IE 3 Safe Area Motors 1
IE 3 Safe Area Motors 1
IE 3 Safe Area Motors 1
2010
ToC journey begins
2009
LT range upto
400 frame
Technical
1958
collaboration with
Siemens AG until 1981
1946
Started manufacturing
motors
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MOTORS DIVISION: KEY HIGHLIGHTS
3
LV Motors IE3: Safe Area
In the past few decades, India has witnessed significant economic Organiza ons which have proac vely invested in energy efficient
growth due to liberaliza on and industrializa on. The contribu on motors have reaped the benefits of be er output, increased cost
of industries and services towards the Indian economy (GDP) has savings or both.
been increasing over a period of me. However, this is accompanied Bharat Bijlee has been a fore runner in energy efficiency. With
by an increase in energy demand, most of which is obtained a strong in-house design team, indigenous and state of the art
through conven onal sources of energy, which today contributes manufacturing facility equipped with a SCADA controlled test bed,
to 82% of the total power produced in our country. This we have successfully developed a wide range of premium
ever-increasing demand leads to increase in all other aspects efficiency IE3 series motors. Over the years, Bharat Bijlee has gained
associated with it, which include air pollu on and emission of the trust of its customers and with the ability to deliver beyond
greenhouse gases due to burning of fossil fuels (non-renewable customers' expecta ons, this trust has only grown stronger. Known
source of energy). In view of this situa on, it becomes impera ve for its product and service quality, there is more to what makes
to explore new and viable solu ons to save energy. This includes Bharat Bijlee a preferred brand across the country.
usage of energy efficient equipment especially in industries, as it
Our IE3 motors have been successfully working across all
accounts for over half the consump on of electricity and 60 to 70%
sectors and in all possible applica ons over the years and
of which is u lized by electric motors.
have exceeded expecta ons of performance and reliability.
The opera ng cost of an electric motor is about 95% of the total Owing to this, Bharat Bijlee is one of the most trusted brands
cost incurred during its lifecycle that ranges between 15 to 20 years. in the country today.
Motors suited for all applica ons across The most suitable solu ons to extremely harsh
all sectors and severe applica ons
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LV Motors IE3: Safe Area
IS : 2223 Dimensions of flange mounted A.C induc on motors 90 S & L 6205 2Z 6205 2Z
Guide for tes ng three phase induc on motors (For Standard 100L 6206 2Z 6205 2Z
IS : 4029
TEFC SCR Motors) 112M 6206 2Z 6205 2Z
Methods of determina on of efficiency of rota ng electric 132 S / M 6208 2Z 6208 2Z
IS : 4889
machines (For Standard TEFC SCR Motors) 160 M/L 6309 2Z 6209 2Z
Degree of protec on provided by the integral design of 180 M/L 4P 6310 2Z 6309 2Z
IS/IEC 60034-5
Rota ng Electrical Machines (IP code classifica on)
180 M/L
Designa on of method of cooling for Rota ng Electrical 6310 2Z 6210 2Z
(2, 6, 8 Pole)
IS : 6362/IEC 60034-6
Machines / Method of cooling (IC code)
200 L 6312 2Z 6212 2Z
IS:12065/IEC 60034-9 Permissible limits of noise level for Rota ng Electric Machines
225 S/M 6313 6213
IS : 12075 Mechanical Vibra on of Rota ng Electrical Machines
250M 6315 6215
Energy Efficient Induc on Motors Three Phase
IS : 12615 280S/M
Squirrel Cage 6316 6316
(2 Pole)
Rota ng Electrical Machines - Efficiency classes of line
IEC 60034-30
operated AC motors (IE code) 280S/M
6317 6316
(4, 6, 8 Pole)
IEC 60072-1 Dimension & Output ra ng of Rota ng Electrical machines
IS : 15999 (Part 2 Standard Methods for determining Losses and Efficiency from 315S/M & L 6319 6319
/Sec 1) Tests (For IE Series Motors) 355L 6322 6322
IS:12615
3 Ph.Sq.Cage Ind.Motor
3 CM/L 7800028518
IE3
No. L1502874 3H22S4B3CT000 225S
kW/HP 37/50 In.Cl. F / B Rise p.f. 0.84
V Range V A Eff% 93.9% Duty S1
415 65.3 Amb 50°C IP 55
Hz 50 ±5% RPM 1482 420 Kg
Grease: LGMT3/K3K-30 6313 C3 6213 C3
Regreasing Hrs: 4000, 20g/BRG IS/IEC60034-1
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LV Motors IE3: Safe Area
Op mized ven la on
Higher efficiency system for cooler opera on
and reduced noise
Comparison of IE2 v/s IE3 motor for 2.2 kW & 22 kW is depicted in the table below clearly showing:
Annual running Hours: 300 Days X 16 Hrs 4800 4800 4800 4800
For 20 motors each of 2.2 & 22 kW, the savings shall be Rs.10 & 50 lakhs respec vely thus totaling to 60 lakhs during the motors’ lifespan of 20 years.
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LV Motors IE3: Safe Area
Range
● Series: 3 Phase Squirrel Cage Induction,
IE3 Safe Area Motors
● kW Ra ng: 0.55 to 355
● Frame: 80 to 355
● Polarity: 2, 4, 6, 8
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LV MOTORS: IE3 SAFE AREA
Performance Data : IE3 Efficiency Series for Safe Area Applica on
Note: All performance values are subject to tolerance as per IS/IEC 60034-1
LV MOTORS: IE3 SAFE AREA
Performance Data : IE3 Efficiency Series for Safe Area Applica on
Note: All performance values are subject to tolerance as per IS/IEC 60034-1
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LV MOTORS: IE3 SAFE AREA
Performance Data: IE3 Efficiency Series for Safe Area Applica on
Note: All performance values are subject to tolerance as per IS/IEC 60034-1
LV Motors IE3: Safe Area
d5 d5
FA
F
DA
A B
HD
V
HC
D
A B
HA
H
GA GC
I I1
Sec on A-A BC Sec on B-B
AA K
BA BA1
E C B EA A
B1 AB
(For FS 180M/L, 200M/L, 225S/M, 280S/M & 315S/M)
BB
80 2&4 125 100 — 50 80 10 150 124 32 36 — 12 9 168 220 292 30 174 191 40 1x3/4" 19 40 6 21.5 35 M6
2,4&6 336
90S 100 125
8 302
140 — 56 90 10 168 34 31.5 — 13 12 177 230 35 174 199 52 2x3/4" 24 50 8 27 45 M8
2,4&6 361
90L 125 150
8 327
2&4 387
100L 160 140 — 63 100 12 190 174 43.5 36 — 17 12 198 257 40 195 225 56 2x1" 28 60 8 31 55 M10
6&8 366
4&6 419
112M 190 140 — 70 112 12 220 174 47 36 — 17 12 222 282 45 220 246 56 2x1" 28 60 8 31 55 M10
8 388
2 518
132S 4 140 180 50 475
216 — 89 132 12 256 54 — 20 16 262 328 50 260 291 63 2x1" 38 80 10 41 70 M12
6&8 459
132M 4&6 178 218 54 556
2(9.3kW),4(9.3kW)&6 605
2(11kW)&4(11kW) 635
160M 210 250
2(15kW) 654
8 585
254 — 108 160 15 310 58 70 — 20 20 318 383 60 316 346 63 2x1" 42 110 12 45 105 M16
2 697
4&6(11kW) 679
160L 254 294
6 649
8 629
180M/L 2,4&6 279 241 279 121 180 15 344 319 65 70 108 20 26 377 470 728 70 394 414 97 2x1 1/2" 48 110 14 51.5 100 M16
200M/L 2,4&6 318 267 305 133 200 19 398 355 85 85 120 25 32 419 536 803 80 438 468 155 2x2" 55 110 16 59 100 M20
2 855 55 110 16 59 100
225S/M 356 286 311 149 225 19 436 361 85 85 85 25 34 461 579 90 472 511 155 2x2" M20
4&6 885 60 140 18 64 130
2 993 60 140 18 64 130
250M 406 349 — 168 250 24 506 425 100 115 — 46 42 495 665 100 489 578 243 2x2" M20
4&6 914 65 140 18 69 130
2 65 140 18 69 130
280S/M 457 368 419 190 280 24 540 490 100 110 149 37 42 552 725 1010 115 544 638 243 2x2" M20
4&6 75 140 20 79.5 130
2 1175 65 140 18 69 130
315S/M 406 457 540 155 2x2"
4&6 1167 80 170 22 85 160 M20
508 216 315 28 605 120 120 43 45 617 834 130 604 728 278
2 1342 65 140 18 69 130
315L 508 — 593 — 2x2 1/2"
4&6 1332 90 170 25 95 160 M24
2 1461 75 140 20 79.5 130 M20
355L 610 630 — 254 355 28 710 770 110 170 — 70 45 703 939 145 695 850 403 2x3"
4&6 1491 95 170 25 100 160 M24
Notes: * This is a mandatory dimension for all standard motors Notes: 1. Eyebolt is not provided for frame sizes 80 & 90
**Minimum distance for efficient cooling of motor to be maintained by user 2. TB Posi on: To be read as: when viewed from DE side / viewed parallel to the
1. All dimensions are in mm unless otherwise specified sha / Cable Entry
2. Tolerances on mandatory dimensions are as per IS:1231 (a) 160 to 225 Frame: Top / Center /RHS when viewed from DE side
3. For non standard motors, dimensions may change. Please contact sales (b) 80 to 132 Frame: 250 to 355 Frame: Top / Towards drive end / RHS
office for details when viewed from DE side
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LV Motors IE3: Safe Area
L 10 LV
AG
S2
LA
T
AD
d5 d5
45°
V
F
FA
D1
A B
AC
N
P
22.5°
A B M
45°
GA I I1 GC
Sec on A-A Sec on B-B
S
E EA 4- Drilled holes 8- Drilled holes
For FS 80-FS 200 For FS 225-FS 355
80 2&4 200 130 165 40 12 3.5 10 140 292 30 174 111 40 1x3/4" 19 40 6 21.5 35 M6
2,4&6 336
90S
8 302
200 130 165 50 12 3.5 10 140 35 174 109 52 2x3/4" 24 50 8 27 45 M8
2,4&6 361
90L
8 327
2&4 387
100L 250 180 215 60 15 4 11 157 40 195 125 56 2x1" 28 60 8 31 55 M10
6&8 366
4&6 419
112M 250 180 215 60 15 4 11 170 45 220 134 56 2x1" 28 60 8 31 55 M10
8 388
2 518
132S 4 475
300 230 265 80 15 4 12 196 50 260 159 63 2x1" 38 80 10 41 70 M12
6&8 459
132M 4&6 556
2(9.3kW),4(9.3kW)&6 605
2(11kW)&4(11kW) 635
160M
2(15kW) 654
8 585
350 250 300 110 19 5 13 220 60 316 186 63 2x1" 42 110 12 45 105 M16
2 697
4&6(11kW) 679
160L
6 649
8 629
180M/L 2,4&6 350 250 300 110 19 5 13 290 728 70 394 234 97 2x1 1/2" 48 110 14 51.5 100 M16
200M/L 2,4&6 400 300 350 110 19 5 15 336 803 80 438 268 155 2x2" 55 110 16 59 100 M20
2 110 855 55 110 16 59 100
225S/M 450 350 400 19 5 16 354 90 472 286 155 2x2" M20
4&6 140 885 60 140 18 64 130
2 993 60 140 18 64 130
250M 550 450 500 140 19 5 18 415 100 489 328 243 2x2" M20
4&6 914 65 140 18 69 130
2 65 140 18 69 130
280S/M 550 450 500 140 19 5 18 445 1010 115 544 358 243 2x2" M20
4&6 75 140 20 79.5 130
2 140 1175 65 140 18 69 130
315S/M 2x2"
4&6 170 1167 80 170 22 85 160 M20
660 550 600 24 6 22 519 130 604 413 278
2 140 1342 65 140 18 69 130
315L 2x2 1/2"
4&6 170 1332 90 170 25 95 160 M24
2 140 1461 75 140 20 79.5 130 M20
355L 800 680 740 24 6 25 584 145 695 495 403 2x3"
4&6 170 1491 95 170 25 100 160 M24
Notes: * This is a mandatory dimension for all standard motors Notes: 1. Eyebolt is not provided for frame sizes 80 & 90
**Minimum distance for efficient cooling of motor to be maintained by user 2. TB Posi on: To be read as: when viewed parallel to the sha
1. All dimensions are in mm unless otherwise specified (a) 160 to 225 Frame: Center
2. Tolerances on mandatory dimensions are as per IS:2223 (b) 80 to 132 Frame: 250 to 355 Frame: Towards drive end
3. For non standard motors, dimensions may change. Please contact
sales office for details
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LV Motors IE3: Safe Area
T ENLARGEMENT
OF CIRCLE ‘A’
AD
V
45°
d5 d5
F
FA
DA
A B
AC
N
D
P
A B M
I
45°
GA GC
I1
Tapped Holes
Sec on A-A ‘A’ Sec on B-B
E EA S
2,4&6 336
90S
8 302
140 95 115 50 M8X12 3 140 35 174 109 52 2x3/4" 24 50 8 27 45 M8
2,4&6 361
90L
8 327
2&4 387
100L 160 110 130 60 M8X12 3.5 157 40 195 125 56 2x1" 28 60 8 31 55 M10
6&8 366
4&6 419
112M 160 110 130 60 M8X12 3.5 170 45 220 134 56 2x1" 28 60 8 31 55 M10
8 388
Notes: * This is a mandatory dimension for all standard motors Notes: 1. Eyebolt is not provided for frame size 90
**Minimum distance for efficient cooling of motor to be maintained by user 2. For the dimensional drawing of 132 frame / B14 moun ng, kindly
1. All dimensions are in mm unless otherwise specified contact our nearest sales office
2. Tolerances on mandatory dimensions are as per IS: 2223 3. TB Posi on: To be read as: when viewed parallel to the sha
3. For non standard motors, dimensions may change. Please contact (a) 90 to 132 Frame: Towards drive end
sales office for details
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LV MOTORS PRODUCT RANGE
Motors Conform to relevant Indian Standards (IS) & IEC 60034 series
Voltage: 415V +/- 10%, Frequency: 50 Hz +/- 5%, Combined Varia on: +/- 10%
Motor Type Frame Power (kW) Polarity Standard Technical Specifica ons
● Ambient: 50° C
● Moun ng: B3, B5, B35, V1
IE4 MOTORS 112 to 225 1.5 to 45 4 ● Inverter Duty Winding
● Duty: S1
● VPI: With Class H solvent less Resin
● Ambient: 45° C
IE2 Flame Proof Motors 80 to 315 0.37 to 200 2, 4, 6, 8 ● Moun ng: B3, B5, B35, V1
● Inverter Grade Winding: For IE3 Motors
● Duty: S1
IE3 Flame Proof Motors 80 to 315 0.75 to 180 2, 4, 6
● Ambient: 50° C
IE2 Non - Sparking Motors 71 to 355 0.37 to 355 2, 4, 6 ● Moun ng: B3, B5, B35, V1 (B14 upto 132 Frame)
● Duty: S1
● Ambient: 45° C
● Moun ng: B3, B5, B35, V1 (B14 upto 132 Frame)
Crane & Hoist Duty Motors 71 to 355 0.37 to 400 4, 6, 8
● Duty: S2, S3, S4, S5
● Offered in DOL & Converter Fed Supply
● Ambient: 50° C
Brake Motors ● Duty: S1, S2, S3, S4, S5
71 to 132 0.37 to 9.3 2, 4, 6, 8
(With Integral DC Brake) ● Moun ng: B3, B5, B35
● Integral DC Brake
● Ambient: 50° C
Brake Motors ● Duty: S1, S2, S3, S4, S5
71 to 200 0.37 to 22 2, 4, 6
(With External Mounted Brake) ● Moun ng: B3, B5, B35
● External Mounted DC Brake/Arrangement
● Ambient: 45° C
Slip Ring Motors 100 to 160 1.1 to 10 4, 6 ● Moun ng: B3, B35
● Duty: S3, S4, S5
● Ambient: 50° C
Tex le Motors 100 to 160 1.1 to 15 4, 6, 8 ● Moun ng: B3, B5, B35
● Duty: S1
● Ambient: 45° C
● Start/Stop per Hour: upto 900
● Moun ng: B3, B5, B35
Cane Unloader Motors 160 to 225 11 to 30 6 ● Forced Cooling
● Thermostat
● Duty: S5, 50% CDF
● Sha Material: EN24
14
Insula on: Class F with temperature rise limited to Class 'B’
Cooling: IC411, Al tude: up to 1000m above MSL, Rota on: Bi-direc onal
Op onal Features Applica ons
● Non Standard Voltage: upto 690V ● Insulated Bearing: 160 Frame onwards Most common applica ons comprising of:
● Sha Material: EN24 ● High Temperature Grease: Suitable up to 200° C Pump, Fan, Compressor, Packing Machinery,
● Enclosure: IP56 / 65 / 66 ● Higher Polarity on request Coiler/De-coiler, Agro Equipment,
● Forced Cooling: 132 to 450 Frame ● SS Hardware Food Processing Equipment, Paper Machinery,
● Space Heater: 90 Frame onwards ● Non std sha diameter / extension Agitator, Dairy Equipment, Machine Tool,
● Roller Bearing: 160 Frame onwards (subject to confirma on) Air Condi oning, Material Handling,
● RTD & BTD: 250 Frame onwards ● Non Standard Paint Plas c Machinery, Tex le Machinery,
● Insula on: Class H ● Provision for Encoder Moun ng Cooling Tower, Crusher, Material Handling
● Thermistor: 80 to 355L ● Low Vibra on as per IS or IEC
● Non Standard Voltage: upto 460V ● Double Sha Extension for brake arrangement
Crane, Hoist, Material Handling,
● Manual Release Arrangement ● Non Standard Paint
Tex le, Pharma to name a few
● Motors for Inverter Duty ● Higher Braking Torque
● Non std sha diameter & extension ● Non Standard Paint Crane, Hoist, Li , Material Handling
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LV Motors IE3: Safe Area
CERTIFICATIONS
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MOTOR, DRIVE AND AUTOMATION SOLUTIONS
Controls
Drives
Motors
Bharat Bijlee’s Industrial Systems product portfolio caters to a spectrum of applications and
spans the machine automation pyramid.
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ALL INDIA SERVICE NETWORK
Regional Offices
Works
Ludhiana
Service Centre: Servo Motors
Faridabad Panipat
Gurugram
New Delhi
Bhiwadi, Alwar
Noida
Jaipur
Kanpur
Guwahati
Patna
Udaipur Rewa
Gandhidham
Ahmedabad Bhopal
Jamnagar
Baroda Indore
Bilaspur Ramgarh
Rajkot Ankleshwar
Kolkata
Surat Nagpur Jamshedpur
Vapi Raipur
Rourkela
Mumbai Bhuvaneshwar
Pune Visakhapattanam
Kolhapur REGIONAL OFFICES
Vjaywada
Mumbai T: +91 22 6145 7200
Secunderabad Pune T: 7410011272 / 7410011271
Goa
Ahmedabad T: +91 79 6604 9200
Belgaum
New Delhi T: +91 11 2581 6931 / 6932 / 6933
Hubli Indore T: +91 731 2524 474 / 2514 486
Bengaluru Ludhiana T: +91 161 2775 692 / 93
Chennai
Jaipur T: +91 141 2377 223
Veppadai Kolkata T: +91 33 2443 2368 / 2382 / 2383
Coimbatore Bengaluru T: +91 80 2559 2646 / 2137 / 2681
Chennai T: +91 44 2815 4794 / 4793
Secunderabad T: +91 40 2780 1791 / 2781 4512
Coimbatore T: +91 422 4204314
Product improvement is a continuous process and technical information herein is subject to change. Please contact our nearest sales office for the latest information.