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    Crusher Bond's Law: General Description

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    Dirceu Nascimento
    This model performs crushing of an input material stream according to Bond's law. The output particle size distribution is described by a normal function, with the mean and standard deviation related to the input size, Bond work index of the material, and power input. The model includes a list of average Bond work indices for various materials. It requires a solid phase and particle size distribution as inputs, and has applications in comminution and granulation processes.

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    Crusher Bond's Law: General Description

    Uploaded by

    Dirceu Nascimento
    21 views3 pages
    This model performs crushing of an input material stream according to Bond's law. The output particle size distribution is described by a normal function, with the mean and standard deviation related to the input size, Bond work index of the material, and power input. The model includes a list of average Bond work indices for various materials. It requires a solid phase and particle size distribution as inputs, and has applications in comminution and granulation processes.

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    Crusher Bond

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    Crusher Bond

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    This model performs crushing of an input material stream according to Bond's law. The output particle size distribution is described by a normal function, with the mean and standard deviation related to the input size, Bond work index of the material, and power input. The model includes a list of average Bond work indices for various materials. It requires a solid phase and particle size distribution as inputs, and has applications in comminution and granulation processes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    21 views3 pages

    Crusher Bond's Law: General Description

    Uploaded by

    Dirceu Nascimento
    This model performs crushing of an input material stream according to Bond's law. The output particle size distribution is described by a normal function, with the mean and standard deviation related to the input size, Bond work index of the material, and power input. The model includes a list of average Bond work indices for various materials. It requires a solid phase and particle size distribution as inputs, and has applications in comminution and granulation processes.

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    © All Rights Reserved
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    v0.

    10

    Crusher Bond’s law


    General description

    Input

    Crusher

    Output

    This model is used to perform milling of the input stream. The crushing is performed
    according to the model proposed by Bond. The simplification is made, and the
    particle size distribution of the output stream is described by the normal function.
    1
    𝑥80,𝑜𝑢𝑡 = 2,
    𝑃 1
    ( + )
    10 ∙ 𝑤𝑖 ∙ 𝑚̇ √𝑥80,𝑖𝑛

    𝜇 = 𝑥80,𝑜𝑢𝑡 − 0.83𝜎,
    1 (𝑥−𝜇)2
    −
    𝑞3 (𝑥) = 𝑒 2𝜎2
    𝜎√2𝜋
    − 𝑥80,𝑜𝑢𝑡 is the characteristic particle size of the output stream
    − 𝑥80,𝑖𝑛 is the characteristic particle size of the input stream
    − 𝑤𝑖 is the Bond work index, dependent on the material
    − 𝑃 is the power input
    − 𝑚̇ is the mass flow of solids in the input stream
    − 𝑞3 (𝑥) is the output mass related density distribution
    − 𝜎 is the standard deviation of the output normal distribution
    − 𝜇 is the mean value of the output normal distribution

    1
    v0.10

    List of average Bond work indices for various materials


    Bond work Iron ore, oolitic 12.46
    Material
    index [kWh/t] Iron ore, taconite 16.07
    Andesite 20.08 Lead ore 13.09
    Barite 5.20 Lead-zinc ore 12.02
    Basalt 18.18 Limestone 14
    Bauxite 9.66 Manganese ore 13.42
    Cement clinker 14.8 Magnesite 12.24
    Clay 6.93 Molybdenum 14.08
    Coal 14.3 Nickel ore 15.02
    Coke 16.84 Oil shale 17.43
    Copper ore 13.99 Phosphate rock 10.91
    Diorite 22.99 Potash ore 8.86
    Dolomite 12.4 Pyrite ore 9.83
    Emery 62.45 Pyrrhotite ore 10.53
    Feldspar 11.88 Quartzite 10.54
    Ferro-chrome 8.4 Quartz 14.93
    Ferro-manganese 9.13 Rutile ore 13.95
    Ferro-silicon 11 Shale 17.46
    Flint 28.78 Silica sand 15.51
    Fluorspar 9.8 Silicon carbide 27.46
    Gabbro 20.3 Slag 11.26
    Glass 13.54 Slate 15.73
    Gneiss 22.14 Sodium silicate 14.74
    Gold ore 16.42 Spodumene ore 11.41
    Granite 16.64 Syenite 14.44
    Graphite 47.92 Tin ore 11.99
    Gravel 17.67 Titanium ore 13.56
    Gypsum rock 7.40 Trap rock 21.25
    Iron ore, hematite 14.12 Zinc ore 12.72
    Iron ore, hematite- 15.22
    specular
    Iron ore, magnetite 10.97

    Unit parameters
    Name Symbol Description Units Valid values
    P 𝑃 Power input [kW] P>0
    Standard deviation of the output
    Deviation 𝜎 [m] Deviation > 0
    distribution

    2
    v0.10

    Requirements
    − Solid phase
    − Particle size distribution

    Application examples
    − Example Flowsheets/Units/Crusher Bond.dlfw
    − Example Flowsheets/Processes/Comminution process.dlfw
    − Example Flowsheets/Processes/Granulation process.dlfw

    References
    F. C. Bond, Crushing and grinding calculation – Part I, British Chemical Engineering 6
    (6) (1961) 378-385.
    F. C. Bond, Crushing and grinding calculation – Part II, British Chemical Engineering
    6 (8), (1961) 543-548.
    Denver Sala Basic: Selection Guide for Process Equipment, Colorado Springs, CO:
    Denver Equipment (1993).

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