The Supply Chain Management Processes
The Supply Chain Management Processes
The Supply Chain Management Processes
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Figure 1
Supply Chain Management:
Integrating and Managing Business Processes Across the Supply Chain
Information Flow
Tier 2 Manufacturer
Tier 1
Supplier Customer Consumer/
Supplier Logistics End-user
Purchasing Marketing
PRODUCTION FLOW
Production Finance
R&D
Supply Chain Business Processes
DEMAND MANAGEMENT
ORDER FULFILLMENT
RETURNS MANAGEMENT
Source: Adapted from Douglas M. Lambert, Martha C. Cooper, and Janus D. Pagh, “Supply Chain Management: Implementation
Issues and Research Opportunities,” The International Journal of Logistics Management, Vol. 9, No. 2 (1998), p. 2.
Figure 2
Customer Relationship Management
Figure 3
Customer Service Management
Customer
Relationship Management
Develop Customer Service
Recognize Event
Strategy
Demand
Management
Manufacturing Flow
Management
Product Development
& Commercialization
Customer
Relationship Management
Determine Forecasting
Collect Data/Information
Approaches
Customer Service
Management
Supplier Relationship
Management
Develop Contingency Increase Flexibility and
Managment System Reduce Variability
Product Development
& Commercialization
data, trade inventory, market research, and this point in the process, the team might
new categories of growth. If systems such as recognize future capacity issues and make
collaborative planning, forecasting and recommendations to proactively address
replenishment (CPFR) or vendor managed them before they cause problems.
Another important inventory (VMI) are being implemented, the Another important component of the
component of the customer is a direct source of data. strategic demand management process is
strategic demand Once the team decides on the method of developing contingency plans in the event of
management process is forecasting and the sources of data, they plan either internal or external events that disrupt
developing contingency the information flow. Several functional silos the balance of supply and demand [15]. The
plans in the event of and customer relationship management need team develops guidelines or rules to deal with
either internal or to provide input to the forecasting process. unexpected demand or interruptions to
external events that The forecasts are then communicated to the supply. These guidelines should be
disrupt the balance of other process teams that are affected by them, developed in accordance with the
supply and demand.
including customer service management, expectations of the customers outlined in the
order fulfillment, manufacturing flow, and customer relationship management process,
product development and commercialization. and with input from manufacturing flow and
Next, the team determines the supplier relationship management. The team
synchronization procedures required to determines the guidelines and communicates
match the demand forecast to the firm’s them to the customer service management
production, sourcing and distribution team, since they address the concerns of
capabilities. To do this, they need to customers when these events occur.
understand the capacity and flexibility Finally, as with the other processes, the
available at all points along the supply chain. team develops the framework of metrics to be
They also need to determine the long-term used to measure and monitor the performance
planning requirements, particularly in the of the process. Typical process measures
case of demand with high seasonality or long- might include forecast error and capacity
term changes, such as sustained growth. At utilization. Again, the team confirms these
Figure 5
Order Fulfillment
Product Development
& Commercialization Deliver Order
Develop Framework
of Metrics
Returns Management Perform Post Delivery Activities
& Measure Performance
Customer Service
Determine Degree of Management
Manufacturing Flexibiltiy
Requirement
Order
Fulfillment
Identify Manufacturing
Constraints and Requirements Synchronize Capacity
Supplier Relationship and Demand
Management
Determine Manufacturing
Capabilities Product Development
& Commercialization
Measure Performance
Develop Framework
of Metrics Returns Management
Customer
Review Corporate, Relationship Management Differentiate Suppliers
Manufacturing and
Sourcing Strategies
Develop Product/Service
Manufacturing Flow Agreement and
Management Communication Plan
Develop Framework
of Metrics
Figure 8
Product Development and Commercialization
Order Fulfillment
Develop Framework
of Metrics
Returns Management Measure
Process Performance
Customer
Review Environmental & Legal Relationship Management
Compliance Guidelines Receive Return Request
Customer Service
Management
Develop Avoidance, Gatekeeping Determine Routing
& Disposition Guidelines
Demand
Management
Develop Return Network
and Flow Options Receive Returns
Order Fulfillment
Manufacturing Flow
Management
more than necessary. The order fulfillment management, or product development and
team may become involved at this point to commercialization processes. This analysis
assist in managing the return flow back to the should be used in the ongoing strategic
warehouse or central returns center. returns process to help develop avoidance
Employees analyze the returns and select guidelines.
the appropriate dispositions using the rules
developed in the strategic returns process. The Implementing Integrated Supply
disposition of the product can include return Chain Management
to the supplier, refurbishment, remanufacture,
recycling, reselling as is, reselling through a The implementation of supply chain The implementation of
secondary market, or sending the product to management involves identifying the supply supply chain
a landfill. chain members with whom it is critical to link, management involves
Once the returns are processed, credit is the processes to be linked with each of these identifying the supply
key members, and the type/level of integration chain members with
given to the appropriate customer, consumer
that applies to each process link. The objective whom it is critical to
or supplier. In some circumstances, a
of supply chain management is to create the link, the processes to be
supplier might be crediting the firm for a
most value for the entire supply chain network, linked with each of
return. This sub-process will use the credit these key members, and
authorization guidelines developed in the including the end-customer. Successful supply
the type/level of
strategic returns process. chain management involves the coordination
integration that applies
In the final step of the returns process, of activities within the firm and between
to each process link.
the team analyzes the causes of the returns members of the supply chain. Consequently,
and measures process performance. The data supply chain process integration and
on returns are used to make improvements to reengineering initiatives should be aimed at
the product and the processes. This analysis boosting total process efficiency and
might result in feedback to the customer effectiveness across the supply chain.
relationship management, manufacturing Although the functional expertise
flow management, supplier relationship remains in place, implementing supply chain
Figure 10
Implementation of Supply Chain Management
Typical
Functional Silos
Business Processes
Research &
Marketing Development Logistics Production Purchasing Finance
Customer Relationship Account Requirements Requirements Manufacturing Sourcing Customer
Management Management Definition Definition Strategy Strategy Profitability
CUSTOMERS
SUPPLIERS
Note: Process sponsorship and ownership must be established to drive the attainment of the supply chain vision and eliminate the functional barriers that artificially separate the process flows.
Source: Adapted from Douglas M. Lambert, Larry C. Guinipero and Gary J. Ridenhower, “Supply Chain Management: A Key to Achieving Business Excellence in the 21st
Century,” unpublished manuscript.
Acknowledgement
The authors would like to thank the members of The Global Supply Chain Forum: 3M,
Cargill, Cemex Mexico, Coca-Cola USA, Colgate-Palmolive Company, Fletcher Challenge
Building, Ford Motor Company, Hewlett-Packard, International Paper, Limited Logistics
Services, Lucent Technologies, Shell, Taylor Made-adidas Golf Company, Wendy’s International
Inc., and Whirlpool Corporation. Their contributions included dedicating time in Forum
meetings to review and evaluate the research. We would also like to thank our colleagues,
Terrance L. Pohlen, University of North Florida, and Thomas J. Goldsby, The Ohio State
University, for their suggestions on earlier drafts of this paper.
Dale Rogers is the Director of the Center for Logistics Management and a
Professor of Supply Chain Management at the University of Nevada. In 2001, he
was the Paper Foundation Visiting Eminent Scholar Chair in Supply Chain
Management at the University of North Florida. Dr. Rogers is also the chairman of
the Reverse Logistics Executive Council (http://www.rlec.org), a professional
organization devoted to the improvement of reverse logistics practices and the
Supply Chain Technology Council, an organization that provides continued
understanding of how internet technologies can positively impact the supply chain.
He received his BA, MBA and Ph.D. from Michigan State University. Dr. Rogers has
published in several logistics journals and is the co-author of the 1999 book Going
Backwards: Reverse Logistics Trends and Practices and two previous books on
logistics. He can be reached at The Center for Logistics Management, University
of Nevada, Reno, NV 89557. Phone: 775/784-6814. Fax: 775/784-1769.
E-mail: mickey@unr.edu.