AX M1 5000VA 24V Manual
AX M1 5000VA 24V Manual
AX M1 5000VA 24V Manual
Manual V 3.3
Purpose ............................................................................................................................................................ 3
Scope ............................................................................................................................................................... 3
SAFETY INSTRUCTIONS.................................................................................................................................. 3
INTRODUCTION ............................................................................................................................................... 4
Features ........................................................................................................................................................... 4
Basic System Architecture ............................................................................................................................... 4
Product Overview ............................................................................................................................................. 5
INSTALLATION ................................................................................................................................................. 6
OPERATION ..................................................................................................................................................... 12
SPECIFICATIONS ........................................................................................................................................... 32
2
ABOUT THIS MANUAL
Purpose
This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read
this manual carefully before installations and operations. Keep this manual for future reference.
Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.
1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION – Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. It’s very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop
a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. Fuses are provided as over-current protection for the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this inverter/charger back to local dealer or service center
for maintenance.
3
INTRODUCTION
This is a multi-function inverter/charger, combining functions of inverter, MPPT solar charger and battery
charger to offer uninterruptible power support with portable size. Its comprehensive LCD display offers
user-configurable and easy-accessible button operation such as battery charging current, AC/solar charger
priority, and acceptable input voltage based on different applications.
Features
Pure sine wave inverter
Built-in MPPT solar charge controller
Configurable input voltage range for home appliances and personal computers via LCD setting
Configurable battery charging current based on applications via LCD setting
Configurable AC/Solar Charger priority via LCD setting
Compatible to mains voltage or generator power
Auto restart while AC is recovering
Overload/ Over temperature/ short circuit protection
Smart battery charger design for optimized battery performance
Cold start function
This inverter can power all kinds of appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioner.
4
Product Overview
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. PV input
10. Battery input
11. Circuit breaker
12. RS232 communication port
13. Parallel communication cable (only for parallel model)
14. Current sharing cable (only for parallel model)
15. Dry contact
16. USB communication port
NOTE: For parallel model installation and operation, please check separate parallel installation guide for the
details.
5
INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
The unit x 1
User manual x 1
Communication cable x 1
Software CD x 1
Preparation
Before connecting all wirings, please take off bottom cover by removing two screws as shown below.
6
Install the unit by screwing three screws. It’s recommended to use M4 or M5 screws.
Battery Connection
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it’s still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or breaker size.
Ring terminal:
3. Insert the ring terminal of battery cable flatly into battery connector of inverter and make sure the bolts are
tightened with torque of 2-3 Nm. Make sure polarity at both the battery and the inverter/charge is correctly
connected and ring terminals are tightly screwed to the battery terminals.
7
WARNING: Shock Hazard
Installation must be performed with care due to high battery voltage in series.
CAUTION!! Do not place anything between the flat part of the inverter terminal and the ring
terminal. Otherwise, overheating may occur.
CAUTION!! Do not apply anti-oxidant substance on the terminals before terminals are
connected tightly.
CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure
positive (+) must be connected to positive (+) and negative (-) must be connected to negative
(-).
AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 50A
for 5KVA.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.
WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.
8
4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)
CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a
short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check
manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise, this
inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes
internal damage to the air conditioner.
PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.
PV Module Selection:
When selecting proper PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.
Solar Charging Mode (For the inverter with MPPT type)
Max. PV Array Open Circuit Voltage 145Vdc
PV Array MPPT Voltage Range 30~115Vdc
Solar Charging Mode (For the inverter with PWM type)
9
Max. PV Array Open Circuit Voltage 75Vdc
Operation Voltage Range 30~40Vdc
Final Assembly
After connecting all wirings, please put bottom cover back by screwing two screws as shown below.
10
Communication Connection
Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer and
follow on-screen instruction to install the monitoring software. For the detailed software operation, please
check user manual of software inside of CD.
11
OPERATION
Power ON/OFF
Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the button of the case) to turn on the unit.
LCD display
LED indicators
Function keys
LED Indicator
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
Green
Flashing Battery is charging.
Solid On Fault occurs in the inverter.
Red
Flashing Warning condition occurs in the inverter.
Function Keys
Function Key Description
ESC To exit setting mode
UP To go to previous selection
DOWN To go to next selection
ENTER To confirm the selection in setting mode or enter setting mode
12
LCD Display Icons
Indicate output voltage, output frequency, load percent, load in VA, load in
Watt and discharging current.
Battery Information
< 1.717V/cell
1.717V/cell ~ 1.8V/cell
Load >50%
1.8 ~ 1.883V/cell
< 1.817V/cell
1.817V/cell ~ 1.9V/cell
50%> Load > 20%
1.9 ~ 1.983V/cell
> 1.983
< 1.867V/cell
1.867V/cell ~ 1.95V/cell
Load < 20%
1.95 ~ 2.033V/cell
> 2.033
Load Information
Indicates overload.
14
Indicates the DC/AC inverter circuit is working.
Mute Operation
LCD Setting
After pressing and holding ENTER button for 3 seconds, the unit will enter setting mode. Press “UP” or “DOWN”
button to select setting programs. And then, press “ENTER” button to confirm the selection or ESC button to
exit.
Setting Programs:
Program Description Selectable option
Escape
15
Available options in 3KVA model:
10A 20A
30A 40A
70A 80A
30A 40A
70A 80A
16
100A
90A
130A (Only for 5KVA with 140A (Only for 5KVA with
MPPT) MPPT)
05 Battery type
User-Defined If “User-Defined” is selected,
battery charge voltage and low
DC cut-off voltage can be set
up in program 26, 27 and 29.
Restart disable Restart enable
(default)
Auto restart when overload
06
occurs
17
220V 230V (default)
08 Output voltage
240V
09 Output frequency
2A 10A
60A
18
Default setting: 23.0V
18 Alarm control
19
Stay at latest screen If selected, the display screen will
stay at latest screen user finally
switches.
20 Backlight control
20
Solar power balance If selected, solar input power will
be automatically adjusted
enable (Default):
according to the following formula:
Max. input solar power = Max.
Solar power balance: battery charging power +
When enabled, solar input Connected load power.
power will be automatically Solar power balance If selected, the solar input power
31 adjusted according to will be the same to max. battery
connected load power. disable:
charging power no matter how
(Only available for 5KVA much loads are connected. The
model) max. battery charging power will
be based on the setting current in
program 02.
(Max. solar power = Max. battery
charging power)
Automatically (Default): If selected, inverter will judge this
charging time automatically.
33 Battery equalization
21
Enable Disable (default)
22
Display Setting
The LCD display information will be switched in turns by pressing “UP” or “DOWN” key. The selectable
information is switched as below order: input voltage, input frequency, PV voltage, MPPT charging current,
MPPT charging power, battery voltage, output voltage, output frequency, load percentage, load in VA, load in
Watt, DC discharging current, main CPU Version and second CPU Version.
Input frequency=50Hz
Input frequency
PV voltage=60V
PV voltage
Current ≧10A
23
Battery voltage=25.5V, discharging current=1A
Output frequency=50Hz
Output frequency
Load percent=70%
Load percentage
Load in VA
When load is larger than 1kVA (≧1KVA), load in VA
Load in Watt
When load is larger than 1kW (≧1KW), load in W
24
Main CPU version 00014.04
25
Operating Mode Description
Operation mode Description LCD display
Charging by utility and PV energy.
Fault mode
Note:
*Fault mode: Errors are Charging by PV energy.
PV energy and utility can
caused by inside circuit error
charge batteries.
or external reasons such as
over temperature, output
short circuited and so on. No charging.
Charging by PV energy
26
Power from battery and PV energy.
02 Over temperature
27
52 Bus voltage is too low
28
Warning Indicator
Warning
Warning Event Audible Alarm Icon flashing
Code
Battery equalization
29
BATTERY EQUALIZATION
Equalization function is added into charge controller. It reverses the buildup of negative chemical effects like
stratification, a condition where acid concentration is greater at the bottom of the battery than at the top.
Equalization also helps to remove sulfate crystals that might have built up on the plates. If left unchecked, this
condition, called sulfation, will reduce the overall capacity of the battery. Therefore, it’s recommended to
equalize battery periodically.
⚫ When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is
active immediately, the controller will start to enter Equalize stage.
30
However, in Equalize stage, when battery equalized time is expired and battery voltage doesn’t rise to battery
equalization voltage point, the charge controller will extend the battery equalized time until battery voltage
achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when
battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage.
The load output is switched below the set threshold, switched from inverter operation to bypass mode, but the
batteries continue to be discharged by the self-consumption of the inverters. In order to avoid deep discharging
of the batteries in this operating mode, an automatic battery charge starts over the grid (even though only PV
charging mode has been selected) if the battery voltage of 10V per battery block is undershot.
In the following situations, this automatic battery charging is not carried out and can lead to the complete
discharge of the batteries:
* If there is no mains voltage or if there is 1-phase missing in the 3-phase system (the voltages must be
within the range of 170V - 280V AC). Without supply voltage, the mains charger cannot carry out the
charge.
* When the PV voltage is applied, however, no PV power is output from the modules (e.g., very cloudy
weather, snowy, etc.)
Due to the presence of voltage from the PV modules, the inverter expects a battery charge through the PV
modules and thus does not start the automatic battery charging. However, as the PV modules do not deliver
any power, the batteries will continue to be discharged by inverter self-consumption during this period.
We recommend to switch off the AX inverters completely during the periods when no PV power is expected
(switch off AC input fuse, switch off PV input and remove battery fuse), at least the PV modules should be
switched off. Further, please note that the batteries should be fully charged before being switched off for a
longer period.
31
SPECIFICATIONS
Table 1 Line Mode Specifications
INVERTER MODEL 5KVA
Output Power
32
Table 2 Inverter Mode Specifications
INVERTER MODEL 5KVA
Rated Output Power 5KVA/5KW
33
Table 3 Charge Mode Specifications
Utility Charging Mode
INVERTER MODEL 5KVA
Charging Current (UPS) 30A @ Nominal Input Voltage
Bulk Charging Flooded Battery 29.2
Voltage AGM / Gel Battery 28.2
Floating Charging Voltage 27Vdc
Overcharge Protection 30Vdc
Charging Algorithm 3-Step
Battery Voltage, per cell Charging Current, %
2.43Vdc (2.35Vdc)
Voltage
2.25Vdc
100%
Charging Curve
50%
T0 T1
T1 = 10* T0, minimum 10mins, maximum 8hrs
Current
Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)
35
Appendix I: Approximate Back-up Time Table
Model Load (VA) Backup Time @ 24Vdc 200Ah (min) Backup Time @ 24Vdc 400Ah (min)
500 613 1288
1000 268 613
1500 158 402
2000 111 271
2500 90 215
5KVA
3000 76 182
3500 65 141
4000 50 112
4500 44 100
5000 40 90
Note: Backup time depends on the quality of the battery, age of battery and type of battery.
Specifications of batteries may vary depending on different manufacturers.
36
Appendix II: Parallel Installation Guide
1. Introduction
This inverter can be used in parallel with two different operation modes.
1. Parallel operation in single phase with up to 6 units.
2. Maximum six units work together to support three-phase equipment. Four units support one phase
maximum.
NOTE: If this unit is bundled with share current cable and parallel cable, this inverter is default supported
parallel operation. You may skip section 3. If not, please purchase parallel kit and install this unit by following
instruction from professional technical personnel in local dealer.
2. Package Contents
In parallel kit, you will find the following items in the package:
37
Step 3: Connect the cables to the parallel board, and insert the board back to the unit by fixing two screws.
NOTE: For proper air circulation to dissipate heat, allow a clearance of approx. 20 cm to the side and approx.
50 cm above and below the unit. Be sure to install each unit in the same level.
5. Wiring Connection
WARNING: Be sure the length of all battery cables is the same. Otherwise, there will be voltage difference
between inverter and battery to cause parallel inverters not working.
You need to connect the cables of each inverter together. Take the battery cables for example: You need to use
a connector or bus-bar as a joint to connect the battery cables together, and then connect to the battery
terminal. The cable size used from joint to battery should be X times cable size of one unit. “X” indicates the
number of inverters connected in parallel.
Regarding AC input and output, please also follow the same principle.
CAUTION!! Please install the breaker at the battery and AC input side. This will ensure the inverter can be
securely disconnected during maintenance and fully protected from over current of battery or AC input. The
recommended mounted location of the breakers is shown in the figures in 5-1 and 5-2.
If you want to use only one breaker at the battery side for the whole system, the rating of the breaker should be
X times current of 1 unit. “X” indicates the number of inverters connected in parallel.
38
Recommended breaker specification of AC input with single phase:
Model 2 units 3 units 4 units 5 units 6 units
5KVA 100A 150A 200A 250A 300A
Note1: Also, you can use 30A breaker (50A for 5KVA) for only 1 unit, and each inverter has a breaker at its AC
input.
Note2: Regarding three phase system, you can use 4 poles breaker, the rating is up to the current of the phase
which has the maximum units. Or you can follow the suggestion of note 1.
WARNING! Be sure that all inverters will share the same battery bank. Otherwise, the inverters will transfer to
fault mode.
Load
L
Communication Connection
39
Three inverters in parallel:
Power Connection
Load
L
Communication Connection
Load
L
40
Communication Connection
Load
L
Communication Connection
Load
L
Communication Connection
41
5-2. Support 3-phase equipment
Two inverters in each phase:
Power Connection
P1 P2 P3
N
L1
L2
L3
Load L1
L2
L3
Communication Connection
Four inverters in one phase and one inverter for the other two phases:
Power Connection
P1 P2 P3
N
L1
L2
L3
Load L1
L2
L3
42
Communication Connection
Three inverters in one phase, two inverters in second phase and one inverter for the third phase:
Power Connection
P1 P2 P3
N
L1
L2
L3
Load L1
L2
L3
Communication Connection
43
Three inverters in one phase and only one inverter for the remaining two phases:
Power Connection
P1 P2 P3
N
L1
L2
L3
Load L1
L2
L3
Communication Connection
Two inverters in two phases and only one inverter for the remaining phase:
Power Connection
P1 P2 P3
N
L1
L2
L3
N
Load L1
L2
L3
44
Communication Connection
Two inverters in one phase and only one inverter for the remaining phases:
Power Connection
P1 P2 P3
N
L1
L2
L3
Load L1
L2
L3
Communication Connection
45
One inverter in each phase:
Power Connection
P1 P2 P3
N
L1
L2
L3
Load L1
L2
L3
Communication Connection
WARNING: Do not connect the current sharing cable between the inverters which are in different phases.
Otherwise, it may damage the inverters.
6. PV Connection
Please refer to user manual of single unit for PV Connection.
CAUTION: Each inverter should connect to PV modules separately.
46
7. LCD Setting and Display
Setting Program:
47
Fault code display:
80 CAN fault
81 Host loss
82 Synchronization loss
8. Commissioning
Parallel in single phase
Step 1: Check the following requirements before commissioning:
⚫ Correct wire connection
⚫ Ensure all breakers in Line wires of load side are open and each Neutral wires of each unit are connected
together.
Step 2: Turn on each unit and set “PAL” in LCD setting program 28 of each unit. And then shut down all units.
NOET: It’s necessary to turn off switch when setting LCD program. Otherwise, the setting can not be
programmed.
Step 3: Turn on each unit.
LCD display in Master unit LCD display in Slave unit
48
Step 4: Switch on all AC breakers of Line wires in AC input. It’s better to have all inverters connect to utility at
the same time. If not, it will display fault 82 in following-order inverters. However, these inverters will
automatically restart. If detecting AC connection, they will work normally.
LCD display in Master unit LCD display in Slave unit
Step 5: If there is no more fault alarm, the parallel system is completely installed.
Step 6: Please switch on all breakers of Line wires in load side. This system will start to provide power to the
load.
Step 4: Switch on all AC breakers of Line wires in AC input. If AC connection is detected and three phases are
matched with unit setting, they will work normally. Otherwise, the AC icon will flash and they will not work
in line mode.
LCD display in L1-phase unit LCD display in L2-phase unit LCD display in L3-phase unit
Step 5: If there is no more fault alarm, the system to support 3-phase equipment is completely installed.
Step 6: Please switch on all breakers of Line wires in load side. This system will start to provide power to the
load.
Note 1: To avoid overload occurring, before turning on breakers in load side, it’s better to have whole system in
operation first.
Note 2: Transfer time for this operation exists. Power interruption may happen to critical devices, which cannot
bear transfer time.
49
9. Trouble shooting
Situation
Fault Solution
Fault Event Description
Code
1. Restart the inverter.
2. Check if L/N cables are not connected reversely in all inverters.
3. For parallel system in single phase, make sure the sharing are
Current feedback into
connected in all inverters.
60 the inverter is
For supporting three-phase system, make sure the sharing cables are
detected.
connected in the inverters in the same phase, and disconnected in the
inverters in different phases.
4. If the problem remains, please contact your installer.
1. Update all inverter firmware to the same version.
The firmware version 2. Check the version of each inverter via LCD setting and make sure the
71 of each inverter is not CPU versions are same. If not, please contact your instraller to provide
the same. the firmware to update.
3. After updating, if the problem still remains, please contact your installer.
The output current of
1. Check if sharing cables are connected well and restart the inverter.
72 each inverter is
2. If the problem remains, please contact your installer.
different.
80 CAN data loss
1. Check if communication cables are connected well and restart the
81 Host data loss
inverter.
Synchronization data
82 2. If the problem remains, please contact your installer.
loss
1. Make sure all inverters share same groups of batteries together.
2. Remove all loads and disconnect AC input and PV input. Then, check
The battery voltage of battery voltage of all inverters. If the values from all inverters are close,
83 each inverter is not the please check if all battery cables are the same length and same material
same. type. Otherwise, please contact your installer to provide SOP to calibrate
battery voltage of each inverter.
3. If the problem still remains, please contact your installer.
1. Check the utility wiring conncetion and restart the inverter.
AC input voltage and 2. Make sure utility starts up at same time. If there are breakers installed
84 frequency are detected between utility and inverters, please be sure all breakers can be turned
different. on AC input at same time.
3. If the problem remains, please contact your installer.
1. Restart the inverter.
2. Remove some excessive loads and re-check load information from LCD
AC output current
85 of inverters. If the values are different, please check if AC input and
unbalance
output cables are in the same length and material type.
3. If the problem remains, please contact your installer.
1. Switch off the inverter and check LCD setting #28.
2. For parallel system in single phase, make sure no 3P1, 3P2 or 3P3 is set
AC output mode
86 on #28.
setting is different.
For upporting three-phase system, make sure no “PAL” is set on #28.
3. If the problem remains, please contact your installer.
50
Appendix III
51
52