iron A395 ATO/ATC
ATO/ATC Ductile Iron A395
Materials ATO/ATC
ATO/ATC Ductile
A395 Iron A395
Ductile Iron Pneumatic
A395Ductile
Electric IronDuctile Iron ATO/ATC
ATO/ATC Ductile Iron
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Class of
26A536 Body
Shutoff
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V A536
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ATO/FCS CF8M
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Class
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For additional
Class
A536-65-45-12
A536 ATC/FOS
ATO/FCS
ATO/FCS
CF8M
(316)
ATC/FOSconsult
sizes and materials, Class factory.
of
(316)
Class
ATC/FOS VCF8M
A536-65-45-12
ATO/FCS
A536
ATO/FCS
StainlessATC/FOS
(316)(316) CF8M(316)
A536

Steel body materials available only


A536Class
A536-65-45-12
ModulatingCF8M
On/Off
(316) (316)
(316)
Hydraulic
Modulating (316)
for quantity orders.
ATC/FOS
A536
ATO/FCS
ClassCF8M
A536-65-45-12
ATO/FCS
(316)
ATC/FOS
(316)
(316)
(316) CF8M
(316)
Class of Actuator ATO/ATC
Class V ATO/ATC
Class V Electric
Class V ClassATO/ATC
V
ss of Class of
26 ForVadditional sizes and materials,
Class V consultShutofffactory. Stainless Class
Steel V body materials available Class V for quantity orders. Class V
V only Class V
Shutoff Shutoff*
Class
ATO/FCS Shutoff Class
ATO/FCS V Class V Class
On/Off
Class V ATO/FCS
Class V Class V
ATC/FOS Actuator ATC/FOS Electric ATC/FOS
utoff
Actuator Class V
Actuator
ATO/ATC ATC/FOS
ATO/ATC Class V ATC/FOS
ATO/ATC
Electric ATO/ATC Class V
ATO/ATCModulating
ATO/ATC Class
Electric V
ATC/FOS ATO/ATC
ATO/FCS
ForATC/FOS
additional sizes and materials,
26 26
ATO/ATC
ATO/FCS
ATC/FOS
Actuator
consult factory. Stainless
ATO/ATC
ATO/FCS
On/Off
ATC/FOS ATO/FCS
Steel ATC/FOS
Modulating body materials available
ATO/FCS
ATO/FCS
ATC/FOS
ATC/FOS
ATO/ATC
Pneumatic
Modulating
ATO/FCS
only for quantity orders.
On/Off
Modulating
Electric
ATO/ATC
On/Off
ATO/FCS
ATC/FOS
ATO/ATC
ATO/FCS
uator CvATO/ATC ATO/ATC
Pre-pinched For additional
r additional sizes and materials, consult factory. Stainless Steel body materials sizes andPre-pinched
materials,
availablesizes
onlyand consult
for quantity factory.
orders. Electric
Stainless
ATC/FOS
Pre-pinched
Steel body materials available only
Modulating
ATO/ATC
Pre-pinched
for quantity orders.
ATC/FOS
ATO/FCS For additional ATO/FCS materials, HydraulicSteel body materials available
consult factory. Stainless ATO/FCS
only for quantity orders.
ATO/FCS ATO/FCS On/Off ATO/FCS
ATC/FOS ATC/FOS
ATC/FOS ATC/FOS
Modulating
Electric
ATC/FOS
ATC/FOS
BODY
dditional sizes and materials,
STYLE consult factory. Stainless Steel body
Series 5300 materials
Series 5400 available onlySeries
for quantity
5700 orders.
Modulating Series 9000
Cv Pre-pinched Pre-pinched Pre-pinched Pre-pinched
Sizes 2" - 48" 4" - 48" 2" - 48" 1" - 12"
BODY STYLE Series 5400 Series 5300 Series 9000 Type A
Sizes
Flange 4" –Class
ANSI B16.1 36" 125 2" – Class
ANSI B16.1 36" 125 ANSI1"B16.1
– 12" Class 125 1/2"B16.1
ANSI – 78" Class 125
BODY BODY
Drilling STYLE ANSISeries 5400150
B16.5 Class ANSISeries 5300150
B16.5 Class ANSI Series
B16.5 Class 9000 150 ANSI B16.5 TypeClass A 150
Flange ANSI B16.1 Class 125 ANSI B16.1 Class 125 ANSI B16.1 Class 250 ANSI B16.1 Class 125
DY STYLE STYLE
Sizes
SeriesBodyDrilling
5400 Series
Steel,
ANSI
Series
4" –5300
36"
BODY
fabricated
B16.5 Class
5300 150 STYLE ANSI Series
2"
Series
Ductile
B16.5
Series 90005400

Iron
Class
36"
5400150 ANSI
TypeSeries
Series 1"
5300
Ductile
B16.5
A 5700
– 12"
Iron5300
Class 300 Series
ANSI Series
1/2"
9000
Ductile
B16.5 9000
Class

Iron 78"
150 Type A
BODY STYLE
Sizes
Series 5400 Series Series 9000 Type A
Sizes 4" Materials
– Flange
36" Stainless
ANSI Steel
2" – fabricated
36" A536-65-45-12
1" –4" –
12" 36" 1/2"A536-65-45-12
2"
– –
78" 36" 1"A536-65-45-12
– 12" 1/2" – 78"
Sizes
Body ASTMB16.1
2" - 48"Class 125 Sizes ASTM
Metal ANSI 4"B16.1
- 48"Class
4" 125
– 36"
Metal ASTM ANSI2"B16.1
- 48" Class
– 36" 250 ASTM ANSI1"
2" Metal B16.1
1"-Metal
12"
– 12" Class 125 1/2" – 78"
Class of125
Drilling ANSI B16.5Class
Flange BODY
ANSI B16.1 Materials
STYLE
Class Series
ANSI 5400VClass
A395 B16.1
Class Ductile150
Flange
125Iron
DrillingFlangeANSI
ANSI
ANSI
Series
A395 B16.5
B16.1
ANSIClass
ANSI B16.1 5300
Class
ANSI
B16.5
Class
Class
250125
CF8M
VClass
B16.1
150 ANSI
A395
Class 125 ANSI
150
ANSI
B16.1
ANSI
B16.1
SeriesB16.5
Class
Class
ANSI
B16.5
Class
Ductile
125
B16.1
Class
Class 300 A126
125Iron
V9000 Class 125
ANSIClass
ANSI B16.1
ANSIClass
B16.5
Type
Cast
B16.1
250Class 150 ANSI B16.1 Class 125
IronA 250 ANSI B16.5
IVClass ANSIClass
B16.1150
Class 125
Drilling Shutoff*
Flange
ANSI B16.5 Class 150 ANSI
ANSIB16.1
B16.5Class
Class125150 Drilling ANSIB16.5
B16.1 Class
Class
ANSI
(316)
300
B16.5125Class 150 ANSIANSI
B16.5 B16.1
Class
ANSI 150150
Class
B16.5 125 150
Class
ANSI B16.5
ANSI
ANSI
Class
Class
B16.1
B16.5
A3001/2"-12"
Class
Class125
300 ANSI B16.5 Class 150
Sizes Body 4"
ASTM – 36" Metal ASTM 2" – 36" Metal ASTM1" – 12" Metal ASTMClass 1/2" – 78"
B 14"-24"
Metal
Body ASTM Actuator
DrillingMetal
Materials
ANSI
ASTM
A395
B16.5 ClassMetal150
Body
Body ASTM
ANSI B16.5 Class
ASTM Metal 150
Metal ANSI B16.5
ASTM
ASTMA536 MetalClass
Metal 150 ASTMANSI B16.5Metal Class 150 ASTM Metal
Materials
A536PneumaticDuctile
CF8M Iron
Materials A395
A536 Pneumatic
A395 ASTM CF8M
Ductile Metal
Iron A395
A395 Pneumatic
ASTM Ductile
CF8M
CF8M Iron A536
Metal A395A126
ASTM CF8M
Manual Cast
Ductile Iron IronA126 ASTM Cast IronMetal
Metal
A395 Body
Flange
Ductile Iron A395
Steel, Class
ANSI B16.1 fabricatedCF8M
125
(316)
(316)
A395
Materials Ductile
ANSI B16.1
Ductile
A395
Class
Iron
Iron (316) A126
125Ductile Iron ANSI
Cast
Ductile
A395
ClassB16.1
Iron
Iron
(316)
(316) CF8M
Class(316)
A 1/2"-12" 250 A395Ductile
(316)
ANSI Iron
Class
B16.1 A 1/2"-12"
Ductile
Class Iron
125 A126Class Cast Iron
A 1/2"-12"
Class of
Materials Stainless Steel fabricated A536-65-45-12 A536-65-45-12 Class B 14"-24"
A536-65-45-12 Class BClass A 1/2"-12"
14"-24"
Drilling Shutoff ANSI B16.5
A536
Class
Hydraulic
Class 150
V CF8M
ANSI B16.5
A536
A536 Class Class
Hydraulic
V 150
CF8M ANSI
A536
Class
A536 Class
B 14"-24"
B16.5
Hydraulic
IV Class 300
CF8M A536 ANSI
Class
A536
B16.5
Hydraulic
IV/V
CF8M
CF8M
Class 150
A536 CF8M Class B 14"-24"
A536
Class CF8M
of A536
(316)
A536 A536CF8M (316) CF8M
A536 CF8M
A536
(316)
A536 (316) CF8M
(316)
A536(316) CF8M
(316) Class V Class V (316) (316)Class V Class IV
Class of BodyShutoff*
Actuator
Class of ASTM Electric MetalClass of
Pneumatic ASTMPneumatic Metal (316) ASTMPneumatic Metal Self-Actuated (316)
ASTM Metal (316)
Hydraulic ShutoffClass of Electric
Class
Hydraulic V Electric
Class V
Hydraulic Class Electric
IV
Pneumatic Class IV/V
Shutoff Materials
Class V
Actuator
Shutoff A395 Class
Class V
DuctileV Iron Shutoff A395 Class IV CF8MV
Class VClass Class IV/V
A395 Class Class Ductile
IVV Iron A126 Class Class IV Cast Iron
IV/V Class IV/V
Y STYLE
Actuator Series 5400
Pneumatic
Pneumatic
For additional sizes andPneumatic Series 5300
Electric Actuator
materials, consult Actuator
factory.
Pneumatic
Electric
Pneumatic
Pneumatic
(316)
Pneumatic
Series 9000 Pneumatic
Electric
Pneumatic
Self-ActuatedPneumatic
Type A
ManualClass A 1/2"-12"
Hydraulic
Pneumatic
Pneumatic
Self-Actuated
Class B 14"-24" Pneumatic Self-Actuated
Actuator
Hydraulic Modulating
Pneumatic
Hydraulic Hydraulic
Pneumatic
Hydraulic Hydraulic
Modulating
Hydraulic
Pneumatic Pneumatic
Hydraulic
Modulating
Hydraulic
Self-Actuated
Hydraulic Pneumatic
es 4" – 36" A536 Hydraulic
Electric Hydraulic
Electric
CF8M For
2" –
additional
36"
A536
sizes
Electric
Hydraulic
Electric
and Hydraulic
materials, Electric
consult
1"
factory.
– 12"
Electric
Hydraulic
A536 Hydraulic
Hydraulic
Electric CF8M 1/2"
Electric
A536 –
Hydraulic 78"
Pneumatic
CF8M
Electric
Hydraulic
The Series 5200 Control Valve w
Hydraulic
Cv consult factory. Pre-pinched
or additional sizes and materials, Electric
(316) For additionalCenterline
sizes andpinch
Electric materials, consult factory. Centerline pinch(316)
Electric Pre-pinched
Hydraulic
(316)
sleeve is the only wetted part of t
for expensive alloy bodies and al
Class For
of additional sizes and materials, consult factory.
nge ANSI B16.1 Class
* See125
following Electric
page ANSI B16.1 Class 125Electric ANSI B16.1 Class 250
Electric ANSI B16.1 Class 125
Electric
Shutoff Class Vfor leakage class informationClass V Class IV Class IV/V
ing ANSI B16.5 Class 150 ANSI B16.5 Class 150 ANSI B16.5 Class 300 ANSI B16.5 Class 150
Actuator Modulating
Pneumatic Pneumatic Modulating
Pneumatic Modulating
Self-Actuated
dy ASTM Cv Metal Hydraulic ASTM
Pre-pinched Metal
Hydraulicpinch
Centerline ASTM Metal
Hydraulic
Centerline pinch ASTM Metal
Pneumatic
Pre-pinched
erials A395 Ductile Iron Electric A395 CF8M Electric A395 Electric
Ductile Iron A126 Hydraulic
Cast Iron
For additional sizes and materials, consult factory. (316)
* See following page for leakage class information Class A 1/2"-12"
05 May 2017 Class B 14"-24"
A536 CF8M A536 A536 CF8M A536 CF8M
Red Valve ®
Control Valve Data Sheet
Email Your Inquiry to support@redvalve.com
DOWNLOAD FORM >>

To complete the Control Valve Data Sheet electronically, please click on the Download Form button. You will be hyperlinked to a fillable pdf of
the form. Be sure to include as much information as possible. Shaded areas are required. Email completed form to support@redvalve.com.

CUSTOMER PHONE

CONTACT PERSON EMAIL

PROJECT REFERENCE DELIVERY REQUIRED DRAWING APPROVAL

LINE SIZE BODY MATERIAL FLANGE CLASS DRILLING

PIPE SCH.

MODEL SLEEVE MATERIAL FLOW MEDIUM (describe):

FLOW DATA MINIMUM NORMAL MAXIMUM SHUTOFF


FLOW FLOW FLOW
TO BE TO BE TO BE YES NO
CONTROLLED CONTROLLED CONTROLLED
Q (Flow Rate in U.S. GPM) ANSI/FCI LEAKAGE CLASS

P1 (Inlet Pressure at
Controlled Flow Rate) psig
P2 (Outlet Pressure at
Controlled Flow Rate) psig
SPECIFIC GRAVITY
According to ANSI/FCI Spec 70-2.
INLET TEMPERATURE (⁰F)
Cv (Flow Coeff.) The information on classifications can be
ΔP MAX (calculated) found on next page.
MAX ALLOWABLE APPROACH VELOCITY (fps)
SLEEVE STYLE

ACTUATOR TYPE FUNCTION

TYPE SPECIFICATION AIR TO:


Plant Air Supply: psi min.
AIR FAILS, VALVE TO:
Voltage: V Frequency: Hz Phase:
Hydraulic Pressure: psi min.
Please use separate form for each control valve.

PREPARED BY: DATE:

CUSTOMER APPROVAL: DATE:

05 May 2017
Red Valve Company • 600 North Bell Avenue • Carnegie, PA 15106 • ph: 412.279.0044 • fax: 412.279.7878 • support@redvalve.com
Red Valve ®
Control Valve Seat Leakage Classifications
Control Valve Seat Leakage
Per Information Classifications
in ANSI/FCI 70-2-2006
per information in ANSI/FCI 70-2-2006

TABLE 1

Leakage Maximum Seat Test Medium Test Pressure Test Procedure


Class Leakage
I --- --- --- By agreement between
user and seller, no test
required
II 0.5% of rated capacity Air or water at 50-125 ⁰F 45-60 psig or max operating Type A
(10-51 ⁰C) differential, whichever is lower

III 0.1% of rated capacity Air or water at 50-125 ⁰F 45-60 psig or max operating Type A
(10-51 ⁰C) differential, whichever is lower

IV 0.01% of rated capacity Air or water at 50-125 ⁰F 45-60 psig or max operating Type A
(10-51 ⁰C) differential, whichever is lower

V 0.0005 ml per minute of water Water at 50-125 ⁰F Max service pressure drop across Type B
per inch of port diameter per (10-51 ⁰C) valve plug; not to exceed ANSI
psi differential body rating
VI Not to exceed amounts in Air or nitrogen at 50-125 ⁰F (10- 50 psig or max rated differential Type C
Table 2 51 ⁰C) pressure across valve plug,
whichever is lower

Type A: Leakage flow and pressure data accurate to +/- 10% of reading; pressure applied to valve inlet with outlet open to
atmosphere or connected to low head loss measuring device; full normal closing thrust from actuator

Type B: Leakage flow and pressure data accurate to +/- 10% of reading after letting leakage flow stabilize; pressure applied to
valve inlet after filling entire body cavity and connected plumbing and stroking valve plug closed; net actuator thrust to be
specified max;

Type C: Pressure applied to inlet with outlet connected to suitable measuring device; actuator adjusted to operating conditions
specified with full normal closing thrust; allow sufficient time for leakage flow to stabilize

TABLE 2*
*directly from ANSI/FCI 70-2-2006, p. 3
Nominal Seat Diameter
Millimeters (Inches) ml per Minute Bubbles per Minute
≤ 25 (≤ 1) 0.15 1
38 (1.5) 0.30 2
51 (2) 0.45 3
64 (2.5) 0.60 4
76 (3) 0.90 6
102 (4) 1.70 11
152 (6) 4.00 27
203 (8) 6.75 45
250 (10) 11.1 ---
300 (12) 16.0 ---
350 (14) 21.6 ---
400 (16) 28.4 ---

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