Unc Laboratory Design Guidelines
Unc Laboratory Design Guidelines
Unc Laboratory Design Guidelines
TABLE OF CONTENTS
2. Scope ................................................................................................................................................... 22
3. Storage of Compressed Gas Cylinders – General Location ................................................................ 22
4. Storage of Compressed Gas Cylinders – Toxic and Highly Toxic Gases ........................................... 23
5. Storage of Compressed Gas Cylinders – Medical Gases ................. ................. .................. ................. ................. 24
VI. FLAMMABLE LIQUID STORAGE CABINETS ................ ................. .................. .................. ................. ..... 25
1. Codes, Stan
Standards,
dards, and References ..................................................................................................... 25
2. Scope .................. ................. .................. .................. ................. .................. .................. ................. ..... 25
3. Design ................................................................................................................................................ 25
4. Construction ....................................................................................................................................... 26
VII. HAZARDOUS MATERIALS STORAGE AND HANDLING ................................................................ 27
1. Standards ................. .................. .................. .................. ................. .................. .................. ................ 27
2. Scope .................. ................. .................. .................. ................. .................. .................. ................. ..... 27
3. Requirements ..................................................................................................................................... 27
4. Procedures ............... .................. .................. .................. ................. .................. .................. ................ 28
VIII. ADDITIONAL REQUIREMENTS FOR LABORATORIES USING RADIOACTIVE MATERIALS,
RADIATION PRODUCING MACHINES, OR LASERS ..................................................................................... 29
1. Codes, SStandards,
tandards, and References ..................................................................................................... 29
2. Scope .................. ................. .................. .................. .................. ................. .................. .................. .... 30
3. Decommissionin
Decommissioningg of Existing Facilities Prior to Dem Demolition
olition or Renovation .................................... 30
4. Design Featu
Featuresres for Rad Radiological
iological Labs .............................................................................................. 30
5. Ventilation Consideratio
Considerations ns ..................
................ .................. .................. ................. .................. .................. ....... 31
5. Laser Rad
Radiation
iation Items ........................................................................................................................ 32
5. Laser Ventila
Ventilation tion Considerations
Considerations ................ .................. ................. .................. .................. ................ 32
IX. BIOSAFETY LEVEL 2 LABORATORIES .................. ................ .................. .................. ................. .................. ............. 32
1. Codes, SStandards,
tandards, and References ..................................................................................................... 32
2. Scope .................. .................. ................. .................. .................. ................. .................. .................. .... 33
3. Ventilation ConConsiderations
siderations for Bio Biosafety
safety Level 2 Laboratories ................. ................. .................. .................. .... 33
4. Biological Safety C Cabinets
abinets and Other Conta Containment
inment ConsidConsiderations
erations ................................................. 33
X. GLOSSARY ..................................................................................................................................................... 35
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I. INTRODUCTION
Purpose: UNC-Chapel Hill has a continuing need to modernize and upgrade its facilities. The resulting
construction projects often have significant health and safety requirements due to regulatory oversight. Since
these requirements can impact the design of a project, the Department of Environment, Health and Safety (EHS)
prepared this EHS Laboratory Design Guide to aid the campus community with planning and design issues.
EHS believes that the Guide, in conjunction with EHS’s plan review and consultation, improves design
efficiency and minimizes changes. The main number for the UNC-EHS Office is (919) 962-5507.
Application: The Guide is a resource document for use by faculty, staff, and design professionals for use
during the planning and early design phases of a project. The Guide applies to construction projects for all
UNC-Chapel Hill facilities, including leased properties.
References: Please note that if any Design Guidelines are less stringent than the current NC Building Code,
Mechanical Code, Fire Prevention Code etc., it should be brought to the attention of the EHS Department for
discussion and revision as necessary. The Design Guidelines are not intended to preempt NC Code without
State approval of Alternate Methods and Materials, where these Guidelines
G uidelines are found to be less stringent.
Must: Criterion is
is based on well-establis
well-established
hed consensus standards//guideli
standards//guidelines.
nes. “Must” is used to reflect a
UNC requirement, although not required by a regulation. The use
the design feature.
Limitations of the Guide: The EHS Laboratory Design Guide is not "all inclusive." It does not cover all
regulatory issues nor does it cover all design situations. It is important to note that use practices must be
considered during the design process, as they can directly influence how the laboratory will be designed (e.g..
how hazardous materials are used impacts how they are stored, which is a design issue). In all cases, EHS should
s hould
be consulted on questions regarding health, safety
safety,, and the environm
environment.
ent.
i. Regulations:
1.
1. Federal Code of Regulations (“CFR”), Title 29, Labor
2.
2. NC Building Code
3.
3. NC Fire Prevention
Prevention Code
4.
4. NC Mechanical Code
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5.
5. CDC Select Agents, Title 42, Part 73
6.
6. National Fire Protection Associati
Association
on (“NFPA”) Handbook 70
7.
7. National Electric
Electric Code
8.
8. NC Radiation Control Regulations
2. Scope
The primary objective in laboratory design is to provide a safe environment for laboratory personnel
to conduct their work. Therefore, all health and safety hazards must be identified and carefully
evaluated so that protective measures can be incorporated into the design. The basic laboratory
design features listed in this section illustrate some of the basic health and safety elements to include
in all new and remodeled laboratories at UNC. The subsections of Section 2.1 provide specific
guidance on additional critical features of a general laboratory (e.g., fume hoods, hazardous
materials storage, and compressed gases.) (Keep in mind, however, that no matter how well designed
a laboratory is, improper usage of its facilities will always defeat
d efeat the engineered safety features.)
i. Walls/Doors/Security
The laboratory must be completely separated from outside areas (i.e., must be bound by four
walls).
The laboratory shall have means of securing specifically regulated materials such as DEA
Controlled Substances, CDC Select Agents and radioactive materials (i.e., lockable doors,
lockable cabinets, etc.)
ii.
Having secured hazardous materials storage will keep unauthorized personnel from gaining
access to them. These regulations apply specifically to laboratories containing radioactive
materials,CDC Select Agents and DEA Controlled Substances; however, UNC-Chapel Hill EHS
interprets this to include all laboratories (e.g., general chemistry and electronics).
Laboratories which may use CDC Select Agents shall have secured entry doors that upon illegal
entry alarm to DPS and EHS.
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Doors in H-occupancy laboratories shall have doors which swing in the direction of egress.
Doors serving B-occupancy shall swing in the direction of egress if the occupant load is 50 or
more. Where possible, all B-occupancy lab doors should swing out with hardware satisfying
ADA requirements.
On the next to each door entry into the laboratory an 8.5 x 11 inch space must be provided for a
standardized clear frame with the room number and hazard warning sheet insert (landscape
orientation).
Inside the laboratory, on the wall adjacent to the door latch, provide 2 feet of clear space for light
switches, telephone, thermostat and fire extinguisher.
Laboratories which use hoods or other larger equipment should be equipped with doorways that
have 48 inch openings. Each opening should accommodate a 36 active door leaf and a 12 inch
inactive leaf.
iii. Windows
iv. Flooring
The floor must be a one piece non-pervious and with covings to the wall. This can be achieved by
use of glue, heat welded vinyl flooring, epoxy coated concrete slab, etc.
Floors should be coved up walls and cabinets to ensure spills cannot penetrate underneath
floors/cabinets.. Tiles and wooden planks are not appropriate because liquids can seep through the
floors/cabinets
small gaps between them. These references apply specifically to laboratories containing
biological and radioactive materials; however, UNC-Chapel Hill EHS interprets this to include
all laboratories (e.g., general chemistry, electronics, etc.).
Floors in storage areas for corrosive liquids shall be of liquid tight construction.
v. Sinks
Each laboratory must contain a sink for hand washing. Elbow or electronic sensing faucet
controls are recommended particularly for biological agents and/or highly toxic chemicals.
Sink faucets and hose bibs that are intended for use with attached hoses must be equipped with
back siphon prevention
prevention devices.
Sink lips or berms should be >= 0.25 inches and designed to completely separate the lab bench or
fume hood work area from the sink drain.
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Chemical storage shelves shall be flush to a back wall and shall have a ½ inch lip along the front
edge.
Sufficient space or facilities (e.g., storage cabinets with partitions) shall be provided so that
incompatible chemicals can be physically separated. This will be based on the chemical
inventory and use projection provided by the Principal Investigator to the project and EHS. If the
project scope cannot provide sufficient storage the user must develop a written management
control plan to include as part of their local Chemical Hygiene Plan.
Materials, which in combination with other substances may cause a fire or explosion, or may
liberate a flammable or poisonous gas, must be kept separate. Recommend that solvent storage
not be located under the laboratory fume hood, as this is a location where fires are most likely to
occur in laboratories.
All labs should be designed to conveniently and safely accommodate the temporary storage of
biological, radiological, and chemical wastes based on laboratory use projections. Wastes are
generally stored in the lab in which they are generated, not in centralized accumulation areas.
Contact EHS if waste storage and space become design challenges.
All furniture must be sturdy. All work surfaces (e.g., bench tops and counters) must be
impervious to the chemicals used.
For example, many microbiological manipulations involve concurrent use of chemical solvents
such as formaldehyde, phenol, and ethanol as well as corrosives. The lab bench must be resistant
to the chemical actions of these substances and disinfectants. Wooden bench tops are not
appropriate because an unfinished wood surface can absorb liquids. Also, wood burns rapidly in
the eventFiberglass
applied. of a fire. Fiberglass is inappropriate
also releases toxic smoke whensinceburned.
it can degrade when strong
These references disinfectants
apply specificallyare
to
laboratories containing biological and radioactive materials; however, UNC-Chapel Hill EHS
interprets this to include all laboratories (e.g., general chemistry and electronics).
The lab shall have a minimum aisle clearance of at least 24 inches. Main aisles used for
emergency egress must have a clearance width of at least 36 inches.
Lab benches and other furniture must be placed a minimum of 36 inches from an exit.
Lab desks should be located near exit ways and in the path of fresh make up air.
viii. Cleanability
The laboratory must be designed so that it can be easily cleaned. Walls should be painted with
washable, hard non-porous paints.
Spaces between benches, cabinets, and equipment must be accessible for cleaning.
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Laboratory furniture must have smooth, non-porous surfaces so as to resist the absorption of
liquids and the harsh effects of disinfectants. Furniture must not be positioned in such a manner
that makes it difficult to clean spilled liquids or conduct routine maintenance. These references
apply specifically to laboratories containing biological and radioactive materials; however, UNC-
Chapel Hill EHS interprets this to include all laboratories (e.g., general chemistry and
electronics).
ix. Breakrooms
The design of the laboratory building must incorporate adequate additional facilities for food
storage/consumption and personal hygiene tasks outside of the rooms where chemical and
biological materials
materials are han
handled.
dled.
Break rooms should be sized based upon floor occupancy and must be dedicated as a break area
and not serve other functions such as a copy ce
center
nter or equipment storage.
A minimum of 1 break room is required per floor unless separate desk space is provided for each
occupant in office areas which are walled off and separately ventilated from the laboratory space.
x. General Ventilation Considerations (see also Section 2.2 for fume hood considerations)
Laboratory room supply should discharge through a perforated ceiling/plenum at velocities not
exceeding 50 fpm. Supply terminal velocity at the face of the hood must not exceed 25 fpm or 30
per cent of the
the minimum face velocity (whiche
(whichever
ver is less).
The building DDC system should have spare capacity for building gas and vapor sensor inputs.
Winter: 69-76 °F (at 35% RH); Summer: 73-79 °F (at 60% RH)
Consider providing chilled water line services to laboratories with significant heat loads.
Certain equipment may be specified to incorporate centrally produced chilled water and reduce
water use and conditioned air.
Chilled water lines may be connected to portable fan coil units for spot cooling in rooms with
high general heat loads.
Cabinetry or other structures or equipment must not block or reduce effectiveness of supply or
exhaust air.
Supply diffusers and room exhaust openings are located along laboratory ceilings. Storage of
boxes near these openings may obstruct the circulation of air and supply or exhaust air
functioning.
OSHA requires a minimum of 6 AC/HR in chemical storage rooms. Since most laboratories store
some quantities of chemicals, this regulation
re gulation applies.
Laboratories should be equipped with an emergency exhaust button with reset capability located
next to the exit door to provide up to 12 air exchanges per hour in the event of a chemical
emergency (gas leak, volatile liquid spill, smoke, etc.)
Laboratories must be maintained under negative pressure in relation to the corridor or other less
hazardous areas.
Clean rooms requiring positive pressure should have entry vestibules (anterooms) provided with
door-closing mechanisms so that both doors are not open at the same time.
Air exhausted from the general laboratory space (as distinguished from exhaust hoods) must not
be recirculated unless one of the criteria listed in ANSI/AIHA Z9.5 are met. Exhaust
E xhaust air from
hoods is never recirculated.
General laboratory and Hood exhaust systems which pass conditioned building air through heat
recovery systems require maintenance at the filtration/
filtration/heat
heat exchange units. T
These
hese units should be
maintainable without physical entry into the exhaust system.
If bodily entry is required into the ventilation system, isolation valves/dampers must be provided
for each section being entered. Also, Grade D air must be plumbed to the units to allow the use of
supplied air respirator hoods or masks while working inside the ventilation system.
1. Casework:
1.
Type: Standard, floor mounted, closed-base type (may have access doors), should be used in
all laboratories.
Materials: Metal or Hardwood (such as oak or other approved equivalent) - should be used in:
a. General research and teaching laboratories where humidity and temperature will be
normal (standard for occupied rooms), where casework maintenance is not a compelling
factor, and where flammable, corrosive, or toxic substances will not be absorbed into the
surface.
b. Plastic Laminate - Should be used in:
b.
(i) Miscellaneous storage and workrooms requiring base or wall storage facilities, and
(i)
where the infusion of appropriate colors may be architecturally desirabl
desirable.
e.
(ii) Only non-combustible and non-reactive laminates may be used where flammable or
(ii)
corrosive chemicals are to be stored or used.
c. Millwork - Should not be considered for new construction. Variances may be considered
c.
on renovation projects on a case-by-case basis.
d. Counter Tops:
d.
Chemical Reaction and Abuse Resistance - for chemical resistance work surfaces, either
of the following should be used:
General Purpose - Areas where neither chemical nor physical abuse is expected and
where no liquid services are to be used, such as 30" high desk and writing surfaces,
instrument support surfaces, or storage areas may use either of the following:
(i)
(i) Type 4 - Wood Core -- A wood fiber or wood particleboard core with chemical
resistant finish on all exposed surfaces.
(ii) Type 5 - Plastic Laminate -- Plastic Laminate surface with a wood particle core;
(ii)
may be selfedged or post-formed.
(iii) Radiation and Other Special Uses -- areas where radioactive materials or other
(iii)
special uses are approved should use the following:
(iv) Type 6 - Stainless Steel -- Type 316 polished stainless steel counter top surfaces
(iv)
may be approved on a case-by-case basis.
Physical Abuse Resistance - areas where abrasive physical abuse is expected; Physics,
Earth Sciences, Geology, or Paleontology laboratories shall use:
(i)
(i) General Purpose Hoods - Type 3, Solid Resin (chemical resistant)
(ii)
(ii) Radiation Hoods - Type 6 - (Type 316 Stainless Steel).
(iii)
(iii) Perchloric Acid Hoods - Type 6 - ( Type 316 Stainless Steel).
(iv)
(iv) Special Purpose Hoods - Type
T ype 3, Solid Resin (chemical resistant)
Where these casework guidelines are not deemed suitable, alternates of equal or better
quality and durability shall be discussed with the UNC Chapel Hill EHS Office.
a. Electrical
a.
GFI protection shall be provided to electrical receptacles above counter tops and within 6 feet of
sinks. Receptacles that are not readily accessible or receptacles for appliances occupying dedicated
space, which are cord-and-plug connected in accordance with NEC Section 400-7A (6-8), are
exempted.
Circuit breakers should be located outside the lab. All breakers must be clearly labeled as to
equipment, lighting and outlets served.
In the event of an emergency, the laboratory may be unsafe to enter. Hence, the circuit breakers
for key electrical appliances should be located outside the lab.
b. Plumbing
b.
Valves for building gas supply lines should be located outside the lab.
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The flexible connections should be used for connecting gas and other plumbed utilities to any
freestanding device including, but not limited to; biosafety cabinets, incubators, and liquid
nitrogen freezers. Flexible connections should be appropriate for the pressure requirements and
should be constructed of material compatible with the transport gas. A shutoff valve should be
located within sight of the connection and clearly marked.
Sink drains traps must be transparent (e.g., made of glass) and easy to inspect or have drain plugs
to facilitate mercury spill control.
Lab waste water lines shall be separate from domestic sewage and sampling points shall be
installed in an easily accessible location outside the building.
The sampling point shall be installed at a location where all building lab wastes are discharged,
before the lab
lab waste line connects to the domesti
domesticc waste line. The sam
sampling
pling point sha
shall
ll be designed
so that it is perpendicular to the lab waste line, has a minimum 4 inch diameter, has a cleanout
screw on cap and is protected by a Christie Box. The sampling point should not be located in an
area where water from irrigation or flow from stormwater runoff can accumulate.
All gas and utility supply lines shall be clearly marked along their entire length through the
building. One suggested
suggested marking sscheme
cheme is outlin
outlined
ed in SEFA 7, 1994 as foll
follows:
ows:
The requirements of this Guide apply to all UNC laboratory buildings, laboratory units, and laboratory
work areas in which hazardous materials are used, handled, or stored.
Fume hoods should be located away from activities or facilities, which produce air currents or
turbulence. Locate away from high traffic areas, air supply diffusers, doors, and operable windows.
Fume hoods should not be located adjacent to a single means of access to an exit. Recommend that
hoods be located more than 10 feet from any door or doorway.
Hoods should not be located in room corners, near windows or near very cold equipment.
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Fume hood openings should not be located opposite workstations where personnel will spend much of
their working day, such as desks or microscope benches.
Fume hoods should not face each other across narrow aisles.
An ADA emergency eyewash/shower shall be within 10 seconds of an ADA fume hood (minimally
one ADA hood per laboratory floor).
The location of at least one ADA hood per floor will enable disabled individuals to conduct their
research without having to transport chemicals, etc. in elevators.
All fume hoods shall meet the requirements of NFPA 45, Standard on Fire
F ire Protection For Laboratories
Using Chemicals, and ANSI/AIHA Z9.5.
3. Selection/Types
i. General: Consider the following factors when selecting fume hood:
1.
1. Room size (length x width x height)
2.
2. Number of room air changes
3.
3. Lab heat load
4.
4. Types of materials used
5.
5. Linear feet of hood needed based on
6.
6. Number of users/hood
users/hood
7. Frequency of use
8. % of time working at hood
8.
9. Size of apparatus to be used in hood, etc.
9.
These hoods permit a stable air balance between the ventilation supply and exhaust by
incorporating a bypass feature. A restricted bypass is recommended to reduce the opportunity for
hood leakage through the bypass caused by convection currents established when a heat source is
used in a hood.
These hoods maintain constant face velocities by varying exhaust volumes in response to changes
in sash position. Because only the amount of air needed to maintain the specified face velocity is
pulled from the room, energy sa
savings
vings are possible w
when
hen the sash is closed.
iv. Supply or auxiliary air hoods: These hoods are not permitted for new construction.
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It is very difficult to keep the air supply and exhaust of supply hoods properly balanced. In
addition, the supply air is intemperate, causing discomfort for those working in the hot or cold air
stream. As a result, the supply vent is often either shut or blocked off, which eliminates any
potential benefit of this
this type of hood. Finally, the pres
presence
ence and movement of the user's body in the
stream of supply air creates turbulence that degrades the performance
per formance of the hood.
Portable, non-ducted fume hoods are generally not permitted; however, a portable hood may be
used for limited applications (e.g., used inside of an existing hood for a special application, such
as odor control or to enclose a microbalance). Such applications must be reviewed and approved
by EHS on a case-by-case
case-by-case basis.
Heated perchloric acid shall only be used in a laboratory hood specifically designed for its use and
identified as "For Perchloric Acid Operations." (Exception: Hoods not specifically designed for
use with perchloric acid shall be permitted to be used where the vapors are trapped and scrubbed
before they are released into th
thee hood.)
Perchloric acid hoods and exhaust duct work shall be constructed of materials that are acid
resistant, non-reactive, and impervious to perchloric acid.
The exhaust fan should be acid resistant and spark-resistant. The exhaust fan motor should not be
located within the duct work. Drive belts should not be located within the duct work.
Ductwork for perchloric acid hoods and exhaust systems shall take the shortest and straightest
path to the outside of the building and shall not be manifold with other exhaust systems.
Horizontal runs shall be as short as possible, with no sharp turns or bends. The ductwork shall
provide a positive drainage slope back iinto
nto the hood. Duct shall consist of sealed sections. Flexible
connectors shall not be used.
Sealants, gaskets, and lubricants used with perchloric acid hoods, duct work, and exhaust systems
shall be acid resistant and non-reactive with perchloric acid.
A water spray system shall be provided for washing down the hood interior behind the baffle and
the entire exhaust system. The hood work surface shall be watertight with a minimum depression
of 13 mm (½ inch) at the front and sides. An integral trough shall be provided at the rear of the
hood to collect wash-down water.
The hood surface should have an all-welded construction and have accessible rounded corners for
cleaning ease.
Each perchloric acid hood must have an individually designated duct and exhaust system.
1. Fume hoods intended for use with radioactive isotopes must be constructed of stainless steel
or other materials that will not be corroded by the chemicals used in the hood.
2. The interior of all radioisotope hoods must have coved corners to facilitate decontamination.
2.
3. The hood exhaust may require filtration by HEPA or Charcoal/HEPA filters. Where such is
3.
the likelihood, the hood must have a bag-out plenum for mounting such filters and fan
2013 Design Guidelines 12 | P a g e
capacity for proper operation of the hood with the filter installed. The most appropriate
location for the plenum is near the exhaust port of the fume hood (i.e., proximal to the hood).
4. The cabinet on which the hood is installed shall be adequate to support shielding for the
4.
radioactive materials
materials to be used therein.
5. In general, glove boxes with HEPA filtered exhausts shall be provided for operations
5.
involving unsealed radioactive material that emit alpha particles. Consult with the Radiation
Safety Section of EHS for specific requirements.
Must consult with UNC Chapel Hill’s ADA Compliance Office regarding the number lab hoods to
install in facilities, which are accessible to and usable by individuals with disabilities –
recommend minimally one ADA hood per laboratory floor. These hoods must provide appropriate
work surface heights, knee clearances, reach to controls, etc. to individuals in wheelchairs.
The location of at least one ADA hood per floor will enable disabled individuals to conduct their
research without having to transport chemicals, etc. in elevators.
Glove boxes (positive and negative) must meet the type, design and construction of requirements
ANSI/AIHA Z9.5
These hoods include enclosures for operations for which other types of hoods are not suitable
(e.g., enclosures for analytical balances, histology processing machines, special mixing stations,
evaporation racks). These hoods must be designed per ANSI Z9.5 and the Industrial Ventilation
manual.
4. Labeling
Laboratory hoods and special local exhaust ventilation systems (SLEV) shall be labeled to indicate
intended use (e.g., “Perchloric Acid Hood”).
New hoods can be mounted above a chemical storage cabinet provided that the cabinet meets the
International Fire Code requirements for construction.
Type 316 stainless steel should be used for all parts of the fume hood system ventilation duct as long
as compatibility is maintained.
Fume hood interior surfaces shall be constructed of corrosion resistant, non-porous, noncombustible
materials such as type 316 stainless steel. These materials shall have a flame spread index of 25 or less
when tested in accordance with NFPA method 255, Standard Method of Test of Surface Burning
Characteristics of Building Materials. New hoods must not contain asbestos materials. Hoods used for
perchloric acid digestion shall have interiors constructed of stainless steel and be equipped with
perforated spray pipes behind the ttop
op of the baffl
baffles
es for periodic wash downs.
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Hood inserts are only permitted for radioactive iodination procedures specifically approved by the
UNC Radiation Safety Officer.
The means
of pans of containing
or trays, minor
or creation of aspills
recessmight consist of
by installing a 6.4-mm
a curb across(¼the
in.) recess
front in the
of the work
hood andsurface,
sealing use
the
joints between the work surface and the sides, back
back,, and curb of th
thee hood.
There must be a horizontal bottom airfoil inlet at the front of the hood.
Adjustable baffles with horizontal slots must be present in the fume hood interior at the back and top.
Before a new fume hood is put into operation, an adequate supply of makeup air must be provided to
the lab.
Average air velocity at the hood face must be between 100-120 linear feet per minute (LFM) with a
minimum
combinationof sashes,
90 LFMthe
at face
any velocity
measuredwith
point
theatvertical
a minimum vertical
sash down andsash
twoopening of 18must
panels open inches. For
be 100
fpm and must pass the ASHRAE 110 tests at constant volume when the sash is raised to the full open
(setup) position.
7. Certification
The criteria for new fume hood installations at UNC-Chapel Hill are:
The average face velocity of the fume hood is between 100-120 fpm at an 18-in sash height or, for the
combination sash, 100-120 fpm with the vertical sash closed and two horizontal sashes open.
All single-point velocity measurements are 90 fpm or greater at the specified minimum openings.
Fume hood containment is shown using the ASHRAE 110 smoke test and tracer gas tests in 3 test
conditions:
Fume hoods with a vertical sash only must pass the ASHRAE 110 testing for the 18 inch and full open
sash positions.
Where the required velocity can be obtained by partly closing the sash, the sash and/or jamb shall be
marked to show the maximum opening at which the hood face velocity will meet the face velocity
requirements.
An airflow indicator and alarm shall be provided and located so that it is visible from the front of the
fume hood. In addition, a magnehelic gauge mounted on the front of the hood and connected to the
hood throat shall be installed to monitor hood suction.
Baffles shall be constructed so that they may not be adjusted to restrict the volume of air exhausted
through the laboratory hood. Manual dampers shall be locked in position as soon as the system is
balanced.
Fans should run continuously without local control from hood locations and independently of any time
clocks unless specifically exempted by the UNC EHS
EH S Department.
For new installations or modifications of existing installations, controls for laboratory hood services
(e.g., gas, air, and water) should be located external to the hood and within easy reach.
Shutoff valves for services, including gas, air, vacuum, and electricity shall be outside of the hood
enclosure in a location where they will be readily accessible in the event of fire in the hood. The
location of such a shut-off shall be
b e legibly lettered in a related location on the exterior of the hood.
Each exhaust hood shall be permanently labeled with the unique identification number and the fan ID
to which it is attached. Each fan on the roof shall be permanently labeled with its unique ID and a
permanent listing
listing of all rroom
oom numbers, hoods and or general exh
exhausts
austs to which it is attached.
Chemical fume hood exhaust fans shall be connected to an emergency power system in the event of a
power failure.
Emergency power circuits should be available for fan service so that fans will automatically restart in
proper sequence upon restoration af
after
ter a power outag
outage.
e.
Fume hood ventilating controls should be arranged so that shutting off the ventilation of one fume
hood will not reduce the exhaust capacity or create an imbalance between exhaust and supply for any
other hood connected to the same system.
In installations where services and controls are within the hood, additional electrical disconnects shall
be located within 15
15mm (50ft) of the hood and shall be accessible and clearly marked. (Exception: If
electrical receptacles are located external to the hood, no additional electrical disconnect shall be
required).
Hood lighting shall be provided by UL-listed fixtures external to the hood or, if located within the
hood interior, the fixtures shall meet the requirements of NFPA 70, (National Electrical Code) and
NFPA 45.
The light fixtures must be of the fluorescent type and replaceable from outside the hood. Light fixtures
must be displaced or covered by a transparent impact resistant vapor tight shield to prevent vapor
contact.
9. Sashes
Sashes may be horizontal, vertical, or a combination, and must have the capability to close off the hood
face substantially.
Use laminated safety glass when internal temperature is anticipated to be less than 160 °F.
2013 Design Guidelines 15 | P a g e
Use tempered safety glass when high internal temperatures are anticipated that will result in sash
surface temperatures greater than 160 °F.
10. Ducting
Manifold fume hood exhaust ducts shall be joined inside a fire rated shaft or mechanical room, or
outside of the building at the roofline.
Horizontal ducts must slope at least 1 inch per 10 feet downward in direction of airflow to a suitable
drain or sump.
Ducts exhausting air from fume hoods should be constructed entirely of noncombustible material.
Gaskets should be resistant to degradation by the chemicals involved and fire resistant.
Automatic fire dampers shall not be used in laboratory hood exhaust systems. Fire detection and alarm
systems shall not be interlocked to automatically shut down laboratory hood exhaust fans.
Duct linings shall have a flame spread index of 25 or less when tested in accordance with NFPA 255,
Standard Method of Test of Surface Burning Characteristics of Building Materials. Test specimens
shall be of the minimum thickness used in the construction of the duct or duct lining.
Duct linings are not recommended. If they are installed then they must meet the above requirement.
Air exhausted from laboratory work areas shall not pass unducted through other areas.
11. Exhaust
Hood exhaust stacks shall extend at least 10 feet above the roof. Discharge shall be directed vertically
upward.
If parapet walls are present, EHS recommends that stacks extend at least 2 feet above the top of a
parapet wall or at
at least 10 fee
feett above the roof, w
whichever
hichever is gr
greater.
eater.
Note: The University Architect/Planning Office must be contacted if any building features, such as
exhaust stacks, extend above the roofline.
Hood exhausts shall be located on the roof as far away from air intakes as possible to preclude re-
circulation of laboratory hood emissions within a building. For toxic gas applications, the separation
distance shall be at least 75 feet from any intake.
As future gas necessities are difficult to predict, EHS recommends at least 75 feet for all applications.
2013 Design Guidelines 16 | P a g e
All building exhaust and air intakes must be modeled to demonstrate that the exhaust air (including
generator exhaust) will not be recirculated within the building being constructed nor in nearby
buildings. Wind
Wind tunnel modeling sshould
hould be used for complex building and terrain intera
interactions.
ctions.
Discharge from exhaust stacks must have a velocity of at least 3,000 fpm. Achieving this velocity
should not
beyond thebe done byshould
reduction the installation of a cone
be of sufficient type to
length reducer.
allow The ductmovement
the air may be reduced,
to returnbut
tothe duct
a linear
pattern.
Rain caps that divert the exhaust toward the roof are prohibited.
Fume hood exhaust is not required to be treated (e.g., filtered or scrubbed) except when one of the
following substances is used with content greater than the percent specified by weight or volume:
Air exhausted from laboratory hoods and other special local exhaust systems shall not be recirculated.
Exhaust fans shall be located outside the building housing the laboratory or in a separate room that is
maintained at negative pressure to the rest of the building and provides direct access to outside for fan
discharge ducts.
The minimum penthouse exhaust flow rate is 1 air change per hour.
12. Noise
System design must provide for control of exhaust system noise (combination of fan generated noise
and air-generated noise) in the laboratory. Systems must be designed to achieve an acceptable Sound
Pressure Level (SPL) frequency spectrum (room criterion) as described in the 1991 HVAC
Applications Handbook.
2013 Design Guidelines 17 | P a g e
The preferred method of exhaust noise control is with low static loss air valves and reduced exhaust
fan speeds.
Noise attenuators may be used as a last resort if constructed of 304 stainless steel and no packing
material is used.
13. Testing
Proper operation of fume hoods must be demonstrated by the contractor installing the fume hood prior
to project closeout. The recommended containment performance test is ANSI/ASHRAE 110 with the
acceptable criteria as specified in ANSI/AIHA Z9.5.ANSI/AIHA Z9.5, 5.6
2. Scope
This Guide presents the minimum performance requirements for eyewash and shower equipment or the
emergency treatment of the eyes or body of a person exposed to injurious materials. It covers the
following types of equipment: emergency showers, eyewash equipment, and combination shower and
eyewash or eye/face wash.
Plumbed eyewash shall be provided for all work areas where, during normal operations or foreseeable
emergencies, the eyes of an employee may come into contact with a substance, which can cause
corrosion, severe irritation, or is toxic by skin absorption. Drench hoses, sink faucets, or showers are
not acceptable eyewash facilities. Plumbed eyewash shall be provided at all work areas where
formaldehyde solutions in concentrations greater than or equal to 0.1% are handled.
NFPA 99 Chapter
Chapter 10-6
An eyewash safety station should be installed within all acid washing areas. An eyewash safety station
should be installed in N2 dispensing stations and film processing areas using chemical developers and
fixers.
An emergency shower shall be provided for all work areas where, during normal operations or
foreseeable emergencies,
emergencies, areas of the body may come into contact with a substance which is corrosive,
severely irritating to the skin or is toxic by skin absorption.
A deluge shower shall be provided at all work areas where formaldehyde solutions in concentrations
greater than or equal to 1% are handled.
NFPA 99 Chapter
Chapter 10-6
2013 Design Guidelines 18 | P a g e
A deluge shower should be installed within all acid washing areas. A deluge shower should be
installed in N2 dispensing stations and film processing areas using chemical
c hemical developers and fixers.
Emergency eyewash facilities and deluge showers shall be in unobstructed and accessible
locations that require no more than 10 seconds for the injured person to reach along an
unobstructed pathway (i.e., no doors without panic bars or which don't swing open when pushed).
If both eyewash and shower are needed, they shall be located so that both can be used at the same
time by one person.
The location of at least one ADA hood per floor will enable disabled individuals to conduct their
research without having to transport chemicals, etc. in elevators. Fume hoods are assumed to
contain substances which are "corrosive or severely irritating to the skin or are toxic by skin
absorption,” hence the need for emergency eyewash/shower stations.
ii. Signage
Emergency eyewash and shower locations shall be identified with a highly visible sign. The areas
around the eyewash or shower shall be well lighted and highly visible.
No obstructions, protrusions, or sharp objects shall be located within 16 inches rom the ccenter
enter of
the spray pattern of the emergency
e mergency shower facility.
Electrical apparatus, telephones, thermostats, or power outlets should not be located within 18
inches of either side of the emergency shower or emergency eyewash facility (i.e., a 36-inch
clearance zone).
Prevent potential electrical hazards posed when the water generated by the activated emergency
eyewash/safety shower is in proximity to live electrical equipment.
2013 Design Guidelines 19 | P a g e
A means shall be provided to ensure that a controlled flow of flushing fluid is provided to both
eyes simultaneously.
ANSI Z358.1, 5.1.1
Eyewash equipment shall be capable of delivering to the eyes not less than 0.4 gallons per minute
of flushing fluid for 15 minutes.
The eyewash unit shall be positioned with the water nozzles 33-45 inches from the floor and 6
inches minimum from the wall or nearest obstruction. The unit must be located at an operable
sink.
The valve shall be designed so that the flushing fluid remains on without requiring the use of the
operator's hands. The valve shall be designed to remain activated until intentionally shut off.
The emergency shower location must have a level surface beneath the shower head.
Having a level surface will prevent the users from tripping while trying to access and use the
emergency shower.
Emergency shower heads shall be designed so that a flushing fluid column is provided that is
not less than 82 inches and not more than 96 inches in height from the surface on which the
user stands.
The shower head should not be mounted flush or recessed within any constructed surfaces or
partitions and the center of the spray pattern shall be located at least 16 inches from any
obstruction.
Recessing the shower head may limit access and/ or affect spray pattern.
The spray pattern shall have a minimum diameter of 20 inches at 60 inches above the surface
on which the user stands
Emergency shower heads shall be capable of delivering a minimum of 75.7 liters per minute
(20 GPM) of flushing fluid.
The shower should be attached to a flushing fluid supply from a 1-inch minimum iron pipe
size (IPS).
The valve shall be designed so that the flushing fluid remains on without requiring the use of the
operator's hands. The valve shall be designed to remain activated until intentionally shut off.
The manual actuator, triangle pull, shall be located not more than 69 inches above the surface on
which the user stands. The manual actuator shall be free from obstruction for 18 to 24 inches in all
directions. The actuator shall not be mounted flush or recessed within any constructed surfaces or
partitions.
The water supply to showers and/or shower/eyewash combination units should be controlled by a
shutoff valve which is visible and accessible to shower testing personnel in the event of leaking or
failed shower head valves.
When floor drains are used, a means shall be provided to control odors from dry traps.
If floor drains are not provided, controls shall be provided to prevent or minimize flooding.
11. Testing
Proper operation of the equipment must be demonstrated by the contractor installing the
emergency eyewash or shower equipment prior to project closeout and facility occupation.
emergency eyewash or shower equipment prior to project closeout and facility occupation.
By testing the equipment, UNC can be assured that it is working properly before the users begin
their research.
All emergency showers and eyewash facilities shall meet the requirements of NFPA 99 Chapter
10, and ANSI Z358.1 and shall be installed in accordance with ANSI Z358.1.
ANSI Z358.1
2. Scope
The Guide applies to all UNC-Chapel Hill facilities, including leased properties. It covers the design of
storage for compressed gas cylinders. Note that there are numerous regulations governing the proper
use of compressed gas cylinders; use is not addressed by the Guide, as it is a work practices issue,
rather than design feature.
Laboratory design shall include a storage area for cylinders of compressed gases where:
i. They are protected from external heat sources such as flame impingement, intense radiant heat,
electric arc, or high temperature steam lines.
ii. They are in a well protected, well ventilated, dry location, at least 20 feet from highly combustible
materials.
Design features which are prohibited: Unventilated enclosures such as lockers and cupboards.
Work practice issues: Oxygen cylinders shall not be stored near highly combustible materials,
especially oil or grease, or near any other substance likely to cause or accelerate fire
Laboratory design shall include restraints for the storage of cylinders greater than 26 inches tall; the
restraint system shall include at least 2 restraints (made of noncombustible materials), which are
located at one-third and two-thirds the height of the cylinder.
NFPA 45, 8-1.5
A restraint system of chains, metal straps, or storage racks provides a reliable method of securing gas
cylinders. Chains or a metal strap at the bottom and top one third of each cylinder provides protection
against tipping and falling. [Work Practice Note:
N ote: When compressed gas cylinders in service, they shall
be adequately secured by chains, metal straps, or other approved materials
materials,, to prevent cylinders from
falling or being knocked over.]
The purchase and installation of compressed gas cylinder securing systems must be subject to review
and approval of EHS.
Gas cylinder securing systems should be anchored to a permanent building member or fixture.
Provisions shall be made for securing cylinders that are delivered to locations outside of the laboratory.
4. Storage of Compressed Gas Cylinders – Toxic and Highly Toxic Gases
Laboratory design shall incorporate storage capabilities of compressed gas cylinders of toxic and highly
toxic gases per the following table. The
T he number of lecture bottle cylinders [approximately 5 cm x 33 cm (2
in. x 13 in.)] shall be limited to 25. See Table 6-1. Also, review the International building and fire codes for
other limitations
limitations..
Flammable or Oxidizing Gases Liquefied Flammable Gases with Health Hazard Rating of 3
Laboratory design shall include one of the following storage systems for toxic and highly toxic
compressed gas cylinders:
When gas cabinets or exhausted enclosures are provided they shall (be):
b) Treatment
Treatment systems for the exhaust of toxic and highly toxic gases must be reviewed and approved by
EHS.
Emergency power shall be provided for exhaust ventilation, gas-detection systems, emergency alarm
systems, and temperature control systems.
A continuousexposure
permissible gas detection system
limit or shall
ceiling be provided
limit. to detect
The detection the presence
system of gas
shall initiate at or alarm
a local below and
the
transmit a signal to a constantly attended location. Activation of the monitoring system shall
automatically close the shut-off valve on toxic and highly toxic gas supply lines to the system being
monitored.
An approved supervised smoke detection system shall be provided in rooms or areas where highly
toxic compressed gases are stored indoors.
e) Security
e)
Enclosures such as 1-hour interior and exterior rooms (detailed below) must be provided for supply
systems cylinder storage or manifold locations for oxidizing agents such as oxygen and nitrous oxide.
Such enclosures must be constructed of an assembly of building materials with a fire-resistive rating of
at least 1 hour and must not communicate directly with anesthetizing locations.
Other nonflammable (inert) medical gases may be stored in the enclosure. Flammable gases shall not
be stored with oxidizing agents. Storage of full or empty cylinders is permitted. Such enclosures shall
serve no other purpose.
A 1-hour exterior room shall be a room or enclosure separated form the rest of the building by not less
than 1-hour-rated fire-resistive construction. Openings between the room or enclosure and interior
spaces shall be smoke-and draft-control assemblies having no less than a 1-hour fire-protection rating.
Rooms shall have at least one exterior wall provided with at least two vents. Each vent shall not be less
than 36 square inches in area. One vent shall be within 6 inches of the floor and one shall be within 6
inches of the ceiling. Containers of medical gases shall be provided with at least one fire sprinkler to
provide container
container cooling in case of fire.
2013 Design Guidelines 24 | P a g e
When an exterior wall cannot be provided for the room, automatic sprinklers shall be installed within
the room. The room shall be exhausted through a duct to the exterior. Makeup air to the room shall be
taken from the exterior. Both separate air streams shall be enclosed in a 1-hour-rated shaft enclosure
from the room to the exterior. Approved mechanical ventilation shall be in accordance with the
California Mechanical Code and provided at a minimum rate of 1 cubic foot per minute per square foot
of the room area.
2. Scope
Flammable liquid storage cabinets are intended for the storage of flammable and combustible liquids.
This Guide applies to all UNC-Chapel Hill facilities, including leased properties. It covers the design,
construction, and installation of Flammable Liquid Storage Cabinets; the Guide does not address the
proper use of Flammable Liquid St Storage
orage Cabinets.
3. Design
1. Approval/Submittal
1.
Flammable Liquid Storage Cabinets must be UL listed and must meet NC Fire Prevention
Code requirements.
Where flammable liquid storage cabinets are required, they shall be designed such that they
do not exceed 120 gallons for the combined total quantity of all liquids (i.e., Classes 1, 2, and
3).
NFPA 30 Chapter
Chapter 4-3.1 still contains the limit ((Check
Check most recent NC F
Fire
ire Protec
Protection
tion Code)
2013 Design Guidelines 25 | P a g e
One or more Flammable Liquid Storage Cabinets are required for laboratories which store,
use, or handle more than 10 gallons of flammable or combustible liquids.
3. Labeling
3.
When flammable or combustible liquids present multiple hazards, the laboratory design shall
address the storage requirements for each hazard.
4. Construction
a.
a. Minimum wall thickness of 0.044 inches (18 gauge).
b. Double walled
including construction
the door, withand
top, bottom, a minimum
sides. air gap of 1- 1/2-inches between the walls
c.
c. Tight-fitting joints welded or riveted.
d.
d. Liquid-tight bottom with a door sill of at least 2 inches.
e.
e. Three-point latch on doors.
2. Doors
2.
3. Venting (NFPA 30, Chapter 4-3.4 and NFPA 99, Chapter 10-7.2.3)
3.
Flammable Liquid Storage Cabinets are not required to be vented except for odor control of
malodorous materials.
materials. Vent openings shall be sealed with the bungs supplied with the cabinet
or with bungs specified by the manufacturer of the cabinet. If vented, cabinet should be
vented from the bottom with make-up air supplied to the top. It shall be vented outdoors to an
approved location or through a flame arrester to a fume hood exhaust system. Construction of
the venting duct should be equal to the rating of the cabinet.
4. Location
4.
Flammable Liquid Storage Cabinets shall NOT be located near exit doorways, stairways, or in
a location that would impede egress. Flammable Liquid Storage Cabinets must NOT be wall
mounted.Wall mounted cabinets are not UL Listed or Fire Marshal Approved.
5. Laboratory design must ensure that Flammable Liquid Storage Cabinets are NOT located near
5.
an open
6. Good
6. flame or
Practice perother ignition source.
UNC-Chapel Hill EHS
7. An open flame or other ignition source could start a fire or cause an explosion if an accident
7.
or natural disaster brought the ignition source and flammable liquids or vapors together.
1. Standards
2. Scope
This design guide applies to the storage of hazardous materials. As noted in the introduction, the
use of hazardous materials has direct bearing on the design of the laboratory; hence the research
operations should be well understood in the planning phases when designing the laboratory’s
hazardous materials storage.
3. Requirements
Laboratory design shall include spill control and secondary containment for the storage of
hazardous materials liquids in accordance with the requirements of the NC Building Code, NC
Fire Prevention Code and NFPA 45.
Notes: Design must allow for substances which, when mixed, react violently, or evolve toxic
vapors or gasses, or which in combination become hazardous by reason of toxicity, oxidizing
power, flammability, explosibility, or other properties, to be separated from each oother
ther in storage
by distance, by partition, or ot
otherwise,
herwise, so as to preclude accidenta
accidentall contact between tthem.
hem.
Explosion control shall be provided for storage of non-exempt quantities of the following
materials:
1. Highly toxic flammable or toxic flammable gases when not stored in gas cabinets, exhausted
1.
enclosures or gas rooms.
2. Combustible dusts.
2.
3. Class 4 oxidizers.
3.
4. Unclassified detonable and Class 1 organic peroxides.
4.
5. Pyrophoric gases.
5.
6. Class 3 and 4 unstable (reactive) materials
6. materials..
7. Class 2 and 3 water-reac
7. water-reactive
tive solids and liquids.
When the hazardous materials stored in a control area are not in excess of the amounts specified in
the International Building and Fire codes, such storage shall conform to the Building Code
requirements for Group B Occupancy. (See Building
B uilding and Fire Codes)
When the hazardous materials stored in a control area exceed the amounts specified such storage
shall conform to the Building Code requirements for Group H, Occupancy.
2013 Design Guidelines 27 | P a g e
When the hazardous materials stored in laboratories and similar areas used for scientific
experimentation
experimentation or research are not in excess of the table below and are not otherwise classified as
Group B Occupancies, shall conform to the Building Code requirements for Group H.
4. Procedures
As noted in this and other sections, the quantity of hazardous chemicals planned for use and
storage within a project area has a direct impact on how the project is designed. The project
architect is responsible for ensuring the necessary data is collected from the future building
occupants and is assessed by a qualified individual (firm) before the Design Development
Drawings are submitted to the State Department of Insurance (DOI). This review must be
completed using standard Microsoft software (or other approved by the EHS Department).
The end result of the procedure is a summarized report showing the quantities of hazard
classes planned for designated control areas as compared to the NC Building Limits. For
unassigned spaces, the assumptions made for these areas must be specified. A copy of the
final report and all supporting information must be provided to the EHS Office on a Read
Only optical disk as a permanent record of this analysis.
Projects within five campus sites are covered by the University’s existing Hazardous Waste
Generator permits (Horace Williams Airport, Cogen, HMF, Main Campus and Marine
Sciences). Projects that are outside of these 5 areas must contact the Environmental Section of
the UNC-Chapel Hill EHS Department
De partment for guidance and assistance.
All projects must be reviewed by the UNC Facilities Department if a new connection is made
to the sanitary sewer. The University holds a comprehensive permit for the main campus.
Sewer connections cannot be made until the building permit documentation has been
submitted to the UNC Facilities Department.
4. Decommissioning of Existing Facilities
4.
Chemical removal and cleaning of surfaces must be completed before demolition can begin.
Decontamination of concealed areas such as pipes, and under cabinets etc. must be
coordinated with demolition activity.
All chemical waste and contaminated debris must be assessed by the UNC-EHS for hazard
determination.
The Environmental Office will assist in identifying appropriate waste handling methods.
Hazardous waste must be managed according to all State and Federal regulations. All
hazardous waste manifests must be signed by the Hazardous Waste Manager and shipped to
UNC approved waste facilities.
2013 Design Guidelines 28 | P a g e
1. Regulations:
1.
a.
a. NC Radiation Control Regulations (15A NCAC 11)
b.
b. NC Radioactive Material
Material License,
c.
c. Code of Federal Regulation (CFR) 10, Parts 20 and 35
d.
d. UNC-Chapel Hill Radiation Safety Manual (STIPULATED IN LICENSE)
3. Recommendations:
3.
"Structural Shielding and Evaluation for Medical Use of X-rays and Gamma Rays of Energies
up to 10 MeV", National Council on Radiation Protection, Report No. 49
“Structural Shielding Design for Medical X-ray Imaging Facilities”, NCRP, Report No. 147
Guide for the Preparation of Application for Medical Use Programs, (Proposed Revision2 to
Regulatory Guide 10.8, USNRC (NRC 10.8)
Guide for the Preparation of Applications for Type A Licenses of Broad Scope, 2nd Proposed
"CRC Handbook of Laboratory Safety, 4th Ed." CRC Press 1995, (CRCLAB)
"Recommendations for the Safe Use Of LASERS," American National Standards Institute.
(ANSI Z136.1)
2013 Design Guidelines 29 | P a g e
2. Scope
All radioactive materials used at UNC-Chapel Hill are governed by the terms and conditions of the
UNC-Chapel Hill Radioactive Materials Licenses, issued by the Department of Environment and
Natural Resources, Division of Environmental
E nvironmental Health, Radiation Protection Section. All radiation
producing devices are registered with the State of NC, Radiation Protection Section, Electronic
Products Branch.
3. Decommissioning of Ex
Existing
isting Facilities Prior to Demolition or Renovation
Contact the Radiation Safety Section of EHS as early as possible (at least 120 days) before the
planned initiation ooff construction. A plan for decommissioning must be prepared following the
UNC EHS Guidelines for decommissioning. The laboratory must be cleared of all radioactive
sources/contamination
sources/contami nation before demolition, renovation or construction can begin.
Proposals for new facilities must be submitted to the Radiation Safety Section of EHS for
review. New facilities may require the multiple approvals prior to constructi
construction.
on.
NC Radioactive
Radioactive Mater
Material
ial Lice
License
nse
NBS Handbook 92
When work involves gamma emitters (especially gamma irradiators) the floors and coatings
must be able to support the gamma shielding.
NBS Handbook 92
When applicable, lead shielding must be incorporated in the structure. Based on the proposed
type and quantities of radioactive materials, the Radiation Safety Section of EHS will
determine the need for the shielding.
Note that for x-ray producing machines, shielding calculations will be performed by the
Radiation Safety Section
State Regulations of EHS.
and NCRP and Shielding design isDesigns
ANSI standards. to be inmust
accordance with alltoapplicable
be submitted the State
through the Radiation Safety Section of EHS. During construction the shielding must be
completed, the effectiveness of the installed shielding and protective design features shall be
2013 Design Guidelines 30 | P a g e
evaluated by the Radiation Safety Section of EHS and required reports submitted to and
accepted by the State prior to operation of the radiation producing machine.
NC Radiation
Radiation Control Re
Regulations
gulations
National Council
Council on Ra
Radiation
diation Pro
Protection,
tection, Re
Report
port No. 49, 147
NC Radioactive
Radioactive Mater
Material
ial Lice
License
nse
3. Security
3.
Areas where radioactive materials or other radiation sources are used or stored shall be
provided with adequate security (e.g., locks) to prevent removal or use by unauthorized
personnel.
NC Radiation
Radiation Control Re
Regulations
gulations
High radiation areas or very high radiation areas (as defined in 15 A NCAC 11.0104) shall be
equipped with means to prevent inadvertent access and restrict access to only authorized
personnel. Means to reduce exposure levels in the area may be required via an interlock
device. In some applications, means to monitor the radiation levels in the areas shall be
provided.
NC Radiation
Radiation Control Re
Regulations
gulations
High radiation areas or very high radiation areas (as defined in 15 A NCAC 11.0104) shall be
equipped with a control device that energizes a conspicuous visible or audible signal so that
an individual entering the area and the operator of the device are made aware of the entry.
NC Radiation
Radiation Control Regulations
Regulations
Adequate space must be available for radioactive wastes generated by projects within the lab.
Most radioisotope projects will need about 15 sq. ft. of floor space for containers and shields
within a lockable area.
5. Ventilation Considerations
Ventilation requirements for the laboratories utilizing radioactive materials are dependent
upon the types of materials used. Facilities that use radioactive gases shall be equipped with
ventilation to adequately maintain concentrations to below allowable occupational exposure
levels and to not permit escape of the gas to adjacent non-use areas such that concentrations
exceed those allowed for uncontrolled areas. These range from no special requirements to
those requiring separate
The Radiation Safety exhaust
Programsystems equippedthe
will review withproposed
"panic button" shut down
uses and make switches.
specific
recommendationss appropriate for each facility.
recommendation
Depending on the type and quantities of radioactive materials or the location of the facility,
fume hoods used with volatile radioactive materials have specific design requirements. These
are detailed in the Fume Hoods Section of this Design Guide.
Class IIIb and IV Laser facilities must be equipped with adequate shielding (e.g. thermal curtains
using materials approved by the University's Fire Marshal, window glass that does not transmit
direct laser radiation or the specula or diffuse reflections of the laser radiation (shutters or filters)).
Portals and viewing windows must be designed to prevent any exposure above the permissible
threshold limit value.
ANSI Z136.1
Class IIIb and Class IV laser facilities must be in rooms secured by locks. Class IV laser
installations must be provided with interlocked warnings that indicate the status of the laser prior
to entering the facility.
ANSI Z136.1
Electrical outlets need to be positioned is such a manner that leakage of water coolant will not lead
to risks of electrocution.
ANSI Z136.1
Appropriate ventilation to remove laser generated airborne contaminants must be provided for
Class IIIb and IV lasers.
ANSI Z136.1
Gas cabinets and adequate ventilation must be provided to mitigate the hazards associated with
excimer laser gases or other lasers using toxic gases.
ANSI Z136.1
Biosafety in Microbiological and Biomedical Laboratories, 5th ed. (or latest), CDC-NIH
The Centers for Disease Control and Prevention (CDC) and the National Institutes of Health
(NIH).
Primary Containment for Biohazards: Selection, Installation and Use of Biological Safety
Cabinets the Centers for Disease Control and Prevention (CDC) and the National Institutes of
Health (NIH).
Guidelines for Research Involving Recombinant DNA Molecules, October 31, 1997, Federal
Register, Vol. 62, No 211.
National Sanitation
Sanitation Foundation (NSF) In
International
ternational Standard 49
2. Scope
All of the biological research conducted at UNC-Chapel Hill involves low to moderate risk
etiological agents as defined by the NIH. Section 1 of this Guide, General Requirements for UNC
Laboratories, covers all design requirements for Biosafety Level 1 laboratory work areas. This
section focuses primarily on the biosafety considerations for a Biosafety Level 2 laboratory. Please
see Biosafety Level 3 guidelines for BSL3 laboratories.
Potentially harmful aerosols can escape from the containment of the laboratory room unless the
room air pressure is negative to adjacent non-laboratory areas. As a general rule, air should flow
from low hazard to high hazard areas.
An autoclave should be provided with a canopy hood with slotted exhaust or other suitable means
of local exhaust. In addition, autoclave rooms should have a minimum of 10 air changes per hour.
Unpleasant heat and odors will linger in the room unless provided with effective local exhaust and
adequate frequency of air changes.
1. Approval/Type
1.
All cabinets must be NSF listed, UL approved, and installed in accordance with the
manufacturer's requirements.
Cabinets, which when used and installed properly, will provide both product, environment
and personnel protection.
For Biosafety Level 2 applications involving toxic chemicals or radionuclides, a Class II- B
type cabinet must be installed.
2013 Design Guidelines 33 | P a g e
Class II-B cabinets do not recirculate exhaust air and are appropriate for such uses. The exact
type of BSC should be specified early in the design process.
2. Location
2.
Biological safety cabinets (BSCs) must be located away from doors and other high traffic
areas.
Currents of air can disrupt and degrade the protective capability of the cabinet. All attempts
should be made to neutralize any interference.
A biosafety cabinet should not be installed directly opposite of another biosafety cabinet if
spatial considerations allow otherwise.
Laminar airflow is greatly hindered by the operation of a biosafety cabinet located directly
opposite of another biosafety cabinet or autoclave.
When initially installed or reinstalled, biosafety cabinets must be provided with an appropriate
means of seismic stabilization.
5. Testing
5.
Remote HEPA Filtration Units in ductwork Remote HEPA filters must have provisions for
testing and decontamination, with test ports before and after the HEPA, isolation dampers,
and decontamination ports according to the drawing.
6. Autoclaves
6.
Laboratory designs
medical waste must include an autoclave for sterilizing media, lab instruments, and
as necessary.
2013 Design Guidelines 34 | P a g e
An autoclave is required since heat and pressure can kill potentially infectious spores that
resist other disinfectants.
disinfectants. The autoclave need not be in the actual lab room, however should be
available on the floor.
X. GLOSSARY
Biosafety Level: Biosafety levels consist of laboratory practices and techniques, safety equipment, and a laboratory
facility appropriate for the operations performed and the hazard posed by the particular biohazard material. The
Centers for Disease Control (CDC) and the National Institute of Health (NIH) define the four biosafety levels in the
publication, Biosafety
Biosafety in Microbiol
Microbiological
ogical and Biom
Biomedical
edical Laboratories.
Biosafety Cabinet: A ventilated cabinet which serves as a primary containment device for operations involving
biohazard materials.
materials. The three classes of bios
biosafety
afety cabinets are described below:
Class I Biosafety Cabinet: The Class I biosafety cabinet is an openfronted negatively pressured ventilated
cabinet with a minimum inward average face velocity at the work opening of at least 75 feet per minute.
The exhaust air from the cabinet is filtered by a HEPA filter and discharged without recirculation
Class II Biosafety Cabinet: The Class II biosafety cabinet is an open-fronted, ventilated cabinet. Exhaust
air is filtered with a high efficiency particulate air filter (HEPA). This cabinet provides HEPA-filtered
downward airflow within the workspace. Class II Cabinets are further classified as type A1, A2, B1, and
B2.
Class III Biosafety Cabinet: The Class III biosafety cabinet is a totally enclosed, negative pressure,
ventilated cabinet of gas-tight construction. Operations within the Class III cabinet are conducted through
protective gloves. Supply air is drawn into the cabinet through high-efficiency particulate air filters.
Exhaust air is filtered by two high efficiency particulate air filters placed in series or by high efficiency
particulate air
air filtration and incineration, and discharged to th
thee outdoor environm
environment
ent without reci
recirculation.
rculation.
Boiling Point: The temperature at which the vapor pressure of a liquid equals the surrounding atmospheric
pressure. For purposes of defining the boiling point, atmospheric pressure shall be considered to be 14.7 PSIA (760
mm Hg).
• It has been evaluated by the International Agency for Research on Cancer (IARC) Monographs and
found to be a carcinogen or potential carcinogen; or
• It is listed as a carcinogen or potential carcinogen in the Sixth Annual Report on Carcinogens
published by the
the National Toxicology Program (NTP) or,
• It is regulated by Fed/OSHA as a carcinogen
Combustible Liquid: A combustible liquid shall be defined as any liquid that has a closed-cup flash point at or
above 100°F (37.8°C).
• Class II Liquid. Any liquid that has a flash point at or above 100°F (37.8°C) and below 140°F (60°C).
• Class IIIA Liquid. Any liquid that has a flash point at or above 140°F (60°C) but below 200°F (93°C).
• Class IIIB Liquid. Any liquid that has a flash point at or above 200°F (93°C).
Compressed Gas:
Control Area: A building or portion of a building within which the exempted amounts of hazardous materials are
allowed to be stored, dispensed, used or handled.
Corrosive: A substance that causes visible destruction of, or irreversible alterations in, living tissue by chemical
action at the site of contact. For example, a substance is considered to be corrosive if, when tested on the intact
i ntact skin
of albino rabbits by the method described by the U.S. Department of Transportation in Appendix A to 49 CFR Part
173, it destroys or changes irreversibly the structure of the tissue in 4 hours. This term does not refer to action on
inanimate surfaces.
Emergency shower: A unit that enables a user to have flushing fluid cascading over the entire body.
Explosive: A substance that causes a sudden, almost instantaneous release of pressure, gas, and heat when subjected
to sudden shock, pressure, or high temperature.
Flammable Anesthetic Gas: A compressed gas which is flammable and administered as an anesthetic including
cyclopropane, divinyl ether, ethyl chloride, ethyl ether and ethylene.
Flammable Liquid: Any liquid that has a closed-cup flash point below 100°F (37.8°C).
Class I Liquid: Any liquid that has a closed-cup flash point below 100°F (37.8°C) and a Reid vapor
pressure not exceeding 40 PSIA at 100°F (37.8°C).
• Class IA liquids shall include those liquids that have flash points below 73°F (22.8°C) and boiling
points below 100°F (37.8°C).
• Class IB liquids shall include those liquids that have flash points below 73°F (22.8°C) and boiling
points at or above 100°F (37.8°C).
• Class IC liquids shall include those liquids that have flash points at or above 73°F (22.8°C), but
°
below 100 F (37.8°C).
Flash Point: The minimum temperature of a liquid at which sufficient vapor is given off to form an ignitable
mixture with air, near the surface of the liquid or within the vessel used.
Fume Hood: A device enclosed on three sides, as well as the top and bottom, with an adjustable sash or fixed partial
enclosure on the remaining side. They are designed, constructed and maintained so as to draw air inward by means
of mechanical ventilation, and so that any operation involving hazardous materials within the enclosure does not
require the insertion of any portion of a person's body other than the hands and arms into the work area. (Note:
Laboratory fume hoods prevent toxic, flammable, or noxious vapors from entering
e ntering the laboratory, present a physical
barrier from chemical reacti
reactions,
ons, and serve to ccontain
ontain accidental spills.)
Hazardous Material: A material for which there is statistically significant evidence based on at least one study
conducted in accordance with established scientific principles that acute or chronic health effects may occur in
exposed employees. The term “health hazard” includes materials which are carcinogens, toxic or highly toxic
agents, reproductive toxins, irritants, corrosives, sensitizers, hepatoxins, nephrotoxins, neurotoxins, agents that act
on the hematopoietic
“physical systems,
hazard”includes and agents
materials which
for which damage
there the lungs,valid
is scientifically skin,evidence
eyes, or that
mucous
it is amembranes.
combustibleThe terma
liquid,
compressed gas, cryogenic, explosive, flammable, an organic peroxide, an oxidizer, pyrophoric, unstable (reactive),
or water-reactiv
water-reactive.
e.
Hazard Warning: Any words, pictures, symbols, or combination thereof appearing on a label or other appropriate
form of warning that convey the health and physical hazards of the substance(s) present.
• A substance that has a median lethal dose (LD50) of 50 milligrams or less per kilogram of body weight
when administered orally to albino rats weighing between 200 and 300 grams each.
• A substance that has a median lethal dose (LD50) of 200 milligrams or less per kilogram of body
weight when administered by continuous contact for 24 hours (or less if death occurs within 24 hours)
with the bare skin of albino rabbits weighing between 2 and 3 kilograms each.
•
A substance that has a median lethal dose (LD50) in air of 200 parts per million by volume or less of
gas or vapor, or 2 milligrams per liter or less of mist, fume, or dust, when administered by continuous
inhalation for 1 hour (or less if death occurs within 1 hour) to albino rats weighing between 200 and
300 grams each.
HIV/HBV Research/Production Facility: A laboratory producing or using research laboratory scale amounts of
HIV or HBV. Research laboratories may produce high concentrations of HIV or HBV but not in the volume found
in production facilities
facilities..
Irritant: A substance, which is not corrosive, but which causes a reversible inflammatory effect on living tissue by
chemical action at the site of contact. A substance is a skin irritant if, when tested on the intact skin of albino rabbits
by the methods of 16 CFR 1500.41 for 24 hours exposure or by other appropriate techniques, it results in an
empirical score of 5 or more. Substance is an eye irritant if so determined under the procedure listed in 16 CFR
1500.42 or other appropriate techniques.
NIH: National Institute
Institute of Health
Nonflammable Medical Gas: A compressed gas, such as oxygen or nitrous oxide, which is nonflammable and used
for therapeutic purposes.
Organic Peroxide: An organic compound that contains the bivalent -O-O- structure and which may be considered to
be a structural derivative of hydrogen peroxide where one or both of the hydrogen atoms has been replaced by an
organic radical.
Oxidizer: A substance,
materials,, thereby
materials causingother than aofblasting
fire either itself oragent or the
through explosive,
release ofthat initiates
ooxygen
xygen or promotes
or other gases. combustion in other
Pyrophoric: A substance that will ignite spontaneously in air at a temperature of 1300 F (54.40 C) or below.
Risk Levels:
LOW RISK: Risk level of agents and/or operations having minimal effect on personnel, other animal
or plants under ordinary use. This classification is restricted to all etiologic agents designated as
Biosafety Level 1 by the CDC.
MODERATE RISK: Risk level of agents/or operations requiring special conditions for control or
containment because of (a) known pathogenicity to personnel, other animals or plants; (b)
concentration; or (c) genetic alteration (synergistic effect) with other materials. This classification
includes all etiologic agents designated as Class 2 or 3 by the CDC (Biosafety level 2 or 3) and
oncogenic viruses specified as moderate risk by the National Cancer Institute (NCI).
HIGH RISK: Risk level of agents and/or operations requiring additional control measures beyond
those for moderate risk. This classification includes all etiologic agents designated Class 4 by the CDC
and oncogenic viruses classified as high risk by the NCI.
Sensitizer: A substance that causes a substantial proportion of exposed people or animals to develop an allergic
reaction in normal tissue after repeated exposure to the substance.
• A substance that has a median lethal dose (LD50) of more than 50 milligrams per kilogram but not
more than 500 milligrams per kilogram of body weight when administered orally to albino rats
weighing between 200 and 300 grams each.
• A substance that has a median lethal dose (LD50) of more than 200 milligrams per kilogram but not
more than 1000 milligrams per kilogram of body weight when administered by continuous contact for
24 hours (or less if death occurs within 24 hours) with the bare skin of albino rabbits weighing between
two and three kilograms each.
• A substance that has a median lethal dose (LD50) in air of more than 200 parts per million but not
more than 2000 parts per million by volume of gas or vapor, or more than 2 milligrams per liter but not
more than 20 milligrams per liter of mist, fume, or dust, when administered by continuous inhalation
for one hour (or less if death occurs within one hour) to albino rats weighing between 200 and 300
grams each.
Water-reactive: A substance that reacts with water to release a gas that is either flammable or presents a health
hazard.
(END OF SECTION)