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    Design Basis Sheet: General Information

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    ฝน เมนโดซา
    The document provides design basis information for a glacial acrylic acid production plant from crude glycerol including: 1) Key process measurements, equipment numbering system, products and raw materials to be used. The plant will produce 4167 kg/hr of 99.5% glacial acrylic acid from 6157 kg/hr of 70-90% crude glycerol. 2) Site information such as ambient temperature, humidity, wind and elevation. 3) Utility information including specifications for process water, cooling water, steam, fuel gas, compressed air, and electric power. Natural gas will be used as fuel with a cost of $11/GJ. 4) The document establishes standards

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    Design Basis Sheet: General Information

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    ฝน เมนโดซา
    29 views2 pages
    The document provides design basis information for a glacial acrylic acid production plant from crude glycerol including: 1) Key process measurements, equipment numbering system, products and raw materials to be used. The plant will produce 4167 kg/hr of 99.5% glacial acrylic acid from 6157 kg/hr of 70-90% crude glycerol. 2) Site information such as ambient temperature, humidity, wind and elevation. 3) Utility information including specifications for process water, cooling water, steam, fuel gas, compressed air, and electric power. Natural gas will be used as fuel with a cost of $11/GJ. 4) The document establishes standards

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    Plant Design basis

    Original Title

    AcrylicAcidProduction_Design-Basis-Sheet

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    The document provides design basis information for a glacial acrylic acid production plant from crude glycerol including: 1) Key process measurements, equipment numbering system, products and raw materials to be used. The plant will produce 4167 kg/hr of 99.5% glacial acrylic acid from 6157 kg/hr of 70-90% crude glycerol. 2) Site information such as ambient temperature, humidity, wind and elevation. 3) Utility information including specifications for process water, cooling water, steam, fuel gas, compressed air, and electric power. Natural gas will be used as fuel with a cost of $11/GJ. 4) The document establishes standards

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    29 views2 pages

    Design Basis Sheet: General Information

    Uploaded by

    ฝน เมนโดซา
    The document provides design basis information for a glacial acrylic acid production plant from crude glycerol including: 1) Key process measurements, equipment numbering system, products and raw materials to be used. The plant will produce 4167 kg/hr of 99.5% glacial acrylic acid from 6157 kg/hr of 70-90% crude glycerol. 2) Site information such as ambient temperature, humidity, wind and elevation. 3) Utility information including specifications for process water, cooling water, steam, fuel gas, compressed air, and electric power. Natural gas will be used as fuel with a cost of $11/GJ. 4) The document establishes standards

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    Department of Chemical Engineering, University of the Philippines Diliman REV DATE BY APVD

    ChE 141: Chemical Process Development and Plant Economics

    DESIGN BASIS SHEET

    General Information
    Company Name REVL Chemicals
    Process Name Glacial Acrylic Acid Production from Crude Glycerol
    Plant Location Maharlika Highway, Brgy. Sampaloc, Sariaya, Quezon

    Measurement System
    Length m, km Pressure kPag Density kg/m3
    Mass kg Temperature °C Specific Heat kJ/kg-°C
    Moles kmol Energy kJ Viscosity cP
    Volume m 3, L Heat Rate kW Thermal Conductivity W/m-°C
    Time hr, s Power hp Surface Tensions dyne/cm

    Equipment Numbering System

    Agitators A Filters F Reactors R


    Blowers B Heaters H Towers T
    Compressors C Ejectors J Tanks TK
    Dryers D Motors M Vessels V
    Heat exchangers E Pumps P

    Products
    Product Name Glacial Acrylic Acid
    Product Grade 99.5%
    MSDS Form Number
    Production Rate (kg/hr) 4167
    Product Price (USD/kg) 1.3 – 1.4
    Product Impurities Name (ppm) Name (ppm) Name (ppm)
    MEHQ 180-
    220

    Raw Materials
    Raw Material Name Crude Glycerol
    Raw Material Grade 70-90 %
    MSDS Form Number
    Consumption Rate (kg/hr) 6157
    Raw Material Price (USD/kg) 0.55 – 1
    Raw Material Impurities Name (%) Name (ppm) Name (ppm)
    Ash 5
    Water 10
    Methanol 1
    Fatty Acid 1

    Site Information
    Ambient Temperature Daily Average (°C)
    Minimum Recorded (°C)
    Maximum Recorded (°C)
    Dew Point Temperature Maximum Recorded (°C)
    Ambient Relative Humidity Daily Average (%)
    Minimum Recorded (%)
    Maximum Recorded (%)
    Precipitation Daily Average (mm)
    Minimum Recorded (m)
    Maximum Recorded (mm)
    Wind Velocity Maximum (m/s)
    Site Elevation above Sea Level (m)
    Department of Chemical Engineering, University of the Philippines Diliman REV DATE BY APVD
    ChE 141: Chemical Process Development and Plant Economics

    DESIGN BASIS SHEET

    Utility Information
    Process Water
    Water Header Demineralized Water Boiler Feed Water
    Header Pressure (kPag) 483 5652
    Header Temperature (°C) 32 121
    Unit Cost (USD/1000 kg) 1.30 1.30

    Cooling Water
    Cooling Water Header Supply Return
    Header Pressure (kPag) 551 276
    Header Temperature (°C) 32 49
    Unit Cost (USD/1000 kg) 0.05 0.05

    Steam
    Steam Header Higher Pressure (HP) Medium Pressure (MP) Low Pressure (LP)
    Header Pressure (kPag) 4136 1034 414
    Header Temperature (°C) 388 186 153
    Saturation Temperature (°C) 254 185 153
    Unit Cost (USD/1000 kg) 47.9 42.9 41.9

    Condensate
    Condensate Header Medium Pressure (MP) Low Pressure (LP)
    Header Pressure (kPag) 517 138
    Header Temperature (°C) 161 126

    Fuel Gas
    Source Natural Gas
    Header Pressure (kPag) 414
    Header Temperature (°C) 32
    Unit Cost (USD/GJ) 11
    Net Calorific Value (GJ/1000 kg) 31
    Gas Composition (vol%)
    H2O 0.00
    N2 0.13
    CO2 7.48
    H2 0.00
    CH4 83.87
    C2H4 0.00
    C3H6 8.25
    C3H8 0.00
    C4H8 0.27
    iC4H10 0.00
    nC4H10 0.00
    C5H10 0.00
    iC5H12 0.00
    nC5H12 0.00
    C6+ 0.00
    Total 100

    Compressed Air
    Header Plant Air Instrument Air
    Header Pressure (kPag) 689 689
    Header Temperature (°C) 32 32
    Unit Cost (USD/1000 kg) 52.5 52.5

    Electric Power
    Voltage (V) 440
    Phase 3
    Frequency (Hz) 60
    Unit Cost (USD/1000 kWh) 185

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