Manual ATIG PAC

Dear Customer
Thank you for choosing our product! This instruction manual will help you get to know your new
machine. Read the manual carefully and you will soon be familiar with all the many great features of
your new product. Please also take special note of the safety rules in the manual and follow exactly
the instructions.
If you treat your product carefully, this definitely helps to prolong its enduring quality and reliability.
For more information, please contact us or consult authorized distributor.
The products in the manual may be changed without prior notice.
The model you purchase is for:

ATIG315/500/630PAC
ATIG500/630PAC-A
ATIG315/500/630PAC-C
ATIG315/500/630PACIII
Please find corresponding models from the "Contents".
Important:
Please read carefully the safety rules given in the manual and follow exactly the instructions to avoid
potential hazard and injury.
1
Safety Rules
“Danger” indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
“Warning!” indicates a possible hazardous situation which, if not avoided, could result in death or serious injury.
The possible hazards are explained in the text.
“Caution” indicates a possible hazardous situation which, if not avoided, may result in slight or moderate injury.
“Note!” indicates a situation which implies a risk of impaired welding result and damage to the equipment.
“Important!”indicates practical tips and other useful special-message. It is no signal word for a harmful or dangerous
situation.
Utilisation for intended purpose only.The machine may only be used for jobs as defined by the “Intended purpose”.
Utilisation for any other purpose, or in any other manner, shall be deemed to be “not in accordance with the intended
purpose”. The manufacturer shall not be liable for any damage resulting from such improper use.
Safety signs.All the safety instructions and danger warnings on the machine must be kept in legible condition, not
removed, not be covered, pasted or painted cover.
Safety inspection.The owner/operator is obliged to perform safety inspection at regular intervals.
The manufacturer also recommends every 3-6 months for regular maintenance of power sources.
Electric shock can kill.Touching live electrical parts can cause fatal shocks or severe burns. The electrode and
work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are
also live when power is on. In MIG/MAG welding, the wire, drive rollers, wire feed housing and all metal parts
touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard.
Do not touch live electrical parts of the welding circuit, electrodes and wires with your bare skin or wet clothing.
The operator must wear dry hole-free insulating welding gloves and body protection while performs the welding.
Insulate yourself from work and ground using dry insulating protection which is large enough to prevent you full area
of physical contact with the work or ground.
Connect the primary input cable according to rules. Disconnect input power or stop machine before installing or
maintenance.
If welding must be performed under electrically hazardous conditions as follow: in damp locations or wearing wet
clothing; on metal structures such as floors, gratings, or scaffolds; when in cramped positions such as sitting,
kneeling, or lying; or in occasion when there is a high risk of unavoidable or accidental contact with the work piece or
ground. Must use additional safety precautions: semiautomatic DC constant voltage (wire) welder, DC manual
(Stick) welder and AC welder with reduced open-load voltage.
Maintain the electrode holder, ground clamp, welding cable and welding machine in good, safe operating condition.
Replace damaged part immediately.
Electric and magnetic fields (EMF) may be dangerous.If electromagnetic interference is found to be occurring,
the operator is obliged to examine any possible electromagnetic problems that may occur on equipment as follow:
- Minas, signal and data-transmission leads
- IT and telecoms equipment
- Measurement and calibration devices
- Wearers of pacemakers
Measures for minimizing or preventing EMC problems:

- Mains supply
2
If electromagnetic interference still occurs, despite the fact that the mains connection in accordance with the
regulations, take additional measures
- Welding cables
Keep these as short as possible.

Connect the work cable to the work piece as close as possible to the area being welded.
Lay them well away from other cables.
Do not place your body between your electrode and work cables.
- Equipotential bonding
- Workpiece grounding (earthing)
- Shielding
Shield the entire welding equipment and other equipment nearby.
ARC rays can burn.Visible and invisible rays can burn eyes and skin.
Wear an approved welding helmet or suitable clothing made from durable flame-resistant material (leather, heavy
cotton, or wool) to protect your eyes and skin from arc rays and sparks when welding or watching.
Use protective screens or barriers to protect other nearby personnel with suitable, non-flammable screening and/or
warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or material.
Fumes and gases can be dangerous.Welding may produce fumes and gases, breathing these fumes and gases
can be hazardous to your health.
When welding, keep your head out of the fume. If inside, ventilate the area at the arc to keep fumes and gases
away from the breathing zone. If ventilation is not good, wear an approved air-supplied respirator.
Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator.
Welding fumes and gases can displace air and lower the oxygen level causing injury or death. Always use enough
ventilation, especially in confined areas, to insure breathing air is safe.
Welding and cutting sparks can cause fire or explosion.When not welding, make sure the electrode circuit is not
touching the work or ground. Accidental contact can cause sparks, explosion, overheating, or fire. Make sure the
area is safe before doing any welding.
Welding and cutting on closed containers, such as tanks, drums, or containers, can cause them to blow up. Make
sure proper steps have been taken.
When pressure gas is used at the work site, special precautions are required to prevent hazardous situations.
Connect work cable to the work as close to the welding zone as practical to prevent welding current from passing
too long and creating fire hazards or overheat.
Wear oil-free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.
Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields
when in a welding area.
Be attention that welding sparks and hot materials from welding can easily go through small cracks and openings to
adjacent areas and start a fire. Remove fire hazardous from the welding area, if not possible, cover them thoroughly.
Do not weld where flying sparks can strike flammable material and where the atmosphere may contain flammable
dust, gas, or liquid vapors (such as gasoline).
Protect yourself and others from flying sparks and hot metal. Remove any combustibles from operator before
perform any welding.
Keep a fire extinguisher readily available.
Empty containers, tanks, drums, or pipes which have combustibles before perform welding.
Remove stick electrode from electrode holder or cut off welding wire at contact tip when not in use.
Apply correct fuses or circuit breakers. Do not oversize or bypass them.
3
Cylinder can explode if damaged.Pressure gas cylinders contain gas under high pressure. If damaged, a
cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.
Cylinders should be located away from areas where they may be struck or subjected to physical damage. Use
proper equipment, procedures, and sufficient number of persons to lift and move cylinders.
Always install cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling
over or tipping.
Keep a safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.
No touching cylinder by welding electrode, electrode holder or any other electrically “hot” parts. Do not drape
welding cables or welding torches over a gas cylinder.
Use only correct compressed gas cylinders, regulators, hoses, and fittings designed for the process used; maintain
them and associated parts in good condition.
Use only compressed gas cylinders containing the correct shielding gas for the properly operating regulators
designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and
maintained in good condition.
Open the cylinder valve slowly and keep your head and face away from the cylinder valve outlet.
Valve protection caps should be kept in place over valve expect when the cylinder is in use or connected for use.
Hot parts can burn.Do not touch hot parts with bare hand or skin.
Ensure equipment is cooled down before perform any work.
If touching hot parts is needed, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent
burns.
Flying metal or dirt can injure eyes.When welding, chipping, wire brushing, and grinding can cause sparks and
flying metal. It can hurt your eyes.
Remember wear appropriate safety glasses with side shields when in welding zone, even under your welding
helmet.
Noise can damage hearing.Noise from some processes or equipment can damage hearing.
Remember wear approved ear protection to protect ears if noise level is high.
Moving parts can injure.Stay away from moving parts such as fans.
Stay away from pinch points such as drive rolls.
Keep all doors, panels, covers, and guards closed and securely in place.
Have only qualified persons remove doors, panels, covers, or guards for servicing and maintenance.
Reinstall doors, panels, covers, or guards when servicing and maintenance is finished and before reconnecting input
power.
Overuse can cause overheating.Use machine follow duty cycle. Reduce current or reduce duty cycle before
starting to weld again.
Allow cooling period.
Do not block or filter airflow to unit.
Safety markings.Equipment with CE-markings fulfils the basic requirements of the Low-Voltage and
Electromagnetic Compatibility Guideline (e.g. relevant product standards according to EN 60 974).
Equipment with CCC markings meets the requirements of implementations rules for China compulsory certification.
4
Contents
1-GENERAL REMARKS 3
1-1 Power source features 3

1-2 Functional principle 3
1-3 Output characteristics 3
1-4 Duty cycle 3
1-5 Applications 4
1-6 Warning label 4
2- VERSIONS BRIEFS 5
3- BEFORE COMMISSIONING 6
3-1 Utilization for intended purpose only 6

3-2 Machines set-up regulations 6
3-3 Power source connection 6
3-4 Welding cables instruction 6
4- ATIG315/500/630PAC 8
4-1 System components 8

4-2 Basic equipments for welding 8
4-3 Control panel 9
4-4 Interface 18
4-5 Water-cooling system 20
4-6 Installation and operation 21
4-7 Technical data 28
4-8 Main components list 30
5- ATIG500/630PAC-A 37

5-3 Control panel 38
5-4 Interface 38
6-ATIG315/500/630PAC-C 40

6-4 Interface 40
1
7-ATIG315/500/630PACIII 49

7-4 Interface 63
8-TROUBLE SHOOTING 72
9-CARE AND MAINTENANCE 73
10-WELDING TECHNIQUE GUIDE 74
10-1 TIG basic welding technique 74

10-2 SMAW basic welding technique 77
2
1-GENERAL REMARKS
1-1 Power source features

This series of power sources are microprocessor controlled and apply MCU + DSP control technology to improve the control
precision. The strong ability of arc self- adjustment ensures a highly stable welding current against grid fluctuation and arc
length change to get optimal results.
Features and benefits:

- Perfect external static characteristic and dynamic characteristic
- Passive power factor correction, high power factor
- User friendly interface, easy operation
- Precise control and regulation, multi-purpose and convenient operation
- Store 30 sets of user-defined parameters to save operator's time
- Easy arc starting, HF or scratch ignition is available for TIG process
- Multiple security functions
- Fan-on-demand cooling system operates when needed to extend the service life of fan
- Multiple output waveforms, suitable for various aluminum alloys welding
- Remote controller or foot pedal is optional
1-2 Functional principle
This series of power sources adopt IGBT soft switch inverter technology to improve the dynamic response rate and make the
machines with small size and light weight. The control circuit's closed-loop control makes the power source enjoy strong ability
against power grid fluctuation and perfect welding performance. The schematic diagram is as shown in Fig. 1-2-1:
Three phase Rectifier and +

HF inverter HF transformer filter
rectifier -
Control circuit
Fig. 1-2-1: Schematic diagram

1-3 Output characteristics
U(V) U(V)
90 90
U=10+0.04I U = 20 + 0 . 04I
20
10
0 0
Imin Imax I(A)
I min I max I(A)
TIG SM AW
Fig. 1-3-1: Output characteristics
1-4 Duty cycle
Duty cycle is percentage of 10 minutes that a machine can weld at rated load without overheating. If overheats,
thermostat(s) will open, output stops. Wait for fifteen minutes for the machine to cool down. Reduce amperage or duty cycle
before welding.
3
Note! Exceeding duty cycle can damage the machine and greatly reduce its lifespan.
630
ATIG630PAC/PAC-A/PAC-C/PAC-III
500
WELD AMPERES
488
ATIG500PAC/PAC-A/PAC-C/PAC-III
400
387
315
244 ATIG315PAC/PAC-C/PAC-III
200
0 10 20 30 40 50 60 70 80 90 100
%DUTY CYCLE
Overheating Minute OR
Reduce Duty Cycle
0
15
Fig. 1-4-1: Duty cycle
1-5 Applications
This series of machines have many welding processes and can weld most of the metal materials, including carbon steel,
stainless steel, copper, titanium, aluminum and Al-Mg alloy etc.
Recommended areas of use are as follows:

- Boiler and container manufacture
- Aerospace industry
- Chemical structure and engineering
- Electric power construction
- Shipbuilding and offshore engineering
- Automobile
- Vehicle manufacture
- Mechanical industry
- Others
1-6 Warning label

The warning label is affixed onto the top of the power source, and it must not be removed or painted over.
Read the operating manual carefully before

DANGEROUS! WARNING! installation.
Only qualified electricians may install and
operate.
ELECTRIC SHOCK can kill. GASES AND FUMES can be

dangerous & hazardous to your
health
Keep the welder and work place in
good grounding. Keep adequate ventilation,
anti-dust and exhaust
ARC RAYS, Spatter can injure FIRE, EXPLOSION can be

eyes and skins. caused by hot slag, spatter and
sparks.
NOISE can cause permanent
hearing loss. Remove combustibles from
working area.
Wear protective clothing and Provide fire watch as well as fire
Read the operating manual carefully before installation.
welding shield with filter. appliance in the working area.
DANGEROUS! WARNING!
Only qualified electricians may install and operate.
ELECTRIC SHOCK can kill. GASES AND FUMES can be

dangerous & hazardous to your health
Keep the welder and work place in Keep adequate ventilation, anti-dust
good grounding. and exhaust
ARC RAYS, Spatter can injure eyes FIRE, EXPLOSION can be caused by
and skins. hot slag, spatter and sparks.
NOISE can cause permanent hearing Remove combustibles from working

loss. area.
Wear protective clothing and welding Provide fire watch as well as fire
shield with filter. appliance in the working area.
Fig. 1-6-1: Warning label
4
2- VERSIONS BRIEFS
Professional welding of special materials requires special welding parameters. Different models of the power sources are
matched to different weldings.
ATIG315/500/630PAC
The fully digitized power sources have logically arranged control panel for convenient operation, which can perform SMAW,
DC TIG, DC Pulse TIG, AC TIG and AC Pulse TIG. The welding cable of ATIG500/630PAC can be extended to 50m.
ATIG500/630PAC-A
Besides the functions of ATIG315/500/630PAC, the synchronous mutual arc can be realized.
ATIG315/500/630PAC-C
Besides the functions of ATIG315/500/630PAC, the digital remote control function can be realized.
ATIG315/500/630PAC-III
The fully digitized power sources have more precise control. Besides the functions of ATIG315/500/630PAC, multiple current
output waveforms are available for AC welding. They are capable for storing 30 sets of user-defined parameters and
realizing synchronous mutual arc welding.
5
3 - BEFORE COMMISSIONING
Warning! Operating the equipment incorrectly can cause serious injury and damage. Do not use the machine until
you have read "Safety rules".
3-1 Utilization for intended purpose only
The power source may only be used for SMAW and TIG welding. Utilization for anyother purpose, or in any other manner,
shall be deemed to be "not in accordancewith the intended purpose". The manufacturer shall not be liable for any damage
resulting from such improper use.
Please perform the operation, inspection and maintenance in accordance with all the instructions in this manual.
3-2 Machines set-up regulations
According to test, protection degree of this power source is IP21S (optional IP23S). However, the internal key components
must be protected from direct soaking.
Warning! A machine that topples over or falls can easily cause harm to people. Please firmly install the machine on
a stable place.
The venting duct is very important for safety protections. When choosing the machine location, make sure it is possible for
the cooling air to freely enter and exit through the louvers on the front and back of machine. Any electro conductive metallic
dust like drillings must not be allowed to get sucked into the machine.
3-3 Power source connection
- The power source is designed to run on the voltage given on the nameplate.
- The mains cables and plugs must be mounted in accordance with the relevant technical standards.
- The power supply sockets that come with power source are designed to use strictly according to the marked voltages.
Note! Incorrect installations can lead to protection fails or partial fails. The fuse of mains plug and socket must be
suitable for local power supply.
3-4 Welding cables instruction
In AC TIG welding, please pay attention to the followings:

a. The welding cables should be kept as short as possible
b. If extended cable is used, please do as shown in Fig. 3-4-1
Wrong
Coil the excess ground cable and welding
cable in same direction respectively.
Correct
Straighten the ground cable and welding
cable and make them close to each other.
Bundle the ground cable and welding cable

together, running the wires close to the
Torch
ground.
6
A B
Correct
When the excess cables can only be used by
rolling up, coil the cables to two windings in
reverse direction and overlap them.
The number of turns for A is same as the

number for B.
Handle the welding cable and ground cable B

according to above-mentioned method. A
Fig. 3-4-1: Welding cables instruction
7
4 - ATIG315/500/630PAC
4-1 System components
This series of machines can be equipped with many different accessories and can be used in various special sites with
different configurations (as shown in Fig. 4-1-1).
TIG torch
Welding cable
Ground cable
Foot pedal (Optional)
Analog remote controller (Optional)
Trolley
AC DC
CURRENT
2-STEP 4-STEP TIME POWER PROTECTION
DUTY CYCLE
SMAW FREQUENCY
PEAK CURRENT
CURRENT FREQUENCY
UP-SLOPE
PRE-GAS FL OW START DOWN-SLOPE
CLEAN AC DUTY CYCLE STOP ARC POST-GAS FLOW

RATIO BASE CURRENT
SELECTION AC BIAS
(ARC FORCE)
A DJUSTMENT
( SMAW CURRENT)
Power source
Water cooling unit
Fig. 4-1-1: System components
4-2 Basic equipments for welding
Depending on the selected welding processes, the power sources must be equipped with necessary accessories for
welding. The following are the accessories lists for different welding processes.
TIG welding
- Power source
- Ground cable
- TIG torch
- Gas regulator, gas hose, gas cylinder (to supply the machine with shielding gas)
- Welding wire
8
SMAW welding
- Power source
- Ground cable
- Electrode holder
- Electrode
4-3 Control panel
The functions on the control panels are all arranged in a logical way, and the welding waveforms make the operation easier
and convenient. The parameters are easy to select and adjust by the button or knob Fig. 4-3-1.
Note! Some of the parameters in this manual may be different from that of your machines. Or some symbols may be
not the same with that on your machines' front panel. But the working modes are the same.
Warning! Operating the equipment incorrectly can cause serious injury and damage. Do not use the functions
described here until you have read and completely understood this operating manual.
AC DC
CURRENT AC DC
1 POWER PROTECTION
2 CURRENT
TIME POWER PROTECTION
2-STEP 4-STEP TIME
DUTY CYCLE 2-STEP 4-STEP
DUTY CYCLE
FREQUENCY FREQUENCY
SMAW SMAW
PEAK CURRENT PEAK CURRRENT
FREQUENCY FREQUENCY
CURRENT CURRENT
UP-SLOPE DOWN-SLOPE UP-SLOPE DOWN-SLOPE
PRE-GAS FLOW START AC DUTY CYCLE STOP ARC POST-GAS FLOW PRE-GAS FLOW START DUTY CYCLE STOP ARC POST-GAS FLOW
CLEAN AC
CLEAN
RATIO BASE CURRENT RATIO BASE CURRENT
AC BIAS ADJUSTMENT SELECTION ACBIAS ADJUSTMENT

4 SELECTION 5 (SMAW CURRENT)
(ARC FORCE) (SMAW CURRENT) (ARC FORCE)
Fig. 4-3-1: Control panel

1 AC DC
Press this button to switch between AC TIG and DC TIG, the indicator will lights up accordingly.
2-STEP 4-STEP
Press this button to switch between 2-step and 4-step operation mode, the indicator will lights up accordingly.
Torch operation mode:
Legend:
Fig . 4-3-2: Press torch trigger Fig . 4-3-3: Hold torch trigger Fig . 4-3-4: Release torch trigger
2-step operation mode (Fig. 4-3-5):
a. Press and hold torch trigger to start welding.

Open solenoid valve, shielding gas will flow out to expel air from torch hose (pre-gas time depends on the hose
length). Then, HF ignition device works and starts arc.
Output current continuously increases from initial current to welding current.
b. Release torch trigger to stop welding.

Release torch trigger, welding current will continuously decrease at a certain rate and time until it reaches to zero.
The solenoid valve will continue to operate for a period of time (post-gas time), allowing the shielding gas to
protect tungsten electrode and molten pool. Then the solenoid valve stops working, gas stops and welding
finishes.
9
I
t
PRE-GAS UP-SLOPE CURRENT DOWN-SLOPE POST-GAS
Fig . 4-3-5: 2-step operation mode
4-step operation mode (Fig. 4-3-6):

Open solenoid valve, shielding gas will flow out to expel air from torch hose (pre-gas time depends on the hose
length). Then, HF ignition device works and starts arc.
Output current starts at initial current and time of initial current output depends on the time that torch trigger is pressed
and held.
b. Release torch trigger.

Output current increases from initial current to welding current, and the time is called up slope time. If the initial current
is not required, the torch trigger need not to be held. Quickly press torch trigger to start arc, then quickly release it and
output current will increase to welding current.
c. Press and hold torch trigger again when the welding completes.
Welding current will continuously decrease at a certain rate until it reaches to crater-filler current and the time is called
downslope time.
Time of crater-filler current depends on the time that the torch trigger is pressed and held again.
d. Release torch trigger.

The output current is continuously lowered to zero and arc blowout. The solenoid valve will continue to work for the
selected period of time (post-gas time), allowing the shielding gas to protect tungsten electrode and molten pool. Then
the solenoid valve stops running, gas stops and welding completes.
0 t
PRE-GAS START UP-SLOPE CURRENT DOWN-SLOPE STOP ARC POST- GAS
Fig . 4-3-6: 4-step operation mode
10
SMAW
Press this button to switch between TIG, Pulse TIG and SMAW, the indicator will light up accordingly.
Note: Only DC current is output if SMAW has been selected.
2
POWER PROTECTION
POWER PROTECTION
Lights
POWER
PROTECTION up if the machine is switch on; lights off if there’s some problem with power supply.
POWER Lights off if the machine operates properly. Lights up if the power source overheats or over-voltage, the relevant error
PROTECTION
code will appear on displayer and machine stops running.
Error codes are illustrated as follows:
CURRENT CURRENT
TIME TIME
DUTY CYCLE & DUTY CYCLE
FREQUENCY FREQUENCY
Cause: Over-voltage protection

Remedy: Contact after-sale service
CURRENT CURRENT
TIME TIME
FREQUENCY FREQUENCY
Cause: Overheat protection

Remedy: Shut down the machine and cool down by fan running for 15 minutes
CURRENT CURRENT
TIME TIME
&
DUTY CYCLE DUTY CYCLE
FREQUENCY FREQUENCY
Cause: The torch trigger is pressed for a long time without welding.
Remedy: Release torch trigger, if the error keeps occurring, check and repair the torch or foot pedal.
CURRENT CURRENT
TIME TIME
FREQUENCY FREQUENCY
Cause: Water shortage protection

Remedy: Check the water-cooling unit, water circulating switch and signal wire. When using gas-cooling torch,
check the machine settings.
11
Water cooling/ Gas cooling shift
Important! The machine setting should be changed depending on gas-cooled or water-cooled torch. Otherwise, the error
codes will occur (the factory setting is water-cooling).
- When using water-cooling torch, press and hold the parameter selection knob and adjustment knob at same time for 3
seconds, the machine will display "E0A/806" code and set to water-cooling state. Start the water-cooling unit and the
"E0A/806" code will disappear automatically as soon as the water-cooling unit operates properly (Fig. 4-3-7).
AC DC AC DC
CURRENT CURRENT
TIME POWER PROTECTION TIME POWER PROTECTION
2-STEP 4-STEP 2-STEP 4 -STEP
DUTY CYCLE DUTY CYCLE
FREQUENCY FREQUENCY
SMAW SMAW
PEAK CURRENT PEAK CURRENT
3S
FREQUENCY FREQUENCY
CURRENT CURRENT
UP-SLOPE DOWN-SLOPE UP-SLOPE DOWN-SLOPE
PRE-GAS FLOW START AC DUTY CYCLE STOP ARC POST-GAS FLOW PRE-GAS FLOW START DUTY CYCLE STOP ARC POST-GAS FLOW
CLEAN AC
CLEAN
RATIO BASE CURRENT RATIO BASE CURRENT
SELECTION AC BIAS ADJUSTMENT AC BIAS ADJUSTMENT

SELECTION
(ARC FORCE) (SMAW CURRENT) (ARC FORCE) (SMAW CURRENT)
Fig. 4-3-7: Set to water-cooling state
- When using gas-cooled torch, press and hold the parameter selection knob and adjustment knob at same time for 3
seconds, the " E0A/806" code disappears and the machine is set to gas-cooling state. When using gas-cooled torch,
welding machine do not show water shortage protection. (Fig. 4-3-8).
AC DC
CURRENT
AC DC TIME POWER PROTECTION
CURRENT
2-STEP 4-STEP
TIME POWER PROTECTION DUTY CYCLE
2-STEP 4 -STEP FREQUENCY
DUTY CYCLE SMAW
PEAK CURRENT
FREQUENCY FREQUENCY
SMAW CURRENT
PEAK CURRENT
UP-SLOPE
CURRENT
FREQUENCY
DOWN-SLOPE
3S PRE-GAS FLOW
UP-SLOPE
START AC DUTY CYCLE
DOWN-SLOPE
STOP ARC POST-GAS FLOW
CLEAN
PRE-GAS FLOW START DUTY CYCLE STOP ARC POST-GAS FLOW RATIO BASE CURRENT
AC
CLEAN
RATIO BASE CURRENT
SELECTION AC BIAS ADJUSTMENT

AC BIAS (ARC FORCE) (SMAW CURRENT)
SELECTION ADJUSTMENT
(ARC FORCE) (SMAW CURRENT)
Fig. 4-3-8: Set to gas-cooling state
PEAK CURRENT
FREQUENCY
CURRENT
UP-SLOPE DOWN-SLOPE
PRE-GAS FLOW START AC DUTY CYCLE STOP ARC POST-GAS FLOW
CLEAN
RATIO BASE CURRENT
AC BIAS
12
In TIG welding, this series power sources can output multiple waveforms and control them precisely. The simple waveform
graph on control panel makes the operation easier. Detailed introduction of waveforms as follows:
Waveform and parameter in DC constant current (Fig. 4-3-9)
In
0 t
Fig . 4-3-9: Waveform and parameter in DC constant current
In – to heat welding wire and work piece, and form a molten pool.
Waveform and parameter in AC constant current (Fig. 4-3-10)
I
Tungsten electrode -
T
tn
Work piece +
In
0 t
Im
tm
Tungsten electrode +
Work piece -
Fig . 4-3-10: Waveform and parameter in AC constant current
In –Positive half-wave current. To heat welding wire and work piece, and form a molten pool, thus also known as welding
current.
tn–Positive half-wave time
Im –Reverse half-wave current. Used for cleaning the oxide film on aluminum, magnesium and its alloy, thus also known as
clean current.
Clean current - TIG welding with DCRP (direct current reverse polarity) produces good cleaning action as the argon ions
flowing towards the work piece strike with sufficient force to break up oxides on the surface of aluminum and magnesium.
This is called "cleaning action", and the clean current is able to produce "cleaning action".
tm –Reverse half-wave time, also known as clean time.
T–Cycle T= tn+tm
f–AC frequency f= 1/T
Kt–Clean ratio Kt=(tm/T-0.5)×100%
Refers to the relative proportions of clean time in a single cycle.
Important! When the clean time is at half cycle, it is the zero point, that is tm/T=0.5, Kt=0％; tm/T=0.3, Kt=-20％, and so
forth.
13
Ki–AC bias Ki=(Im/In -1)×100%
Refers to the relative proportions of clean current and welding current.
Important! When the clean current is equal to welding current, it is the zero point of this parameter, that is Im/In=1, Ki=0%;
Im/In=1.1, Ki=10%.
The waveform and parameter in DC Pulse and AC Pulse (Fig. 4-3-11 & Fig. 4-3-12)
T
I tp tb
Ip
Ib
0 t
Fig . 4-3-11: The waveform and parameter in DC Pulse
I T
Tungsten electrode - Ip tb tp
Ib
Work piece +
0 t
Tungsten electrode +
Work piece -
Fig. 4-3-12: The waveform and parameter in AC Pulse
Ip–Peak current. Supply thermal input into welding wire and work piece to form a molten pool.
tp–Peak current time.
Ib–Base current. Maintains the arc burning and makes the molten pool cooled.
tb–Base current time.
T–Cycle T= tp+tb
f–Pulse frequency f= 1/T
β–Duty cycle β= tp/T×100%
14
Parameters on control panel 3 :
PRE-GAS TIME
–Time of gas flow before welding
Unit: S
Range: 0.1~15
Factory setting: 0.2
START
–The initial current at the arc starting
Unit: A
Range: 10 ~ 160 (ATIG315PAC) ;20 ~ 160 (ATIG500/630PAC)
Factory setting: 50
UP-SLOPE TIME
–Time of starting current is increased until it reaches welding current.
Unit: S
Range: 0.1 ~ 10
CURRENT
–The welding current in and S M AW mode, producing uniform thermal input into base metal.
Unit: A
Range: 5 ~ 315(ATIG315PAC);20 ~ 500/630(ATIG500/630PAC)
Factory setting: 100
CLEAN RATIO
–Time proportions of clean current output in AC mode.
Unit:%
Range: -40~+40
Factory setting: 0
In AC TIG welding, the clean ratio can be adjusted in order to alter the width of oxide surface and the size of
penetration for excellent welding result. The adjustment effect is as shown in Fig. 4-3-13:
reduce increase
Clean ratio
Weld effect
Waveform
Electrode consumption
Less More
Fig . 4-3-13: Clean ratio adjustment effect
AC BIAS
–In AC mode, the relative proportions of clean current and welding current.
Unit:%
Range: -50~+30
Factory setting: 0
Change this parameter to adjust the clean current, achieving the excellent clean result, performance, as shown in
Fig. 4-3-14.
15
reduce increase
Ac bias
Clean effect Poor Good
Waveform
Electrode consumption Less More
Fig . 4-3-14: AC bias adjustment effect
Important! In the same clean effect, decreasing clean ratio and increasing AC bias ratio will get deeper penetration,
higher productivity and longer lifetime of tungsten electrode.
AC
–The frequency of welding current in AC mode.
Unit: Hz
Range: 20~200 (ATIG315PAC); 20~100 (ATIG500/630PAC）
Factory setting: 50
PEAK CURRENT
–The peak current in DC pulse or AC pulse mode.
Unit: A
Range: 5~315(ATIG315PAC);20~500/630(ATIG500/630PAC)
DUTY CYCLE
–The time proportion of peak current in single cycle under DC pulse or AC pulse mode, can be used for controlling
penetration in all-position or thin sheet welding.
Unit: %
Range: 1~100
Factory setting: 30
FREQUENCY
–The frequency of welding current in DC pulse or AC pulse mode.
Unit: Hz
Range: 0.2~20
BASE CURRENT
–The arc maintenance current in DC pulse or AC pulse mode.
Unit: A
Factory setting: 50
DOWN-SLOPE TIME
–Time of welding current is continuously lowered until it reaches final current.
Unit: S
Range: 0.1~15
16
STOP ARC
–The current before arc blowout.
Unit: A
Factory setting: 50
POST-GAS TIME
–Time of gas flow after arc blowout.
Unit: S
Range: 0.1~60
SELECTION
(ARC FORCE)
- In TIG welding process, it is used for selecting the parameters that are described in 3 . Rotate clockwise to select
parameter from left to right; rotate anticlockwise to select parameter from right to left.
- Adjust the arc force in SMAW welding process.
Unit: A
Range: 10~200
Factory setting: 50
ADJUSTMENT
(SMAW CURRENT)
- In TIG welding process, it is used for adjusting the parameters that are described in 3 .When a parameter is selected
by (ARCSELECTION
FORCE)
rotate ADJUSTMENT
(SMAW CURRENT)
clockwise to increase the selected parameter; rotate ADJUSTMENT
(SMAW CURRENT)
anticlockwise to
decrease the selected parameter. Press this button and turn to left or right for quick adjustment;
- In SMAW welding process, it is used for adjusting welding current.
Unit: A
Range: 5~315(ATIG315PAC); 20~500/630(ATIG500/630PAC)
6
CURRENT
TIME
DUTY CYCLE
FREQUENCY
It is used for displaying the preset or actual parameter in 3 ,and the corresponding indicator will light up.
For example: if the preset current is 186A, the digital displayer is as shown in Fig. 4-3-15:
CURRENT
TIME
DUTY CYCLE
FREQUENCY
Fig . 4-3-15: Digital dispalyer

17
Important! Thanks to the microprocessor control, the following functions can be realized:
- All parameters that have been set can be automatically stored and will retain until the next time they are changed.
This is true even if the power source is switched off and on again in the meantime.
- Press and hold the parameter selection knob and CC/Pulse/SMAW button at same time for 3 seconds to restore
to factory setting (Fig. 4-3-16).
AC DC
CURRENT
2-STEP 4- STEP
DUTY CYCLE
FREQUENCY
SMAW
PEAK CURRENT
FREQUENCY
CURRENT
UP-SLOPE DOWN-SLOPE
PRE-GAS FLOW START AC DUTY CYCLE STOP ARC POST-GAS FLOW
CLEAN
RATIO BASE CURRENT

Fig . 4-3-16: Restore to factory setting
4-4 Interface
Interface on front panel (Fig. 4-4-1):
Socket Description
Water outlet
(M16*1.5)
Gas outlet
(M12*1)
1 Connect to
Positive Negative
Control
TIG torch
socket 2
3
4 for power switch
2
5
1 6 source
3 GND
3 4
2 5
1 6
4 10V
5 0～ 10V
6 GND
Control socket 1 10V

for remote
controller
2 0～ 10V
1
2 3
1 4 3 GND
2 3
4
4 Floating
Fig . 4-4-1: Interface on front panel
18
Interface on rear panel (Fig. 4-4-2):
No Description
ATIG315PAC
1 Circuit breaker
2
3 1
Fuse 2A
2 Terminal box
4
MODEL:ATIG315PAC No.
3～ EN 60974-1
f1
f2 STANDARD: EN 60 974-10
3～50Hz
X
I2
U2
%
5A/10.2V～315A/22.6V
60% 100%
315A 244A
22.6V 0V2
=400V
%
PROTECTION DEGREE:IP21S
60% 00%1
315A 244A
22.6V 2 0 V
=13 . 5A = 10 . 5A
INSULATION DEGREE:H/B
3 Fuse(2A)
MADE IN
5 4 Nameplate
6
5 Fan
7
6 Gas inlet (M12*1)
7 Watewr inlet (M16*1.5)
ATIG500/630PAC 2
3 1 No Description
3/PE ～ 220-440V/TN-C
Fuse
2A
1 Circuit breaker
4 MODEL:ATIG500PAC
3～ f1
f2
U0=73V
X
I2
U2
X
f3
f4 1～
%
No.
STANDARD:GB15579.1-2004
20A/20.8V ～500A/40V
60% 0%
500A
40V
20A/10.8V ～500A/30V
60%
AOTAI
10
387A
35.5V
100%
a
I2 500A 387A
U0=79V
U2 30V 25.5V
20A/10.8V ～500A/30V
20-100Hz X % 60% 100%
I2 500A 387A
U0=79V
U2 30V 25.5V
U1=380V ～440V I1 max =39A ～33.7A I1eff =30A ～25.9A
3～ 60Hz PROTECTION DEGREE:IP21S INSULATIONDEGREE :H/B
MADE IN
2 Terminal box
3 Fuse(2A)
4 Nameplate
5
5 Fan
6
7 6 Gas inlet (M12*1)
7 Watewr inlet (M16*1.5)
Fig. 4-4-2: Interface on rear panel
Output socket
There are two types of output sockets: quick-plug type and compression joint. They must be matched with different
cable plugs when use, as shown in Fig. 4-4-3.
Quick-plug type:
Compression type:
Fig . 4-4-3: Output socket
19
Foot Pedal
The foot pedal can be used for arc starting control and current regulation of this series power sources. The
machine will switch automatically to pedal control after the control plug is connected to the control cable socket of
power source. When the pedal is stepped on, the machine begins to work at welding current in line with the degree
of pedal being stepped. The upper limit value is controlled by the potentiometer on the pedal (Fig. 4-4-4).
Control Plug
Current Preset Potentiometer
Fig . 4-4-4: Foot pedal
Analog remote controller

The analog remote controller can be used for current regulation of this series powr sources. The welding current is
automatically controlled by remote controller as soon as the plug is connected to the control socket of power
source (Fig. 4-4-5).
6-pin plug
( extended model )
A nalo g remote controller

6-pin plug
Fig . 4-4-5: Analog remote controller
4-5 Water-cooling system

The water-cooling system is powered by the power source. The water-cooling system is in operation when the
power source is switch on. The interfaces are as shown in Table 4-5-1.
20
1 2 3 NO Description
1 Water inlet (red)

4 5
2 Water outlet (blue)
6 3 Water injection
4 Water marks
5 Nameplate
6 Fan
Table 4-5-1: Water-cooling system
Notice! Please check the coolant level and purity before using. Please take freeze-proofing measures when the
temperature is too low.
4-6 Installation and operation
Warning! If the power source is switch on during installation, there is a high risk of very serious injury and damage.
Only carry out work on the machine when you have read "Safety rule" and when
- the mains switch is off
- the machine is unplugged from the mains
Input power supply cable installation
Please note the size of fuse and circuit breaker in the table below are for reference only.
Single voltage:
Model 315 500 630
Power supply Three phase AC380V/400V/415V,50/60Hz
Min. capacity (KVA)

14 27 45
Fuse 20 40 60
Input protection
(A) Circuit breaker 40 60 100
Input cable 4 6 10
Cable size Output cable 35 50 70

(mm )
Protective GND wire 4 6 10
Table 4-6-1: Input power supply cable installation- single voltage
21
Multi voltage:
Model 315 500 630
Power supply Three phase, AC 220/440V, 60Hz
Min. capacity (KVA) 27 45

14
Fuse 40 40 60
Input protection
(A) Circuit breaker 60 60 100
Input cable 6 6 10
Cable size Output cable 50 50 70
(mm )
Protective GND wire 6 6 10
Table 4-6-2 : Input power supply cable installation- multi voltage
The connection between input cable and distributor box (Fig. 4-6-1):
Warning!
- Never perform hot-line work!
- Electric connection should be done by professional electrician!
- Two machines should not be connected to the same one circuit breaker!
- Check the input voltage, circuit breaker, input cable in accordance with Table 4-6-1 and Table 4-6-2.
L1 L2 L3
GND
L1
L2
L3
•Yellow-green protective GND wire is used for

grounding! Not zero wire! Please connect
according to picture or other correct way.
Please disconnect mains power when
connecting!
•If main case is grounded, this cable needs no P4 P3 P2 P1
grounding.
Fig . 4-6-1: Connection between input cable and distributor box
22
Shielding gas regulator installation
Warning! The inert gas can be hazardous to your health. Work in a place only if it is well ventilated. Please do not
use the shielding gas cylinder until you have completely read and followed all the instructions about shielding gas
cylinder and accessories.
Fig . 4-6-2: Shielding gas regulator installation
1. If the water-cooling unit is integrated with power source (Fig. 4-6-2), place the shielding gas cylinder onto the trolley, and
secure it by fixing the cylinder strap around a point in the top third of cylinder –but never around the neck of cylinder. If the
water-cooling unit is separated from power source, place the shielding gas cylinder on the solid, level surface or use cylinder
bracket to prevent from toppling over.
2. Take the protective cap off the shielding gas cylinder.
3. Briefly open the shielding gas cylinder valve anticlockwise to blow off any dust and dirt.
4. Check the tightness of pressure regulator.
5. Screw the pressure regulator onto the gas cylinder and tighten it.
6. Connect the shielding gas connector to the pressure regulator.
TIG welding
Warning! Operating the machine incorrectly can cause serious injury and damage. Do not use the machine until you
have read the following
- Safety rules
- Before putting the machine into service
Warning! If the machine is plugged into the mains supply and the mains switch is in "O" position during preparation,
there is a high risk of very serious injury and damage. Only carry out preparation when the machine is unplugged
from the mains and the mains switch is off.
The connection and operation for gas-cooling TIG welding (Fig. 4-6-3)
1. Plug the ground cable into the output socket (+) and fasten it
2. Connect the other end of ground cable to the work piece
3. Plug the six-pin plug of torch into the control socket of power source
4. Plug the quick plug on the end of torch into the output socket (-) and fasten it
5. Plug the gas hose plug on the end of torch into the gas outlet of power source and screw it
6. Screw the gas regulator onto the gas cylinder and tighten it
7. Connect the gas hose to the outlet of gas regulator and fasten it with hose clamp; connect the other end of the gas hose
to the inlet on rear panel of power source and fasten it with hose clamp
8. Make good connection between the input cable and distributor box, and put the circuit breaker on open position
9. Switch on the power source
23
Warning! An electric shock can be fatal. The torch is power on as soon as pressing the torch trigger. Make sure that
the torch does not touch any person or conductor or grounded parts (e.g. hanger).
10. Press button to select welding process:

- AC - DC
11. Press button to select torch operation mode:
- 2-STEP - 4-STEP
12. Press button to select TIG welding process:
- CC TIG - Pulse TIG
Note! "SMAW" welding process should not be selected when the TIG process has been selected. The "SMAW" is activated
if selecting "SMAW".
13. Turn SELECTION knob to select TIG welding parameter

(ARC FORCE)
SELECTION
14. Turn ADJUSTMENT
(SMAW CURRENT)
knob to adjust the welding parameter which is selected by (ARC FORCE)
15. Open the gas regulator valve

16. Press the torch trigger and set proper gas flow rate on the gas regulator, then release the trigger
17. Press torch trigger again to start welding
Shielding gas regulator Knob
AC DC
CURR ENT
2-ST EP 4 -STEP TIME POWE R PROTECTION
DUTY CYCLE
S MA W FREQUENCY
PEAK CURRENT
CURRENT FREQUENCY
UP-SLOPE
PRE-GAS FLOW DOWN-SLOPE
STAR T
RATIO BASE CURRENT
SELECTION AC BI AS
(ARC FORCE) ADJUSTMENT
(SMAW CURRENT)
Gas hose
Ground cable
Welding torch
Fig . 4-6-3: Connection and operation for gas-cooling TIG welding
Important! In order to obtain optimal welding results in TIG welding, sometimes it is necessary to set the tungsten electrode
diameter. Press and hold the parameter selection knob and 2-step/4-step button at same time for 3 seconds to
ADJUSTMENT
enter the tungsten electrode diameter selection menu, then turn (SMAW CURRENT) knob to select the desired tungsten electrode
diameter(Range: 0.8~6.0 mm, factory setting: 2.0 mm), as shown in Fig. 4-6-4.
24
AC DC
CURRENT
2-STEP 4-STEP
DUTY CYCLE
SMAW
PEAK CURRENT
FREQUENCY
FREQUENCY
ADJUSTMENT
CURRENT
PRE-GAS FLOW
UP-SLOPE
START AC DUTY CYCLLE
DOWN-SLOPE
(SMAW CURRENT)
CLEAN
RATIO BASE CURRRENT
AC BIAS ADJUSTMENT
(SMAW CURRENT)
Fig . 4-6-4: Set the tungsten electrode diameter
The connection and operation for water-cooling TIG welding
TIG welding with water-cooling torch also requires water-cooling unit. There are two types of water-cooling TIG power
sources:
- The water-cooling unit is separated from power source
- The water-cooling unit is integrated with power source
For water-cooling unit is separated from power source, the connection is as shown in Fig. 4-6-5:
Note! For TIG welding with the water-cooling unit that is separated from power source, you need to connect and
operate the water-cooling unit, then switch the power source from gas-cooling to water-cooling state (see the state
setting in "4-3 Control panel" for details ), all other connections are same as described in "The connection and
operation for gas-cooling TIG welding". The connection and operation for water-cooling unit are as follows:
1. Connect the water hose to the water inlet on rear panel of power source, and fasten it with hose clamp; connect the
other end of water hose to the water outlet (blue) of water-cooling unit.
2. Connect the water inlet hose at end of torch to the water outlet on front panel of power source and fasten it.
3. Connect another water hose to the water return of torch and fasten it with hose clamp; connect the other end of water
hose to the water return (red) of water-cooling unit.
4. Plug the power plug of water-cooling unit into the power supply socket.
5. Switch on the water-cooling unit.
Note! If the coolant flow is insufficient, it may cause damage to the equipment. Check the coolant flow at regular
intervals when welding - it must be able to see the coolant is flowing properly.
Shielding gas regulator

Power source
AC DC
C UR R E NT
2 - ST E P 4 - ST E P T I ME P O W ER PROTECTION
DUTY CYCLE
SMAW FREQUENCY
PEAK CURRENT
CURRENT FREQUENCY
UP-SLOPE
S TA R T
RATIO BASE CURRENT
SELECTION AC BIAS
(SMAW CURRENT)
Gas hose
Water hose
Ground cable
Welding torch
Water cooling machine
Fig . 4-6-5: Water-cooling unit connection
25
For water-cooling unit is integrated with power source, the connection of water-cooling unit is as follows (Fig. 4-6-6):
Note! For TIG welding with the water-cooling unit is integrated with power source, you need to connect the water-
cooling unit, then switch the power source from gas-cooling to water-cooling state (see the state setting in "4-3
Control panel" for details), all other connections are same as described in "The connection and operation for gas-
cooling TIG welding".
1. Connect the water inlet hose at end of torch to the water outlet (blue) on front panel of water-cooling unit and fasten it.
2. Connect the water hose to the water return of torch and fasten it with hose clamp; connect the other end of water hose to
the water return (red) of water-cooling unit.
Shielding gas regulator
Gas hose
AC DC
CURRENT
2-STEP 4-STEP TIME POWER PROTECTION
DUTY CYCLE
SMAW FREQUENCY
PEAK CURRENT
Power source
CURRENT FREQUENCY
UP-SLOPE
PRE-GAS FLOW START DOWN-SLOPE

RATIO BASE CURRENT
SELECTION AC BIAS
(ARC FORCE)
ADJUSTMENT
(SMAW CURRENT)
Ground cable
Trolley
Cooling unit
Welding torch
Fig . 4-6-6: Integrated with power source water-cooling unit connection
SMAW welding
Warning! Operating the machine incorrectly can cause serious injury and damage. Do not use the machine until you
have read the following:
- Safety rules
- Before putting the machine into service
Warning! If the machine is plugged into the mains supply and the mains switch is in "O" position during preparation,
there is a high risk of very serious injury and damage. Only carry out preparation when the machine is unplugged
from the mains and the mains switch is off.
1. Plug the ground cable into the output socket (-) and fasten it;
2. Connect the other end of ground cable to the work piece;
3. Plug the welding cable into the output socket (+) and fasten it;
4. When using wired remote controller, make connection in accordance with the relevant method;
5. Make good connection between the input cable and distributor box, and put the circuit breaker on open position;
6. Switch on the mains switch;
7. Press button to select "SMAW";
ADJUSTMENT
8. Turn (SMAW CURRENT) knob to adjust the arc force in SMAW process;
9. Turn ADJUSTMENT
(SMAW CURRENT)
knob to adjust the welding current in SMAW process;
10. Start welding (Fig. 4-6-7).
26
AC DC
CU R R EN T
2 - S T EP 4- S T EP T I ME POWER PROTECTION
DUTY CYCLE
SMAW FREQUENCY
PEAK CURRENT
CURRENT FREQUENCY
UP-SLOPE
ST A R T
RATIO BASE CURRENT
SELECTION AC BIAS
Ground cable
(SMAW CURRENT)
Ground cable
Welding cable
Clamp
Electrode holder
Fig . 4-6-7: SMAW welding connection
Hot start function

In order to obtain optimum welding results, sometimes it is necessary to set this function. The advantages are as follows:
- Improved ignition, even when using electrodes with poor ignition properties;
- Better fusion of base metal in the start-up phase, meaning fewer cold crack defects;
- Greatly prevents slag inclusions.
The parameters for hot start function:
Hot start time - In SMAW mode, press button to enter into the hot start time selection menu, then turn knob to ADJUSTMENT
(SMAW CURRENT)
adjust the hot start time (Range: 0.02～200S, factory setting: 0.50S).(Fig. 4-6-8)
AC DC
CURRENT
2-STEP 4-STEP
DUTY CYCLE
SMAW
PEAK CURRENT
FREQUENCY
FREQUENCY
ADJUSTMENT
CURRENT
PRE-GAS FLOW
UP-SLOPE
START AC DUTY CYCLLE
DOWN-SLOPE
(SMAW CURRENT)
CLEAN
RATIO BASE CURRENT

Fig . 4-6-8: Hot start time adjustment

ADJUSTMENT
Hot start current - In SMAW mode, press button to enter into hot start current selection menu, then turn (SMAW CURRENT)
knob
to adjust the hot start current (Range: 10~200A, factory setting: 50A).(Fig. 4-6-9)
AC DC
CURRENT
2-STEP 4-STEP
DUTY CYCLE
SMAW
PEAK CURRRENT
FREQUENCY
FREQUENCY
ADJUSTMENT
CURRENT
PRE-GAS FLOW
UP-SLOPE
START AC DUTY CYCLE
DOWN-SLOPE
(SMAW CURRENT)
CLEAN
RATIO BASE CURRENT

Fig . 4-6-9: Hot start current adjustment
27
Example of hot start function
I(A)
H02
150
H01
100
Iw
t(s)
0.5 1 1.5
Fig . 4-6-10: Hot start function legend
Legend:
IW …………Preset welding current
H02 ………Hot start time
H01 ………Hot start current
During the preset hot start time (H02), the welding current increases to a certain value. The value (H01) is 10-200A higher
than the preset welding current.
Example: A welding current of 100A has been set. For the hot start current (H01), 50A has been selected. During the hot
start time (H02,such as 0.5s), the actual welding current will be 100A+50A=150A.(Fig. 4-6-10)
4-7 Technical data
Note! For machines designed for special voltages, below is the technical data on the name plate (as shown in Table
4-7-1 to Table 4-7-4).
Single voltage
Model 315
Rated input voltage/Frequency 380V±10%/50 /60Hz 400V±10%/50 Hz 415V±10%/50 Hz 220V±10%/60 Hz
Rated input power (KVA) 9.3
Rated input current(A) 20 19 18.3 34.5
Duty cycle(%) 60
Efficiency(%) 79
Power factor 0.95
Dimension(mm) 655×325×560
Weight(Kg) 40
Isolation class Main transformer/output reactor H
Table 4-7-1: ATIG315PAC technical data-single voltage
28
Model 500
Rated input voltage/Frequency 380V±10%/50/60Hz 400V±10%/50 Hz 415V±10%/50Hz 440V±10%/50 Hz
Rated input current(A) 39 37.5 35.7 33.7
Duty cycle(%) 60
Efficiency(%) 77
Power factor 0.95
Weight(Kg) 70
Model 630
Rated input voltage/Frequency 380V±10%/50/60Hz 400V±10%/50Hz 415V±10%/50 Hz /
Rated input current(A) 53 50.4 48.5 /
Duty cycle(%) 60
Efficiency(%) 77
Power factor 0.95
Weight(Kg) 88.5
Multi voltage
Model 315 500 630
Rated input voltage/Frequency 3 phase, AC 220/380/440V, 60Hz
Rated input capacity(KW) 13 18.2 35
Rated input current(A) 35/20/17 39/39/34 45/53/45
220V input, 320A, 220V input, 400A,

32.8V, 60% 36V, 100%
Rated duty cycle(%) 60
380/440V input, 500A, 380/440V input, 630A,
40V, 60% 44V, 100%
Max. open circuit voltage (V) 95 95 95
Range of output current (A) 5-315 20-500 20-630
29
Model 315 500 630
Arc-start current (A) 10-160 20-160 20-160
Peak current (A) 5-315 20-500 20-500
Crater fill current (A) 5-315 5-315 20-630
Up-slope time (s) 0.2-10 0.2-10 0.2-10
Down –slope time (s) 0.1-15 0.1-15 0.1-15
Pre-gas flow time (s) 0.1-15 0.1-15 0.1-15
Post-gas flow time (s) 0.1-60 0.1-60 0.1-60
Pulse frequency (Hz) 0.2-20 0.2-20 0.2-20
Pulse ratio 1-100% 1-100% 1-100%
AC frequency (Hz) 20-200 20-100 20-100
Pulse frequency (Hz) 0.2-20 0.2-20 0.2-20
Pulse width 1-100% 1-100% 1-100%
TIG mode High frequency High frequency High frequency
Arc force current (A) 10-200 10-200 10-200
Dimension(mm) 655×325×560 655×325×560 690×385×825
Weight(Kg) 55 55 90
Table 4-7-4: ATIG315/500/630PAC technical data-multi voltage
4-8 Main components list
ATIG315PAC
18 17 16 14 13 15 11 12
4
27
28
2
29
30
26 32
31
6
25 24 33 39
30
10 9 8 19 20
34
3
35
36

P4 P3 P2 P1
P1
2 2 P2
37 1 1
P3
11 9 11 9
23 38 22 21
Fig . 4-8-1 : Inner structure
No. Item Stock No.

740002-00038, 380V/50Hz
1 Quick plug
740002-00037, 380V/50Hz
2 Potentiometer 720031-00071, 380V/50Hz
3 Display board 220503-00017, 380V/50Hz
4 Circuit breaker 745011-00021, 380V/50Hz
746001-00017, 380V/50Hz
746001-00035, 400V/50Hz
5 Fan
746001-00019, 415V/50Hz
746001-00018, 460V/60Hz
6 Solenoid valve 752001-00007, 380V/50Hz
7 Water flow switch 745005-00003, 380V/50Hz
8 Main control board 210580-00108, 380V/50Hz
763001-00043, 380V/50Hz
763001-00052, 400V/50Hz
9 Power transformer
763001-00060, 415V/50Hz
763001-00047, 460V/60Hz
763003-00017, 380V/50Hz
763003-00012, 400V/50Hz
10 AC/DC power transformer I
763003-00014, 415V/50Hz
763003-00167, 460V/60Hz
11 Drive board 210310-00032, 380V/50Hz
12 Input anti-common-mode inductor 220467-00011, 380V/50Hz
13 Resonant inductor 220521-00006, 380V/50Hz
14 Polypropylene capacitor 4uf 500VAC 722001-00073, 380V/50Hz
15 Current transformer 220149-00028, 380V/50Hz
220629-00018, 380V/50Hz
16 Main transformer
220629-00189, 460V/60Hz
31
No. Item Stock No.
17 Wire-wound resistor 50W, 30Ω 720005-00028 , 380V/50Hz
18 Isolation transformer 763003-00023 , 380V/50Hz
19 Charging inductor 220095-00001 , 380V/50Hz
20 Charging rectifier board 220089-00004 , 380V/50Hz
21 Arc starting board 220575-00003 , 380V/50Hz
22 High leakage reactance transformer 763003-00018 , 380V/50Hz
23 Polypropylene capacitor 20uf 1400V 722001-00070 , 380V/50Hz
24 Output reactor 763004-00112 , 380V/50Hz
25 Rack capacitor board 220293-00023 , 380V/50Hz
26 Voltage boosting transformer 220431-00014 , 380V/50Hz
27 Temperature relay 745008-00006 , 380V/50Hz
28 Polypropylene capacitor 0.47uf,1200VAC 722001-00067 , 380V/50Hz
29 IGBT module 735007-00046 , 380V/50Hz
30 IGBT protection board 220005-00089 , 380V/50Hz
31 Three phase rectifier board 735005-00010 , 380V/50Hz
720021-00017 , 380V/50Hz
32 Varistor 720021-00021 , 415V/50Hz
720021-00001 , 460V/60Hz
33 Current exchange inductor 220281-00008 , 380V/50Hz
34 Secondary IGBT components 220221-00001 , 380V/50Hz
35 Secondary IGBT protection board 220215-00001 , 380V/50Hz
36 Output diode module MMF200S060DK 735006-00055 , 380V/50Hz
37 Diode protection board 220233-00004 , 380V/50Hz
38 Output diode module MMF200S060DA 735006-00056 , 380V/50Hz
39 Commutating inductor 220287-00001 , 380V/50Hz
Table 4-8-1: Main components list
ATIG500PAC
15 32 31 11 27 12
4
18
2
29
23 30
5
+ -
14 28
13
21
19
22
16
24
6
17
25 7
1
41
32
10 9 8
34
35
42
36
20 26
33
38
37 P4 P3 P2 P1
40 39
Fig . 4-8-2: Inner structure
No. Item Stock No.

740004-00053 , 380V/50Hz
1 Quick plug
740004-00052 , 380V/50Hz
2 Potentiometer 720031-00071 , 380V/50Hz
3 Display board 220503-00017 , 380V/50Hz
4 Circuit breaker 745011-00022 , 380V/50Hz
746001-00017 , 380V/50Hz
5 Fan 746001-00034 , 400V/50Hz
746001-00019 , 415V/50Hz
6 Solenoid valve 752001-00007 , 380V/50Hz
7 Water flow switch 745005-00003 , 380V/50Hz
8 Main control board 210580-00114 , 380V/50Hz
763001-00043 , 380V/50Hz
9 Power transformer 763001-00052 , 400V/50Hz
763001-00060 , 415V/50Hz
763003-00017 , 380V/50Hz
10 AC/DC power transformer I 763003-00012 , 400V/50Hz
763003-00014 , 415V/50Hz
11 Drive board 210310-00032 , 380V/50Hz
12 Input anti-common-mode inductor 220467-00012 , 380V/50Hz
13 Resonant inductor 220521-00020 , 380V/50Hz
14 Polypropylene capacitor 5uf 500VAC 722001-00074 , 380V/50Hz
15 Current transformer 220149-00035 , 380V/50Hz
16 Main transformer 220629-00019 , 380V/50Hz
17 Wire-wound resistor 20W,1KΩ 720005-00016 , 380V/50Hz
33
No. Item Stock No.
21 Arc starting board 220575-00003, 380V/50Hz
22 High leakage reactance transformer 763003-00018, 380V/50Hz
23 Polypropylene capacitor 20uf 1400V 722001-00070, 380V/50Hz
24 Output reactor 763004-00033, 380V/50Hz
25 Rack capacitor board 220293-00023, 380V/50Hz
26 Voltage boosting transformer 220431-00015, 380V/50Hz
745008-00007, 380V/50Hz
27 Temperature relay
745008-00008, 380V/50Hz
28 Polypropylene capacitor 0.47uf,1200VAC 722001-00014, 380V/50Hz
29 IGBT module 735007-00038, 380V/50Hz
30 IGBT protection board 220005-00007, 380V/50Hz
31 Three phase rectifier board 735005-00003, 380V/50Hz
720021-00017, 380V/50Hz
32 Varistor
720021-00021, 415V/50Hz
33 Current exchange inductor 220281-00008, 380V/50Hz
34 IGBT module 735007-00024, 380V/50Hz
35 Current sensor 753001-00011 , 380V/50Hz
36 Discharging board 220533-00003, 380V/50Hz
37 Fast recovery diode module DKR200AB60 735006-00029, 380V/50Hz
38 Diode protection board 220233-00002, 380V/50Hz
39 Fast recovery diode module FRS300BA50(W) 735006-00053, 380V/50Hz
40 Polypropylene capacitor 40uf 1250VDC 722001-00068,380V/50Hz
41 Power resistor 200W 100Ω 720006-00035,380V/50Hz
42 Commutating inductor 220287-00003,380V/50Hz
ATIG630PAC
15 32 31 11 27 12
4
18
2
29
23 30
5
+ -
14 28
13
21
19
22
16
24
6
17
25 7
1
41
34
10 9 8
34
35
42
36
20 26
33
38
37 P4 P3 P2 P1
40 39
No. Item Stock No.

740004-00053 , 380V/50Hz
1 Quick plug
740004-00052 , 380V/50Hz
746001-00027 , 380V/50Hz
5 Fan 746001-00035 , 400V/50Hz
746001-00032 , 415V/50Hz
763001-00043 , 380V/50Hz
763001-00060 , 415V/50Hz
763003-00017 , 380V/50Hz
763003-00014 , 415V/50Hz
11 Drive board 210310-00032 , 380V/50Hz
,
35
No. Item Stock No.
Temperature relay 745008-00007 , 380V/50Hz

27
745008-00008 , 380V/50Hz
29 IGBT module 735007-00073 , 380V/50Hz
720021-00017 , 380V/50Hz
32 Varistor
720021-00021 , 415V/50Hz
34 IGBT module 735007-00025 , 380V/50Hz
36 Discharging board 220533-00003 , 380V/50Hz
37 Fast recovery diode module DKR200AB60 735006-00029 , 380V/50Hz
39 Fast recovery diode module FRS300BA50(W) 735006-00053 , 380V/50Hz
40 Polypropylene capacitor 40uf 1250VDC 722001-00068 , 380V/50Hz
41 Power resistor 200W 100Ω 720006-00039 , 380V/50Hz
36
5- ATIG500/630PAC-A
This series can be used either alone or two units together for synchronous mutual arc. The system components of
synchronous mutual arc are as shown in Fig. 5-1-1:
AC DC
AC DC CURR ENT
C URREN T 2 -STEP TIM E PO WER PROTECTION
4- STEP
2- STEP 4-S TEP TIME POWE R PROTECTION DUTY CYCLE
DUTY CYCLE FREQUENCY
S MA W
SM AW FREQUENCY PEAK CURRENT
PEAK CURRENT CURRENT FREQUENCY
CURRENT FREQUENCY UP-SLOPE
UP-SLOPE PRE-GAS FLOW DOWN-SLOPE
STA RT
PRE-GAS FLOW DOWN-SLOPE AC DUTY CYCLE STOP ARC POST-GAS FLOW
STAR T CLEAN
CLEAN AC DUTY CYCLE STOP ARC POST-GAS FLOW RATIO BASE CURRENT
RATIO BASE CURRENT
SELECTION AC BIAS
SELECTION AC B IAS (ARC FORCE) ADJUSTMENT
(ARC FORCE) ADJUSTMENT (SMAW CURRENT)
(SMAW CURRENT)
TIG torch
Ground cable
Welding cable
Sync signal cable
Foot pedal (Optional)
Fig . 5-1-1: System components

Please refer to "ATIG315/500/630PAC" relevant “Basic equipments for welding" in detail. When the two units of machine are
used for synchronous mutual arc, a sync-signal cable is required (see Fig. 5-6-1).
37
5-3 Control panel
Please refer to "ATIG315/500/630PAC" relevant "Control panel" in detail.
5-4 Interface
Interface on front panel

For the interface on front panel of ATIG500/630PAC-A, please refer to "ATIG315/500/630PAC" relevant "Interface on front
panel" in detail.
Interface on rear panel (Table 5-4-1)
NO. Description
1 Circuit breaker
ATIG - PAC - A - 500 / 630

2
8 3 2 Terminal box
1
Fuse 2A
4 3
MODEL:ATIG500PAC
3～ f1
f2
f3
f4 1～
No.
a
(Ⅱa)
Fuse ( 2A )
20A/20.8V～500A/40V
X %60% 100%
I2 500A 387A
U0=73V
U2 40V 35.5V
20A/10.8V ～500A/30V
X % 60% 100%
I 500A 387A
U0=79V 2
U2 30V 25.5V
20A/10.8V ～500A/30V
20-100Hz X % 60% 100%
I 500A 387A
U0=79V 2
U2 30V 25.5V
U1 =380V I1max=39A I1eff=30A
3～ 50Hz PROTECTION DEGREE:IP21S INSULATION DEGREE: H
MADE IN
5
4
Nameplate
5 Fan
6
Gas inlet
7 6 ( M12X1 )
Water inlet
7 ( M16X1 . 5 )
Socket
8 (For connectingsync
signal cable)
Table 5-4-1: Interface on rear panel
Please refer to "ATIG315/500/630PAC" the relevant "Water-cooling system" in detail.
38
When ATIG500/630PAC-A is used alone, please refer to "ATIG315/500/630PAC" the relevant " Installation and
operation" in detail. When the two units of machine are used together to achieve synchronous mutual arc, the two
units should be connected together by sync signal cable (as shown in Fig. 5-6-1), other installations are just same
as ATIG315/500/630PAC .
Sync signal cable
AC DC
C UR R E N T
2 -S T E P 4 - S T EP T I ME P O WE R PROTECTION
DUTY CYCLE
S MA W FREQUENCY
PEAK CURRENT
CURRENT FREQUENCY
DC C U R RE N T UP-SLOPE
AC PROTECTION
PO W E R DOWN-SLOPE
TIME PRE-GAS FLOW S T A RT
AC DUTY CYCLE
2 - S T EP 4 - ST E P DUTY CYCLE CLEAN STOP ARC POST-GAS FLOW
RATIO BASE CURRENT
FREQUENCY
SM A W PEAK CURRENT
FREQUENCY
SELECTION AC BIAS
CURRENT DOWN-SLOPE (ARC FORCE) ADJUSTMENT
UP-SLOPE STOP ARC POST-GAS FLOW
DUTY CYCLE (SMAW CURRENT)
ST A R T AC
PRE-GAS FLOW CLEAN BASE CURRENT
RATIO
ADJUSTMENT
A C BI A S (SMAW CURRENT)
SELECTION
(ARC FORCE)
Fig. 5-6-1: Installation
5-7 Technical data
Please refer to "ATIG315/500/630PAC" the relevant "Technical data" in detail.
Please refer to "ATIG315/500/630PAC" the relevant “Main components list" in detail.
39
6-ATIG315/500/630PAC-C
This series can be equipped with digital remote controller (optional). The other accessories are just same as
"ATIG315/500/630PAC" (Fig. 6-1-1).
Digital remote controller (Optional)

AC DC S MAW
2-S TEP 4-STE P C U R R E N T T I M E DUTY CYCLE FREQUENCY

PEAK CURRENT
FREQUENCY
CURRENT
UP-SLOPE DOWN-SLOPE
CLEAN
START RATIO STOP ARCC
AC DUTY CYCLE POST-GAS FLOWW
PRE-GAS FLOW
BASE CURRENT
AC BIASS
ADJUSTMENT
SELECTION (SMAW CURRENT)
(ARC FORCE)
Analog remote cntroller (Optional)
AC DC
CURRENT
2-STEP 4-S TEP TIME P OWER PROTECTION
DUTY CYCLE
SMAW FREQUENCY
PEAK CURRENT
CURRENT FREQUENCY
UP-SLOPE
ST ART
RATIO BASE CURRENT
SELECTION AC B IAS
(SMAW CURRENT)
TIG torch Power source
Welding cable
Ground cable Pedal switch(Optional)
Please refer to "ATIG315/500/630PAC" the relevant "Basic equipments for welding" in detail.
6-3 Control panel
Please refer to "ATIG315/500/630PAC" the relevant "Control panel" in detail.
6-4 Interface
40
For the interface on front panel of this series power sources, please refer to "ATIG315/500/630PAC" the relevant "Interface
on front panel" in detail.
NO. Description
ATIG315PAC - C 1 Circuit breaker
8 3 2 2 Terminal box
1
3 Fuse ( 2A )
4 Fuse 2A
4 Nameplate
5 Fan
Gas inlet ( M12X1 )
MODEL: ATIG315PAC No . (Ⅱc)
3～ f 1
f2
f3
f4 1～
STANDARD GB15579.1-2004
6
5A/20.2V～315A/32.6V
X % 0 6 0% 1 0 %
I2 315A 2 44A
U 0 =74V
U2 32 .6V 3 0V
5A/10.2V～315A/22.6V
X % 0 0 % 6 0 1%
I2 315 A 244A
U 0 =72V
U2 22 .6V 20 V
5A/10.2V～315A/22.6V
20-1 00Hz X % 60% 1 00%
I2 315 A 244A
U 0 =73V
U2 22 .6V 20 V
U 1 = 38 0 V I 1 ma x =20 A I 1 ef f =16 A
Water inlet ( M16X1 . 5 )

3～ 5 0Hz PROTECTION DEGREE: IP21S INSULATION DEGREE:H/BB
MADE IN
5 7
1
8 Remote controller AC36V
6 2
connection
3
7 3
2 4 4 485 communication signal
5
1
6 5
6
1 Circuit breaker
ATIG500 / 630PAC - C
8 3 2 1 2 Terminal box
Fuse 2A 3 Fuse ( 2A )
4
MODEL:ATIG315PAC No. (Ⅱc)
3～ f1
f2
f3
f4 1～ STANDARD GB15579.1-2004
20A/20.8V～500A/40V
X % 60% 100%
I2 500A 3 87 A
U 0 =73V
U2 40V 35.5V
20A/10.8V～500A/30V
X % 0 0 % 6 0 1%
Nameplate
I2 500A 3 8 7A
U 0 =79V
U2 30V 25.5V
4
20A/10.8V～500A/30V
20 -1 0 0 H z X % 0 0 % 6 0 1%
I2 500A 3 8 7A
U 0 =79V
U2 30V 25.5V
U 1 =380V I 1m ax =39A I 1e ff =30A
3～ 50Hz PROTECTION DEGREE: IP21S INSULATION DEGREE:H/B
MADE IN
5 Fan
6 Gas inlet ( M12X1 )

6
7 7 Water inlet ( M16X1 . 5 )
8 Remote controller Same as ATIG315PAC - C

connection connection 8
41
Please refer to "ATIG315/500/630PAC" the relevant "Water-cooling system " in detail.
Please refer to "ATIG315/500/630PAC" the relevant "Installation and operation" in detail.
6-7 Technical data
Please refer to "ATIG315/500/630PAC" the relevant "Technical data" in detail.
ATIG315PAC-C
18 17 16 14 13 15 11 12
4
27
28
2
29
30
26 32
31
6
25 24 33 39
10 9 8 19 20
34
3
35
36

P4 P3 P2 P1
P1
2 2 P2
37 1 1
P3
11 9 11 9
23 38 22 21
Fig . 6-8-1 : Inner structure
42
No. Item Stock No.
740002-00038, 380V/50Hz
1 Quick plug
740002-00037, 380V/50Hz
746001-00017, 380V/50Hz
746001-00035, 400V/50Hz
5 Fan
746001-00019, 415V/50Hz
746001-00018, 460V/60Hz
763001-00043, 380V/50Hz
763001-00052, 400V/50Hz
9 Power transformer
763001-00060, 415V/50Hz
763001-00047, 460V/60Hz
763003-00017, 380V/50Hz
763003-00012, 400V/50Hz
10 AC/DC power transformer I
763003-00014, 415V/50Hz
763003-00167, 460V/60Hz
11 Drive board 210310-00032, 380V/50Hz
220629-00018, 380V/50Hz
16 Main transformer
220629-00189, 460V/60Hz
17 Wire-wound resistor 50W, 30Ω 720005-00028 , 380V/50Hz
27 Temperature relay 745008-00006 , 380V/50Hz
29 IGBT module 735007-00046 , 380V/50Hz
43
No. Item Stock No.
720021-00017 , 380V/50Hz
32 Varistor 720021-00021 , 415V/50Hz
720021-00001 , 460V/60Hz
34 Secondary IGBT components 220221-00001 , 380V/50Hz
35 Secondary IGBT protection board 220215-00001 , 380V/50Hz
36 Output diode module MMF200S060DK 735006-00055 , 380V/50Hz
38 Output diode module MMF200S060DA 735006-00056 , 380V/50Hz

ATIG500PAC-C
15 32 31 11 27 12
4
18
2
29
23 30
5
+ -
14 28
13
21
19
22
16
24
6
17
25 7
1
41
10 9 8
34
35
42
36
20 26
33
38
37 P4 P3 P2 P1
40 39
44
No. Item Stock No.
740004-00053 , 380V/50Hz
1 Quick plug
740004-00052 , 380V/50Hz

746001-00017 , 380V/50Hz
5 Fan 746001-00034 , 400V/50Hz

746001-00019 , 415V/50Hz

763001-00043 , 380V/50Hz

763001-00060 , 415V/50Hz
763003-00017 , 380V/50Hz

763003-00014 , 415V/50Hz
11 Drive board 210310-00032 , 380V/50Hz

745008-00007, 380V/50Hz
745008-00008, 380V/50Hz
29 IGBT module 735007-00038, 380V/50Hz
720021-00017, 380V/50Hz
32 Varistor
720021-00021, 415V/50Hz
34 IGBT module 735007-00024, 380V/50Hz
45
No. Item Stock No.
36 Discharging board 220533-00003, 380V/50Hz
40 Polypropylene capacitor 40uf 1250VDC 722001-00068,380V/50Hz
41 Power resistor 200W 100Ω 720006-00035,380V/50Hz
42 Commutating inductor 220287-00003,380V/50Hz
ATIG630PAC-C
15 32 31 11 27 12
4
18
2
29
23 30
5
+ -
14 28
13
21
19
22
16
24
6
17
25 7
1
41
10 9 8
34
35
42
36
20 26
33
38
37 P4 P3 P2 P1
40 39
46
No. Item Stock No.
740004-00053 , 380V/50Hz
1 Quick plug
740004-00052 , 380V/50Hz
746001-00027 , 380V/50Hz
5 Fan 746001-00035 , 400V/50Hz
746001-00032 , 415V/50Hz
763001-00043 , 380V/50Hz
763001-00060 , 415V/50Hz
763003-00017 , 380V/50Hz
763003-00014 , 415V/50Hz
11 Drive board 210310-00032 , 380V/50Hz
745008-00007 , 380V/50Hz
745008-00008 , 380V/50Hz
29 IGBT module 735007-00073 , 380V/50Hz
720021-00017 , 380V/50Hz
32 Varistor
720021-00021 , 415V/50Hz
34 IGBT module 735007-00025 , 380V/50Hz
47
No. Item Stock No.
39 Fast recovery diode module FRS300BA50(W) 735006-00053 , 380V/50Hz
40 Polypropylene capacitor 40uf 1250VDC 722001-00068 , 380V/50Hz
48
7-ATIG315/500/630PACIII
Foot pedal(Optional)
Trolley
AC DC
C URR ENT
2 -ST EP 4-S TEP T IME POWE R PRO TEC TIO N
D UTY CY CLE
SM AW FR EQU ENC Y
PEA K C URR ENT
CUR REN T FR EQU ENC Y
U P-S LOP E
PR E-G AS FLO W S TAR T DOW N-S LOP E
CLE AN AC D UTY CY CLE S TOP AR C POS T-GA S F LOW

RA TIO B ASE CU RRE NT
S ELE CTI ON AC BIA S

(AR C F ORC E)
AD JUST MEN T
(S MAW CU RRE NT)
Power source
Ground cable
TIG torch
Welding cable
Please refer to "ATIG315/500/630PAC" the relevant "Basic equipments for welding" in detail.
7-3 Control panel
The functions on the control panels are all arranged in a logical way, and the welding waveforms make the operation easier
and convenient. The parameters can be easily selected and adjusted by the button and knob (Fig. 7-3-1).
Note! Your machine has certain functions that are not in accordance with this operating manual, or vice versa. Also,
certain illustrations may be slightly different from the actual controls on your machine. However, these controls
function in exactly the same way.
Warning! Operating the equipment incorrectly can cause serious injury and damage. Do not use the functions
described here until you have read and completely understood this operating manual.
49
7
TRIANGLE
SPOT WELD
MIXTURE
REPEAT
4 SINE
4-STEP
3
IRREGULAR
SQUARE
Ch V % A A S % Hz 2-STEP
STANDARD
SQUARE PEAK CURRRENT
PULSE FREQUENCY
CURRENT
AC
UP-SLOPE DOWN-SLOPE
Fn
FUNCTION KEY
PRE-GAS FLOW START
BASE
CURRENT STOP ARC POST GAS
DC 2
CLEAN AC DUTY CYCLE PULSE
RATIO
TIG
SHORTCUT K EY F/S
MMA
1
5 6
10
TRIANGLE
SPOT WELDD
MIXTURE
REPEAT
SINE
IRREGULAR 4-STEP
SQUARE
Ch V % A A S % Hz 2-STEP
STANDARD
SQUARE PEAK CURRENT
PULSE FREQUENCY
CURRENT
AC
DOWN-SLOPE
9 FUNCTION KEY Fn UP-SLOPE
PRE-GAS FLOW START
BASE
CURRENT STOP ARC POST GAS
DC
CLEAN AC DUTY CYCLE PULSE
RATIO
TIG
8 SHORTCUT KEY F/S
MMA
Fig. 7-3-1 : Control panel
1 TIG
MMA
Press the button to switch between TIG and MMA, the indicator for the selected progress will light up.
2 AC
DC
PULSE
In TIG process, press the button to select AC, AC pulse, DC and DC pulse (Fig. 7-3-2).
50
AC AC
DC DC
PULSE PULSE
AC AC
DC DC
PULSE PULSE
Fig. 7-3-2: AC, AC pulse, DC and DC pulse selection
- When AC mode is selected, the AC indicator lights up

- When AC Pulse mode is selected, the AC and PULSE indicators both light up
- When DC mode is selected, the DC indicator lights up
- When DC Pulse mode is selected, the DC and PULSE indicators both light up
3 SPOT WELD
REPEAT
4-STEP
2-STEP
- In TIG mode, press the button to select spot weld, repeat, 4-step and 2-step, the relevant indicator will light up
(Fig. 7-3-3).
SPOT WELD SPOT WELD

REPEAT REPEAT
4-STEP 4-STEP
2-STEP 2-STEP
SPOT EWLD SPOT WELD

REPEAT REPEAT
4-STEP 4-STEP
2-STEP 2-STEP
Fig. 7-3-3: Spot weld, repeat, 4-step and 2-step selection
Torch operation mode:

Legend:
Fig. 7-3-4: Press torch trigger Fig. 7-3-5: Hold torch trigger Fig. 7-3-6: Release torch trigger
51
2-step and 4-step operation modes
For 2-step and 4-step operation mode, please refer to "ATIG-PAC-315/500/630" the relevant "Torch operation
modes" in detail.
Repeat mode (Fig. 7-3-7):
Pull off arc
0
PRE-GAS START UP-SLOPE CURRENT DOWN-SLOPE STOP ARC UP-SLOPE CURRENT DOWN-SLOPE STOP ARC POST-GAS t
Fig . 7-3-7: Repeat mode

Open solenoid valve to start flow of shielding gas, to expel air from torch hose (pre-gas time can be set depending
on hose length), then the HF ignition device start the arc.
The machine begins to output initial current; this current can be maintained until releasing the torch trigger.
b. Release torch trigger.

The output current is continuously increased from initial current to welding current; the time of this process is
called up slope time.
If the initial current is not required, it will not need to hold the torch trigger. Quickly release it after the arc is
started, the output current will increase to welding current.
c. When finishing a part of welding, press again and hold torch trigger.
The output current is continuously lowered at a certain rate until it reaches to crater-filler current; the time of this
process is called down slope time.
The crater-filler current can be maintained until pressing and releasing the torch trigger again.
d. Release the trigger to go to repeat step 2.
e. When finishing another part of welding, press and hold torch trigger again, step 3 will be repeated.
f. When finish welding, lift the torch away from the work piece until the arc goes out. The solenoid valve will
continue to operate for the selected time (post-gas time), allowing the shielding gas to protect tungsten electrode
and molten pool. Then the solenoid valve stops running, gas stops and the welding is completed.
Spot weld mode (Fig. 7-3-8):

Open solenoid valve to start flow of shielding gas so as to expel air from torch hose (pre-gas time can be set
depending on hose length), then the HF ignition device starts the arc.
Output current increases from initial current to welding current.
b. When the spot weld time reaches to the preset time, the welding current is continuously lowered during preset
down slope time until it reaches to crater filler current, then to zero. At this time, the solenoid valve will continue to
operate for the selected time (post-flow time), allowing the shielding gas to protect tungsten electrode and molten
pool. Then the solenoid valve stops running, gas stops, and the welding completes.
52
I
PRE-GAS
t
UP-SLOPE CURRENT DOWN-SLOPE POST-GAS
SPOT WELDING TIME
Fig. 7-3-8: Spot weld mode

TRIANGLE
MIXTURE
4 SINE
IRREGULAR
SQUARE
STANDARD
SQUARE
In AC TIG mode, press the button to select standard square wave, irregular square wave, sine wave, mixture wave
or triangle wave, and the relevant indicator will light up (Fig. 7-3-9).
TRIANGLE TRIANGLE TRIANGLE

MIXTURE MIXTURE MIXTURE
SINE SINE SINE
IRREGULAR IRREGULAR IRREGULAR
SQUARE SQUARE SQUARE
STANDARD STANDARD STANDARD
SQUARE SQUARE SQUARE
TRIANGLE TRIANGLE
MIXTURE MIXTURE
SINE SINE
IRREGULAR IRREGULAR
SQUARE SQUARE
STANDARD STANDARD
SQUARE SQUARE
Fig . 7-3-9: Wave form selection
Five AC waveforms:
Standard square wave: Responsive arc with fast zero crosses and reduced peak current. Stable arc with good
puddle control and fast travel speed, Minimizes tungsten superheating. (Fig. 7-3-10)
53
I
Work piece
+
0 t
Work piece +
Fig . 7-3-10: Standard square wave

Irregular square wave: Stronger arc with slow zero crosses and lose noise; the strongest arc and deep
penetration, less noise. (Fig. 7-3-11)
I
Work piece +
0 t
Work piece +
Tungsten electrode
-
Fig . 7-3-11: Irregular square wave

Sine wave: Traditional smooth shaped waveform. Soft arc and less noise. Good for wide seam. (Fig. 7-3-12)
I
Work piece +
0 t
Work piece +
Fig . 7-3-12: Sine wave
Triangle wave: Minimized area (heat) under the curve shape with high peaks. Lower amperages can minimize heat
input to the weld High peaks more forceful for anodized applications. (Fig. 7-3-13)
54
I
Work piece +
0 t
Work piece +
Fig . 7-3-13: Triangle wave

Mixture wave: Alternate output AC current and DC current, high Efficiency. (Fig. 7-3-14)
I
Work piece +
Work piece
0 t
+
Tungsten electrode
-
Fig . 7-3-14: Mixture wave
5
SELECTION
- In TIG mode, it is used for selecting parameters in waveforms on panel. Turn it clockwise to select from left to
right; turn it anticlockwise to select from right to left.
- In SMAW mode, it is used for adjusting the arc force, press the button and turn left or right for quick adjustment.
6
ADJUSTMENT
- In TIG mode, it is used for adjusting parameters in waveforms on panel. When the parameter is selected by
SELECTION ,turn ADJUSTMENT clockwise to increase the value; turn ADJUSTMENT anticlockwise to decrease the
value. Press the button and turn left or right for quick adjustment.
- In SMAW mode, it is used for adjusting welding current; press the button and turn left or right for quick
adjustment.
7 PEAK CURRENT
PULSE FREQUENCY
CURRENT
UP-SLOPE DOWN-SLOPE
BASE
PRE-GAS FLOW START CURRENT STOP ARC POST GAS
CLEAN AC DUTY CYCLE
RATIO
AC BIAS
55
PRE-GAS
- Time of gas flow before welding.
Unit: S
Range: OFF~10.0
START
- The initial current.
Unit: A
Range: 5~315 (ATIG315PAC) ; 20~500/630 (ATIG500/630PAC)
Factory setting: 40 (ATIG315PAC) /80 (ATIG500/630PAC)
UP-SLOPE
- Time that current output increases from arc starting current to welding current.
Unit: S
Range: 0.1~10
CURRENT
- The welding current in SMAW, AC TIG and DC TIG, supplying uniform thermal input into base metal.
Unit: A
Range: 5~315 (ATIG315PAC) ; 10~500/630 (ATIG500/630PAC)
CLEAN RATIO
- Time ratio of clean current in AC mode.
Unit: %
Range: -40~+40
Factory setting: 0
In AC TIG welding, the clean ratio can be adjusted in order to alter the width of oxide surface and the size of penetration for
excellent welding result. The adjustment effect is as shown in Fig. 7-3-15:
reduce increase
Clean ratio
Weld effect
Waveform
Electrode consumption
Less More
Fig . 7-3-15: Clean ratio adjustment
AC
- The frequency of welding current in AC mode.
Unit: Hz
Range: 40~250 (ATIG315PAC); 40~100 (ATIG500/630PAC)
Factory setting: 60
PEAK CURRENT
- The peak current in DC pulse or AC pulse mode.
Unit: A
Range: 5~315 (ATIG315PAC); 20~500/630 (ATIG500/630PAC)
56
DUTY CYCLE
- The time proportion of peak current in single cycle on DC pulse or AC pulse mode, can be used for controlling
penetration in all-position or thin sheet welding.
Unit: %
Range: 15~85
Factory setting: 40
Important! In AC mixture waveform output, the duty cycle range is 15-85.
FREQUENCY
- The frequency of welding current in DC pulse or AC pulse mode.
Unit: Hz
Range: 0.2~999 (ATIG315PAC) /0.2~500 (ATIG500/630PAC)
Important! In AC mixture waveform output, the pulse frequency range is 0.5-10Hz.
BASE CURRENT
- The arc maintenance current in DC pulse or AC pulse mode.
Unit: A
Factory setting: 10/20
DOWN-SLOPE
- Time of welding current is continuously lowered until it reaches to crater filler current.
Unit: S
Range: 0.1~15
STOP ARC
- The current before arc blowout.
Unit: A
Factory setting: 40/80
POST-GAS
- Time of gas flow after arc blowout.
Unit: S
Range: OFF~60.0
8
SHORTCUT KEY F/S
Press the button to select fast or slow adjustment.

Fast adjustment - Press the button and the indicator is light off to enter into fast adjustment. The parameters can be adjusted by
SELECTION and ADJUSTMENT .For adjustable parameters, please see below table, other parameters are sub-menu parameters
and can’t be adjusted.

Slow adjustment - Press the button and the indicator is light up to enter into slow adjustment, and all the parameters can be
adjusted. For the detailed operation, please refer to the introduction of panel ⑤ and ⑥ .
In fast adjustment, the parameters that can be adjusted by SELECTION and ADJUSTMENT , as shown in Table 7-3-1.
Process Parameter selection knob Parameter adjustment knob
DC CURRENT
DC pulse DUTY CYCLE PEAK CURRENT
AC CLEAN RATIO CURRENT
AC pulse DUTY CYCLE PEAK CURRENT
SMAW ARC FORCE CURRENT
Table 7-3-1: Fast adjustment

57
9
FUNCTION KEY Fn
a.Press the button (release it within 5s) and the indicator lights up to enter into sub-menu parameter adjustment.
Turn SELECTION to select "parameter code" and turn ADJUSTMENT to adjust parameter value.
Important! In sub-menu parameter adjustment, the welding machine can’t work. Do not adjust sub-menu
parameters when welding machine is in use!
b.Press the button again (release it within 5s) and the indicator lights off to exit from sub-menu parameter
adjustment.
c.Press the button (for more than 5s) and release it to enter gas test, the gas valve starts to flow of shielding gas
and stop automatically after 30s to exit from gas test. Press the button again within 30s to stop flow of shielding
gas and exit from gas test.
Sub-menu parameters:
Sub-menu parameter codes (Table 7-3-2):
Process Sub-menu Parameter Code Setting range Default value
Tungsten electrodediameter Eld 0.8~6.0(mm) 2.0mm
on
Torch type H2O on
oFF
Channel selection CHA n0~n29 n0
TIG on
HF selection HF on
oFF
PoS
Arc-start polarity P~S nEG
nEG
Spot weld time SP t 0.1~10.0(s) 0.1s
Hot start current HCu 20~200(A) 50A
SMAW Hot start time Hti 0.1~2.0(s) 0.5s
UIn 15V
Knee point voltage 15~30(V)
t-L 0.00
Timing function 0000:00~9999:59
t-H 000
Factory setting FAC no

YES
YES
Table 7-3-2: Sub-menu parameter codes
Tungsten electrode diameter (Eld) - In TIG mode, suitable tungsten electrode diameter is selected to achieve
better arc-start and welding performance.
Unit: mm
Range: 0.8 ~ 6.0
Torch type ( H2O ) - In TIG mode, it is refer to gas-cooled torch or water-cooled torch. If water-cooled torch is
used, please select "on"; if gas-cooled torch is used, please select "off".
Range: on/oFF
Factory setting: on
58
Important! If the machine is on water shortage protection, the sub-menu parameter adjustment is not available
and troubleshooting is necessary. If the machine is normal, sub-menu is available. If the water shortage alarm is
displayed, the torch type should be forcibly changed, that is press and hold ADJUSTMENT and SELECTION at the
same time for 5s and water shortage error code "E09" disappears, meaning the torch type has changed from "on"
to "off".
Channel selection (CHA) - In TIG mode, the welders need to write down technical parameters for some repeated
jobs. Thanks to this function, up to 30 job records can be stored and loaded.
Range: n0~n29
Factory setting: n0
Proceed as follows:
Create a job
a. Set the parameter to be stored;
Ch V % A A S % Hz
FUNCTION KEY Fn
b. Press (release it within 5s) and the

indicator lights up to enter into sub-menu
parameter adjustment;
Ch V % A A S % Hz
c. Select code "CHA" by SELECTION
Ch V % A A S % Hz
d. Select channel No "n0 ~ n29" by ADJUSTMENT
Ch V % A A S % Hz
AC
DC
e. Press for 3s and the channel No is
PULSE
changed from "n0~n29" to "P0~P29", meaning the

present job parameter has been stored;
Ch V % A A S % Hz
FUNCTION KEY Fn
f. Press again (release it within 5s)

and the indicator lights off to exit from the sub-
menu parameter adjustment, the job creation is
completed.
Ch V % A A S % Hz
59
Call a job
a. Press FUNCTION KEY Fn (release it within 5s) and the
indicator lights up to enter into the sub-menu parameter

adjustment.
Ch V % A A S % Hz
SELECTION
b . Select code "CHA" by
Ch V % A A S % Hz
ADJUSTMENT
c. Select channel No "P0 ~ P29" by
Ch V % A A S % Hz
SPOT WELD
REPEAT
4-STEP
2-STEP
d. Press and Ch indicator lights up, meaning
the job parameter which stored in present channel is
loaded. At this time, the knobs and buttons on the panel
are locked and the present parameters can’t be
changed.
Ch V % A A S % Hz
FUNCTION KEY Fn
e. Press again (release it within 5s) and the

indicator lights off to exit from job loading; the present
job parameters can be used for welding and the job
loading is completed.
Ch V % A A S % Hz
SPOT WELD
REPEAT
4-STEP
f. In call mode, press 2-STEP

again and Ch indicator
lights off, cancel the present call state and the panel is
unlocked.
Ch V % A A S % Hz
Delete a job
FUNCTION KEY Fn
a. Press (release it within 5s) and the
indicator lights up to enter into sub-menu parameter
adjustment;
Ch V % A A S % Hz
60
b. Select code "CHA" by
SELECTION
Ch V % A A S % Hz
ADJUSTMENT
c. Select channel No "P0 ~ P29" by
Ch V % A A S % Hz
TIG
MMA
d. Press for 3s, the channel No is changed
from "P0 ~ P29" to "n0 ~ n29", meaning the job
parameter which is stored in present channel is
deleted;
Ch V % A A S % Hz
FUNCTION KEY Fn
e. Press again (release within 5s) and the
indicator lights off to exit from delete job, the job
deletion is completed.
Ch V % A A S % Hz
Important! When the machine is switch off, the present parameters are automatically saved and can be used when
the machine is switch on next time.
High frequency (HF) – Used for selecting ignition mode in TIG. If high frequency ignition is to be used, select "ON";
if scratch ignition is to be used, select "OFF".
Range: on/oFF
Factory setting: on
Arc-start polarity (P-S) – Select torch polarity when starting arc in DC TIG mode. If positive polarity is to be used,
select "PoS"; if negative polarity is to be used, select "nEG".
Range: PoS/nEG
Factory setting: nEG
Spot weld time (SPt) – Used for setting spot weld time in TIG mode. The welding will stop if release torch trigger
within the spot weld time.
Unit: S
Range: 0.1~10.0
Hot start current (Hcu) - Select hot start current in SMAW mode.
Unit: A
Range: 20~200
Factory setting: 50
Hot start time (Hti) - Select hot start time in SMAW mode.
Unit: S
Range: 0.1~2.0
Important! For the explanation of hot start current and hot start time in SMAW mode, please refer to "ATIG-PAC-
315/500/630" the relevant "Hot start function" in detail.
Knee point voltage (UIn) –select knee point voltage in SMAW mode (Fig. 7-3-16).
Unit: V
Range: 15~30
Factory setting: 15
61
U(V)
60
Constant current characteristic Electrode characteristic curve
50 curve
40
30
20
10
UIn Arc force
100 200 300 400 I(A)

Fig . 7-3-16: Knee point voltage (UIn)
Timing function – The accumulated running time of machine. The time can be cleared and re-accumulate.
Unit: hr./min.
Range: 0 ~ 9999:59
Proceed as follows:
a. Press FUNCTION KEY Fn (release with 5s) and the indicator lights up to enter into sub-menu parameter adjustment;
b. Select code "t-L" or "t-H" by SELECTION to check specific value. "t-L" indicates the low-order value and "t-H"
indicates the high-order value.

Combine both values to read the timing time;
TIG
MMA
c. If you want to zero clearing the time, press for 3s and the value becomes zero;
FUNCTION KEY Fn
d. Press again (release it within 5s) and the indicator lights off to exit from timing function.
Example: If the high-order and low-order are shown as Fig. 7-3-17, meaning the timing time is 9933:20, it is nine
thousand nine hundred and thirty-three hours and twenty minutes.
Ch V % A A S % Hz
Ch V % A A S % Hz
Fig . 7-3-17: Displayed time
Factory setting (FAC) - Reset power source to factory setting. When "no" appears, the power source hasn’t
restored to factory setting; when "YES" appears, it has been restored to factory setting.
Range: no/YES
Factory setting: YES
62
Proceed as follows:
FUNCTION KEY Fn
a. Press (release within 5s) and the indicator lights up to enter into sub-menu parameter adjustment;
b. Select code "FAC" by SELECTION ;

TIG
c. Press MMA for 3s and "YES" appears on right-hand displayer, the factory setting is restored.
d. Press FUNCTION KEY Fn again (release within 5s) and the indicator lights off to exit from factory setting, and the
factory setting is completed.
10
Ch V % A A S % Hz
Used for displaying the welding current, voltage and other parameters. If different parameters are selected, the
relevant indicator will light up.
7-4 Interface

For the interface on front panel of this series, please refer to "ATIG315/500/630PAC" the relevant "Interface on
front panel" in detail.
ATIG315PAC Ⅲ No Item
1 Circuit breaker
2
3 1
Fuse 2A 2 Terminal box

4
MODEL:ATIG315PAC No .
3～ EN 60974-1
f1
f2 STANDARD: EN 609 74-10
5A/10.2V～315A/22.6V
Fuse (2A)
X % 60% 100%% 60% 0%10
3
I2 315A 244A 315A 244A
U2 22.6V 0V2 22.6V 2 0V
= 400V = 13. 5A = 10 . 5A
3～50H z
PROTECTION DEGREE:IP21S INSULATION DEGREE:H/B
MADE IN
5
4 Rating plate
6
7 5 Fan
6 Gas inlet (M12×1)
7 Water inlet (M16×1.5)
ATIG - PAC - Ⅲ - 500 / 630 No Item
1 Circuit breaker
8 3 2
1
2 Terminal box
Fuse 2A
4
a
Fuse (2A)
MODEL:ATIG500PAC No. (Ⅱa)
3～ f 1 f3
f2 f4 1～
20A/20.8V～500A/40V
3
X % 60% 100%
I2 500A 387A
U0=73V
U2 40V 35.5V
20A/10.8V～500A/30V
X % 60% 100%
I2 500A 387A
U0=79V
U2 30V 25.5V
20A/10.8V～500A/30V
20-100Hz X % 60% 100%
I2 500A 387A
U0=79V
U2 30V 5.5V 2
U1=380V I1max=39A I1eff=30A
3～ 50Hz PPROTECTION DEGREE:IP21S INSULATION DEGREE:H
MADE IN
5 Rating plate
4
Fan
5
6 Gas inlet (M12×1)

6
7 Water inlet (M16×1.5)

7
8 Socket (For plugging sync signal cable)

63
Please refer to "ATIG315/500/630PAC" the relevant "Water-cooling system " in detail.
Please refer to "ATIG315/500/630PAC" the relevant "Installation and operation" in detail. When the two units of
machine are used together to achieve synchronous mutual arc, the two units should be connected together by
sync signal cable, please see the installation of "ATIG500/630PAC-A".
7-7 Technical data
Note! For machines designed for special voltages, the technical data on the rating plate applies (Table 7-7-1 to Table
7-7-4).
Single voltage
Model 315
Rated input voltage/Frequency 380V±10%/50 /60Hz 400V±10%/50 Hz 415V±10%/50 Hz /
Rated input current(A) 20 19 18.3 /
Duty cycle(%) 60
Efficiency(%) 79
Power factor 0.95
Weight(Kg) 53
Table 7-7-1: ATIG315PACIII technical data –single voltage
Model 500
Rated input voltage/Frequency 380V±10%/50/60 Hz 400V±10%/50 Hz 415V±10%/50 Hz 440V±10%/50 Hz
Rated input current(A) 39 37.5 35.7 33.7
Duty cycle(%) 60
Efficiency(%) 77
Power factor 0.95
Weight(Kg) 80
64
Model 630
Rated input voltage/Frequency 380V±10%/50 /60Hz 400V±10%/50 Hz 415V±10%/50 Hz /
Rated input current(A) 53 50.4 48.5 /
Duty cycle(%) 60
Efficiency(%) 77
Power factor 0.95
Weight(Kg) 90
Multi voltage
Model 315 500
Rated input voltage/Frequency 3 phase, AC 220/380/440V, 60Hz
Rated input capacity(KW) 13 18.2
Rated input current(A) 35/20/17 39/39/34
220V input, 320A,

32.8V, 60%
Rated duty cycle(%) 60
380/440V input, 500A,
40V, 60%
Max. open circuit voltage (V) 95 95
Range of output current (A) 5-315 20-500
Arc-start current (A) 10-160 20-160
Peak current (A) 5-315 20-500
Crater filler current (A) 5-315 5-315
Up-slope time (s) 0.2-10 0.2-10
Down –slope time (s) 0.1-15 0.1-15
Pre-gas flow time (s) 0.1-15 0.1-15
Post-gas flow time (s) 0.1-60 0.1-60
Pulse frequency (Hz) 0.2-20 0.2-20
Pulse ratio 1-100% 1-100%
AC frequency (Hz) 20-200 20-100
Pulse frequency (Hz) 0.2-20 0.2-20
Pulse width 1-100% 1-100%
65
Model ATIG315PACIII ATIG500PACIII
TIG mode High frequency High frequency
Arc force current (A) 10-200 10-200
Dimension(mm) 655×325×560 655×325×560
Weight(Kg) 55 55
Isolation class H
Main transformer/output reactor
Table 7-7-4: ATIG315/500PACIII technical data –multi voltage
ATIG315PACIII
18 15 8 13 12 14
4
27
28
2
12
1
G
29
2
30
39
5
26 32
31
6
25 24 33
11 9 10 19 20
34
3
35
16
36
17
P4 P3 P2 P1
P1
2 2 P2
P3
37 11
1
9 11
1
9
23 38 22 21
66
No. Item Stock No.
740002-00038, 380V/50Hz
1 Quick plug
740002-00037, 380V/50Hz
746001-00017, 380V/50Hz
5 Fan 746001-00034, 400V/50Hz
746001-00019, 415V/50Hz
220179-00036, 380V/50Hz
9 Power transformer 220179-00604, 400V/50Hz
220179-00571, 415V/50Hz
10 Drive board 210310-00032, 380V/50Hz
15 Main transformer 220629-00018 380V/50Hz
16 Wire-wound resistor 50W, 30Ω 720005-00028, 380V/50Hz
17 Wire-wound resistor 200W, 20Ω 720006-00034, 380V/50Hz
18 Isolation transformer 763003-00023, 380V/50Hz
19 Charging inductor 220095-00001, 380V/50Hz
20 Charging rectifier board 220089-00004, 380V/50Hz
27 Temperature relay 745008-00006, 380V/50Hz
29 IGBT module 735007-00046, 380V/50Hz
720021-00017, 380V/50Hz
32 Varistor
720021-00021, 415V/50Hz
34 Secondary IGBT components 220221-00001, 380V/50Hz
35 Secondary IGBT protection board 220215-00001, 380V/50Hz
36 Output diode module MMF200S060DK 735006-00055, 380V/50Hz
38 Output diode module MMF200S060DA 735006-00056, 380V/50Hz
67
No. Item Stock No.
39 Current sensor 753001-00023, 380V/50Hz

ATIG500/630PAC-III
10 28 8 29 9 11 12
13
4
1
30
12
G
2 2 31
32
33
16 + -
34
15
5
20 21
26 22
25
24
6
23
1 7
27
14
35
36
37
18
12X1
19 17
39
P4 P3 P2 P1
38
41 40
68
No. Item Stock No.
740004-00053 , 380V/50Hz
1 Quick plug
740004-00052 , 380V/50Hz
746001-00017 , 380V/50Hz
5 Fan 746001-00034 , 400V/50Hz
746001-00019 , 415V/50Hz
9 Drive board 210310-00032 , 380V/50Hz
10 Protection board 210020-00002 , 380V/50Hz
220179-00510 , 380V/50Hz
220179-00509 , 415V/50Hz
24 Wire-wound resistor 1K 20W 720005-00016 , 380V/50Hz
745008-00006 , 380V/50Hz
745008-00008 , 380V/50Hz
30 IGBT module 735007-00038 , 380V/50Hz
720021-00017 , 380V/50Hz
33 Varistor
720021-00021 , 415V/50Hz
35 IGBT module 735007-00024 , 380V/50Hz
69
No. Item Stock No.
41 Polypropylene capacitor 40uf 1250VDC 722001-00068, 380V/50Hz
Table 7-8-2: Main components list-ATIG500PAC-III
No. Item Stock No.

740004-00053 , 380V/50Hz
1 Quick plug
740004-00052 , 380V/50Hz
5 Fan 746001-00027 , 380V/50Hz
9 Drive board 210310-00032 , 380V/50Hz
10 Protection board 210020-00002 , 380V/50Hz
24 Wire-wound resistor 1K 20W 720005-00016 , 380V/50Hz
745008-00007 , 380V/50Hz
745008-00008 , 380V/50Hz
30 IGBT module 735007-00073 , 380V/50Hz
33 Varistor 720021-00017 , 380V/50Hz
35 IGBT module 735007-00025 , 380V/50Hz
70
No. Item Stock No.
41 Polypropylene capacitor 40uf 1250VDC 722001-00068, 380V/50Hz
Table 7-8-3: Main components list-ATIG630PAC-III
71
8-TROUBLE SHOOTING
Note! The following troubles and causes are uncertain. However, during the process of ATIG-PAC series and the
normal using conditions, these might happen.
No. FAULT CAUSE REMEDY
Default phase Check the components and circuit
Mains switch is ON, but Check the fan, transformer,main

01 indicators are not lit up Fuse (2A) is broken
control board
Line is broken Check mains supply lead
IGBT module or three phase rectifier Check and replace

The circuit breaker trips is damaged
02 without working for a long
time at high current Line-to-line short circuit If IGBT is damaged, check 12Ω and
5.1Ω resistance SR160 on drive board
Default phase Check power supply

03 Unstable welding current
Main control board is damaged Check and replace main control board
Inner line is broken
04 The welding current is Main control board is damaged Check and replace
not adjustable
Pedal switch is damaged
Welding current is too high Shut down the power source and
wait for cooling
05 Over-voltage protection, Too high temperature
E04 (or 804)
Temperature relay is damaged Replace temperature relay
Pressing the torch switch for long

time without current output Release torch switch
Torch switch abnormal,
06 E02 (or 805)
Torch switch (pedal switch) is
damaged Check or replace torch (pedal switch)
Water-cooling is abnormal, Water circulating system is not in Repair water tank, water flow switch
07 E09 (or 806) good condition, such as water tank, and torch
water flow switch, torch
Table 8-1: Trouble shooting
72
9 – CARE AND MAINTENANCE
Before open the machine

Warning! An electric shock can be fatal. Before opening the machine:
- Switch it off and unplug it from the mains
- Put up a clearly legible and easy-to-understand warning sign to stop anybody inadvertently switching it back on
again
- Check to make sure the electrically charged components (e.g.capacitors) have been discharged
- Bolts in outer case also work for ground connection. Never use other bolt that can not work for ground connection
Maintenance of welding power source

Please follow the instructions as below to ensure normal use of power source
- Conduct safety check at regular intervals (see “Safety rules”)
- Dismantle machine side panels and clean machine inside with clean and low-pressure compressed air by
professional technician, not less than twice per year. Clean the components at a certain distance only
- If a lot of dust has accumulated, clean the cooling-air ducts
Maintenance of water-cooled welding torch

For water cooled welding torch:
- Check the connections of water cooling system
- Check the coolant level, cleanliness of coolant etc. (clean coolant only)
- Frequently check coolant’s back flow state
Daily maintenance
Disconnect main power before maintenance
3 months
Repair or Clean and
Change replace tighten
illegible broken welding
labe cable terminal
6 months
Blow or suck inner part,
Maintenance
and clean every month
when working in
harsh environmental or
condition
Fig . 9-1: Daily maintenance
73
10 - WELDING TECHNIQUE GUIDE
Note! This section being general welding technique guide is for reference only. Specific functions of your machine
please refer to previous chapters.
10-1 TIG basic welding technique
The DC power source uses what is known as DC (direct current) in which the main
electrical component known as electrons flow in only one direction from the
negative pole (terminal) to the positive pole (terminal). In the DC electrical circuit
30% there is an electrical principle at work which should always be taken into account
when using any DC circuit. With a DC circuit 70% of the energy (heat) is always on
the positive side. This needs to be understood because it determines what terminal
the TIG torch will be connected to (this rule applies to all the other forms of DC)
70%
Fig. 10-1-1: Heat input
DC TIG welding is a process in which an arc is struck between a TUNGSTEN

Argon gas
electrode and the metal work piece. The weld area is shielded by an inert
gas flow to prevent contamination of the tungsten, molten pool and weld
area.
Nozzle
When the TIG arc is struck the inert gas is ionized and superheated
Power Source
changing it’s molecular structure which converts it into a plasma stream.
This plasma stream flowing between the tungsten and the work piece is the
TIG arc and can be as hot as 9000K+. It is a very pure and concentrated arc
which provides the controlled melting of most metals into a weld pool. TIG
welding offers the user the greatest amount of flexibility to weld the widest
Fig. 10-1-2: TIG arc range of material and thickness and types. DC TIG welding is also the
cleanest weld with no sparks or spatter.
The intensity of the arc is proportional to

the current that flows from the tungsten.
The welder regulates the welding current
to adjust the power of the arc. Typically
thin material requires a less powerful arc
with less heat to melt the material so less
High Current current (amps) is required, thicker Low Current
material requires a more powerful arc with
more heat so more current (amps) are
Fig. 10-1-3: High current necessary to melt the material. Fig. 10-1-4: Low current
LIFT ARC IGNITION for TIG (tungsten inert gas) Welding

Lift Arc is a form of arc ignition where the machines has low voltage on the electrode to only a few volts, with a current limit
of one or two amps (well below the limit that causes metal to transfer and contamination of the weld or electrode). When the
machine detects that the tungsten has left the surface and a spark is present, it immediately (within microseconds) increases
power, converting the spark to a full arc. It is a simple, safe lower cost alternative arc ignition process to HF (high frequency)
and a superior arc start process to scratch start.
74
Gas flow
Fig. 10-1-5: Tungsten off the work Fig. 10-1-6: Tungsten touches the work Fig. 10-1-7: Arc ignition Fig. 10-1-8: Established TIG arc
TIG Welding Fusion Technique

Manual TIG welding is often considered the most difficult of all the welding
processes. Because the welder must maintain a short arc length, great care and
skill are required to prevent contact between the electrode and the workpiece.
Similar to Oxygen Acetylene torch welding, TIG welding normally requires two
hands and in most instances requires the welder to manually feed a filler wire into
the weld pool with one hand while manipulating the welding torch in the other.
However, some welds combining thin materials can be accomplished without filler
metal like edge, corner, and butt joints. This is known as Fusion welding where the
edges of the metal pieces are melted together using only the heat and arc force
generated by the TIG arc. Once the arc is started the torch tungsten is held in place
until a weld pool is created, a circular movement of the tungsten will assist is
creating a weld pool of the desired size. Once the weld pool is established tilt the
Fig. 10-1-9: TIG arc torch at about a 75° angle and move smoothly and evenly along the joint while
fusing the materials together.
75
Travel direction
Form a molten pool Angle torch Move the torch slowly and evenly forward
Fig. 10-1-10: Form a weld pool Fig. 10-1-11: Angle torch Fig. 10-1-12: Torch move
TIG Welding with Filler Wire Technique

It is necessary in many situations with TIG welding to add a filler wire into the weld
pool to build up weld reinforcement and create a strong weld. Once the arc is
started the torch tungsten is held in place until a weld pool is created, a circular
movement of the tungsten will assist is creating a weld pool of the desired size.
Once the weld pool is established tilt the torch at about a 75° angle and move
smoothly and evenly along the joint. The filler metal is introduced to the leading
edge of the weld pool. The filler wire is usually held at about a 15° angle and fed
into the leading edge of the molten pool, the arc will melt the filler wire into the weld
pool as the torch is moved forward. Also a dabbing technique can be used to
control the amount of filler wire added, the wire is fed into the molten pool and
retracted in a repeating sequence as the torch is moved slowly and evenly forward.
It is important during the welding to keep the molten end of the filler wire inside the
Fig. 10-1-13: Add TIG filler wire gas shield as this protects the end of the wire from being oxidised and
contaminating the weld pool.
75
Travel direction
Form a molten pool Angle torch Add TIG filler wire

Fig. 10-1-14: Form a weld pool Fig. 10-1-15: Angle torch Fig. 10-1-16: Add TIG filler wire
75
Gas shield
Retract the filler wire Move the torch forward to the front of the molten pool
Repeat the process
Fig. 10-1-17: Retract the filler wire Fig. 10-1-18: Torch move Fig. 10-1-19: Repeat the process
Tungsten Electrodes
Tungsten is a rare metallic element used for manufacturing TIG welding electrodes. The TIG process relies on tungsten’s
hardness and high-temperature resistance to carry the welding current to the arc. Tungsten has the highest melting point of
any metal, 3,410 degrees Celsius.
Tungsten electrodes are nonconsumable and come in a variety of sizes, they are made from pure tungsten or an alloy of
tungsten and other rare earth elements. Choosing the correct tungsten depends on the material being welded, the amount of
amps required and whether you are using AC or DC welding current.
Follow are common used tungsten types: Thoriated, Ceriated, Lanthanated, Zirconiated
Tungsten Diameter(mm) DC Current Amps Torch Negative 2% Thoriated
1.0mm 15 - 80
1.6mm 70 -150
2.4mm 150 - 250
3.2mm 250 - 400
4.0mm 400 - 500
Table 10-1-1: Tungsten electrodes rating for welding currents
Tungsten Preparation
Always use DIAMOND wheels when grinding and cutting. While tungsten is a very hard material, the surface of a diamond
wheel is harder, and this makes for smooth grinding. Grinding without diamond wheels, such as aluminum oxide wheels, can
lead to jagged edges, imperfections, or poor surface finishes not visible to the eye that will contribute to weld inconsistency
and weld defects.
Always ensure to grind the tungsten in a longitudinal direction on the grinding wheel. Tungsten electrodes are manufactured
with the molecular structure of the grain running lengthwise and thus grinding crosswise is “grinding against the grain.” If
electrodes are ground crosswise, the electrons have to jump across the grinding marks and the arc can start before the tip
and wander. Grinding longitudinally with the grain, the electrons flow steadily and easily to the end of the tungsten tip. The
arc starts straight and remains narrow, concentrated, and stable.
Tungsten Diameter Constant Included Angle - Degrees Current Range Amps
1.0mm 20 05 - 30
1.6mm 25 08 - 50
1.6mm 30 10 - 70
2.4mm 35 12 - 90
2.4mm 45 15 - 150
3.2mm 60 20 - 200
3.2mm 90 25 - 250
Table 10-1-2: Tungsten diameter rating for angle and current
76
10-2 SMAW basic welding technique
One of the most common types of arc welding is manual metal arc welding (MMA) or stick welding. An electric current is
used to strike an arc between the base material and a consumable electrode rod or ‘stick’. The electrode rod is made of a
material that is compatible with the base material being welded and is covered with a flux that gives off gaseous vapours
that serve as a shielding gas and providing a layer of slag, both of which protect the weld area from atmospheric
contamination. The electrode core itself acts as filler material the residue from the flux that forms a slag covering over the
weld metal must be chipped away after welding.
Core wire
Flux coating
Gas shield from flux melt

Power Source
Arc with core wire melt
Flux residue forms slag cover
Weld metal
Fig. 10-2-1: Stick arc
Core wire
Protective gas Molten pool
Arc
Flux coating Slag
Base metal
Fig. 10-2-2: ARC ignition Fig. 10-2-3: Weld pool protection Fig. 10-2-4: Slag
• The arc is initiated by momentarily touching the electrode to the base metal.
• The heat of the arc melts the surface of the base metal to form a molten pool at the end of the electrode.
• The melted electrode metal is transferred across the arc into the molten pool and becomes the deposited weld metal.
• The deposit is covered and protected by a slag which comes from the electrode coating.
• The arc and the immediate area are enveloped by an atmosphere of protective gas.
Manual metal arc (stick) electrodes have a solid metal wire core and a flux coating. These electrodes are identified by
thewire diameter and by a series of letters and numbers. The letters and numbers identify the metal alloy and the intended
use of the electrode.
The Metal Wire Core works as conductor of the current that maintains the arc.
The core wire melts and is deposited into the welding pool.
The covering on a shielded metal arc welding electrode is called Flux.

The flux on the electrode performs many different functions.
These include:
• producing a protective gas around the weld area
• providing fluxing elements and deoxidizers
• creating a protective slag coating over the weld as it cools
• establishing arc characteristics
• adding alloying elements
Covered electrodes serve many purposes in addition to adding filler metal to the molten pool. These additional functions are
provided mainly by the covering on the electrode.
MMA (Stick) Welding Fundamentals
Electrode Selection
As a general rule, the selection of an electrode is straight forward, in that it is only a matter of selecting an electrode of
similar composition to the parent metal. However, for some metals there is a choice of several electrodes, each of which has
particular properties to suit specific classes of work. It is recommend to consult your welding supplier for the correct
selection of electrode.
77
Average Thickness of Material Maximum Recommended Electrode Diameter
1.0 - 2.0mm 2.5mm
2.0 - 5.0mm 3.2mm
5.0 - 8.0mm 4.0mm
8.0 - > mm 5.0mm
Table 10-2-1: Electrode size

The size of the electrode generally depends on the thickness of the section being welded, and the thicker the section the
larger the electrode required. The table gives the maximum size of electrodes that maybe used for various thicknesses of
section base on using a general purpose type 6013 electrode.
Electrode Size ø mm Current Range (Amps)
2.5mm 60 - 95
3.2mm 100 - 130
4.0mm 130 - 165
5.0mm 165 - 260
Table 10-2-2: Welding current (Amperage)
Correct current selection for a particular job is an important factor in arc welding. With the current set too low, difficulty is
experienced in striking and maintaining a stable arc. The electrode tends to stick to the work, penetration is poor and beads
with a distinct rounded profile will be deposited. Too high current is accompanied by overheating of the electrode resulting
undercut and burning through of the base metal and producing excessive spatter. Normal current for a particular job may be
considered as the maximum, which can be used without burning through the work, over-heating the electrode or producing a
rough spattered surface.
The table shows current ranges generally recommended for a general purpose type 6013 electrode.
Arc Length
To strike the arc, the electrode should be gently scraped on the work until the arc is established. There is a simple rule for
the proper arc length; it should be the shortest arc that gives a good surface to the weld. An arc too long reduces
penetration, produces spatter and gives a rough surface finish to the weld. An excessively short arc will cause sticking of the
electrode and result in poor quality welds. General rule of thumb for down hand welding is to have an arc length no greater
than the diameter of the core wire.
Electrode Angle
The angle that the electrode makes with the work is important to ensure a smooth, even transfer of metal. When welding in
down hand, fillet, horizontal or overhead the angle of the electrode is generally between 5 and 15 degrees towards the
direction of travel. When vertical up welding the angle of the electrode should be between 80 and 90 degrees to the work
piece.
Travel Speed
The electrode should be moved along in the direction of the joint being welded at a speed that will give the size of run
required. At the same time, the electrode is fed downwards to keep the correct arc length at all times. Excessive travel
speeds lead to poor fusion, lack of penetration etc, while too slow a rate of travel will frequently lead to arc instability, slag
inclusions and poor mechanical properties.
Material and Joint Preparation

The material to be welded should be clean and free of any moisture, paint, oil, grease, mill scale, rust or any other material
that will hinder the arc and contaminate the weld material. Joint preparation will depend on the method used include sawing,
punching, shearing, machining, flame cutting and others. In all cases edges should be clean and free of any contaminates.
The type of joint will be determined by the chosen application.
78

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Dear Customer

The products in the manual may be changed without prior notice.

The model you purchase is for:

Safety inspection.The owner/operator is obliged to perform safety inspection at regular intervals.

Measures for minimizing or preventing EMC problems:

Keep these as short as possible.

Shield the entire welding equipment and other equipment nearby.

Keep a fire extinguisher readily available.

Apply correct fuses or circuit breakers. Do not oversize or bypass them.

Ensure equipment is cooled down before perform any work.

Stay away from pinch points such as drive rolls.

Allow cooling period.

Do not block or filter airflow to unit.

1-1 Power source features 3

3-1 Utilization for intended purpose only 6

4-1 System components 8

5-1 System components 37

6-1 System components 40

7-1 System components 49

9-CARE AND MAINTENANCE 73

10-WELDING TECHNIQUE GUIDE 74

10-1 TIG basic welding technique 74

1-1 Power source features

Features and benefits:

1-2 Functional principle

Three phase Rectifier and +

Fig. 1-2-1: Schematic diagram

1-4 Duty cycle

Fig. 1-4-1: Duty cycle

Recommended areas of use are as follows:

1-6 Warning label

Read the operating manual carefully before

ELECTRIC SHOCK can kill. GASES AND FUMES can be

ARC RAYS, Spatter can injure FIRE, EXPLOSION can be

ELECTRIC SHOCK can kill. GASES AND FUMES can be

NOISE can cause permanent hearing Remove combustibles from working

Fig. 1-6-1: Warning label

3-1 Utilization for intended purpose only

3-3 Power source connection

3-4 Welding cables instruction

In AC TIG welding, please pay attention to the followings:

Bundle the ground cable and welding cable

The number of turns for A is same as the

Handle the welding cable and ground cable B

Fig. 3-4-1: Welding cables instruction

4-1 System components

Foot pedal (Optional)

Analog remote controller (Optional)

CLEAN AC DUTY CYCLE STOP ARC POST-GAS FLOW

Water cooling unit

Fig. 4-1-1: System components

4-2 Basic equipments for welding

4-3 Control panel

AC BIAS ADJUSTMENT SELECTION ACBIAS ADJUSTMENT

Fig. 4-3-1: Control panel

2-step operation mode (Fig. 4-3-5):

a. Press and hold torch trigger to start welding.

b. Release torch trigger to stop welding.