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    101 Factors Affecting Welding Capbility and Cost

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    dayalram
    The document provides information on various material types, forms, sizes, and welding/joining requirements and assigns a degree of difficulty rating for factors like material, thickness, diameter, joint configuration, welding position, and inspection/testing needs. It includes tables that specify material types and assign numerical difficulty ratings for thickness, diameter, and joint fit-up. The tables cover a wide range of material types from carbon steels to stainless steels to exotic metals and cover a broad range of sizes and joint configurations.

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    101 Factors Affecting Welding Capbility and Cost

    Uploaded by

    dayalram
    40 views5 pages
    The document provides information on various material types, forms, sizes, and welding/joining requirements and assigns a degree of difficulty rating for factors like material, thickness, diameter, joint configuration, welding position, and inspection/testing needs. It includes tables that specify material types and assign numerical difficulty ratings for thickness, diameter, and joint fit-up. The tables cover a wide range of material types from carbon steels to stainless steels to exotic metals and cover a broad range of sizes and joint configurations.

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    © © All Rights Reserved

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    The document provides information on various material types, forms, sizes, and welding/joining requirements and assigns a degree of difficulty rating for factors like material, thickness, diameter, joint configuration, welding position, and inspection/testing needs. It includes tables that specify material types and assign numerical difficulty ratings for thickness, diameter, and joint fit-up. The tables cover a wide range of material types from carbon steels to stainless steels to exotic metals and cover a broad range of sizes and joint configurations.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    40 views5 pages

    101 Factors Affecting Welding Capbility and Cost

    Uploaded by

    dayalram
    The document provides information on various material types, forms, sizes, and welding/joining requirements and assigns a degree of difficulty rating for factors like material, thickness, diameter, joint configuration, welding position, and inspection/testing needs. It includes tables that specify material types and assign numerical difficulty ratings for thickness, diameter, and joint fit-up. The tables cover a wide range of material types from carbon steels to stainless steels to exotic metals and cover a broad range of sizes and joint configurations.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
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    MATERIAL FORM SIZE Set up

    P No Plate Length Cutting


    HIC Clad Plate OD - min & max Rolling
    HSSCC Ring Forging ID - Min-Max Forming
    J Factor Nozzle Forgings Thickness - min & max Bending
    Step Cooling Pipe Weight Profiling
    Impact Test Tubes Profile Machining
    Hardness Test Flanges Shapes Grinding
    Corrosion Tests Fittings Edge Preparation
    Cladding Dish Fixtures
    Heat Treatment Head Fitter skill & Exp
    UT Machinery
    Specific Restrictions Equipment

    P No. Degree of Difficulty


    Carbon Steel 1 1
    Carbon Half Moly 3 1.25
    1.25 Cr 0.5 Moly 4 3
    2.25 Cr -1Mo 5A 5
    5 Cr -0.5 Mo 5B 3
    9 Cr 1 Mo 5B 6
    Plain Cr Martensitic SS 6 6
    Plain Cr Ferritic SS 7 5
    Cr -Ni Austenitic SS 8 3
    Nickel steel 9 2
    Duplex SS 10 7
    High Strength Steel 11 6
    Enhanced Creep Resistant Steel 13 6

    Aluminium 2X 6
    Copper 3X 8
    Nickel 4X 5
    Titanium 5X 10
    Zirconium 6X 10

    Thickness Degree of Difficulty


    < 0.5 mm 10
    0.5 to 0.75 mm 9
    0.75 to 1.0 mm 8
    1.0 to1.5 mm 7
    1.5 to 2 mm 6
    2 to 3 mm 5
    3 to 4 mm 4
    4 to 6 mm 3
    6 to 10 mm 2
    10 to 20 mm 1
    20 to 40 mm 2
    40 to 60 mm 5
    60 to 80 mm 7
    80 to 100 mm 8
    100 to 150 mm 9
    150 to 200 mm 10

    Diameter Degree of Difficulty


    < 8mm 10
    8 to 12 mm 9
    12 to 18 mm 8
    18 to 25 mm 6
    25 to 70 mm 5
    70 to 100 mm 4
    100 to 200 mm 3
    200 to 400 mm 2
    >600 mm 1

    Joint Fit up Degree of Difficulty


    Long Seam Shell 1
    Circ Seam Shell 4
    Nozzle to Flange 5
    Nozzle to Shell 8
    Branch Nozzle 8
    Small Pipe to Pipe 10

    Welding Position Degree of Difficulty


    1G 1
    2G 4
    3Gup 2
    3GDn 6
    5G pipe / tube 8
    6G pipe/ tube 10
    WELDING Examination
    Access to both sides / single side PT
    Joint Thickness min-max UT
    Shell / Pipe / Tube ID-OD min-max RT intermediate/ before/after PWHT
    Groove Weld size - min-max Feroxyl
    Fillet Weld Size - min-max Copper Sulphate
    Long seam Length -min-max Production Coupon
    Circular Seam dia - min -max PMI
    Nozzle to Flange min-max dia Impact
    Nozzle to Shell - set -on /set thru. Min-max thk Hardness
    Tube to Tube Sheet welds - expanded / welded, tube OD & thk Chemical
    Weld Overlay Process- min Finished thk and undiluted thk Corrosion
    Clad Restoration - min Finished thk and undiluted thk Ferrite
    Total Quantity of weld Weld Metal to be deposited Macro
    Welding Processes Planned Micro
    Duty Cycle Manual Operation
    Duty Cycle Semi-Auto Operation
    Duty Cycle Mechanised Operation
    Duty Cycle Auto Operation
    Welder Skill & Experience
    Welding Machines,Equipment, Positioners
    Operator Experience
    Number of WPS / PQR / WPQ tests
    Simulation Tests
    Preheat Method
    Interpass control
    Heat Input Control
    Post Heat Method
    Intermediate SR method
    Stress Relief Method
    Normalizing Cycle & Method
    Solution Annealing Method
    Pickling Method
    Passivation Method
    Grinding for finishing
    Machining for finishing
    Inspection
    Code
    U stamp
    third party
    Client

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