Foreign Formulations On Paint
Foreign Formulations On Paint
Foreign Formulations On Paint
(54) Title: IMPROVED PAINT FORMULATIONS COMPRISING CELLULOSE ETHER/NETWORK BUILDING POLYMER
FLUID GEL THICKENERS
(57) Abstract: Paint formulations that exhibit improved performance characteristics due to the presence of a combination of a
cellulose ether (carboxymethylcellulose and/or hydroxy ethylcellulose) and a network building polymer (gellan gum, carrageenan,
etc.. as examples) as a thickening system therein are provided. Such a combination permits long-term shelf stability of the paint
formulation while simultaneously according effective Row. leveling, and other important properties to the final paint formulation.
The combination of the cellulose ether and a network building pol\ mer allows for a lower viscosity cellulosic compound fo impart the
desired.theological behavior therein while also permitting the other desirable characteristics noted above. Such paint compositions
also exhibit improved atomizatio π for spray applications with such a thickening system.
IMPROVED PAINT FORMULATIONS COMPRISING CELLULOSE ETHER/NETWORK
This invention pertains to paint formulations that exhibit improved performance characteristics
hydroxyethylcellulose, as examples) and network building polymer (gellan gum, carrageenan, etc., as
examples) as a thickening system therein. Such a combination permits long-term shelf stability of the
paint formulation while simultaneously according effective flow, leveling, and other important properties
to the final paint formulation. The combination of the cellulose ether and a network building polymer
allows for a lower viscosity cellulosic compound to impart the desired rheological behavior therein while
also permitting the other desirable characteristics noted above. Such paint compositions also exhibit
Thickeners are used in numerous products for rheological control purposes and particularly for
increasing viscosity and imparting thixotropic properties to the products. Thickeners for water-dispersed
compositions require compatibility and stability, especially in latex paints. Paints are surface coatings
applied to substrates and dried to form continuous films for decorative purposes as well as to protect the
substrate. Consumer paints are air-drying and primarily decorative architectural coatings applied to
interior or exterior surfaces, where the coatings are sufficiently fluid to flow and form a continuous paint
film and subsequently dry at ambient temperatures. Industrial maintenance coatings are similar coatings
applied to substrates in industrial environments to primarily protect the substrate. Spray paints are
applied with the use of an atomizing aperture and a propellent to apply with force, rather than by
brushing.
A paint ordinarily comprises an organic polymeric binder, pigments, and various paint additives.
In dried paint films, the polymeric binder functions as a binder for the pigments and provides adhesion of
the dried paint film to the substrate. The pigments may be organic or inorganic and functionally
contribute to opacity and color in addition to durability and hardness of the dried paint film, although
some paints contain little or no opacifying pigments and can be described as clear or opaque coatings.
The manufacture of paints involves addition of paint additives (for example biocides, pH controllers,
surface control agents, foam control agents, pigments dispersants, wetting agents), addition of pigments
and grinding of pigments, addition of thickeners for rheology control and addition of polymeric binder.
Latex paints require effectiveness in a number of properties to permit proper utilization thereof.
For instance, a paint should exhibit a suitable flow out of the storage receptacle as well as adhesion to a
brush. Upon application to a surface, the paint should flow and level within the brush stroke or paint
roller tracks left on the surface so as to create a uniform coating without streaks therein. Furthermore, a
latex paint should exhibit quick drying times to prevent any gravitational pull to cause any applied to a
vertical surface to run down the target substrate or sag after application. Additionally, latex paints should
show a uniform coloration over the target surface, both in terms of the pigments applied, as well as
overall coating upon expectation of the user that if the same stroke is applied over the entire target
surface, the resultant appearance will be even and level. Lastly, it is also preferable that latex paints
exhibit a propensity for stability when stored after initial mixing of a desired color on-site or at a place of
purchase. Thus, phase separation is highly undesirable of the subject latex paint as, alluded to above,
non-uniformity in final applied colorations would most likely result if a phase separation has occurred
As noted above, due to the continuous aqueous phase in latex polymers, latex paints must contain
dispersants and thickeners to promote adequate suspension of the pigment along with proper application
rheology and flow. The paint viscosity during storage must be adequately high to prevent settling, but
readily reduced by applied shear to spread and flow evenly. Latex paint typically exhibits thixotropic
rheology to enable the paint to be applied readily by brush or roller or spray application. On a vertical
wall, thixotropy will enable the applied paint to flow into a smooth continuous paint film without sagging.
For many years, the thickeners of choice for latex paints were derivatives of cellulose, including
carboxymethyl cellulose (CMC), hydroxyethyl cellulose (HEC), ethyl hydroxyethyl cellulose (EHEC),
methyl cellulose (MC), methyl hydroxyl ethyl cellulose (MHEC), hydroxypropylmethyl cellulose
(HPMC) ethers alone and blends of them. These polymers thicken the water-phase of the paint and
increase the viscosity of the paint overall. These polymers are especially useful at increasing the high
However, these polymers do not generally produce high viscosity at rest or at low shear rates
which relates to the suspensional capability of the paint formulation, nor do they generally provide a yield
value to the paint which also is useful for suspension. In recent years, associative thickeners have been
polyethylene glycols with the terminal hydrophobes attached by urethane linkages (HEUR). These
systems associate with themselves and/or the binder to produce very good flow and leveling, but are not
effective at suspending pigments or controlling the sag of a paint. All of these thickeners provide various
levels of application properties, including roller spatter resistance and flow and leveling, but none of the
aforementioned polymers are particularly good at providing in-can stability to the paint or providing sag
control. Other polymers can provide these benefits but usually at the expense of other characteristics.
For example, xanthan gum provides superior in-can suspension and sag control but will also affect flow
and leveling of the paint and will increase cost and so its use is primarily restricted to texture coatings.
Combinations of various cellulose ethers and hydrophobically modified associative thickeners have been
used, but they also have disadvantages, e.g. syneresis and poor suspension properties, especially at
elevated temperatures.
Thus, an improvement over the thickening systems utilized in the past, particularly with respect to
suspension of pigments and sag control is highly desirable without significantly adversely affecting flow
and leveling. The present invention provides the desirable rheology through an association of cellulose
ether and the gel mechanism of a supplemental network building polymer (such as, as one non-limiting
One distinct advantage of the present invention is that the addition of small amounts of gellan gum
with a cellulose ether effectively provides acceptable levels of performance for latex paint formulations,
whereas other thickening systems provide improvements in certain categories of such characteristics,
rather than an across-the-board acceptability level. Another advantage of the present invention is the
ability of such a paint thickening system of small amounts of gellan gum coupled with a cellulose ether to
In essence, it has now been determined that useful blends could be prepared for paint formulations
using common thickeners and low levels of gelling polymers. For example blends of CMC, HEC,
HPMC, HPC, MC, among other cellulose ethers with low concentrations of low or high acyl gellan gum,
can provide the ideal rheology for many paint systems. This technology is accomplished by using low
levels of a gelling polymer. The levels are chosen such that the concentration of the gelling polymer is
too low to make a continuous gel, or if a continuous gel does form, it is very weak and can be easily
mechanically disrupted to a fluid. For low and high acyl gellan, this concentration is typically in the
range of 0.025-0.2% by total formulation weight of target paint formulation. In a potentially preferred
embodiment, it has been determined that low acyl gellan gum fluid gels work particularly well in
combination with carboxymethylcellulose (CMC). In another potentially preferred embodiment, low acyl
Accordingly, the present invention encompasses a paint formulation comprising at least one
binder, at least one solvent, at least one pigment, and a thickening system comprising at least one
cellulose ether and at least one network building polymer, wherein the ratio of the amount of cellulose
ether to network building polymer is from 4 : 1 to 40: 1, preferably to 20: 1. Also encompassed within this
invention is a paint formulation comprising at least one pigment, at least one binder, at least one solvent,
and a thickening system consisting of at least one cellulose ether and at least one network building
polymer, wherein said thickening system is present in an amount of from 0. 1 to 5% by weight of the
entire paint formulation, wherein said paint formulation exhibits a higher sag rating, a viscosity increase
of at least 15%, and an equal or improved level of syneresis control after being subject to a package
stability test at 25°C for 7 weeks as that exhibited by a paint formulation comprising the same
components, except for the presence of said network building polymer [wherein the viscosity increase
expressed in % for the present invention is defined as: (Viscosity of the invention system at 0.3 rpm
Brookfield readings - Viscosity of the reference paint at 0.3 rpm Brookfield readings) * 100% divided by
(Viscosity of the reference paint at 0.3 rpm Brookfield readings), in which the reference paint does not
contain the network building polymer fraction and is having an equal Stormer viscosity or equal ICI
viscosity as the invention system (containing the cellulosic and network building polymer) and in which
the value at 0.3 rpm is recorded coming from higher shear rates as described in more detail below].
As noted above, the present invention is based upon the determination that small amounts of a
gelling polymer, namely high or low acyl gellan gum, in combination with a cellulose ether thickener,
provides a thickening system for paint formulations that accord excellent characteristics for many highly
desired characteristics of such paints. The required combination of thickener and gum creates a reliable
viscosity modification system without gelling the paint formulation to the degree that simple mixing
would not be effective in de-gelling such a composition. The gellan gum component thus acts in a fluid
capacity, rather than as a gelling agent, to retain fluidity with the cellulose ether base thickener yet
retaining many of the benefits of a gelled system, thereby contributing to the desirable properties outlined
inclusion of a small amount of network building polymer (i.e., gellan gum) within a paint formulation
including a cellulose ether thickener imparts a smooth flow with good suspending capability
simultaneously for the paint. Cellulose ethers are known to have smooth flow upon pouring, but
questionable suspension capabilities alone. Network building polymers (gellan gum, carrageenan, etc.)
all exhibit excellent suspension capabilities alone; however, these materials also exhibit a structured
texture when poured. Thus, in a paint formulation comprising a network building polymer thickener,
although the formulation may exhibit excellent suspension characteristics for the pigments and other
solids components present therein, the formulation itself will not flow smoothly, or as smoothly desired
for a paint. In such a situation, as one example, the paint will not be easily spread over a target area
during application and will exhibit defined lines in the finished treatment due to the applying brush
bristles. Likewise, with a cellulose ether thickening system alone, the paint formulation would exhibit a
rather poor suspension of the solids therein, but smooth flow. Improved flow with excellent suspension
properties are thus distinct advantages of the cellulose ether/network building polymer (gellan gum, etc.)
thickening system as now discovered (as well as a number of other characteristics) over previous systems
The thickening system components of the inventive formulations include cellulose ethers and
network building polymers. Potentially preferred components are listed and described below in greater
detail:
Carboxymethyl cellulose is prepared from cellulose (e.g. from cotton linters or wood pulp) by
introducing carboxymethyl ether groups where there had been hydroxyl groups previously.
The structure of cellulose contains of glucopyranosyl units that have each three hydroxyl sites that
are capable of etherification to carboxymethyl groups. Hence, if all sites were reacted the degree of
substitution (DS) of CMC would be 3.0. In practice the DS is typically between 0.5 and 1.5. The
molecular weight of CMC will typically range from about 30,000 to 1,000,000 Daltons. If applied as a
typically a pseudoplastic behavior is obtained, but even the system can be Newtonian at low molar masses
(and/or low concentrations). When heated the solution will thin, and upon cooling it will thicken.
Because of the anionic nature of the CMC and the presence of hydroxy 1groups different kinds of
interactions (inter, intra, and with other additives) will exist. Depending on parameters like electrolyte
conditions (type and level) and substitution pattern (DS and DS-distribution) the system can also show
readily in water either cold or hot. It is used to produce solutions having wide range of viscosity, which is
proportional with the molecular weight of HEC. HEC is commonly used as a thickener, protective
colloid, binder, stabilizer and suspending agent in variety of industrial applications, such as water-based
Cotton linters or wood pulp can be used as raw materials and ethylene oxide for the production of
HEC. HEC is manufactured by reacting ethylene oxide with the reactive hydroxyls of the
anhydroglucose units that compose the cellulose chain. Three hydroxyl groups of each of the
anhydroglucose units if the cellulose are activated by sodium hydroxide. Subsequently these groups are
etherified with ethylene oxide to form the hydroxyethyl ether of cellose. Ethylene oxide, reacting at
previously substituted hydroxyl groups, can polymerize to form a side chain. The reaction product is
The molecular substitution, or MS, of the HEC is the average number of moles of ethylene oxide
that becomes attached to each anhydroglucose unit in cellulose, in the two ways described above. Degree
of substitution (DS) in commercially available HEC is 0.8-1.2 and MS 1.5-3. Solutions of HEC show
pseudoplastic behavior and HEC solutions with very high viscosity can show some thixotropy. Most
HEC products are soluble not only in water, but also in mixtures of water and water-miscible organic
31461. Gellan gum is available from CPKelco U.S. Inc., under various names, including KELCOGEL®,
KELCOGEL AFT, and KELCOGEL LT100. Processes for preparing gellan gum include those described
in U. S. Pat. Nos. 4,326,052 and 4,326,053. It is useful for a variety of gelling, texturing, stabilizing and
film forming applications, particularly as a gelling agent in foods, personal care products and industrial
applications.
The primary structure of gellan gum consists of a linear tetrasaccharide repeat structure. Each
repeating unit comprising four (4) sugar units of 1,3-β-D-glucose; 1, 4-β-D-glucuronic acid; 1,4-β-D-
glucose and 1,4-α-L-rhamnose. In its native or high acyl form, two acyl substituents—acetate and
gly cerate—are present. The molecular weight of gellan gums can range from about 400,000 to 700,000
Dal tons. These gums are supplied as free-flowing powders containing about 10 to 15% water by weight.
The deacylated gellan gum (heteropolysaccharide S-60) described in U.S. Pat. No. 4,326,053 is
conditions and thereafter, the pH is adjusted to 10 with KOH, and the temperature is maintained at 90-95
°C. for 15 minutes. The pH is then lowered to 6-8 with dilute HCl or H2SO4, and the gum is recovered
using typical filtration and precipitation steps. The molecular weight typically ranges from 400,000 to
600,000 Daltons.
Both forms of gellan gum can be used at low concentrations to produce "fluid gels". Gellan gum
"fluid gels" are weak gelling systems that have been subjected to shear either during or after the gelation
process. The application of shear disrupts normal gelation and results in smooth, homogeneous, pourable
"structured liquids". These fluid gels are extremely efficient at suspending a variety of materials,
including insoluble minerals used in paints and coatings yet can be easily sprayed. They are transparent
or opaque depending on the grade of gellan and the nature of other ingredients.
The gellan concentration range within which fluid gels can be prepared is 0.025 to 0.2% by weight
of water. Higher concentrations generally lead to a broken down gel that is very grainy and will not flow
smoothly. Fluid gels can be prepared with either low acyl gellan gum (eg. KELCOGEL AFT) or high
acyl gellan gum (e.g. KELCOGEL LT100). In the case of low acyl gellan gum, it is necessary to add an
electrolyte; if this is a divalent metal salt, the required concentration is very low (as low as ImM Ca2+).
For example, low acyl gellan gum fluid gels provide a particularly good yield development at 5 mM Ca2+
(0.02% Ca2+). Monovalent salts require higher concentrations to obtain good yield (roughly 20x the
concentration of divalent ions). For example, when using NaCl, one can obtain a good yield value at 1%
NaCl (0.4% Na+). By contrast, high acyl gellan gum usually does not require additional ions beyond that
contributed by a preservative or softened water to provide a significant yield value. Low acyl gellan gum
is usually preferred for formulations with a pH of 8 or above because the high acyl gellan gum can de-
acylate over time at alkaline pH and lead to stability issues. However, both forms of gellan gum form
stable fluid gels over the range of pH 3-7 with the low acyl form being again preferred at pH ranges
below 3.
In the preferred case of HEC or CMC with low acyl gellan gum, the HEC or CMC provides the
high shear viscosity while the low acyl gellan gum provides high viscosity at low shear rates and a true
yield point to the formulation. This high viscosity at low shear rates and the presence of a yield value
provides exceptional suspension to the pigments and therefore in-can stability is improved. At
appropriate levels, sag control can also be improved as the smooth texture of the formulation is
effectuated favorably upon inclusion of the gellan gum component (as discussed above). The
combination of low molecular weight HEC or CMC can provide adequate flow and leveling while still
maintaining the desired in-can stability and sag control. In other words, blends with HEC or CMC and
low acyl gellan have the advantage of not altering the cellulosic rheology at high shear rates (rates
encountered during application of the paint by brush or roller) while imparting much higher viscosity at
rest or at low shear rates than cellulosic alone. In addition, in the case where gellan is present, the
spattering on the walls of the mixing vessel during pigment grinding was reduced significantly as
carboxymethylcellulose or hydroxy ethylcellulose will impart the above-noted highly desired properties
for latex paint compositions. One advantage of such a thickening combination is that the viscosity
modification created with such a combination, particularly for latex paint systems, is more pronounced
than either of the gellan or cellulose ethers present without the other. Another advantage of such a paint
thickening combination is that improvements in many of the desirable paint characteristics are provided
as a result-for example, resultant latex paint formulations including the combination exhibit improved
sag control, lower spattering, and effective scrub resistance over that of the cellulosic control. Yet
another advantage of this paint thickener combination is that the resultant paint will not exhibit any
Accordingly, this invention encompasses a paint formulation comprising at least one pigment, at
least one binder, at least one solvent, and a combination of a cellulose ether selected from the group
consisting of carboxymethyl cellulose (CMC), hydroxyethyl cellulose (HEC), ethyl hydroxy lethyl
cellulose (EHEC), methyl cellulose (MC), methyl hydroxyl ethyl cellulose (MHEC),
hydroxypropylmethyl cellulose (HPMC) ethers alone and mixtures thereof, and at least one network
building polymer selected from the group consisting of gellan gum, iota carrageenan, kappa carrageenan
or belnds thereof, high or low methoxy pectin or blends thereof, alginate, agar, gelatin, etc. or blends
thereof, wherein the cellulose ether and network building polymer are present in an amount together of
from about 0.1 to about 5% by weight of the total formulation, and the ratio of both components is from
By using a small amount of a network building polymer (again, preferably, though not
necessarily, gellan gum), it has been found that lower viscosity grades of cellulose ether may be used to
effectuate improved flow, level, spatter, to a target painted substrate as well. This combination provides
excellent viscosity build in latex paints and further helps in suspending the pigments. These and other
advantages of this invention will become more apparent by referring to the detailed description and the
illustrative examples.
As noted above, a specific combination of network building polymer and cellulose ether will
impart highly desired properties to latex paint formulations (either brush-applied, roller-applied, or spray-
on varieties).
KELCCOGEL CG-HA and KELCOGEL LT100 from CPKelco US, Inc. Examples of
carboxymethylcellulose (CMC) are FINNFIX® and Cekol® from CPKelco Oy or CPKelco BV.
Examples of hydroxyethylcellulose (HEC) are CELLOSIZE* ER4400 from Dow Chemical and
NATROS OL® 250HBR from Aqualon. Examples of carrageenan are various GENUGEL® and
GENUVISCO® products from CPKelco US, Inc. Examples of other network building polymers include
pectin (available as various GENU products from CPKelco US, Inc.), sodium alginate (available from
ISP under the Kelgin tradename), agar and gelatin, among many others.
In accordance with this invention, the combination is either initially formed outside the latex
paint, or possibly added sequentially to the target composition (either component first), in order to impart
Various components may be present within the paint formulation, including the latexes, pigments,
and solvents, as well as coalescing agents, and other components. The level of thickener is determined by
the rheological properties desired in the paint. Any solids component (pigments, etc.) is not restrictive in
its form; however, powders, granules, flakes or pellets are particularly suitable.
Paints are commonly characterized in terms of their pigment volume concentration (PVC), which
is the volume relationship of pigment to total solids in the dry paint film. The PVC, usually expressed as a
percentage, is the total pigment volume divided by the total volume of pigment and binder in the dry film.
The minimum value of the PVC for the water-borne paints of this invention is preferably about 15%. The
maximum value is preferably about 85%, and most preferably about 80%. Typical levels of pigment and
binder depend on the type of paint, i.e. gloss, semi-gloss and flat or matte finish.
Typical levels of pigment and binder depend on the type of paint, i.e. gloss, semi-gloss and flat or
matte finish. The examples of both semi-gloss and flat should be sufficient for giving the typical levels.
Suitable pigments and fillers include those known from the prior art, as may be derived, for
example, from Luckert, Pigment+Fullstoff Tabellen, 5 edition, Laatzen, 1994. As inorganic white
pigments, mention should be made in particular of oxides, such as titanium dioxide, zinc oxide (ZnO, zinc
white), zirconium oxide, carbonates such as lead white, sulfates, such as lead sulfate, and sulfides such as
zinc sulfide, and lithopones; titanium dioxide is particularly preferred. As inorganic chromatic pigments,
mention should be made of those from the group of oxides and hydroxides in the form of their individual
inorganic compounds or mixed phases, especially iron oxide pigments, chromium oxide pigments and
oxidic mixed-phase pigments with rutile or spinel structure, and also bismuth vanadate, cadmium, cerium
sulphide, chromate, ultramarine and iron blue pigments. Examples of iron oxide pigments are Colour
Index Pigment Yellow 42, Pigment Red 101, Pigment Blue 11, Pigment Brown 6, and transparent iron
oxide pigments. Examples of chromium oxide pigments are Colour Index Pigment Green 17 and Pigment
Green 18. Examples of oxidic mixed-phase pigments are nickel titanium yellow and chromium titanium
yellow, cobalt green and cobalt blue, zinc iron brown and chromium iron brown, and also iron manganese
Examples of preferred organic pigments are those of the monoazo, disazo, laked azo, beta-
naphthol, Naphiol AS, benzimidazolone, disazo condensation, azo metal complex, isoindoline and
isoindolinone series, and also polycyclic pigments such as those from the phthalocyanine, quinacridone,
Also suitable are laked dyes such as Ca, Mg and Al lakes of dyes containing sul phonic acid or carboxylic
acid groups, and also carbon blacks, which for the purposes of this specification are taken to be pigments
and of which a large number are known, for example, from Colour Index, 2nd edition. Mention should be
made in particular of acidic to alkaline carbon blacks obtained by the furnace black process, and also
blacks.
Examples of inorganic black pigments that should be mentioned include those as already
described above together with the inorganic chromatic pigments, especially black iron oxide, spinel black,
Fillers particularly comprise substances other than the pigments mentioned, these substances
being primarily light in color and being inert towards the binder of component b). With particular
preference, the fillers have a lower optical refractive index than the aforementioned white pigments.
Examples of inorganic fillers that may be mentioned include carbonates, such as chalk, calcide or
dolomite, for example, silicon dioxide (ground quartz), natural or synthetic silicas, silicates, such as talc,
kaolin or mica, for example, and sulfates such as heavy spar or barium sulfate, for example. Examples of
organic fillers include polymeric powders and those known as hollow spheres.
As additives, the paint formulation may optionally comprise surface-active agents, defoamers and,
for example, foam preventatives and water-softening auxiliaries. In accordance with the invention, there
is no need to impose any restriction regarding the selection of suitable compounds for the surface-active
agents. They are used preferably for physical stabilization of the finely divided pigment and filler
particles during the preparation of the solids component and/or in the finished paint and coating materials
themselves. Surface-active agents used are preferably dispersants, wetting agents and emulsifiers as
widely used in the commercially customary paint and coating materials. In particular, they may be
nonionic, ionic, cationic or amphoteric, and monomelic or polymeric, in nature. Preferred dispersants
poly ether chains and preferably having a maximum isocyanate group content of 1.0% by weight,
containing 30-99.5% by weight of ethylene oxide units arranged within polyether chains and incorporated
by way of monofunctional alcohols, and having an ionic group content of 0-200 milliequivalent/100 g
polyisocyanate adduct; water-soluble inorganic salts, especially borates, carbonates, silicates, sulfates,
sulfites, selenates, chlorides, fluorides, phosphates, nitrates and aluminates of the alkali metals and
alkaline earth metals and of other metals, and also ammonium; polymers composed of repeating succinyl
units, especially polyaspartic acid; and nonionic, anionic, cationic or amphoteric compounds (such as
nonionic alkoxylates, alkylolamides, esters, amine oxides and alkyl polyglycosides, as merely examples).
Other thickeners may also be utilized in these paint formulations, such as dextrins or
cyclodextrins, starch and starch derivatives, especially degraded or partially degraded starch, xanthan,
acetate, preferably polyvinyl alcohol, which are hydrolysed to the extent of more than 70%, and/or vinyl
alcohol copolymers, preferably copolymers of vinyl acetate and alkylvinyl ester, which are partly or fully
saponified, and also polyvinyl alcohol itself, polymers of N-vinylpyrrolidone, or copolymers with vinyl
esters.
Certain suitable thixotropic agents may also be included within these paint formulations as well.
These would include, without limitation, phyllosilicates, pyrogenic silicas, and organic compounds based,
for example, on high molecular mass polyolefins, hydrogenated castor oil, polyamides, polyacrylates.
Also suitable are low molecular mass, gemicrystalline organic compounds based on urea and also acrylate
copolymer microparticles, which form microgels in the desired paint and coating materials.
Suitable defoamers and foam preventatives may also be added, such as, again, without limitation,
products include those based on natural oils or mineral oils, optionally chemically modified alcohols and
Besides the abovementioned additives, the paint formulations may include other standard paint
additives and adjuvants, such as water-softeners, as pH regulators, further film-forming and levelling
assistants, dryers (siccatives), anti-skinning agents, anti-fouling agents, UY protectants and stabilizers,
The latex component may be any standard type and may include other binder materials.
Suitable binders include both organic and inorganic compounds. In accordance with the invention there is
no restriction as regards these compounds. Preferred organic binders are water-soluble, water-dispersible
Synthetic binders are, for example, polymers based on acrylic, vinyl, styrene or isocyanate monomers and
also mixtures and copolymers thereof. As natural-modified binders, mention may be made in particular of
cellulose derivatives.
Natural binders that may be mentioned include natural resins, such as rosin or schellac,
natural oils, especially oils containing fatty acids which are saturated or contain various degrees of
unsaturation, said oils being oxidatively drying if desired, such as linseed oil, ricinene oil, soya oil, castor
Naturally modified binders are, in particular, chemically modified natural resins, e.g. rosin-
maleate resin, and also modified oils, e.g. thick oils, isomerized oils, styrenized and acrylated oils, cyclo
oils, and also maleate oils, urethane oils and factorized oils. Further natural-modified binders are
cellulose derivatives such as cellulose nitrates, cellulose esters of organic acids, and also modified natural
carboxylic acids and/or their anhydrides; both hydroxy-functional and carboxy-functional polyesters are
suitable.
desired with monomelic methacrylates, allyl compounds, other unsaturated monomers, especially styrene,
and also of unsaturated radiation-curing acrylate resins such as polyester, polyether, epoxy and urethane
Further synthetic organic binders are alkyd resins (polyesters modified with fatty acids, fatty oils
or higher synthetic carboxylic acids) and also chemically modified alkyd resins, examples being
resins, and also especially water-dilutible alkyd resins, based for example on neutralizable short-oil and
medium-oil, carboxyacidic alkyd resins, self-emulsifiable alkyl resins of reduced acid number, having
permanently hydrophilic polyether chains in the molecule, and also alkyd resins which can be emulsified
by means of surfactants.
Further suitable organic binders include acrylic resins (poly aery lates) in the form of their
homopolymers and copolymers, e.g. styrene acrylate, and also polyacrylic polyols. Water-dilutible acrylic
Solvents may also be present within these paint formulations. Preferred solvents include water-
soluble or water-miscible solvents. The solvent may serve either as a cosolvent for the latex and/or
binder component or as an auxiliary for improving the drying and film-forming properties of the paint and
coating materials. Also suitable are mixtures of different solvents, and, where appropriate, also
polymeric, high-boiling solvents having a boiling point of more than 250°C. In accordance with the
invention there is no restriction as regards the solvents to be used. Preference, however, is given to those
used in the prior art paint and coating materials. These include, in particular, compounds from the group
of the aliphatic, cycloaliphatic or aromatic hydrocarbons and terpene hydrocarbons, and also alcohols,
glycol ethers and polyglycol ethers, esters and ketones. Amine-type solvents are also suitable, especially
those based on primary, secondary and tertiary, aliphatic and also aromatic or cycloaliphatic amines, and
The amount of solvent introduced where appropriate in the system of the invention is guided by
the desired processing properties and by the use of the paint and coating materials and also by
environmental aspects of the application. In general, solvents should be compatible with the coating
material and volatile on application under the particular film formation conditions. The above mentioned
solvents may also function as diluents or extenders for the paint and coating material. Based on the said
system, the solvent content is preferably less than 55% by weight, in particular less than 30% by weight.
Typically, latex paint contains by weight of total composition, from about 10 to 50% of a latex,
from about 10 to 50% of an opacifying pigment (e.g. TiO , clay, calcium carbonate, silica, etc.) and from
methyl-1-propanol, etc). Additionally, the paint formulation may also include from 4.9 to 98.9% by
weight, in particular from 10 to 80% by weight, of water and, where appropriate, a water-soluble or
water-miscible solvent. The viscosity ing effect of the present invention depends on the molecular weight
of the cellulose ether and the amount added to the paint. Typically, the amount of cellulose ether/gellan
gum combination will be in the range of 0.05% to 5%, preferably from 0.1% to 1.0%, based on the weight
of total composition.
In general, though, the paint and coating material system of the invention preferably contains any
standard amount of solvents) and solid(s), as paint formulations may differ significantly in terms of these
components and their proportions therein (i.e., gloss and semi-gloss types). The importance issue is the
selection of a proper cellulose ether/network building polymer thickener system in the ratios noted
previously. With that being said, the wide ranges of potential proportions of paint components are
reflected as follows: from 1 to 95% by weight, in particular from 5 to 70% by weight, of at least one
solid pigment and from 0 . 1 to 60% by weight, in particular from 1 to 30% by weight, of the binder/latex
component, and from 0. 1 to 5% by weight of the inventive thickening system. Additionally, the paint
formulation may also include from 4.9 to 98.9% by weight, in particular from 10 to 80% by weight, of
water and, where appropriate, a water-soluble or water-miscible solvent. These are merely guidelines to
follow, however, as, again, many different formulations may be possible. The PVC amounts are included
Certain embodiments of the inventive paint formulations were prepared in accordance with the
Three different methods were followed to prepare the thickening system fluid gels, as follows:
Method A. Hot Mix (with low acyl-gellan gum or high acyl-gellan gum)
were dry -blended and added with mixing to deionized water at ambient temperature, (-25°C). The
contents were heated to 90°C and held for 5 minutes with mixing. To the mixture were added 5 mM
Ca++ (as CaCb) or 1 % NaCl and then cooled to ~25°C wilhout mixing, at which point moderate mixing
was resumed to form a weak gel, biocide was added and the fluid gel was placed in a container to be
added to a paint at any point of the manufacturing process, e.g. following pigment dispersion or after
Method B. Cold Mix (in situ) at beginning of the pigment grind (with low-acyl gellan gum)
To a standard paint process container was added sufficient tap water to disperse titanium pigment
and then an amount of sodium citrate equal to 0.20 wt% (based on weight of water) was dry-blended with
Kelcogel CG-LA powder and added to the water with mixing. A cellulose gum, e.g. Finnfix 2000 (CMC)
was slurried in propylene glycol and then added to the water so that the total gum combination was 0.4 -
0.53 wt% (based on the total paint weight) and the ratio of CMC: Gellan gum was between 8 : 1 and 10:1.
The gum blend was mixed for 30 minutes on a high-speed disperser, e.g. Cowles Dissolver. Other liquid
ingredients and pigments were then added and dispersed. When the pigment dispersion was complete, 10
mM Ca++ (as CaCl ) were added with mixing to produce a fluid gel prior to adding the latex and
remaining ingredients. The gelling salt can also be added at the completion of the paint manufacturing
process.
Method C. Hot Mix: post addition (with high-acyl gellan gum solution
A separate solution of 0.50 weight% Kelcogel HA (high acyl gellan gum) was heated in deionized
water to 90°C and held for 5 minutes with mixing and cooled without mixing to form a fluid gel. A
biocide was added to the cooled solution. The 0.50 weight % gellan gum solution was added to the paint
after latex addition with mixing. An amount of CMC (Finnfix 2000) was added as a slurry in propylene
glycol during the pigment grind phase of the paint process so that the final combined gum concentration
was 0.50 weight% (based on total paint weight) and the CMC: gellan gum ratio was 8 : 1.
The following examples further illustrate the merits of this invention in terms of paint
formulations produced therewith the systems prepared within the methods listed above. The applied
Example 1 :
Paints were prepared according to preparation method B to evaluate the suspension of the
pigments in an Acrylic semi-gloss latex paint (25% PVC) at pH around 8.3. A comparison was made
between a single gum CMC -containing system and a system stabilized with a blend of cellulose gum and
LA-gellan gum. The paint was mixed with the appropriate amount of thickener to end-up with the
Paints were prepared according to preparation method B to evaluate the suspension of the
pigments in a Flat latex paint (63% PVC) at pH around 8.5. A comparison was made between a single
gum cmc containing system and a system stabilized with a blend of cellulose gum and LA-gellan gum. In
addition, a comparison had been made to a reference that also contained associative thickener. To the
systems containing the gellan, salt was added as gelling agent and the time of addition was varied for
Paints were prepared according to preparation method A, to evaluate the suspension of the
pigments in 74% PVC latex paint at pH around 7.6. A comparison was made between a single gum
cellulosic (CMC or HEC) containing system and a system stabilized with a blend of cellulosic (cellulose
gum or HEC) and LA-gellan gum. The paint was mixed with the appropriate amount of thickener to end¬
up with the Stormer viscosity of the paint of 93 +/- 1 KU. In the gum solution preparation 0.06 %
Paints were prepared according to preparation method A, to evaluate the suspension of the
pigments in 74% PVC latex paint at pH around 7.6. The composition was varied to determine how the
nature of the gellan (low acyl versus high acyl) affects the paint performance (at three different gum
levels and/or ratios). In the gum solution preparation 1% NaCl was applied.
Example 5 :
Paints were prepared according to preparation method C, to evaluate the suspension of the
pigments in an acrylic semi-gloss latex paint (25% PVC) at pH around 7.8. A comparison was made
between a single gum CMC-containing system and a system stabilized with a blend of cellulose gum and
HA-gellan gum. The paints were mixed with 0.50 wt% thickener.
Testing of Paint Formulations
These paint formulations were then analyzed for a number of different properties. The methods
This test method evaluates the ability of paint to flow out after application and thus obliterate any
surface irregularities like a brush marks, orange peel, peaks or craters, which have been produced by the
mechanical process of application. To simulate the shear created by brush application, paint sample is
pre-sheared by ejecting the sample trough a syringe and needle. Paint sample is applied on a sealed chart
by special leveling test blade designed to lay down a film with parallel ridges simulating brush marks.
After drying for 24 hours at constant conditions (23±2 °C and 50±5 % relative humidity) in a horizontal
position, levelling of the test paint is rated by viewing the draw-down under a strong oblique light source,
comparing the contrast of lightness and shadow caused by the paint ridges to that of a series of plastic
levelling standards under the same lightning conditions. Leveling is rated from 0 to 10, where 0 presents
This test method evaluates the sag resistance of paint, the tendency of a wet paint to flow
downward when applied to a vertical surface. A pre-shear is essential for a drawdown sag test to make
sure the breakdown in structure, which occurs in thixotropic paints. The paint sample is pre-sheared by
ejecting the sample trough a syringe and needle. After pre-shearing, the coating is applied to a test chart
by a multinotch applicator, which has 10 increasingly deep rectangular notches. Notch clearances range
from 100 µm to 600 µm (4 to 24 mils). The charts are immediately hung vertically with the drawdown
stripes horizontal with the thinnest stripe at the top. After drying in this position, the drawdown is
examined and sagging is rated for the thickest stripe which does not overlap the stripe of bare test panel
just below.
Spatter Resistance of Paint, ASTM D4707
This test method determines the tendency of paint to spatter when applied with a roller. The test
paint is applied to a black plastic panel by a special drawdown applicator. The coated plastic panel is
immediately mounted on a vertical surface above a sheet of black paper (if paint is white) used to catch
any spatter making ten passes in each direction (20 passes totally). A specially designed notched spool
roller is rolled through the film tending to generate spatter. Any spatter, which falls upon the spatter
catch paper and after drying, is rated against the pictorial standards. Spatter resistance is rated on a scale
of 1 to 10, where 1 represents hundreds of drops of spatter and 10 represents no spatter. Rating depends
This test method measures viscosity of paint with low shear rates, 200 rpm, which corresponds to
the shear rate of paint in the can. Viscosity is measured with a Stormer viscometer at 25°C, where torque
This test method measures viscosity of paint with high shear rates, 10 000 s-1, which corresponds
to the shear rate when paint is applied by a roller. Viscosity is measured with an ICI Cone & Plate
viscometer at 25°C, where sample is placed between the rotating cone and stationary plate. Viscosity
Viscosity is measured with a Brookfield LVTDV-II viscometer at 25°C, where torque of a spindle
The test determines the paint stability during the storage at room temperature (r.t.) and 50°C.
Settling evaluation of solid matter in paints is made visually from transparent closed glass containers
which were stored at r.t and 50°C. Paints are divided into two parts were the other part is stored at r.t and
the other part at 50°C. Paints were stored for specified periods, e.g. 1, 2, 3 months, etc.
The waterborne paint is stored in a transparent plastic container approximately 5.5 cm in diameter
and 9 cm in height with a screw-type lid. The container holds approximately 200 grams of the
waterbome paint The Brookfield viscosity of the paint is measured in this container so that the diameter
is consistent and viscosity values are easily compared The cylindrical Brookfield spindles are used to
measure the viscosity (between 5 and 95% torque). The viscosity program is as follows:
Note: Proceeding from high to low shear rate avoids any thixotropy that may be present and that would
The results of the testing are provided below in the following tables for each of the Examples 1-5.
Example 1 Results
CMC/Gellan Gum in Semi-Gloss Latex Paints
The results clearly show that in presence of CMC-gellan this paint formulation gives a higher viscosity at
low shear rates (0.3 rpm BF) and a higher sag rating and better leveling while maintaining acceptable and
similar values for high shear viscosity and stability as compared to the paint with only CMC.
Example 2 Results
The paints from the present invention clearly show the higher viscosity at low shear rates (0.3
RPM BF) and similar leveling and sag score even though the Stormer viscosity is somewhat lower that
manufacturing process resulted in higher low-shear viscosity (Brookfield 0.3 RPM) and greater package
stability at elevated temperature versus adding the gelling salt during the paint process.
associative thickener resulted in improved sag control but did not significantly enhance the package
Note: Flow and leveling property was not impaired by the use of the fluid gel as a rheological
Example 3 Results
Sample A (Ref-2) is different from sample A (Ref) as no heating was applied and no salt has been added.
The CMC-gellan formulations show a strong increase in low shear-rate viscosity (0.3 RPM BF),
an improved sag rating at acceptable. The HEC-gellan also shows a clear increase in low shear-rate
Example 4 Results
The High Acyl gellan gum shows a higher low shear-rate viscosity as compared to the low acyl
samples for each investigated overall gum level. The other paint properties were all rather similar
Example 5 Results
29
The HA-gellan gum shows much higher medium shear (60 RPM) as well as significantly higher
low-shear (0.30 RPM) viscosity than the control cellulose gum thickener. The low shear viscosity clearly
relates to the long-term, elevated temperature stabili of the gellan gum, especially the high acyl gellan
gum, and the cellulosic combination. In addition, the flow and leveling property did not appear to be
It is thus evident that in each of these formulations that acceptable levels of each property has
been met. Such across-the-board results are highly desirable and heretofore unattained by other typical
While the invention will be described and disclosed in connection with certain preferred
embodiments and practices, it is in no way intended to limit the invention to those specific embodiments,
rather it is intended to cover equivalent structures structural equivalents and all alternative embodiments
and modifications as may be defined by the scope of the appended claims and equivalence thereto.
Claims
We claim:
1. A paint formulation comprising at least one pigment, at least one binder, at least one solvent, and
a combination of at least one cellulose ether and at least one network building polymer, wherein the
cellulose ether and network building polymer are present in an amount together of from about 0. 1 to
about 5% by weight of the total formulation, and the ratio of both components is from 4 : 1 to about 40: 1,
respectively.
2. The paint formulation of Claim 1 wherein the ratio of said cellulose ether to said network building
3. The paint formulation of Claim 1 wherein said at least one cellulose ether is selected from the
group consisting of carboxymethyl cellulose (CMC), hydroxyethyl cellulose (HEC), ethyl hydroxyleihyl
cellulose (EHEC), methyl cellulose (MC), methyl hydroxyl ethyl cellulose (MHEC),
hydroxypropylmethyl cellulose (HPMC) ethers, and any mixtures thereof, and wherein said at least one
network building polymer is selected from the group consisting of gel Ian gum, carrageenan, pectin,
alginate, agar, gelatin etc., or blends thereof.4. The paint formulation of Claim 3 wherein said at
least one cellulose ether is CMC and said at least one network building polymer is gellan gum
5. The paint formulation of Claim 3 wherein said at least one cellulose ether is HEC and said at least
6. The paint formulation of Claim 4 wherein said gellan gum is a low-acyl gellan gum.
7. The paint formulation of Claim 5 where said gellan gum is high-acyl gellan gum.
8. The paint formulation of Claim 1 wherein said formulation is a latex paint.
10. The paint formulation of Claim 4 wherein said formulation is a latex paint.
11. A paint formulation comprising at least one pigment, at least one binder, at least one solvent, and
a thickening system consisting of at least one cellulose ether and at least one network building polymer,
wherein said thickening system is present in an amount of from 0.1 to 5% by weight of the entire paint
formulation, wherein said paint formulation exhibits a higher sag rating, a viscosity increase of at least
15% at 0.3 rpm as measured on a Brookfield viscometer, and that exhibits at least the level of syneresis
after being subject to a package stability test at 25°C for 7 weeks as that exhibited by a paint formulation
comprising the same components, except for the presence of said network building polymer.
11. The paint formulation of Claim 10 wherein said at least one cellulose ether is selected from the
group consisting of carboxy methyl cellulose (CMC), hydroxyethyl cellulose (HEC), ethyl hydroxylethyl
cellulose (EHEC), methyl cellulose (MC), methyl hydroxyl ethyl cellulose (MHEC),
hydroxypropylmethyl cellulose (HPMC) ethers, and any mixtures thereof, and wherein said at least one
network building polymer is selected from the group consisting of gellan gum, carrageenan, pectin,
12. The paint formulation of Claim 11 wherein said at least one cellulose ether is CMC and said at
13. The paint formulation of Claim 11 wherein said at least one cellulose ether is HEC and said at
15. The paint formulation of Claim 13 where said gellan gum is high-acyl gellan gum.
16. The paint formulation of Claim 10 wherein said formulation is a latex paint.
17. The paint formulation of Claim 12 wherein said formulation is a latex paint.
18. The paint formulation of Claim 13 wherein said formulation is a latex paint.