UNIT-I

1. Machine Design defined as

a) New Idea
b) Exiting Idea
c) Idea
d) None
A
2. How many considerations in Machine Design
a) 6
b) 5
c) 4
d) 12
D
3. Unit of Force
a) Newton
b) Kilogram
c) Gram
d) Pascal
A
4. Unit of Energy
a) Joule
b) Newton
c) Kilogram
d) Gram
A
5. How Many Types of Mechanical Properties
a) 2
b) 4
c) 12
d) 13
D
Definition of Creep
6. a) High Temperature
b) Low Temperature
c) Permanent Deformation
d) Deformation
C
7. Define Fatigue
a) Fails at Yield Point Stress
b) Fails at Stress
c) Stress at Deformation
d) Deformation at yield point Stress
A
8. How many Manufacturing Process
a) 7
b) 6
c) 5
d) 4
C
9. Joining Process means
a) Machine Components Joining
b) Assembling
c) Dismantling
d) Assembled Parts
A
10. Machining Process Means
a) Final Shape
b) Starting Shape
c) Joining
d) Dismantling
A
11. Casting Design includes
a) Strength of the Casting
b) Production
c) Economy
d) Safety
A
12. Machine forging is done by
a) Hand Forging
b) Drop Forging
c) Forging Machines
d) Forging
C
Forging Temperature for Mild Steel in degree centigrade
13. a) 900-1300
b) 940-1180
c) 350-500
d) 750-1300
D
14. High Carbon Steel Temperature in forging in degree centigrade
a) 600-950
b) 800-1150
c) 750-1550
d) 940-1180
B
15. Above Recrystallization Temperature is called
a) Hot Working
b) Cold Working
c) Hot and Cold Working
d) Medium Working
A
16. Hot Spinning means
a) Heating the metal to Forging Temperature
b) Forging Temperature
c) Heating the metal
d) Metal Forging
17. Hot Piercing means
a) Manufacture of Diagonal shapes
b) Manufacturing thin rods
c) Manufacture of Seamless Tubes
d) Manufacturing of Shapes
C
18. Below Recrystallization Temperature is called
a) Hot Working
b) Cold Working
c) Hot and Cold Working
d) Manufacturing Process
B
19. Cold Rolling Means
a) Bars of all shapes
b) Cold Rolling
c) Hot Rolling
d) Hot and cold Rolling
A
20. Cold Extrusion is similar to
a) Cold Working
 b) Hot working
c) Cold and Hot Extrusion
d) Hot Extrusion
D
21. Rotary Swaging method to reduce
a) Dia. of round bars Ans.A
b) Cone Shapes
c) Vertical Shapes
d) Horizontal Shapes
22. Cold Drawing generally employed in
a) Bars
b) Rods
c) Bars, Rods, Wires
d) Wires
C
23. Interchangeability is normally employed in
a) Batch Production
b) Machines
c) Mechanisms
d) Mass Production
D
24. Cold Bending applications in is
a) Bars ,wires only
b) Bars, Wires, Tubes and structural Shapes
c) Tubes only
d) Wires only
B
25. Preferred numbers are derived from
a) Geometric Progression
b) Basic Series
c) Geometric Series
d) Series
C
26. The Four Series are Called as
a) Geometric Progression
b) Basic Series
c) Geometric Series
d) Series Ans.B
27. The Other series are Called as
a) Geometric Progression
b) Basic Series
c) Geometric Series
 d) Derived Series
D
28. Factor of Safety defined as
a) Geometric Progression
b) Maximum Stress to Working Stress
c) Working Stress to Design Stress
d) Series
B
29. Working Stress is also known as
a) Allowable Stress
b) Max. Stress
c) Stress induced
d) Yield Stress
A
30. In case of Ductile Materials, FOS defined as
a) Working Stress to Design Stress
b) Yield Point Stress to Design Stress
c) Stress to Strain
d) Design Stress to Yield Point Stress
B
31. Hooks Law holds up to
a) Yield Point
b) Elastic Point
c) Plastic Limit
d) Breaking Point Ans.B
32. The ratio of Linear Stress to Linear Strain
a) Modulus of Elasticity
b) Modulus of rigidity
c) Poisons Ratio
d) Bulk Modulus
A
33. Factor of Safety for Steel is
a) 2
b) 4
c) 6
d) 8
B
34. The Energy Stored in a body when strained with in elastic limit is known as
a) Resilience
b) Proof Resilience
c) Strain Energy
d) Impact Energy
C
35. Maximum Principal Stress theory is also known as
a) Rankines theory
b) Saint Theory
c) Failure theory
d) Trescas theory
A
36. Maximum Principal Strain theory is also known as
a) Rankines theory
b) Saint Theory
c) Failure theory
d) Trescas theory Ans.B
37. Theories of Failures based upon
a) Stress Properties
b) Elastic Properties
c) Material Properties
d) Mechanical Properties
D
38. Maximum Shear Stress Theory is also called as
a) Guest Theory
b) Rankine theory
c) Hencky theory
d) Haigh Theory
A
39. Maximum Strain Energy Theory is also called as
a) Guest Theory
b) Rankine theory
c) Hencky theory
d) Haigh Theory
D
40. Maximum Distortion Energy theory is also called as
a) Guest Theory
b) Rankine theory
c) Hencky theory
d) Haigh Theory Ans.C
UNIT-II
1. Irregularity in the Stress distribution is known as
a) Stress Concentration
b) Stress Concentration Factor
c) Theoretical Stress
d) Maximum Stress Theory
A
2. Form Stress Concentration Factor is the ratio of
a) Nominal Stress to Maximum Stress
b) Maximum Stress to Failure Theory
c) Maximum stress to Nominal Stress
d) Stress Concentration to strain Factor
C
3. Notch Sensitivity is applied for
a) Behavior of Metals
b) Theoretical Effect
c) Stress Concentration
d) Maximum stress to Nominal Stress
A
4. Fatigue Stress Concentration Factor is the ratio of
a) Endurance limit without Stress Concentration to Endurance limit with Stress Concentration
b) Maximum stress to Nominal Stress
c) Stress Concentration to strain Factor
d) Endurance limit with Stress Concentration to Endurance limit without Stress Concentration
A
5. Notch Sensitivity is defined as
a) Theoretical Effect
b) Working stress to nominal stress
c) Nominal Effect
d) Degree to which the theoretical effect of Stress concentration
D
6. Good Man line method is used for
a) Ultimate Strength
b) Ultimate Tensile Strength
c) Ultimate compressive Strength
d) Ultimate drag Strength
A
7. Goldman line and Soderberg line is used to design
a) Steel Components
b) Ductile Materials
c) Machine Parts
d) Brass Components
C
8. Good Man line method shows
a) Safe Stress line
b) Failure Stress line and Safe Stress line
c) Strain line
d) Stress and Stain lines
B
9. Gerber Method related to which curve
a) Parabola Curve
b) Circle Closed Curve
c) Simple Closed Curve
d) Triangle Curve
A
10. The Surface finish factor for a mirror polished material is
a) 0.45
b) 0.65
c) 0.85
d) 1
D
11. Endurance limit is used as
a) Bending
b) Forward Bending
c) Reverse Bending
d) Middle Bending
C
12. Endurance limit is known as
a) Endurance Stress
b) Fatigue limit
c) Fatigue Stress
d) Fatigue load
B
13. The Value of Size factor is taken as
a) 7.657 mm
b) 7.658 mm
c) 7.659 mm
d) 7.660 mm
A
14. The Value of size factor taken as if nominal size is more than 7.657 and less than 50mm
a) The Size factor is 0.84
b) The Size factor is 0.85
c) The Size factor is 0.86
d) The Size factor is 0.87
B
15. When the nominal diameter of the specimen is more than 50 mm then the value size factor is
a) 0.78
b) 0.77
c) 0.76
d) 0.75
D
16. Stress Ratio, for completely reversed Stresses, R=
a) -1
b) -2
c) -3
d) -4 Ans.A
17. Stress Ratio, for completely repeted Stresses, R=
a) -3
b) -2
c) -1
d) 0
D
18. Stress Ratio(R)is defined as
a) Maximum Stress to Minimum Stress
b) Minimum Stress to Maximum Stress
c) Maximum Stress to Average Minimum Stress
d) Average Stress to Minimum Stress
A
19. Stress concentration occurs in
a) Holes, key ways, Splines, Surface roughness
b) Fillets, Notches, Holes, key ways, Splines, Surface roughness
c) Fillets, Notches, Holes, key ways
d) Fillets, Notches, Holes, Splines, Surface roughness
B
20. Surface finish factor for Piston Rod(K) taken as
a) 0.6
b) 0.7
c) 0.8
d) 0.9
D
21. Factor of Safety taken as for Piston Rod is
a) 2
b) 2.1
c) 2.3
d) 2.4 Ans.A
22. FOS for fatigue loading is the ratio of
a) Endurance limit to working or Design Stress
b) Endurance limit to Tensile Stress
c) Endurance limit to Compressive Stress
d) Endurance limit to Stress
A
23. How many Methods to reduce Stress Concentration of Stress flow lines
a) 1
 b) 2
c) 3
d) 4
D
24. How many Methods to reduce Stress Concentration of in cylindrical members with shoulders
a) 1
b) 2
c) 3
d) 4
C
25. How many Methods to reduce Stress Concentration Cylindrical members with holes
a) 1
b) 2
c) 3
d) 4
B
26. How many Methods to reduce Stress Concentration of Cylindrical members
a) 1
b) 2
c) 3
d) 4 Ans.C
27. Almost 80% of failures and accidents are due to
a) Stress Phenomenon
b) Strain Phenomenon
c) Fatigue Phenomenon
d) Stress Ratio Phenomenon
C
28. A fatigue failure begins with
a) Small Crack
b) Crack
c) Small and high Crack
d) High crack
A
29. Failure Stresses in Ductile material is
a) Yield Strength
b) Ultimate Strength
c) Tensile Strength
d) Compressive Strength
A
30. Failure Stresses in Brittle material is
a) Yield Strength
b) Ultimate Strength
 c) Tensile Strength
d) Compressive Strength
B
31. The safe value of limiting stress in a component is known as
a) Allowable stress
b) Permissible stress
c) Design Stress
d) All of the above Ans.D
32. Tie rods are load carrying members which carry
a) Tensile loads
b) Compressive loads
c) Transverse loads
d) Torsion Loads
A
33. Steel bars in reinforced cement concrete beam are located at
a) Top
b) Bottom
c) Centre
d) Uniformly distributed loads
B
34. S-N curve drawn in which graph paper
a) Graph Paper
b) Log Paper
c) Log graph Paper
d) Log-Log graph Paper
D
35. Gerber Parabola fits fits in
a) Test Data
b) Given Data of manufacturing data
c) Failure points of Test Data
d) Failure points
C
36. Soderberg Graph drawn of
a) Stress Vs Mean Stress
b) Stress Amplitude Vs Mean Stress
c) Tensile Stress Amplitude Vs Mean Stress
d) Stress Amplitude Vs Mean Stress Ans.B
37. Notch Sensitivity Charts drawned between
a) Notch Sensitivity factor Vs Notch Radius
b) Stress Sensitivity factor Vs Notch Radius
c) Tensile Sensitivity factor Vs Notch Radius
d) Compressive Sensitivity factor Vs Notch Radius
A
38. Surface Finish factor drawned and consider which stregth
a) Endurance Strength
b) Compressive Strength
c) Tensile Strength
d) Fatigue Strength
C
39. The function of Washer is to
a) Provide Cushioning Effect
b) Provide Bearing Area
c) Absorb Shocks
d) Provide Smooth Bearing Surface
B
40. At the Neutral Axis of a beam ,The transverse Shear Stress is
a) Zero
b) Maximum
c) Minimum
d) Infinity Ans.B
UNIT-III
1. A Rivet is Specified by
a) Shank Diameter
b) Type of Head
c) Length Of the Rivet
d) None of the Above
A
2. The Diameter of Rivet holeis usually --------------the nominal diameter of the rivet
a) Equal to
b) Less than
c) More than
d) None of the above
C
3. The distance between the centers of the adjacent rivets in the same row is called
a) Pitch
b) Row Pitch
c) Margin
d) Diagonal Pitch
A
4. The distance between from the edge of the plate to the Centre of the nearest rivet is called
a) Pitch
b) Row Pitch
c) Margin
d) Diagonal Pitch
B
5. Lower Portion of the Shank is called as
a) Pitch
b) Shank
c) Body
d) Tail
D
6. The Rivets are used to make permanent fastening between
a) Shanks
b) Tail and Shank
c) Structural work
d) Body
C
7. Material for Rivets is
a) Steel, Brass, Aluminum, copper, Low Carbon Steel, Nickel Steel
b) Aluminum, copper, Low Carbon Steel, Nickel Steel
c) Brass, Aluminum, copper, Low Carbon Steel
d) None of the above
A
8. Rivet being heated up to
a) 1000 degree centigrade
b) 100 degree centigrade
c) 650 degree centigrade
d) 850 degree centigrade
C
9. How many types of Riveted joints
a) 4
b) 3
c) 2
d) 0
C
10. Back pitch is
a) Longitudinal Distance
b) Perpendicular Distance
c) Centre distance
d) Length of the shank
B
11. A Lap Joint is always in ---------Shear
a) Single
b) Double
c) Trible
d) Four Times
A
12. Number of Rivets is the Ratio of
a) Total Number of Rivets to Number of Rivets
b) Number of Rivets in one row to Total Number of Rivets
c) Total Number of Rivets to Number of Rivets in one row
d) None of the above
C
13. Welding is extensively used in
a) Filler material
b) Fabrication
c) Casting
d) None of the above
B
14. Welding requires a
a)
b)
c)
d) Highly Skilled Labor and Supervision
D
15. The inspection of welding work is more difficult than
a) Specimen Work
b) Tail Work
c) Shank Work
d) Riveting Work
D
16. Thermit welding is mixture of Iron oxide and
a) Brass
b) Copper
c) Aluminum
d) None of the above Ans.C
17. A flux is being used to remove---------- in gas welding
a) Slag
b) Metal Particles
c) Waste from metals
d) Blow Holes
A
18. How many Basic Welded Symbols
a) 25
b) 24
c) 23
d) 22
D
19. How many Supplementary Welded Symbols
a) 8
b) 9
c) 10
d) None of the above
A
20. Since the weld is weaker than plate due to slag and blow holes, which may be taken as
a) 9% of the Plate thickness
b) 10% of the Plate thickness
c) 11% of the Plate thickness
d) 12% of the Plate thickness
B

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