Chen Et Al., 2010
Chen Et Al., 2010
Chen Et Al., 2010
a r t i c l e i n f o a b s t r a c t
Article history: Some factors contributing to the hot ductility losses of a 2.25Cr–1Mo steel were identified over the tem-
Received 21 October 2009 perature range 750–950 ◦ C, after the specimens were austenitized at 1000 ◦ C, furnace cooled to different
Received in revised form temperatures, and held there for sufficient periods of time, followed by tensile testing. There were two
20 December 2009
types of ferrite present in the microstructure, namely, pro-eutectoid ferrite and deformation-induced
Accepted 14 January 2010
ferrite. The pro-eutectoid ferrite was only formed below Ar3 (∼825 ◦ C), which was nucleated on the
inclusions and distributed uniformly. Nevertheless, the deformation-induced ferrite was formed in a
much wider temperature range. It was distributed mainly along austenite grain boundaries above Ar3 ,
Keywords:
Hot ductility
and around the pro-eutectoid ferrite below Ar3 . The deformation-induced ferrite had a primary effect
Steel on the hot ductility, which was mainly responsible for a hot ductility trough. There was a peak in the
Dynamic recrystallization quantity of deformation-induced ferrite between 800 and 900 ◦ C, which was just corresponding to the
Grain boundary segregation hot ductility trough. The morphology of ferrite was also essential. The net-like structure of ferrite formed
along austenite grain boundaries was the most deleterious to the hot ductility.
© 2010 Elsevier B.V. All rights reserved.
0921-5093/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.msea.2010.01.047
2726 X.-M. Chen et al. / Materials Science and Engineering A 527 (2010) 2725–2732
Fig. 2. Microstructures of the specimens after hot tensile testing at different temperatures: (a) 818 ◦ C, (b) 825 ◦ C, (c) 850 ◦ C, and (d) 900 ◦ C.
The ferrite observed before deformation represents pro-eutectoid pro-eutectoid ferrite. As seen in Fig. 3, the pro-eutectoid ferrite
ferrite and the ferrite observed after deformation involves both is not formed apparently along grain boundaries and therefore in
pro-eutectoid ferrite and deformation-induced ferrite. The differ- the present case the main nucleation sites should be carbides or
ence in quantity between the latter and the former stands for the inclusions. After austenitizing for 15 min at 1000 ◦ C, chromium and
magnitude of deformation-induced ferrite, which is represented molybdenum carbides can fully dissolve in the austenite [15,16].
in Fig. 5 as a function of test temperature. As seen, the mag- However, manganese sulfide (MnS), i.e., inclusions, may exist in
nitude of deformation-induced ferrite increases with decreasing the steel. An equation to describe the solubility product of MnS is
test temperature from Ae3 and attains a maximum value around expressed as [17]
820 ◦ C and then decreases with further decreasing test temper-
ature until 800 ◦ C where there is nearly no deformation-induced −10, 590
log(Ksp ) = log[(Pct Mn) × (Pct S)] = + 4.092 (1)
ferrite present in the microstructure. Comparing Fig. 5 with Fig. 1, T
one can claim that the deformation-induced ferrite plays a primary where Ksp is the solubility product at a given temperature T
role in the appearance of the hot ductility trough. Of course, as (in Kelvin); Pct denotes the weight percent. With this equation,
mentioned above, the morphology of ferrite is also important. The log(Ksp ) at 1000 ◦ C (1273 K) can be calculated as −4.23, while for
net-like structure of ferrite along austenite grain boundaries is the the experimental 2.25Cr–1Mo steel the value of log[(Pct Mn) × (Pct
most detrimental to the hot ductility. S)] is −1.289, which is greater than −4.23. This implies that there are
It is well known [14] that grain boundaries and second phase still some MnS inclusions which would not dissolve in the austen-
particles or inclusions may act as potential nucleation sites for ite after austenitization at 1000 ◦ C. After hot rolling, the inclusion
Fig. 3. Microstructures of the specimens before deformation at (a) 825 ◦ C, and (b) 818 ◦ C.
2728 X.-M. Chen et al. / Materials Science and Engineering A 527 (2010) 2725–2732
Fig. 7. Microstructures showing the ferrite morphology in the specimens after deformation at different temperatures: (a) 750 ◦ C, (b) 800 ◦ C, and (c) 825 ◦ C.
amount of ferrite is small, e.g., at 825 ◦ C or above, the dynamic equilibrium segregation during the testing [3]. Nachtrab and Chou
recrystallization of ferrite would not show an apparent influence [3] found deformation-induced grain boundary segregation of cop-
on the hot ductility (see Fig. 1). Fig. 8 shows the stress–strain curves per, tin and antimony at 900 ◦ C in C–Mn steels. In their experiments,
at different deformation temperatures. When tested at 900 and the samples were solution treated for 60 min at 1200 ◦ C, followed
950 ◦ C, the wavy part of the curves (marked) are caused by dynamic by furnace cooling to 900 ◦ C, and held there for 30 min and then
recrystallization of austenite [19], leading to an excellent RA value quenched directly or after 10% tensile deformation by an argon
(see Fig. 1), while the smooth curves with no wavy part when tested stream. Auger electron spectroscopy measurements demonstrated
at 825 and 850 ◦ C imply that there is no dynamic recrystallization that there is apparent grain boundary segregation of copper, tin
occurring. As a consequence, at 850 ◦ C or below, the hot ductility and antimony for the deformed samples, but there is not for the
has not been affected by dynamic recrystallization of austenite. undeformed samples.
SEM fractographs of the specimens tested at different temper- In 1957, McLean first proposed a model for equilibrium segrega-
atures are given in Fig. 9. As seen, they all exhibit ductile fracture, tion [7]. The maximum equilibrium grain boundary concentration
but the difference in the fracture appearance are evident. With of a solute at a given temperature (T), Ceq , is given by
an excellent hot ductility at 750 or 900 ◦ C, the dimples are quite
Cg exp(Egb /kT )
deep, while for the minimum hot ductility at 825 ◦ C they almost die Ceq = (2)
away and are very shallow. Cracks propagating along the austenite 1 + Cg exp(Egb /kT )
grain boundary can be seen in the microstructure for the specimen where Cg is the solute concentration in the matrix; Egb is the free
deformed at 825 ◦ C (see Fig. 10). As described above, the deforma- energy of segregation of solute and k is the Boltzmann constant.
tion is concentrated on the ferrite in the austenite/ferrite range. As seen from Eq. (2), the equilibrium segregation decreases with
Because of the thin ferrite layer with a net-like structure formed increasing temperature, implying that in the hot ductility trough
along austenite grain boundaries at 825 ◦ C, the cracks may propa- range the level of equilibrium segregation is low.
gate easily in the ferrite layer, leading to shallow dimples on the Recently, based on the vacancy–solute complex effect produced
fracture surfaces. during plastic deformation, Song et al. [27] developed a theoretical
In addition to the thin ferrite layer, segregation of undesir- model for deformation-induced non-equilibrium grain boundary
able elements at austenite grain boundaries can weaken the grain segregation. The maximum segregation concentration produced
boundaries [6,23–26]. According to the chemical composition of the during high temperature plastic deformation at a given strain rate
experimental steel, phosphorus is the main segregating species. (ε̇) and temperature (T), Cbm , is given by
In the present case, two dominant processes of grain bound-
ary segregation are equilibrium segregation during isothermal Qsv 2 2 ˝o A1/n Q
holding before tensile testing [7] and deformation-induced non- Cbm = Ceq + Cg 1+ exp − def
Qf Dv B nkT
b2 (1−1/n) Cj A1/n Q
× ε̇ + exp − def ε̇(1−2/n)
Qf 4b nkT
Q
f
× exp (3)
kT
Fig. 10. Microstructure showing cracks propagating along the austenite grain
boundary for the specimen deformed at 825 ◦ C (marked by black arrows).
Fig. 9. SEM fractographs for the specimens tested at different temperatures: (a)
750 ◦ C, (b) 825 ◦ C, and (c) 900 ◦ C.
Table 1
Data used in the segregation calculations.
/J m−3 8.1 × 1010 (1 − 0.91(T − 300)/1810) [28] Qdef /eV 4 [28]
˝o /m3 1.21 × 10−29 [28] b/m 2.58 × 10−10 [28]
0.5 [28] к 1 [28]
0.1 [28] Dv /m2 s−1 5 × 10−5 exp(−1.24/kT) [29]
Qf /eV 1.4 [29] Dc /m2 s−1 1.7 × 10−5 exp(−1.63/kT) [29]
Qsv /eV 0.41 [30] Ds /m2 s−1 2.83 × 10−3 exp(−3.03/kT) [29]
Egb /eV 0.33–1.76 × 10−4 T [9] ˇ/m 70
d/nm 1 Ej /eV 0.75 [28]
ı 30 [31] A 1 [23]
B 4 [32] n 4.3 [28]
strain rate of 1 × 10−3 s−1 . Obviously, there is a phosphorus con- rus [5], which could deepen the ductility trough. In addition, it is
centration peak in the range 800–850 ◦ C. It is seen clearly from demonstrated by Yasumoto et al. [11] that the solution treatment at
Figs. 1 and 11 that the hot ductility trough is corresponding to the a lower temperature can make more sulphur atoms associated with
predicted phosphorus segregation peak. Mn atoms, forming randomly dispersed MnS particles and improv-
Phosphorus segregation at grain boundaries reduces the inter- ing the hot ductility. This means that the lower solution treatment
granular cohesive strength of the steel, and the reduction in temperature (1000 ◦ C) used in the present work could shallow the
intergranular fracture energy is in proportion to the segregation hot ductility trough and enlarge the difference between Guo et al.’s
level [23]. So a high segregation level of phosphorus can result in a and our results. The temperature corresponding to the minimum
low grain boundary cohesive strength, accelerating crack propaga- hot ductility is dependent on Ar3 which is affected by cooling rates
tion along the grain boundary, and then reducing the hot ductility [6,35]. Normally, a lower cooling rate leads to a higher Ar3 , which
of the steel. causes a narrower hot ductility trough and shifts the minimum duc-
The ductility trough present in the austenite–ferrite region has tility temperature to a higher temperature. In the present work,
received much attention [5,33]. However, the width and minimum the slow furnace cooling could be responsible for the narrower hot
point of the trough is quite different depending on chemical com- ductility trough and the higher minimum ductility temperature as
position and heat treatment condition. An investigation by Guo compared with those obtained by Guo et al. [5].
et al. [5] showed that there is a wider ductility trough between
700 and 1000 ◦ C for a steel with a similar chemical composition 4. Conclusions
to ours but with a higher phosphorus content (0.06 wt.%P), where
the minimum ductility is located at about 750 ◦ C. A comparison The ferrite concerned in the present work is divided into
of their results with the present ones is shown in Fig. 12. In their pro-eutectoid ferrite and deformation-induced ferrite. The pro-
experiments, an extra procedure of solution treatment at 1320 ◦ C eutectoid ferrite is formed below Ar3 (∼825 ◦ C) and distributed
for 3 min was involved, followed by cooling down to different test uniformly throughout the microstructure. The deformation-
temperatures at a rate of 10 K s−1 , and the specimens were held for induced thin ferrite layer is formed along austenite grain
10 s before tensile testing. According to Eq. (1), log Ksp at 1320 ◦ C is boundaries above Ar3 , while it is nucleated on the pro-eutectoid
−2.56, while the value of log[(Pct Mn) × (Pct S)] is −2.72 for their ferrite below Ar3 , resulting in an isolated distribution. The quan-
steel. Therefore, besides carbides, all MnS inclusions are dissolved tity of deformation-induced ferrite has a primary effect on the hot
in the austenite. It is suggested that precipitation of MnS at all tem- ductility. In general, the hot ductility decreases with increasing
peratures proceeds with an incubation time of 5–30 min [34], which amount of deformation-induced ferrite, leading to the appear-
is much longer than the cooling and holding time used in their ance of a hot ductility trough. There is a peak in the quantity of
experiment. Thus no inclusions left before tensile testing, which deformation-induced ferrite between 800 and 900 ◦ C, which is just
enables both the pro-eutectoid and deformation-induced ferrites to corresponding to the hot ductility trough. The morphology of ferrite
nucleate mainly along austenite grain boundaries, widening the hot is also important. The net-like structure of ferrite along austen-
ductility trough. Also the cooling rate of 10 K s−1 caused apparent ite grain boundaries is the most detrimental to the hot ductility.
thermal non-equilibrium grain boundary segregation of phospho- Dynamic recrystallization of ferrite takes place during deformation
above 800 ◦ C, yet it has no considerable effect on the hot ductility
trough. There is no dynamic recrystallization of austenite occurring
below 850 ◦ C, and hence it has no effect on the hot ductility trough.
In addition, predictions of phosphorus grain boundary segregation
demonstrate that there is a phosphorus concentration peak in the
range 800–850 ◦ C, which is also corresponding to the hot ductility
trough.
Acknowledgement
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