SP Handy Manual
SP Handy Manual
SP Handy Manual
Version: 1.3
Table Of Contents
ABOUT THIS MANUAL ...................................................................................................................................... 1
Purpose ............................................................................................................................................................ 1
Scope ............................................................................................................................................................... 1
SAFETY INSTRUCTIONS................................................................................................................................... 1
INTRODUCTION ................................................................................................................................................. 2
Features ........................................................................................................................................................... 2
Basic System Architecture ............................................................................................................................... 2
Product Overview............................................................................................................................................. 3
INSTALLATION ................................................................................................................................................... 4
OPERATION ...................................................................................................................................................... 10
Overview ........................................................................................................................................................ 27
Clearance and Maintenance .......................................................................................................................... 27
SPECIFICATIONS ............................................................................................................................................. 28
Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.
1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION – Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of the inverter, please follow required spec to select appropriate cable size. It’s
very important to correctly operate the inverter.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop
a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. One piece of 150A fuse is provided as over-current protection for the battery supply.
11. GROUNDING INSTRUCTIONS -The inverter should be connected to a permanent grounded wiring
system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send the inverter back to local dealer or service center for
maintenance.
14. WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable:
single crystalline, poly crystalline with class A-rated and CIGS modules. To avoid any malfunction, do
not connect any PV modules with possible current leakage to the inverter. For example, grounded PV
modules will cause current leakage to the inverter. When using CIGS modules, please be sure NO
grounding.
15. CAUTION: It’s requested to use PV junction box with surge protection. Otherwise, it will cause
damage on inverter when lightning occurs on PV modules.
1
INTRODUCTION
This is a multi-function inverter, combining functions of inverter, solar charger and battery charger to offer
uninterruptible power support with portable size. Its comprehensive LCD display offers user-configurable and
easy-accessible button operation such as battery charging current, AC/solar charger priority, and acceptable
input voltage based on different applications.
Features
Pure sine wave inverter
Inverter running without battery
Configurable input voltage range for home appliances and personal computers via LCD setting
Configurable battery charging current based on applications via LCD setting
Configurable AC/Solar Charger priority via LCD setting
Compatible to mains voltage or generator power
Auto restart while AC is recovering
Overload/ Over temperature/ short circuit protection
Smart battery charger design for optimized battery performance
Cold start function
This inverter can power all kinds of appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioner.
2
Product Overview
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. PV input
10. Battery input
11. Circuit breaker
12. USB communication port
13. RS-232 communication port
3
INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
The unit x 1
User manual x 1
Communication cable x 1
Software CD x 1
DC Fuse x 1
Ring terminal x 1
Strain relief plate x 1
PV wire cover x 1
Screws x 4
Preparation
Before connecting all wirings, please take off bottom cover by removing two screws as shown below.
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Install the unit by screwing two screws. It’s recommended to use M4 or M5 screws.
Battery Connection
This model can be operated without battery connection. Connect to battery if necessary.
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it’s still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or breaker size.
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5. Insert the battery wires flatly into battery connectors of inverter and make sure the bolts are tightened with
torque of 2 Nm in clockwise direction. Make sure polarity at both the battery and the inverter is correctly
connected and conductors are tightly screwed into the battery terminals.
Recommended tool: #2 Pozi Screwdriver
6. To firmly secure wire connection, you may fix the wires to strain relief with cable tie.
6
AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 32A
for SP3000 Handy and 50A for SP5000 Handy.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.
WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)
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CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a
short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check
manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise, this
inverter will trig overload fault and cut off output to protect your appliance but sometimes it still causes internal
damage to the air conditioner.
PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.
WARNING! It's very important for system safety and efficient operation to use appropriate cable for PV
module connection. To reduce risk of injury, please use the proper recommended cable size as below.
Model Wire Size Cable (mm2) (max)
Torque value( )
SP3000 Handy
1 x 12AWG 4 1.2 Nm
SP5000 Handy
WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable: single
crystalline, poly crystalline with class A-rated and CIGS modules.
To avoid any malfunction, do not connect any PV modules with possible current leakage to the inverter. For
example, grounded PV modules will cause current leakage to the inverter. When using CIGS modules, please
be sure NO grounding.
CAUTION: It’s requested to use PV junction box with surge protection. Otherwise, it will cause damage on
inverter when lightning occurs on PV modules.
PV Module Selection:
When selecting proper PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.
INVERTER MODEL SP3000 Handy SP5000 Handy
Max. PV Array Open Circuit Voltage 500Vdc
Take 250Wp PV module as an example. After considering above two parameters, the recommended module
configurations are listed as below table.
Solar Panel Spec. SOLAR INPUT Total input
(reference) Q'ty of panels
(Min in serial: 6 pcs, max. in serial: 12 pcs) power
- 250Wp
- Vmp: 30.1Vdc 6 pcs in serial 6 pcs 1500W
- Imp: 8.3A 8 pcs in serial 8 pcs 2000W
- Voc: 37.7Vdc 12 pcs in serial 12 pcs 3000W
- Isc: 8.4A 8 pieces in serial and 2 sets in parallel 16 pcs 4000W
- Cells: 60
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4. Check correct polarity of wire connection from PV modules and PV input connectors. Then, connect positive
pole (+) of connection wire to positive pole (+) of PV input connector. Connect negative pole (-) of
connection wire to negative pole (-) of PV input connector. Screw two wires tightly in clockwise direction.
Recommended tool: 4mm blade screwdriver
Final Assembly
After connecting all wirings, please put bottom cover back by screwing two screws as shown below.
Communication Connection
Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer and
follow on-screen instruction to install the monitoring software. For the detailed software operation, please
check user manual of software inside of CD.
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OPERATION
Power ON/OFF
Side view of unit
Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the button of the case) to turn on the unit.
LCD display
LED indicators
Function keys
LED Indicator
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
Green
Flashing Battery is charging.
Solid On Fault occurs in the inverter.
Red
Flashing Warning condition occurs in the inverter.
Function Keys
Function Key Description
ESC To exit setting mode
UP To go to previous selection
DOWN To go to next selection
ENTER To confirm the selection in setting mode or enter setting mode
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LCD Display Icons
Indicate output voltage, output frequency, load percent, load in VA, load in
Watt and discharging current.
Battery Information
11
In battery mode, it will present battery capacity.
Load Percentage Battery Voltage LCD Display
< 1.85V/cell
1.85V/cell ~ 1.933V/cell
Load >50%
1.933V/cell ~ 2.017V/cell
> 2.017V/cell
< 1.892V/cell
1.892V/cell ~ 1.975V/cell
Load < 50%
1.975V/cell ~ 2.058V/cell
> 2.058V/cell
Load Information
Indicates overload.
Mute Operation
12
LCD Setting
After pressing and holding ENTER button for 3 seconds, the unit will enter setting mode. Press “UP” or “DOWN”
button to select setting programs. And then, press “ENTER” button to confirm the selection or ESC button to
exit.
Setting Programs:
Program Description Selectable option
Escape
00 Exit setting mode
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70A 80A
10 Output voltage
240V
2A 10A
14
23.0V (default) 23.5V
24.0V 24.5V
25.0V 25.5V
48V 49V
50V 51V
24.5V 25V
15
27.5V 28V
28.5V 29V
49V 50V
51V 52V
55V 56V
57V 58V
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Only Solar Solar energy will be the only
charger source no matter utility is
available or not.
If the inverter is working in Battery mode, only solar energy can
charge battery. Solar energy will charge battery if it's available and
sufficient.
Alarm on (default) Alarm off
18 Alarm control
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SP5000 Handy default setting: 54.0V
30 Battery equalization
If “Flooded” or “User-Defined” is selected in program 05, this
program can be set up.
SP3000 Handy default setting: 29.2V
Setting range is from 25.0V to 31.5V for SP3000 Handy and 48.0V
to 61.0V for SP5000 Handy. Increment of each click is 0.1V.
60min (default) Setting range is from 5min to 900min.
33 Battery equalized time Increment of each click is 5min.
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If equalization function is enabled in program 30, this program can
be set up. If “Enable” is selected in this program, it’s to activate
battery equalization immediately and LCD main page will shows
“ ”. If “Disable” is selected, it will cancel equalization function
until next activated equalization time arrives based on program 35
Display Setting
The LCD display information will be switched in turns by pressing “UP” or “DOWN” key. The selectable
information is switched as below order: input voltage, input frequency, PV voltage, charging current, charging
power, battery voltage, output voltage, output frequency, load percentage, load in Watt, load in VA, load in
Watt, DC discharging current, main CPU Version.
Input frequency=50Hz
Input frequency
PV voltage=260V
PV voltage
PV current = 2.5A
PV current
PV power = 500W
PV power
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AC and PV charging current=50A
PV charging current=50A
Charging current
AC charging current=50A
PV charging power=500W
Charging power
AC charging power=500W
20
Output frequency=50Hz
Output frequency
Load percent=70%
Load percentage
Load in VA
When load is larger than 1kVA (≧1KVA), load in
VA will present x.xkVA like below chart.
Load in Watt
When load is larger than 1kW (≧1KW), load in W
will present x.xkW like below chart.
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Battery voltage=25.5V, discharging current=1A
Charging by utility.
Standby mode
Note:
No output is supplied by the
*Standby mode: The inverter
unit but it still can charge
is not turned on yet but at this
batteries. Charging by PV energy.
time, the inverter can charge
battery without AC output.
No charging.
No charging.
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Operation mode Description LCD display
Charging by utility and PV energy.
The unit will provide output
power from the mains. It will
also charge the battery at
line mode.
Charging by utility.
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Power from PV energy only.
The unit will provide output
Battery Mode power from battery and PV
power.
When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is
active immediately, the controller will start to enter Equalize stage.
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However, in Equalize stage, when battery equalized time is expired and battery voltage doesn’t rise to battery
equalization voltage point, the charge controller will extend the battery equalized time until battery voltage
achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when
battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage.
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Fault Reference Code
Fault Code Fault Event Icon on
01 Fan is locked when inverter is off.
02 Over temperature
03 Battery voltage is too high
04 Battery voltage is too low
Output short circuited or over temperature is detected by
05
internal converter components.
06 Output voltage is too high.
07 Overload time out
08 Bus voltage is too high
Warning Indicator
Warning
Warning Event Audible Alarm Icon flashing
Code
Beep three times every
01 Fan is locked when inverter is on.
second
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CLEARANCE AND MAINTENANCE FOR ANTI-DUST KIT
Overview
Every inverter is already installed with anti-dusk kit from factory. Inverter will automatically detect this kit and
activate internal thermal sensor to adjust internal temperature. This kit also keeps dusk from your inverter and
increases product reliability in harsh environment.
Step 2: Then, dustproof case can be removed and take out air filter foam as shown in below chart.
Step 3: Clean air filter foam and dustproof case. After clearance, re-assemble the dust-kit back to the inverter.
NOTICE: The anti-dust kit should be cleaned from dust every one month.
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SPECIFICATIONS
Table 1 Line Mode Specifications
INVERTER MODEL SP3000 Handy SP5000 Handy
170Vac±7V (UPS);
Low Loss Voltage
90Vac±7V (Appliances)
180Vac±7V (UPS);
Low Loss Return Voltage
100Vac±7V (Appliances)
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Table 2 Inverter Mode Specifications
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Table 3 Charge Mode Specifications
Utility Charging Mode
2.43Vdc (2.35Vdc)
Voltage
2.25Vdc
100%
Charging Curve
50%
T0 T1
T1 = 10* T0, minimum 10mins, maximum 8hrs
Current
Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)
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TROUBLE SHOOTING
Problem LCD/LED/Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 The battery voltage is too low 1. Re-charge battery.
during startup seconds and then (<1.91V/Cell) 2. Replace battery.
process. complete off.
1. Contact repair center for
1. The battery voltage is far too
No response after replacing the fuse.
No indication. low. (<1.4V/Cell)
power on. 2. Re-charge battery.
2. Internal fuse tripped.
3. Replace battery.
Input voltage is
Check if AC breaker is tripped
displayed as 0 on the
Input protector is tripped and AC wiring is connected
LCD and green LED is
well.
flashing.
1. Check if AC wires are too
Mains exist but the
thin and/or too long.
unit works in
Insufficient quality of AC power. 2. Check if generator (if
battery mode. Green LED is flashing.
(Shore or Generator) applied) is working well or if
input voltage range setting is
correct. (UPS Appliance)
Set “Solar First” as the priority of Change output source priority
Green LED is flashing.
output source. to Utility first.
When the unit is
turned on, internal LCD display and LEDs Check if battery wires are
Battery is disconnected.
relay is switched on are flashing connected well.
and off repeatedly.
Reduce the connected load by
Overload error. The inverter is
switching off some
overload 110% and time is up.
equipment.
If PV input voltage is higher than
Fault code 07 specification, the output power will
Reduce the number of PV
be derated. At this time, if
modules in series or the
connected loads is higher than
connected load.
derated output power, it will cause
overload.
Check if wiring is connected
Output short circuited. well and remove abnormal
Fault code 05 load.
Temperature of internal converter Check whether the air flow of
component is over 120°C. the unit is blocked or whether
Internal temperature of inverter the ambient temperature is
Fault code 02
component is over 100°C. too high.
Buzzer beeps
continuously and Battery is over-charged. Return to repair center.
red LED is on. Fault code 03 Check if spec and quantity of
The battery voltage is too high. batteries are meet
requirements.
Fault code 01 Fan fault Replace the fan.
Output abnormal (Inverter voltage 1. Reduce the connected
Fault code 06/58 below than 190Vac or is higher load.
than 260Vac) 2. Return to repair center
Fault code
Internal components failed. Return to repair center.
08/09/53/57
Fault code 51 Over current or surge.
Restart the unit, if the error
Fault code 52 Bus voltage is too low. happens again, please return
to repair center.
Fault code 55 Output voltage is unbalanced.
PV input voltage is beyond the Reduce the number of PV
Fault code 59
specification. modules in series.
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Appendix: Approximate Back-up Time Table
Model Load (VA) Backup Time @ 24Vdc 100Ah (min) Backup Time @ 24Vdc 200Ah (min)
300 449 1100
600 222 525
900 124 303
1200 95 227
SP3000 Handy 1500 68 164
1800 56 126
2100 48 108
2400 35 94
2700 31 74
3000 28 67
Model Load (VA) Backup Time @ 48Vdc 100Ah (min) Backup Time @ 48Vdc 200Ah (min)
500 613 1288
1000 268 613
1500 158 402
2000 111 271
2500 90 215
SP5000 Handy
3000 76 182
3500 65 141
4000 50 112
4500 44 100
5000 40 90
Note: Backup time depends on the quality of the battery, age of battery and type of battery.
Specifications of batteries may vary depending on different manufacturers.
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