Championmicro

CM6800 PFC/PWM combo controller

AE/Elvis
Goal:
Input current shaping(PFC stage)
Output voltage regulation(PWM stage)

Application product:
ATX power
LCD TV
PDP
IPC
:
Active PFC Power Supply
AC to DC DC to DC
Boost Forward

EMI

rectifier
AC in
90rms~265rms
Filter

CM6800
PFC/PWM combo

AC to DC DC to DC 24V

380V

3.3V
 Functions
PFC :PFC O.V.P
vin-ok (PFC/O.K)
VCC O.V.P
VCC U.V.L.O
Input current limit
PFC low power detect

PWM :Soft-start
PWM current limit
 CM6800 Block
16 1 13

VEAO IEAO VCC

PFC OVP
VCC OVP + VREF
- VCC + 7.5V
. 14
0.5V + 17.9V - 2.75V REFERENCE
LOW POWER -
DETECT TRI-FAULT POWER
VFB GMv
15 - 0.5V - FACTOR
. 3.5K GMi +
S Q
CORRECTOR
2.5V
+ PFC CMP
+
. + MPPFC VCC
R Q
IAC - -
2
-1V +
GAIN PFC OUT
VRMS - S Q
4 MODULATOR 12
PFC ILIMIT
R Q
3.5K
ISENSE
3 MNPFC

GND
RAMP1
7 OSCILLATOR

CLK
350
PWM PFCOUT
DUTY
DUTY CYCLE
RAMP2
8 SW SPST PWMOUT
LIMIT

PWM
-
CMP VCC
MPPW M
1.5V +

VDC PWM OUT

6
Vcc S Q
SS CMP 11
20uA -
350 +
VFB - R Q

. 1.0V -
MNPW M
SS
5 2.45V +
+

VIN OK GND
SW SPST SW SPST SW SPST
DC ILIMIT

PULSE
VREF WIDTH
MODULATOR
Q S
VCC UVLO
DC ILIMIT
9 GND
R

5 10
 PFC block L
Vout

v g (t ) sw
sw-off
sw-on

Rsense

R 10

R 11
16 1 13

VEAO IEAO VCC

R 60 VCC OVP
+
PFC OVP
VREF
- VCC + 7.5V
. 14
0.5V + 17.9V - 2.75V REFERENCE
-
LOW POWER
DETECT
TRI-FAULT POWER
VFB GMv
15 - 0.5V - FACTOR
. 3.5K GMi +
S Q
CORRECTOR
2.5V
+ PFC CMP
+
. + MPPFC VCC
R Q
IAC - -
2
-1V +
GAIN PFC OUT
VRMS - S Q
4 MODULATOR 12
PFC ILIMIT
R Q
3.5K
ISENSE
3 MNPFC

GND

C 44 R 64 C 45 7
RAMP1
OSCILLATOR

6
 Topics
•PFC turn-on-off
•PFC O.V.P
•VFB
•Input current limit
•PFC low power detect
•PWM turn-on-off
•PFC-PWM timing
•VCC O.V.P
•VCC U.V.L.O
•PWM current limit
•Control
•Compensation

7
 PFC turn-on

V380

VFB

PFC

•VFB>0.5VÆPFC turn-on
•VFB=2.5VÆPFC stage OK(vin O.K)
 PFC turn-off

V380

VFB

PFC

•VFB<0.5VÆPFC turn-off
 PFC O.V.P

PFC OVP
VFB V380
+

.
S Q
2.75V -

MPPFC VCC
R Q
VFB
PFC OUT
S Q
12

R Q

MNPFC

GND

PFC

VFB>2.75VÆPFC turn-off
 VFB
PFC OVP
+

.
2.75V -

VFB
15 0.5V -

+
S Q

TRI-FAULT MPPFC VCC

R Q

PFC OUT
12

MNPFC

GND

VCC
MPPWM

PWM OUT
Vcc S Q
SS CMP 11
20uA -
350 +
VFB - R Q

. 1.0V -
MNPWM
SS
5 2.45V +
+

VIN OK GND
DC ILIMIT
SW SPST SW SPST SW SPST

VREF
Q S
VCC UVLO
DC ILIMIT
9
R

11
 VFB

V380

V380

PFC
PFC
SS SS
PWM
PWM

VFB>2.75V PFC turn-off

VFB<2. 5V PWM turn-off 12
 input current limit
L Vout

sw
vg(t)
sw-off
sw-on

VCC
Rsense MPPFC

-1V S Q
PFC OUT
+
ISENSE 12
3 -

R Q
PFC ILIMIT

MNPFC

GND
 Current waveform
V380

VIeao

Veao

PFC

PFC duty cycle by cycle reduce 14

 PFC low power detect

VEAO
16

VEAO

LOW POWER

DETECT
V380
-

0.5V +

VFB GMv
15 -

. 3.5K GMi
S Q
+
2.5V +
.
MPPFC VCC
IAC -
R Q
2
GAIN
VRMS PFC OUT
MODULATOR S Q
4 12

3.5K
skipping
ISENSE
3

PFC MNPFC

GND

VEAO

If VEAO<0.3 PFC pulse skipping

 PWM turn-on-off
v-soft

PWM

•Vsoft>1.25VÆPWM turn-on
•Vsoft<1.25VÆPWM turn-off
 PFC-PWM timing
VCC

350

SS
SS

SS

PWM
VCC U.V.L.O Vin O.K DC-ILIMIT
VREF

VCC U.V.L.O Vin O.K DC-ILIMIT

PFC-PWM timing waveform

V380
V380

PFC
PFC

SS
SS
PWM
PWM

18
 VCC O.V.P
O.V.P

VCC

MPPFC VCC
VCC OVP
VCC +

. S Q

17.9V - 12
R Q
PFC PFC OUT

MNPFC
PWM
GND

SS
 VCC U.V.L.O
VCC
VCC

VCC PFC OUT

PFC OUT
12 12
VccVcc
20uA 20uA
350 350

5
5 SW SW SPST
SPST GND
GND
SS SS
PFC VCC
VCC
VREF
VREF VCC UVLO
VCC UVLO
PWM PWM
PWM OUT
OUT
11
11

SS
GND
GND
 PWM current limit
EMI V380

rectifier
AC in
90 rms ~265 rms
Filter
DC-Ilimit

CM6800
PFC/PWM combo
PWM
DUTY CYCLE DUTY
LIMIT VCC
PWM MPPWM

S Q

Vout PWM OUT

R Q

1.0V -
MNPWM
+
GND
DC ILIMIT DC ILIMIT

PWM duty cycle by cycle reduce

DC-Ilimit current waveform
V380

DC-Ilimit

PWM

Vout
 Waveform discuss
Ramp1

PFC(leading-edge) VIeao

PFC

Ramp1
VIeao

Veao

PFC

23
 Waveform discuss
Ramp2

PWM(trailing-edge) VDC

PWM

Ramp2

VDC

PWM

24
 Disable CM6800
PFC:Veao pull-low
PWM:Soft-start pull-low

25
 Summary

VCC O.V.P PFC turn-off vin okX SS<1.25V PWM turn-off

VFB<2.5V vin okX

PFC turn-on
VCC OK VFB>0.5V VFB=2.5V vin ok SS>1.25V PWM turn-on

VFB>2.75V PFC O.V.P PFC turn-off

VCC PFC turn-off

U.V.L.O PWM turn off

Isense PFC Duty-cycle limit

DC-ILIMIT PWM Duty-cycle limit

26
Control 1
Y
x plant controller
e→0

boost converter
Control 2
vg(t)
Vout

vin(t) C380

i g (t)

Rsense
i g (t) α Vg (t)
Goal:P.F&V380 e
G I (s)

V380????
27
 PFC&regulation
boost converter

vg(t)
Vout

vin(t) C380

i g (t)

Rsense
K vctrl v g (t) α i g (t)
e
G I (s)

K
vctrl Vref
G V (s)
28
 PFC&regulation
boost converter

vg(t)
Vout

vin(t) C380

i g (t)

Isense vg
2
vg
2
V 2380 A V 2 380
Rsense = ⎯⎯→ =
2Re RL 2ARe RL
e
Ieao
IAC G I (s)
2
Vrms A = vg
A

K
Veao
vctrl Vref
G V (s) VFB 29
 VREF

6800 circuit C41

VM sinω t R 58 C43

R10
IEAO VEAO
R 12 R 13
IAC VREF
R11
I-SENSE VFB R 63
R 60 VRMS VCC C57
C56
R 56 R 57 SS PWM-OUT

VDC PFC-OUT

RAMP1 GND
R 61
RAMP2 I-LIMIT
C 44 R 64 C 45 C 48 C49
C 51
CM6800

RFilter PWM-OUT
R 59
PFC RSENSE

CFilter R1
PWM C 46

30
 Note

Note:AC to DC
Compensation rule
Reference CM6800 compensation word files

31
 INPUT POWER W 74.746
PF % 0.869
INPUT AC VOLTAGE V

Hamonic
230.66
INPUT CURRENT A 0.373
FREQUENCY Hz 50.061
+5V LOADING A
+12V LOADING A
-5V LOADING A
-12V LOADING A
+3.3V LOADING A
+5Vaux LOADING A

Po 0
EFFIENCY 0%
N A READING SPEC. %
3 0.254136 0.07146 0.25 28.20% Harmonic
5 0.142017 0.01806 0.14 12.75%
7 0.074746 0.01351 0.07 18.13% 50.00%
9 0.037373 0.01069 0.04 28.69% 45.00%
11 0.026161 0.00575 0.03 22.04%
40.00%
13 0.022136 0.00727 0.02 32.94%
15 0.019185 0.00896 0.02 46.84% 35.00%
17 0.016928 0.00152 0.02 9.01% 30.00%
19 0.015146 0.00656 0.02 43.44% 25.00%
21 0.013703 0.00474 0.01 34.69%
23 0.012512 0.00115 0.01 9.22% 20.00%
25 0.011511 0.00397 0.01 34.59% 15.00%
27 0.010658 0.00394 0.01 37.07% 10.00%
29 0.009923 0.00172 0.01 17.38%
5.00%
31 0.009283 0.0017 0.01 18.37%
33 0.00872 0.0034 0.01 39.10% 0.00%
35 0.008222 0.00226 0.01 27.57% 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
37 0.007778 0.00105 0.01 13.54% Nth 32
39 0.007379 0.00326 0.01 44.31%
 Power factor

90VAC @ Max3.16A 264VAC @ Max3.16A

33
 VREF
Summary C41 380 V

VM sinω t R 58 C43

R10
IEAO VEAO

IAC VREF
R11
I-SENSE VFB R63
R 60
VRMS VCC C57
C56

C
SS PWM-OUT

VDC PFC-OUT

RAMP1 GND

RAMP2 I-LIMIT
C 44 R 64 C 45 C49
C51
CM6800

34