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    PSV Sizing Report (Fire Case)

    Uploaded by

    Elias Elias
    The document provides a sizing report for pressure relief valves (PSVs) on various pieces of equipment at the ENERGY EQUITY EPIC (SENGKANG) Pty. Ltd. CPP & PMS Plant Modification Project. It outlines the design basis, methodology, assumptions, and results of sizing calculations for PSVs on the Coalescing Filter, Amine Contactor, Sweet Gas Scrubber, TEG Contactor, Residue Gas Residue, and Coalescing Filter based on a fire case scenario. Design parameters like vessel dimensions, set pressures, over pressures, and compressibility factors are defined for each piece of equipment. The sizing calculations determine the required relief rate and

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    PSV Sizing Report (Fire Case)

    Uploaded by

    Elias Elias
    437 views7 pages
    The document provides a sizing report for pressure relief valves (PSVs) on various pieces of equipment at the ENERGY EQUITY EPIC (SENGKANG) Pty. Ltd. CPP & PMS Plant Modification Project. It outlines the design basis, methodology, assumptions, and results of sizing calculations for PSVs on the Coalescing Filter, Amine Contactor, Sweet Gas Scrubber, TEG Contactor, Residue Gas Residue, and Coalescing Filter based on a fire case scenario. Design parameters like vessel dimensions, set pressures, over pressures, and compressibility factors are defined for each piece of equipment. The sizing calculations determine the required relief rate and

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    PSV-Report-Fire

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    PSV-Report-Fire

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    The document provides a sizing report for pressure relief valves (PSVs) on various pieces of equipment at the ENERGY EQUITY EPIC (SENGKANG) Pty. Ltd. CPP & PMS Plant Modification Project. It outlines the design basis, methodology, assumptions, and results of sizing calculations for PSVs on the Coalescing Filter, Amine Contactor, Sweet Gas Scrubber, TEG Contactor, Residue Gas Residue, and Coalescing Filter based on a fire case scenario. Design parameters like vessel dimensions, set pressures, over pressures, and compressibility factors are defined for each piece of equipment. The sizing calculations determine the required relief rate and

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    437 views7 pages

    PSV Sizing Report (Fire Case)

    Uploaded by

    Elias Elias
    The document provides a sizing report for pressure relief valves (PSVs) on various pieces of equipment at the ENERGY EQUITY EPIC (SENGKANG) Pty. Ltd. CPP & PMS Plant Modification Project. It outlines the design basis, methodology, assumptions, and results of sizing calculations for PSVs on the Coalescing Filter, Amine Contactor, Sweet Gas Scrubber, TEG Contactor, Residue Gas Residue, and Coalescing Filter based on a fire case scenario. Design parameters like vessel dimensions, set pressures, over pressures, and compressibility factors are defined for each piece of equipment. The sizing calculations determine the required relief rate and

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 7
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    This document provides calculations for sizing pressure relief valves (PSVs) for various vessels as protection against external fire scenarios.

    The vessels being analyzed for PSV sizing include: Coalescing Filter F-9000, Amine Contactor V-1040, Sweet Gas Scrubber V-1050, TEG Contactor V-1100, Residue Gas Residue V-1110, and Coalescing Filter F-909.

    The design parameters considered for PSV sizing include: vessel dimensions, set pressure, overpressure allowance, molecular weight, compressibility, specific heat ratio, backpressure correction factor, valve discharge coefficient, operating pressure/temperature, upstream relieving pressure/temperature.

    ENERGY EQUITY EPIC

    DOC. NO. REV.


    EE-PR-CAL-005 A
    Calculation
    DATE: August 31, 2021 SHEET: 1 OF 7

    PSV SIZING REPORT


    (FIRE CASE)

    ENERGY EQUITY EPIC (SENGKANG) Pty. Ltd.

    CPP & PMS PLANT MODIFICATION PROJECT

    REV DATE PAGES DESCRIPTION PREP’D CHK’D APP’ COMP.


    D
    A 31-Aug-21 7 ISSUED FOR REVIEW AHS DNS
    ENERGY EQUITY EPIC CPP & PMS Plant Modification Project

    TABLE OF CONTENT
    Page

    1. INTRODUCTION...............................................................................................3

    2. DESIGN BASIS................................................................................................3

    3. DESIGN METHOD............................................................................................4

    4. ASSUMPTIONS................................................................................................6

    5. SUMMARY OF RESULT..................................................................................6

    6. REFERENCE....................................................................................................7

    ATTACHMENT:
    A. PSV-10410A/B CALCULATION SHEET
    B. PSV-10510A/B CALCULATION SHEET
    C. PSV-11010A/B CALCULATION SHEET
    D. PSV-11110A/B CALCULATION SHEET
    E. PSV-9091 CALCULATION SHEET
    F. PSV-9001A/B CALCULATION SHEET
    G. PSV-9002 CALCULATION SHEET

    PSV SIZING REPORT (FIRE) Page 2 of 7


    ENERGY EQUITY EPIC CPP & PMS Plant Modification Project

    1.0 INTRODUCTION

    The aims of this calculation are determine the recommended Pressure Relief Valves
    (PSV) size Coalescing Filter (F-9000), Amine Contactor (V-1040), Sweet Gas Scrubber
    (V-1050), TEG Contactor (V-1100), Residue Gas Residue (V-1110) and size Coalescing
    Filter (F-909)

    2.0 DESIGN BASIS

    The potential for overpressure Coalescing Filter (F-9000), Amine Contactor (V-1040),
    Sweet Gas Scrubber (V-1050), TEG Contactor (V-1100), Residue Gas Residue (V-1110)
    and size Coalescing Filter (F-909) are external fire to the expose surface area of a vessel.

    A. Coalescing Filter (PSV-9001A/9001B)


    Diameter : 3 ft
    High : 10 ft
    Set Pressure : 1200 Psig
    Over Pressure : 21 %
    Molecular Weight : 16.96
    Compressibility of Vapor : 0.912
    Specific Heat Ratio(k) : 1.49
    Backpressure Correc. Factor (Kb) : 1
    Valve Disch. Coeff. Factor (Kd) : 0.975
    Vessel height wetted : Full of vessel height

    B. Amine Contactor (PSV-10410A/B)


    Diameter : 4.25 ft
    High : 64 ft
    Set Pressure : 1200 Psig
    Over Pressure : 21 %
    Molecular Weight : 16.96
    Compressibility of Vapor : 0.912
    Specific Heat Ratio(k) : 1.49
    Backpressure Correc. Factor (Kb) : 1
    Valve Disch. Coeff. Factor (Kd) : 0.975
    Vessel height wetted : Half of vessel height

    C. Sweet Gas Scrubber (PSV-10510 A/B)


    Diameter : 4.0 ft
    High : 7.5 ft
    Set Pressure : 1200 Psig
    Over Pressure : 21 %
    Molecular Weight : 16.96
    Compressibility of Vapor : 0.92
    Specific Heat Ratio(k) : 1.46
    Backpressure Correc. Factor (Kb) : 1
    Valve Disch. Coeff. Factor (Kd) : 0.975
    Vessel height wetted : Full of vessel height

    PSV SIZING REPORT (FIRE) Page 3 of 7


    ENERGY EQUITY EPIC CPP & PMS Plant Modification Project

    D. TEG Contactor (PSV-11010 A/B)


    Diameter : 4.25 ft
    High : 40 ft
    Set Pressure : 1200 Psig
    Over Pressure : 21 %
    Molecular Weight : 16.96
    Compressibility of Vapor : 0.92
    Specific Heat Ratio(k) : 1.41
    Backpressure Correc. Factor (Kb) : 1
    Valve Disch. Coeff. Factor (Kd) : 0.975
    Vessel height wetted : Half of vessel height

    E. Residue Gas Residue (PSV-11110 A/B)


    Diameter : 4.0 ft
    High : 7.5 ft
    Set Pressure : 1200 Psig
    Over Pressure : 21 %
    Molecular Weight : 16.96
    Compressibility of Vapor : 0.93
    Specific Heat Ratio(k) : 1.40
    Backpressure Correc. Factor (Kb) : 1
    Valve Disch. Coeff. Factor (Kd) : 0.975
    Vessel height wetted : Full of vessel height

    F. Coalescing Filter (PSV-9091)


    Diameter : 2.0 ft
    High : 8 1/3 ft
    Set Pressure : 720 Psig
    Over Pressure : 21 %
    Molecular Weight : 16.82
    Compressibility of Vapor : 0.98
    Specific Heat Ratio(k) : 1.308
    Backpressure Correc. Factor (Kb) : 1
    Valve Disch. Coeff. Factor (Kd) : 0.975
    Vessel height wetted : Full of vessel height

    3.0 DESIGN METHOD

    PSV sizing calculation steps:

    1. Calculation input data:

    1. Dimension of vessel.
    2. Valve set pressure, in psig.
    3. Allowance Over pressure, %, (21% for fire case).
    4. Environment factor, F, refers to API 520 Table D-3.
    5. Latent heat of vaporization, l in Btu/lb, calculated by HYSIS.
    6. Molecular Weight of vapor, MW.
    7. Compressibility factor of vapor, Z.

    PSV SIZING REPORT (FIRE) Page 4 of 7


    ENERGY EQUITY EPIC CPP & PMS Plant Modification Project

    8. Specific heat ratio, k.


    9. Backpressure correction factor, Kb, refers to API 520 figure 27.
    10. Valve discharge coefficient, Kd = 0.975 for use in calculate required effective
    discharge area, refers to API 520 section 4.
    11. Normal vessel operating pressure, (Pn) in psig.
    12. Normal vessel operating temperature, Tn in ºF.

    2. Upstream relieving pressure, P1, in psia.


    P1  P  1.18  14.7
    3. Upstream relieving temperature, T1, in ºF.
     For liquid vaporization, calculated by HYSIS “depressure module.
     For gas expansion, calculated refer to API 520 section D.5.2.1.

    4. Vessel exposed surface area, A’, FT2.


    Assume dimension of vessel as a simple pipe with certain diameter and
    length.
    A '  /4.  D 2  L

    5. Coefficient factor, C, for the above specific heat ratio as shown on API 520 figures
    26.
    k 1
     2  k 1
    C  520 k  
     k 1

    6. Total heat absorption, Q in Btu/hr.

     For liquid vaporization.

    Refer to API 520 appendix D.5.1


    Q  34500  F  A' 0.82

    7. Required relief rate, W in lb/hr.

     For liquid vaporization.

    WQ

     For gas expansion, refer to API 520 section D.5.2.2.

     ' (T  T1 )1.25 


    W  0.1406  MW  P1   A 1.1506


     T1 
    8. Required valve
    orifice area, A in lb/hr. refer to API 520 section 4.3.2.
     For liquid vaporization.

    W T Z
    A  1
    C  K d  P1  K b MW
    PSV SIZING REPORT (FIRE) Page 5 of 7
    ENERGY EQUITY EPIC CPP & PMS Plant Modification Project

    The pressure drop between vessel and valve are limited to 3%,
    therefore in calculate orifice sizing the value of P 1 was 1.18 of design
    pressure plus atmospheric pressure.

     For gas expansion, refer to API 520 section D.5.2.1.


    F'A'
    A
    P1
    Where F’:

    0.1406   T  T1 
    1.25

    F'  0.6506
    C  K d  T1
    9. Installed PSV orifice area taken from API 526 table 1.

    PSV orifice area


    10 ‘Full-open” relief rate = Relief rate X —————————
    —
    Required orifice area

    4.0 ASSUMPTIONS

    The possible relief case of the Coalescing Filter (F-9000), Amine Contactor (V-1040),
    Sweet Gas Scrubber (V-1050), TEG Contactor (V-1100), Residue Gas Residue (V-1110)
    and size Coalescing Filter (F-909) are the fire case.

    5.0 SUMMARY OF THE CALCULATION RESULT

    Refer to Attachment for Calculation of Design Result

    PSV Orifice
    “Full-open” Lead and Tail Pipe
    Vessel No. PSV No. Case Orifice Designation
    Relief Rate Size
    Area
    LB/HR IN2 IN
    F-9000 PSV-9001 A/B FIRE 20128 0.11 D 1-600# X 2-150#
    PSV-9002 FIRE 4974 0.11 D 1-600# X 1-150#
    V-1040 PSV-10410 A/B FIRE 20140 0.11 D 1-600# X 2-150#
    V-1050 PSV-10510 A/B FIRE 19936 0.11 D 1-600# X 2-150#
    V-1100 PSV-11010 A/B FIRE 21119 0.11 D 1-600# X 2-150#
    V-1110 PSV-11110 A/B FIRE 21098 0.11 D 1-600# X 2-150#
    F-909 PSV-9091 FIRE 12671 0.11 D 1-300# X 2-150#

    The Complete calculation result is provided in Attachment Calculation Sheet

    5.0 REFERENCE
    1. Perry, Robert. H, "Perry's Chemical Engineering Handbooks", 6th edition.
    2. Gas Processors Supplier Association “Engineering Data Book”, Vol. 1.
    3. API Recommended Practice 520, 4th edition

    PSV SIZING REPORT (FIRE) Page 6 of 7


    ENERGY EQUITY EPIC CPP & PMS Plant Modification Project

    Attachment Calculation Sheet

     PSV-10410A/B Calculation Sheet


     PSV-10510A/B Calculation Sheet
     PSV-11010 A/B Calculation Sheet
     PSV-11110 A/B Calculation Sheet
     PSV-9091 Calculation Sheet
     PSV-9001A Calculation Sheet
     PSV-9001B Calculation Sheet
     PSV-9002 Calculation Sheet

    PSV SIZING REPORT (FIRE) Page 7 of 7

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